DEPARTMENT OF THE AIR FORCE
AIR FORCE CIVIL ENGINEER CENTER
TYNDALL AIR FORCE BASE FLORIDA
7 Aug 2014
FROM: AFCEC/DD
139 Barnes Drive Suite 1
Tyndall AFB FL 32403-5319
SUBJECT: Engineering Technical Letter (ETL) 14-10: Sustainment Pavement
Repair (SuPR) Kit
1. Purpose.
Provide guidance on the use of the Airfield Damage Repair (ADR) SuPR
Kit.
2. Application.
This ETL is applicable to all Air Force organizations responsible for airfield sustainment operations during contingencies.
2.1.
Authority. Air Force Policy Directive (AFPD) 32-10, Installations and Facilities .
2.2.
Effective Date. Immediately.
2.3.
Intended Users. Air Force Prime Base Engineer Emergency Force (BEEF) and
RED HORSE units.
2.4.
Coordination. Major Command (MAJCOM) A7s.
Note: Use of the name or mark of any specific manufacturer, commercial product, commodity, or service in this publication does not imply endorsement by the Air Force.
3. Referenced Publications.
3.1.
Air Force Instruction (AFI) 10-401, Air Force Operations Planning and
Execution, 7 December 2006
3.2.
AFI 24-301, Vehicle Operations, 1 November 2008
3.3.
AFI 91-203, Air Force Consolidated Occupational Safety Instruction, 15 June
2012
3.4.
Air Force Policy Directive (AFPD) 32-10, Installations and Facilities, 4 March
2010
3.5.
ETL 07-8, Spall Repair of Portland Cement Concrete (PCC) Airfield Pavements in Expeditionary Environments , 27 July 2007
4. Acronyms.
Note: Acronyms below may not reflect Joint Publication 1-02, DOD Dictionary of Military and Associated Terms , or the Air Force Glossary in Air Force Doctrine Annexes, but are common to the engineering community as a whole.
°F
A
ADR
AETF
AFCEC/CXX -
AFI -
AFPD
BEAR
-
-
-
-
-
-
BEEF
CTL
DoD
ETL
FOC
-
-
-
-
- degrees Fahrenheit ampere
Airfield Damage Repair
Air and Space Expeditionary Task Force
Air Force Civil Engineer Center Expeditionary Engineering Division
Air Force Instruction
Air Force Policy Directive
Base Expeditionary Airfield Resources
Base Engineer Emergency Force compact track loader
Department of Defense
Engineering Technical Letter full operating capability
FOL ft ft
3 hp
IOC kW lbs
-
-
-
-
-
-
-
Forward Operating Location foot cubic feet horsepower intial operating capability kilowatt pounds
MAJCOM -
MISCAP -
MSDS -
PDP - psi
RH
RTCH
SuPR Kit -
UTC -
-
-
- major command mission capability
Material Safety Data Sheet power distribution panel pounds per square inch
REDHORSE
Rough Terrain Container Handler
Sustainment Pavement Repair Kit
Unit Type Code
5. Scope.
This ETL provides information, guidance and recommendations regarding components, setup, and use of the SuPR Kit. It addresses safety, unloading, layout, setup, specialized equipment, and repacking kit containers.
6. Concept of Operations Overview.
6.1.
The SuPR Kit provides airfield sustainment capabilities during contingency operations. Essential items for airfield sustainment operations included in this kit are: compact track loader with high hydraulic flow capability, cold planer attachment, asphalt mixer/burner attachment, concrete chain saw, dowel drill, and a vibratory
2
steel wheel roller. The SuPR Kit when combined with trained engineers provides commanders with the capability to rapidly produce long lasting, durable airfield pavement repairs allowing a return to air operations in less than two hours in most cases. It also contains specialized equipment to repair pavement in the vicinity of aircraft arresting systems to eliminate damage to aircraft from hook-skip. The kit contains equipment and materials that are essential to rapidly remove damaged pavement without disrupting the substrate. It also contains repair materials that rapidly set, attain the required strength within 90 minutes, and are less sensitive to field conditions than other products. Such repairs are virtually impossible to achieve without the use of the equipment and materials in this specialized kit.
6.1.1.
When deploying to an airfield, pavement may need significant repairs before receiving mission aircraft (e.g., fighters), beddown forces, or materiel. In this instance, either a RED HORSE (RH) advanced echelon repair team Unit
Type Code (UTC) or a RH small horizontal construction team UTC, depending upon airbase accessibility, deploys with their appropriate equipment UTCs, alongside contingency response forces, in an “open the airbase” scenario. They perform a minimum number of expedient airfield surface repairs to establish limited aircraft operations.
6.1.2.
Cargo aircraft then deliver equipment, personnel and materials necessary for Prime BEEF or RH engineers to establish the airbase. In this phase, engineers make the previous expedient repairs more permanent and extend the airfield to achieve initial operating capability (IOC) allowing limited mission aircraft operations. Subsequently, airfield sustainment capabilities must exist until Basic
Expeditionary Airfield Resources (BEAR) equipment and materials arrive and a supply chain established. The SuPR kit provides this interim maintenance capability.
6.1.3.
The pavement may only require minor repairs such as spall, joint and crack repairs before mission aircraft can arrive. Typically, Prime BEEF personnel
(RH may be tasked) deploy with the SuPR Kit to make the necessary minor repairs before cargo aircraft bring in BEAR vehicles and equipment.
6.1.4. The SuPR Kit may be used to complete some major repairs when augmented with additional materials and transport capabilities.
6.1.5. The SuPR kit may be augmented with other ADR kits in order to enhance its effectiveness and reduce lifecycle logistics associated with ADR, and in particular sustainment repair capabilities. These augmentation kits are tailored to the particular types of pavement, distress, and local materials at the airfield.
6.2.
When the full allotment of BEAR vehicles and equipment arrive, Prime BEEF forces work to bring the airfield to full operational capability (FOC) and transition into operate- and sustain-the-airbase missions. The SuPR kit should remain in place until
3
all equipment essential to the timely repair of airfield pavements has been replaced with BEAR, leased or other suitable assets, or the mission is closed or redeployed.
6.3.
In addition, engineers may be tasked to temporarily deploy to forward operating locations (FOLs), without a permanent engineer capability, to perform minor airfield repairs. Because of its small footprint, the SuPR kit is ideally outfitted to provide this capability.
7. SuPR Kit Description.
7.1.
This kit is a specialized equipment-and-materials-only UTC that provides Prime
BEEF and RH teams the capability to perform durable asphalt and concrete pavement maintenance and repair (typically spall, joint/crack, small patch or single slab repairs). The Air Force Civil Engineer Center (AFCEC)/CXX is the Pilot Unit for this UTC (4FWSP). See the Mission Capability Statement (MISCAP) in Attachment
1.
7.2.
The kit consists of five (5) 20-ft by 8-ft freight containers with multi-use equipment deployable via air, sea or land. The kit includes two vehicles (compact track loader (CTL) and compact vibratory roller) that will require fuel and periodic maintenance. The following major equipment is provided in the kit:
•
279C compact track loader with attachments (atchs) o cold planer o concrete breaker o drum compactor o forks o multi-purpose bucket o rotary broom o turbine heated asphalt mixer
•
vibratory compact roller, self-propelled, dual drum, 3-ton
•
concrete and asphalt hand tools
•
concrete mixer
•
tow-behind air compressor
•
two 6-kW generators
•
walk behind saw (60 hp), 18-42-inch blades
•
walk behind saw (18 hp), 18-inch blade
7.3.
There are three equipment containers (1-3) and two repair material containers
(4 & 5). The containers are labled in the top left corner on both long ends of each container for ease of identification (Figure 1). See Attachments 2 thru 6 for container inventories and diagrams (as kit items are discussed in this document from this point forward the corresponding inventory item numbers will be included for clarity). The containers have been certified air transportable on C-130s, C-17s, and C-5s. The individual empty and gross container weights are listed in Table 1.
4
Figure 1. Container Identification Label.
Table 1. Shipping Container Weights.
Container Empty Weight (lbs) Gross Weight (lbs)
Container 1
Container 2
Container 3
5,050
5,050
5,050
23,000
18,000
15,500
Container 4 5,050 28,750
Container 5 5,050 28,750
7.4.
Table 2 lists the kit’s basic repair materials quantity and coverage.
Table 2. SuPR Kit Repair Material Quantity and Coverage.
Repair Material
Rapid Set (Bucket)
Flowable Fill (Bucket)
Asphalt (Bucket)
Cold Patch (Bucket)
Repair Material
Expansion Board (6”x1/2”)
Cont. #4
100
50
100
22
Cont #4
32
Cont. #5
100
50
100
22
Cont #5
32
Coverage (ft
3
) per Bucket
0.4
0.4
0.3
0.7
Coverage (ft)
10
Total
Coverage (ft
3
)
80
40
60
30.8
Total (ft)
640
Expansion Board (4”x1/2”)
3/4” Backer Rod
32
2
32
0
10
200
640
200
Joint Sealant (1/2" joint) 6 6 12
Notes: - Waste not included in calculations.
- 100 each load-transfer dowels, w/chairs, are stored in container 2.
144
8.
Siting and Layout. When siting the containers, the clearances shown in Table 3 are for unloading purposes.
5
Table 3. Clearances Required for Unloading Containers.
Container #
1
2
3
Ends
20-feet
20-feet
20-feet
Sides
*5-feet
*5-feet
*5-feet
4 20-feet 20-feet
5 20-feet 20-feet
*Required to fully open end doors (270
°
) and secure them to the side walls; may not be required in all instances.
8.1.
Many deployed locations have limited space for setting the containers up for use; therefore, site them according to available space. Determine available square footage and choose the example in paragraph 8.2 that fits the available space and desired layout.
8.2. Container Layout Examples. Place containers on improved or semi-improved surfaces capable of supporting the weight of containers (i.e., up to 29k lbs). The layout area should be in a location with adequate draining and is not prone to standing water or flooding. It is recommended that 20-foot of clear space for material handling equipment be available on both ends of equipment containers (1, 2, & 3) and 20-foot of clear space be available on both ends and both sides of material containers (4 & 5), which open on all four sides. Figures 2 thru 6 provide layout configuration examples for the kit; available space may dictate container layout configuration.
Note: There are six 10’x20’ tarps located in container 4 (item #9, Figure A5.3) that may be temporarily used to provide covered storage areas until more durable tarps/covers can be obtained. Recommend a locally acquired pole (e.g., camouflage netting pole with spreader) at least 9-foot tall be placed in the center of the tarps to shed rain.
8.2.1.
Figure 2 demonstrates a 7,500 sq. ft. layout area. Tarps may be stretched between containers 1 and 2 and between containers 2 and 3 to provide two 11-ft by 20-ft covered storage and work areas.
8.2.1.1. Required setup space may be reduced by siting containers near roads or parking lots. The road and parking lot can temporarily provide the clearance around the containers needed for loading/unloading containers. As
Figure 3 demonstrates, the total space required for setting up the SuPR containers reduced from 7,500 sq. ft. in Figure 2 to 4,796 sq. ft. by utilizing the adjacent road for loading/unloading clearance.
8.2.1.2.
The footprint may be shrunk even further (3,564 sq. ft.) if identical containers 4 and 5 are double-stacked. If/when the bottom container’s supplies run low, it may be switched out with the top container for easy access.
6
Figure 2. Container Layout Example 1 (7,500 sq. ft.).
Figure 3. Siting Containers near Roads or Parking Lots (4,796 sq. ft.).
8.2.2.
Figure 4 demonstrates a 5,934 sq. ft. layout. Utilizing the concept described in paragraph 8.2.1.1 may reduce this layout to 3,380 sq. ft. If existing covered storage is not available for the equipment removed from the containers, a tarp may be attached to the outer-sides of containers 1 and/or 3 and supported on the other end with locally obtained poles/posts.
7
Figure 4. Container Layout Example 2 (5,934 sq. ft.).
8.3.3.
Layout configuration in Figure 5 demonstrates stacking containers 4 and 5 which provides a layout footprint of 4,760 sq. ft. It may be further reduced utilizing the concept in paragraph 8.2.1.1 to 3,536 sq. ft. Covered storage may be constructed by attaching tarps on the outer-side of container 2 and support the other end with locally obtained poles/posts.
Figure 5. Container Layout Example 3 (4,760 sq. ft.).
8
8.3.4.
The layout configuration in Figure 6 demonstrates how containers 4 and 5 may be placed on each end of a straight-line layout to keep the footprint to a minimum (6,000 sq. ft.). Access is provided to all repair materials by retrieving items from opposite sides of material containers. As supplies are depleted, containers 4 and 5 may be swapped to opposite ends of the straight line configuration to provide access to the other half of the containers. If covered storage space is required, additional space may be provided between containers
1, 2, and 3. Again, utilizing the concept in paragraph 8.2.1.1 may reduce the layout footprint to 3,200 sq. ft.
Figure 6. Container Layout Example 4 (6,000 sq. ft.).
9. Container Lifting Procedures. When a rough terrain container handler (RTCH) is not available, fully loaded containers will be lifted by crane. Operators of Air Force special purpose vehicle/truck cranes shall be licensed in accordance with Air Force
Instruction (AFI) 32-301, Vehicle Operations . Follow crane safety guidelines in AFI 91-
203, Air Force Consolidated Occupational Safety Instruction . The crane operator will consult the crane’s load chart to ensure the load with rigging hardware does not exceed the capabiltiies or safe working load of the crane.
Note: The mission planner should determine if a crane or container handler will be available at the unloading site when the kit arrives. If unavailable, the planner should make arrangements to have a container handler or crane, whether organic or a rental, with the appropriate lifting capacity on site when the containers arrive. At austere locations with only a forklift available, container items must be unloaded until at, or below, the capacity of the forklift before being lifted.
9.1.
A placard illustrating the configuration of the Spreader Bar Lifting Kit (container
1, item 23) is placed on the outside of each container (Figure 7). Remove spreader bar and wire rope slings from container 1 (the container is marked on the end where the spreader bar lifting kit is located). The slings are located in the CTL bucket
9
attachment (container 1, item 21) and the spreader bar is located on the lower right wall next to the broom attachment (Figure 8).
Figure 7. Spreader Bar Lifting Kit Placard.
Note: Attempt to prevent dirt, gravel, or any type of debris from embedding between the sling’s wire rope strands and independent wires.
Figure 8. Removing Slings and Turnbuckles from CTL Bucket Attachment.
9.2. Rig slings and spreader bar as illustrated in Figure 9. Shackles are used to attach slings to spreader bar (Figure 10). Rotating Lift Lugs (Figure 11) are used to connect turnbuckles to the bottom, side apertures of container corner fittings (figure shows slings connected to rotating lift lugs before turnbuckles were added to the kit).
Rotating Lift Lugs with the Pre-Lift Safety Lock feature prevents unwanted fallout while Lugs are NOT under load. Insert the “toe” and twist the cross pin 90-degrees to lock and prepare to lift. Connect the lower end of slings to the upper end of turnbuckles. It is also recommended that lumber (typically 2”x4”x10’) be placed
Note: Ensure contents are securely tied down before lifting containers. between the sling and container, when available, as a cushion to prevent potential damage to the slings or container when lifted.
10
Figure 9. Container Lifting Configuration
Note: Adjust turnbuckles to level containers when center of balance is not centered.
Connect the turnbuckles between the lifting lugs and slings.
Figure 10. Slings Connected to Spreader Bar.
Figure 11. Rotating Lift Lug.
11
10. Safety Items.
10.1.
Each container has a first aid kit mounted on an end door (Figure 12).
Figure 12. First Aid Kit.
10.2.
Applicable containers have a Material Safety Data Sheet (MSDS) binder stored on an end door (Figure 13).
Figure 13. MSDS Binder.
10.3.
A flammable storage cabinet (item 42) is stored in container 3 opposite the breaker panel (Figure 14).
Figure 14. Flammable Storage Cabinet.
10.4.
Wire Basket W2 (item 68) in container 3 contains the flowing safety items:
12
•
Foam ear plugs, 100 pair
•
Safety goggles, 12 each
•
Safety glasses, 24 each
•
Hard hat, 12 each
•
Face shield, 4 each
•
Ear muffs, 4 each
•
Work gloves, 24 pair
11.
Kit Setup.
After positioning containers, recommend the following setup actions be performed to allow ready access to all kit components and to provide open work areas within containers 2 and 3. A table showing these abbreviated actions is found in Attachment 7.
Note: Check all fluids and fill as necessary before operating any equipment/vehicles.
11.1.
If setting up in darkness, temporarily use small Honda portable generators
(Figure 15) and portable telescoping lights from containers 2 (item 41) and 3 (item
44) to provide lighting.
Figure 15. Generator for Telescoping Area Lighting.
11.1.1.
The containers are prewired with four lights in each corner, a light switch on each end, and one convenience outlet next to a breaker panel (Figure 16).
Power is provided by plugging a 25-foot twist lock extension cord (Basket H in container 2, item 29) to the receptacle on the side of the equipment containers
(Figure 17), or on an end door of the material containers, and plugging the other end into a power source. Four extension cords are provided that may be connected together to extend the reach of the cords. When a commercial or
BEAR electrical source is not available, the two 6-kW generators (Figure 18) in containers 2 (item 58) and 3 (item 56) may be used as a power source for the containers. The generators have only one 30 amp, 120 volts, alternating current receptacle; therefore, if more than one container requires power simultaneously, both generators will be required. Move extension cords between the containers as needed.
13
Figure 16. Container Electrical Components.
Figure 17. External Power Connection Point.
Figure 18. 6-kW Generator.
11.1.2.
The generator should be grounded prior to connecting power to the containers (Figure 19). A ground rod kit (ground rod, driver, connector, and ground wire) is located with each generator (container 2, items 60-63; and container 3, items 58-61). A ground rod driver is provided in container 3 (item
35). Test grounding system to ensure the earth grounding resistance is less than
14
25 ohms and all containers are bonded to the ground source with less than one ohm of resistance.
Figure 19. Container and Generator Grounding Scheme.
11.1.3.
L5-20P to L5-30R plug adapters (Figure 20) may be used to power the containers from a BEAR 25-kW power distribution panel (PDP). They are located in container 2, wire basket H.
Figure 20. L5-20P to L5-30R Plug Adapter.
11.2.
Remove the box containing operations and parts manuals from the cab of the
CTL in container 1 and place in a convenient location protected from the weather.
There are two binders containing hard copies, and a computer disk with electronic copies.
Note: Store all straps, chains and binders in the same container where they were used so they are readily available for repacking equipment and vehicles.
15
Note: The kit is delivered with forklift attachment already connected to the CTL. Use caution when backing the CTL out of container to prevent damage to other items.
11.3.
Fuel the CTL (item 12) and back it out of container 1 (Figure 21). Jumper cables are provided in container 2, wire basket G (item 29) if battery is dead.
Figure 21. Fueling CTL.
11.4.
Using the CTL with fork attachement (item 22, attached to CTL), remove the rolling tool box (item 43) from container 3 (Figure 22) and place in container 1 where the CTL was removed with the rear of the box against the attachment pallets (Figure
23).
Figure 22. Removing Rolling Toolbox from Container 3.
Figure 23. Rolling Tool Box Repositioned in Container 1.
Note: Use ramps, strapped to door of containers 2 (item 11) or 3 (item 7), when removing wheeled vehicles and equipment from containers (Figure 24). Ensure ramp
16
pins are placed in the matching holes on the floor of the container to prevent them from slipping off the container floor during equipment removal.
Figure 24. Roller Backing Down Ramps.
Note: Organize the equipment/vehicles removed from containers under covered storage in a manner that best suits local needs either between containers 1, 2, and/or 3 or in a pre-existing covered storage area on the installation.
11.5.
Fuel the roller (item 34), remove from container 3 and park under covered storage.
Note: When removing pallets from upper level wheel chocks (container 1, item 32)
MUST be placed against the container as shown in Figure 25. Otherwise, damage may occur to the hydraulic connection block on the CTL’s lift arm if it contacts the top of the container. DO NOT attempt to unload or load upper level pallets without using the wheel chocks.
Figure 25. Wheel Chocks in place to Prevent Connection Block Damage
11.6.
Using the CTL with fork attachement, remove upper pallets (item 10) with the cold planer (item 25) and asphalt mixer/burner (item 49) attachments from container
2, and store pallets with attachments under covered storage.
17
11.7.
Remove wire baskets (item 29) from container 2 (Figure 26), stored beneath the area where the upper pallet (item 10) with cold planer and asphalt mixer/burner attachments were located, and place in container 1 as shown in Figure 27.
Configure the wire baskets as shown in Figure 28.
Figure 26. Removing Wire Baskets from Container 2.
Figure 27. Wire Baskets Relocated in Container 1.
Figure 28. Wire Basket Configuration in Container 1.
18
11.8.
Remove pallets (item 7) with large walk behind concrete saw (item 35) and dowel drill (item 31) from container 2, stored on opposite end from cold planer
(Figure 29), and place under covered storage.
Figure 29. Walk-Behind Saw and Dowel Drill.
11.9.
Remove upper pallet (item 5) securing CTL bucket attachment (item 21) in container 1. Remove the bucket attachment from the pallet and place it under covered storage. Place the lifting slings (item 23B) and turnbuckles (item 36) on the empty pallet and return the pallet to its original storage location (Figure 30); store spreader bar (item 23A) in its original storage location (Figure 8).
Figure 30. Container Lifting Slings Stored on Pallet.
11.10.
Attach pintle-hook assembly (item 8), located in container 1 (Figure 31), to the CTL forks and tow the air compressor (item 31) out of container 3 (Figure 32) and park under covered storage.
11.11.
Remove wheelbarrows from containers 2 (item 24) and 3 (item 33) and store under covered storage.
19
Figure 31. Pintle-Hook Assembly (black) in Stored Location.
Figure 32. Towing Air Compressor out of Container 3.
11.12.
Temporarily remove 18-inch walk-behind concrete saw (item 36) and 6-kW generator (item 58) from container 2 (Figure 33). With pintle-hook assembly still attached to the CTL forks, remove the concrete mixer (item 28) and store under covered storage (Figure 34). ( Note: Towbar is stored in mixing drum and must be installed prior to towing.) Place 18-inch walk behind concrete saw and generator back in container container 2.
Figure 33. Generator and 18-inch Saw.
20
Figure 34. Removing Concrete Mixer from Container.
11.13.
After rearranging contents as discussed above, containers 1 thru 3 will resemble Figure 35. Containers 4 and 5 are not reconfigured. A wide view of all 5 containers after setup is shown in Figure 36.
Figure 35. View of Containers 1 thru 3 after Setup.
Figure 36. Container Layout after Setup.
12. Unique Items.
12.1. Vibratory Drum Compactor, Work Tool Attachment (container 1, item 17).
Experience has shown that this roller attachment (Figure 37) performs best when compacting crushed stone at lifts no higher than 3 -inches.
21
Figure 37. Vibratory Drum Compactor, Work Tool Attachment.
12.2. Asphalt Mixer/Burner.
12.2.1.
The asphalt mixer/burner attachment (item 49) stored in container 2
(Figure 38) is a unique item of the SuPR Kit. This is new equipment the typical engineer has no experience operating; therefore, extreme caution should be taken when heating and placing materials. Training instruction for the asphalt mixer/burner attachment will be added to AFCEC sponsored contingency training sites in the near future.
Figure 38. Asphalt Mixer/Burner.
12.2.1.1.
The attachment heats up to 400 lbs of mix to 340
°
farenheit in just eight minutes.
12.2.1.2.
Before using the attachment inspect for drum warpage, cracked drum welds, leaking fuel, damaged or frayed control wiring, and any other obvious descrepancies.
12.2.1.3.
Wipe up any fuel spillage before starting the heater.
12.2.1.4.
There is a remote on/off switch with the attachment for safety purposes. After attaching to the CTL, run the heater on/off switch and wire through the CTL door opening (Figure 39) so it is accessible to the CTL operator, but does not interfere with entering or exiting the cab, or operation of the CTL. The weather stripping around the door will not damage the wire when the door is closed.
22
Figure 39. Asphalt Heater Remote Switch.
12.2.1.5.
Always fuel, or refuel, the heater when it is detached.
12.2.1.6. Always have a spotter when heater is in use.
12.2.1.7.
Pivot the burner out of the way and lock it with the set-pin when loading and unloading the drum.
12.2.1.8.
Ensure the drum is rotating before igniting the heater to prevent drum warpage.
12.2.1.9.
If for any reason there is a heater malfunction, the operator may press the red EMERGENCY STOP button (Figure 40) on the side of the drum or the CTL operator may turn the heater off with the remote switch inside the
CTL cab.
Figure 40. Asphalt Heater Red Emergency Stop Button.
23
12.3. Hand-Held Concrete Chain Saw.
12.3.1.
The hand-held concrete chain saws (item 38) stored in container 3
(Figure 41) is a tool not typically used by Pavements and Construction
Equipment Operators. The chain saws are typically used to square corners of the repairs after the repairs are sawed and excavated. A few operating and safety procedures are listed below.
Figure 41. Hand-held Concrete Chain Saw.
12.3.1.1.
Only operate the chain saw as described by the manufacturer’s manual. Follow all safety warnings and cautions in the manual.
12.3.1.2.
Do not operate chain saw when fatigued.
12.3.1.3.
Use safety footwear, snug-fitting clothing, protective gloves and eye, hearing and head protection devices, respiratory protection, and leggings when operating chain saws. Leggings are not included in the SuPR Kit, but are available in the chainsaw safety kit in UTC 4F9ET, Basic Engineering
Beddown/Sustainment Equipment Set. Leggings will be added to the SuPR
Kit at the next UTC review.
12.3.1.4.
Attach the saw to a water source with pressure of not less than 20 pounds per square inch (psi).
12.3.1.5.
For first time use of the chain saws, follow break-in procedures in the manufacturer’s manual to prevent piston seizure.
12.3.1.6.
Guard against kickback by holding the chain saw firmly with both hands, do not overreach, and cut at high engine speeds
12.3.1.7.
Proper chain tension, especially for first cut, is extremely important.
Over-tensioning of bar and chain, especially at altitude, could result in severe loss of power output making initial cutting experience unsatisfactory.
24
12.3.1.8.
Perform system clean-up and maintenance guidelines after each use as described in the manufacturer’s manual.
13. Skid Steer Mounted Cold Planer. The cold planer (Figure 42) tool attachment
(container 2, item 25) may be used to rapidly remove unsound material and prepare the area for placing the repair material. See ETL 07-8, Spall Repair of Portland Cement
Concrete (PCC) Airfield Pavements in Expeditionary Environments, for guidance on repairing spalls with extremely rapid-setting repair materials.
Figure 42. Cold Planer Tool Attachment.
14. Scarifier (planer).
The scarifier (Figure 43) is ideal to level repairs with the surrounding surface to bring the repairs within smoothness criteria. It is especially useful to make repairs flush within 200 feet of an aircraft arresting system. It is also ideal for trip hazard repair, concrete and coatings removal, creating non-slip surfaces, and paint line and markings removal. The scarifier is found within container 2 (item 30).
Figure 4.3. Scarifier (Planer).
15.Repacking Instructions.
15.1.
Reconfigure the containers in reverse order of procedures in paragraph 11.
Each container has a packing scheme placard (Figure 44) on the inside of the end doors. They illustrate component location and tie down procedures using straps or chains and binders.
25
Figure 44. Example Packing Scheme Placard.
13.2.
There is also a bill of material placard (Figure 45) placed on the inside of the each container’s end door that lists the contents, part numbers, and their quantities.
Figure 45. Example Bill of Material Placard.
13.3.
Each wire basket has an attached label listing its contents (Figure 46).
Figure 46. Example Wire Basket Content List.
26
13.4.
When strapping the shovels, brooms, etc., lace the straps through the D-rings between each set of brackets as shown in Figure 47 to securely hold the items in place during transport.
Figure 47. Long Hand Tools Strapped to Container Wall.
14. Point Of Contact. Questions or comments about this ETL are encouraged and should be directed to AFCEC/CXX, DSN 523-6813, commercial (850) 283-6813, afcec.rbc@tyndall.af.mil
.
ANTHONY A. HIGDON, Colonel, USAF
Deputy Director
7 Atchs
1 . SuPR Kit MISCAP
2. Container 1 Drawings and Inventory Lists
3. Container 2 Drawings and Inventory Lists
4. Container 3 Drawings and Inventory Lists
5. Container 4 Drawings and Inventory Lists
6. Container 5 Drawings and Inventory Lists
7. Distribution List
27
Sustainment Pavement Repair Kit (UTC 4FWSP) MISCAP
Provides initial WRM equipment/vehicle capability for minor airfield pavement repairs.
UTC requires specialized equipment and materials to support Prime BEEF, RED
HORSE and/or other civil engineer units operating in austere locations. This deployable standardized kit contains multi-use equipment and certified materials to maintain and repair both asphaltic and/or Portland cement pavements with semi-permanent materials to include limited joint sealing capabilities. UTC consists of five 8’ x 20’ shipping containers which include: (1) 279 compact loader (w/atchs), (1) CB14 dual steel wheeled roller compactor, (1) drum concrete mixer; (1)Husqvarna walk behind saw; (1) heated asphalt mixer; (1) air compressor; walk behind router; limited quantities of rapid setting flowable fill backfill and concrete capping material, pelletized asphalt and joint sealant; various mobile maintenance repair kits (lube, oil, filter, gaskets) and mechanics tools. UTC require qualified vehicle mechanic support. Supports Open the Airbase,
Operate the Airbase, and Recover the Airbase AETF Force Modules.
Atch 1
(Page 1 of 1)
Container 1 Drawings and Inventory Lists
Figure A2.1. Container 1
Figure A2.2. Container 1 - Top View
Atch 2
(Page 1 of 3)
Figure A2.3. Container 1-End Views
Figure A2.4. Container 1-Top Views-Pallets
Atch 2
(Page 2 of 3)
Tabel A2.1. Container 1 Inventory (subject to change).
PARTS LIST
ITEM
1
2
3
NOMENCLATURE
Container one
Electrical assembly
Hanger bracket straps
Pallet, angle broom/hydr hammer
Pallet, bucket/compactor
Bracket, spreader bar
Bracket, MSDS stowage
QTY REQ’D
1
1
2
1
2
2
1
NOTES
4
5
6
7
1
19
2
5
8
9
10
11
Pintle hook assembly
Strap, ratchet
Hook and loop strap, 1” wide
Mini folding step
1
1
1
1
NSN 1670-00-725-1437
Velcro P/N 90105
McMaster P/N 7963T36
Caterpillar P/N 378-6714 12 CTL 279C
13
14
15
Bracket mounting
Hose assembly, connecting lines
Broom attachment
2
1
1
1
Caterpillar P/N 269-7807
Caterpillar P/N 269-7271
Caterpillar P/N 241-8236
Caterpillar P/N 166-0322 16 Poly brush kit
17
18
19
Drum, compactor CV18B
Hammer H65D S, Pin on
Chisel tool
1
1
1
1
Caterpillar P/N 231-8601
Caterpillar P/N 249-3161
Caterpillar P/N 254-1455
Caterpillar P/N 254-1456 20 Moil tool
21
22
23
Bucket, clamshell
Fork attachment, 48” pallet w/car
Spreader bar lifting beam kit* (23A & 23B)
1
1
2
2
Caterpillar P/N 279-5402
Caterpillar P/N 353-1697
Heco P/N AK24A00-00A-PA
Swift P/N 346200 24 Kit, emergency medical, lg
26
27
28
Danger label
Sign, warning
Danger sign no smoking
Brady 118182
29 Placard, L/H & CG
30 Placard, BOM
1
1
31 Placard, strapping diagram
32
33 Chain
34
35 D-ring, large
36
37 Ball Mount Set 2” Ball
38
Wheel chock
D-ring, small
1.5” X 24” Jaw & Eye Turnbuckle
Pintle Hook, 5-ton
1
2
4
4
4
4
1
1
MC1909
W/Hooks
1326016
63024
P/N 1032539
CRB B26SI
BBC RM59
*Item 23 kit components located in 2 locations in container 1. See Figures A2.3 and A2.4.
Atch 2
(Page 3 of 3)
Container 2 Drawings and Inventory Lists
Figure A3.1. Container 2
Figure A3.2. Container 2-Top View
Atch 3
(Page 1 of 6)
Figure A3.3. Container 2-Left Bulkhead
Figure A3.4. Container 2-Center Looking Left
Atch 3
(Page 2 of 6)
Figure A3.5. Container 2-Center Looking Right
ITEM
5
6
7
8
1
2
3
4
Container 2-Right Side Bulkhead
Table A3.1. Container 2 Inventory (Subject to change)
NOMENCLATURE
Double end opening container
Arrangement, electrical
Bracket, wheelbarrow mounting
Bracket, strap hanger
Bracket, cantilever bhd mounting
Bracket, U-Bhd mounting bracket
Pallet, equipment
Deck clip
PARTS LIST
QTY REQ’D
4
35
2
5
1
1
2
2
NOTES
Atch 3
(Page 3 of 6)
47
48
49
50
51
52
53
54
39
40
41
42
43
44
45
46
55
56
57
58
59
60
32
33
34
35
36
37
38
24
25
26
27
28
29
30
31
16
17
18
19
20
21
22
23
ITEM
9
10
11
12
13
14
15
NOMENCLATURE
Pallet, equipment
Pallet, equipment
Ramp, equipment
Bracket, ramp stowage
Strap, ratchet, 20 ft
Strap, ratchet, 20 ft
Carriage bolt 3/8-16 x 2
Step, folding
Strap, hook and loop
Scoop, asphalt
Rake, asphalt
Scraper, 4”
Scraper, 7”
5/16” x 100’ chain
Danger marker label
Wheelbarrow, 2-wheel
CTL attachment, cold planer
Rake, lute
Bar, pinch
Mixer, concrete
Wire basket
Planer
Drill, Dowel
Broom, push
Broom, course concrete
Broom, hand
Saw, concrete, walk behind
Saw, walk behind 18”
Puller, stake
Float, bull
Handle, float extension
Tamper, dirt
Lighting, portable
Router, crack cleaner
Screed, 5’ vibratory truss w/motor
Screed, LH 2-1/2” vibratory truss
Screed, RH 2-12” vibratory truss
Screed, 5’ vibratory truss
Screed, 7-1/2” vibratory truss
Kit, emergency medical
Rotary drum asphalt mixer
Shovel, flat head
Shovel, round head
Placer, concrete
Rake, bow
Axe, pick head
Hoe, mortar mixing
Hammer, sledge 12 lb
Mattock, pick
Generator, gas, 6 kW
Wet Screed w 8ft blade
Wire, electric – 10ft
2
1
1
12
10
4
4
4
1
1
1
2
8
2
1
1
4
4
4
1
1
1
1
1
8
8
4
4
1
1
8
1
1
2
1
4
4
QTY REQ’D
1
1
2
3
35
2
20
8
8
1
1
5
2
4
4
NOTES
Kinedyne NSN 1670-00-725-1437
NSN 1670-00-725-1437
McMaster P/N 7963T36
Dails Commercial 90105 1” x 36” long
Marshalltown 801009
Ames 1880500
Ames 293255
Ames 683455
Dail’s Commercial 184536
Brady 118182
Brentwood ACWB-19482
Caterpillar 2467315
Marshalltown 24435
Council Tool 170CO
Crown Construction Equip. S12SH-DY10
Nashville Wire WM-CJ2032161/21/2-11DSZ
EDCO CPM-8-9H
E-Z Drill 210B-SRA
Cequent & Nupla 303
Kraft & Nupla CC156 & 60” handle
Cequent 476
Husqvarna 965885412 FS6600D
MK Diamond 1613H
Jet #S-P
Kraft Tool CC803-01
Kraft Tool CC336
Kraft Tool CC921
Lentry 200XT
Little Wonder 6236
Multiquip WSHE50KIT11H
Multiquip WSHESPW(L)
Multiquip WSHESPW(R)
Multiquip WSHE50
Multiquip WSHE75
Swift model 346200
NiTech Asphalt Mixer
Nupla 72-071
Nupla 74-016
Nupla 36-316
Nupla 69-616
Nupla 31-687
Nupla 69-366
Nupla 27-212
Nupla 24-151
Tsurumi TPG3-6000HDX
MBW 500H/17808 Blade
GrayBar THHN-6-STR-BLK
Atch 3
(Page 4 of 6)
ITEM NOMENCLATURE
61 Ground rod
62 Clamp
63 Mechanical lug
64 D-ring, small
65 D-ring, large
66 Label, Warning
67 Label, Danger
68 Placard, Center of Gravity
69 Placard, Bill of Material
70 Placard, strapping
71 D-ring, small
72 D-ring, large
73 Chain binder
74 Strap, ratchet, 20 ft
QTY REQ’D
2
2
4
40
6
2
2
1
1
1
31
9
5
7
Erico 815880
Erico CP58
Burndy KA6U
1326016
63024
12” x 12”, Yellow w/Black Lettering
10” x 14”
1326016
330001 w/hooks
NOTES
Kinedyne NSN 1670-00-725-1437
Table A3.2. Wire Basket Contents
WIRE BASKET A CONTENTS
Nomenclature
Strap, ratchet, 20 ft
Stanley Fatmax 24” prybar
Mixing paddle, cake beater
Vibratory shaft
Vibratory head 15” long
Dual shaft hand mixer with (2) paddles
3/4” Hexafix Dr, 5-1/2” dia mixing paddle
Quickie scrub brush
Single shaft hand mixer with (1) paddle
Qty Unit Vendor Model Number
1
2
2
1
1
12 EA Dails Commercial NSN 167-00-725-1437
4 EA Dails Commercial 55-102
6
1
EA
EA
Kraft Tool
Multiquip
DC717 - USA
FS7
EA
EA
EA
EA
EA
Multiquip
Collomix
Collomix
Dails Commercial
Collomix
1400HD 1-38/8
Xo 55 DUO
MKD140HF
226
Xo6
Strap, ratchet, 20 ft
Strapping and binding kit
1-1/4” Dowel cap
Metal dowel chairs 5” w/plate
WIRE BASKET B CONTENTS
Steel concrete form stakes 24” w/holes
515RW steel reinforcement wire tie-400’
1-1/4” x 18” Epoxy Dowel
Metal dowel chairs 5” w/plate
20 EA Dails Commercial
1 RL LH DOTTIE
100 EA Whitlock Bros
82 EA Whitlock Bros
WIRE BASKET C CONTENTS
10 EA Dails Commercial
1 Kit B&R Tool
250 EA Whitlock Bros
82 EA Whitlock Bros
WIRE BASKET D CONTENTS
Kraft adj tilt for float
12” Mag float
16” Mag float
18” Mag float
16” Concrete trowel
12” Concrete trowel
6X2 3/4 Brass concrete edger
6X4-1/2 Brass concrete joiner
4
4
6
6
8
4
4
6
EA Kraft Tool
EA Kraft Tool
EA Kraft Tool
EA Kraft Tool
EA Kraft Tool
EA Kraft Tool
EA Kraft Tool
EA Kraft Tool
3424CFS
TY-164
DO3253
73228
NSN 167-00-725-1437
SK68
60025
73228
CC296
CF012
CF016
CF018
CF221
CF212
CF-311
CF-304
Tow chains, 20’ X 5/16”
Replacement teeth 50 pack
Tow straps 20’
WIRE BASKET E CONTENTS
2 EA Dails Commercial
10 EA Caterpillar
4 EA Dails Commercial
513578
149-5763
2922
Atch 3
(Page 5 of 6)
WIRE BASKET F CONTENTS
Nomenclature
Water hose 5/8” X 100ft
Water hose 5/8” X 25ft
Qty Unit
4
4
Vendor
EA Dails Commercial
EA Dails Commercial
Model Number
8650-100
8695-25
WIRE BASKET G CONTENTS
Forney MIG welder
Jackson welding helmet
Large welding gloves
0.030 MIG wire roll, 2 lb
Extension cord 100’
0.032 Spacer saw walk-behind 18” GP
0.064 Spacer saw walk-behind 18” GP
1-1/4” Grout retaining rings
20 ft Jumper cables
1
1
2
4
5
EA Pleasants Hardware 306 110V
EA Pleasants Hardware 29371
PR B&R Tool 46-101
RL Dails Commercial
EA Coleman Cable
30055
25890002
2
2
EA Husqvarna
EA Husqvarna
100 EA Whitlock Bros
1 EA GROTE
541202367
541202368
60074
84-9278
WIRE BASKET H CONTENTS
14” GP 5/8 Routing blade (for 18” saw)
End handle kit set of 2
Screed dolly
Hand crank option
25 ft Extension cord
2
1
2
1
4
EA Husqvarna
Set Multiquip
EA Multiquip
EA Multiquip
542751005
WSHEH
36243
WSHW
EA Cable Exchange CAX-L5-30P-L5-30R-25’
1-ft Adaptor 4 EA Cable Exchange CAX-L5-20-L5-30-125V-
1’
Atch 3
(Page 6 of 6)
Container 3 Drawings and Inventory Lists
Figure A4.1. Container 3
Figure A4.2. Container 3-Top View
Atch 4
(Page 1 of 9)
Figure A4.3. Container 3-End View.
Figure A4.4. Container 3-Right Bulkhead.
Atch 4
(Page 2 of 9)
Figure A4.5. Container 3-Left Bulkhead.
Table A4.1. Container 3 Inventory
ITEM
1
2
3
4
5
6
7
NOMENCLATURE
20’ x 8’-6” Container
Electrical Assembly
Bracket, wheelbarrow mounting
Hanger bracket straps
Cantilever bhd mtg bracket
U bhd mtg brkt
Ramp
8
9
Bracket, ramp stowage
Ground rod driver support
10 Tool box mount, top
11 Flam locker mount
12 Flam locker top mount
13 Basket rack brkt. top
14 Basket rack bracket
15 Basket rack brkt. deck
16 Hanger assy
17 Deck clip
18 Wire basket channel
19 Jumping jack rammer mount
20 Danger label
21 Carriage bolt
22 Strap, ratchet 20 ft
23 3 ft type IAA fiberglass step ladder
24 D-ring, small (1000 lb)
25 D-ring, large
26 Step, folding
27 Hook and Loop 1” W X 36” L
28 Discharge hose, 3” dia., 50 ft long
29 Geotex Roll
30 55 Gal drum pump sprayer 029424
PARTS LIST
QTY
1
1
2
2
11
6
2
3
1
1
2
1
9
2
2
1
2
8
NOTES
2
1
2
1
2
1
14 3/8-16 x 2
35 NSN 1670-00-725-1437
1 Werner 7303S
30 Highland Products 1326016
11 Reese Products 63024
5 McMaster P/N 7963T36
Velcro 90105
Abbott Rubber 1130-3000-50-CE
Non-Woven Geotextile, 12.5 ft L x 360 ft W
Allen Eng 7560XL
Atch 4
(Page 3 of 9)
31 Air compressor 1 Atals Copco XAS 185 JD7
ITEM NOMENCLATURE
32 Spill kit; 20 gal lab pack, oil only
33 Wheelbarrow, 2 wheel
34 CB14 Compactor
35 Ground rod driver, 5.8”, 25 lb
36 Hardware box
37 Backpack blower
38 Hand held concrete chain saw
39 5 gal water cooler
40 Measuring wheel
41 3/4” x 50’ air hose
42 Flammable storage cabinet
43 Rolling toolbox
44 Retractable light tower
45 Power washer
46 18” Safety orange cones
47 Gas-powered backpack vibrator motor
48 Hand concrete vibrator
49 Rammer
50 Trash pump
51 Suction hose 3” D x 25 ft
52 Emergency medical kit, large
53 Wet/dry vac, 16 gal ultra Pro 6.5 peak hp
54 Backpack sprayer
55 K1260 16” hand held saw
56 Generator, 6 kW
57 Plate compactor
58 Wire cut reel 10ft
59 Ground rod
60 Acorn Clamp
61 Mechanical lug
62 Warning sign
63 Danger sign
64 Placard, Center of Gravity
65 Placard, Bill of Material
66 Placard, Strapping
67 Basket locker
68 Wire basket
69 Carriage bolt
70 Chain, binder
71 Strap, ratchet, 20ft
72 MSDS binder
2
2
4
2
1
1
1
1
1
1
1
4
2
1
1
1
3
4
8
7
2
1
1
1
2
1
1
1
1
20
2
1
2
1
QTY
1
2
1
1
1
1
2
NOTES
Brady SKO-20
Brentwood ACWB-19482
Caterpillar 323-8279
Condux 18000010
Hillman, nails, screws, nuts
Husqvarna 350BT
ICS Blount 680GC
Igloo 11863
Johnson 1801-0300
HBD Industries 11456258
Justrite 894520 (see Fig A4.3 contents)
Knaack 1000 (see Fig A4.4 for contents)
Lentry 200XT
Mi-T-M JP-2403-OMAB, 2400 PSI
MSA Safety Works 10073409
Multiquip Inc. BP25H
Multiquip MGX13810
Multiquip MTX80SD
Multiquip QP3TZ
Multiquip HAQ325
Swift 346200
SHOP VAC 9553600
Solo-Horton 473D-ECS
Husqavarna 966003501
Tsurumi TPG4-6000HDX
Chicago Pneumatic MV100A
Graybar THHN-6-STR-BLK
Erico 815880
Erico CP58
Burndy KA6U
See Fig A4.2 for contents
See Fig A4.5 for contents
3/8-16 x 2
W/hooks
NSN 1670-00-725-1437
Table A4.2. Container 3-Basket Locker Contents.
Nomenclature
Light bulb
Harness
Water flow kit
Air compressor maintenance kit
BASKET LOCKER CONTENTS
Qty Unit
1 EA
Vendor
Caterpillar
1
1
1
EA
EA
Kit
Caterpillar
Pentair
Atlas Copco
Model #
378-6901
398-3530
WFK2
609530
Basket
8C
9A
2A
3A
Atch 4
(Page 4 of 9)
Air wand for compressor
Filter AS water sep, 2 PK
1
1
EA Legacy Manf
PK Caterpillar Inc
AG632-BG-GRA
233-9856
3A
2B
Atch 4
(Page 4 of 9)
Nomenclature Qty Unit Vendor Model #
Efficiency (hydraulic) filter 6 PK
Filter AS Engine Oil, 6 PK
Filter element AS, 4 PK
Filter element air, 4 PK
1 PK Caterpillar Inc
1 PK Caterpillar Inc
1 PK Caterpillar Inc
1 PK Caterpillar Inc
V-belt (alt, water pump) 4 PK
Filter AS engine oil, 2 PK
1 PK Caterpillar Inc
1 PK Caterpillar Inc
Advance efficiency filter, 6 PK 1 PK Caterpillar Inc
Replcmnt spray nozzle (3) for CB14 6 Set Caterpillar Inc
Spare keys for CB14
Mixer maint. Kit for 12SH-DY10
Saw blade, circular, 7-1/4”
Air filter combo 17210-ZE3-505
NGK spark plug BPR6ES
Belt for CP8-9H
Filter for CP8-9H
Spark plug for CP8-9H
1
1
1
1
1
1
2
2
Set
Kit
Kit
EA
EA
EA
EA
EA
Caterpillar Inc
Crown Const.
Freud
Honda
Honda
Edco
Honda
NGK
1G-8878
267-2528
139-4834
234-9828
183-3942
220-1523
144-6691
812948
8H5306 & 5P8500
609530-A
D0724A
100-012
130-823
81007
17210-ZE3-505
BPR6ES
Pull rope for CP8-9H
5/8” hose repair kit
Container light
1
4
20
EA
EA
EA
Honda
Westward
GE
28462-ZE2-W11
4KG68
75A/RS/STGPQ1/162
0
Flow meter
Water hose nozzle trigger
2 EA Great Plains
2 EA Gilmour
113255-4
572TFR
Thermometer 4 EA Greenlee Textron TG-1000
THE-M16 Manual epoxy dispenser 1 EA Hilti 428532
Angle brackets
Air filter
Belt
Engine pulley
Blade collar outer flange 4-1/2”
Blade collar outer flange 5”
Drive pin 18-30 mm
Drive pin 36-42 mm
2
1
2
1
1
1
1
1
EA
EA
EA
EA
EA
EA
EA
EA
Husqvarna
Husqvarna
Husqvarna
Husqvarna
Husqvarna
Husqvarna
Husqvarna
Husqvarna
5421993-65
5421911-16
5052832-01
166366
163172
166307
505531901
53900010
Blade shaft bolt LH
Blade shaft bolt RH
Blade shaft wrench
Engine oil filter
Hydraulic oil filter
Fuel filter
Knob
5 amp fuse
30 amp fuse
Key, ignition (set of 2)
Blade shaft belt 18”
Blade shaft belt 20”
Blade collar outer flange 6”
Back wheel
Blade shaft belt 26”
Blade shaft belt 36”
Blade shaft belt 30”
Blade shaft belt 42”
Blade collar outer flange 7”
Front wheel
1 EA Husqvarna
1 EA Husqvarna
1 EA Husqvarna
1 EA Husqvarna
1 EA Husqvarna
1 EA Husqvarna
1 EA Husqvarna
3 EA Husqvarna
3 EA Husqvarna
2 EA Husqvarna
1 EA Husqvarna
1 EA Husqvarna
1 EA Husqvarna
1 EA Husqvarna
1 EA Husqvarna
1 EA Husqvarna
1 EA Husqvarna
1 EA Husqvarna
1 EA Husqvarna
1 EA Husqvarna
542163488
542163487
539300133
542199460
542166449
5421199461
542166038
542166857
542198815
166854
542166629
542166629
542163272
542198842
542166629
542166629
542166362
542199764
542199378
191770
5B
5A
5C
5C
5C
5C
5C
5C
5B
5B
5B
5B
5B
5B
5A
5A
5B
5B
5B
5B
5B
5B
5B
5B
4B
4B
7C
9C
1C
1C
1C
5A
7A
9A
9A
7B
9B
8B
8B
1A
Baske t
4C
2B
9A
9A
9A
9A
1A
1A
1A
4B
3B
Atch 4
(Page 5 of 9)
Belt 633 PK 12 (160772 premium)
Filter, washer
Spark plug
Nomenclature
1 EA MK Diamond
1 EA MK Diamond
Qty Unit Vendor
1 EA MK Diamond
Chain saw blade 12”
Spark plug for chain saw
8 EA ICS Blount
2 EA ICS Blount
Decompression valve for chain saw 2 EA ICS Blount
Rim sprocket for chain saw 2 EA ICS Blount
Cover clamp nut for chain saw
Chain saw tensioner
Clutch cup for chain saw
Starter rope for chain saw
Fuel filter for chain saw
Air filter gasket for chain saw
Prefilter for chain saw
Air filter for chain saw
4
2
2
1
6
3
6
6
EA
EA
EA
EA
EA
EA
EA
EA
ICS Blount
ICS Blount
ICS Blount
ICS Blount
ICS Blount
ICS Blount
ICS Blount
ICS Blount
Clutch needle bearing for chain saw 3 EA ICS Blount
Light bulbs, 650W for light tower 4 EA Lentry
Spark plug for light tower
Air filter 1 for light tower
2
5
EA
EA
Lentry
Lentry
Air filter 2 for light tower
Starter rope for light tower
Fuel filter 1
Fuel filter 2
5
2
5
5
EA
EA
EA
EA
Lentry
Lentry
Lentry
Lentry
Sawzall blade, 5 PK
Filter for pressure washer
Pull rope for pressure washer
Spark plug for pressure washer
Pump saver fluid, 6 oz
O-rings, 3/8, for pressure washer
O-rings, 1/4, for pressure washer
Pressure washer nozzle set
1
1
1
1
1
1
1
1
EA
EA
EA
EA
EA
EA
EA
EA
Milwaukee
Honda
Honda
Honda
MI-T-M
MI-T-M
MI-T-M
MI-T-M
Small water sump pump
Water cut-off valve – 3/4”
Spark plug
A/C element
Governor spring
Screed spare belt
Air cleaner element
Spark plug
Fuel filter
Spark plug
Air filter
Pre-filter element
Impeller assy for trash pump
Fuel filter kit for trash pump
Key for switch 14644 for trash pump
Cable throttle assy for trash pump
Paint brush
Glow sticks
Spark plug for K1260 saw
Air filter kit for K1260 saw
Belt for K1260 saw
1 EA MTA SIMER
2 EA Apollo Valve
1 EA Multiquip Inc
2 EA Multiquip Inc
2 EA Multiquip Inc
2 EA Multquip Inc
1 EA Multiquip Inc
1 EA Multiquip Inc
1 EA Multiquip Inc
1 EA Multiquip Inc
1 EA Multiquip Inc
1 EA Multiquip Inc
1 EA Multiquip Inc
3 EA Multiquip Inc
2 EA Multiquip Inc
1
6
20
1
1
1
EA
EA
EA
EA
EA
EA
Multiquip Inc
Wooster
Life Gear
Husqvarna
Husqvarna
Husqvarna
543 044 964
542 045 640
Model #
543 047 852
71400
73199
71642
70949
73958
73935
71520
73904
73459
71756
73336
71752
73979
FCM-HIRQ-650T3
98056-54777
17211-Z07-000
17218-Z07-000
28462-Z07-004
16952-ZA8-800
17670-Z07-R30
48-00-5706
17210-2E1-517
28462-ZH8-003
98079-55846
AW-4070-0004
AW-0025-0123
AW-0025-0122
AW-4003-0000
2305-04
7010401
9807955846
17210ZE2515
16561ZE2000
2422B41
17211ZM7000
9805655777
959300770
650140580
66010080
366010070
2367040033ASSY
1635210
50404900
510229
FS119-4
LG151
503235109
510244103
544976301
1A
8A
8A
8A
8A
8A
8A
8A
6B
3C
3C
3C
3C
3C
3C
3C
6B
6B
6B
6B
6B
6B
6B
6B
4A
4A
Basket
4A
6A
6B
6B
6B
1C
1C
1C
1C
6C
6C
6C
2A
4B
8B
8B
8B
8B
8C
8C
6C
9B
1A
1B
1B
1B
Atch 4
(Page 6 of 9)
Air filter for Screed Demon
Spark plug for Screed Demon
Fuel filter for Screed Demon
1 EA Honda
1 EA NGK
1 EA Honda
17211Z0Z000
CMR5H
16035ZM3802
7C
7C
7C
Atch 4
(Page 6 of 9)
Nomenclature
Service kit for MV100A
Starter rope for compactor
Fuel filter #1 for compactor
Fuel filter #2 for compactor
Qty Unit
1 Kit
Vendor
Chicago Pneumatic
Model #
338210000001
1
4
4
EA
EA
EA
Chicago Pneumatic
Honda
Honda
4700239374
16955-ZE1-010
17672-ZE2-W01
Table A4.3. Container 3-Flammable Locker Contents
Nomenclature
E-Z Drill Oil
XAS185JD7 Compressor air filter
XAS185JD& Compressor air filter
Jack hammer oil
Burner head, 7 pc, torch kit
Filter element AS-Air (4-PK)
Measuring cup
THE-50 Epoxy dowel (16oz/473ml)
Air filter
Chain saw bar 12”
Fuel can, 2.5 gal
Fuel can, 5 gal
Propane tank, empty
Diesel fuel can 5 gal
Gas Fuel can, 5 gal
Funnels
Grease gun
Barrel pump
Heavy duty adhesive
FLAMMABLE LOCKER CONTENTS
2
2
2
4
4
1
8
2
Qty
1
1
1
1
2
3
2
4
2
1
2
Unit Notes
EA Dails Commercial 180VEG100
EA Atlas Copco 1310033926
EA Atlas Copco 1310030160
EA Dails Commercial 250ml
Kit UL125FB
EA Caterpillar 110-6326
EA Grainger 2YU29
EA Hilti 3451468
EA Husqvarna 5421911-16
EA ICS Blount 71395
EA Just Rite 7225120
EA Just Rite 7250130
EA Manchester RF1LB
EA Midwest 8600-5 GAL
EA Midwest 5600-5 Gal
EA Miller MFG CO 100021
EA Alemit 1056-LE4
EA Legacy L3000
EA Liquid Nails LNP-901
Table A4.4. Container 3-Rolling Tool Box Contents.
Basket
2C
2C
2C
2C
Nomenclature
1-3/8” Bit
Pipe wrench 1/4” – 3”; 24 LG
Pipe wrench 1/4” – 2”; 14” LG
Pipe wrench 1/8” – 1-1/2”; 10” LG
Pneumatic chisel
Tex150 PE Jack, Hammer, 30 lb
ROLL AROUND TOOL BOX CONTENTS
Qty Unit Vendor
6
1
EA
EA
E-Z Drill
Armstrong
1
1
1
1
EA
EA
EA
EA
Armstrong
Armstrong
Chicago Pneumatic
Atlas Copco
Tex90S jack, Hammer, 90 lb
Moil for CP0012, Chipping Hammer
Chisel for CP0012, Chipping Hammer
Chisel for TEX150PE, 30 lb Hammer
Chisel for TEX90S
Air compressor, 2 gal, 150 psi max
GuardAir 24” safety air gun
Wood folding ruler
1
2
4
4
4
1
2
2
EA
EA
EA
EA
EA
EA
Set
EA
Atlas Copco
Chicago Pneumatic
Chicago Pneumatic
Chicago Pneumatic
Chicago Pneumatic
Dewalt
Guardair
Cooper Tools
General Tool Kit
Self-leveling rotary laser level
Hand drill, corded
18V Cordless XRP 6-Tool Combo Kit
Pneumatic Hose O-ring
45 PC Drill & Drive Set
Hammer Drill
4
1
1
1
1
2
1
Kit Snap On
EA David White
EA Dewalt
Kit Dewalt
EA Dixon
Kit Montana Brand
EA Hilti
Model Number
B801
73-024
73-014
73-010
CP4123
8461022335
8461022822
3083412010
3083412100
3083330900
3083326800
D55141
LZR600024AA
X46F
48-3110GR-2
DWD215G
DWD655X
AWR4
MB-065944
3468366
Atch 4
(Page 7 of 9)
Nomenclature
(19”) Pointed Chisel
(19”) Flat self-sharpening chisel
(19”) Wide flat self-sharpening chisel
TE-Y Chisel Clay spade
Putty knives
Metal snips, 3 pc
Chalk line
Level 2 ft
Level 4 ft
Measuring tape, 100ft
Screwdriver set
Ballpeen hammer, 12 oz
Heavy duty hammer, 16 oz
Doubleface hammer, 36 oz
Adjustable wrench, 15”
Adjustable wrench, 8”
Adjustable wrench 6”
Bolt cutter
String
Sawzall, reciprocating saw w/case
Circular saw, corded
1/4” X 50’ air hose
Caulking gun
Large caulk gun
Line level
Battery jumppack
Metric wrench set
19” All-purpose toolbox, black
1/2” X 300ft Measuring tape
30 ft Measuring Tape
Utility knife
3/16” – 200 ft Pull rope
Bucket opener
2
1
6
4
7
1
1
1
1
1
4
1
1
1
4
1
1
1
1
1
1
2
1
4
5
1
1
Qty Unit
4 EA Hilti
4
4
EA
EA
Hilti
Hilti
EA
EA
EA
EA
Hilti
Hyde
Irwin
Irwin
EA
EA
EA
Set
EA
EA
EA
EA
Sands
Sands
Vendor
Klein Tools Inc
Klein Tools Inc
Klein Tools Inc
Klein Tools Inc
Klein Tools Inc
Klein Tools Inc
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
Set
EA
EA
EA
Klein Tools Inc
Klein Tools Inc
Klein Tools Inc
Marshalltown
Milwaukee Elec Tool
Milwaukee Elec Tool
Coilhose
Newborn
Newborn
Johnson
Schumaker
Williams
Stack-On
Lufkin
Stanley
Model Number
282265
282269
282275
382278
2000
M1RM2RM3R
2031319DS
SLHD24
SLHD48
946-100
85076
803-12
808-16
809-36
506-15
507-8
507-6
63130
16581
6509-31
6390-20
S14-50B
112D Caulking Gun
125
555
PSJ-2212
MWS-18A
SHB19
FE300D
33-730
6
1
5
EA Stanley
RL Stens
EA Allway
10-099
146-955
PPO 11350 6
Table A4.5. Container 3-Wire Basket Contents.
Nomenclature
Duct tape
Trash bags, 42 gal
Paper towels
Rags
Knee pads
Disposable gloves
Foam ear, 100 pr
Safety glasses
Safety glasses
Hard hat
Face shield
Ear Muffs
Work gloves
Duct tape
WIRE BASKET W1 CONTENTS
Qty Unit
19
4
EA
BX
12
1
RL
BX
WIRE BASKET W2 CONTENTS
5
1
2
12
24
12
4
4
24
5
PR
BX
BX
EA
EA
EA
EA
EA
PR
EA
Notes
LH Dottie DT260
Berry Plastic CCB720
Kimberly Clark 75180
LH Dottie RGZ25
Kraft WL083
Showa Best 7005L
MSA10059484
MSA 817697
MSA 10006315
MSA 818066
MSA 10103487
MSA 10033236
Midwest Gloves 608
LH Dottie DT260
Atch 4
(Page 8 of 9)
Nomenclature
Safety wire
100ft Extension Cord
3/4” x 50’ Air Hose
LED Solar Beacon
Stiff Bristle Brush
Filter element AS-Air (4-pk)
3/4” x 50’ Air Hose
Size 13 Muck Boot
Qty Unit
WIRE BASKET W3 CONTENTS
1 EA
5
4
EA
EA
8
4
EA
EA
WIRE BASKET W4 CONTENTS
1 EA
2
8
EA
PR
Notes
Dixon WB3
Coleman 25890002
HBD Ind 11456258
Lab Safety 143824
Rubbermaid X171-0654109
Caterpillar 110-6326
HBD Ind 11456258
Onguard 866061333
Atch 4
(Page 9 of 9)
Container 4 Drawings and Inventory Lists
A5.1. Container 4
A5.2. Container 4-Elevation View
Atch 5
(Page 1 of 4)
Figure A5.3. Container 4-Overhead View, Top Level
Figure 5.4. Container 4-Overhead View, Middle Level
Atch 5
(Page 2 of 4)
Figure 5.5. Container 4-Overhead View, Bottom Level
Figure 5.6. Container 4-Doors
Table 5.1. Container 4 Inventory
PARTS LIST
ITEM
1
2
3
4
5
6
7
NOMENCLATURE
Container, full access
Electrical equipment arrangement
Bracket, hanger strap
Bracket, MSDS stowage
Binder, MSDS
Danger label
Blade, saw 18”
8
9
3/4” closed cell backer rod, 100’ roll
10’x20’ Heavy duty silver/black poly tarp
10 Paper towel roll
11 Rags
12 5 gal bucket
QTY
1
1
4
1
1
1
6
2
6
60
1
8
NOTES
Brady 118182
Carter Waters 542751097
CR Laurence EF34C
Tarp Supply Inc SB1020
Kimberly Clark 75180
L H Dottie Co RGZ25
Leaktite B5GSKD
Atch 5
(Page 3 of 4)
13 Strap, ratchet, 20 ft
14 Step, mini folding
15 Hook and Loop 1” X 36”
16 Release agent (asphalt) 5 gal
17 Repair material (spall) 5 gal
18 Burlap roll
19 Citric acid, bucket 5 gal
20 Curing compound 5 gal
21 Blade, saw 24” (walk behind)
22 Blade, saw 36” (walk behind)
23 Blade, saw 18”
24 Bladder, water 250 gal
25 Cold patch, repair 5 gal
27 Screed straight edge
28 Screed straight edge
29 Release agent (concrete) 5 gal
30 First aid kit
31 Asphalt (5 gal)
32 Steel, reinforcing roll
33 Tac Kote 5 gal
34 4” X 1/2” X 10’ Joint repair
35 6” X 1/2” X 10’ Expansion board
36 Form, concrete 4”X10’ lg
37 Joint repair caps 10ft
38 Screening, plastic roll
39 Wire, steel reinforcement tie (roll)
40 Concrete expansion joint sealant
41 Flowable fill 5-gal
42 Placard, Warning
43 Placard, No Smoking
44 Placard, L/H & CG
45 Placard, BOM
46 Placard, Strapping
47 Basket, 50”W x 42” D x 36” H
48 Strap, ratchet, 20 ft
4
4
1
1
2
1
6
50
36
5
2
2
NSN 1670-00-725-1437
MCM 7963T36
90105
Dails Commercial 5RA or EQ Black Magic
100 CTS rapid set concrete mix
2 Dayton Burlap
2
2
Dails Commercial CA5G
Whitlock Bros
Carter Waters 542758945 6
4
6
1
Carter Waters 542758956
Carter Waters 542751097
Interstate products RC-GB-WB250-WAP
22
2
2
2
Dails Commercial 5CP
Kraft Tool Special M [2X5-10’]
Kraft Tool Special M [2X5-7’]
Whitlock Bros LR-5
1 Dails Commercial 346200
100 Nitech 50 FG-NDGB
4
5
Whitlock Bros 5150RW
Dails Commercial 5TC
Whitlock Bros EJ-4 32
32
8
32
Whitlock Bros EJ-6
Whitlock Bros M1304
Whitlock Bros WS-941
Whitlock Bros 620C
Dails Commercial TW-WA16X6MARMCB5
Whitlock Bros SIKAFLEX 1C SL
Buzzi-unicem utility fill 750 one-stop
1
16
8 NSN 1670-00-725-1437
Atch 5
(Page 4 of 4)
Container 5 Drawings and Inventory Lists
Figure 6.1. Container 5
Figure 6.2. Container 5-Elevation View
Atch 6
(Page 1 of 4)
Figure A6.3. Container 5-Overhead View, Top Level
Figure A6.4. Container 5-Overhead View, Middle Level
Atch 6
(Page 2 of 4)
Figure A6.5. Container 5-Overhead View, Bottom Level
Figure A6.6. Container 5, Doors
Table A6.1. Container 5 Inventory
ITEM
1
2
3
4
5
6
7
NOMENCLATURE
Container, full access
Electrical equipment arrangement
Bracket, hanger strap
Bracket, MSDS stowage
Binder, MSDS
Danger label
Blade, saw 24” (walk behind)
8
9
Blade, saw 36” (walk behind)
Blade, saw 18”
10 Strap, ratchet, 20 ft
11 Step, mini folding
12 Hook and Loop 1” X 36”
13 Release agent (asphalt) 5 gal
PARTS LIST
4
6
36
5
2
2
QTY
1
1
4
1
1
1
6
NOTES
Brady 118182
Carter Waters 542758945
Carter Waters 542758956
Carter Waters 542751097
NSN 1670-00-725-1437
MCM 7963T36
90105
Dails Commercial 5RA or EQ Black Magic
Atch 6
(Page 3 of 4)
14 Repair material (spall) 5 gal
15 Citric acid, bucket 5 gal
16 Cold patch, repair 5 gal
18 First aid kit
19 Tac Kote 5 gal
20 Wire, steel reinforcement tie (roll)
21 Burlap roll
22 Bladder, water 250 gal
23 Screed straight edge
24 Screed straight edge
25 Asphalt (5 gal)
26 Curing compound 5 gal
27 Release agent (concrete) 5 gal
28 Steel, reinforcing roll
29 4” X 1/2” X 10’ Joint repair
30 6” X 1/2” X 10’ Expansion board
31 Form, concrete 4”X10’ lg
32 Joint repair caps 10ft
33 Screening, plastic roll
34 Concrete expansion joint sealant
35 D-ring large
36 Flowable fill 5-gal
37 Placard, Warning
38 Placard, No Smoking
39 Placard, L/H & CG
40 Placard, BOM
41 Placard, Strapping
42 Basket, 50”W x 42” D x 36” H
43 Strap, ratchet, 20 ft
4
4
1
1
2
6
14
50
100 CTS rapid set concrete mix
2 Dails Commercial CA5G
22
1
Dails Commercial 5CP
Dails Commercial 346200
Dails Commercial 5TC 5
1
2
1
Dails Commercial TW-WA16X6MARMCB5
Dayton Burlap
Interstate products RC-GB-WB250-WAP
2
2
100 Nitech 50 FG-NDGB
2 Whitlock Bros
2
4
Kraft Tool Special M [2X5-10’]
Kraft Tool Special M [2X5-7’]
Whitlock Bros LR-5
Whitlock Bros 5150RW
Whitlock Bros EJ-4 32
32
8
32
Whitlock Bros EJ-6
Whitlock Bros M1304
Whitlock Bros WS-941
Whitlock Bros 620C
Whitlock Bros SIKAFLEX 1C SL
Dails Commercial 63024
Buzzi-unicem utility fill 750 one-stop
1
16
8 NSN 1670-00-725-1437
Atch 6
(Page 4 of 4)
Table A7.1. Container Rearrangement Actions.
No.
1 CTL
Nomenclature
2 Rolling tool box
3 Roller
4 Upper pallet
5 Wire baskets (8 ea)
6 Floor pallet, conc. saw
7 Floor pallet, dowel drill
8 Bucket attachment
9 Lifting slings
10 Upper pallet w/slings
11 Spreader bar
12 Air compressor
13 Wheelbarrows
14 Wheelbarrows
15 Concrete mixer
3
2
3
2
1
1
1
1
Cont. Item #
1 12
3
3
43
34
2
2
2
2
10/25/49
29
7/35
7/31
Move To
Back out of cont. 1
Cont. 1, CTL position
Covered storage
Covered storage
Cont. 1 against walls
Covered storage
Covered storage
21
23B
5
23A
31
24
33
28
Covered storage
Upper pallet (item 5)
Original location
Original location
Covered storage
Covered storage
Covered storage
Covered storage
Comment
With forklift attch.
Move with CTL
Self-propelled
Move with CTL
In front of tool box
Move with CTL
Move with CTL
Remove from pallet
Strap down slings
Move with CTL
After unloading
Use pintle-hook assy.
By hand
By hand
Use pintle-hook assy.
Atch 7
(Page 1 of 1)
Information Handling Services (1)
15 Inverness Way East
Englewood, CO 80150
DISTRIBUTION LIST
Construction Criteria Base (1)
National Institute of Bldg Sciences
Washington, DC 20005
Atch 8
(Page 1 of 1)