7 Aug 2014 FROM: AFCEC/DD 139 Barnes Drive Suite 1

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DEPARTMENT OF THE AIR FORCE

AIR FORCE CIVIL ENGINEER CENTER

TYNDALL AIR FORCE BASE FLORIDA

7 Aug 2014

FROM: AFCEC/DD

139 Barnes Drive Suite 1

Tyndall AFB FL 32403-5319

SUBJECT: Engineering Technical Letter (ETL) 14-10: Sustainment Pavement

Repair (SuPR) Kit

1. Purpose.

Provide guidance on the use of the Airfield Damage Repair (ADR) SuPR

Kit.

2. Application.

This ETL is applicable to all Air Force organizations responsible for airfield sustainment operations during contingencies.

2.1.

Authority. Air Force Policy Directive (AFPD) 32-10, Installations and Facilities .

2.2.

Effective Date. Immediately.

2.3.

Intended Users. Air Force Prime Base Engineer Emergency Force (BEEF) and

RED HORSE units.

2.4.

Coordination. Major Command (MAJCOM) A7s.

Note: Use of the name or mark of any specific manufacturer, commercial product, commodity, or service in this publication does not imply endorsement by the Air Force.

3. Referenced Publications.

3.1.

Air Force Instruction (AFI) 10-401, Air Force Operations Planning and

Execution, 7 December 2006

3.2.

AFI 24-301, Vehicle Operations, 1 November 2008

3.3.

AFI 91-203, Air Force Consolidated Occupational Safety Instruction, 15 June

2012

3.4.

Air Force Policy Directive (AFPD) 32-10, Installations and Facilities, 4 March

2010

3.5.

ETL 07-8, Spall Repair of Portland Cement Concrete (PCC) Airfield Pavements in Expeditionary Environments , 27 July 2007

4. Acronyms.

Note: Acronyms below may not reflect Joint Publication 1-02, DOD Dictionary of Military and Associated Terms , or the Air Force Glossary in Air Force Doctrine Annexes, but are common to the engineering community as a whole.

°F

A

ADR

AETF

AFCEC/CXX -

AFI -

AFPD

BEAR

-

-

-

-

-

-

BEEF

CTL

DoD

ETL

FOC

-

-

-

-

- degrees Fahrenheit ampere

Airfield Damage Repair

Air and Space Expeditionary Task Force

Air Force Civil Engineer Center Expeditionary Engineering Division

Air Force Instruction

Air Force Policy Directive

Base Expeditionary Airfield Resources

Base Engineer Emergency Force compact track loader

Department of Defense

Engineering Technical Letter full operating capability

FOL ft ft

3 hp

IOC kW lbs

-

-

-

-

-

-

-

Forward Operating Location foot cubic feet horsepower intial operating capability kilowatt pounds

MAJCOM -

MISCAP -

MSDS -

PDP - psi

RH

RTCH

SuPR Kit -

UTC -

-

-

- major command mission capability

Material Safety Data Sheet power distribution panel pounds per square inch

REDHORSE

Rough Terrain Container Handler

Sustainment Pavement Repair Kit

Unit Type Code

5. Scope.

This ETL provides information, guidance and recommendations regarding components, setup, and use of the SuPR Kit. It addresses safety, unloading, layout, setup, specialized equipment, and repacking kit containers.

6. Concept of Operations Overview.

6.1.

The SuPR Kit provides airfield sustainment capabilities during contingency operations. Essential items for airfield sustainment operations included in this kit are: compact track loader with high hydraulic flow capability, cold planer attachment, asphalt mixer/burner attachment, concrete chain saw, dowel drill, and a vibratory

2

steel wheel roller. The SuPR Kit when combined with trained engineers provides commanders with the capability to rapidly produce long lasting, durable airfield pavement repairs allowing a return to air operations in less than two hours in most cases. It also contains specialized equipment to repair pavement in the vicinity of aircraft arresting systems to eliminate damage to aircraft from hook-skip. The kit contains equipment and materials that are essential to rapidly remove damaged pavement without disrupting the substrate. It also contains repair materials that rapidly set, attain the required strength within 90 minutes, and are less sensitive to field conditions than other products. Such repairs are virtually impossible to achieve without the use of the equipment and materials in this specialized kit.

6.1.1.

When deploying to an airfield, pavement may need significant repairs before receiving mission aircraft (e.g., fighters), beddown forces, or materiel. In this instance, either a RED HORSE (RH) advanced echelon repair team Unit

Type Code (UTC) or a RH small horizontal construction team UTC, depending upon airbase accessibility, deploys with their appropriate equipment UTCs, alongside contingency response forces, in an “open the airbase” scenario. They perform a minimum number of expedient airfield surface repairs to establish limited aircraft operations.

6.1.2.

Cargo aircraft then deliver equipment, personnel and materials necessary for Prime BEEF or RH engineers to establish the airbase. In this phase, engineers make the previous expedient repairs more permanent and extend the airfield to achieve initial operating capability (IOC) allowing limited mission aircraft operations. Subsequently, airfield sustainment capabilities must exist until Basic

Expeditionary Airfield Resources (BEAR) equipment and materials arrive and a supply chain established. The SuPR kit provides this interim maintenance capability.

6.1.3.

The pavement may only require minor repairs such as spall, joint and crack repairs before mission aircraft can arrive. Typically, Prime BEEF personnel

(RH may be tasked) deploy with the SuPR Kit to make the necessary minor repairs before cargo aircraft bring in BEAR vehicles and equipment.

6.1.4. The SuPR Kit may be used to complete some major repairs when augmented with additional materials and transport capabilities.

6.1.5. The SuPR kit may be augmented with other ADR kits in order to enhance its effectiveness and reduce lifecycle logistics associated with ADR, and in particular sustainment repair capabilities. These augmentation kits are tailored to the particular types of pavement, distress, and local materials at the airfield.

6.2.

When the full allotment of BEAR vehicles and equipment arrive, Prime BEEF forces work to bring the airfield to full operational capability (FOC) and transition into operate- and sustain-the-airbase missions. The SuPR kit should remain in place until

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all equipment essential to the timely repair of airfield pavements has been replaced with BEAR, leased or other suitable assets, or the mission is closed or redeployed.

6.3.

In addition, engineers may be tasked to temporarily deploy to forward operating locations (FOLs), without a permanent engineer capability, to perform minor airfield repairs. Because of its small footprint, the SuPR kit is ideally outfitted to provide this capability.

7. SuPR Kit Description.

7.1.

This kit is a specialized equipment-and-materials-only UTC that provides Prime

BEEF and RH teams the capability to perform durable asphalt and concrete pavement maintenance and repair (typically spall, joint/crack, small patch or single slab repairs). The Air Force Civil Engineer Center (AFCEC)/CXX is the Pilot Unit for this UTC (4FWSP). See the Mission Capability Statement (MISCAP) in Attachment

1.

7.2.

The kit consists of five (5) 20-ft by 8-ft freight containers with multi-use equipment deployable via air, sea or land. The kit includes two vehicles (compact track loader (CTL) and compact vibratory roller) that will require fuel and periodic maintenance. The following major equipment is provided in the kit:

279C compact track loader with attachments (atchs) o cold planer o concrete breaker o drum compactor o forks o multi-purpose bucket o rotary broom o turbine heated asphalt mixer

vibratory compact roller, self-propelled, dual drum, 3-ton

concrete and asphalt hand tools

concrete mixer

tow-behind air compressor

two 6-kW generators

walk behind saw (60 hp), 18-42-inch blades

walk behind saw (18 hp), 18-inch blade

7.3.

There are three equipment containers (1-3) and two repair material containers

(4 & 5). The containers are labled in the top left corner on both long ends of each container for ease of identification (Figure 1). See Attachments 2 thru 6 for container inventories and diagrams (as kit items are discussed in this document from this point forward the corresponding inventory item numbers will be included for clarity). The containers have been certified air transportable on C-130s, C-17s, and C-5s. The individual empty and gross container weights are listed in Table 1.

4

Figure 1. Container Identification Label.

Table 1. Shipping Container Weights.

Container Empty Weight (lbs) Gross Weight (lbs)

Container 1

Container 2

Container 3

5,050

5,050

5,050

23,000

18,000

15,500

Container 4 5,050 28,750

Container 5 5,050 28,750

7.4.

Table 2 lists the kit’s basic repair materials quantity and coverage.

Table 2. SuPR Kit Repair Material Quantity and Coverage.

Repair Material

Rapid Set (Bucket)

Flowable Fill (Bucket)

Asphalt (Bucket)

Cold Patch (Bucket)

Repair Material

Expansion Board (6”x1/2”)

Cont. #4

100

50

100

22

Cont #4

32

Cont. #5

100

50

100

22

Cont #5

32

Coverage (ft

3

) per Bucket

0.4

0.4

0.3

0.7

Coverage (ft)

10

Total

Coverage (ft

3

)

80

40

60

30.8

Total (ft)

640

Expansion Board (4”x1/2”)

3/4” Backer Rod

32

2

32

0

10

200

640

200

Joint Sealant (1/2" joint) 6 6 12

Notes: - Waste not included in calculations.

- 100 each load-transfer dowels, w/chairs, are stored in container 2.

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8.

Siting and Layout. When siting the containers, the clearances shown in Table 3 are for unloading purposes.

5

Table 3. Clearances Required for Unloading Containers.

Container #

1

2

3

Ends

20-feet

20-feet

20-feet

Sides

*5-feet

*5-feet

*5-feet

4 20-feet 20-feet

5 20-feet 20-feet

*Required to fully open end doors (270

°

) and secure them to the side walls; may not be required in all instances.

8.1.

Many deployed locations have limited space for setting the containers up for use; therefore, site them according to available space. Determine available square footage and choose the example in paragraph 8.2 that fits the available space and desired layout.

8.2. Container Layout Examples. Place containers on improved or semi-improved surfaces capable of supporting the weight of containers (i.e., up to 29k lbs). The layout area should be in a location with adequate draining and is not prone to standing water or flooding. It is recommended that 20-foot of clear space for material handling equipment be available on both ends of equipment containers (1, 2, & 3) and 20-foot of clear space be available on both ends and both sides of material containers (4 & 5), which open on all four sides. Figures 2 thru 6 provide layout configuration examples for the kit; available space may dictate container layout configuration.

Note: There are six 10’x20’ tarps located in container 4 (item #9, Figure A5.3) that may be temporarily used to provide covered storage areas until more durable tarps/covers can be obtained. Recommend a locally acquired pole (e.g., camouflage netting pole with spreader) at least 9-foot tall be placed in the center of the tarps to shed rain.

8.2.1.

Figure 2 demonstrates a 7,500 sq. ft. layout area. Tarps may be stretched between containers 1 and 2 and between containers 2 and 3 to provide two 11-ft by 20-ft covered storage and work areas.

8.2.1.1. Required setup space may be reduced by siting containers near roads or parking lots. The road and parking lot can temporarily provide the clearance around the containers needed for loading/unloading containers. As

Figure 3 demonstrates, the total space required for setting up the SuPR containers reduced from 7,500 sq. ft. in Figure 2 to 4,796 sq. ft. by utilizing the adjacent road for loading/unloading clearance.

8.2.1.2.

The footprint may be shrunk even further (3,564 sq. ft.) if identical containers 4 and 5 are double-stacked. If/when the bottom container’s supplies run low, it may be switched out with the top container for easy access.

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Figure 2. Container Layout Example 1 (7,500 sq. ft.).

Figure 3. Siting Containers near Roads or Parking Lots (4,796 sq. ft.).

8.2.2.

Figure 4 demonstrates a 5,934 sq. ft. layout. Utilizing the concept described in paragraph 8.2.1.1 may reduce this layout to 3,380 sq. ft. If existing covered storage is not available for the equipment removed from the containers, a tarp may be attached to the outer-sides of containers 1 and/or 3 and supported on the other end with locally obtained poles/posts.

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Figure 4. Container Layout Example 2 (5,934 sq. ft.).

8.3.3.

Layout configuration in Figure 5 demonstrates stacking containers 4 and 5 which provides a layout footprint of 4,760 sq. ft. It may be further reduced utilizing the concept in paragraph 8.2.1.1 to 3,536 sq. ft. Covered storage may be constructed by attaching tarps on the outer-side of container 2 and support the other end with locally obtained poles/posts.

Figure 5. Container Layout Example 3 (4,760 sq. ft.).

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8.3.4.

The layout configuration in Figure 6 demonstrates how containers 4 and 5 may be placed on each end of a straight-line layout to keep the footprint to a minimum (6,000 sq. ft.). Access is provided to all repair materials by retrieving items from opposite sides of material containers. As supplies are depleted, containers 4 and 5 may be swapped to opposite ends of the straight line configuration to provide access to the other half of the containers. If covered storage space is required, additional space may be provided between containers

1, 2, and 3. Again, utilizing the concept in paragraph 8.2.1.1 may reduce the layout footprint to 3,200 sq. ft.

Figure 6. Container Layout Example 4 (6,000 sq. ft.).

9. Container Lifting Procedures. When a rough terrain container handler (RTCH) is not available, fully loaded containers will be lifted by crane. Operators of Air Force special purpose vehicle/truck cranes shall be licensed in accordance with Air Force

Instruction (AFI) 32-301, Vehicle Operations . Follow crane safety guidelines in AFI 91-

203, Air Force Consolidated Occupational Safety Instruction . The crane operator will consult the crane’s load chart to ensure the load with rigging hardware does not exceed the capabiltiies or safe working load of the crane.

Note: The mission planner should determine if a crane or container handler will be available at the unloading site when the kit arrives. If unavailable, the planner should make arrangements to have a container handler or crane, whether organic or a rental, with the appropriate lifting capacity on site when the containers arrive. At austere locations with only a forklift available, container items must be unloaded until at, or below, the capacity of the forklift before being lifted.

9.1.

A placard illustrating the configuration of the Spreader Bar Lifting Kit (container

1, item 23) is placed on the outside of each container (Figure 7). Remove spreader bar and wire rope slings from container 1 (the container is marked on the end where the spreader bar lifting kit is located). The slings are located in the CTL bucket

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attachment (container 1, item 21) and the spreader bar is located on the lower right wall next to the broom attachment (Figure 8).

Figure 7. Spreader Bar Lifting Kit Placard.

Note: Attempt to prevent dirt, gravel, or any type of debris from embedding between the sling’s wire rope strands and independent wires.

Figure 8. Removing Slings and Turnbuckles from CTL Bucket Attachment.

9.2. Rig slings and spreader bar as illustrated in Figure 9. Shackles are used to attach slings to spreader bar (Figure 10). Rotating Lift Lugs (Figure 11) are used to connect turnbuckles to the bottom, side apertures of container corner fittings (figure shows slings connected to rotating lift lugs before turnbuckles were added to the kit).

Rotating Lift Lugs with the Pre-Lift Safety Lock feature prevents unwanted fallout while Lugs are NOT under load. Insert the “toe” and twist the cross pin 90-degrees to lock and prepare to lift. Connect the lower end of slings to the upper end of turnbuckles. It is also recommended that lumber (typically 2”x4”x10’) be placed

Note: Ensure contents are securely tied down before lifting containers. between the sling and container, when available, as a cushion to prevent potential damage to the slings or container when lifted.

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Figure 9. Container Lifting Configuration

Note: Adjust turnbuckles to level containers when center of balance is not centered.

Connect the turnbuckles between the lifting lugs and slings.

Figure 10. Slings Connected to Spreader Bar.

Figure 11. Rotating Lift Lug.

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10. Safety Items.

10.1.

Each container has a first aid kit mounted on an end door (Figure 12).

Figure 12. First Aid Kit.

10.2.

Applicable containers have a Material Safety Data Sheet (MSDS) binder stored on an end door (Figure 13).

Figure 13. MSDS Binder.

10.3.

A flammable storage cabinet (item 42) is stored in container 3 opposite the breaker panel (Figure 14).

Figure 14. Flammable Storage Cabinet.

10.4.

Wire Basket W2 (item 68) in container 3 contains the flowing safety items:

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Foam ear plugs, 100 pair

Safety goggles, 12 each

Safety glasses, 24 each

Hard hat, 12 each

Face shield, 4 each

Ear muffs, 4 each

Work gloves, 24 pair

11.

Kit Setup.

After positioning containers, recommend the following setup actions be performed to allow ready access to all kit components and to provide open work areas within containers 2 and 3. A table showing these abbreviated actions is found in Attachment 7.

Note: Check all fluids and fill as necessary before operating any equipment/vehicles.

11.1.

If setting up in darkness, temporarily use small Honda portable generators

(Figure 15) and portable telescoping lights from containers 2 (item 41) and 3 (item

44) to provide lighting.

Figure 15. Generator for Telescoping Area Lighting.

11.1.1.

The containers are prewired with four lights in each corner, a light switch on each end, and one convenience outlet next to a breaker panel (Figure 16).

Power is provided by plugging a 25-foot twist lock extension cord (Basket H in container 2, item 29) to the receptacle on the side of the equipment containers

(Figure 17), or on an end door of the material containers, and plugging the other end into a power source. Four extension cords are provided that may be connected together to extend the reach of the cords. When a commercial or

BEAR electrical source is not available, the two 6-kW generators (Figure 18) in containers 2 (item 58) and 3 (item 56) may be used as a power source for the containers. The generators have only one 30 amp, 120 volts, alternating current receptacle; therefore, if more than one container requires power simultaneously, both generators will be required. Move extension cords between the containers as needed.

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Figure 16. Container Electrical Components.

Figure 17. External Power Connection Point.

Figure 18. 6-kW Generator.

11.1.2.

The generator should be grounded prior to connecting power to the containers (Figure 19). A ground rod kit (ground rod, driver, connector, and ground wire) is located with each generator (container 2, items 60-63; and container 3, items 58-61). A ground rod driver is provided in container 3 (item

35). Test grounding system to ensure the earth grounding resistance is less than

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25 ohms and all containers are bonded to the ground source with less than one ohm of resistance.

Figure 19. Container and Generator Grounding Scheme.

11.1.3.

L5-20P to L5-30R plug adapters (Figure 20) may be used to power the containers from a BEAR 25-kW power distribution panel (PDP). They are located in container 2, wire basket H.

Figure 20. L5-20P to L5-30R Plug Adapter.

11.2.

Remove the box containing operations and parts manuals from the cab of the

CTL in container 1 and place in a convenient location protected from the weather.

There are two binders containing hard copies, and a computer disk with electronic copies.

Note: Store all straps, chains and binders in the same container where they were used so they are readily available for repacking equipment and vehicles.

15

Note: The kit is delivered with forklift attachment already connected to the CTL. Use caution when backing the CTL out of container to prevent damage to other items.

11.3.

Fuel the CTL (item 12) and back it out of container 1 (Figure 21). Jumper cables are provided in container 2, wire basket G (item 29) if battery is dead.

Figure 21. Fueling CTL.

11.4.

Using the CTL with fork attachement (item 22, attached to CTL), remove the rolling tool box (item 43) from container 3 (Figure 22) and place in container 1 where the CTL was removed with the rear of the box against the attachment pallets (Figure

23).

Figure 22. Removing Rolling Toolbox from Container 3.

Figure 23. Rolling Tool Box Repositioned in Container 1.

Note: Use ramps, strapped to door of containers 2 (item 11) or 3 (item 7), when removing wheeled vehicles and equipment from containers (Figure 24). Ensure ramp

16

pins are placed in the matching holes on the floor of the container to prevent them from slipping off the container floor during equipment removal.

Figure 24. Roller Backing Down Ramps.

Note: Organize the equipment/vehicles removed from containers under covered storage in a manner that best suits local needs either between containers 1, 2, and/or 3 or in a pre-existing covered storage area on the installation.

11.5.

Fuel the roller (item 34), remove from container 3 and park under covered storage.

Note: When removing pallets from upper level wheel chocks (container 1, item 32)

MUST be placed against the container as shown in Figure 25. Otherwise, damage may occur to the hydraulic connection block on the CTL’s lift arm if it contacts the top of the container. DO NOT attempt to unload or load upper level pallets without using the wheel chocks.

Figure 25. Wheel Chocks in place to Prevent Connection Block Damage

11.6.

Using the CTL with fork attachement, remove upper pallets (item 10) with the cold planer (item 25) and asphalt mixer/burner (item 49) attachments from container

2, and store pallets with attachments under covered storage.

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11.7.

Remove wire baskets (item 29) from container 2 (Figure 26), stored beneath the area where the upper pallet (item 10) with cold planer and asphalt mixer/burner attachments were located, and place in container 1 as shown in Figure 27.

Configure the wire baskets as shown in Figure 28.

Figure 26. Removing Wire Baskets from Container 2.

Figure 27. Wire Baskets Relocated in Container 1.

Figure 28. Wire Basket Configuration in Container 1.

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11.8.

Remove pallets (item 7) with large walk behind concrete saw (item 35) and dowel drill (item 31) from container 2, stored on opposite end from cold planer

(Figure 29), and place under covered storage.

Figure 29. Walk-Behind Saw and Dowel Drill.

11.9.

Remove upper pallet (item 5) securing CTL bucket attachment (item 21) in container 1. Remove the bucket attachment from the pallet and place it under covered storage. Place the lifting slings (item 23B) and turnbuckles (item 36) on the empty pallet and return the pallet to its original storage location (Figure 30); store spreader bar (item 23A) in its original storage location (Figure 8).

Figure 30. Container Lifting Slings Stored on Pallet.

11.10.

Attach pintle-hook assembly (item 8), located in container 1 (Figure 31), to the CTL forks and tow the air compressor (item 31) out of container 3 (Figure 32) and park under covered storage.

11.11.

Remove wheelbarrows from containers 2 (item 24) and 3 (item 33) and store under covered storage.

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Figure 31. Pintle-Hook Assembly (black) in Stored Location.

Figure 32. Towing Air Compressor out of Container 3.

11.12.

Temporarily remove 18-inch walk-behind concrete saw (item 36) and 6-kW generator (item 58) from container 2 (Figure 33). With pintle-hook assembly still attached to the CTL forks, remove the concrete mixer (item 28) and store under covered storage (Figure 34). ( Note: Towbar is stored in mixing drum and must be installed prior to towing.) Place 18-inch walk behind concrete saw and generator back in container container 2.

Figure 33. Generator and 18-inch Saw.

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Figure 34. Removing Concrete Mixer from Container.

11.13.

After rearranging contents as discussed above, containers 1 thru 3 will resemble Figure 35. Containers 4 and 5 are not reconfigured. A wide view of all 5 containers after setup is shown in Figure 36.

Figure 35. View of Containers 1 thru 3 after Setup.

Figure 36. Container Layout after Setup.

12. Unique Items.

12.1. Vibratory Drum Compactor, Work Tool Attachment (container 1, item 17).

Experience has shown that this roller attachment (Figure 37) performs best when compacting crushed stone at lifts no higher than 3 -inches.

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Figure 37. Vibratory Drum Compactor, Work Tool Attachment.

12.2. Asphalt Mixer/Burner.

12.2.1.

The asphalt mixer/burner attachment (item 49) stored in container 2

(Figure 38) is a unique item of the SuPR Kit. This is new equipment the typical engineer has no experience operating; therefore, extreme caution should be taken when heating and placing materials. Training instruction for the asphalt mixer/burner attachment will be added to AFCEC sponsored contingency training sites in the near future.

Figure 38. Asphalt Mixer/Burner.

12.2.1.1.

The attachment heats up to 400 lbs of mix to 340

°

farenheit in just eight minutes.

12.2.1.2.

Before using the attachment inspect for drum warpage, cracked drum welds, leaking fuel, damaged or frayed control wiring, and any other obvious descrepancies.

12.2.1.3.

Wipe up any fuel spillage before starting the heater.

12.2.1.4.

There is a remote on/off switch with the attachment for safety purposes. After attaching to the CTL, run the heater on/off switch and wire through the CTL door opening (Figure 39) so it is accessible to the CTL operator, but does not interfere with entering or exiting the cab, or operation of the CTL. The weather stripping around the door will not damage the wire when the door is closed.

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Figure 39. Asphalt Heater Remote Switch.

12.2.1.5.

Always fuel, or refuel, the heater when it is detached.

12.2.1.6. Always have a spotter when heater is in use.

12.2.1.7.

Pivot the burner out of the way and lock it with the set-pin when loading and unloading the drum.

12.2.1.8.

Ensure the drum is rotating before igniting the heater to prevent drum warpage.

12.2.1.9.

If for any reason there is a heater malfunction, the operator may press the red EMERGENCY STOP button (Figure 40) on the side of the drum or the CTL operator may turn the heater off with the remote switch inside the

CTL cab.

Figure 40. Asphalt Heater Red Emergency Stop Button.

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12.3. Hand-Held Concrete Chain Saw.

12.3.1.

The hand-held concrete chain saws (item 38) stored in container 3

(Figure 41) is a tool not typically used by Pavements and Construction

Equipment Operators. The chain saws are typically used to square corners of the repairs after the repairs are sawed and excavated. A few operating and safety procedures are listed below.

Figure 41. Hand-held Concrete Chain Saw.

12.3.1.1.

Only operate the chain saw as described by the manufacturer’s manual. Follow all safety warnings and cautions in the manual.

12.3.1.2.

Do not operate chain saw when fatigued.

12.3.1.3.

Use safety footwear, snug-fitting clothing, protective gloves and eye, hearing and head protection devices, respiratory protection, and leggings when operating chain saws. Leggings are not included in the SuPR Kit, but are available in the chainsaw safety kit in UTC 4F9ET, Basic Engineering

Beddown/Sustainment Equipment Set. Leggings will be added to the SuPR

Kit at the next UTC review.

12.3.1.4.

Attach the saw to a water source with pressure of not less than 20 pounds per square inch (psi).

12.3.1.5.

For first time use of the chain saws, follow break-in procedures in the manufacturer’s manual to prevent piston seizure.

12.3.1.6.

Guard against kickback by holding the chain saw firmly with both hands, do not overreach, and cut at high engine speeds

12.3.1.7.

Proper chain tension, especially for first cut, is extremely important.

Over-tensioning of bar and chain, especially at altitude, could result in severe loss of power output making initial cutting experience unsatisfactory.

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12.3.1.8.

Perform system clean-up and maintenance guidelines after each use as described in the manufacturer’s manual.

13. Skid Steer Mounted Cold Planer. The cold planer (Figure 42) tool attachment

(container 2, item 25) may be used to rapidly remove unsound material and prepare the area for placing the repair material. See ETL 07-8, Spall Repair of Portland Cement

Concrete (PCC) Airfield Pavements in Expeditionary Environments, for guidance on repairing spalls with extremely rapid-setting repair materials.

Figure 42. Cold Planer Tool Attachment.

14. Scarifier (planer).

The scarifier (Figure 43) is ideal to level repairs with the surrounding surface to bring the repairs within smoothness criteria. It is especially useful to make repairs flush within 200 feet of an aircraft arresting system. It is also ideal for trip hazard repair, concrete and coatings removal, creating non-slip surfaces, and paint line and markings removal. The scarifier is found within container 2 (item 30).

Figure 4.3. Scarifier (Planer).

15.Repacking Instructions.

15.1.

Reconfigure the containers in reverse order of procedures in paragraph 11.

Each container has a packing scheme placard (Figure 44) on the inside of the end doors. They illustrate component location and tie down procedures using straps or chains and binders.

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Figure 44. Example Packing Scheme Placard.

13.2.

There is also a bill of material placard (Figure 45) placed on the inside of the each container’s end door that lists the contents, part numbers, and their quantities.

Figure 45. Example Bill of Material Placard.

13.3.

Each wire basket has an attached label listing its contents (Figure 46).

Figure 46. Example Wire Basket Content List.

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13.4.

When strapping the shovels, brooms, etc., lace the straps through the D-rings between each set of brackets as shown in Figure 47 to securely hold the items in place during transport.

Figure 47. Long Hand Tools Strapped to Container Wall.

14. Point Of Contact. Questions or comments about this ETL are encouraged and should be directed to AFCEC/CXX, DSN 523-6813, commercial (850) 283-6813, afcec.rbc@tyndall.af.mil

.

ANTHONY A. HIGDON, Colonel, USAF

Deputy Director

7 Atchs

1 . SuPR Kit MISCAP

2. Container 1 Drawings and Inventory Lists

3. Container 2 Drawings and Inventory Lists

4. Container 3 Drawings and Inventory Lists

5. Container 4 Drawings and Inventory Lists

6. Container 5 Drawings and Inventory Lists

7. Distribution List

27

Sustainment Pavement Repair Kit (UTC 4FWSP) MISCAP

Provides initial WRM equipment/vehicle capability for minor airfield pavement repairs.

UTC requires specialized equipment and materials to support Prime BEEF, RED

HORSE and/or other civil engineer units operating in austere locations. This deployable standardized kit contains multi-use equipment and certified materials to maintain and repair both asphaltic and/or Portland cement pavements with semi-permanent materials to include limited joint sealing capabilities. UTC consists of five 8’ x 20’ shipping containers which include: (1) 279 compact loader (w/atchs), (1) CB14 dual steel wheeled roller compactor, (1) drum concrete mixer; (1)Husqvarna walk behind saw; (1) heated asphalt mixer; (1) air compressor; walk behind router; limited quantities of rapid setting flowable fill backfill and concrete capping material, pelletized asphalt and joint sealant; various mobile maintenance repair kits (lube, oil, filter, gaskets) and mechanics tools. UTC require qualified vehicle mechanic support. Supports Open the Airbase,

Operate the Airbase, and Recover the Airbase AETF Force Modules.

Atch 1

(Page 1 of 1)

Container 1 Drawings and Inventory Lists

Figure A2.1. Container 1

Figure A2.2. Container 1 - Top View

Atch 2

(Page 1 of 3)

Figure A2.3. Container 1-End Views

Figure A2.4. Container 1-Top Views-Pallets

Atch 2

(Page 2 of 3)

Tabel A2.1. Container 1 Inventory (subject to change).

PARTS LIST

ITEM

1

2

3

NOMENCLATURE

Container one

Electrical assembly

Hanger bracket straps

Pallet, angle broom/hydr hammer

Pallet, bucket/compactor

Bracket, spreader bar

Bracket, MSDS stowage

QTY REQ’D

1

1

2

1

2

2

1

NOTES

4

5

6

7

1

19

2

5

8

9

10

11

Pintle hook assembly

Strap, ratchet

Hook and loop strap, 1” wide

Mini folding step

1

1

1

1

NSN 1670-00-725-1437

Velcro P/N 90105

McMaster P/N 7963T36

Caterpillar P/N 378-6714 12 CTL 279C

13

14

15

Bracket mounting

Hose assembly, connecting lines

Broom attachment

2

1

1

1

Caterpillar P/N 269-7807

Caterpillar P/N 269-7271

Caterpillar P/N 241-8236

Caterpillar P/N 166-0322 16 Poly brush kit

17

18

19

Drum, compactor CV18B

Hammer H65D S, Pin on

Chisel tool

1

1

1

1

Caterpillar P/N 231-8601

Caterpillar P/N 249-3161

Caterpillar P/N 254-1455

Caterpillar P/N 254-1456 20 Moil tool

21

22

23

Bucket, clamshell

Fork attachment, 48” pallet w/car

Spreader bar lifting beam kit* (23A & 23B)

1

1

2

2

Caterpillar P/N 279-5402

Caterpillar P/N 353-1697

Heco P/N AK24A00-00A-PA

Swift P/N 346200 24 Kit, emergency medical, lg

26

27

28

Danger label

Sign, warning

Danger sign no smoking

Brady 118182

29 Placard, L/H & CG

30 Placard, BOM

1

1

31 Placard, strapping diagram

32

33 Chain

34

35 D-ring, large

36

37 Ball Mount Set 2” Ball

38

Wheel chock

D-ring, small

1.5” X 24” Jaw & Eye Turnbuckle

Pintle Hook, 5-ton

1

2

4

4

4

4

1

1

MC1909

W/Hooks

1326016

63024

P/N 1032539

CRB B26SI

BBC RM59

*Item 23 kit components located in 2 locations in container 1. See Figures A2.3 and A2.4.

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(Page 3 of 3)

Container 2 Drawings and Inventory Lists

Figure A3.1. Container 2

Figure A3.2. Container 2-Top View

Atch 3

(Page 1 of 6)

Figure A3.3. Container 2-Left Bulkhead

Figure A3.4. Container 2-Center Looking Left

Atch 3

(Page 2 of 6)

Figure A3.5. Container 2-Center Looking Right

ITEM

5

6

7

8

1

2

3

4

Container 2-Right Side Bulkhead

Table A3.1. Container 2 Inventory (Subject to change)

NOMENCLATURE

Double end opening container

Arrangement, electrical

Bracket, wheelbarrow mounting

Bracket, strap hanger

Bracket, cantilever bhd mounting

Bracket, U-Bhd mounting bracket

Pallet, equipment

Deck clip

PARTS LIST

QTY REQ’D

4

35

2

5

1

1

2

2

NOTES

Atch 3

(Page 3 of 6)

47

48

49

50

51

52

53

54

39

40

41

42

43

44

45

46

55

56

57

58

59

60

32

33

34

35

36

37

38

24

25

26

27

28

29

30

31

16

17

18

19

20

21

22

23

ITEM

9

10

11

12

13

14

15

NOMENCLATURE

Pallet, equipment

Pallet, equipment

Ramp, equipment

Bracket, ramp stowage

Strap, ratchet, 20 ft

Strap, ratchet, 20 ft

Carriage bolt 3/8-16 x 2

Step, folding

Strap, hook and loop

Scoop, asphalt

Rake, asphalt

Scraper, 4”

Scraper, 7”

5/16” x 100’ chain

Danger marker label

Wheelbarrow, 2-wheel

CTL attachment, cold planer

Rake, lute

Bar, pinch

Mixer, concrete

Wire basket

Planer

Drill, Dowel

Broom, push

Broom, course concrete

Broom, hand

Saw, concrete, walk behind

Saw, walk behind 18”

Puller, stake

Float, bull

Handle, float extension

Tamper, dirt

Lighting, portable

Router, crack cleaner

Screed, 5’ vibratory truss w/motor

Screed, LH 2-1/2” vibratory truss

Screed, RH 2-12” vibratory truss

Screed, 5’ vibratory truss

Screed, 7-1/2” vibratory truss

Kit, emergency medical

Rotary drum asphalt mixer

Shovel, flat head

Shovel, round head

Placer, concrete

Rake, bow

Axe, pick head

Hoe, mortar mixing

Hammer, sledge 12 lb

Mattock, pick

Generator, gas, 6 kW

Wet Screed w 8ft blade

Wire, electric – 10ft

2

1

1

12

10

4

4

4

1

1

1

2

8

2

1

1

4

4

4

1

1

1

1

1

8

8

4

4

1

1

8

1

1

2

1

4

4

QTY REQ’D

1

1

2

3

35

2

20

8

8

1

1

5

2

4

4

NOTES

Kinedyne NSN 1670-00-725-1437

NSN 1670-00-725-1437

McMaster P/N 7963T36

Dails Commercial 90105 1” x 36” long

Marshalltown 801009

Ames 1880500

Ames 293255

Ames 683455

Dail’s Commercial 184536

Brady 118182

Brentwood ACWB-19482

Caterpillar 2467315

Marshalltown 24435

Council Tool 170CO

Crown Construction Equip. S12SH-DY10

Nashville Wire WM-CJ2032161/21/2-11DSZ

EDCO CPM-8-9H

E-Z Drill 210B-SRA

Cequent & Nupla 303

Kraft & Nupla CC156 & 60” handle

Cequent 476

Husqvarna 965885412 FS6600D

MK Diamond 1613H

Jet #S-P

Kraft Tool CC803-01

Kraft Tool CC336

Kraft Tool CC921

Lentry 200XT

Little Wonder 6236

Multiquip WSHE50KIT11H

Multiquip WSHESPW(L)

Multiquip WSHESPW(R)

Multiquip WSHE50

Multiquip WSHE75

Swift model 346200

NiTech Asphalt Mixer

Nupla 72-071

Nupla 74-016

Nupla 36-316

Nupla 69-616

Nupla 31-687

Nupla 69-366

Nupla 27-212

Nupla 24-151

Tsurumi TPG3-6000HDX

MBW 500H/17808 Blade

GrayBar THHN-6-STR-BLK

Atch 3

(Page 4 of 6)

ITEM NOMENCLATURE

61 Ground rod

62 Clamp

63 Mechanical lug

64 D-ring, small

65 D-ring, large

66 Label, Warning

67 Label, Danger

68 Placard, Center of Gravity

69 Placard, Bill of Material

70 Placard, strapping

71 D-ring, small

72 D-ring, large

73 Chain binder

74 Strap, ratchet, 20 ft

QTY REQ’D

2

2

4

40

6

2

2

1

1

1

31

9

5

7

Erico 815880

Erico CP58

Burndy KA6U

1326016

63024

12” x 12”, Yellow w/Black Lettering

10” x 14”

1326016

330001 w/hooks

NOTES

Kinedyne NSN 1670-00-725-1437

Table A3.2. Wire Basket Contents

WIRE BASKET A CONTENTS

Nomenclature

Strap, ratchet, 20 ft

Stanley Fatmax 24” prybar

Mixing paddle, cake beater

Vibratory shaft

Vibratory head 15” long

Dual shaft hand mixer with (2) paddles

3/4” Hexafix Dr, 5-1/2” dia mixing paddle

Quickie scrub brush

Single shaft hand mixer with (1) paddle

Qty Unit Vendor Model Number

1

2

2

1

1

12 EA Dails Commercial NSN 167-00-725-1437

4 EA Dails Commercial 55-102

6

1

EA

EA

Kraft Tool

Multiquip

DC717 - USA

FS7

EA

EA

EA

EA

EA

Multiquip

Collomix

Collomix

Dails Commercial

Collomix

1400HD 1-38/8

Xo 55 DUO

MKD140HF

226

Xo6

Strap, ratchet, 20 ft

Strapping and binding kit

1-1/4” Dowel cap

Metal dowel chairs 5” w/plate

WIRE BASKET B CONTENTS

Steel concrete form stakes 24” w/holes

515RW steel reinforcement wire tie-400’

1-1/4” x 18” Epoxy Dowel

Metal dowel chairs 5” w/plate

20 EA Dails Commercial

1 RL LH DOTTIE

100 EA Whitlock Bros

82 EA Whitlock Bros

WIRE BASKET C CONTENTS

10 EA Dails Commercial

1 Kit B&R Tool

250 EA Whitlock Bros

82 EA Whitlock Bros

WIRE BASKET D CONTENTS

Kraft adj tilt for float

12” Mag float

16” Mag float

18” Mag float

16” Concrete trowel

12” Concrete trowel

6X2 3/4 Brass concrete edger

6X4-1/2 Brass concrete joiner

4

4

6

6

8

4

4

6

EA Kraft Tool

EA Kraft Tool

EA Kraft Tool

EA Kraft Tool

EA Kraft Tool

EA Kraft Tool

EA Kraft Tool

EA Kraft Tool

3424CFS

TY-164

DO3253

73228

NSN 167-00-725-1437

SK68

60025

73228

CC296

CF012

CF016

CF018

CF221

CF212

CF-311

CF-304

Tow chains, 20’ X 5/16”

Replacement teeth 50 pack

Tow straps 20’

WIRE BASKET E CONTENTS

2 EA Dails Commercial

10 EA Caterpillar

4 EA Dails Commercial

513578

149-5763

2922

Atch 3

(Page 5 of 6)

WIRE BASKET F CONTENTS

Nomenclature

Water hose 5/8” X 100ft

Water hose 5/8” X 25ft

Qty Unit

4

4

Vendor

EA Dails Commercial

EA Dails Commercial

Model Number

8650-100

8695-25

WIRE BASKET G CONTENTS

Forney MIG welder

Jackson welding helmet

Large welding gloves

0.030 MIG wire roll, 2 lb

Extension cord 100’

0.032 Spacer saw walk-behind 18” GP

0.064 Spacer saw walk-behind 18” GP

1-1/4” Grout retaining rings

20 ft Jumper cables

1

1

2

4

5

EA Pleasants Hardware 306 110V

EA Pleasants Hardware 29371

PR B&R Tool 46-101

RL Dails Commercial

EA Coleman Cable

30055

25890002

2

2

EA Husqvarna

EA Husqvarna

100 EA Whitlock Bros

1 EA GROTE

541202367

541202368

60074

84-9278

WIRE BASKET H CONTENTS

14” GP 5/8 Routing blade (for 18” saw)

End handle kit set of 2

Screed dolly

Hand crank option

25 ft Extension cord

2

1

2

1

4

EA Husqvarna

Set Multiquip

EA Multiquip

EA Multiquip

542751005

WSHEH

36243

WSHW

EA Cable Exchange CAX-L5-30P-L5-30R-25’

1-ft Adaptor 4 EA Cable Exchange CAX-L5-20-L5-30-125V-

1’

Atch 3

(Page 6 of 6)

Container 3 Drawings and Inventory Lists

Figure A4.1. Container 3

Figure A4.2. Container 3-Top View

Atch 4

(Page 1 of 9)

Figure A4.3. Container 3-End View.

Figure A4.4. Container 3-Right Bulkhead.

Atch 4

(Page 2 of 9)

Figure A4.5. Container 3-Left Bulkhead.

Table A4.1. Container 3 Inventory

ITEM

1

2

3

4

5

6

7

NOMENCLATURE

20’ x 8’-6” Container

Electrical Assembly

Bracket, wheelbarrow mounting

Hanger bracket straps

Cantilever bhd mtg bracket

U bhd mtg brkt

Ramp

8

9

Bracket, ramp stowage

Ground rod driver support

10 Tool box mount, top

11 Flam locker mount

12 Flam locker top mount

13 Basket rack brkt. top

14 Basket rack bracket

15 Basket rack brkt. deck

16 Hanger assy

17 Deck clip

18 Wire basket channel

19 Jumping jack rammer mount

20 Danger label

21 Carriage bolt

22 Strap, ratchet 20 ft

23 3 ft type IAA fiberglass step ladder

24 D-ring, small (1000 lb)

25 D-ring, large

26 Step, folding

27 Hook and Loop 1” W X 36” L

28 Discharge hose, 3” dia., 50 ft long

29 Geotex Roll

30 55 Gal drum pump sprayer 029424

PARTS LIST

QTY

1

1

2

2

11

6

2

3

1

1

2

1

9

2

2

1

2

8

NOTES

2

1

2

1

2

1

14 3/8-16 x 2

35 NSN 1670-00-725-1437

1 Werner 7303S

30 Highland Products 1326016

11 Reese Products 63024

5 McMaster P/N 7963T36

Velcro 90105

Abbott Rubber 1130-3000-50-CE

Non-Woven Geotextile, 12.5 ft L x 360 ft W

Allen Eng 7560XL

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(Page 3 of 9)

31 Air compressor 1 Atals Copco XAS 185 JD7

ITEM NOMENCLATURE

32 Spill kit; 20 gal lab pack, oil only

33 Wheelbarrow, 2 wheel

34 CB14 Compactor

35 Ground rod driver, 5.8”, 25 lb

36 Hardware box

37 Backpack blower

38 Hand held concrete chain saw

39 5 gal water cooler

40 Measuring wheel

41 3/4” x 50’ air hose

42 Flammable storage cabinet

43 Rolling toolbox

44 Retractable light tower

45 Power washer

46 18” Safety orange cones

47 Gas-powered backpack vibrator motor

48 Hand concrete vibrator

49 Rammer

50 Trash pump

51 Suction hose 3” D x 25 ft

52 Emergency medical kit, large

53 Wet/dry vac, 16 gal ultra Pro 6.5 peak hp

54 Backpack sprayer

55 K1260 16” hand held saw

56 Generator, 6 kW

57 Plate compactor

58 Wire cut reel 10ft

59 Ground rod

60 Acorn Clamp

61 Mechanical lug

62 Warning sign

63 Danger sign

64 Placard, Center of Gravity

65 Placard, Bill of Material

66 Placard, Strapping

67 Basket locker

68 Wire basket

69 Carriage bolt

70 Chain, binder

71 Strap, ratchet, 20ft

72 MSDS binder

2

2

4

2

1

1

1

1

1

1

1

4

2

1

1

1

3

4

8

7

2

1

1

1

2

1

1

1

1

20

2

1

2

1

QTY

1

2

1

1

1

1

2

NOTES

Brady SKO-20

Brentwood ACWB-19482

Caterpillar 323-8279

Condux 18000010

Hillman, nails, screws, nuts

Husqvarna 350BT

ICS Blount 680GC

Igloo 11863

Johnson 1801-0300

HBD Industries 11456258

Justrite 894520 (see Fig A4.3 contents)

Knaack 1000 (see Fig A4.4 for contents)

Lentry 200XT

Mi-T-M JP-2403-OMAB, 2400 PSI

MSA Safety Works 10073409

Multiquip Inc. BP25H

Multiquip MGX13810

Multiquip MTX80SD

Multiquip QP3TZ

Multiquip HAQ325

Swift 346200

SHOP VAC 9553600

Solo-Horton 473D-ECS

Husqavarna 966003501

Tsurumi TPG4-6000HDX

Chicago Pneumatic MV100A

Graybar THHN-6-STR-BLK

Erico 815880

Erico CP58

Burndy KA6U

See Fig A4.2 for contents

See Fig A4.5 for contents

3/8-16 x 2

W/hooks

NSN 1670-00-725-1437

Table A4.2. Container 3-Basket Locker Contents.

Nomenclature

Light bulb

Harness

Water flow kit

Air compressor maintenance kit

BASKET LOCKER CONTENTS

Qty Unit

1 EA

Vendor

Caterpillar

1

1

1

EA

EA

Kit

Caterpillar

Pentair

Atlas Copco

Model #

378-6901

398-3530

WFK2

609530

Basket

8C

9A

2A

3A

Atch 4

(Page 4 of 9)

Air wand for compressor

Filter AS water sep, 2 PK

1

1

EA Legacy Manf

PK Caterpillar Inc

AG632-BG-GRA

233-9856

3A

2B

Atch 4

(Page 4 of 9)

Nomenclature Qty Unit Vendor Model #

Efficiency (hydraulic) filter 6 PK

Filter AS Engine Oil, 6 PK

Filter element AS, 4 PK

Filter element air, 4 PK

1 PK Caterpillar Inc

1 PK Caterpillar Inc

1 PK Caterpillar Inc

1 PK Caterpillar Inc

V-belt (alt, water pump) 4 PK

Filter AS engine oil, 2 PK

1 PK Caterpillar Inc

1 PK Caterpillar Inc

Advance efficiency filter, 6 PK 1 PK Caterpillar Inc

Replcmnt spray nozzle (3) for CB14 6 Set Caterpillar Inc

Spare keys for CB14

Mixer maint. Kit for 12SH-DY10

Saw blade, circular, 7-1/4”

Air filter combo 17210-ZE3-505

NGK spark plug BPR6ES

Belt for CP8-9H

Filter for CP8-9H

Spark plug for CP8-9H

1

1

1

1

1

1

2

2

Set

Kit

Kit

EA

EA

EA

EA

EA

Caterpillar Inc

Crown Const.

Freud

Honda

Honda

Edco

Honda

NGK

1G-8878

267-2528

139-4834

234-9828

183-3942

220-1523

144-6691

812948

8H5306 & 5P8500

609530-A

D0724A

100-012

130-823

81007

17210-ZE3-505

BPR6ES

Pull rope for CP8-9H

5/8” hose repair kit

Container light

1

4

20

EA

EA

EA

Honda

Westward

GE

28462-ZE2-W11

4KG68

75A/RS/STGPQ1/162

0

Flow meter

Water hose nozzle trigger

2 EA Great Plains

2 EA Gilmour

113255-4

572TFR

Thermometer 4 EA Greenlee Textron TG-1000

THE-M16 Manual epoxy dispenser 1 EA Hilti 428532

Angle brackets

Air filter

Belt

Engine pulley

Blade collar outer flange 4-1/2”

Blade collar outer flange 5”

Drive pin 18-30 mm

Drive pin 36-42 mm

2

1

2

1

1

1

1

1

EA

EA

EA

EA

EA

EA

EA

EA

Husqvarna

Husqvarna

Husqvarna

Husqvarna

Husqvarna

Husqvarna

Husqvarna

Husqvarna

5421993-65

5421911-16

5052832-01

166366

163172

166307

505531901

53900010

Blade shaft bolt LH

Blade shaft bolt RH

Blade shaft wrench

Engine oil filter

Hydraulic oil filter

Fuel filter

Knob

5 amp fuse

30 amp fuse

Key, ignition (set of 2)

Blade shaft belt 18”

Blade shaft belt 20”

Blade collar outer flange 6”

Back wheel

Blade shaft belt 26”

Blade shaft belt 36”

Blade shaft belt 30”

Blade shaft belt 42”

Blade collar outer flange 7”

Front wheel

1 EA Husqvarna

1 EA Husqvarna

1 EA Husqvarna

1 EA Husqvarna

1 EA Husqvarna

1 EA Husqvarna

1 EA Husqvarna

3 EA Husqvarna

3 EA Husqvarna

2 EA Husqvarna

1 EA Husqvarna

1 EA Husqvarna

1 EA Husqvarna

1 EA Husqvarna

1 EA Husqvarna

1 EA Husqvarna

1 EA Husqvarna

1 EA Husqvarna

1 EA Husqvarna

1 EA Husqvarna

542163488

542163487

539300133

542199460

542166449

5421199461

542166038

542166857

542198815

166854

542166629

542166629

542163272

542198842

542166629

542166629

542166362

542199764

542199378

191770

5B

5A

5C

5C

5C

5C

5C

5C

5B

5B

5B

5B

5B

5B

5A

5A

5B

5B

5B

5B

5B

5B

5B

5B

4B

4B

7C

9C

1C

1C

1C

5A

7A

9A

9A

7B

9B

8B

8B

1A

Baske t

4C

2B

9A

9A

9A

9A

1A

1A

1A

4B

3B

Atch 4

(Page 5 of 9)

Belt 633 PK 12 (160772 premium)

Filter, washer

Spark plug

Nomenclature

1 EA MK Diamond

1 EA MK Diamond

Qty Unit Vendor

1 EA MK Diamond

Chain saw blade 12”

Spark plug for chain saw

8 EA ICS Blount

2 EA ICS Blount

Decompression valve for chain saw 2 EA ICS Blount

Rim sprocket for chain saw 2 EA ICS Blount

Cover clamp nut for chain saw

Chain saw tensioner

Clutch cup for chain saw

Starter rope for chain saw

Fuel filter for chain saw

Air filter gasket for chain saw

Prefilter for chain saw

Air filter for chain saw

4

2

2

1

6

3

6

6

EA

EA

EA

EA

EA

EA

EA

EA

ICS Blount

ICS Blount

ICS Blount

ICS Blount

ICS Blount

ICS Blount

ICS Blount

ICS Blount

Clutch needle bearing for chain saw 3 EA ICS Blount

Light bulbs, 650W for light tower 4 EA Lentry

Spark plug for light tower

Air filter 1 for light tower

2

5

EA

EA

Lentry

Lentry

Air filter 2 for light tower

Starter rope for light tower

Fuel filter 1

Fuel filter 2

5

2

5

5

EA

EA

EA

EA

Lentry

Lentry

Lentry

Lentry

Sawzall blade, 5 PK

Filter for pressure washer

Pull rope for pressure washer

Spark plug for pressure washer

Pump saver fluid, 6 oz

O-rings, 3/8, for pressure washer

O-rings, 1/4, for pressure washer

Pressure washer nozzle set

1

1

1

1

1

1

1

1

EA

EA

EA

EA

EA

EA

EA

EA

Milwaukee

Honda

Honda

Honda

MI-T-M

MI-T-M

MI-T-M

MI-T-M

Small water sump pump

Water cut-off valve – 3/4”

Spark plug

A/C element

Governor spring

Screed spare belt

Air cleaner element

Spark plug

Fuel filter

Spark plug

Air filter

Pre-filter element

Impeller assy for trash pump

Fuel filter kit for trash pump

Key for switch 14644 for trash pump

Cable throttle assy for trash pump

Paint brush

Glow sticks

Spark plug for K1260 saw

Air filter kit for K1260 saw

Belt for K1260 saw

1 EA MTA SIMER

2 EA Apollo Valve

1 EA Multiquip Inc

2 EA Multiquip Inc

2 EA Multiquip Inc

2 EA Multquip Inc

1 EA Multiquip Inc

1 EA Multiquip Inc

1 EA Multiquip Inc

1 EA Multiquip Inc

1 EA Multiquip Inc

1 EA Multiquip Inc

1 EA Multiquip Inc

3 EA Multiquip Inc

2 EA Multiquip Inc

1

6

20

1

1

1

EA

EA

EA

EA

EA

EA

Multiquip Inc

Wooster

Life Gear

Husqvarna

Husqvarna

Husqvarna

543 044 964

542 045 640

Model #

543 047 852

71400

73199

71642

70949

73958

73935

71520

73904

73459

71756

73336

71752

73979

FCM-HIRQ-650T3

98056-54777

17211-Z07-000

17218-Z07-000

28462-Z07-004

16952-ZA8-800

17670-Z07-R30

48-00-5706

17210-2E1-517

28462-ZH8-003

98079-55846

AW-4070-0004

AW-0025-0123

AW-0025-0122

AW-4003-0000

2305-04

7010401

9807955846

17210ZE2515

16561ZE2000

2422B41

17211ZM7000

9805655777

959300770

650140580

66010080

366010070

2367040033ASSY

1635210

50404900

510229

FS119-4

LG151

503235109

510244103

544976301

1A

8A

8A

8A

8A

8A

8A

8A

6B

3C

3C

3C

3C

3C

3C

3C

6B

6B

6B

6B

6B

6B

6B

6B

4A

4A

Basket

4A

6A

6B

6B

6B

1C

1C

1C

1C

6C

6C

6C

2A

4B

8B

8B

8B

8B

8C

8C

6C

9B

1A

1B

1B

1B

Atch 4

(Page 6 of 9)

Air filter for Screed Demon

Spark plug for Screed Demon

Fuel filter for Screed Demon

1 EA Honda

1 EA NGK

1 EA Honda

17211Z0Z000

CMR5H

16035ZM3802

7C

7C

7C

Atch 4

(Page 6 of 9)

Nomenclature

Service kit for MV100A

Starter rope for compactor

Fuel filter #1 for compactor

Fuel filter #2 for compactor

Qty Unit

1 Kit

Vendor

Chicago Pneumatic

Model #

338210000001

1

4

4

EA

EA

EA

Chicago Pneumatic

Honda

Honda

4700239374

16955-ZE1-010

17672-ZE2-W01

Table A4.3. Container 3-Flammable Locker Contents

Nomenclature

E-Z Drill Oil

XAS185JD7 Compressor air filter

XAS185JD& Compressor air filter

Jack hammer oil

Burner head, 7 pc, torch kit

Filter element AS-Air (4-PK)

Measuring cup

THE-50 Epoxy dowel (16oz/473ml)

Air filter

Chain saw bar 12”

Fuel can, 2.5 gal

Fuel can, 5 gal

Propane tank, empty

Diesel fuel can 5 gal

Gas Fuel can, 5 gal

Funnels

Grease gun

Barrel pump

Heavy duty adhesive

FLAMMABLE LOCKER CONTENTS

2

2

2

4

4

1

8

2

Qty

1

1

1

1

2

3

2

4

2

1

2

Unit Notes

EA Dails Commercial 180VEG100

EA Atlas Copco 1310033926

EA Atlas Copco 1310030160

EA Dails Commercial 250ml

Kit UL125FB

EA Caterpillar 110-6326

EA Grainger 2YU29

EA Hilti 3451468

EA Husqvarna 5421911-16

EA ICS Blount 71395

EA Just Rite 7225120

EA Just Rite 7250130

EA Manchester RF1LB

EA Midwest 8600-5 GAL

EA Midwest 5600-5 Gal

EA Miller MFG CO 100021

EA Alemit 1056-LE4

EA Legacy L3000

EA Liquid Nails LNP-901

Table A4.4. Container 3-Rolling Tool Box Contents.

Basket

2C

2C

2C

2C

Nomenclature

1-3/8” Bit

Pipe wrench 1/4” – 3”; 24 LG

Pipe wrench 1/4” – 2”; 14” LG

Pipe wrench 1/8” – 1-1/2”; 10” LG

Pneumatic chisel

Tex150 PE Jack, Hammer, 30 lb

ROLL AROUND TOOL BOX CONTENTS

Qty Unit Vendor

6

1

EA

EA

E-Z Drill

Armstrong

1

1

1

1

EA

EA

EA

EA

Armstrong

Armstrong

Chicago Pneumatic

Atlas Copco

Tex90S jack, Hammer, 90 lb

Moil for CP0012, Chipping Hammer

Chisel for CP0012, Chipping Hammer

Chisel for TEX150PE, 30 lb Hammer

Chisel for TEX90S

Air compressor, 2 gal, 150 psi max

GuardAir 24” safety air gun

Wood folding ruler

1

2

4

4

4

1

2

2

EA

EA

EA

EA

EA

EA

Set

EA

Atlas Copco

Chicago Pneumatic

Chicago Pneumatic

Chicago Pneumatic

Chicago Pneumatic

Dewalt

Guardair

Cooper Tools

General Tool Kit

Self-leveling rotary laser level

Hand drill, corded

18V Cordless XRP 6-Tool Combo Kit

Pneumatic Hose O-ring

45 PC Drill & Drive Set

Hammer Drill

4

1

1

1

1

2

1

Kit Snap On

EA David White

EA Dewalt

Kit Dewalt

EA Dixon

Kit Montana Brand

EA Hilti

Model Number

B801

73-024

73-014

73-010

CP4123

8461022335

8461022822

3083412010

3083412100

3083330900

3083326800

D55141

LZR600024AA

X46F

48-3110GR-2

DWD215G

DWD655X

AWR4

MB-065944

3468366

Atch 4

(Page 7 of 9)

Nomenclature

(19”) Pointed Chisel

(19”) Flat self-sharpening chisel

(19”) Wide flat self-sharpening chisel

TE-Y Chisel Clay spade

Putty knives

Metal snips, 3 pc

Chalk line

Level 2 ft

Level 4 ft

Measuring tape, 100ft

Screwdriver set

Ballpeen hammer, 12 oz

Heavy duty hammer, 16 oz

Doubleface hammer, 36 oz

Adjustable wrench, 15”

Adjustable wrench, 8”

Adjustable wrench 6”

Bolt cutter

String

Sawzall, reciprocating saw w/case

Circular saw, corded

1/4” X 50’ air hose

Caulking gun

Large caulk gun

Line level

Battery jumppack

Metric wrench set

19” All-purpose toolbox, black

1/2” X 300ft Measuring tape

30 ft Measuring Tape

Utility knife

3/16” – 200 ft Pull rope

Bucket opener

2

1

6

4

7

1

1

1

1

1

4

1

1

1

4

1

1

1

1

1

1

2

1

4

5

1

1

Qty Unit

4 EA Hilti

4

4

EA

EA

Hilti

Hilti

EA

EA

EA

EA

Hilti

Hyde

Irwin

Irwin

EA

EA

EA

Set

EA

EA

EA

EA

Sands

Sands

Vendor

Klein Tools Inc

Klein Tools Inc

Klein Tools Inc

Klein Tools Inc

Klein Tools Inc

Klein Tools Inc

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

Set

EA

EA

EA

Klein Tools Inc

Klein Tools Inc

Klein Tools Inc

Marshalltown

Milwaukee Elec Tool

Milwaukee Elec Tool

Coilhose

Newborn

Newborn

Johnson

Schumaker

Williams

Stack-On

Lufkin

Stanley

Model Number

282265

282269

282275

382278

2000

M1RM2RM3R

2031319DS

SLHD24

SLHD48

946-100

85076

803-12

808-16

809-36

506-15

507-8

507-6

63130

16581

6509-31

6390-20

S14-50B

112D Caulking Gun

125

555

PSJ-2212

MWS-18A

SHB19

FE300D

33-730

6

1

5

EA Stanley

RL Stens

EA Allway

10-099

146-955

PPO 11350 6

Table A4.5. Container 3-Wire Basket Contents.

Nomenclature

Duct tape

Trash bags, 42 gal

Paper towels

Rags

Knee pads

Disposable gloves

Foam ear, 100 pr

Safety glasses

Safety glasses

Hard hat

Face shield

Ear Muffs

Work gloves

Duct tape

WIRE BASKET W1 CONTENTS

Qty Unit

19

4

EA

BX

12

1

RL

BX

WIRE BASKET W2 CONTENTS

5

1

2

12

24

12

4

4

24

5

PR

BX

BX

EA

EA

EA

EA

EA

PR

EA

Notes

LH Dottie DT260

Berry Plastic CCB720

Kimberly Clark 75180

LH Dottie RGZ25

Kraft WL083

Showa Best 7005L

MSA10059484

MSA 817697

MSA 10006315

MSA 818066

MSA 10103487

MSA 10033236

Midwest Gloves 608

LH Dottie DT260

Atch 4

(Page 8 of 9)

Nomenclature

Safety wire

100ft Extension Cord

3/4” x 50’ Air Hose

LED Solar Beacon

Stiff Bristle Brush

Filter element AS-Air (4-pk)

3/4” x 50’ Air Hose

Size 13 Muck Boot

Qty Unit

WIRE BASKET W3 CONTENTS

1 EA

5

4

EA

EA

8

4

EA

EA

WIRE BASKET W4 CONTENTS

1 EA

2

8

EA

PR

Notes

Dixon WB3

Coleman 25890002

HBD Ind 11456258

Lab Safety 143824

Rubbermaid X171-0654109

Caterpillar 110-6326

HBD Ind 11456258

Onguard 866061333

Atch 4

(Page 9 of 9)

Container 4 Drawings and Inventory Lists

A5.1. Container 4

A5.2. Container 4-Elevation View

Atch 5

(Page 1 of 4)

Figure A5.3. Container 4-Overhead View, Top Level

Figure 5.4. Container 4-Overhead View, Middle Level

Atch 5

(Page 2 of 4)

Figure 5.5. Container 4-Overhead View, Bottom Level

Figure 5.6. Container 4-Doors

Table 5.1. Container 4 Inventory

PARTS LIST

ITEM

1

2

3

4

5

6

7

NOMENCLATURE

Container, full access

Electrical equipment arrangement

Bracket, hanger strap

Bracket, MSDS stowage

Binder, MSDS

Danger label

Blade, saw 18”

8

9

3/4” closed cell backer rod, 100’ roll

10’x20’ Heavy duty silver/black poly tarp

10 Paper towel roll

11 Rags

12 5 gal bucket

QTY

1

1

4

1

1

1

6

2

6

60

1

8

NOTES

Brady 118182

Carter Waters 542751097

CR Laurence EF34C

Tarp Supply Inc SB1020

Kimberly Clark 75180

L H Dottie Co RGZ25

Leaktite B5GSKD

Atch 5

(Page 3 of 4)

13 Strap, ratchet, 20 ft

14 Step, mini folding

15 Hook and Loop 1” X 36”

16 Release agent (asphalt) 5 gal

17 Repair material (spall) 5 gal

18 Burlap roll

19 Citric acid, bucket 5 gal

20 Curing compound 5 gal

21 Blade, saw 24” (walk behind)

22 Blade, saw 36” (walk behind)

23 Blade, saw 18”

24 Bladder, water 250 gal

25 Cold patch, repair 5 gal

27 Screed straight edge

28 Screed straight edge

29 Release agent (concrete) 5 gal

30 First aid kit

31 Asphalt (5 gal)

32 Steel, reinforcing roll

33 Tac Kote 5 gal

34 4” X 1/2” X 10’ Joint repair

35 6” X 1/2” X 10’ Expansion board

36 Form, concrete 4”X10’ lg

37 Joint repair caps 10ft

38 Screening, plastic roll

39 Wire, steel reinforcement tie (roll)

40 Concrete expansion joint sealant

41 Flowable fill 5-gal

42 Placard, Warning

43 Placard, No Smoking

44 Placard, L/H & CG

45 Placard, BOM

46 Placard, Strapping

47 Basket, 50”W x 42” D x 36” H

48 Strap, ratchet, 20 ft

4

4

1

1

2

1

6

50

36

5

2

2

NSN 1670-00-725-1437

MCM 7963T36

90105

Dails Commercial 5RA or EQ Black Magic

100 CTS rapid set concrete mix

2 Dayton Burlap

2

2

Dails Commercial CA5G

Whitlock Bros

Carter Waters 542758945 6

4

6

1

Carter Waters 542758956

Carter Waters 542751097

Interstate products RC-GB-WB250-WAP

22

2

2

2

Dails Commercial 5CP

Kraft Tool Special M [2X5-10’]

Kraft Tool Special M [2X5-7’]

Whitlock Bros LR-5

1 Dails Commercial 346200

100 Nitech 50 FG-NDGB

4

5

Whitlock Bros 5150RW

Dails Commercial 5TC

Whitlock Bros EJ-4 32

32

8

32

Whitlock Bros EJ-6

Whitlock Bros M1304

Whitlock Bros WS-941

Whitlock Bros 620C

Dails Commercial TW-WA16X6MARMCB5

Whitlock Bros SIKAFLEX 1C SL

Buzzi-unicem utility fill 750 one-stop

1

16

8 NSN 1670-00-725-1437

Atch 5

(Page 4 of 4)

Container 5 Drawings and Inventory Lists

Figure 6.1. Container 5

Figure 6.2. Container 5-Elevation View

Atch 6

(Page 1 of 4)

Figure A6.3. Container 5-Overhead View, Top Level

Figure A6.4. Container 5-Overhead View, Middle Level

Atch 6

(Page 2 of 4)

Figure A6.5. Container 5-Overhead View, Bottom Level

Figure A6.6. Container 5, Doors

Table A6.1. Container 5 Inventory

ITEM

1

2

3

4

5

6

7

NOMENCLATURE

Container, full access

Electrical equipment arrangement

Bracket, hanger strap

Bracket, MSDS stowage

Binder, MSDS

Danger label

Blade, saw 24” (walk behind)

8

9

Blade, saw 36” (walk behind)

Blade, saw 18”

10 Strap, ratchet, 20 ft

11 Step, mini folding

12 Hook and Loop 1” X 36”

13 Release agent (asphalt) 5 gal

PARTS LIST

4

6

36

5

2

2

QTY

1

1

4

1

1

1

6

NOTES

Brady 118182

Carter Waters 542758945

Carter Waters 542758956

Carter Waters 542751097

NSN 1670-00-725-1437

MCM 7963T36

90105

Dails Commercial 5RA or EQ Black Magic

Atch 6

(Page 3 of 4)

14 Repair material (spall) 5 gal

15 Citric acid, bucket 5 gal

16 Cold patch, repair 5 gal

18 First aid kit

19 Tac Kote 5 gal

20 Wire, steel reinforcement tie (roll)

21 Burlap roll

22 Bladder, water 250 gal

23 Screed straight edge

24 Screed straight edge

25 Asphalt (5 gal)

26 Curing compound 5 gal

27 Release agent (concrete) 5 gal

28 Steel, reinforcing roll

29 4” X 1/2” X 10’ Joint repair

30 6” X 1/2” X 10’ Expansion board

31 Form, concrete 4”X10’ lg

32 Joint repair caps 10ft

33 Screening, plastic roll

34 Concrete expansion joint sealant

35 D-ring large

36 Flowable fill 5-gal

37 Placard, Warning

38 Placard, No Smoking

39 Placard, L/H & CG

40 Placard, BOM

41 Placard, Strapping

42 Basket, 50”W x 42” D x 36” H

43 Strap, ratchet, 20 ft

4

4

1

1

2

6

14

50

100 CTS rapid set concrete mix

2 Dails Commercial CA5G

22

1

Dails Commercial 5CP

Dails Commercial 346200

Dails Commercial 5TC 5

1

2

1

Dails Commercial TW-WA16X6MARMCB5

Dayton Burlap

Interstate products RC-GB-WB250-WAP

2

2

100 Nitech 50 FG-NDGB

2 Whitlock Bros

2

4

Kraft Tool Special M [2X5-10’]

Kraft Tool Special M [2X5-7’]

Whitlock Bros LR-5

Whitlock Bros 5150RW

Whitlock Bros EJ-4 32

32

8

32

Whitlock Bros EJ-6

Whitlock Bros M1304

Whitlock Bros WS-941

Whitlock Bros 620C

Whitlock Bros SIKAFLEX 1C SL

Dails Commercial 63024

Buzzi-unicem utility fill 750 one-stop

1

16

8 NSN 1670-00-725-1437

Atch 6

(Page 4 of 4)

Table A7.1. Container Rearrangement Actions.

No.

1 CTL

Nomenclature

2 Rolling tool box

3 Roller

4 Upper pallet

5 Wire baskets (8 ea)

6 Floor pallet, conc. saw

7 Floor pallet, dowel drill

8 Bucket attachment

9 Lifting slings

10 Upper pallet w/slings

11 Spreader bar

12 Air compressor

13 Wheelbarrows

14 Wheelbarrows

15 Concrete mixer

3

2

3

2

1

1

1

1

Cont. Item #

1 12

3

3

43

34

2

2

2

2

10/25/49

29

7/35

7/31

Move To

Back out of cont. 1

Cont. 1, CTL position

Covered storage

Covered storage

Cont. 1 against walls

Covered storage

Covered storage

21

23B

5

23A

31

24

33

28

Covered storage

Upper pallet (item 5)

Original location

Original location

Covered storage

Covered storage

Covered storage

Covered storage

Comment

With forklift attch.

Move with CTL

Self-propelled

Move with CTL

In front of tool box

Move with CTL

Move with CTL

Remove from pallet

Strap down slings

Move with CTL

After unloading

Use pintle-hook assy.

By hand

By hand

Use pintle-hook assy.

Atch 7

(Page 1 of 1)

Information Handling Services (1)

15 Inverness Way East

Englewood, CO 80150

DISTRIBUTION LIST

Construction Criteria Base (1)

National Institute of Bldg Sciences

Washington, DC 20005

Atch 8

(Page 1 of 1)

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