Operation and Maintenance Instructions TECH..MET®' GRINDERIPOLISHER TABLES AND ACCESSORIES @1992BUEHLER LTD. Printed In U.S.A. ·BUEHLER TECH-MET®,· GRINDERIPOLISHER TABLES AND ACCESSORIES MA468171·1 1211/95 'lJec{aration OfConformity .4 Manufacturer: Of: BLJEHLER, Ltd. 41 Waukegan Road Lake Bluff, Illinois 60044 . Declare the following product: TECHMET ® GRINDER/POLISHER TABLES To be in accordance with EC Directive(s); Safety of Machinery: EMC Directive: 89/3921EEC and 91/368/EEC and 931441EEC according to the following standards: 89/3361EEC and 921231/EEC according to the following standards: EN 50081;.1: 1992 EN 50082-1: 1992 EN 292 PART 1 1991 EN 292 PART 2 1991 EN 60204 PART 1 , 1993 ..,0' U Position: Engineering Vice President Name: Carl N. Johnson Signature: ~ 1t, ~ Date: 11128195 THIS MANUAL IS A CUSTOM GENERATED DOCUMENT. IT INCLUDES ALL REVISIONS RELA TlVE TO THIS SPECIFIC BUEHLER ITEM AS OF THE DATE SHOWN BELOW. MA468171-1 1211195 Table of Contents Description Page Section 1 (Operation and Maintenance Instructions) General Warranty Unpacking Assembly Restriction Rush Mounted ECOMET® 8" and 12" Grinder/Polisher Installation Electrical Plumbing Operation of ECOMET® Series Grinder/Polisher Controls Tower Control Panel Operation Normal Operation and Use lips for Smooth Operation Maintenance Accessories ar:ld Supplies Automet ® Power Head 1-2 1-2 1-2 1-4 1-4 1-4 1-6 1-6 1-7 1-7 1-7 1-8 1-9 1-10 1-11 1·11 1-12 Section· 2 Specifications and Selection Guide Selection TECH-MET® Table Selection Grinder/Polisher Selection Cabinet Module and Accessories Selection Drawer Modules 1 - Unit Grinder/Polisher Assembly Drawing Parts List 2 - Unit Grinder/Polisher Assembly Drawing Parts List 3 - Unit Grinder/Polisher Assembly Drawing Parts List 1 - Unit Table Hole Access Locations .2- Unit Table Hole Access Locations 3 - Unit Table Hole Access Locations Ecomet® 8" and 12" Unit Assembly Drawings Ecomet® 8" and 12" Unit Electrical Diagram Parts List 2-2 2-2 2-2 2·3 2-3 2-4 2-5 2-6 2-7 2·8 2-9 2·10 2-11 2-12 2-13 2·19 2-20 Section 3 Accessories Installation Instructions for 40-2120 - Stainless Steel Sink and Faucet Installation Instructions for 40-2121 - Duplex Outlet Installation Instructions for 40-2122 - Table Cup Drain Installation Instructions for 40-2123 - Service Module Installation Instructions for 40-2124 - Drain Kit , MA468171-1 3-1 3-2 3-5 3-6 3-8 3-12 12/1/95 • C) Table of Contents Description Installation Instructions for 488082115, 488083115, 2 and 3 Unit Wall Cabinet with Light Installation Instructions for 40830030, 40830036, TECH-MET® Filler Kit Installation Instructions for Reagent Shelfs 48-8320-01 - (1) - Unit Table 48-8320-02 - (2) - Unit Table 48-8320-03 - (3) - Unit Table 48-8321-01 - Corner No Sides 48-8321-02 - Corner One Side 48-8321-03 - Corner Two Sides Maintenance Installation Instructions for: 48-831 0-30R, 48-8310-SOL, 48-8310-36R, 48-8310-36L TECH-MET® Table to Wall End Filler Kit Installation Instructions for: 48-8310-30T, 48-8310-361, TECH-MET® Table to Table End Filler Kit Installation Instructions for 48-8411 and 48-8412 Drawer Liners Page 3-14 3-16 3-18 3-18 3-19 3-21 3-23 I I I I I I I I I I I J MA468171-1 1211/95 TECH-MET GRINDER/POLISHING TABLES AND ACCESSORIES SECTION 1 (OPERA TION AND MAINTENANCE INSTRUCTIONS) General This manual is prepared to acquaint you with the operation, maintenance and accessories of the BUEHLER TECH-MET® furniture line. When installed, an attractive and efficient material preparation laboratory will be achieved. Warranty This unit is guaranteed against defective material and workmanship for a period of (2) years from date of shipment by BUEHLER Ltd. Warranty is void if inspection shows evidence of abuse, misuse or unauthorized repair. Warranty covers only replacement of defective materials. If, for any reason, this unit must be returned to our plant for warranty service, please apply for prior authorization and shipping instructions. Include the following information: customer purchase order number, BUEHLER, Ltd. Invoice number and date, serial number, and reason for return. Unpacking Carefully unpack and check contents. TECH-MET polishing tables with gril)der/polishers contain sophisticated mechanical and electronic components. Care has been taken in the packaging of each unit to protect it in transit from the factory to the final destination. After opening the carton, remove the following accessory equipment that is packed with each grinder/polisher: 1 box containing the polishing wheel, 1 package with.samples of grinding paper and polishing cloths, 1 box containing the splash ring, cover, paper holding band and cloth clamp 1 package containing (2) O·rings. 1-1 MA468171-1 1211/95 TECH·MET polishing tables are heavy. When lifting a table off its wooden skid, two methods are recommended; the first, is to lift on the outside edges of the table legs. (See FIGURE 1-1) an alternate method, when a table Is supplied with a lower cabinet, is to' cut a V2 inch thick piece of plywood to just fit between the table legs that extends past the front and back lips of the cabinet module. Insert the plywood beneath the cabinet unit and then lift the table from under the plywood. This will distribute the load to the outside walls of the cabinet unit and prevent damage to the floor of the cabinet. If any components are missing or damaged, save the packing list and materials and advise the carrier and BUEHLER, LTD. of the discrepancy. PLYWOOD METHOD #2 Figure 1-1. Typical Packaging Method I Assembly BUEHLER TECH-MET tables are shipped fully assembled. Optional cabinet modules, when ordered wHh tables, are factory installed before shipment. Cabinet modules may also be ordered separately and installed by the customer. AU mounting hardware is supplied with each table unit. Restriction When ordering cabinets and a stainless steel sink in the same table, cabinet module 48-8389 is recommended to be used under the sink location. Flush-Mounted ECOMET 8" & 12" Grinder/Polisher Grinder/polishers are shipped fully assembled, except for the splash ring, cover, polishing wheel, cloth clamp, and paper holding band. To install . th~ polishing wheel onto the base plate. match the holes in the underside of the wheel to the pins on the base drive plate. (See Figure 1-2.) Included with each unit is a packet containing samples of pressure sensitive adhesive backed carbimet abrasive discs and BUEHLER polishing cloths. To reorder, ref~r to the BUEHLER consumable supplies catalog, the BUEHLER analyst catalog or contact your BUEHLER sales representative. In the USA, call1-SOO-BUEHLER and you will automatically be connected to the nearest BUEHLER sales/service center. One aluminum polishing wheel supplied with your flush-mounted ecomet grinder/polisher. Wheels made of bronze or BUEHLER METLAP platens are also available. Most customers find it prudent to purchase spare wheels for quick interchanging convenience and economy. Aluminum and bronze wheels as well as BUEHLER METLAP platens mount easily, wHhout tools. (See Figure 1-2.) Polishing cloths and abrasive discs mount as shown in Figure 1-3. Commonly ordered consumable supply part numbers and accessory items can be found in the Accessory Section of t,his manual. POLISHING WHEE I I I I I I I I I I I I I I I PINSIO-RINGS BASEPLATE Figure 1-2. Wheel and base Plate 1·3 MA468171-1 1211195 J 'iii. Paper holding band for plain-backed abrasive discs Pressure sensitive adhesive PSA backing Clamp for plain-backed polishing cloths Figure 1-3 Cloth & Disc mounting 1-4 MA468171-1 1211/95 Position the splash ring to fit inside the contour of the flush mounted bowl (see Figure I- 4) I I I I I Figure 1-4. Splash Ring Installation TECH-MET polishing tables are intended for floor installation in a convenient location with access to utility services, (electric, water and sewer). Adjust the table to a level position with the (4) leg leveling screws. Access to the rear leveling screws, when tables are supplied with lower cabinet units, can be achieved by removing the shelves or drawers from the cabinet module. It is not necessary to remove the cabinet module. If wall cabinets are to be installed, (see instructions in TECH-MET furniture manual). this should be done before the table is placed in its final location. When installing BUEHLER reagent shelves with tables, secure firing strip to wall at the reference line, and then level tables to match line height. This will minimize installation time. Electrical The Flush Mounted Grinder/Polishers are internally connected to individual control towers. An IEC power cord is provided for each unit. It is recommended t9 provide individual circuits for each polisher/grinder. Voltage, current and frequency requirements are shown on a specification plate at the back of the table. See table of contents for location in manual for electrical specifications and rotational speeds of available flush mounted polisher/grinder. (Ref. Table I.) U WARNING Electrical Shock Hazard. Optional hard wiring and electrical maintenance should be performed by a qualified electrical technician. \ 1·5 MA468171-t 1211195 I I I I I I · .. Plurrlbing Water faucets and grinder/polishers are internally connected with V4 inch plastic tubing, which must be connected to a water supply via each V4 npt bulk head fitting, located in the back of the table. This water source should be equipped with a separate shut off valve. When not used or attended for prolonged periods, the water supply to the unit must be turned off. The recommended water pressure is 40 to 100 psi. Each GrinderlPolishers sink and bowl are connected together with plastic drain pipe that exits through holes provided at the rear of the TECH-MET® Table. Common TECH-MET® Table accessories requiring a water supply and/or drain connection are supplied with Individual instructions. (See Section 3). Upon completion of the drain, water and electrical connections, test for leaks at maximum available water pressure. Then check all functional control switches as outlined in the control section of this manual. Operation of ECOMET Series Grinder/Polisher ELECTRICAL AND MECHANICAL DATA ECOMET® MODELS S" WHEEL WHEEL VOLTS PHASE/Hz FUSE AMP RPM 1()()"115 1160 15 AIT4' 50-500 TYPE Aluminum NOTES Variable Speed 220-240 1150 8Anl! (10 RPM (4Q-4(01) (140W) DC Motor Gear Dnven 1()()"115 1160 . 15AIT4' 220-240 1150 8Anl! MOTOR DATA HP 1 Incremenls .) 12" 1 50-500 Aluminum Variable Speed (74Ot (10 RPM (49-1777) DC Molor Gear Increments Dnven Table 1. ECOMEr® Electrical and Mechanical Specifications Controls Controls not on the Tower Control Panel· Water Valve (Located to the right of the water dispensing arm) This valve controls the volume of water delivered through the dispensing arm when WATER ON is pressed. To test unit, turn on your external water supply valve and adjust the valve to the 1/2 open position. 1-6 MA468171-1 1211/95 (' Main Power Switch (Located at the front of the electrical/electronic control box) Be sure this main switch Is In the ON position and power Is being supplied to the unit. 1~©@~ ~O'll'O~ ]I II IIIIf1'QQ ~.C"I""./~ ~ Z,NCIIl.:-...i) VlIf A'ii~~ [O~LFFJ ~ VI A~DA(;LI! if® I I I I I 5(il'~l!D Q~D~(J)I!~ -IF'Cn.D31l=l11!~ ~ @'ii@Lli' IF'@VlIf~~ ~ @!FIF IIUIIH...!!n Figure 1.5 ECOMET® Control Panel u· I Tower Control Panel Operation I CONTROL ON OFF I I I I Turns on control power to the entire unit. LED indicator on. Turns off control power to the entire unit. I J I I I J , 1-7 MA468171·1 1211195 J MOTOR RUN: Starts the platen turning. The preset platen speed will be retained in memory until the power off control is pressed. The unit will return to the default setting (10rpm) after power on is pressed. STOP: Stops the platen motor only. The platen motor will return to its preset setting (10-500 rpm) when the run is pressed. INCREASE: Increases the RPM setting of the platen motor. (Maximum 500 RPM.) DECREASE: Decreases the RPM setting of the platen motor. (Minimum 10 RPM.) RPM Display: Display indicates preset RPM of the platen motor. Special sensing circuits automatically maintaip constant RPM under varying load conditions. WATER ON: Starts the water flow through the flush jet and the faucet assembly (controlled by the water valve). OFF: Stops the water flow. Normal Operation and Use To start the ECOMET® Grinder/Polisher, press the Power ON and RUN controls. Indicator lamps will light when either control is activated. Adjust the rotational speed of the platen by pressing either INCREASE or DECREASE until the desired speed appears in the LED indicator. To use water lubrication, lift and swing the water dispenser arm into the desired position. To start the flow of water from both the dispenser arm and the bowl flush jet, press the Water ON Control. Adjust the water flow of the bowl flush jet with the extemal water supply valve. Then adjust the dispensing arm wc.~",: ~::::.:: :..:::::-.; :~e knob located behind the water dispensing arm. If you operate only the bowl flush jet, close the water valve by turning the knob in the clockwise direction. The ECOMET® Grinder/Polishers may be used to prepare metallographic, petrographic, and ceramographic samples. Detailed information on sample preparation, including specific data on abrasives, wheel coverings and lubricants for various metals and other materials, may be found in the following Metal Digest publications. • General metallography: Volume 20, Nos. 2 and 3. • Heat treating: Volume 22, no. 3. • Corrosion: Volume 22, no. 2 1-8 MA468171-1 1211195 • Petrography: Volume 24, no. 1 • Microelectronics: Volume 25, no I The BUEHLER DIALOG ® Technical Reference Manual offers a new approach to sample preparation. This innovative new technology can be utilized with your new ECOMET® GrinderlPolisher. Contact your BUEHLER representative for more information and a free subscription to this publication. Tips for smooth operation Install polishing wheels by lining up the two pins (with D-rings) on the top of the base plate with the holes in the underside of the polishing wheel. When the lugs engage the holes, press down on the platen to produce a friction fit. See Figure 1-2. Always use the splash ring to prevent messy over spray and as a safety feature to help prevents accidental contact of fingers with the rotating wheel and cloth clamp. . r' Do not leave worn-out psa backed abrasive papers or cloths on the wheel after use. If left on the wheel for prolonged periods of time, they may be difficutl to remove. Makes(Jre the wheel surface is dean and free of residue from previous operations. Adhesive residue may be removed with an approved . chlorinated solvent. I I I I I I I I I I I I I I I I 1-9 MA468171-1 1211/95 Maintenance DAILY MAINTENANCE Strip wom-out cloths and papers from wheel surfaces and remove adhesive residue. Wipe the exterior surfaces of the cabinet. The bowl flush jet should minimize the build-up of -grinding and polishing residue in the bowl, but it is advisable to run additional water from the dispenser arm to help clear away any accumulations of abrasive residue. Do not use sharp objects such as a screw driver to dislodge residue from the bowl as this may mar or damage the bowl surface. GEAR Box OIL If oil leakage is evident contact your BUEHLER representative. Trouble shooting (' To locate and solve operational problems, consult the Connection Diagram for your ECOMET® Grinder/Polisher. RECOMMENDED SPARE PARTS R8328 "0" Ring (0.206 ID x 0.10$ CS) Accessories and Supplies Many accessories and consumable supplies are available for use with the ECOMET® Grinder/Polisher. Accessories for the automation of grinding and polishing steps are available to help improve your sample handling volume and efficiency. Recent innovations include an automated AUTOMET® Power Head, METLAP® Fluid Dispensing System and the BUEHLER DIALOG® Method with associated consumable supplies. For additional information contact your BUEHLER representative or in the USA, call I-SOD-BUEHLER. ACCESSORIES DESCRIPTION . 8" (20.3 em) 12" (30.5 em) Cloth Clamp 40-2058 46-2012 Paper Holding Band 30-2000 46-2013 Aluminum Wheel 40-4061 49-1m Bronze Wheel 40-4062 49-1na Table 2. Accessories for ECOMEr® 61ectrical and Mechanical Specifications 1-10 MA468171-1 1211195 AUTOMET® Power Head BUEHLER flush mounted Grinder/Polishers are machined and wired to accept either the AUTOMET® 2 or AUTOMET® 3 Power Heads. For installation ofthe AUTOMET® Power Head, see instructions packaged with that unit. AGENT SHELF r WATER SUPPLY 3/8in TUBING wall , I 0" ELECT BOX_~ 18 00 floor Figure 1- 6 Recommended Table Installation I I I I I I I I I I I I g I I I '­ I.... , 1-11 , MA468171-1 1211/95 ~ SECTION 2 (TECH-MET® POLISHING TABLES) BUEHLER TECH-MET® Polishing Tables are specially designed to aCcommodate the ECOMET® 8 inch or 12 inch flush mounted Grinder/Polishers. Available in three lengths and heights, each table unit accepts any of the following: two 8' inch or 12 inch ECOMET® Grinder/Polisher, Oor 8 inch or 12 inch Polimet ® or 11 X 11 inch stainless steel sink. Each table is designed with a 24 inch long tilt out bin for convenient storage. Tables are constructed of heavy gauge steel and chemical-resistant laminate tops with easy to clean rolled corners. Optional lower cabinets are available for 36.inch high TECH-MET® Polishing Tables. . For those installations where a combination of drawer sizes and lower cabinets with shelves .are required, BUEHLER can customize TECH­ MET® furniture with a variety of shelf and drawer cabinet modules to meet your individual requirements. 2-1 MA468171-1 1211/95 .. Specifications and Selection Guide Select the Desired TECH-MET® Table Units Catalog No.8" (20.3 cm) Catalog No. 12" (30.5 cm) Size (Height to Table Top) Approx. Weight 48-8171 46-8171 30" W x 30" D x 30" H 206lbs (93.4 kg) (76 x 76 x 76 em) 48-8181 30" W x 30" D x 36" H 46-8181 (76 x 76 x 91 em) 220lbs (99.8 kg) 48-8172 46-8172 54" W x 30" 0 x 30" H (137 x 76 x76 em) 2891bs (131.1 kg) 48-8182 46-8182 54" W x 30" 0 x 36" H (137 x 76 x 91 em) 3031bs (137.4 kg) 48-8173­ 46-8173 78" W x 30" 0 x 30" H (198 x 76 x 76 em) 3721bs (168.7 kg) 48-8183 46-8183 78" W x 30" 0 x 36" H (198 x 76 x 91 em) (175.0 kg) 3861bs Approximate shllpplng weight to table and packaging. Catalog numbers listed above are the Tables with cut-outts to accept Grinder/Polishers. add Grinder/Polisher weights listed below for each unit selected. Plus the desired GRINDER/POLISHER Model Catalog No. wheel Motor Rating Electrical Approx••• Size & Spindle Requirements Weight speed ECOMET8" ECOMET8" ECOMET12" ECOMET 12" 49-3000-160T 49-3000-250T 49-3010-160T 49-3010-250T 8" 1 HP (740W) 115vV/60H/ 50 LBS. (20.3 eM) 10-500 RPM 1 PHASE (22.7 KG) 8" 1 HP (740W) 220-240V/50HzI 50 LBS. (20.3 eM) 10-500 RPM 1 PHASE (22.7 KG) 12" 1 HP (740W) 115vVl60H/ 55 LBS. (20.3 eM) 10-500 RPM 1 PHASE (24.9 KG) 12" 1 HP (740W) 220-240V/50HzI 55 LBS. (20.3 eM) 10-500 RPM 1 PHASE (24.9 KG) ..Approximate added weight for eaeh Grinder/polisher unit. 2-2 MA468171-1 12/1/95 Plus the Optional Table-Mounted Cabinet Module(s)***and Accessories Table Type 36" High . Models Only) Cabinet Module{s) Full Extension Shelf ••• Adjustable Shelf Shelf liners (Pkgs. of 10) 1 Unit 48,.8389 •••• 48-8398 48-8396 48-8411 2 Unit 48-8391 48-8399 48-8397 48-8412 3 Unit 48-8389 & 48-8391 48-8398 & 48-8399 48-8396 & 48-8397 48-8411 &48-8412 ••• Each Cabinet Module includes Swinging Door(s) and one Adjustable Shelf ••• A Maximum of 6 Full-extension Shelves can be mounted in each Cabinet Module •••• Multiples of the 48-8389 Module can be mounted in 2 and 3 unit Tables. Accessory Table-Mounted Drawer Modules r Catalog Number Drawer Quantity Drawer Height Width 48-8392 3 6"(15cm) 1 Unit 48-8393 6 3" (8cm) 1 Unit 4a,.8394 5 i @ 6" (15 cm) & 1 Unit 4@3"(8cm) 48-8395 1 @ 6" (15 cm) & 5 1 Unit 4@3"(8cm) Drawer and Cabinet Modules can be mounted individually, in multiples and in combination with each other in 1. 2. and 3-unit 36" high tables. Specify mounting locations when ordering. 2-3 MA468t7t-t 12/1/95 'l CJ 0' " .. <. ~ ~ --- ~TYPICAL INSTALLATION SHOWN 49-3000-160. 49-3000-250. 49-3010-160. 49-3010-250. 47-2675-160T ~ ......, I R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON OTY. AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED) . 6236S494 (6·) 8236S495 (12· J ." iii c: a; ~ ..... 82365098 (2) .... I C :::J ;::;: G> :::!. :::J ~ ar:::t R6622 seE OW!>. 62365565 '"'0 2­ (ll R0614LW (14J Cij" R0614W :::T .., (I) » (/) (/) (I) 3 R0614W {REFI 0­ -< '---8l36S275 (21 82365269 8236S268 (Z J 82365250 (4) § 82365261 (HIGH) I 82365162 (SHORT) (2) ~ 8236S270 ....... ~ '..- ... r..... ,- .... f_ ECOMET® GRINDER/POLISHER 1 UNIT 48-8171, 48~8181, 46-8171, 46-8181 (See Figure 2-1) PART NO. DESCRIPTION MA468171 R0605LW R0614LW R0614W R0618W R2254 R4586 R7742 R8608 R8622 R8765 R8776 1180S68 8236S004 8236S098 8236S232 8236S250 8236S261 8236S262 8236S268 8236S269 8236S270 8236S275 8236S276 8236S382 8236S424 8236S494 8236S495 8236S706 MANUAL, INSTR TABLE GRIND/POL WASHER, LOCK #6 LOCK WASHER 1I41N WASHER 1I41N WASHER 5/161NSS SCREW 1/4-20 3/41N HEX HD HOLE PLUG-PLASTIC ANCHOR CONNECTOR SCREW, 5/16 X 1" LAG HEX TAPE, STRIPING - BLUE NUT, HEX 1/4-20 LT WIW STL CAD FITIING .25 TUBE X 1/4 NPT SCREW, 6-32 3/81N CR RD HD SS BAR ATIACHMENT CAP CAP, LEG -TABLE FRAME ASSY - 1 UNIT LEVELER, 1/2-13 THD LEG, TABLE - HIGH LEG, TABLE - SHORT BUSHING, PIVOT & DOOR BRACKET, BIN MNTG. R.S. BRACKET, BIN MNTG. L.S. BUMPER, STOP .12IDX.500DX.5THK MAGNET, BIN NAMEPLATE-LOGO TRANSFER SPEC PLATE, TECH-MET - BLANK TOP, COUNTER - 8"G/P TOP, COUNTER - 12" G/P BIN ASSEMBLY QTY. 1.00 4.00 18.00 14.00 4.00 14.00 14.00 1.00 4.00 35.00 4.00 1.00 (' 4.00 2.00 2.00 1.00 4.00 2.00 2.00 2.00 1.00 1.00 2.00 2.00 1.00 1.00 1.00 1.00 1.00 U/M EA EA EA EA EA EA EA EA EA IN EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA 2-5 MA468171-1 12/1/95 c· c c. 11:' ~ ... ~ ~ --I ~ TYPICAL INSTALLATION SHOWN 49-3000-160, 49-3000-250, 49-3010-160, 49-3010-250, 47-2875-160T ""l I . ~- 8236S493 (8') 8236S496 (12') !! ....c I R4586 (14) HOLE PLUG OUANTITIES ARE DEPENDENT ON OTY. AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED) (Q CD '" R0614W (REF) I !'l R0614LW (REF) I\) I C :J ~I I\) I en a. R2254 (REF) R8759 (REF) 82365098 (2) R8758 (REF) CD ~ "U 1 R0614W Q. (ii' ~I ... R2254 -I l» 0­ m :t:­ 8236S269 (2) CD 82365275 (4) en en 3 0­ ~ ~ ~ 01 L_ .. 82365261 (HIGH) 8236S262 (SHORT) (2) . ~ .. ECOMET® GRINDER/POLISHER 2 UNIT 48-8172, 48-8182, 46-8172, 46-8182 (See Figure 2-2) PART NO. MA468171 R0605LW R0614LW R0614W R0618W R2254 R4586 R7742 R8608 R8622 R8765 R8776 . 1180S68 8236S004 8236S098 8236S233 8236S250 8236S261 8236S262 8236S268 8236S269 8236S270 8236S275 8236S276 8236S382 8236S424 8236S493 8236S496 8236S706 DESCRIPTION QTY. MANUAL, INSTR TABLE GRIND/POL WASHER, LOCK #6 LOCK WASHER 1/41N WASHER 1/41N WASHER 5/161N SS SCREW 114-20 3/41N HEX HD HOLE PLUG-PLASTIC ANCHOR CONNECTOR SCREW, 5/16 X 1" LAG HEX TAPE, STRIPING - BLUE NUT, HEX 1/4-20 LT W/w STL CAD Fln"ING .25 TUBE"X 1/4 NPT SCREW, 6-32 3/~IN CR RD HD SS BAR AITACHMENT CAP CAP, LEG -TABLE FRAME ASSY - 2 UNIT LEVELER, 1/2-13 THD LEG, TABLE - HIGH LEG, TABLE - SHORT BUSHING, PIVOT & DOOR BRACKET, BIN MNTG. R.S. BRACKET, BIN MNTG. L.S. BUMPER, STOP .12IDX.500DX.5THK MAGNET, BIN NAMEPLATE-LOGO TRANSFER SPEC PLATE, TECH-MET - BLANK TOP, COUNTER -2-8" G/P TOP, COUNTER -2-12" G/P BIN ASSEMBLY 1.00 8.00 18.00 . 14.00 6.00 14.00 14.00 2.00 6.00 58.00 8.00 2.00 8.00 2.00 2.00 1.00 4.00 2.00 2.00 4.00 2.00 2.00 4.00 4.00 1.00 1.00 .1.00 1.00 2.00 UlM EA EA EA EA EA EA EA EA EA IN EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA 2-7 MA468171-1 1211195 .II1II 6 ~ TYPICAL INSTALLAnON SHOWN 49.-3000-160. 49-3000-250 • 49-3010-160. 4Q-30\0-250. 47 -2675- lSOT .t., ~ ...... ...... ...... ..... I R4566 (14) HOLE PLUG QUANTITIES ARE DEPENDENT ON QTY. AND LOCATION OF ADDITIONAL ACCESSORIES ORDERED (USE AS NEEDED) ROO \4W (REf! :!! 62365406 (8') 82365497 (IZ') (REF) R2254 (REFI Ul C (il 8Z36S098 (ZI I\:) • ~ (,) I C R8622 :::I ;+ G) N S· &, 0.. (I) ::> ~. _ _ _ _ _ _ _ _ 6236S4Z4 R06\4W (141 R0614LW (14) R2254 (14) iir ::T (I) ..... -'I l» 2: (REF) S'D (3J R8622 ..... ~ I ~ 0'1 Q~.u 82365706 (3) .. ECOMET® GRINDER/POLISHER 3 UNIT 48-8173, 48-8183, 46-8173, 46-8183 (See FIgure 2-3) PART NO. MA468171 R0605LW R0614LW R0614W R0618W R2254 R4586 -R7742 R8608 R8622 R8765 R8776 1180S68 8236S004 8236S098 8236S234 82368250 82368261 8236S262 8236S268 8236S269 8236S270 8236S275 8236S276 8236S382 8236S424 8236S408 8236S497 8236S706 DESCRIP'nON QTY MANUAL, INSTR TABLE GRIND/POL WASHER, LOCK #6 LOCK WASHER 1/41N WASHER 1/41N WASHER 5/161N SS SCREW 1/4-20 3/41N HEX HD HOLE PLUG-PLASTIC ANCHOR CONNECTOR SCREW, 5/16 X 1" LAG HEX TAPE, STRIPING - BLUE NUT, HEX 1/4-20 LT W/w STLCAD FITriNG .25 TUBE X 1/4 NPT SCREW, 6-323/81N CR RD HD SS BAR ATTACHMENT CAP CAP, LEG -TABLE FRAME ASSY - 3 UNIT LEVELER, 1/2-13 THD LEG, TABLE - HIGH LEG, TABLE - SHORT, BUSHING, PIVOT & DOOR - BRACKET, BIN MNTG. R.S. BRACKET, BIN MNTG. L.S. BUMPER, STOP .12IDX.500DX.5THK MAGNET, BIN NAMEPLATE-LOGO TRANSFER ,SPEC PLATE, TECH-MET - BLANK TOP, COUNTER -3:-8" GIP TOP, COUNTER -3-12"G/P BIN ASSEMBLY 1.00 12.00 18.00 14.00 8.00 14.00 14.00 3.00 8.00 86.00 12.00 - 3~00 ]2.00 2.00 2.00 1.00 4.00 2.00 2.00 6.00 3.00 3.00 6.00 6.00 1.00 1.00 1.00 1.00 3.00 u/M EA EA EA EA EA EA EA EA EA IN EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA 2-9 MA468171-1 1211/95 8.0 [I ! .-. 'a' 8 ~~ t l,.; I .,. I ~24.0-11 2. o = L27.0--' l--- 30.0 --l RIGHT SIDE VIEW FRONT VIEW 1/4 NPT WATER SUPPLY 2.50 DIA DRAIN HOLE ( 3 PLACES) 4 . 0 --+--""' 44.0 (HIGH) 38.0 (LOW) o o 4.15 36.0 (HIGH) 30.0 (LOW) REAR VIEW ALL DI~ENSIONS , ARE IN INCHES , Figure 2 -4, Back Elevation (Typical Access Hole Locations) One Unit Table u J 2-10 MA468171-1 I I I I I I I I I I I I I J I 1211195 , 30.0 - 8 1 8.0 ~ r=;:::=::=::==.t=::==!1 t Z.O e; .00 e; 54.00 FRONT VIEW RIGHT SIDE VIEW 1 - - - - - 54,.0-----1 1/4 NPT WATER SUPPLY (2 PLACES) 2.5' DIA DRAIN HOLE (4 PLACES) 7.0 44.0 (HIGH) 38.0 (LOW) o o 4. 15 36.0 (HIGH) 30 . 0 (LOW 1 REAR VIEW ALL DIMENSIONS ARE IN INCHES Figure 2 -S, Back Elevation (Typical Access Hole Locations) Two Unit Table 2-11 MA46817t-t 1211/95 \ 8.0 U - 8 'lol" 72.00 t - - - - - - - 7 8 . 00 f-o .l . J ~~ t .. ~ I .~ -----~.I FRONT VIEW 2. o = RIGHT SIDE VIEW 78.0 f-- .' U 4.0 (2 PLS) 40.0 r--19.0 1/4 NPT WATER SUPPLY (3 PLACES) 12.0 f-i-20.0 - - -- 12.0 r-- \-. 16.0" V LV 1/ 0 p2. OIA ORAl N HOLE (5 PLACES) / \ 1-0' Vr-2.5" V rh 't' / 0 9.7 I 44.0 I( HIGH) 38.0 (LOW) ~ 1 4.15 36.0 (HIGH) 30.0 (LOW) ..., .... REAR VIEW I I I I I I I I I I I I I , ALL DIMENSIONS ARE IN INCHES Figure 2 -6, Back Elevation (Typical Access Hole Locations) Three Unit Table J , 2-12 MA468171-1 1211/95 , .,---1790S062 ~---- 8236S594 ~---R7908 (3) . . . - - - - 1751S082 (115V) 1751 S083 (220V) 1751S022 (115V) 1751S025 (220V) 3500S 143 (4) -----... R8804 (115V) R8805 (220V) R8993 R8994 r----R7908 (2) (5) R0520· (4) 8235S579 -~~ R9822 (2) - - - - 1 ­ R7088 8236S693 ""----R0523 '-----8236S698 R2424 (8) ---_ _ "'---SEE DETAIL B J~R0739 R8365 (2) R4559 1750S00 1 J (4) ~R0514LW (4) 8236$426 8236S690 8· 8236S691 12 -----8235S678 R0246 - - " R8835 (5) Figure 2 -7, ECOMET® 8" AND 12" Grinder/Polsiher Unit Assembly 2-13 MA468171-1 1211195 • 8236S673 SEE NOTE 1 _.--e--­ ~--R;>365685 8236S672 1180572 (4) r R7846 (4) u DET AIL A Figure 2 -8, ECOMET® 8" AND 12" Grinder/Polsiher Unit Assembly 2-14 MA468171-1 1211/95 I I I I I I I I I I I I I I I R7846 R0605LWE (3) 17,50S094 SPEED SENSOR MOUNTING FOR 160V MOTOR/GEARBOX ASSEMBLY (' 82365696 (2J~ 8236S695~ 82365697 R8765 (2) R0614W ~ .:::» " (2)~~ ~~ ... 17515079 1750S095 SPEED SENSOR MOUNTING FOR 220V MOTOR/GEARBOX ASSEMBLY DETAIL B Figure 2 -9, ECOMET® 8" AND 12" Grinder/Polsiher Unit Assembly 2-15 MA468171-1 12/1/95 8236S509 8236S519 CUT TO 3" 8236S510 CUT TO 5.5" 8236S385 8236S388 8236S510 CUT TO 6.5" 8236S510 CUT TO 12.5" RAIN FOR 8" ECOMET 8236S510 CUT TO 10.75" 8236S510 CUT TO 7" 8236S509 8236S385 8236S519 CUT TO 3" 8236S510 CUT TO 12.5" CUT 8236S510 CUT TO 8.75" DRAIN FOR I I I I t I I J I I 8236S388 J I 12" ECOMET J J DETAIL D Figure 2 -10, ECOMET®8" AND 12" Grinder/Polsiher Unit Assembly 2-16 MA468171-1 1211195 ll) ~ ~ ..... 1750S051 I >­ ::0 E Q) rn rn « - RZ880 c: ::J (141N) .... Q) ..c: -iii "0 OIloIENSIaII fRON RETAININO RING TO ~- -- - ..• ­ R877e R8774 a. -.:: Q) "0 c: -;:: CJ C\I ..... ..­ I 0 Z A~T DIRECTION CF FUI:5H ..ET 50 TI-£ WATER DOES NJT SPLASH BEYONJ TtE TCP CF TI£ BOWl. (FAR SIDE) C\I « lo @ I- w ~ 0 RZBB6 (BIN) 0 W L--RZ880 (lOIN) ....--RZ880 (IBIN) ,. \. NOTES: U ITEMS R8lZBl1J. 17~711J. RZSZ4CI).RZSZ311J. BZ~7111. SZlM558ll1. N#J TWO PIECES OF RZeM ~{li. aIT TO ze· N#J 30· TO BE PlACfD IN PlASTIC BAG Rel3O. fOR FINoiL~. ~ r;+~-~ q~ R8176---. ~ ~--~~ r-R774Z ........ • C\I Q) ~ :l C) iL ..... ..... "­ ..... I ~ "'t. ~ • • • _ _ _ _ 0_ _ _ I 1750S008 8" - - ­ 1751S007 12" (REF) '>---- 1751 S044 8· 1751S043 12" (KIT) 1750S076 8" 1751S059 12· (REF) r---- 40406 1 8" 491777 12 (REF) RB328--..... (2) 8734) (USEDR WITH AUTOMET HEAD) 1751S062 - -__ (2) R8733 R8359 _-=~~A=~fP' I o R8334_fJ 82"S413 (6 PlS) R7806 - - . 11 IN) I A R0614lW 16 PlS) SEE DETAIL 0 - - - ' R0987 (6 PlS) Figure 2 -12, ECOMET® 8" AND 12" Grinder/Polsiher Unit Asseroply 2-18 MA468171-1 1211/95 I I I I I I I I I I I I I I I I r--­ f­ .! wo ~« Ow ! I; ~ j:r « ~ : ,---­ ~ '-­ ~ r . M . 2 \0 .m ~« >~ < .. ( ~ X X iu~ ~" ~ ~~ e I .:~ ~ ,----- X ...ifi r . :; (\J .~ -co N I!I! ig .. " f­ .J ~ ~ "¢ r-- < X . , InlU'4 r---­ ~ !! (' ! !:! . ~! L - ­ .. ! '---­ ~ il H. ~ ~~ ,,0 in i:] i u •• f­ a gg ¥ "" IOril: ~ 3 q~ . X ~ ~& X ~ <" 00 Ii .. 1'1 ., d. ~ ,~i w ... II F "¢ ~ X ou ,• • n ~ X n n il .. ~ ~. ~ ft . =-n ....".. : X & -­ ~ Of' r-­ ~ :l~~ ~. (\J ~ "¢ , " I AI l"J y " .. IJ I = Figure 2 ·13, ECOMET® 8" AND 12" Grinder/Polsiher Electrical Diagram 2-19 MA468171-1 1211/95 II JJ' , , 0 II II 8" AND 12" ECOMET FLUSH MOUNT PARTS LIST PART NO. AK#110 AK#410 R0246 R0522 R0523 R0599 R0605LWE R0612LWE R0614 R0614LW R0615 R0617LW R0617W ~R0620W U -- \' 0 R0632 R0739 R0987 R1303 R1643 R2217TC R2424 R2823 R2824 R2886 R4559 R6328 R6330 R7088 R7406 R7502 R7519 R7640 R7742 R7806 R7846 R7908 R8166 R8233 R8328 R8334 R8335 R8336 R8345 R8359 R8364 R8370 DESCRIPTION aTY ACCESSORY KIT FOR ALL 12" POL ACCESSORY KIT FOR ALL 8" POL STRAINER - SINK 1-1/2IN CONNECTOR 1/2 X 45 DEGREE CONDUIT CONNECTOR 112 X 90DEG CONDUIT WASHER 1I2X1X1132 BRASS WASHER, LOCK EXT #6 STN STL WASHER, LOCK EXT #1 0 STN STL NUT 1/4-20 HEX LOCK WASHER 1/41N NUT 114-20 HEX SS LOCK WASHER 5/161N WASHER 5/161N WASHER 3/81N NUT 1/2.,20X1/8IN HEX BRASS SCREW SKT HD 1/4-20 1-1/4IN SCREW SKT HD 1/4-201 IN SS SCREW, SET 1I4-20X1/411 SS SCREW 8-32 1I41N SLT RD HD SS SCREW, ST 10-16X3/8 SLT RD ST GD SCREW 5/16-18 3/41N HEX HD SS COUPLING-FEMALE REDUCING TEE MALE BRANCH NYLON TUBE 1/4 OD ADHESIVE-ANAEROBIC THREAD GR. TWIST-TIE, POLYBAG-12" BLUE POLY BAG 12X12-2 MIL ROLL PIN 3/16" X 3/4" LG SS O-RING, 1/41D .234 X .070 STAINLESS PLUMBERS PUTTY SCREW 10-32 3/81N CR PN HD SS SCREW 3/8-16 41N HEX HD ANCHOR CONNECTOR TUBE, POLYURETHANE; 1/8IDX1/40D SCREW 6-32 1/41N CR PAN HD SS NUT 10-32 KEPS RETAINING RING EXT .250 SCREW 10-24X7/811 SKT HD CAP SS O-RING .2061DX .103 CS FITTING-SWIVEL 90DEG 10-32 FITTING-BULKHEAD 10-32 NUT-7/16-24 COMPRESSION UNION ELBOW 1/4 TUBE KNOB 1/4 SHAFT , SCREW-SET 1/4-28 X 1/2 IN MOUNT CABLE TIE U/M 1.00 EA 1.00 EA '1.00 EA 1.00 EA 1.00 EA 1.00 EA 3.00 EA 5.00 EA 4.00 EA 6.00 EA 2.00 EA 8.00 EA 2.00 EA 4.00 EA 1.00 EA 4.00 EA 6.00 EA 1.00 EA 5.00 EA 6.00 EA 8.00 EA 1.00 EA 1.00 EA 104.00 IN AIR OZ 1.00 EA 1.00 EA 4.00 EA 3.00 EA AIR 02 2.00 EA 4.00 EA 1.00 EA 1.00 IN 7.00 EA 5.00 EA 1.00 EA 3.00 EA 2.00 EA 1.00 EA 1.00 EA 1.00 EA 1.00 EA 1.00 ' EA 2.00 EA 1.00 EA 2-20 MA468171-1 1211/95 II II b I II (' I ­ ­ ­ ­I II ~- ­I I, j: R8624 NUT, 8-32 KEPS-ZINC PLATE STl. 2.00 EA 8" AND 12" ECOMET FLUSH MOUNT PARTS LIST PART NO. R8733 R8734 R8751 R8773 R8774 R8776 R8777 R8785 R8804 R8805 R8829 R8837 R8838 R8990 R8992 R8993 R9008A R9008B R9008C R9008D R9081 R9213 R9214 R9226 R9611 R9761 1180S72 1572S018 1572S026 1600S044 1625S016 1750S001 1750S017 1750S023 1750S024 1750S047 1750S051 1750S094 1750S095 1750S100 1751S010 1751S016 1751S022 1751S026 1751S043 1751S044 1751S062 QTY U/M DESCRIPTION SEAL. LIP 2.0 IDX2.62 ODX.31W TRANTORaUE,1-1/2ID O-RING, .187WX1.88 10 X2.25 00 FITTING,MALE .25TUBEX10-32THD FITTING,MALE .25 TUBE X 1/8NPT FITTING .25 TUBE X 1/4 NPT TEE-RUN, .25 TUBE X 1/8 NPT VALVE, SOLENOID 115V. BREAKER, CIRCUIT-115V 2.5 AMP BREAKER, CIRCUIT 220V 1.5 AMP VALVE, SOLENOID 220V. WASHER, FIBER 5/16 10 WASHER, FIBER 1/2 10 FILTER, LINE INLET, POWER - IEC - SNAP-IN BREAKER, CIRCUIT-15 AMP-2 POLE CORD, IEC POWER - U.S. CORD, IEC POWER - EUROPE CORD, IEC POWER - U.K. CORD, IEC POWER - JAPAN SUPPRESSOR, .50MFD X 200 OHM TEE, STREET-1/8 BRASS NIPPLE, HEX-1/8 BRASS TAPE, FOAM 1/8 X 3/8 W SPACER, .1710 X.250D X.13LNY AERATOR, FAUCET 13/16-27 MALE NUT 6-32 KEPS VALVE-WATER 1/4 NPT KNOB WATER VALVE VALVE KEY .187 sa X 1.25 LONG ADAPTER-SPINDLE 5/8" SHAFT FITTING-FAUCET HUB 1/2" SHAFT PLATE-MOUNTING 8" TAG-AUTOMET CABLE FAUCET ASSEMBLY MOTOR/GEARBOX ASSY-1 HP 90VDC MOTOR/GEARBOX ASSY-1 HP 180VDC KIT, O-RING BASEPLATE-MOUNTING 12" DISK-SPEED SENSOR PCB, POWER CONTROL-115V. PCB POWER CONTROL 220V SPLASH GRD,COVER,BAND,CLAMP-12 SPLASH GRD,COVER,BAND,CLAMP-8" STUD, DRIVE - .375 DIA 1.00 1.00 1.00 1.00 3.00 3.00 1.00 LOO .~ 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 NR NR NR NR 1.00 1.00 1.00 70.00 4.00 1.00 8.00 1.00 1.00 1.00 1.00 1.00 .1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 2.00 EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA IN EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA 2-21 MA468171-1 1211/95 ... It • 1751S069 U . SENSOR, SPEED"ASSEMBLY 1.00 EA 8" AND 12" ECOMET FLUSH MOUNT III PARTS LIST PART NO. U 1751S082 1751S083 1790S062 1950S123 3500S143 404061 491777 492105 8236S385 8236S388 8236S413 8236S426 8236S456 8236S485 8236S509 8236S510 8236S519 8236S672 8236S673 8236S678 8236S679 8236S685 8236S686 8236S687 8236S689 8236S690 8236S691 8236S693 8236S694 8236S695 8236S696 8236S697 8236S698 8236S700 8236S701 8236S702 8236S703 8236S704 8236S705 8236S708 8236S709 8236S710 8236S711 DESCRIPTION . aTY PCB, MOTOR SPEED CONTROL 115V PCB, MOTOR SPEED CONTROL 220V PLATE, BILINGUAL CAUTION LABEL, AUTOMET CAUTION SPACER, .1/2 INCH LONG ALUMINUM WHEEL 8 IN ALUMINUM WHEEL 121N INLINE WATER FLTR REPLACEMENT TEE,THREADED 1.5 OD POLYPRO NUT,1-.1/2 PIPE SIZE NPT POLYPR CLAMP, BAR PI PE, DRAIN 1.50 ODX5.12LG PVC PLUG, POST PIN, COTTER 3/16X1-1/2LG ZINC GASKET, NEO 1.750DX1.25IDX.06W ARM, WASTE" 15" TAILPIECE, STRAIGHT FLANGED PCB, ECOMET CONTROL PANEL NAMEPLATE ECOMET PEDESTAL PLATE, BACKING TOWER BOX, CONTROL INTABLE SPOUT, ECOMET TOWER STUD, SPOUT MOUNT TOWER, CONTROL INTABLE CLAMP, TOWER CONTROL ECOMET CASTING 8" ECOMET CASTING 12" MOUNT, GEARBOX COVER COVER, 220V-DC MOTOR NUT, 1/4-20 FLANGE BAND,180V-DC MOTOR CONDUIT, 1/2" X 11" CABLE, 6 PIN MOLEX X 32" CABLE, RIBBON 10 PIN X 22" CABLE, RIBBON 10 PIN X 22" CABLE, RIBBON 14 PIN X 21" CABLE, RIBBON 14 PIN X 16" HARNESS, ECOMET 8' & 12" FLUSH MOUNT CABLE,26 PINX 8" RIBBON CABLE, 26 PIN X 24" RIBBON CABLE, ECOMET TABLE UNIT TO AUTOMET CABLE, ECOMET TABLE UNIT WATER SOL. 1.00 1.00 '1.00 1.00 4.00 1.00 1.00 1.00 1.00 1.00 6.00 1.00 1.00 1.00 1.00 4.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 2.00 1.00 1.00 2.00 1.00 1.00 2.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA . u" 2-22 MA468171-1 I i 1211/95 II II '·,1 II I • • • ~ I II II - ­II II I SECTION 3 . ACCESSORIES 40-2120 Stainless Steel Sink with Black Faucet 40-2121 Dupres Receptacle 40-2122 Cup Drain 40-2123 , Service Module 40-2124 Drain Piping Kit 48-6002·115 Fume Hood, 2 Unit with Light 48·6003-115 Fume Hood, 3 Unit with Light 48-8082-115 Wall Cabinet, 2 Unit with Light 48-8083-115 Wall Cabinet, 3 Unit with Light 48-8300-30 Tech-Met® Filler Kit 48-8300-36 Tech-Met® Filler Kit 48~8320-01 Reagent Shelf, One Unit 48-8320-02 Reagent Shelf, Two UnU 48-8320-03 Reagent Shelf, Three Unit 48-8321-01 Reagent Shelf, Comer No Sides 48-8321-02 Reagent Shelf, Corner One Side 48-8321-03 Reagent Shelf, Corner Two Sides 48-8310-30l Tech-Met® End Filler Kit, Tabli? to Wall 48-8310-30R Tech-Met® End Filler Kit, Table to Wall 48-8310-36l Tech-Met® End Filler Kit, Table to Wall 48-8310-36R Tech-Met® End Aller Kit, Table to Wall 48-8310-30T Tech·Met® End Filler Kit, Tabl.eto Table 48-8310-36T Tech-Met~ End Filler Kit,Table toTable 48-8411 Shelf or Drawer Liners,1 Unit (24 in) 48-8412 Shelf or Drawer Liners, 2 Unit (48 in) 3-1 MA468171-1 1211195 ", Installation Instructions For 40~2120 Stainless Steel Sink and Faucet Recommended mounting positions of the Sink and Faucet are shown in Figure.3-4. ~: Other positions may be limited by the table cross supports. ' I. Typical sink installation uses drain kit 40-2124. sinks can be installed from the top. ' . 2. Cut a sink opening 13-3/4 x 18-V4 inch. corner of cutouts can ,be square or up to 1/2 inch radius. '.M.Qm:.lst dimension front to back, 2nd dimension left to right NAlLS SPRING CLIP. '.Pllt. No. 3.1.43,743) Figure 3-1. 3. . .'" 4.' Section Thru Grip~Rim . ' Nail spring clips to the edge of the counter top cutout. Apply a soft putty or caulking 'to the underside of the bowl rim . 5. Connect sink to drain line. 6. Locate the water valve position an drill a 1.5 inch dia. hole. Install the valve and connect the water supply to ~he ,318 npt inlet. . , " 7. Check for leaks. , .' ApPlyCau~i!lg. . ..... . Figure 3-2:: Sink:IJ)stal'~tion < ' 3-2 MA468t71-t 1211195 I I I I I I I J I SIB" IPS COUPlING " I REMOVABLE AERATOR cOLOREO PLASTIO INDEX DISC BLACK PLASllC HOOOEO HANOLE , ' \ , Flgure~~3. Deck Mownt~Mixrnd Faucet 3.38 lTYP} ',' t " 0 ( + I 12.50 lTYP) y ~ f ) 14.75 ­ ,­ 0 ~ '-- 15 f--39 ---- 1.25 ~ ¢ (TyP) SINK CUT OUT 18-114'"<X 13-3/4" 'n~ __ Figure 3-4. Recommended Sink and Faucet Mounting Positibns J I I I , 3-3 MA468171-1 1211/95 ,,~" .-----------------------------------------------------~ REAGENT SHELF COUNTERTOP T--~------------------------- TABLE fRAME ~3 • 8 i i 1 7 4 ,a:i;.---u-l-u--,· L ------,.+ : U-·-·-It-~A---'.--.-=::-.. , • , ---------------- I ~ Figure 3-5. Typical Sink Installation 3-4 MA468171-1 1211/95 I I • • • • • • • Installation Instructions for 40-2121 Duplex Outlet MACHINE SCREW BACK COVER PlATE WOOD SCREW BOX FRONT PLATE SHIM WASHER .. DUPlEX OUTlET I (' u Figure 3--6. Duplex Receptacle Recommended mounting positions of the duplex outlet are shown in Figure 3--6. Duplex Outlets require a minimum of 2 inches clearance behind the back splash panel for installation. 1. Cut outlet opening 2·518 x 4 inch. 2. Insert the front plate with the I-V4 inch long protrusion through the back splash. from the back side of the table. 3. To find the location of the two mounting screw holes, hold the 4 inch electric box with the slots against the front cover plate and mark each location. 4. Using a 3/32 drill bit, drill two pilot holes V2.inch deep atthe.marked locations.:.':. " ~C(' . .c 5. Secure the front cover plate and 4 inch electric box with the wood screws (R8628)as supplied. . 6. To complete the installation, follow standard electrical. practices. V Note: All electrical connections shOUld be completed by a certi·fled electrician. 3·5 MA468171·1 1211195 402121 DUPLEX OUTLET PARTS LIST R0606W R6002 R8628 R8747 R8761 R8762 R8764 WASHER#6SS CARTON 7X5X4 200# TEST RSC SCREW,#10X1/2"CR.REC.PN.HD.SS OUTLET, DUPLEX GND FAULT 125V COVER, 1-1/4 PLASTER RING X 4" BOX, 4" SQ. EXTENSION COVER, BLANK FOR 4" BOX 4.00 1.00 2.00 1.00 1.00 1.00 1.00 EA EA EA EA EA EA EA Installation Instructions for 40-2122 Table Cup Drain f I- 19-1 Figure 3-7. Table Cup Drain Recommended mounting positions of the cup drain are shown in Figure 3-7 When installing a cup drain in a nonstandard position, it is important to miss counter top cross supports. I. Typical cup drain installation uses drain kit 40-2124. 2. Drill a 2 inch dia. hole through the counter top at the location of the cup drain. 3. Install cup drain. 4. Connect cup drain to drain line. 5. Check for leaks. 3-6 MA468171-1 1211/95 REAGENT SHELF COUNTERTOP WAlL TABLE FRAME I I I I II II 5 7 ------~---------T ..---. : 5 ~ +e-'~'18- , ~ , --------------------­ I ,I , Figure 3-8. Typical Table Drain Installation ~ • , 3·7 MA468171·1 1211195 Installation Instructions for 40-2123 Service Module Recommended mounting positions of the Service Modules are shown in Fig3-9. Service Modules require a minimum of 6 inches clearance behind the back splash for panel installation. When installing a Service Module in each of two tables, position back to back, the service modules must be off-set from one another to use a standard Reagent Shelf and end filler kits. Note: To insert the Service Module, it will be necessary to remove the Air Regulator from the Service Module frame. To remove the Air Regulator, undo the bezel nut located on the front side of the Service Module, and remove the regulator assembly. It is NOT necessary to disconnect the 1/4 inch tube (item 15) to insert Service Module. 1. Cut service Module opening 8-7/8" long by 5-1/16" high. 2. Insert the module into the cutout. Use the modules as a guide to locate the positions of the screw mounting holes. Drill four pilot screw holes. 3. Secure the Service Module to the back splash panel with the four black screws (r788S). Reassemble the air regulator into the Service Module frame. 4. Connect the air supply to the 1/4 NPT inlet on the air filter (item 18). 5. Connect the water supply to the 3/8 NPT inlet on the water valve (item 4). 6. Check for leaks 3-8 MA468171-1 1211/95 I I I I I 30.00 ua 2.00 1.50 f .J ~ s.! 5-4.00 -8.75 22.62 , I 5r 1.50 I 5'~Q.L l 71.00 1.75 r-a.75-r-- 17.25 21.53 1.so I " ~ g.~7 J Figure 3-9. Standard Locations for Service Modules 1. 2 and 3 Unit Tables 3-9 MA468171-1 1211/95 II I v. 40..2123 SERVICE MODULE PARTS LIST PART NO. R4558 R6010 . R6315 R66i6 R7418 R7716 R7885 R7888 R8828 8236S265 8236S266 82368469 82368470 82368471 82368472 82368474 82368475 823(?8476 82368477 82368478 82368479 82368480 82368482 82368483 82368484 DESCRIPTION ANAEROBIC ADHESIVE-PIPE SEAL CARTON 131/2X7 7/8X7 314 200# POLY BAG 2X4-4 MIL POLY BAG 20X20-2 MIL ST EL BR 1/4NPT NUT-REGULATOR . SCR, ST 6-32 X 318l rR PH STL NIPPLE 1/4 NPT CLOSE-BRASS ELBOW, 1/4 TUBEX1/8 NPT POLY SERVICE MODULE VALVE, SHUT-OFF CW COUPLING, QC-PM 318 TUBE FEM COUPLING, QC-PM 1/4 TUBE FEM COUPLING, QC-PM 3/S TUBE MALE COUPLING, QC-PM 1/4 TUBt; MALE FITTING.1/4TUBE X 1/8F NPT POL TEE,BRANCH M 1/4NPT X 318 TUBE· TEE. BRANCH M3I8NPT X 1/4 TUBE ELBOW,3/8STEM T03l8F PUSH LOC TUBING, 3/800 X .2510 POLY TUBING, 1/400 X .1710 POLY GUAGE, PRESSURE P/M-20IA 0-1'60 REGULATOR, AIR 1/4NPT 5 TO 160 FILTER, AIR 1/4NPT W/AUTODRAIN ELBOW 1/4STEM X 1/400 TUBE QTY. UIM .01 1.00 1.00 1.00 1.00 1.00 4.00 1.00 1.00 1.00 1.00 2.00 2.00 2.00·· 2.00 1.00 1.00 1.00 2.00 22.00 23.00 1.00 1.00 1.00 2.00 EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA IN IN EA EA EA EA 3-10 MA468171-1 1211195 ...-------.....,. • • 3 FRONT.VlEW REAR VlEW '" 20" II 2 15 18 21 17 4 13 14 19 5 7 AIR HOSE CONNECTJONS WATER HOSE CONNECTIONS Figure 3--10. Service Module Connections. 3-11 MA468171-1 II IJ 11 . 12 I I I I I I II II II II 1211/95 , , , , ­ ~. Installation Instructions For 40-2124 Drain Kit The drain kit is a collection 0 assorted plastic pipes and fittings to facilitate the installation of Buehler sinks,(40-2120) and table cup drains (40-2122). Pipes will require cutting and fitting to follow the recommended piping plan included with each accessory. 40-2124 DRAIN KIT PARTS LIST ITEM 1 2 3 4 5 6 7 PART NO. OTY. .8236S388 8236S389 8236S509 8236S507 8236S510 8236S560 8236S518 3 2 1 1 2 1 1 DESCRIPTION NUT 1·1/4 in BEVEL WASHER WASHER, FLAT SLIP JOINT TAIL PIECE WASTE ARM TAIL PIECE P·TRAP ASSEMBLY 3·12 MA468171·1 1211195 I I 40-2124 DRAIN KIT ITEM NO. PART $ $ $ 1 2 3 $ $ 4 5 U· III: ¥i ~ I ~ I ~ I (~ .~ I -. !em """ p QTY. 8236S388 NUT 3 ~ •I: t 8236S389 ·2 BEVEL WASHER ~ r , 6 7 I ~ PART NO. B 1;1 fj ~ IlTiIl ~ lUll.-J 13 8236S509 WASHER 1 8236S507 SLIP JOINT TAIL PIECE 1 8236S560 TAIL PIECE 1 8236S510 WASTE ARM 2 8236S518 P-TRAP FM 1 Figure 3-11. Drain Kit Components , II' -II, -, --II II 3-13 MA468171-1 1211195 ~, ~.- '0,------­ ... Installation Instructions for 48-8082-rr5, 48-8083-rr5 Two or Three unit Wall Cabinet with Light Recommended mounting position for the BUEHLER wall cabinet is shown in Figure 3-12. 1. Wall cabinets are heavy and should be installed by two people. 2. Consideration should be given when selecting ~ wall, that the wall is capable of supporting the weight of the BUEHLER wall cabinet, and its contents. 3. Remove all doors and shelves before installation. 4. Use four 5116 x 2 inch long lag screws, with flat washers, (supplied by customer) ,to secure the wall cabinet to the wall. .It is important that the lag screws be fastened into the 2x4 inch wall studs. 5. Follow standard electrical practices when connecting power to the 110 voH fluorescent light fixture• .6... To complete. reinsert all shelves and doors. NOTE: All electrical connections. must be completed by a certified electrician. 5Z.00 WALL CABltCT (Z-U'JIT) 7Z.00· WALL CABltCT (3-U'JITJ 48.00 I()lE &. WAIl tlTG. 64.00 H:llE &. WAIl tlTG. r-~6:ggl .50 OIA (4 HOLES) {Z~ITI (3~ITI I 15.50 r-­ ...------,----to 2)'3 18.00 84.13 HIGH 76.13 LOW 65.00 HIGH 59.00 LOW 26.00 t-~,r 36.00 HIGH 30.00 LOW LZ7.0---l Figure 3-12. Wall Cabinet with Light 3·14 MA468171·1 1211/95 I I I I 0; (t 2 UNIT WALL CABINET WITH LIGHT-PARTS LIST I \J R0497 R0539 R0551 R0561 R0609 R0609W R1645 R2709 R2711 R2715 R2737 R2739 R7075 R7908 15122S2A 8136S204 82368420 82368422 8236S549 82368550 CORD & PLUG 18-3 SJ 125V TERMINAL #10 RING 16-14 NIT SWITCH-TOGGLE SPST CLAMP 5116DIA CORD NUT. HEX 8-32 STN STL WASHER#8SS SCREW 8-32 3181N SLT RD HD SS GROMMET ALT#2556 5116X9/16X1/4 GROMMET ALT#2285518X7/8X1/16 GROMMET ALT.#230 318X1/2X1/16 BUMPER-PLASTIC PLASTIC FASTEX BUMPER STAKON WIRE JOINTS NUT 10-32 KEPS FLUORESCENT TUBE FLUORESCENT LIGHT FIXTURE 40W DOOR. 2 UNIT WALL CABINET CABINET,2 UNIT WALL HANDLE,CUP HANDLE. PLATE 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 2.00 20.00 12.00 2.00 6.00. 1.00 1.00 2.00 2.00 2.00 EA EA EA EA EA EA EA EA EA EA • EA EA EA EA EA EA EA EA EA EA 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 ··20.00 12.00 2.00 6.00 1.00 1.00 2.00 1.00 2.00 2.00 EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA 1~'OO 3 UNIT WALL CABINET WITH LIGHT-PARTS LIST 0' u R0497 R0539 R0551 R0561 R0609 R0609W R1645 R2708 R2709 R2711 R2715 R2737 R2739 R7075 R7908 15122S2A 8136S204 82368421 82368423 8236S549 8236S550 CORD & PLUG .18-3 SJ 125V TERMINAL #10 RING 16-14 NIT SWITCH-TOGGLE SPST CLAMP 5116DIA CORD NUT. HEX 8-32 STN STL WASHER#8SS SCREW 8-32 3181N SLT RD HD SS GROMMET ALT.#896 318X9116X3I16 GROMMET ALT#2556 5116X9/16X1/4 GROMMET ALT#2285 518X7/8X1/16 GROMMET ALT.#230 318X1/2X1/16 BUMPER-PLASTIC PLASTIC FASTEX BUMPER STAKON WIRE JOINTS NUT 10-32 KEPS FLUORESCENT TUBE FLUORESCENT LIGHT FIXTURE 40W DOOR, WALL CABINET 3 UNIT CABINET, WALL-3 UNIT HANDLE,CUP HANDLE. PLATE , 3-15 ·1211195 MA468171-1 wtv" • -II I I il ) I). '~ I Installation Instructions for 40-8300-30,40 ..8300-36 . Tech-Met ® Filler kit t 1. Position and level all tables and connect all accessories before installing filler kit. I I I 2. Using the angle mount (8236S499) as a template drill five .159 inch dia. mounting holes into the outside skin of each opposing table leg. Mount an angle bracket (8236S499) to each leg, with the five self taping 10-32x5l8 inch long screws, (See Figure'3-13.) 3. Align the counter top (8236S251) supplied with the filler kit, to the tables. fasten the counter top filler to each angle mount with fiVe No 8xl inch long wood screws (R2240). NOTE: It is recommended to drill .094 inch dia. pilot holes before fastening filler top. , 4. .f ,I :I Position the filler cap (8236S504) into place, See Figure 3~13and use it as a template to locate and mark the position of the three pilot holes on the filler top, and the side screw mounting holes. Remove the filler cap assembly and drill tbrae .094 inch dia. pilot holes into the filler top (8236S251). then drill a .159 inch dia. mounting hole in each leg at the marked locations. 5. Install the cap filler assembly and secure with three No.8 x I inch .long wood screws into the pilot holes drilled in the counter top. fasten the ends of the filler cap to each leg with a (R7524) self taping screw. u 6. Secure magnet mounting bracket (8236S295) as shown in Figure. 3-13 to each leg, using two self taping screws (R7624) into drilled (.159 inch dia.) holes. Mount each magnet to its mount with two 8­ 32 x 3/8 inch long screws(R8008). 7. Hook (8236S503) 30 inch filler panel or (8236 S 514) 36 inch filler panel to the lip on the back side of the filler cap assembly and swing the panel down into position. The magnets will then hold panel in place and allow easy access. IU 3-16 MA468171-1 1211/95 (. I I .... II 04.00- --';""---04 o • STEP • o o 1.""­ o ---I--000! 3!Z'r REF Flg~rQ 3-13. Installation for Filler Kit 3·17 MA468171·1 1211/95 • .0 I I I ~, Installation Instructions For: 48-8320-01 reagent shelf, one unit 48",8320-02 reagent shelf, two unit 48-8320-03 reagent shelf, three unit 48-8321-01 reagent shelf, corner no sides 48-8321-02 reagent shelf, corner one side 48-8321-03 reagent shelf, corner two sides Tech-Met® Reagent Shelves are used to cover service access areas behind Buehler® Polishing Tables and Tech-Met® Tables, and to provide a convenient shelf for reagents, abrasive slurry bottles and other items for immediate use on the table. 1 I 10 x 1-112'" LONG FlAT HEAD WOOD SCREW 1 I ~U· , , \ i ,; i~ MOUNT STRIP wtnI NAILS OR WOOD SCREWS r Figure3-14. Typical Reagent Shelf Installation " l I \0 t I. r 3-18 MA468171·1 1211195 • Locate the Buehler Table approximately 7" from the wall. For Installations composed of two or more adjacent tables including corner units. The corner unit should be located first and the adjacent tables placed in reference to the corner unit. Referring to the sketch. and using the table backsplash panel as a reference line, make a paraltelline on the wall to serve as a guide to locate a support strip. Fasten a support strip (I" x 4" pine will do) to the wall using the reference line as a guide. Place the reagent shelf so that it is supported by the support strip and the table back splash panel. the shelf should extend over the front of the back splash panel by about VS". To secure the shelf, first carefully locate and drill holes to accept 10 x I V2" wood screws. for 3 unit tables, 3 screws are adequate to hold the front edge to the table back splash. Two (2) screws are adequate for I and 3 unit tables . . Although screws are necessary only for attachment to the back splash panel, additional screws may be used to secwe the back edge to the support strip. for a neater appearance, fill the screw holes to hide the screw heads and to prevent dirt from accumulating in the holes. Maintenance To maintain the attractive appearance of the exposed surfaces of reagent shelves, wipe periodically with a soft damp cloth. Installation Instructions for: 48-8310-30R, 48-8310-30L, 48-8310-36R, 48-8310-36L Tech-Met Table to Wall End Filler kit 1. Position and level all tables and connect all accessories before installing table to wall end filler kit. 2. End filler kits are designed to fit tables using standard reagent shelves. tables should be positioned approximately 6 feet from a wall. 3. Align a wooden strip to the vertical back edge of the table and fasten the strip to the wall, see Figure 3-15, item A. 4. Remove and save the two V4-20 hex bolts from the back of the table frame, see Figure 3-15 item B. 5. Position the end cam mount (No.8) on the table. Lining up the slotted holes in the mount with the two V4-20 threaded holes in the frame, fasten the mount to the frame with the V4-20 hex bolts, (Item A). Fasten the bottom end of the mount with a 10-32 x 5/8 long screw (R7980) into the tapped hole on the inside surface of the table leg. 3-19 MA468171-1 1211/95 I I i ~ t? t 6. Place the wooden fill block (8236 S 452) in position and secure with two wood screws (R8461). An alternate method is to glue the wooden fill block in position with a silicon adhesive. t 7. Spot the end cap panel over the remaining opening and secure from the back side with nuts (R8765) and lock washers (R0614W). f i I i l' x 1·11'r FURRING STRIP SUPPLIED BY CUSTOMER I. 1 UNIT lQW TABLE SHOWN I , T .. Rgure 3-15. Typical End Filler Installation Table to Wall 3-20 MA468171-1 ·1211195 , 48831030L TECH"MET® TABLE TO WALL FILLER KIT LOW 48831036L TECH-MET® TABLE TO WALL FILLER KIT HIGH PARTS LIST R0611LW R0611W R0614W R7980 R8461 R876S 82365452 82365464 82365466 82368379 8236S381 8236S376 8236S377 8236S378 LOCK WASHER #10 WASHER, FLAT #10 WASHER 1/41N SCREW 10-32 Sl81N CR FIL HD SS SCREW 10-16 X 1-114 HEX HD SS NUT, HEX 1/4-20 LT WIW STL CAD FILLER, WOODEN BLOCK - T-W ENDCAP, MOUNT - 30" LEFT HAND ENDCAP , TABLE TO WALL - 30· ENDCAP, MOUNT - 36" LEFT HAND ENDCAP, TABLE TO WALL 36" SHELF,'REAGENT 1 UNIT - 30· LG SHELF, REAGENT 2 UNIT - 54" LG SHELF, REAGENT 3 UNIT - 7S" Lp 1.00 1.00 3.00 1.00 2.00 3.00 1.00 1.00 .1.00 1.00. . 1.00 1.00 1.00 1.00' EA EA EA EA EA EA EA EA EA EA EA EA EA EA Installation Instructions for 48-831 0-30T, 48·8310-3ST TECH-MET® Table to Table End Filler Kit 1. Position and level both tables and connect all accessories before installing table to end filler kit. 2. End filler Kits are,designed to fit tables using standard reagent shelves. Tables should be positioned approximately 5·1/2 inches apart. 3. Remove and save the two 1/4·20 hex head bolts from the back of each table frame. See Fig 3-1$, Item B. 4. Positio,n an end cap mount· (No.7) on each table. Line up the slotted holes in a mount with the two 1/4·20 threaded holes in each frame. Fasten one mount to each frame with 1/4-20 hex bolts, Item A. Fasten the bottom end of each mount with a 10-32 x 5/8 long screw (R7980) into the tapped hole on the inside surface of each table leg. S. Place the wooden fill block (8236S468) In position and secure with four wood screws (R8461). An alternate method is to glue the wood fill block in position with a silicon adhesive. 6. Spot the End cap panel over the remaining opening and secure from the backside with nuts (R8765) and lock washers (R0614W). u 3-21 MA468171·1 "1211195 I I I I i II I I I I I I ­I I -I: 11 Figure 3-16. Typical End Filler Installation Table to Table. l---.,.i.) 3-22 MA468171-1 12/1195 ' . .". 48831030T TECH-MET® TABLE TO TABLE FILLER KIT,LOW\ 48831036T TECH-MET® TABLE TO TABLE FILLER KIT, HIGH PARTS LIST REF NO. ,~ , 1 2 3 4 5 6 7 PART NO. DESCRIPTION R0611LW R0611W R0614W R7980 R8461 R8765 82368464 8236S379 82368465 82368451 82368467 82368380' 82368468 8236S376, 8236S377 8236S378 QTY. Ll/M 2.00 2.00 6.00 2.00 4.00 6.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA LOCK WASHER #10 WASHER, FLAT #10 WASHER 1/41N SCREW 10-32 5I81N CR FIL HD SS SCREW 10-16 X 1-1/4HEX HD SS NUT,HEX114-20LTWIWSTLCAD ENDCAP, MOUNT - 30· LEFT HAND ENDCAP, MOUNT ·36" LEFT HAND ENDCAP, MOUNT- 30" RIGHT HAND . ENDCAP, MOUNT - 36" RIGHT HAND ENDCAP, TABLE TO TABLE· 30· ENDCAP, TABLE TO TABLE 36" FILLER, WOODENSLOCK· T~T SHELF, REAGENT 1 'UNIT· 30· LG '.' SHELF, RE;AGENT2 UNIT - 54" LG SHELF, REAGENT 3 UNIT· 78"LG Installation InstruCtiC);R48..8411.. and 48-8412 Drawer Liners II II II I I II II II I ~<'?J '~elrawer liner is a sheet 'of heavy duty black rubber with a V8 inch dia. half· round ribbed surface. Drawer liners can be used in all d~awers and full extensions shelves and are supplied in two nominal sizes of 24 inch or 48 i n c h . . , . 48~8411 is 21.5 inch wide x 7/8 inch:deep and fits 24 inch drawers. "~ I I I I I 48-8412< is 45.5 inch wide x 19718 inch' deep and fits 45 inch drawers. , '" Liners come 10 to the pack and help to protectJhe drawers and items 'stored. . . To install simply remove from the carton and insert into the appropriate drawer. a II _ _ _ _ _ _ _ _ _~_-_----"3...;:-2=3_ _~~_:__--------..,.;:,...,~ 1241195 MA468171·1 ......:. --~--- cC' - -