Showcasing research from Lin-Bing Sun’s Research Laboratory, State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemistry and Chemical Engineering, Nanjing Tech University, China. As featured in: Title: Facile fabrication of cost-effective porous polymer networks for highly selective CO2 capture Mesoporous polymers were fabricated via facile nucleophilic substitution reactions under the direction of a template. The obtained materials, which consist of abundant secondary amines, are highly active in selective CO2 capture and can be readily regenerated. See Lin-Bing Sun, Hong-Cai Zhou et al., J. Mater. Chem. A, 2015, 3, 3252. www.rsc.org/MaterialsA Registered charity number: 207890 Journal of Materials Chemistry A Published on 07 January 2015. Downloaded by Texas A & M University on 07/04/2015 21:09:01. COMMUNICATION Cite this: J. Mater. Chem. A, 2015, 3, 3252 Received 8th November 2014 Accepted 7th January 2015 View Article Online View Journal | View Issue Facile fabrication of cost-effective porous polymer networks for highly selective CO2 capture† Lin-Bing Sun,*a Ai-Guo Li,a Xiao-Dan Liu,a Xiao-Qin Liu,a Dawei Feng,b Weigang Lu,b Daqiang Yuanb and Hong-Cai Zhou*b DOI: 10.1039/c4ta06039c www.rsc.org/MaterialsA Due to their synthetic diversification, low skeletal density, and high physicochemical stability, porous polymer networks (PPNs) are highly promising in a variety of applications such as carbon capture. Nevertheless, complicated monomers and/or expensive catalysts are normally utilized for their synthesis, which makes the process tedious, costly, and hard to scale up. In this study, a facile nucleophilic substitution reaction was designed to fabricate PPNs from low-cost monomers, namely chloromethyl benzene and ethylene diamine. A surfactant template was also used to direct the assembly, leading to the formation of PPN with enhanced porosity. It is fascinating that the polymerization reactions can occur at the low temperature of 63 C in the absence of any catalyst. The obtained PPNs contain abundant secondary amines, which offer appropriate adsorbate–adsorbent interactions from the viewpoints of selective CO2 capture and energyefficient regeneration of the adsorbents. Hence, these PPNs are highly active in selective adsorption of CO2, and unusually high CO2/N2 and CO2/CH4 selectivity was obtained. Moreover, the PPN adsorbents can be completely regenerated under mild conditions. The worsening climatic situation due to global warming has become an urgent environmental concern nowadays, and excessive CO2 emission from fossil fuel combustion is considered to be a major anthropogenic source of greenhouse gases in the atmosphere. CO2 is also a detrimental component of natural gas. The presence of CO2 can cause corrosion of relevant pipelines and equipment as well as reduction in both transport capacity of the pipeline and heat capacity of the gas. As a result, separation of CO2 from N2 (post-combustion for ue gas) and from CH4 (pre-combustion for natural gas) has attracted increasing attention. a State Key Laboratory of Materials-Oriented Chemical Engineering, College of Chemistry and Chemical Engineering, Nanjing Tech University, Nanjing 210009, China. E-mail: lbsun@njtech.edu.cn b Department of Chemistry, Texas A&M University, College Station, Texas 77842-3012, USA. E-mail: zhou@chem.tamu.edu † Electronic supplementary 10.1039/c4ta06039c information (ESI) 3252 | J. Mater. Chem. A, 2015, 3, 3252–3256 available. See DOI: The traditional technique to remove CO2 is “wet scrubbing” by using aqueous amine (e.g. monoethanolamine, MEA) solutions. Nevertheless, this process shows several inherent shortcomings including high regeneration costs and erosion of equipment. Among currently available CO2 capture technologies, adsorption using porous materials is regarded as the most promising alternative.1,2 The porous solids have specic heat capacities that are substantially less than those of aqueous solutions. Furthermore, they are easier to handle and free of corrosion problems. In the past decades, some metal–organic frameworks (MOFs) have been reported to possess excellent capacity for CO2 capture because of their large surface areas and high pore volumes. However, most MOFs are unstable in high temperatures, moisture, and other rigorous environments, and thus cannot meet the harsh industrial demands.3–6 Fortunately, porous polymer networks (PPNs, also known as covalent organic frameworks,7 hyper-crosslinked polymers,8 conjugated microporous polymers,9 polymer of intrinsic microporosity,10 covalent triazine-based frameworks,11 porous aromatic frameworks,12 etc.) constructed from lightweight elements through strong covalent bonding have become a focus of attention.13–15 These materials generally possess low skeletal density, can be synthesized in diverse ways, and display high physicochemical stability, and thus they are highly competitive in CO2 capture. However, complex monomers, expensive catalysts, or high reaction temperatures are commonly required for the synthesis of most reported PPNs, which make the synthetic process complicated, costly, and hard to scale up.11,12,16 A case in point is the synthesis of porous aromatic frameworks reported by Ben et al.,17 for which the expensive catalyst bis(1,5-cyclooctadiene) nickel(0), that is Ni(COD)2, has to be employed for the Yamamoto-type Ullmann polymerization reaction of this synthesis. In the preparation of triazine-based porous polyimide polymer networks reported by Senker's group,11 the complex monomer 2,4,6-tris(4-aminophenyl)-1,3,5-triazine was used; this monomer was synthesized from the quite preliminary precursor 4-bromobenzonitrile via a series of tedious organic reactions. Despite great efforts, fabrication of PPNs from low-cost This journal is © The Royal Society of Chemistry 2015 View Article Online Published on 07 January 2015. Downloaded by Texas A & M University on 07/04/2015 21:09:01. Communication monomers via a catalyst-free and facile polymerization reaction has been a great challenge. Amine groups are well-known active sites that can create strong interactions between adsorbents and CO2.18–21 Various types of amines have been introduced to the frameworks of PPNs. Primary amines can capture CO2 efficiently by forming stable complexes, but are difficult to regenerate. Tertiary amines can be regenerated easily under mild conditions, but at the expense of adsorption capacity and selectivity. Secondary amines, however, are ideal building blocks for PPNs since they can strike an appropriate balance between adsorption performance and energy-efficient regeneration.18,22–25 Herein, we developed a strategy to construct a new porous polymer network, PPN-80, by a facile nucleophilic substitution reaction of 2,4,6-tris(chloromethyl)mesitylene (M1) and ethylene diamine (M2) (Scheme 1). Aiming to enhance the porosity of PPN, a surfactant template was also used to direct the assembly, leading to formation of PPN-81 with mesoporosity. Due to the reactivity of benzyl chloride in M1, the polymerization reactions were shown to take place at a temperature as low as 63 C in the absence of any catalyst. Furthermore, both monomers are inexpensive and readily available. The resultant PPNs contain abundant secondary amines, and thus provide an appropriate adsorbate–adsorbent interaction, which is benecial to both selective CO2 capture and energy-saving regeneration of the adsorbents. In our experiments, our materials efficiently adsorbed CO2, while N2 and CH4 were scarcely adsorbed, revealing an extremely high selectivity of CO2 over N2 and CH4. Moreover, the PPNs could be completely regenerated under mild conditions. For the synthesis of PPN-80, the monomers M1 and M2 were initially dissolved in tetrahydrofuran (THF), leading to the formation of a clear colorless solution. Aer heating at 63 C for about 0.5 h, white powders as the target products began to be generated, and the yield increased with the reaction time. In a similar process, PPN-81 was synthesized by the addition of template (triblock copolymer P123) to the initial solution containing monomers. No catalysts were used for the synthesis of both PPN-80 and PPN-81. The synthesis of the polymer was also tested at other temperatures, varying from 50 to 63 C. The Scheme 1 (A) Polymerization of monomers to form PPN-80 in the absence of template and PPN-81 in the presence of template. (B) Proposed interaction between template molecules and amine groups. This journal is © The Royal Society of Chemistry 2015 Journal of Materials Chemistry A results show that the polymerization reactions can also take place at 60 C, although the yield of the polymer was 90% of that synthesized at 63 C. Similarly, the polymer can be produced at 55 C, with the yield at about 40% of that synthesized at 63 C. Upon further decreasing the temperature to 50 C, no polymer was obtained at all. The infrared (IR) spectra of PPN-80 and PPN-81 are similar, as shown in Fig. 1A. Both spectra have bands at 3330 and 1110 cm 1, which can be attributed to N–H and C–N stretching vibrations, respectively. The presence of these bands indicates the successful introduction of amine groups into the frameworks. There is also a band at 1650 cm 1, which originated from the –NH2 bending vibration, indicating some –NH2 groups remained free. Indeed, both –NH2 groups in most diamines can react with the monomer M1, leading to the formation of –NH– linkages that assemble the polymer into a 3D organic network. Only a few pendant –NH2 groups formed in the polymer; these groups derived from the reaction of one of the –NH2 groups of the diamine with M1. It is thus reasonable to conclude that a lower –NH2 band intensity reects a higher degree of PPN polymerization. The band intensity of –NH2 was also quantied by comparing it to the C–C vibration band of benzene rings at about 1570 cm 1, which was selected as the reference band. The relative intensity of –NH2 to C–C was calculated to be 4.2 and 2.1 for PPN-80 and PPN-81, respectively. The amount of –NH2 in PPN-80 is thus about twice as high as that in PPN-81. On the other hand, the more intense the band at 1110 cm 1 (C–N), the greater should be the degree of polymerization. Based on combining the information about the –NH2 and C–N bands, it is Fig. 1 (A) IR spectra and (B) solid-state and PPN-81. 13 C NMR spectra of PPN-80 J. Mater. Chem. A, 2015, 3, 3252–3256 | 3253 View Article Online Published on 07 January 2015. Downloaded by Texas A & M University on 07/04/2015 21:09:01. Journal of Materials Chemistry A safe to say that PPN-81, with a more intense C–N band and weaker –NH2 band, achieved a higher degree of polymerization than did PPN-80.26 Our solid-state 13C nuclear magnetic resonance (NMR) experiments yielded spectra that display three peaks for PPN-80 and PPN-81 (Fig. 1B). The two sharp peaks at 132 and 14 ppm can be assigned to the sp2 C of the benzene rings and to the carbon atoms of the methyl groups directly connected to the benzene rings, respectively. The broad peak at 47 ppm appears to be a combination of the peaks of carbon atoms connected to alkyl carbon and nitrogen. The results of elemental analysis show that the PPNs mainly consist of three elements, namely C, H, and N, with a tiny amount of Cl (Table S1†). The measured elemental contents are in line with the theoretical values, and this agreement indicates that the polymerization reactions proceeded as designed. The lower Cl content and higher N content of PPN-81 conrms the IR results, implying the higher polymerization degree of PPN-81. The IR spectra, along with NMR and elemental analysis results, demonstrate the successful construction of PPNs via nucleophilic substitution reactions. The pore structure of PPNs was evaluated by N2 adsorption at 77 K. The N2 uptake of PPN-80 is generally low, as shown in Fig. S1,† which is indicative of the sizes of the pores being quite small, hence restricting entry of N2. This is benecial to the selective adsorption of CO2 rather than N2 as described later. Due to the use of a template in the synthetic process, PPN-81 showed an apparently higher N2 uptake than did PPN-80. Moreover, the uptake increased gradually with the relative pressure, and the isotherm presents a hysteresis loop. Pore size distributions were further calculated, and are shown in Fig. S2.† PPN-81 has an obvious pore size at about 4 nm, which is absent in PPN-80. These results provide evidence for the directing role of the template, which leads to the formation of mesopores in PPN-81. Thermogravimetric (TG) analysis yielded comparable thermal stabilities for PPN-81 and PPN-80 (Fig. S3 and S4†), suggesting that the presence of mesopores does not reduce the stability. On the basis of the aforementioned results, we conclude that PPN-80 and PPN-81 have similar network structures, while the proportion of primary –NH2 to secondary –NH– groups as well as the porosity in two polymers are different. The adsorption behavior of CO2, N2, and CH4 on the PPNs were systematically studied. Despite the different adsorption temperatures, the isotherms of CO2 on PPN-80 and PPN-81 present a similar shape (Fig. 2, S5 and S6†). High uptakes were obtained at relatively low pressures, and hysteresis could be clearly observed. This provides evidence for the existence of plentiful amine groups in the PPNs, which promote the interaction of CO2 with adsorbents. The adsorbate–adsorbent interaction was also revealed by the isosteric heat of adsorption (Fig. S7†). At zero loading, the heat of adsorption of PPN-81 reached 72 kJ mol 1, which is higher than that of PPN-80 (at 54 kJ mol 1). The higher heat of adsorption for PPN-81 is ascribed to the higher degree of polymerization, which is also demonstrated by the results of IR and elemental analysis. In other words, the total concentration of amine groups in PPN-81 is higher than that in PPN-80. With the increase of CO2 uptake, the heat of adsorption declined progressively (Fig. S7†), which 3254 | J. Mater. Chem. A, 2015, 3, 3252–3256 Communication Fig. 2 (A) CO2, CH4, and N2 adsorption–desorption isotherms at 295 K. (B) IAST-predicted adsorption selectivity of CO2 over CH4 and N2. may be caused by the continuous occupation of active sites. Regardless of the temperatures, CO2 uptake on PPN-81 is obviously higher than that on PPN-80. For instance, the uptake of CO2 was measured to be 84.9 mg g 1 on PPN-81 at 295 K and 1 bar while only 71.2 mg g 1 on PPN-80. The adsorption capacity of PPN-81 is comparable to that of some reported adsorbents under similar conditions such as porphyrin porous polymer CuPor-BPDC (31.4 mg g 1),27 microporous metal–organic framework {[Ni(L)2]$4H2O}n (33.9 mg g 1),28 porous polymer network PPN-6 (53.7 mg g 1),29 and porous electron-rich covalent organonitridic framework PECONF-4 (86.2 mg g 1).30 Unlike CO2, CH4 and N2 are barely adsorbed on the PPNs. At 295 K and 1 bar, the uptake of CH4 on PPN-81 was measured to be only 2.9 mg g 1, and that of N2 was negligible (1.0 mg g 1). It should be stated that the uptakes of CH4 and N2 measured on the present materials are lower than those of normal porous materials reported in the literature. These results suggest high selectivities of CO2 over CH4 and N2. The ideal adsorption solution theory (IAST) was further employed to estimate the selectivities. In the calculation, a CO2/N2 ratio of 15/85 and a CO2/CH4 ratio of 50/50 were used, which are typical compositions of ue gas emitted from coal-red power plants and general feed compositions of landll gas, respectively. Both PPNs exhibited very high selectivities of CO2/CH4 and CO2/N2, but the selectivities on PPN-81 were measured to be generally higher than those on PPN-80. The magnitudes of the selectivities are quite marked: the selectivity of CO2/CH4 on PPN-81 reached 1428 at 295 K and 1 bar, and the selectivity of CO2/N2 This journal is © The Royal Society of Chemistry 2015 View Article Online Published on 07 January 2015. Downloaded by Texas A & M University on 07/04/2015 21:09:01. Communication reached as high as 4716. To our knowledge, PPN-81 exhibits the greatest selectivities of CO2 over both CH4 and N2 among the reported materials. The CO2/CH4 selectivity (1428) is apparently higher than that of some well-known materials such as metal– organic framework SIFSIX-3-Zn (231),3 Mg-MOF-74 (137),31 zeolite 13X (103),32 and porous aromatic framework PAF-30 (63).33 Similarly, the CO2/N2 selectivity (4716) is also higher than that of typical materials, including SIFSIX-3-Zn (1818),3 Mg-MOF-74 (352),31 PPN-6-CH2DETA (442),34 and 13X (220).32 Dynamic breakthrough curves are pretty useful to evaluate an adsorbent.35–37 Gas mixtures, specically CO2/N2 (15/85) and CO2/CH4 (50/50), were used for column breakthrough curve experiments. In the case of both mixtures, the breakthrough of CO2 is obviously later than those for N2 and CH4 (Fig. S8†). These results thus conrm the static adsorption results, pointing out the selective adsorption of CO2 on the present materials. The recyclability of adsorbents was investigated due to its importance in practical applications. No loss of activity was observed even aer six cycles, which indicates the excellent recyclability of our materials (Fig. 3). It is worthwhile noting that the saturated adsorbents can be regenerated at only 60 C for 100 min. The mild regeneration conditions are due to the use of secondary amines as building blocks, which provides a proper CO2–adsorbent interaction. The regeneration of our materials is more energy efficient than are most reported adsorbents such as PPN-6-CH2DETA (100 C) tethered with primary amines34 and microporous carbon doped with nitrogen (150 C).38 By use of a nucleophilic substitution reaction of chloromethyl benzene and ethylene diamine, two PPNs were successfully constructed. The reaction of chloromethyl benzene with amine groups resulted in the formation of new C–N bonds. As a result, a great number of secondary amines were generated and functioned as bridges to connect benzene rings (Scheme 1A). A continuous spatial network was thus fabricated. The network is made up of not only rigid groups (benzene rings) but also exible linkages (C–C and C–N single bonds). In the synthetic system containing the template, the interaction between PPN precursors and template molecules may be built via hydrogen bonding (Scheme 1B).39,40 The template thus plays a directing role, making the assembly and growth of PPN proceed in the continuous solvent phase between template molecules. Hence, the mesoporous PPN-81 was constructed. In comparison with the amines of PPN-80, those of PPN-81 are more accessible owing to the high porosity. The better accessibility of active sites, together with the Fig. 3 Cycling adsorption of CO2 over PPN-81 at 295 K. This journal is © The Royal Society of Chemistry 2015 Journal of Materials Chemistry A higher polymerization degree, is believed to be responsible for the better adsorption performance of PPN-81 for CO2 capture. Despite many dedicated efforts, achieving a cost-efficient synthesis of PPNs has been a challenge with regards to monomer, catalyst, and reaction conditions. In this study, we designed a new strategy to construct PPNs via a facile nucleophilic substitution reaction for which both monomers are inexpensive and readily available. More importantly, the polymerization reaction can occur under mild conditions without the addition of any catalyst. By use of a templating method, the porosity of the material can be obviously improved, which increases the access to active sites in frameworks. It is interesting to note that the frameworks of PPNs are comprised of abundant secondary amines, which offer appropriate adsorbate–adsorbent interactions that are benecial to selective adsorption and energy-saving regeneration of the adsorbents. As a result, the present PPNs are highly active for selective adsorption of CO2, and unprecedented high CO2/CH4 and CO2/ N2 selectivities were achieved. Furthermore, the materials can be completely regenerated under quite mild conditions. The cost-efficient synthesis, outstanding adsorption performance, and energy-saving regeneration make our materials highly promising in adsorptive separation of CO2 from mixtures such as ue gas and natural gas. Conclusions Two porous polymer networks, namely PPN-80 and PPN-81, were fabricated via a facile nucleophilic substitution reaction of chloromethyl benzene and ethylene diamine. The presence of a template in the synthetic system can promote the formation of polymer with enhanced porosity and subsequently superior adsorption performance. The plentiful secondary amines in the frameworks endow the obtained PPNs with excellent capacity in selective adsorption and energy-saving regeneration of the adsorbents. By judicious choice of monomers, the present strategy should enable secondary amines to be introduced to frameworks with various pore structures, resulting in the construction of new porous polymer networks that have high potential for applications in adsorption and catalysis. Experimental section The PPNs were synthesized by a nucleophilic substitution reaction of 2,4,6-tris(chloromethyl)mesitylene (namely M1) with ethylene diamine (namely M2). In a typical process, M1 (0.561 g, 2 mmol) was dissolved in THF (50 mL) followed by the addition of M2 (0.180 g, 3 mmol). The obtained solution was then heated in a nitrogen atmosphere at 63 C for 24 h. Aer cooling to room temperature, the reaction mixture was centrifuged to remove solvent, and the precipitate was treated with an ethanol–water (20 mL/20 mL) solution of KOH (0.504 g) at 50 C for 12 h. The material was then washed with an ethanol–water solution three times and dried at room temperature. The obtained white powder was denoted as PPN-80. In a similar process, PPN-81 was synthesized by the addition of triblock copolymer P123 (0.5 g) to the initial solution containing monomers. Static J. Mater. Chem. A, 2015, 3, 3252–3256 | 3255 View Article Online Journal of Materials Chemistry A adsorption experiments of CO2, CH4, and N2 were conducted using an ASAP 2020 system. Adsorption–desorption isotherms of CO2, CH4, and N2 at 273 K were measured in an ice-water bath, while isotherms at 283 and 295 K were measured in a water bath. Published on 07 January 2015. Downloaded by Texas A & M University on 07/04/2015 21:09:01. Acknowledgements This work was supported by the National Basic Research Program of China (973 Program, 2013CB733504), the National High Technology Research and Development Program of China (863 Program, 2013AA032003), Distinguished Youth Foundation of Jiangsu Province (BK20130045), the Fok Ying-Tong Education Foundation (141069), and the Project of Priority Academic Program Development of Jiangsu Higher Education Institutions. Notes and references 1 K. Sumida, D. L. Rogow, J. A. Mason, T. M. McDonald, E. D. Bloch, Z. R. Herm, T. H. Bae and J. R. Long, Chem. Rev., 2012, 112, 724. 2 R. S. Haszeldine, Science, 2009, 325, 1647. 3 P. Nugent, Y. Belmabkhout, S. D. Burd, A. J. Cairns, R. Luebke, K. Forrest, T. Pham, S. Ma, B. Space, L. Wojtas, M. Eddaoudi and M. J. Zaworotko, Nature, 2013, 495, 80. 4 S. D. Burd, S. Q. Ma, J. A. Perman, B. J. Sikora, R. Q. Snurr, P. K. Thallapally, J. Tian, L. Wojtas and M. J. Zaworotko, J. Am. Chem. Soc., 2012, 134, 3663. 5 X. Si, C. Jiao, F. Li, J. 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