College of the Redwoods CURRICULUM PROPOSAL 1. Course ID and Number: AT 14 2. Course Title: Manual Transmission/Transaxle and Drivetrain 3. Check one of the following: New Course (If the course constitutes a new learning experience for CR students, the course is new) Updated/revised course If curriculum has been offered under a different discipline and/or name, identify the former course: Should another course be inactivated? No Title of course to be inactivated: Yes Inactivation date: 4. If this is an update/revision of an existing course, provide explanation of and justification for changes to this course. Be sure to explain the reasons for any changes to class size, unit value, and prerequisites/corequisites. Modifying course learning outcomes for assessment purposes 5. List the faculty with which you consulted in the development and/or revision of this course outline: Faculty Member Name(s) and Discipline(s): Paul Hidy, Automotive Technology 6. If any of the features listed below have been modified in the new proposal, indicate the “old” (current) information and proposed changes. If a feature is not changing, leave both the “old” and “new” fields blank. FEATURES OLD NEW An Automotive Tecnology course covering theory and principles of manual transmissions / transaxles, clutches, driveshafts, half shafts, variable and constant velocity joints, differentials, rear wheel drive axle assemblies, all wheel drives, and four wheel drives. Gear types, ratios, compound ratios, and current noise, vibration, and harshness diagnostic routines will be discussed. Diagnosis, repair, overhaul, and adjustment procedures for common domestic, import, and light truck drivetrain components will be emphasized. The course is designed in conjunction with Automotive Service Excellence (ASE) standards and subsequently, will prepare the student for the ASE Manual Transmission / Transaxle & A course covering theory and principles of manual transmissions / transaxles, clutches, driveshafts, half shafts, variable and constant velocity joints, differentials, rear wheel drive axle assemblies, all wheel drives, and four wheel drives. Gear types, ratios, compound ratios, and current noise, vibration, and harshness diagnostic routines will be discussed. Diagnosis, repair, overhaul, and adjustment procedures for common domestic, import, and light truck drivetrain components will be emphasized. The course is designed in conjunction with Automotive Service Excellence (ASE) standards and subsequently will prepare the student for the ASE Manual Transmission / Transaxle & Drivetrain Certification Examination. Course Title Catalog Description (Please include complete text of old and new catalog descriptions.) Curriculum Proposal: 01/23/09 (rev.) Academic Senate Approved: pending Page 1 of 9 Drivetrain Certification Examination. Grading Standard Select Select Total Units Lecture Units Lab Units Prerequisites Corequisites Recommended Preparation Maximum Class Size Repeatability— Maximum Enrollments Other Curriculum Proposal: 01/23/09 (rev.) Academic Senate Approved: pending Updated CLOs Page 2 of 9 College of the Redwoods COURSE OUTLINE 1. DATE: 04-25-11 2. DIVISION: Business and Applied Technology 3. COURSE ID AND NUMBER: AT 14 4. COURSE TITLE (appears in catalog and schedule of classes): Manual Transmission/Transaxle and Drivetrain 5. SHORT TITLE (appears on student transcripts; limited to 30 characters, including spaces): Manual Trans/Drivetrain 6. LOCAL ID (TOPS): 094800 (Taxonomy of Program codes http://www.cccco.edu/Portals/4/AA/CP%20&%20CA3/TopTax6_rev_07.doc) 7. NATIONAL ID (CIP): 47.0604 (Classification of Instructional Program codes can be found in Appendix B of the TOPS code book http://www.cccco.edu/Portals/4/AA/CP%20&%20CA3/TopTax6_rev_07.doc) 8. Discipline(s): Select from CCC System Office Minimum Qualifications for Faculty http://www.cccco.edu/SystemOffice/Divisions/AcademicAffairs/MinimumQualifications/MQsforFacultyandAdministrators/tabid/753/Default.aspx Course may fit more than one discipline; identify all that apply: Automotive Technology 9. FIRST TERM NEW OR REVISED COURSE MAY BE OFFERED: Fall 2011 10. TOTAL UNITS: 4 [Lecture Units: 2 Lab Units: 2] TOTAL HOURS: 144 [Lecture Hours: 36 Lab Hours: 108] (1 unit lecture=18 hours; 1 unit lab=54 hours) 11. MAXIMUM CLASS SIZE: 20 12. WILL THIS COURSE HAVE AN INSTRUCTIONAL MATERIALS FEE? No Yes Fee: $ (If “yes,” attach a completed “Instructional Materials Fee Request Form”—form available in Public Folders>Curriculum>Forms) GRADING STANDARD Letter Grade Only Pass/No Pass Only Is this course a repeatable lab course: No Yes Grade-Pass/No Pass Option If yes, how many total enrollments? Is this course to be offered as part of the Honors Program? No Yes If yes, explain how honors sections of the course are different from standard sections. CATALOG DESCRIPTION -- The catalog description should clearly describe for students the scope of the course, its level, and what kinds of student goals the course is designed to fulfill. The catalog description should begin with a sentence fragment. A course covering theory and principles of manual transmissions / transaxles, clutches, driveshafts, half shafts, variable and constant velocity joints, differentials, rear wheel drive axle assemblies, all wheel drives, and four wheel drives. Gear types, ratios, compound ratios, and current noise, vibration, and harshness diagnostic routines will be discussed. Diagnosis, repair, overhaul, and adjustment procedures for common domestic, import, and light truck drivetrain components will be emphasized. The course is designed in conjunction with Automotive Service Excellence (ASE) standards and subsequently will prepare the student for the ASE Manual Transmission / Transaxle & Drivetrain Certification Examination. Special notes or advisories (e.g. field trips required, prior admission to special program required, etc.): PREREQUISITE COURSE(S) No Yes Rationale for Prerequisite: Course(s): Curriculum Proposal: 01/23/09 (rev.) Academic Senate Approved: pending Page 3 of 9 Describe representative skills without which the student would be highly unlikely to succeed . COREQUISITE COURSE(S) No Yes Rationale for Corequisite: Course(s): RECOMMENDED PREPARATION No Yes Course(s): Rationale for Recommended Preparation: COURSE LEARNING OUTCOMES –This section answers the question “what will students be able to do as a result of taking this course?” State some of the objectives in terms of specific, measurable student actions (e.g. discuss, identify, describe, analyze, construct, compare, compose, display, report, select, etc.). For a more complete list of outcome verbs please see Public Folders>Curriculum>Help Folder>SLO Language Chart. Each outcome should be numbered. 1. Perform general drivetrain diagnosis. 2. Diagnose and repair clutches. 3. Diagnose and repair transmissions and transaxles. COURSE CONTENT–This section describes what the course is “about”-i.e. what it covers and what knowledge students will acquire Concepts: What terms and ideas will students need to understand and be conversant with as they demonstrate course outcomes? Each concept should be numbered. 1. Mechanical principles, leverage, ratio's, and proportions. 2. Precision measuring using feeler gauges, micrometers, and dial indicators. 3. Critical thinking. Issues: What primary tensions or problems inherent in the subject matter of the course will students engage? Each issue should be numbered. 1, Small group dynamics, gender, diversity, socio economic, and multiculturalism sensitivity will be required at all times. 2. OSHA requirements for safety and health will be adhered to at all times. Themes: What motifs, if any, are threaded throughout the course? Each theme should be numbered. 1. Diagnosis by collecting and analyzing data. Skills: What abilities must students have in order to demonstrate course outcomes? (E.g. write clearly, use a scientific calculator, read college-level texts, create a field notebook, safely use power tools, etc). Each skill should be numbered. 1. Perform general drive train diagnosis 1.1. Complete work order to include customer information, vehicle identifying information, customer concern, related service history, cause, and correction. P-1 1.2. Identify and interpret drive train concern; determine necessary action. P-1 1.3. Research applicable vehicle and service information, such as drive train system operation, fluid type, vehicle service history, service precautions, and technical service bulletins. P-1 1.4. Locate and interpret vehicle and major component identification numbers (VIN, vehicle certification labels, calibration decals). P-1 1.5. Diagnose fluid loss, level, and condition concerns; determine necessary action. P-1 1.6. Drain and fill manual transmission/transaxle and final drive unit. P-1 2. Diagnose and Repair Clutches 2.1. Diagnose clutch noise, binding, slippage, pulsation, and chatter; determine necessary action. P-1 2.2. Inspect clutch pedal linkage, cables, automatic adjuster mechanisms, brackets, bushings, pivots, and springs; perform necessary action. P-1 2.2. Inspect hydraulic clutch slave and master cylinders, lines, and hoses; determine necessary action. P-1 Curriculum Proposal: 01/23/09 (rev.) Academic Senate Approved: pending Page 4 of 9 2.3. Inspect release (throw-out) bearing, lever, and pivot; determine necessary action. P-1 2.4. Inspect and replace clutch pressure plate assembly and clutch disc. P-1 2.5. Bleed clutch hydraulic system. P-1 2.6. Inspect, remove or replace pilot bearing or bushing (as applicable). P-1 2.7. Inspect flywheel and ring gear for wear and cracks, determine necessary action. P-1 2.8. Inspect engine block, clutch (bell) housing, and transmission/transaxle case mating surfaces, and alignment dowels; determine necessary action. P-3 2.9. Measure flywheel runout and crankshaft endplay; determine necessary action. P-2 3. Diagnosis and Repair Transmission/Transaxle 3.1. Remove and reinstall transmission/transaxle. P-1 3.2. Disassemble, clean, and reassemble transmission/transaxle components. P-1 3.3. Inspect transmission/transaxle case, extension housing, case mating surfaces, bores, bushings, and vents; perform necessary action. P-3 3.4. Diagnose noise, hard shifting, jumping out of gear, and fluid leakage concerns; determine necessary action. P-2 3.5. Inspect, adjust, and reinstall shift linkages, brackets, bushings, cables, pivots, and levers. P-2 3.6. Inspect and reinstall powertrain mounts. P-2 3.7. Inspect and replace gaskets, seals, and sealants; inspect sealing surfaces. P-2 3.8. Remove and replace transaxle final drive. P-3 3.9. Inspect, adjust, and reinstall shift cover, forks, levers, grommets, shafts, sleeves, detent mechanism, interlocks, and springs. P-2 3.10. Measure endplay or preload (shim or spacer selection procedure) on transmission/transaxle shafts; perform necessary action. P-1 3.11. Inspect and reinstall synchronizer hub, sleeve, keys (inserts), springs, and blocking rings. P-1 3.12. Inspect and reinstall speedometer drive gear, driven gear, vehicle speed sensor (VSS), and etainers. P-2 3.13. Diagnose transaxle final drive assembly noise and vibration concerns; determine necessary action. P-3 3.14. Remove, inspect, measure, adjust, and reinstall transaxle final drive pinion gears (spiders), shaft, side gears, side bearings, thrust washers, and case assembly. P-2 3.15. Inspect lubrication devices (oil pump or slingers); perform necessary action. P-3 3.16. Inspect, test, and replace transmission/transaxle sensors and switches. P-1 4. Diagnose and Repair Drive Shaft and Half Shaft, Universal and Constant-Velocity (CV), diagnose and repair Joint 4.1. Diagnose constant-velocity (CV) joint noise and vibration concerns; determine necessary action. P-1 4.2. Diagnose universal joint noise and vibration concerns; perform necessary action. P-1 4.3. Remove and replace front wheel drive (FWD) front wheel bearing. P-1 4.4. Inspect, service, and replace shafts, yokes, boots, and CV joints.P-1 4.5. Inspect, service, and replace shaft center support bearings. P-3 4.6. Check shaft balance and phasing; measure shaft runout; measure and adjust driveline angles. P-2 5. Diagnosis and Repair Drive Axles 5.1. Inspect and repair Ring and Pinion Gears and Differential Case Assembly. 5.1.1. Diagnose noise and vibration concerns; determine necessary action. P-2 Curriculum Proposal: 01/23/09 (rev.) Academic Senate Approved: pending Page 5 of 9 5.1.2. Diagnose fluid leakage concerns; determine necessary action. P-1 5.1.3. Inspect and replace companion flange and pinion seal; measure companion flange runout. P-2 5.1.4. Inspect ring gear and measure runout; determine necessary action. P-2 5.1.5. Remove, inspect, and reinstall drive pinion and ring gear, spacers, sleeves, and bearings. P-2 5.1.6. Measure and adjust drive pinion depth. P-2 5.1.7. Measure and adjust drive pinion bearing preload. P-2 5.1.8. Measure and adjust side bearing preload and ring and pinion gear total backlash and backlash variation on a differential carrier assembly (threaded cup or shim types). P-2 5.1.9. Check ring and pinion tooth contact patterns; perform necessary action. P-2 5.1.10. Disassemble, inspect, measure, and adjust or replace differential pinion gears (spiders), shaft, side gears, side bearings, thrust washers, and case. P-2 5.1.11. Reassemble and reinstall differential case assembly; measure runout; determine necessary action. P-2 5.2. Inspect and Repair Limited Slip Differential 5.2.1. Diagnose noise, slippage, and chatter concerns; determine necessary action. P-3 5.2.2. Clean and inspect differential housing; refill with correct lubricant. P-2 5.2.3. Inspect and reinstall clutch (cone or plate) components. P-3 5.2.4. Measure rotating torque; determine necessary action. P-3 5.3. Diagnose and Repair Drive Axle Shaft 5.3.1. Diagnose rear axle shafts, bearings, and seals for noise, vibration, and fluid leakage concerns; determine necessary action. P-2 5.3.2. Inspect and replace drive axle shaft wheel studs. P-1 5.3.3. Remove and replace drive axle shafts. P-1 5.3.4. Inspect and replace drive axle shaft seals, bearings, and retainers. P-2 5.3.5. Measure drive axle flange runout and shaft endplay; determine necessary action. P-2 6. Diagnose and Repair Four Wheel Drive/All Wheel Drive Components 6.1. Diagnose noise, vibration, and unusual steering concerns; determine necessary action. P-3 6.2. Inspect, adjust, and repair shifting controls (mechanical, electrical, and vacuum), bushings, mounts, levers, and brackets. P-3 6.3. Remove and reinstall transfer case. P-3 6.4. Disassemble, service, and reassemble transfer case and components. P-3 6.5. Inspect front-wheel bearings and locking hubs; perform necessary action. P-3 6.6. Check drive assembly seals and vents; check lube level. P-3 6.7. Diagnose, test, adjust, and replace electrical/electronic components of four-wheel drive systems. P-3 REPRESENTATIVE LEARNING ACTIVITIES –This section provides examples of things students may do to engage the course content (e.g., listening to lectures, participating in discussions and/or group activities, attending a field trip). These activities should relate directly to the Course Learning Outcomes. Each activity should be numbered. 1. 2. 3. 4. 5. Listening to lectures. Participating in discussions. Participating in lab/skills development activities. Researching and recording information. Writing procedures and reports. Curriculum Proposal: 01/23/09 (rev.) Academic Senate Approved: pending Page 6 of 9 ASSESSMENT TASKS –This section describes assessments instructors may use to allow students opportunities to provide evidence of achieving the Course Learning Outcomes. Each assessment should be numbered. Representative assessment tasks (These are examples of assessments instructors could use): Required assessments for all sections (These are assessments that are required of all instructors of all sections at all campuses/sites. Not all courses will have required assessments. Do not list here assessments that are listed as representative assessments above.): 1. 2. 3. 4. Comprehensive final examination. Complete lab skills assessments. Complete periodic tests and quizzes. Homework assignments. EXAMPLES OF APPROPRIATE TEXTS OR OTHER READINGS –This section lists example texts, not required texts. Author, Title, and Date Fields are required Author Birch Title Manual Drivetrains and Axles Author Title Date Author Title Date Author Title Date Date 2008 Other Appropriate Readings: COURSE TYPES 1. Is the course part of a Chancellor’s Office approved CR Associate Degree? No Yes If yes, specify all program codes that apply. (Codes can be found in Outlook/Public Folders/All Public Folders/ Curriculum/Degree and Certificate Programs/choose appropriate catalog year): Required course for degree(s) AUTO.AS Restricted elective for degree (s) Restricted electives are courses specifically listed (i.e. by name and number) as optional courses from which students may choose to complete a specific number of units required for an approved degree. 2. Is the course part of a Chancellor’s Office approved CR Certificate of Achievement? No Yes If yes, specify all program codes that apply. ( Codes can be found in Outlook/Public Folders/All Public Folders/ Curriculum/Degree and Certificate Programs/choose appropriate catalog year): Required course for certificate(s) AUTO.CA.ADV Restricted elective for certificate(s) Restricted electives are courses specifically listed (i.e. by name and number) as optional courses from which students may choose to complete a specific number of units required for an approved certificate. 3. Is the course Stand Alone? No Yes (If “No” is checked for BOTH #1 & #2 above, the course is stand alone) 4. Basic Skills: NBS Not Basic Skills 5. Work Experience: NWE Not Coop Work Experience 6. Course eligible Career Technical Education funding (applies to vocational and tech-prep courses only): yes 7. Purpose: I Occupational Ed 8. Accounting Method: W Weekly Census 9. Disability Status: N Not a Special Class no CURRENT TRANSFERABILITY STATUS Curriculum Proposal: 01/23/09 (rev.) Academic Senate Approved: pending Page 7 of 9 This course is currently transferable to Neither CSU nor UC CSU as general elective credit CSU as a specific course equivalent (see below) If the course transfers as a specific course equivalent, give course number(s)/ title(s) of one or more currently-active, equivalent lower division courses from CSU. 1. Course , Campus 2. Course , Campus UC as general elective credit UC as specific course equivalent If the course transfers as a specific course equivalent, give course number(s)/ title(s) of one or more currently-active, equivalent lower division courses from UC. 1. Course , Campus 2. Course , Campus PROPOSED CSU TRANSFERABILITY (If course is currently CSU transferable, go to the next section): None General Elective Credit Specific Course Equivalent (see below) If specific course equivalent credit is proposed, give course number(s)/ title(s) of one or more currently-active, equivalent lower division courses from CSU. 1. Course , Campus 2. Course , Campus PROPOSED UC TRANSFERABILITY (If course is currently UC transferable, go to the next section): None General Elective Credit OR Specific Course Equivalent (see below) If “General Elective Credit OR Specific Course Equivalent” box above is checked, give course number(s)/ title(s) of one or more currently-active, equivalent lower division courses from UC. 1. Course , Campus 2. Course , Campus CURRENTLY APPROVED GENERAL EDUCATION CR CSU IGETC CR GE Category: CSU GE Category: IGETC Category: PROPOSED CR GENERAL EDUCATION Rationale for CR General Education approval (including category designation): Natural Science Social Science Humanities Language and Rationality Writing Oral Communications Analytical Thinking Curriculum Proposal: 01/23/09 (rev.) Academic Senate Approved: pending Page 8 of 9 PROPOSED CSU GENERAL EDUCATION BREADTH (CSU GE) A. Communications and Critical Thinking B. Science and Math A1 – Oral Communication A2 – Written Communication A3 – Critical Thinking B1 – Physical Science B2 – Life Science B3 – Laboratory Activity B4 – Mathematics/Quantitative Reasoning C. Arts, Literature, Philosophy, and Foreign Language C1 – Arts (Art, Dance, Music, Theater) C2 – Humanities (Literature, Philosophy, Foreign Language) E. Lifelong Understanding and Self-Development E1 – Lifelong Understanding E2 – Self-Development D. Social, Political, and Economic Institutions D0 – Sociology and Criminology D1 – Anthropology and Archeology D2 – Economics D3 – Ethnic Studies D5 – Geography D6 – History D7 – Interdisciplinary Social or Behavioral Science D8 – Political Science, Government and Legal Institutions D9 – Psychology Rationale for inclusion in this General Education category: Same as above Proposed Intersegmental General Education Transfer Curriculum (IGETC) 1A – English Composition 1B – Critical Thinking-English Composition 1C – Oral Communication (CSU requirement only) 2A – Math 3A – Arts 3B – Humanities 4A – Anthropology and Archaeology 4B – Economics 4E – Geography 4F – History 4G – Interdisciplinary, Social & Behavioral Sciences 4H – Political Science, Government & Legal Institutions 4I – Psychology 4J – Sociology & Criminology 5A – Physical Science 5B – Biological Science 6A – Languages Other Than English Rationale for inclusion in this General Education category: Same as above Submitted by: Michael Richards Tel. Ext. Division Chair/Director: Mike Peterson 4345 Date: 04/25/2011 Review Date: 04/26/2011 CURRICULUM COMMITTEE USE ONLY Approved by Curriculum Committee: No Academic Senate Approval Date: 5.17.11 Curriculum Proposal: 01/23/09 (rev.) Academic Senate Approved: pending Yes Date: 5.13.11 Board of Trustees Approval Date: 6.7.11 Page 9 of 9