International Journal of Application or Innovation in Engineering & Management (IJAIEM) Web Site: www.ijaiem.org Email: editor@ijaiem.org, editorijaiem@gmail.com Volume 3, Issue 2, February 2014 ISSN 2319 - 4847 INVESTIGATIONS INTO EMMISSION CHARECTERESTICS OF LHR ENGINE USING PALM STEARN METHYL ESTER OIL WITH A MODIFIED PISTON GEOMETRY S.Venkata Lakshmi1, Dr.K.Vijaya Kumar Reddy2 1 Research scholar, Department of Mechanical Engineering, JNTUHCEH, Kukatpally, Hyderabad, India. 2 Professor, Department of Mechanical Engineering, JNTUHCEH, Kukatpally, Hyderabad, India. Abstract In this context it is learnt that the liquid fuels are more suitable fuels because of their high energy content per unit volume, easy for handling and distribution. The most suitable and available alternative fuels are alcohols and vegetable oils. Due to low cetane number, alcohols are not suitable for direct use in diesel engines. Majority of vegetable oils, having properties closer to diesel, can be used directly in existing CI engines. Vegetable oils typically have large molecules with carbon, hydrogen and oxygen being present. They have chemical structure similar to diesel fuel with different bond structure leads to higher molecular mass and viscosity. At present the market price of vegetable oils are higher than diesel. However it is anticipated that in near future the cost will be reduced as a result of developments in agricultural methods and oil extraction techniques. In the present work an attempt is made to improve the emission of CI diesel engine using Vegetable oil ester. Hence in this work palm stern methyl ester is used with a modified piston geometry and LHR using concepts. The experiments are carried out on a 4stroke single cylinder CI diesel engine of 5.2 KW. The experiments are conducted repeatedly with diesel fuel and palm stern methyl ester. Since these oils have slightly longer ignition delay, The low heat rejection engine concept is used in this work. In order to convert the base engine as LHR engine the piston crown is coated with partially stabilized zirconium PSZ of 0.5 mm thickness. From the results it is observed that the modified piston geometry with LHR engine concept has considerably given superior all round emission characteristics. Keywords: Emmission, Lhr Engine, Palm Stearn Methyl Ester Oil, Piston Geometry, PSZ. 1. INTRODUCTION The consumption of petroleum has been increased tremendously in both industries and transport sector. For economic development of any country these two sectors are very important. It is learnt that day by day the increase in demand of fossil fuels leads to exhaust of petroleum products in near future. So the time has come to identify alternative fuels for diesel such that they may serve as fossil fuels, which are depleting at much faster rate than expected. And also the rising prices of petroleum products and environmental concern led to intensive studies on use of alternative fuels. There is lack of sufficient oil reserves in India. Because of growing demand of petroleum products our government spending billions of dollars for their imports. Though diesel engines play a vital and indispensable role in today’s modern life, it contributes to pollution substantially. An intensive search is being carried in developing diesel engine fuels and lubricants based on vegetable oils. Therefore it is the right time to search for alternative fuels. The vegetable oils are renewable and are produced easily in rural areas. Its usage has been studied even since the advent of the internal combustion engine. However it is only recent years focused much on usage of vegetable oils. Since they have properties comparable to diesel fuel, they may be used in compression ignition engine. In this connection several researchers had been working continuously using different vegetable oils with slight modifications on engine and also with varied fuel properties. The problems associated with vegetable oils like high viscosity, filter clogging, flame propagation has led to more alternative by researchers[1-5] There is limited reserve of the fossil fuels and the world has already faced the energy crisis of seventies concerning uncertainties in their supply. Fossil fuels are currently the dominant global source of CO2 emissions and their combustion is stronger threat to clean environment. Increasing industrialization, growing energy demand, limited reserve of fossil fuels and increasing environmental pollution have jointly necessitating in exploring some alternative to conventional liquid fuels. Internal combustion engines particularly of the compression ignition (CI) type are playing a major role in Volume 3, Issue 2, February 2014 Page 78 International Journal of Application or Innovation in Engineering & Management (IJAIEM) Web Site: www.ijaiem.org Email: editor@ijaiem.org, editorijaiem@gmail.com Volume 3, Issue 2, February 2014 ISSN 2319 - 4847 transportation, industrial power generation and in the agricultural sector. There is a need to search in using alternative fuels. These fuels are to be renewable and emit low levels of gaseous and particulate pollutants in internal combustion engines. In the case of agricultural applications, fuels that can be produced in rural areas in a decentralized manner, near the consumption points will be favored. Most suitable esterified vegitable oil is selected with a modified piston geometry. The choosen esterified vegitable oil and the piston are tested in LHR test engine. In this the modified piston is coated with partially stabilized zirconium (PSZ) and the insulation thickness employed in 0.5mm. The coating material, methodology and parameters selected are proven to be one of the best suitable sets of laboratory test engines. However their viscosity values are higher but can easily be overcome by heating them. Since these oils have slightly longer ignition delay, they are most suitable to use in low heat rejection engine. The PSME oil is tried in the LHR test engine[6-12]. 2. RESULTS PERTAINING TO LHR ENGINE USING PALM STEARN METHYL ESTER OIL The base engine is converted as LHR engine by providing insulator to the piston head. In this modified piston choosen using PSME as fuel. The results obtained are processed to examine and evaluate the required parameters. 2.1. EXHAUST GAS TEMPERATURE The comparison of Exhaust Gas Temperature with engine output for the configuration of modified piston geometry is shown in Fig. 1 It is observed that the exhaust gas temperature increases in the engine output increase in both low heat rejection and standard base engines. Due to the insulation of the engine cylinder, the exhaust gas temperatures are bound to be higher in low heat rejection engines. Because of better insulation provided to the standard engine converting into low heat rejection engine, the rise in exhaust gas temperature is obtained. The maximum exhaust gas temperature is obtained with low heat rejection engine of Palm Stearn Methyl Ester is about 514.8 and is higher that that of diesel of a standard engine is 459.73. 2.2. CARBON MONOXIDE The variations of carbon monoxide emission levels with engine output are shown in Fig. 2 for both low heat rejection engine and standard base engine. The CO emission levels with low heat rejection engine of Palm Stearn Methyl Ester is lower than that of diesel with standard base engine. It is observed that at medium load operation CO emission levels are almost same for three cases. At rated load operation the CO emissions obtained are less and are about 0.215. This is due to better complete combustion of process at high wall temperature. 2.3. HYDROCARBON The comparison between hydrocarbon emission and engine output is shown in Fig. 3. It is observed that the HC emissions obtained are almost steady at medium load operation. The HC emissions increases at closure to rated load operation maximum load and are maximum with Palm Stearn Methyl Ester of standard base engine. However the HC emission is minimum with Palm Stearn Methyl Ester of low heat rejection engine and is about 38. This is due to minimum heat loss from the combustion chamber to cooling media. 2.4. OXYGEN LEVELS The variation of oxygen level with engine output is shown in Fig. 4. It is learnt that the oxygen component decreases as the engine output increases. The oxygen level for palm stearn methyl ester with LHR engines is comparatively low and is about 11.18. This is due to the presence of oxygen concentration in the dilute mixture. Generally the wall temperatures obtained for LHR engine is high compared to standard base engine leads to proper mixing of air and fuel vapour in the cylinder. 2.5. CARBON DI OXIDE The Fig.5 shows the comparison between carbon di oxide emission levels with engine output for the modified piston geometry using diesel, palm stearn methyl ester, and also palm stearn methyl ester with LHR engine. It is observed that the CO2 emission obtained are gradually increased from zero load to rated load operation. The CO2 emission obtained for palm staern methyl eater with LHR engine are higher than the standard base engine using diesel fuel this is due to better and complete combustion of mixture in the cylinder. This has been taken place with better insulation of combustion chamber which results in controlling the self ignition temperature of the cylinder within the limits. 2.6. NOX EMISSIONS The variation of oxides of nitrogen emission obtained with brake power for both standard base engine and LHR engine are shown in Fig. 6. It is observed that the NOX emissions obtained with palm stearn methyl ester of LHR engine are almost same comparative standard base engine of diesel fuel. The NOX emissions obtained are maximum with palm Volume 3, Issue 2, February 2014 Page 79 International Journal of Application or Innovation in Engineering & Management (IJAIEM) Web Site: www.ijaiem.org Email: editor@ijaiem.org, editorijaiem@gmail.com Volume 3, Issue 2, February 2014 ISSN 2319 - 4847 stearn methyl ester of normal base engine and are about 1474. Generally the NOX emissions high for diesel engines by its nature known for heterogeneous mixture. In these circumstances the temperature produced within the combustion chamber is in steady sate condition. Hence the proper combustion will takes place even with non uniform fuel distribution. exaust gas temparature© 550 500 450 400 350 300 250 200 150 100 50 0 DIESEL PSME PSMEL BP9KW) 0 1 2 3 4 5 BP(KW) carbon m onoxide(%) Fig.1 Break power vs exhaust gas temperature 0.35 0.3 0.25 DIESEL 0.2 PSME 0.15 PSMEL 0.1 0.05 0 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 B P ( K W) Fig.2 Break power vs CO emissions 45 hydrocarbon(PPM) 40 35 30 DIESEL 25 PSME 20 PSMEL 15 10 5 0 0 1 2 3 4 5 BP(KW) Fig.3 Break power vs HC emissions 20 oxygen(%) 18 DIESEL 16 PSME 14 PSMEL 12 10 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 BP(KW ) Fig.4 Break power vs O2 emissions Volume 3, Issue 2, February 2014 Page 80 International Journal of Application or Innovation in Engineering & Management (IJAIEM) Web Site: www.ijaiem.org Email: editor@ijaiem.org, editorijaiem@gmail.com Volume 3, Issue 2, February 2014 ISSN 2319 - 4847 carbon di oxide(%) 7 6 5 DIESEL 4 PSME 3 PSMEL 2 1 0 0 1 2 3 4 5 BP(KW) Fig.5 Break power vs carbon dioxide Oxides of Nitrogen 1750 1500 1250 DIESEL 1000 PSME 750 PSMEL 500 250 0 0 1 2 3 4 5 BP(KW) Fig.6 Break power vs NOx emissions 3. CONCLUSIONS In view of the plight of the energy crisis, in this work an attempt is made into investigation of using alternative fuels in particular estrified vegetable oils as substitute fuels to diesel fuel. It is learnt that any kind of vegetable oil is inferior to diesel fuel in all aspects like performance, emission and combustion parameters. Hence in this work a new piston design is used in LHR engine concept to enhance afore said parameters. The esterified vegetable oil used as substitute fuel to diesel is palm stearn methyl ester (PSME). The important physical and chemical properties of the above oil are computed and tested with modified piston. In this connection the performance, emission and combustion characteristics are evaluated and also their suitability as alternate fuel to diesel is examined. After conducting a detailed experimentation a successful low heat rejection engine is developed which can run with PSME oil. In this work the following conclusions are drawn. The EGT computed with modified piston for PSME is moderate and is about 481.50C in a base engine. Where as with LHR engine the EGT obtained is about 514.80C. The increase in the EGT with LHR engine is higher than the base engine and is about 6.07%. This is due to better and complete combustion process with in the stipulated time. The exhaust emissions like CO, HC, O2, CO2 and NOX at closer to rated load for PSME oil with modified piston of base engine are 0.321%, 40 ppm, 11.79%, 6.4% and 1474 respectively. Similarly the exhaust emission like CO, HC, O2, CO2 and NOX at rated load for PSME oil with modified piston of LHR engine are 0.215%, 38 ppm, 11.48%, 6.28% and 1398 respectively and these levels are lower than that of diesel in normal engine. The HC emissions obtained are minimum with modified piston of LHR engine using PSME as fuel and is about 38 ppm. This is due to minimum heat loss from the combustion chamber to cooling media. It is observed the CO2 emissions obtained with modified piston for PSME fuel of LHR engine is higher than that of PSME and diesel fuel of normal engine are 6.28% and 6.4% respectively. This has occurred due to better insulation of combustion chamber, where it leads to better and complete combustion of mixture in the cylinder. Volume 3, Issue 2, February 2014 Page 81 International Journal of Application or Innovation in Engineering & Management (IJAIEM) Web Site: www.ijaiem.org Email: editor@ijaiem.org, editorijaiem@gmail.com Volume 3, Issue 2, February 2014 ISSN 2319 - 4847 REFERENCES [1] Sanjay Patil “Thermodynamic modelling for performance analysis of compression ignition Engine fuelled with BioDiesel and its blends with Diesel” International journal of recent Technology and Engineering (IJRTE), ISSN: 22773878, Volume 1, Issue 6, January 2013. 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