College of the Redwoods CURRICULUM PROPOSAL 1. Course ID and Number: AT-18 2. Course Title: Automotive Engine Repair 3. Check one of the following: New Course (If the course constitutes a new learning experience for CR students, the course is new) Updated/revised course If curriculum has been offered under a different discipline and/or name, identify the former course: Should another course be inactivated? No Title of course to be inactivated: Yes Inactivation date: 4. If this is an update/revision of an existing course, provide explanation of and justification for changes to this course. Be sure to explain the reasons for any changes to class size, unit value, and prerequisites/corequisites. Modify outcomes to align with updated assessment plan 5. List the faculty with which you consulted in the development and/or revision of this course outline: Faculty Member Name(s) and Discipline(s): Paul Hidy, Joe Mulleary; Automotive Technology 6. If any of the features listed below have been modified in the new proposal, indicate the “old” (current) information and proposed changes. If a feature is not changing, leave both the “old” and “new” fields blank. FEATURES OLD NEW Course Title Catalog Description (Please include complete text of old and new catalog descriptions.) Grading Standard Select Select Total Units Lecture Units Lab Units Prerequisites Corequisites Recommended Preparation Maximum Class Size Repeatability— Maximum Enrollments Other Curriculum Proposal: 01/23/09 (rev.) Academic Senate Approved: pending Updated CLOs Page 1 of 8 College of the Redwoods COURSE OUTLINE 1. DATE: 04-25-2011 2. DIVISION: Business and Applied Technology 3. COURSE ID AND NUMBER: AT 18 4. COURSE TITLE (appears in catalog and schedule of classes): Automotive Engine Repair 5. SHORT TITLE (appears on student transcripts; limited to 30 characters, including spaces): Automotive Engine Repair 6. LOCAL ID (TOPS): 094800 (Taxonomy of Program codes http://www.cccco.edu/Portals/4/AA/CP%20&%20CA3/TopTax6_rev_07.doc) 7. NATIONAL ID (CIP): 47.0604 (Classification of Instructional Program codes can be found in Appendix B of the TOPS code book http://www.cccco.edu/Portals/4/AA/CP%20&%20CA3/TopTax6_rev_07.doc) 8. Discipline(s): Select from CCC System Office Minimum Qualifications for Faculty http://www.cccco.edu/SystemOffice/Divisions/AcademicAffairs/MinimumQualifications/MQsforFacultyandAdministrators/tabid/753/Default.aspx Course may fit more than one discipline; identify all that apply: Automotive Technology 9. FIRST TERM NEW OR REVISED COURSE MAY BE OFFERED: Fall 2011 10. TOTAL UNITS: 4 [Lecture Units: 2 Lab Units: 2] TOTAL HOURS: 144 [Lecture Hours: 36 Lab Hours: 108] (1 unit lecture=18 hours; 1 unit lab=54 hours) 11. MAXIMUM CLASS SIZE: 20 12. WILL THIS COURSE HAVE AN INSTRUCTIONAL MATERIALS FEE? No Yes Fee: $ (If “yes,” attach a completed “Instructional Materials Fee Request Form”—form available in Public Folders>Curriculum>Forms) GRADING STANDARD Letter Grade Only Pass/No Pass Only Is this course a repeatable lab course: No Yes Grade-Pass/No Pass Option If yes, how many total enrollments? Is this course to be offered as part of the Honors Program? No Yes If yes, explain how honors sections of the course are different from standard sections. CATALOG DESCRIPTION -- The catalog description should clearly describe for students the scope of the course, its level, and what kinds of student goals the course is designed to fulfill. The catalog description should begin with a sentence fragment. A course covering four stroke cycle theory, engine torque, horsepower, materials, and manufacturing processes as they relate to internal combustion powerplants used in production automobiles and light trucks. The theory, principles, and diagnosis of cooling systems, lubrication systems, and common engine mechanical failures will be emphasized. The laboratory portion of the course will focus on comprehensive engine testing, in-vehicle engine servicing, engine disassembly, precision measuring, and inspection of internal engine components. The course is designed in conjunction with Automotive Service Excellence (ASE) standards and subsequently will prepare the student for the ASE Engine Repair Certification Examination. Special notes or advisories (e.g. field trips required, prior admission to special program required, etc.): PREREQUISITE COURSE(S) No Yes Rationale for Prerequisite: Course(s): Curriculum Proposal: 01/23/09 (rev.) Academic Senate Approved: pending Page 2 of 8 Describe representative skills without which the student would be highly unlikely to succeed . COREQUISITE COURSE(S) No Yes Rationale for Corequisite: Course(s): RECOMMENDED PREPARATION No Yes Course(s): Rationale for Recommended Preparation: COURSE LEARNING OUTCOMES –This section answers the question “what will students be able to do as a result of taking this course?” State some of the objectives in terms of specific, measurable student actions (e.g. discuss, identify, describe, analyze, construct, compare, compose, display, report, select, etc.). For a more complete list of outcome verbs please see Public Folders>Curriculum>Help Folder>SLO Language Chart. Each outcome should be numbered. 1. Diagnose general engine problems requiring removal and reinstallation (R&R). 2. Diagnose and repair cylinder head and valve train. 3. Diagnose and repair engine block assembly. 4. Diagnose and repair lubrication and cooling systems. COURSE CONTENT–This section describes what the course is “about”-i.e. what it covers and what knowledge students will acquire Concepts: What terms and ideas will students need to understand and be conversant with as they demonstrate course outcomes? Each concept should be numbered. 1. Mechanical principles, leverage, ratio's, and proportions. 2. Precision measuring using feeler gauges, micrometers, and dial indicators. 3. Critical thinking. Issues: What primary tensions or problems inherent in the subject matter of the course will students engage? Each issue should be numbered. 1. Small group dynamics, gender, diversity, socio economic, and multiculturalism sensitivity will be required at all times. 2. OSHA requirements for safety and health will be adhered to at all times. Themes: What motifs, if any, are threaded throughout the course? Each theme should be numbered. 1. Diagnosis by collecting and analyzing data. 2. Skills development through hands on lab experience. Skills: What abilities must students have in order to demonstrate course outcomes? (E.g. write clearly, use a scientific calculator, read college-level texts, create a field notebook, safely use power tools, etc). Each skill should be numbered. 1. Diagnose general engine problems requiring removal and reinstallation (R&R) 1.1. Complete work order to include customer information, vehicle identifying information, customer concern, related service history, cause, and correction. P-1 1.2. Identify and interpret engine concern; determine necessary action. P-1 1.3. Research applicable vehicle and service information, such as internal engine operation, vehicle service history, service precautions, and technical service bulletins. P-1 1.4. Locate and interpret vehicle and major component identification numbers (VIN, vehicle certification labels, and calibration decals). P-1 1.5. Inspect engine assembly for fuel, oil, coolant, and other leaks; determine necessary action. P-1 1.6. Diagnose engine noises and vibrations; determine necessary action. P-2 1.7. Diagnose the cause of excessive oil consumption, unusual engine exhaust color, odor, and sound; determine necessary action. P-2 1.8. Perform engine vacuum tests; determine necessary action. P-1 1.9. Perform cylinder power balance tests; determine necessary action. P-1 Curriculum Proposal: 01/23/09 (rev.) Academic Senate Approved: pending Page 3 of 8 1.10. Perform cylinder cranking compression tests; determine necessary action. P-1 1.11. Perform cylinder leakage tests; determine necessary action. P-1 1.12. Remove and reinstall engine in a front-wheel or rear-wheel drive vehicle (OBDII or newer); reconnect all attaching components and restore the vehicle to running condition. P-2 1.13. Install engine covers using gaskets, seals and sealers as required. P-1 2. Diagnose and repair cylinder head and valve train. 2.1. Remove and reinstall cylinder heads and gaskets; tighten according to manufacturer’s specifications and procedures. P-1 2.2. Visually inspect cylinder head(s) for cracks; check gasket surface areas for warpage and leakage; check passage condition. P-2 2.3. Inspect valve springs for squareness and free height comparison; determine necessary action. P-3 2.4. Replace valve stem seals on an assembled engine; inspect valve spring retainers, locks, and valve grooves; determine necessary action. P-2 2.5. Inspect valve guides for wear; check valve stem-to-guide clearance, determine necessary action. P-3 2.6. Inspect valves and valve seats; determine necessary action. P-3 2.7. Check valve face-to-seat contact and valve seat concentricity (runout); determine necessary action. P-3 2.8. Check valve spring assembled height and valve stem height; determine necessary action. P-3 2.9. Inspect pushrods, rocker arms, rocker arm pivots and shafts for wear, bending, cracks, looseness, and blocked oil passages (orifices); determine necessary action. P-2 2.10. Inspect hydraulic or mechanical lifters; determine necessary action. P-2 2.11. Adjust valves (mechanical or hydraulic lifters). P-1 2.12. Inspect camshaft drives (including gear wear and backlash, sprocket and chain wear); determine necessary action. P-2 2.13. Inspect and replace timing belts (chains), overhead camdrive sprockets, and tensioners; check belt/chain tension; adjust as necessary. P-1 2.14. Inspect camshaft for runout, journal wear and lobe wear. P-2 2.15. Inspect camshaft bearing surface for wear, damage, out-of-round, and alignment; determine necessary action. P-3 2.16. Establish camshaft(s) timing and cam sensor indexing according to manufacturer’s specifications and procedures. P-1 3. Diagnose and repair engine block assembly. 3.1. Disassemble engine block; clean and prepare components for inspection and reassembly. P-2 3.2. Inspect engine block for visible cracks, passage condition, core and gallery plug condition, and surface warpage; determine necessary action. P-1 3.3. Perform common fastener and thread repair to include: remove broken bolt, restore internal and external threads, and repair internal threads with thread insert. P-1 3.4. Inspect and measure cylinder walls/sleeves for damage, wear, and ridges; determine necessary action. P-2 3.5. Deglaze and clean cylinder walls. P-2 3.6. Inspect and measure camshaft bearings for wear, damage, out-of-round, and alignment; determine necessary action. P-3 3.7. Inspect crankshaft for end play, straightness, journal damage, keyway damage, Curriculum Proposal: 01/23/09 (rev.) Academic Senate Approved: pending Page 4 of 8 thrust flange and sealing surface condition, and visual surface cracks; check oil passage condition; measure journal wear; check crankshaft sensor reluctor ring (where applicable); determine necessary action. P-2 3.8. Inspect main and connecting rod bearings for damage and wear; determine necessary action. P-2 3.9. Identify piston and bearing wear patterns that indicate connecting rod alignment and main bearing bore problems; determine necessary action. P-3 3.10. Inspect and measure pistons; determine necessary action. P-2 3.11. Remove and replace piston pin. P-3 3.12. Inspect, measure, and install piston rings. P-2 3.13. Inspect auxiliary (balance, intermediate, idler, counterbalance or silencer) shaft(s); inspect shaft(s) and support bearings for damage and wear; determine necessary action; reinstall and time. P-2 3.14. Inspect or replace crankshaft vibration damper (harmonic balancer). P-3 3.15. Assemble engine block assembly. P-1 4. Diagnose and repair lubrication and cooling systems. 4.1. Perform oil pressure tests; determine necessary action. P-1 4.2. Inspect oil pump gears or rotors, housing pressure relief devices, and pump drive; perform necessary action. P-2 4.3. Perform cooling system pressure tests; check coolant condition; inspect and test radiator, pressure cap, coolant recovery tank, and hoses; determine necessary action. P-1 4.4. Inspect, replace, and adjust drive belts, tensioners, and pulleys; check pulley and belt alignment. P-1 4.5. Inspect and replace engine cooling and heater system hoses. P-1 4.6. Inspect, test, and replace thermostat and gasket. P-1 4.7. Test coolant; drain and recover coolant; flush and refill cooling system with recommended coolant; bleed air as required. P-1 4.8. Inspect, test, remove, and replace water pump. P-1 4.9. Remove and replace radiator. P-2 4.10. Inspect, and test fan(s) (electrical or mechanical), fan clutch, fan shroud, and air dams. P-1 4.11. Inspect auxiliary oil coolers; determine necessary action. P-3 4.12. Inspect, test, and replace oil temperature and pressure switches and sensors. P-2 4.13. Perform oil and filter change. P-1 REPRESENTATIVE LEARNING ACTIVITIES –This section provides examples of things students may do to engage the course content (e.g., listening to lectures, participating in discussions and/or group activities, attending a field trip). These activities should relate directly to the Course Learning Outcomes. Each activity should be numbered. 1. 2. 3. 4. 5. Listening to lectures. Participating in discussions. Participating in lab/skills development activities. Researching and recording information. Writing procedures and reports. ASSESSMENT TASKS –This section describes assessments instructors may use to allow students opportunities to provide evidence of achieving the Course Learning Outcomes. Each assessment should be numbered. Representative assessment tasks (These are examples of assessments instructors could use): Required assessments for all sections (These are assessments that are required of all instructors of all sections at all campuses/sites. Not all courses will have required assessments. Do not list here assessments that are listed as representative assessments above.): Curriculum Proposal: 01/23/09 (rev.) Academic Senate Approved: pending Page 5 of 8 1. 2. 3. 4. Comprehensive final examination. Complete lab skills assessments. Complete periodic tests and quizzes. Homework assignments. EXAMPLES OF APPROPRIATE TEXTS OR OTHER READINGS –This section lists example texts, not required texts. Author, Title, and Date Fields are required Automotive Engines, Diagnosis, Repair, and Rebuilding 6th Ed Author Gilles Title Author Title Date Author Title Date Author Title Date Date 2011 Other Appropriate Readings: COURSE TYPES 1. Is the course part of a Chancellor’s Office approved CR Associate Degree? No Yes If yes, specify all program codes that apply. (Codes can be found in Outlook/Public Folders/All Public Folders/ Curriculum/Degree and Certificate Programs/choose appropriate catalog year): Required course for degree(s) AUTO.AS Restricted elective for degree (s) Restricted electives are courses specifically listed (i.e. by name and number) as optional courses from which students may choose to complete a specific number of units required for an approved degree. 2. Is the course part of a Chancellor’s Office approved CR Certificate of Achievement? No Yes If yes, specify all program codes that apply. ( Codes can be found in Outlook/Public Folders/All Public Folders/ Curriculum/Degree and Certificate Programs/choose appropriate catalog year): Required course for certificate(s) AUTO.CA.ADV Restricted elective for certificate(s) Restricted electives are courses specifically listed (i.e. by name and number) as optional courses from which students may choose to complete a specific number of units required for an approved certificate. 3. Is the course Stand Alone? No Yes (If “No” is checked for BOTH #1 & #2 above, the course is stand alone) 4. Basic Skills: NBS Not Basic Skills 5. Work Experience: NWE Not Coop Work Experience 6. Course eligible Career Technical Education funding (applies to vocational and tech-prep courses only): yes 7. Purpose: I Occupational Ed 8. Accounting Method: W Weekly Census 9. Disability Status: N Not a Special Class no CURRENT TRANSFERABILITY STATUS This course is currently transferable to Neither CSU nor UC CSU as general elective credit CSU as a specific course equivalent (see below) If the course transfers as a specific course equivalent, give course number(s)/ title(s) of one or more currently-active, equivalent lower division courses from CSU. 1. Course , Campus Curriculum Proposal: 01/23/09 (rev.) Academic Senate Approved: pending 2. Course , Campus Page 6 of 8 UC as general elective credit UC as specific course equivalent If the course transfers as a specific course equivalent, give course number(s)/ title(s) of one or more currently-active, equivalent lower division courses from UC. 1. Course , Campus 2. Course , Campus PROPOSED CSU TRANSFERABILITY (If course is currently CSU transferable, go to the next section): None General Elective Credit Specific Course Equivalent (see below) If specific course equivalent credit is proposed, give course number(s)/ title(s) of one or more currently-active, equivalent lower division courses from CSU. 1. Course , Campus 2. Course , Campus PROPOSED UC TRANSFERABILITY (If course is currently UC transferable, go to the next section): None General Elective Credit OR Specific Course Equivalent (see below) If “General Elective Credit OR Specific Course Equivalent” box above is checked, give course number(s)/ title(s) of one or more currently-active, equivalent lower division courses from UC. 1. Course , Campus 2. Course , Campus CURRENTLY APPROVED GENERAL EDUCATION CR CSU IGETC CR GE Category: CSU GE Category: IGETC Category: PROPOSED CR GENERAL EDUCATION Rationale for CR General Education approval (including category designation): Natural Science Social Science Humanities Language and Rationality Writing Oral Communications Analytical Thinking Curriculum Proposal: 01/23/09 (rev.) Academic Senate Approved: pending Page 7 of 8 PROPOSED CSU GENERAL EDUCATION BREADTH (CSU GE) A. Communications and Critical Thinking B. Science and Math A1 – Oral Communication A2 – Written Communication A3 – Critical Thinking B1 – Physical Science B2 – Life Science B3 – Laboratory Activity B4 – Mathematics/Quantitative Reasoning C. Arts, Literature, Philosophy, and Foreign Language C1 – Arts (Art, Dance, Music, Theater) C2 – Humanities (Literature, Philosophy, Foreign Language) E. Lifelong Understanding and Self-Development E1 – Lifelong Understanding E2 – Self-Development D. Social, Political, and Economic Institutions D0 – Sociology and Criminology D1 – Anthropology and Archeology D2 – Economics D3 – Ethnic Studies D5 – Geography D6 – History D7 – Interdisciplinary Social or Behavioral Science D8 – Political Science, Government and Legal Institutions D9 – Psychology Rationale for inclusion in this General Education category: Same as above Proposed Intersegmental General Education Transfer Curriculum (IGETC) 1A – English Composition 1B – Critical Thinking-English Composition 1C – Oral Communication (CSU requirement only) 2A – Math 3A – Arts 3B – Humanities 4A – Anthropology and Archaeology 4B – Economics 4E – Geography 4F – History 4G – Interdisciplinary, Social & Behavioral Sciences 4H – Political Science, Government & Legal Institutions 4I – Psychology 4J – Sociology & Criminology 5A – Physical Science 5B – Biological Science 6A – Languages Other Than English Rationale for inclusion in this General Education category: Same as above Submitted by: Michael Richards Tel. Ext. Division Chair/Director: Mike Peterson 4345 Date: 04/25/2011 Review Date: 04/26/2011 CURRICULUM COMMITTEE USE ONLY Approved by Curriculum Committee: No Academic Senate Approval Date: 5.17.11 Curriculum Proposal: 01/23/09 (rev.) Academic Senate Approved: pending Yes Date: 5.13.11 Board of Trustees Approval Date: 6.7.11 Page 8 of 8