Polymer 55 (2014) 335e339 Contents lists available at ScienceDirect Polymer journal homepage: www.elsevier.com/locate/polymer Stable benzimidazole-incorporated porous polymer network for carbon capture with high efficiency and low cost Muwei Zhang 1, Zachary Perry 1, Jinhee Park, Hong-Cai Zhou* Department of Chemistry, Texas A&M University, College Station, TX 77842, USA a r t i c l e i n f o a b s t r a c t Article history: Received 16 July 2013 Received in revised form 14 September 2013 Accepted 16 September 2013 Available online 25 September 2013 Porous Polymer Networks (PPNs) are an emerging category of advanced porous materials that are of interest for carbon dioxide capture due to their great stabilities and convenient functionalization processes. In this work, an intrinsically-functionalized porous network, PPN-101, was prepared from commercially accessible materials via an easy two-step synthesis. It has a BET surface area of 1095 m2/g. Due to the presence of the benzimidazole units in the framework, its CO2 uptake at 273 K reaches 115 cm3/g and its calculated CO2/N2 selectivity is 199, which indicates its potential for CO2/N2 separation. The great stability, large CO2/N2 selectivity and low production cost make PPN-101 a promising material for industrial separation of CO2 from flue gas. Its H2 and CH4 uptake properties were also investigated. Ó 2013 Elsevier Ltd. All rights reserved. Keywords: Porous polymer networks Polybenzimidazole Carbon dioxide capture Elimination of CO2 from mixed component gas streams has gained a tremendous amount of attention due to a growing concern of the environmental and climatic impact of greenhouse gas emissions [1]. Many environmental problems, such as global warming and ocean acidification, have been primarily attributed to the escalating level of atmospheric CO2. In order to reduce anthropogenic CO2 emissions, various Carbon Capture and Sequestration (CCS) techniques have been investigated as means to selectively remove CO2 from the flue gas of fossil-fuel-powered plants and then store it underground [2]. Aqueous alkanolamines, such as monoethanolamine (MEA) solutions, have been utilized due to their large CO2 capacity and selectivity [3]. Nevertheless, this process suffers from a series of complications that have substantially limited their industrial applications, such as the high regeneration cost arising from the large heat capacity of aqueous MEA solutions, the toxicity, the unpleasant smell and the corrosive nature of amine compounds [4]. As an alternative solution, many solid adsorbents have been shown to be promising candidates to overcome the downsides of aqueous alkanolamine solutions. For the past few decades, advanced porous materials [5] have been extensively investigated in scientific and technological research due to their capability to adsorb and interact with atoms, ions and molecules [6]. The * Corresponding author. Tel.: þ1 979 845 4034; fax: þ1 979 845 1595. E-mail addresses: zhou@mail.chem.tamu.edu, zhou@chem.tamu.edu (H.-C. Zhou). 1 These authors contributed equally to this work. 0032-3861/$ e see front matter Ó 2013 Elsevier Ltd. All rights reserved. http://dx.doi.org/10.1016/j.polymer.2013.09.029 functionalities and prospective applications of the porous materials are largely dependent on their pore size distribution and pore surface properties. Under the motivation of achieving larger surface area and better framework properties, metal-organic frameworks (MOFs) [7,8] and porous polymer networks (PPNs) [9] emerged as novel categories of porous materials and are widely applied in areas such as such as gas storage [9,10], gas separation [11,12], catalysis [13,14], sensors [15], and other applications. Even though MOFs possesses many advantages such as enormous surface area, tunable structures and convenient post-synthetic modifications, most MOFs suffer from a limited stability, which restrained their practical applications [16]. PPNs, appearing as hyper-crosslinked organic polymers, have provided an alternative solution to the construction of ultra-porous materials with high thermal and chemical stability [17]. Unlike crystalline Covalent Organic Frameworks (COFs) [18], PPNs are amorphous materials with Brunauere EmmetteTeller (BET) surface areas as large as 6461 m2/g (in PPN4), which is the largest PPN BET surface area to date [9]. Regardless of the enormous surface area and improved stability, those PPNs suffer from several shortcomings that generally hamper them from being practically implemented. First, their synthesis involves the coupling of tetrahedral monomers via the Yamamoto homocoupling reaction [17], which requires an extremely expensive and air-sensitive reagent, Bis(cyclooctadiene)nickel (Ni(cod)2). This has significantly increased the production cost of PPNs and prevented their large-scale synthesis for industrial use. Second, many applications of porous materials require the functionalization of the inner pore surfaces. Being constructed primarily from phenyl rings 336 M. Zhang et al. / Polymer 55 (2014) 335e339 Scheme 1. The basicity of the basic units that have been incorporated into PPNs. Fig. 1. The conceptual illustration of an ideal network that incorporates tetrahedral nodes and linear nodes. Ideally, this will give rise to a network with diamondoid topology. or alkyne bridges, the lack of internal functionalization of those PPNs has significantly limited their applications, especially for the purposes of carbon dioxide sequestration. Post-synthetic modifications (PSM) of those PPNs appear as an efficient way to improve their functionality [4,19]; however, the PSM process has not only drastically impaired their porosity but also further increased their production cost. It is highly desirable to synthesize functionalized PPNs with considerably large porosities and reasonable production costs for industrial CCS processes. Incorporation of Lewis bases into MOFs [20] and PPNs [4] has been demonstrated as an effective way to improve CO2 uptake and CO2/N2 selectivity. These moieties can be incorporated into the struts of the PPN framework, or can be introduced by postsynthetic modification. Pyrazine [21], triazine [22,23] and polyamines [4] have been successfully incorporated into PPNs. However, none of these materials can remove CO2 from flue gas with both high efficiency and low cost. Despite the interesting electronic properties resulting from the conjugate system; the CO2/N2 selectivity of the pyrazine-incorporated PPN, Aza-CMP, was not investigated, probably due to the low porosity (BET surface area of 24 m2/g when activated at 300 C) and complicated activation procedure of this material [21]. The incorporation of triazine into PPN frameworks, as shown in TFM-1 [22] and CTF-PX series [23], was demonstrated as a moderately efficient way to improve the CO2/N2 selectivity; however, the selectivity was restrained by the limited basicity of the triazine units. It is conceivable that incorporation of a more basic unit could further improve the CO2/N2 selectivity and CO2 adsorption enthalpy due to the acidic nature of CO2. The incorporation of polyamines into PPNs [4] was demonstrated as an efficient way to improve the CO2/N2 selectivity; however, Ni(cod)2 was required in the synthesis, and the PSM process further increased the cost of this PPN. In spite of the high efficiency of CO2 removal in polyamine PPNs, the overall production cost remains largely problematic. Herein, we introduce a stable benzimidazole-incorporated porous polymer network, PPN-101, which has a BET surface area of 1096 m2/g, CO2 uptake of 226.2 mg/g at 273 K, and CO2/N2 selectivity of around 200. The significantly reduced cost and highly efficient separation of CO2 from N2 make it a promising material for industrial separation of CO2 from flue gas with both high efficiency and low cost. Scheme 1 illustrates a few basic units that have been successfully incorporated into PPNs. Benzimidazole incorporation into the frameworks can be used to improve the CO2/N2 selectivity. Polybenzimidazoles (PBIs) have been widely used in other areas, such as in proton-exchange membranes in fuel cells [24]. However, few of the PBIs turn out to be suitable materials for industrial separation of CO2/N2 due to their very limited porosity. El-Kaderi and coworkers [25] published the first benzimidazoleincorporated PPN named as BILP-1 (Benzimidazole Linked Polymer) by condensation of tetrakis(4-formylphenyl)methane and 2,3,6,7,10,11-hexaaminotriphenylene, with the BET surface area of 1172 m2/g and CO2 uptake of around 180 mg/g at 273 K, which makes it the first benzimidazole-incorporated PPN with considerable porosity for selective CO2 removal. However, the laborious syntheses of both the aldehyde [26] and amine [27] monomers significantly increased the production cost of BILP-1 and hindered its synthesis in large quantities. After the discovery of BILP1, they have provided a series of benzimidazole-incorporated PPNs where expensive monomers were utilized [28e30]. In this work, PPN-101 was prepared from a synthetically-accessible silicon-centered aldehyde monomer [31] and a commercially available amine monomer, which has significantly brought down Scheme 2. The syntheses of aldehyde monomer (tetrakis(4-formylphenyl)silane) and PPN-101. This PPN can be synthesized within two steps from commercially available compounds, and no extremely expensive reagent is involved. M. Zhang et al. / Polymer 55 (2014) 335e339 337 Fig. 2. (a) the N2 isotherm at 77 K, 1 bar and (b) the pore size distribution calculated by DFT method. the production cost of this PPN, while the presence of the benzimidazole units produces a high CO2/N2 selectivity. The fact that many PPNs built from tetrahedral monomers possess both good stability and large surface area has motivated us to keep exploring monomers with a tetrahedral geometry [9,16,17]. The combination of tetrahedral unit and linear unit will result in a framework with a diamondoid topology (dia topology). (Fig. 1) Conceptually, this connectivity will not only retain the framework stability of the diamond-like structures, but also allow adequate exposure of the faces and edges of phenyl rings and benzimidazole rings to the adsorbents, which will increase the surface area and gas uptake capacities [17]. Additionally, the hypothetical diamondoid framework offers large cavities and interconnected pores to efficiently eliminate the “dead space” that has no contribution to the framework porosity [9]. The introduction of silicon centered monomers, instead of working with the carbon-centered aldehyde monomer that suffers from a complicated synthesis as in BILP-1, has significantly simplified the preparation of the tetrahedral building unit [32] (Scheme 2). PPN-101 was synthesized by a similar route as BILP-1 with some modifications [25]. The tetrahedral monomer was dissolved in anhydrous DMF, while 2 equivalents of the amine monomer dissolved in anhydrous DMF were added dropwise at cryogenic temperature under N2 atmosphere. Orange precipitate was formed very slowly in the solution. The reaction was kept in cryogenic conditions until no more precipitate was formed and then allowed to warm to r. t. overnight. Then the reaction mixture was moved to O2 atmosphere and heated under O2 at 130 C for 2 days. (Caution: This step should be handled in an extremely cautious way to prevent any possible combustions or explosions. Protective shields should be used during the reaction) Fluffy yellow polymer was produced in 59% yield. Similar to other PPNs, PPN-101 is insoluble in commonly used solvents, which simplifies its purification and activation processes. Since the framework is constructed exclusively by robust covalent bonds, PPN-101 exhibits high chemical and thermal stability. The stability, porosity, and internal functionalization of PPN-101 have inspired us to study its gas uptake properties. PPN-101 is porous upon activation (See Electronic Supplementary Materials) and exhibits a type-I isotherm of N2 sorption at 77 K and 1 bar (Fig. 2(a)), implying the existence of micropores in PPN-101. Its Langmuir surface area, BrunauerEmmettTeller (BET) surface area and pore volume are 1798 m2/g, 1095 m2/g and 0.66 cm3/g, respectively. Its pore size distribution was calculated by the Density Functional Theory (DFT) method (Fig. 2(b)). Its pore diameters are widely distributed from 10 A to more than 50 A and no pattern could be identified from the pore size distribution plot. This implies the amorphous nature of this PPN, which can further be confirmed by the Powder XRD (See Electronic Supplementary Materials). The most prominent pores have diameters of 11, 16 and 19 A, respectively, which is consistent with the microporous nature of PPN-101, determined from the N2 isotherms. Notably, it has a larger average pore size than that of BILP-1, in which the pore sizes were found to be centered at around 6.8 Å [25]. This is probably due to the diamondoid nature of PPN-101, which will inherently provide larger cavities [9]. Its N2 isotherm at 77 K and pore size distribution plot Fig. 3. (a) CO2 isotherms at 273 K and 298 K and the N2 isotherm at 273 K. (b) CO2 isotherms at 195 K. 338 M. Zhang et al. / Polymer 55 (2014) 335e339 Table 1 Summary of the BET surface area, CO2/N2 selectivity and production cost of all the aforementioned PPNs with basic units incorporated. Incorporated Units Basicity (pKa) BET Surface Area (m2/g) CO2 Uptake (273 K, mg/g) Selectivity of CO2/N2 PSM requiredc Ref a b c TFM-1 CTF-P6 Aza-CMP BILP-1 PPN-101 PPN-6-CH2DETA Triazine Barely basic 738 76.1 29 2 No [22] Triazine Barely basic 1152 148.1 16.1 No [23] Pyrazine 0.65 24a/1227b N/A N/A No [21] Benzimidazole 5.532 1172 188 w70 No [25] Benzimidazole 5.532 1096 226.2 199 No This Work Polyamine pKa,1 > 10 555 189 w400 Yes [4] Activated at 300 C. Activated at 500 C. PSM will reduce the porosity and increase the production cost. Fig. 4. (a) the H2 isotherm at 77 K and 87 K, 1 bar and (b) CH4 isotherm at 273 K, 1 bar. can be found in Fig. 2. It should be noted that an isostructural PPN named as BILP-4 [30] was published by El-Kaderi and coworkers where the expensive tetrahedral monomer was used. The benzimidazole-rich PPN-101 was designed to possess an excellent CO2/N2 selectivity. Fig. 3 (a) shows the gas uptake isotherms of CO2 at 273 K and 296 K and the N2 isotherm at 273 K. The isotherm for CO2 uptake is fully reversible and the maximum uptake can reach 226.2 mg/g at 273 K, which is higher than the BILP-1 with 188 mg/g at this temperature [25]. This probably resulted from the fact that PPN-101 has large pores and more Lewis base moieties than BILP-1. Additionally, its CO2 uptake capacities at cryogenic conditions were also investigated. At 195 K and 0.95 bar, its CO2 uptake is as high as 498 cm3/g. Notably, a deep rise of adsorption occurs between 0 and 0.1 bar, which indicates an excellent CO2 affinity for the benzimidazole-incorporated PPN-101. A significant hysteresis was observed in cryogenic CO2 isotherm, which probably resulted from the large heat of adsorption of CO2 for PPN-101. (See Electronic Supplementary Materials). The selectivity of CO2/N2 of PPN-101 in flue gas conditions was evaluated by the ratio of the adsorbed gas quantity where the partial pressure for CO2 is 0.15 bar and N2 is 0.85 bar. Since minuscule N2 adsorption occurs at 273 K, the calculated singlecomponent CO2/N2 selectivity [3] of PPN-101 in flue gas at 273 K is as large as 199 (See Electronic Supplementary Materials), which is significantly larger than other base-incorporated PPNs such as BILP-1 (Selectivity ¼ 70) [25], TFM-1 (Selectivity ¼ 48.2) [22] and CTF-PX (Selectivity ¼ 16e24) [23] (Table 1). The selectivity of PPN101 is smaller than polyamine-tethered PPN-6 series (Selectivity of PPN-6-CH2DETA is around 400, which is the best selectivity among PPN-6-series) [4], while the BET surface area of PPN-101 is considerably higher than that of PPN-6-CH2DETA (555 m2/g), where the PSM process has significantly reduced the surface area of PPN-6 (4023 m2/g) [19]. The calculated IAST selectivity [33,34] of CO2/N2 at 273 K for PPN-101 is 45094. (See Electronic Supplementary Materials) Table 1 summarizes all the aforementioned base-incorporated PPNs. The low production expense, considerable surface area, and large CO2/N2 selectivity make PPN101 a promising material for industrial CO2 sequestration. Along with its large CO2 uptake, this PPN has a large H2 and CH4 uptake, which makes it very promising for gas storage applications due to its reduced cost. Its H2 uptake at 77 K and 1.21 bar (906 mmHg) is 214.18 cm3/g (1.91 wt %, Fig. 4 (a)), even without the presence of the unsaturated metal centers, which is similar to that of BILP-1 (19 mg/g, 1.86 wt %) [25] but larger than many other MOFs/PPNs that have similar BET surface areas [35]. Its CH4 uptake at 273 K and 1.08 bar are 23.97 cm3/g (Fig. 4 (b)). The presence of benzimidazole in the framework appears to be an efficient way to improve H2 and CH4 uptake as well. Conclusion In conclusion, we have successfully synthesized a novel benzimidazole-incorporated porous polymer network, PPN-101, which is a very promising material for carbon capture with both high efficiency and low production cost. Due to the incorporation of the benzimidazole units, the CO2 uptake of PPN-101 at 273 K reaches 115 cm3/g and its calculated CO2/N2 selectivity reaches 199. Additionally, it also shows some promise for H2 storage (1.91 wt% at 77 K, 1.21 bar) and methane storage (23.97 cm3/g at 273 K, 1.08 bar). Acknowledgments This work was supported as a part of the Center for Gas Separations Relevant to Clean Energy Technologies, an Energy Frontier Research Center funded by the U.S. Department of Energy (DOE), Office of Science, Office of Basic Energy Sciences under Award Number DE-SC0001015. The authors also acknowledge DOE grants DE-FC36-07GO17033 and DE-AR0000249. We are grateful to M. Zhang et al. / Polymer 55 (2014) 335e339 Mr. Mathieu Bosch for helpful discussion, Ms. Ying-Pin Chen and Prof. Dr. Daqiang Yuan (Fujian Institute of Research on the Structure of Matter, Chinese Academy of Sciences) for simulation work of the PPN structure, and Mr. Wolfgang M. Verdegaal (SunFire, Germany) for calculating the IAST selectivity of CO2/N2 of PPN-101. Appendix A. Supplementary data Supplementary data related to this article can be found online at http://dx.doi.org/10.1016/j.polymer.2013.09.029. References [1] Pearson PN, Palmer MR. Nature 2000;406(6797):695e9. 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