International Review of Business Research Papers Vol. 9. No. 3. March 2013 Issue. Pp. 127 – 145 The Joint Settings of Quality Investment, Commission Fee, and Order Quantity under the Consignment Policy Chung-Ho Chen* Chen and Liu (2008) proposed an optimal consignment policy considering a fixed fee and a per-unit commission. However, their model assumed the perfect product and didn’t consider the product quality. The objective of this study is to present a modified Chen and Liu’s (2008) model by considering quality investment for increasing both manufacturer’s and retailer’s profits. Taguchi’s (1986) quadratic quality loss function is adopted for evaluating the product quality. The optimal parameters of manufacturer’s quality investment and commission fee and retailer’s economic order quantity are simultaneously determined by maximizing the expected profit of supply chain system. A comparative study between the modified model with/without quality investment is provided for illustration. Numerical results show that the modified Chen and Liu’s (2008) model with quality investment has a larger order quantity, a smaller per unit commission, a larger fixed commission fee , a larger manufacturer’s expected profit, a larger retailer’s expected profit, and a larger expected profit of the supply-chain system than those of one without quality investment. 1. Introduction In a supply chain system, the trade-off problem between manufacturer and retailer to obtain the maximum expected total profit of society always receive considerable attention. The manufacturer considers the sale, manufacturing, inventory, shipment, and management of products for obtaining the maximum expected profit. Meanwhile, the retailer considers the order quantity, the holding cost, and the goodwill loss for obtaining the maximum expected profit. Recently, Glock (2012) reviews the integrated inventory problems with stochastic demand and stochastic lead time, order/setup cost reduction and lead time reduction, product quality, product deterioration and decay, and learning. Many researchers have addressed the important work for supply chain system with cooperation between the retailer and the manufacturer. Chen and Liu (2007) presented the optimum profit model between the producers and the purchasers for the supply chain system with pure procurement policy from the regular supplier and with mixed procurement policy from the regular supplier and the spot market. Chen and Liu (2008) further proposed an optimal consignment policy considering a fixed fee and a per-unit commission. Their model determines a higher manufacturer’s profit than the traditional production system and coordinates the retailer to obtain a large supply chain profit. However, their model assumed that all of the manufacturer’s products are perfect. In fact, it’s difficult to provide 100% perfect product in the manufacturer’s process. Hence, the product quality loss problem should be considered in their model. Chen and Huang (2010) addressed the problem that the retailers purchase their products from options and online spot markets for hedging the risk of demand uncertainty. For Chen and Liu’s (2008) model, they considered the simple manufacturing cost and neglected the *Dr. Chung-Ho Chen, Department of Management and Information Technology, Southern Taiwan University of Science and Technology, Taiwan. Email : chench@mail.stust.edu.tw Chen used cost of customers in traditional production system. Hence, Chen (2010) proposed a modified Chen and Liu’s (2008) model with imperfect product for determining the optimum product and process parameters. Recently, Yu et al. (2012) have presented an extensional work for Chen and Liu’s (2008) model with multiretailer and generalized demand distributions. The on-line 100% rectifying inspection can be used as a short-term method for controlling the product quality shipped to the customers. However, quality investment is an available method for improving the process parameters in the long-term. For example, one can buy a new machine for manufacturing the product and address the continuous education training for personnel. Hong et al. (1993), Ganeshan et al. (2001), Chen and Tsou (2003), and Tsou (2006) have presented the declining exponential reduction of process mean and standard deviation as the function of quality investment. Abdul-kader et al. (2010) further adopted Chen and Tsou’s (2003) quality investment function for determining the optimum quality investment and corresponding improved process mean and standard deviation. Quality investment is a long-term method for improving product quality, decreasing the product’s cost, and promoting the enterprise’s profit. The objective of this study is to present a modified Chen and Liu’s (2008) model by considering quality investment for increasing both manufacturer’s and retailer’s profits. The author proposes a modified Chen and Liu’s (2008) model with imperfect product and quality investment under the consignment policy. The motivation behind this work stems the fact that neglect of product quality loss within the specification limits could overestimate the expected total profit of the system. Long-term quality improvement can promote the service level of product and the customer’s satisfaction. In this study, Taguchi’s (1986) quadratic quality loss function is adopted for evaluating the product quality and represents the real-world quality loss situations. The optimal parameters of manufacturer’s quality investment and commission fee and retailer’s economic order quantity are simultaneously determined by maximizing the expected profit of supply chain system. A comparative study between the modified model with/without quality investment is provided for illustration. In the next section, the notations is given. Then a brief review of modified Chen and Liu’s (2008) model with traditional production system and modified one with imperfect product under the consignment policy are reported. Then the modification of Chen and Liu’s (2008) model is developed by using symmetric quadratic quality loss function and quality investment concept. The numerical example and sensitivity analysis of parameters are subsequently presented for illustration. Some final concluding remarks are then provided based on the analysis. 2. Literature Review For comparing the difference of profit between the modified Chen and Liu’s (2008) model with imperfect product and quality investment under consignment policy and traditional production system, we firstly need to review the literature about Chen’s (2010) research in this section. Then we can propose the modified model with imperfect product and quality investment in next section. 2.1 Modified Chen and Liu’s Traditional Production System Model Chen (2010) proposed a modified Chen and Liu’s (2008) model with traditional production system by assuming that the demand of customer (X) and the quality 128 Chen characteristic of product (Y) are independent. The manufacturing cost per unit includes the constant and variable production costs, where the variable production cost per unit is proportional to the value of quality characteristic of product. The 100% inspection of product is executed before shipping to the customer. The nonconformance of product is scrapped and sold at a lower price. Chen (2010) also considered the used cost of product for the retailer by adopting Taguchi’s (1986) quadratic quality loss function in his modified model. From Chen (2010), the retailer’s expected profit is E rPS { 1 2 x U y y L y y 2 2 1 1 QW H Q x x x 2 R H Q 2 x 1 x 2 1 Q 2 x 1 x 2 x 2 Loss y f y dy (R W S ) Q U L U y y U y y L y y L y y x S 1 2 x 1 x 1 1 x Q 2 x 1 ( x x ) 2 Q 2 2 U 1 x x Q Q Loss y f y dy L 2 (1) where U L Loss( y ) f y dy U y k{ ( y y 0 ) 2 y2 y L y U y y 2 y 0 U y [( y 2 y 0 L) y y L y y ]} (2) The manufacturer’s profit may be given by W b cY i, L Y U S p b cY i, Y L or Y U mPS (3) 129 Chen Then, the manufacturer’s expected profit is E mPS U y L y b c y i S p 1 y y } Q {W U y L y y y (4) * From Chen (2010), the optimum order quantity Q for the retailer and the optimum * selling price W for the manufacturer are as follows: A R H S B x 1 A R S H 2W B x 2 Q* A (R H S )B (5) 1 x ( S R H 2t ) B A x R H S B A W* 2 2 B x (6) where U y A k{ ( y y 0 ) 2 y2 y L y y [( y 2 y 0 ) y U y B y L y y L y y U y y 2 y 0 U y ]} (7) (8) U y Ly b c y i S p 1 y y t U y Ly y y (9) The trade-off model between Eqs. (1) and (4) needs to obtain the optimal order quantity ( Q * ) , the optimal wholesale price ( W * ) , and the optimal process quality level ( *y ) with the maximum expected profits for the retailer and the manufacturer. Substituting Eqs. (5) and (6) into Eq. (4) leads to only one unknown decision variable 130 Chen y to be determined. Let L y U . The direct search method may be applied for obtaining the optimal *y with the maximum manufacturer’s expected profit for the given order quantity and wholesale price. By substituting this optimal *y into Eqs. (5) and (6), the optimal solution with the maximum expected profit for the retailer and the manufacturer can be obtained. 2.2 Modified Chen and Liu’s Consignment Policy with Imperfect Product To simplify mathematical manipulations, some assumptions are made in the modified Chen and Liu’s (2008) model as follows: 1. The demand of customer (X) and the quality characteristic of product (Y) are independent. 2. The variable production cost per unit is proportional to the value of quality characteristic of product. 3. Imperfect products occur in the production system and the 100% inspection of product is executed before shipping to the customer. 4. The non-conformance of product is scrapped and sold at a lower price. 5. The used cost of product is measured by adopting Taguchi’s quadratic quality loss function. 6. The manufacturer guarantees that the retailer will be at least as well-off as in the traditional production system. By applying Taguchi’s (1986) quadratic quality loss function, the retailer’s profit may be expressed by X hr (Q X ) A1 X Loss(Y ), x x X Q, L Y U 2 rCP (10) Q S ( X Q) A Q Loss(Y ), Q X x , L Y U r 1 x 2 Then the retailer’s expected profit can be obtained as follows: E rCP 2 2 1 hr Q x x Qhr 1 Q x 1 x { 2 x 2 x 2 1 sr 1 1 ( x x ) 2 Q 2 ( s r ) 2 x 2 x 1 1 x x QQ A1 } B 2 2 A 2 1 1 A Q x x Q x x Q 2 x 2 2 x (11) 131 Chen where U y A k{ ( y y 0 ) 2 y2 y U y y 2 y 0 U y U y B y L y y L y y L y y [( y 2 y 0 L) y ]} (12) (13) CP Letting the partial derivative of Eq. (11) with respect to Q be zero, i.e., E ( r ) 0 , Q results in the optimal order quantity for the retailer as follows: Qr* ( x x 2 ) [( s r ) B A] x [( s r hr ) B A] (14) The profit of the supply chain system can be given by tCP x RX (b cy i )Q ht (Q X ) X Loss(Y ), x 2 X Q, L Y U x , L Y U RQ (b cy i )Q st ( X Q) Q Loss(Y ), Q X x 2 ( S p b cy i )Q, x x X x x , Y L or Y U 2 2 (15) Therefore, the supply chain system’s expected profit can be obtained as follows: E tCP 2 2 1 R ht Q x x Qht 1 Q x 1 x { 2 x 2 x 2 1 st 1 1 ( x x ) 2 Q 2 ( R st ) 2 x 2 x 1 1 x x QQ} B 2 2 1 A 2 1 A S p (1 B)Q (b c y i)Q Q x x Q x x Q 2 2 x 2 x (16) 132 Chen CP Letting the partial derivative of Eq. (16) with respect to Q be zero, i.e., E ( t ) 0 , Q leads to the optimal order quantity for the supplier chain system as follows: Qt* ( x x 2 ) [( R s r ) B A Z 11 ] x [( R st ht ) B A] (17) where Z11 S p (1 B) b c y i (18) Setting Qr* Qt* gives the optimal per-unit commission as follows: * s r [( R st ) B A Z 11 ]hr B A(ht B Z 11 ) (ht B Z 11 ) B (19) The profit of the manufacturer can be expressed by: mCP ( R ) X (b cy i)Q hm (Q X ) A1 , X Q, L Y U ( R )Q (b cy i)Q s m ( X Q) A1 , X Q, L Y U ( S b cy i)Q, x X x , Y L or Y U p x x 2 2 (20) Thus, the manufacturer’s expected profit can be obtained as follows E mCP { 1 2 x sm 1 Qhm x R hm Q 2 x 1 x 2 2 1 1 ( x x ) 2 Q 2 ( R s m ) 2 x 2 x 1 1 Q x x 2 1 x x QQ A1 } B 2 S p (1 B)Q (b c y i)Q (21) There are four decision variables in the modified Chen and Liu’s (2008) model with consignment policy and imperfect quality, including order quantity (Q), per-unit commission ( ) , fixed commission ( A1 ) , and process mean of product ( y ) . The mathematical model for obtaining the optimal values of these decision variables is as follows: 133 Chen Max E mCP (22) subject to E rCP E ( rPS ) (23) where E rPS 2 2 1 R H Q1 x x Q1 W1 H 1 Q1 x 1 x { 2 x 2 x 2 1 U y y L y y 1 2 x 2 2 1 Q1 x x } A 2 1 1 ( R W1 S ) Q1 x x Q1 2 x U y y U y y L y y L y y S 1 2 x 1 x 1 x x Q1 Q1 A 2 U y A k{ ( y y 0 ) 2 y2 y L y y [( y 2 y 0 L) y Q1 1 ( x x ) 2 Q12 2 L y y (24) U y y 2 y 0 U y ]} (25) A R H S B x 1 A R S H 2W1 B x 2 A (R H S )B (26) 1 x ( S R H 2t ) B A x R H S B A 2 W1 2 B x (27) U y B y L y y (28) 134 Chen U y L y b c y i S p 1 y y t U y L y y y (29) E1 rCP 1 1 Qt x x Qt hr 2 x 2 x 2 1 1 1 1 sr ( x x ) 2 Qt2 ( s r ) x x Qt Qt } B 2 x 2 x 2 { 1 hr Qt2 x 1 x 2 A 2 1 Q t x x Qt 2 x 2 Qt ( x x 2 ) 2 1 A x x Qt 2 x (30) [( R s r ) B A Z 11 ] x [( R st ht ) B A] (31) Z11 S p (1 B) b c y i (32) [( R st ) B A Z 11 ]hr B A(ht B Z 11 ) (ht B Z 11 ) B (33) CP CP E ( r ) E1 r A1 B (34) s r A1 [ E ( rPS ) E1 rCP ] / B (35) The following solution procedure may be applied for obtaining the optimal solution of Eqs. (22) and (23): Step 1. Substituting Eqs. (31), (33), and (35) into Eq. (22) results in the only one unknown decision variable, y , in the model. Step 2. Let L y U . One may use the direct search method for obtaining the optimal *y with the maximum manufacturer’s expected profit for the manufacturer. 135 Chen Step 3. Substitute this optimal *y from Step2 into Eqs. (31), (33), and (35). Then we can obtain the optimal values of order quantity (Q * ) , per-unit commission ( * ) , and fixed commission ( A1* ) . Step 4. Substituting the combination of decision variables ( Q * , * , A1* , *y ) into Eqs. (11), (24), and (16) leads to the optimal expected profit of retailer for consignment policy, the optimal expected profit of retailer for traditional production system, and the optimal expected profit of supply chain system for consignment policy, respectively. 3. Methodology---The Modified Chen and Liu’s Consignment Policy with Imperfect Product and Quality Investment Consider the quality investment can improve the known process mean and standard deviation of product quality characteristic and decrease the bias and variability of product. For example, we can address the quality train for person, use the new material and manufacturing equipment for process. It can improve product output quality, increase the manufacturer’s profit, and promote total profit of supply chain. We adopt Chen and Tsou’s (2003) quality investment function which has the declining exponential reduction of process mean and standard deviation as the function of quality investment. Hence, the optimum profit model is as follows: Max E mCP (36) subject to E rCP E ( rPS ) (37) where y2 T2 (02 - T2 )exp(-I ) (38) y2 T2 ( 02 - T2 )exp(-I ) (39) The constraint of the above mathematical model, Eq. (37), is based on the larger retailer’s profit under consignment policy than that of traditional production system. It assures the retailer’s benefit when the retailer agrees to adopt the consignment policy. The objective function of this model, Eq. (36), is to obtain the maximum manufacturer’s profit by process improvement through quality investment. It is anticipated that a good long-term quality policy will promote the customer’s satisfaction on product/service and manufacturer’s profit. The trade-off model needs to obtain the optimal order quantity ( Q * ) ,per-unit commission ( * ) , fixed commission ( A1* ) , and the optimal quality investment ( I * ) with the maximum expected profit for the manufacturer under the constraint Eq. (37) satisfied. Substituting Eqs. (24)-(35) and (38)-(39) into Eq. (36), there are one unknown decision variable, I . One can adopt the direct search method for obtaining the optimal I * with the 136 Chen corresponding improved process mean ( *y ) and standard deviation ( *y ) under the maximum manufacturer’s expected profit. Substitute these optimal *y , *y , and I * values into Eqs. (31), (33), and (35). Then we can obtain the optimal values of order quantity (Q * ) , per-unit commission ( * ) , and fixed commission ( A1* ) . Substituting the combination of decision variables ( Q * , * , A1* , I * ) into Eqs. (11), (24), and (16) leads to the optimal expected profit of retailer for consignment policy, the optimal expected profit of retailer for traditional production system, and the optimal expected profit of supply chain system with consignment policy, imperfect quality, and quality investment, respectively. 4. Result---Numerical Example and Sensitivity Analysis The market demand is assumed to have a uniform distribution with mean 100 and variability 200. The numerical example employs financial parameters of R = 30, S = 0.1, H = 0.36, Sp = 0.1, sr = 0.1, sm = 0.1, st = 0.2, ht = 0.36, hm = 0.18, hr = 0.18, 0.5, T 0, 0 4.5, T 5, b = 0.1, i = 0.02, c = 1 and quality parameters 0 0.01, 0.05, y0 = 5, k = 4, L = 3, U = 7. By applying the aforementioned solution procedure for solving Eqs. (36) and (37), we can obtain the optimal process mean I * 108.01 , which results in the optimal order quantity Q * 163 , the * per unit commission * 2.027 and the fixed commission fee A1 416.24 with the manufacturer’s expected profit E mCP 1329.43 , the retailer’s expected profit for traditional system E rPS 469.27, the retailer’s expected profit for consignment policy E 469.27, and the expected profit of the supply chain system CP E t 1798.71 . If there is no quality improvement for production process, the optimal solution of modified Chen and Liu’s (2008) model is: the order quantity Q * 161 , the per unit commission * 4.123 and the fixed commission fee A1* 374.99 with the manufacturer’s expected profit E mCP 1206.17, the retailer’s CP r expected profit for traditional system E rPS 392.91, the retailer’s expected profit for consignment policy E rCP 392.91, and the expected profit of the supply chain system E tCP 1599.07 . In this numerical example, it shows that the modified model with quality investment has larger manufacturer’s expected profit, retailer’s expected profit, and expected profit of the supply chain system than those of modified one without quality investment. Tables 1-2 list 20% magnitude change for parameter values and show their effects on the order quantity, process mean, per unit commission, fixed commission fee, manufacturer’s expected profit, retailer’s expected profit, and expected profit of the supply chain system for modified Chen and Liu’s (2008) model with/without quality investment. A parameter is considered as a major effect on the expected profit if the change magnitudes of manufacturer’s, retailer’s and supply chain system’s expected profits are greater than 10% . From Tables 1-2, we may have the following observations: 1. As the selling price per unit, R, increases, the order quantity, the per unit commission, and the fixed commission fee increase. The selling price per unit has a 137 Chen major effect on the manufacturer’s expected profit, retailer’s expected profit, and expected profit of the supply-chain system for the modified Chen and Liu’s (2008) model with/without quality investment. By the quality improvement, the manufacturer can sell the product at a higher price and all of the membership in supply chain system obtain a larger expected profit. 138 Chen Table 1: The Effect of Parameters of Optimal Solution for Modified Chen and Liu’s (2008) Model with Quality Investment Q I A1 E mCP E rCP E tCP 24 30 36 153 163 169 104.06 108.01 110.38 1.880 2.027 2.195 290.70 416.24 543.35 899.655 1329.43 1766.09 1224.41 1798.71 2381.66 x Q I A1 324.77 469.27 615.57 E mCP E rCP E tCP 80 100 120 142 163 183 87.20 108.01 126.70 2.307 2.027 1.811 287.17 416.24 502.50 999.14 1329.43 1707.48 1324.62 1798.71 2277.65 x Q I A1 325.48 469.27 570.18 E mCP E rCP E tCP 160 200 240 150 163 175 109.99 108.01 108.00 2.003 2.027 2.027 408.78 416.24 378.72 1423.50 1329.43 1280.85 1888.35 1798.71 1709.70 k Q I A1 464.86 469.27 428.85 E mCP E rCP E tCP 3.2 4.0 4.8 163 163 163 90.27 108.01 12.69 1.955 2.027 2.054 417.73 416.24 415.68 1350.65 1329.43 1311.45 1821.09 1798.71 1780.28 b Q I A1 470.44 469.27 468.83 E mCP E rCP E tCP 0.08 0.10 0.12 163 163 163 107.99 108.01 107.90 2.031 2.027 2.025 416.71 416.24 415.74 1331.87 1329.43 1327.00 1801.95 1798.71 1795.42 c Q I A1 470.08 469.27 468.42 E mCP E rCP E tCP 0.8 1.0 1.2 170 163 156 109.39 108.01 106.37 2.225 2.027 1.900 437.26 416.24 390.24 1453.84 1329.43 1210.17 511.16 469.27 429.02 1965.00 1798.71 1639.19 R i .016 .020 .024 Q I A1 E mCP E rCP E tCP 163 163 163 108.01 108.01 108.03 2.028 2.027 2.026 416.34 416.24 416.15 1329.92 1329.43 1328.94 1799.35 1798.71 1798.06 Sp Q I A1 469.43 469.27 469.12 E mCP E rCP E tCP 0.08 0.10 0.12 163 163 163 108.03 108.01 108.03 2.027 2.027 2.027 416.25 416.24 416.25 1329.43 1329.43 1329.43 1798.71 1798.71 1798.71 sr Q I A1 469.28 469.27 469.28 E mCP E rCP E tCP 0.08 0.10 0.12 163 163 163 108.06 108.01 108.05 2.047 2.027 2.007 414.25 416.24 418.25 1329.50 1329.43 1329.36 1798.79 1798.71 1798.65 sm Q I A1 469.29 469.27 469.29 E mCP E rCP E tCP 0.08 0.10 0.12 163 163 163 108.01 108.01 108.21 2.027 2.027 2.025 416.24 416.24 416.30 1329.50 1329.43 1329.36 1798.78 1798.71 1798.70 st Q I A1 469.27 469.27 469.34 E mCP E rCP E tCP .16 .20 .24 163 163 163 108.17 108.01 108.17 2.024 2.027 2.027 416.41 416.24 416.16 1329.43 1329.43 1329.43 469.33 469.27 469.33 1798.76 1798.71 1798.76 139 Chen Table 1 (Continued) hr Q I A1 E mCP E rCP E tCP .144 .180 .216 163 163 163 108.06 108.01 107.83 1.871 2.027 2.185 428.92 416.24 403.53 1331.81 1329.43 1327.06 1801.10 1798.71 1796.27 hm Q I A1 469.29 469.27 469.21 E mCP E rCP E tCP .144 .180 .216 163 163 163 108.21 108.01 108.06 2.025 2.027 2.027 416.30 416.24 416.25 1331.81 1329.43 1327.06 1801.15 1798.71 1796.35 ht Q I A1 469.34 469.27 469.29 E mCP E rCP E tCP .288 .360 .432 163 163 162 107.87 108.01 108.01 2.039 2.027 2.017 415.20 416.24 417.22 1329.42 1329.43 1329.42 1798.65 1798.71 1798.69 S Q I A1 469.32 469.27 469.27 E mCP E rCP E tCP 0.08 0.10 0.12 163 163 163 108.01 108.01 108.01 2.027 2.027 2.027 417.43 416.24 415.06 1327.92 1329.43 1330.95 1798.71 1798.71 1798.71 H Q I A1 470.79 469.27 467.76 E mCP E rCP E tCP .288 .360 .432 163 163 163 108.01 108.01 108.01 2.027 2.027 2.027 417.43 416.24 415.06 1328.24 1329.43 1330.62 1798.71 1798.71 1798.71 1 Q I A1 470.46 469.27 468.09 E mCP E rCP E tCP .008 .010 .012 163 163 163 108.01 108.01 108.01 2.027 2.027 2.027 416.24 416.24 416.24 1329.43 1329.43 1329.43 1798.71 1798.71 1798.71 1 Q I A1 469.27 469.27 469.27 E mCP E rCP E tCP .04 .05 .06 163 163 163 108.01 108.01 108.01 2.027 2.027 2.027 416.24 416.24 416.24 1329.43 1329.43 1329.43 469.27 469.27 469.27 1798.71 1798.71 1798.71 2. As the mean of the demand of customer, x , increases, the order quantity increases, the per unit commission decreases, and the fixed commission fee increases. The mean of the demand of customer is a major effect to the manufacturer’s expected profit, retailer’s expected profit, and expected profit of the supply-chain system for the modified Chen and Liu’s (2008) model with/without quality investment. Hence, the increase of mean demand of customer can promote a larger expected profit for all of the membership in supply chain system 3. The mean of the demand of customer, x , and the quality loss coefficient, k, have the major effects on the quality investment, I. Hence, the mean demand of customer and the cost of quality improvement are two important factors for consideration in deciding the long-term quality investment policy. 4. The modified Chen and Liu’s (2008) model with quality investment has a larger order quantity, a smaller per unit commission, a larger fixed commission fee increase, a larger manufacturer’s expected profit, a larger retailer’s expected profit, 140 Chen and a larger expected profit of the supply-chain system than those of one without quality investment. Hence, the quality investment policy should be a correct method for maintaining the good long-term relationship between the manufacturer and the retailer Table 2: The Effect of Parameters of Optimal Solution for Modified Chen and Liu’s (2008) Model without Quality Investment R Q A1 E mCP E rCP E tCP 24 30 36 150 161 168 3.920 4.123 4.325 251.77 374.99 500.59 809.798 1206.17 1610.07 1070.65 1599.07 2137.57 x Q A1 260.86 392.91 527.50 E mCP E rCP E tCP 80 100 120 141 161 181 4.123 4.123 4.123 261.25 374.99 448.27 924.09 1206.17 1525.74 1199.83 1599.07 1998.31 x Q A1 275.74 392.91 472.58 E mCP E rCP E tCP 160 200 240 149 161 173 4.123 4.123 4.123 1289.19 1206.17 1162.20 1678.50 1599.07 1519.64 Q A1 389.31 392.91 357.44 k 368.22 374.99 339.62 E mCP E rCP E tCP 3.2 4.0 4.8 162 161 160 3.448 4.123 4.797 389.51 374.99 360.51 1252.89 1206.17 1159.53 1661.31 1599.07 1536.96 b Q A1 408.46 392.91 377.38 E mCP E rCP E tCP 0.08 0.10 0.12 161 161 161 4.126 4.123 4.119 375.50 374.99 374.48 1208.58 1206.17 1203.76 1602.28 1599.07 1595.86 c Q A1 393.71 392.91 392.10 E mCP E rCP E tCP 0.8 1.0 1.2 168 161 154 4.326 4.123 3.982 395.14 374.99 350.34 1317.01 1206.17 1100.16 1746.82 1599.07 1457.78 i Q A1 429.81 392.91 357.62 E mCP E rCP E tCP .016 .020 .024 161 161 161 4.123 4.123 4.122 1206.65 1206.17 1205.68 1599.71 1599.07 1598.43 Q A1 393.07 392.91 392.75 Sp 375.09 374.99 374.89 E mCP E rCP E tCP 0.08 0.10 0.12 161 161 161 4.122 4.123 4.123 374.95 374.99 375.03 1205.99 1206.17 1206.34 1598.84 1599.07 1599.31 sr Q A1 392.85 392.91 392.96 E mCP E rCP E tCP 0.08 0.10 0.12 161 161 161 4.143 4.123 4.103 372.99 374.99 376.99 1206.24 1206.17 1206.09 1599.14 1599.07 1599.00 sm Q A1 392.91 392.91 392.91 E mCP E rCP E tCP 0.08 0.10 0.12 161 161 161 4.123 4.123 4.123 374.99 374.99 374.99 1206.24 1206.17 1206.09 392.91 392.91 392.91 1599.14 1599.07 1599.00 141 Chen Table 2 (Continued) st Q A1 E mCP E rCP E tCP .16 .20 .24 161 161 161 4.121 4.123 4.124 375.12 374.99 374.86 1206.17 1206.17 1206.17 1599.07 1599.07 1599.07 hr Q A1 392.91 392.91 392.91 E mCP E rCP E tCP .144 .180 .216 161 161 161 3.976 4.123 4.269 386.76 374.99 363.22 1208.32 1206.17 1204.01 1601.22 1599.07 1596.92 hm Q A1 392.91 392.91 392.91 E mCP E rCP E tCP .144 .180 .216 161 161 161 4.123 4.123 4.123 374.99 374.99 374.99 1208.32 1206.17 1204.01 1601.22 1599.07 1596.92 ht Q A1 392.91 392.91 392.91 E mCP E rCP E tCP .288 .360 .432 161 161 161 4.133 4.123 4.113 374.03 374.99 375.93 1206.15 1206.17 1206.15 1599.06 1599.07 1599.06 S Q A1 392.91 392.91 392.91 E mCP E rCP E tCP 0.08 0.10 0.12 161 161 161 4.123 4.123 4.123 376.51 374.99 373.47 1204.76 1206.17 1207.57 1599.07 1599.07 1599.07 H Q A1 394.31 392.91 391.50 E mCP E rCP E tCP .288 .360 .432 161 161 161 4.123 4.123 4.123 376.15 374.99 373.84 1205.09 1206.17 1207.24 393.98 392.91 391.84 1599.07 1599.07 1599.07 5. Conclusions The sensitivity analysis shows that the selling price per unit and the mean of the demand of customer have a major effect on the manufacturer’s expected profit, retailer’s expected profit, and expected profit of the supply-chain system. Hence, the exact estimation on these parameters always requires to avoid any incorrect outcome. The quality investment can promote the expected profit for all of the membership in the supply chain system. The managerial implication of this paper is that the joint optimization of quality investment, commission fee, and order quantity management can improve the product/service quality shipped to the customer and increase the expected profit of the supply chain system. Hence, the appropriate quality investment policy can maintain the strong relationship for the manufacturer, retailer, and customer. It can bring more benefit for them. In the present paper, we present a modified Chen and Liu’s (2008) model with consignment policy, imperfect quality, and quality investment, which may be considered as a generation of the original Chen and Liu’s (2008) model. The order quantity, per unit commission, fixed commission, and quality investment are simultaneously determined in the modified model. The extension to the modified Chen and Liu’s (2008) model with multi-retailers and multi-attribute quality characteristics may be left for further study. 142 Chen References Abdul-Kader W, Ganjavi O, and Solaiman A 2010, ‘An integrated model for optimization of production and quality costs’, International journal of Production Research, Vol. 48, pp. 7357-7370. Chen CH 2010, ‘The trade-off model between retailer’s and manufacturer’s profits’, International Journal of Reliability and Quality Performance, Vol. 2, pp. 21-31. 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Yu J, Sarker BR, Duan Q, and Wu B 2012, ‘Single-manufacturer, multi-retailer consignment policy for retailers’ generalized demand distributions’, Journal of the Operational Research, pp. 1-12, March 7(Online Publication). 143 Chen Appendix Notations the per-unit commission paid by the manufacturer to the retailer Q the order quantity by the retailer the per-unit carrying cost for the retailer hr the goodwill loss per unit of stock-out for the retailer sr X the stochastic demand of customer having an uniform distribution, 1 1 X ~ U x x , x x 2 2 x x A1 R c ht st hm sm H S the mean demand of customer the variability of customer demand the fixed commission fee paid by the manufacturer to the retailer the per-unit retailer price the per-unit manufacturing cost/ the variable production cost per unit the per-unit carrying cost in the supply chain system the goodwill loss per unit of stock-out in the supply chain system the per-unit carrying cost for the manufacturer the goodwill loss per unit of stock-out for the manufacturer the carrying cost per unit for the retailer in the traditional production system the goodwill loss per unit of stock-out for the retailer in the traditional production system the known process mean of quality characteristic of product 0 0 T ( T Y y0 ) the target value of process mean for product quality characteristic y the improved mean of quality characteristic of product y the improved standard deviation of quality characteristic of product the known process standard deviation of quality characteristic of product the target value of process standard deviation for product quality characteristic the quality characteristic of product, which is assumed that Y ~ N y , y2 I 1 the quality improvement the parameter of declining exponential function for the improved process standard deviation the parameter of declining exponential function for the improved process 1 mean. L the lower specification limit of product quality characteristic U the upper specification limit of product quality characteristic Loss(Y ) the quality loss per unit, LossY k Y y0 2 k the quality loss coefficient the cumulative distribution function of standard normal random variable () the probability density function of standard normal random variable () W the selling price per unit for the conformance product in the traditional production system Sp the discounted price per unit for the non-conformance product scrapped in the traditional production system 144 Chen b i the constant production cost per unit the inspection cost per unit the manufacturer’s profit for consignment policy mCP E mCP the manufacturer’s expected profit for consignment policy rCP E rCP tCP E tCP mPS E mPS rPS E rPS the retailer’s profit for consignment policy the retailer’s expected profit for consignment policy the supply chain system’s profit for consignment policy the supply chain system’s expected profit for consignment policy the manufacturer’s profit in the traditional production system the manufacturer’s expected profit in the traditional production system the retailer’s profit in the traditional production system the retailer’s expected profit in the traditional production system. 145