International Journal of Engineering Trends and Technology (IJETT) – Volume22 Number 6- April 2015 3D Printed Food - Food’s Next Frontier Pratik Baban Misal#1, Shubham Kishor Mahajan#2, Er. Navneet K. Patil#3 #1,2 UG Students, #3Associate Prof. at Dept. of Mechanical Engineering, SSBT College of Engineering, North Maharashtra University, Bambhori, Jalgaon, Maharashtra, INDIA Abstract—This is a research paper on 3D printing which has become a notable topic in today’s technological discussion. In this paper, we will look at edible additive manufacturing or so called 3D Printing of Food. The paper explains the concept and principle of printing food items layer by layer. We will firstly define what we mean by this term and what is so significant about it. Then we shall see about the process of 3D printing of food and the materials used in the making of 3D printed food items. We shall also see the advantages of 3D printing as compared to conventional methods of cooking. We shall observe the numerous applications it is being out to use today. Finally the future potential of this technology is outlined. Keywords—3D Printing of Food; Edible Printing; Food Printing; Foodini Food Printer; ChefJet, TNO I. INTRODUCTION 3D Printing is an innovative manufacturing process whereby an object is built up layer by layer, from a 3D computer design using a variety of printing technologies. Converting a software-based design into distinct 2D layers or slices, which are “printed” and bounded to each other in order to create a 3D product is the primary method of operation of any 3D printer. These technologies were developed for the manufacturing industry and hence typically processes Plastics, Ceramics and Metals. 3D Printing is used for the production of objects made from both a single type of material as well as combinations of materials in which each material is deposited, for instance, by a separate print head. However, there are many potential uses for such a technique, perhaps most notably presenting the concept of rapid prototyping using a medium that is both familiar and accessible to peoples outside of more technical disciplines. The idea of living with 3-D printed food is neither unthinkable nor new; designers and futurists have been looking to 3-D printing as food's next frontier [1]. The premise of printing food seems, at first glance, a trivial endeavor. Many different techniques are used in the manufacture of food items, but they are mostly optimized for mass production; in the case of custom-made food products, the process usually involves a specially trained artisan creating the desired piece by hand. Thus, there is a natural gulf that exists between the two, where a person without the necessary training (and/or a steady hand), and not needing a large number of pieces, is left to ordering a custom product at high cost from a specialist. Bridging this gap is certainly within reason, using the food printing techniques. ISSN: 2231-5381 II. PRINCIPLES OF FOOD PRINTING The main principle of 3D printing is stereolithography, outlined by Charles Hull in a 1984 patent as “a system for generating three-dimensional objects by making a crosssectional pattern of the object to be formed”. This means that any 3D object generated using a 3D drawing software is first split into layers and these layers are then successively printed by the machine on top if one another [2]. The food printer “Foodini”(Fig. 5) as it’s called, is not too different from a regular 3D printer, but instead of printing with plastics, it deploys edible ingredients squeezed out of stainless steel capsules [3]. But with plastics there is just one melting point, whereas with food its different temperatures, consistencies and textures. In principle, the Foodini sounds like the ultimate laziness aid: press a button to print your ravioli. But Natural Machines is quick to point out that it's designed to take care only of the difficult and time-consuming parts of food preparation that discourage people from cooking at home, and that it promotes healthy eating by requiring fresh ingredients prepared before printing [3]. Engineers and gourmands alike are dabbling with edible substances as raw materials for 3D printing. Among their hoped-for results: previously unachievable food shapes and textures, personalized grub, and varied menus on future longterm voyages to Mars. Fig. 1 Principle working of 3D Food Printing [4] http://www.ijettjournal.org Page 255 International Journal of Engineering Trends and Technology (IJETT) – Volume22 Number 6- April 2015 III. FOOD PRINTING AND SOCIAL TRANSFORMATIONS Now that the food printing is developing pretty fast and is in action, now scientist’s interest lies in the capacity that 3D printing to create a new material language for cuisine, to create new textures for consumption that were previously unimaginable or next to impossible. Quick to point out that food printing is designed to take care only of the difficult and time-consuming parts of food preparation that discourage people from cooking at home, and that it promotes healthy eating by requiring fresh ingredients prepared before printing. poisoned with radiation or something, but fast forward 30 years, and there's one in every household. Printed Food is real food, with real fresh ingredients, it's just prepared using a new technology [3]. IV. CONFECTIONARIES AND DISHES So far any food items have been printed successfully. The 3D food printer Foodini from Natural Machines achieved milestone in printing intricate dishes, like chocolate snowflake [3]. (e.g. Fig. 2) Fig.2 Chocolate Snowflake printed using Foodini There are various companies working with major food manufacturers to create pre-packaged plastic capsules that can just be loaded into the machine to make food, even though they assure these will be free of preservatives, with a shelf life limited to five days [3]. Fig 3. Pizza printed using Foodini printer by Natural Machines [3] Kitchen counter, baking board, cake shop, bar top, and catering outfit. Cocktail decorations, architectural cake supports, interlocking candies, beautiful sugar sculptures. And there are everyone’s favorite items such as Pizzas (e.g. Fig. 3) and Burgers (e.g. Fig. 4). At least in the initial stage the printer will be targeted mostly at professional kitchen users and huge Hotels. The printing process is slow, but faster than regular 3D printing. Other than being capable of creating complex designs, such as very detailed cake decorations or food arranged in unusual shapes, 3D Food Printers can be useful for recipes that require precision and dexterity, like homemade pizza or filled pasta. The idea also comes with a social element too. “There’s a touchscreen on the front that connects to a recipe site in the cloud, so it’s an internet-of-things, connected kitchen appliance,” Users will also be able to control the device remotely using a smartphone, and share their recipes with the community. 3D Printed Food is sure new for society. The acceptability is still bit questionable for some communities. Take the microwave oven, for example: in the 70s, people were a bit fearful about it, they thought food could be ISSN: 2231-5381 http://www.ijettjournal.org Fig. 4 Burger Printing [3] Page 256 International Journal of Engineering Trends and Technology (IJETT) – Volume22 Number 6- April 2015 V. FOOD 3D PRINTERS NASA has also jumped on the 3D printed food bandwagon and are said to be extensively funding research in this area in order to feed astronauts in space [2]. In fact, we already can print chocolate confectioneries and desserts from a special printer invented recently called Chocedge. Hershey and 3D Systems have partnered to presumably create all kinds of printable food items. Should the company replace factory workers with 3D printers, it might be able to streamline the process of manufacturing. ChefJet prints in a variety of edibles, including sugar, chocolate or candy, bringing vast new capabilities to the kitchen counter, baking board, cake shop, bar top, and catering outfit. Combining the complete design freedom of 3D printing with edible materials, chefs can create imaginative food designs that were previously impossible to make. Full-color cocktail decorations, architectural cake supports, interlocking candies, beautiful sugar sculptures: its all possible with the ChefJet. TNO started researching the shaping of food with 3d Printing technologies, resulting in successful collaboration with food designers and manufacturers. Now they are looking more and more into using 3D food printing technology for the creation of novel food structures. For these new structuring methods traditional ingredients are generally used [6]. However, they are also looking into the usage of alternative base materials like Algae or insects and this is becoming an increasingly important focal point for TNO (e.g.Fig. 6 (Right side)) VI. FUTURE OF FOOD PRINTING Fig. 5 3D Food Printers- Foodini printer ChefJet is the world’s first kitchen-ready food 3D printer. Food is a vital part of how we celebrate, gather and relate. Now, our culinary traditions and the experiences that surround them get a little sweeter with the leading-edge ChefJet and ChefJet Pro, the world's first and only professionally certified, kitchen-ready 3D food printers. With the ChefJet, culinary artists of all kinds can create stunning and tasty decorations, edible sculptures and confections of all shapes and sizes [5]. At this point in the time the possiblities of this emerging technology are being explored with respect to the type of products that can be made from a materials and technology point of view. However, the potential is clear. To realize the prospects offered by 3D food printng, researech has to be continued. Various companies are looking fo bussiness partners in several industires including food manufacturers, the food (service) industry and developers of 3D food printing equipments for insdustrial or domestic use [6]. Currently, few food printers (such as Foodini) only prints the food, which must be then cooked as usual. But future models will also cook the preparation and produce it ready to eat. On the other hand, Sugar Candies and Desserts etc. printed using ChefJet printer are ready to eat. The 3D printing of food is something which may take a while to catch on. Although there are several companies, including 3D Systems, working on this type of technology, it’s only been within the candy/desert space where such techniques have actually taken off [7]. With this said, changes within the industry are happening at such a rapid rate that we may see widespread 3D food printing take hold sooner rather than later. ACKNOWLEDGMENT Our profound gratitude and deep regards to our guide Er. Navneet K. Patil sir for his invaluable assistance and insights leading. Fig 6. 3D Food Printers- MIT Food Printer (Left); TNO (Right) ISSN: 2231-5381 http://www.ijettjournal.org Page 257 International Journal of Engineering Trends and Technology (IJETT) – Volume22 Number 6- April 2015 REFERENCES [1] [2] [3] [4] [5] [6] [7] [8] [9] NASA: Austin, calling Austin. 3-D pizzas to go (2013, May 22) retrieved 3 February 2015 from http://phys.org/news/2013-05-nasaaustin-d-pizzas.html B. Regina: 3D Printing and Its Applications retrieved from International Journal of Computer Science and Information Technology Research Vol. 2, Issue 2 (April-June 2014) 'Foodini' machine lets you print edible burgers, pizza, chocolate. http://edition.cnn.com/2014/11/06/tech/innovation/foodini-machineprint-food/ US army to use 3D print technology to make meals for soldiers. http://www.dailymail.co.uk/news/article-2716368/US-army-use-3Dprint-technology-make-meals-battle-weary-soldiers.html ChefJet and ChefJet Pro by 3D Systems www.3dsystems.com/it/chefjet 3D Food Printing TNO www.tno.nl/3dfood The Sky Kitchen Concept for 3D Food Printing of Inflight Catering. http://3dprint.com/16138/3d-food-printing-airline/ http://blog.sculpteo.com/2011/05/31/fabaroni-a-pasta-3dprintermade-from-scratch/ www.nasa.gov/directories/spacetech/home/future_3d_food_prt.htm ISSN: 2231-5381 http://www.ijettjournal.org Page 258