Electric Vehicles Alex Asbury Ryne Clinard Ling Wu Christopher Bruffey Bradley Bowles Wenyun Ju Objectives ▪ History & Basic Theory ▪ Challenges and R&D ▪ State of the Art Designs ▪ Applications & Demonstrations ▪ Impacts ▪ Research Papers Basic Theory and History Alex Asbury Basic Theory • Energy from an external source charges a battery • Battery Energy is used to power an electric motor History Early EVs (Clockwise from left: Thomas Parker’s Car, a typical EV from 1912, and a German electric taxi.) Early Developments History Intervening Years • After gas cars improved there was little development in the technology • Petroleum concerns in the 1970s created some short lasting interest in EVs History GM EV1 Modern Developments • As a result of the actions taken by the California Air Resources Board, EV development projects were started by major car manufactures Start-of-the-Art Designs Christopher Bruffey Tesla Model D • Dual motor version of the Tesla Model S • 0-60 mph in 3.2 sec • Top speed 155 mph • Range: 275 miles • Performance at a price: $105k-$120k Detroit Electric SP.01 • Tesla’s newest competitor • 0-62 mph in 3.9 sec. • Range: 180 miles • Charge time 4.3 hours • Air cooled battery pack, centrally monitored by Detroit Electric • Cost: $135k Harley-Davidson Project LiveWire • All electric prototype • Powered by a 74 HP, 3 phase, AC motor and Lithium-Ion Battery • Engineered to have a distinctive sounding electric motor • Not a production vehicle yet Impacts Ryne Clinard Impact(Technical and Social) Technical Impact – Emissions Gas Vehicle Emissions: -Assuming 25 mpg -8,887 grams CO2 /gal = 8.887x10-3 metric tons CO2 /gal -2,813.1 miles/metric tons CO2 Average Power Plant Emissions: -6.89551x10-4 metric tons CO2 /kWh Electric Vehicle Emissions: -Using the Tesla P85 -265miles/charge -85 kWh/charge -4,521.3 miles/metric tons CO2 http://www.epa.gov/cleanenergy/energy-resources/refs.html http://www.teslamotors.com Impact(Technical and Social) Technical Impact – Area Matters http://en.wikipedia.org/wiki/Fossil-fuel_power_station Impact(Technical and Social) Social Impact – Cost Americans drive an average of 13,676 miles per year or 1123 miles per month. Neglecting maintenance costs. Gas Vehicle Cost: -Assuming 25 mpg, $3.00 per gallon -$135 per month Electric Vehicle Cost: -Assuming $0.11 per kWh -$39.64 per month https://www.fhwa.dot.gov/ohim/onh00/bar8.htm Impact(Technical and Social) Social Impact – Charging -8,661 Charging stations -21,512 Charging outlets -Charging times can be lengthy -Limited to daily driving, no roadtrips http://www.pluginrecharge.com/2010/05/ucfs-new-solar-powered-charging-station.html http://www.afdc.energy.gov/fuels/electricity_locations.html http://www.teslamotors.com/supercharger Challenges/R&D Bradley Bowles Challenges/R&D Initiatives ● EV Everywhere Initiative The ORNL campus ORNL plays an important role in advanced vehicle technology research and development. ○ Goal: Produce EVs that are as convenient and affordable for the average family as today’s gas powered vehicles by 2022. ○ Success is dependent upon ■ cutting battery and drivetrain costs ■ weight reduction ■ increasing fast charge rates ■ developing supporting infrastructure Challenges/R&D A prototype Lithium-Sulfur battery This technology has higher energy density and is lighter and cheaper than its conventional Lithium-ion counterpart. Battery Technology ● Largest R&D focal point ● Battery cost is currently a major barrier to EV affordability ● Development of technologies providing higher energy/power densities without sacrificing safety is key. Challenges/R&D Powertrain/Motors ● Powertrain o o friction and wear reduction via advanced lubricants lightweight materials ● Motor o To meet 2022 goals, research must net a 50% reduction in motor cost. o reduction in use of rare earth materials in rotor thermal management Challenges/R&D Power Electronics ● Modern inverter and converter issues o Specific material limitations o Inefficient insulators leading to premature component failure ● Research Areas High performance power inverter designed by ORNL o wide band gap semiconductors o high temperature capacitors o inverter size reduction o device packaging o improving cost and efficiency of on-board chargers Challenges/R&D Grid Integration ● Challenges o increased transmission, distribution, and generation requirements o grid strain during peak hours One main focus of grid integration is the use of renewable energy sources for charging stations. o impacts on neighborhood distribution systems (potential overheating of transformers) o installation, access, billing, and management of vehicle charging locations in dense residential and commercial areas Success Stories Ling Wu EV Application I -- Tesla Motor Elon Musk Three Cornerstones 1: State-of-the-art Technologies: Battery pack, Power electronics 2: Marketing Strategy: High-end customers 3: Government Support and Sound After-sell Service: Bank loan, batteries maintenance, flexible exchange Technologies – Battery pack the most energy dense pack in the industry, storing 56 kWh of energy Being able to charge from nearly any 120-volt or 240-volt outlet. Power Electronics Module Charging: Charge port --Battery Driving: Battery -- Motor How to deal with the range concern? EV Application II -- Chevrolet Volt Top selling Plug-in Hybrid Electric Vehicle in USA Another way to solve range anxiety Combination of a large lithium-ion battery and a small gas-powered engine Two energy patterns 1. Battery 2. Combustion engine Related Research Literature on Electric Vehicles Wenyun Ju Reference: Yutaka Ota, Haruhito Taniguchi, Tatsuhito Nakajima, et al, “Autonomous Distributed V2G (Vehicle-to-Grid) Satisfying Scheduled Charging,” IEEE Trans. Smart Grid, vol. 1, no. 1, pp. 559-564, Mar. 2012. Renewable energy sources (RES) ◆ Fluctuation ◆ Uncertainty ◆ No-dispatching Power dispatch and frequency regulation ◆ thermal power generations ◆ pumped storages ◆ battery energy storages ◆ Large scale integration of EV Impact on primary frequency regulation with the integration of EV Maneuver of charging and discharging p c b p0 a Controller f f2 f1 f0 Change the status of charging and discharging based on the frequency deviation Without EV: a→c,f2 With EV: a→b,f1 ● Strengthen the ability of primary frequency regulation. ●Change the frequency response of load, decrease the variation of frequency. Impact on secondary frequency regulation with the integration of EV Load increment: p1-p0 p b • Without EV: the generators are responsible p1 for the active power increment p2 • With EV: the generator and EV are responsible for p0 the active power increment c a f f2 ● Strengthen the ability of secondary frequency regulation. ●Restore to the rated frequency. f0 Impact on frequency regulation with the integration of EV ◆ Support frequency regulation and provide spinning reserve (V2G) ◆ Smart charging control (vehicle user) ◆ Smart charging (SC) Reference: Yutaka Ota, Haruhito Taniguchi, Tatsuhito Nakajima, et al, “Autonomous Distributed V2G (Vehicle-toGrid) Satisfying Scheduled Charging,” IEEE Trans. Smart Grid, vol. 1, no. 1, pp. 559-564, Mar. 2012. Impact on frequency regulation with the integration of EV SC Charge V2G SC Charge EV1 EV1 EV2 EV2 PHV1 0.0288 0.0176 0.0169 0.0176 GridA PHV1 GridB Reference: Yutaka Ota, Haruhito Taniguchi, Tatsuhito Nakajima, et al, “Autonomous Distributed V2G (Vehicle-toGrid) Satisfying Scheduled Charging,” IEEE Trans. Smart Grid, vol. 1, no. 1, pp. 559-564, Mar. 2012.