Ansell’s Roadmap to Commercialization: ‘Customization in a Global Organization’ Lawrence Del Principe Process Manager New Product Commercialization Ansell Healthcare Products LLC Red Bank, N.J. Storyboard Presentation – Unique Customization February 20-21, 2007 / St. Pete’s Beach, FL Ansell Healthcare Products LLC Lawrence Del Principe Company Description: Unique Requirements for Product Innovation: • • • • • • • Multinational public company ~ $850M in F’06 sales 100 years young! Founded in Melbourne, Australia (ASX) Global leader in Healthcare Barrier Protection Diverse Business & Products : ¾ ¾ ¾ Medical Gloves – Surgical & Exams Consumer Products – Condoms & HHG Occupational Gloves – Chemical resistance, food handling, knitted and general purpose Fy07 goal is 15% of sales Product Innovation directed via strategic planning Ad hoc NPD occurs allows regions to explore market opportunities aligned with regional strategy Global product (s) opportunities Our Stage-Gate process includes 19 SOP’s consistent with medical device regulations All New Products must meet Country & Product specific requirements • R e g u la to r y A g e n c ie s U A A B n ite d S ta te s o f m e ric a u s tria * e lg iu m * D e n m a rk * F in la n d * F ra n c e * G erm an y * G re e c e * Ire la n d * Ita ly * L u x e m b o u rg * T h e N e th e rla n d s * N o rw a y * P o rtu g a l* S p a in * Sw eden* U n ite d K in g d o m * H u ngary R u s s ia Isra e l A u s tra lia Japan T h a ila n d S . A fric a C h in a C anada O th e r C o u n trie s U .S . F o o d & D r u g A d m in is tr a tio n F e d e r a l M in is tr y o f L a b o r , H e a lth & S o c ia l A f fa ir s M in is te r e F e d e r a l d e s A f fa ir e s S o c ia le s , d e la S a n te P u b liq u e e t d e l’E n v iro n m e n t D a n is h M e d ic in e s A g e n c y N a tio n a l A g e n c y fo r M e d ic in e s A g e n c e F r a n c a is e d e S e c u r ite S a n ita ir e d e s P r o d u its d e s a n te F e d e r a l I n s titu te fo r D r u g s a n d M e d ic a l D e v is e s M in is tr y o f H e a lth & W e lfa re D e p a rtm e n t o f H e a lth M in is te ri d e lla S a n ita D ir e c tio n d e la S a n te M in is te rie v a n V o lk s g e z o n d h e id T h e N o r w e g ia n D ir e c to r a te o f H e a lth & S o c ia l W e lfa r e In s titu to N a tio n a l d e S a u d e L e m e s M in s te r io S a n id a d y C o n s u m o T h e M e d ic a l P ro d u c ts A g e n c y M e d ic a l D e v ic e s A g e n c y O rv o s - é s K ó rh á z te c h n ik a i I n té z e t -O R K I G O S I s r a e li S ta n d a r d s I n s titu tio n T h e ra p e u tic G o o d s A g e n c y M in is tr y o f H e a lth , L a b o r & W e lfa re T hai FD A S o u th A fric a n B u re a u o f S ta n d a rd s S ta te D r u g A d m in is tr a tio n C a n a d ia n M e d ic a l D e v is e M e x ic o , B r a z il, E th io p ia , K e n y a , L ith u a n ia , N ig e r ia , C z e c h R e p u b lic – I T C , e tc . Our Product Innovation Teams collaborate with geographically dispersed R&D Centers . •R&D Locations – Malaysia, Clemson, S.C., United Kingdom , Sri Lanka, and Mexico •Marketing Regions- Americas, EMEA and APAC Storyboard Presentation – Unique Customization February 20-21, 2007 / St. Pete’s Beach, FL Ansell Healthcare Products LLC Lawrence Del Principe Ansell Healthcare Products Roadmap to Commercialization: Build Business Case Scoping Development Launch Testing PLR Stage-Gate® (Full) Stage 1 Gate 2 Gate 3 Stage 2 Scope & Business Case Idea Stage Stage-Gate Lite ® Gate 1 Stages 1& 2 Development & Testing Gate 3 Business Case Stage-Gate XPress® Gate 4 Stage 3 Stages 1& 2 Stages 3&4 Stage 5 Launch PLR Gate 5 Development Testing & Launch Gate 3 Gate 5 Stage 4 Stage 5 PLR Stage 3, 4 & 5 Unique Customization of Stage-Gate Process: • Integrated Industry Requirements– Incorporated 19 Design & Development Control SOP’s into each process • Scaled Process to Accelerate Innovation– 5 Stage - A genuine new product offering for the business or new to the market. 3 Stage - A visible improvement, modification or extension of an existing projects. A product to sustain the business – a sustaining innovation New 2 Stage - Regions can exploit market opportunities that are aligned with regional product and market development strategies. • Automated Lotus Notes Stage-Gate Workflow –- all customized cross functional product development activities and related worksheets, and deliverables documents built right into Lotus Notes to automatically populate each new project. Users can view their projects, their activities, their documents and their project metrics dashboard from their own workspace. Storyboard Presentation – Unique Customization February 20-21, 2007 / St. Pete’s Beach, FL Ansell Healthcare Products LLC Lawrence Del Principe Customization & Implementation Team: The implementation team was cross function and multinational The functions represented were: Marketing Science & Technology/Regulatory Supply Chain Finance IT Legal The team came from our locations in Belgium, Malaysia and the U.S. The team represented various levels of management from senior management to subject matter experts Results: Regular Ideation & NPD Project Reviews Sales from New Products Increased Idea Submissions – over 200 ideas have entered the pipeline Increased from 8.5 % to 13% in a a little over two years Cross Functional Team Improved Communication Global Database for Projects One Common Language Lessons Learned: • • • • • • Focus on project prioritization early in the implementation stage. Implement support and training for new skills required for Stage-Gate (project management ,market research). Cross functional teams do make a difference. Provide tools for easier communication for geographically dispersed team Understanding the Corporate Landscape an leverage it to drive the Stage Gate Implementation Before implementation, carefully analyze the degree of change Stage-Gate will have on your organization. The impact of the change is felt through the whole organization. No functional area is exempt. Partner with IT early in the process Storyboard Presentation – Unique Customization February 20-21, 2007 / St. Pete’s Beach, FL