BGU and Rotec – the many reversals in trying to get flow reversal into the market J. Gilron, Zuckerberg Institute for Water Research, BGU CTO Rotec Ltd. Israeli Innovation In Greentech – American Univ. – 7 Feb 2012 The Problem Scaling: Mineral deposits that harm performance of water treatment and industrial process equipment Membranes Systems Industrial Systems The outcome: 1. Increased energy, chemical and equipment costs 2. Reduced water production Early detection of onset of scaling, allows more timely and cost-effective intervention to prevent scaling and reverse its effects. Technology – Scaling prevention Flow reversal technology - basic principles Flow Reversal at induction time or before: Permeate (product) Feed (entrance) Concentrate /Brine (exit) Feed (Undersaturated) Brine (Oversaturated) Permeate Induction Inductiontime timerestarted reached- Flow reversal performed Technology – Scale Sensor U/S Scale Sensor technology - basic principles Unfouled Shell/Feed Solution Echo Transducer Feed Solution Membrane Amplitude No scaling occur Shell Support Arrival Time Shell Support Fouling Layer Membrane Shell/Feed Solution Echo Amplitude Fouled Transducer Feed Solution Algorithm output Crossover point – scaling starting Δ A; Δ t Arrival Time U/S Scale Sensor technology – R&D phases q Phase I – Flat sheet scale sensor development q Phase II – Spiral-Wound membrane scale sensor development Technology – Scale Sensor Sensor A Sensor B In Product channel 1 Sensor C FLOW DIRECTION 4 3 2 5 Out U/S Signal upstream 60 60 Channel 1 55 10 20 30 40 50 56 54 52 channel 2 50 60 58 Flux (L/m2h) 65 Flux (L/m2h) Flux (L/m2h) Sensor area product flux 70 0 Crossover downstream point – scaling detected midstream 60 Time (min) Channel 3 50 0 10 20 30 40 50 Time(min) 58 56 54 Channel 4 52 Channel 5 50 60 0 20 40 60 Time (min) Membrane image @ sensor area Ultrasound sensor picked up presence of CaCO3 scaling before any flux decline detected! It detected deposits as small as 20 micron (~1/5th the thickness of a human hair) covering less than 10% of the membrane area. Upstream Midstream Downstream 80 How did we get there? BGU Seminar on New LPRO organized by Prof. O. Kedem Idea – Flow Reversal Idea – Zero the induction clock 1996 Optical triggering NATO SfP Call for proposals U/S Triggering UCLA CU Aug 2005 TAMASHigh Tech Incubator BGN, Mekorot, Angel PILOT PROJECT CONCEPT 2006 TAMAS 90/10 ROTEC 2009 WORKING PILOT 2010 PLANT HOW TO TRIGGER FR? 2003 Proof of principle 2004 PATENTS! BGN Beta customers PRODUCTS OUT THE DOOR! Angels, VC’s Lessons • University as site for generating/exchanging ideas/knowledge • Israel Ministry of Industry and Trade (Tamas) programs for partnering industry and academy played key role • Israel’s needs and geopolitical situation offer opportunities as well as challenges (NATO SfP) • Key role played by the right people (collaborators, CEO and engineer of Rotec) CHALLENGE: Crossing the “valley of death” • We have prototypes for some (F/R), proof of principle for other parts (U/S) • We need to develop salable products • Most VC’s want to invest where products are already sold but need to expand/develop markets, but we need investment to complete product development – Catch ‘22 • Key issue is developing business model – who are the customers and how does Rotec get remunerated for the benefit they provide customers? Acknowledgements • Sponsors: American Univ. (hosts), American Associates of Ben Gurion Univ., Israel Embassy • Academic collaborators (E. Korin, Y. CohenUCLA, A. Greenberg – CU, M. Peterson, UM) • Support staff (N. Daltrophe, M. Waisman Y. Volkman) • B.G. Negev (O. Horowitz, N. Cohen) • Students (N. Pomerantz, M. Millman, G. Mizrahi, Y. Goldkine) • Rotec (Noam Perlmutter, CEO; Dan Peled (engineer)