Bu uildiing a Bus sines ss Ca ase ffor M Materrial Hand H dling Systtem Inve estm ment Intrroduction ew or update ed material handling equip pment and co ontrol system ms offer an o outstanding opportunity fo or Invesstments in ne Supp ply Chain lead ders to contrib bute bottom line benefit to t the financiaal performancce of their orrganizations. The first and d perha aps most imp portant step in realizing th his benefit is communicatin ng the value of these inve estments in tterms that are e impo ortant to execcutive stakeho olders and de ecision makers. This pap per will define e the primaryy financial terrms and basic building blocks to o consider wh hen developing an executtive level bussiness case ffor an investtment in matterial handling g ems or any other o capital intensive i sup pply chain inittiative. Particcular emphassis will be pla aced on the accounting of o syste depre eciation due to t the vital ro ole it plays wh hen calculating g the return o on investment. www w.fortna.com Page 1 Building a Bus siness Case e for Materiial Handling g System IInvestmentt The e Purpose of a Busin ness Case mportant to realize r that a business case e is much mo ore than preseenting a returrn on investm ment (ROI) an nalysis. Rarely y It’s im will a an executive make a deciision purely based b upon the t numbers presented in n the financia al justification n. Instead, a myria ad of other fa actors must be b considered d. For examp ple, does thee investment address a ke ey business p priority? Wha at are tthe risks of moving m forward with this investment? What other alternatives were conside ered? What is the cost of o doing g nothing? How H credible is the analyssis? Etc. Th he business ccase needs to o anticipate a and address concerns and d questtions through h the eyes of the decision maker. Morre importantlyy, the businesss case needs to persuade e the decision n make er to take action. Persuasive Business C Case Credibility Logic Appeal The ffundamental means of building a persu uasive argume ent are logic, credibility, an nd appeal. LLike three legss on a stool, ifi any a are missing the t argumentt will collapse e. Therefore, a business ccase must be e logical, cred dible, and app pealing to the e decission maker. In I other word ds, the analyssis must be logically consttructed and kkey assumptio ons regarding g timing, cash h flow estimates, an nd organizational capabilitties to implem ment and reaalize benefits must make sense. The analysis musst e estimates frrom unbiased d, knowledgeaable sources add to the ccredibility of tthe argumentt. also be credible. Conservative ddition, the an nalysis must be b correctly constructed c in n the financiall accounting tterms used byy the business. Finally, the e In ad busin ness case mu ust appeal to the key prio orities of executive decisio on makers. A high invesstment propossal for a high h returrn project in an a area of low w priority to th he decision maker m isn’t likeely to be perssuasive. The purpose of the businesss case is to persuade th he decision maker to ta ake your reccommended p path forward d. erstanding this fundamenta al requiremen nt will create a solid foundaation for build ding your bussiness case. Unde Deffining Valu ue The e emphasis on material han ndling solution n decisions iss often too heeavily focused d on the inve estment to be e made rathe er than the value to be created. One reason is i because we e too narrowlly scope the b benefits gene erated from th he investmen nt dervalue the business case e. The value e of a materiaal handling ssolution should be viewed more broadly y and ttherefore und than the impact on space and labor. Value can come in many fo orms. Conce eptually, the goal of any supply chain n ding MHS) is to increase re evenue, grow wth, quality, sservice, and fflexibility while e also reducin ng time, riskss, invesstment (includ costss, working ca apital, and taxes. This ca an be viewed d as a simplee value equa ation to reference when id dentifying the e bene efits of your re ecommended investment. • Revenue R • Growth G Incre ease • Quality Q These • Service S • Flexibility F Value e= w.fortna.com www • Risks R • Time T • Costs C • Working W Capita al • Taxes T Page 2 Decre ease These Building a Bus siness Case e for Materiial Handling g System IInvestmentt Here are a few po otential ways in which mate erial handling g solutions can n increase the e “numeratorr” in the value e equation: R Revenue & Gro owth • Increase throug ghput/ • orage capacitty sto • En nable new or value v • ad dded service (VAS) ( • En nable higher fill f rate • En nable faster order • turnaround time • Prrovide higher picking/ • hipping/ invoiccing sh acccuracy Quality ncrease receiv ving/ In pu utaway accura acy Prrovide higher picking/shipping/ inv voicing accuracy In ncrease inventtory acccuracy In ncrease reportting acccuracy Servicee Flexibility S new ccustomer • Support requirements r • Increase I fill raate • Reduce R order fulfillment f tim me • Increase I shipm ment compliance c • Employ low risk/proven ttechnologies • S Support non-compliant vvendor receip pts • S Support new customer requirementss • S Support varia able d demand levells The p potential mea ans of decreassing the “denominator” in the value equ uation go beyyond the impa act on labor a and space. Risks Time • Em mploy low risk k/proven • tecchnologies • Em mploy proven tools & • me ethodologies during im mplementation n • • Le everage highly y skilled de esign and • im mplementation n resources Reduce R dock to o stock time Reduce R replenishment time Reduce R order to t sh hipment time Reduce R shipme ent to in nvoice time w.fortna.com www Costs Working C Capital R labor costs ntory • Reduce inven • Reduce • Reduce R superv rvision • Reduce cash to cash costs c cycle • Reduce R facilityy space costs c • Reduce R overhead costs • Reduce R freigh ht costs • Reduce R IT cossts • Reduce R inventtory carrying c costss Page 3 Building a Bus siness Case e for Materiial Handling g System IInvestmentt Buillding the Business B Case C The rremainder of this paper will focus primarily on the terms used an nd mechanicss of generatin ng the financial justification n within a business case. Althou ugh all busine ess cases are unique, therre are a numb ber of commo on terms to kknow, rules to o w, and steps to consider. The followiing table outlines a suggeested 10 step p process to follow when developing a follow detaiiled business case. Each h of these steps s will be discussed in n greater de etail througho out the rema ainder of this document. Basiic Steps to Business Ca ase Develop pment 1. S Specify the fea asible alterna atives 2. D Determine the e financial me etrics to a assess 3. E Establish pre-ttax cash flow e estimates 4. U Use accountin ng view of cassh flow a and ROI (retu urn on investm ment) 5. D Determine dep preciation exp pense 6. C Calculate after-tax cash flow 7. C Calculate disco ounted cash flow f 8. A Assess alterna atives based on o ffinancial metrics 9. C Complete quantitative and q qualitative ana alysis 10. Package and present the business ccase Conssiderations • What are we e comparing aagainst? • What is the cost of doing nothing? • What financial metrics wi ll be compare ed (e.g. Payba ack, NPV, IRR, MIRR, etc.)? e • What are the e positive and d negative cash flows for e each alternative? • What is the timing of thesse cash flowss? • What is the cash flow horrizon? • How do we impact i the in come statement? • How do we impact i the baalance sheet?? • What will be e capitalized vvs. expensed?? • What deprecciation metho od will be used d? • What is the depreciation time period fo for each assett? • What is the client incomee tax rate? • What rate will w be used to o determine th he NPV of cassh flows? • How do the numbers stacck up and com mpare? • Does the answer change if different asssumptions are used? • What other decision d facto ors need to be e considered beyond the ROI? • What is the level of detai l needed to p present your recommenda ation? • What questio ons must be aanswered to drive a decisiion? • Are you fully y prepared to present yourr recommendation? Define the Feasible F Alte ernatives 1. D The ffirst step in justifying an investment i iss to define the feasible altternatives, inccluding the p possibility of d doing nothing g. The p path of least resistance is often doing nothing. n It’s also a usually th he least riskyy proposition. But, doing n nothing always come es at some co ost. Often, itt means the cost c of mainta aining or devveloping new capabilities w within older e equipment and d syste ems. There iss also the opp portunity cost of not taking g advantage o of newer tech hnologies. “Bu usiness Ca ase” = w.fortna.com www Value e to be Crreated (relative e to doing nothing) Invesstment Re equired (relative e to doing nothing) Page 4 Building a Bus siness Case e for Materiial Handling g System IInvestmentt Be co ognizant of th he need to define d and de evelop a list of o feasible altternatives. A An executive d decision makker will always wantt to know if otther options were w considerred and how they t comparee on a relative e basis. Therrefore, an ide eal approach is to ga ain insight in nto alternative es they deem m important for consideraation during the very early stages off the financia al analyysis. Determine the Financial Metrics to Assess 2. D The term Return on Investme ent (ROI) is often o used sy ynonymously with a busin ness case, but there are m many financia al termss and metricss to consider. F Financial Te erm Net Cash Flow Deffinition Con nsideration • Simple, but does not con nsider time value of money • Overstates tthe relative va alue of longer term cash flow Simple RO OI Ratiio of net cash h flow divided by the • Simple, but does not con nsider time initial investmentt value of money • Difficult to ccompare alterrnative investmentss without also o knowing the size of ccash flow S Simple Payb back The e period of tim me, usually me easured • Conceptuallyy easy to und derstand in years, y required d to recover the t • Measures re elative risk of projects orig ginal project in nvestment without (i.e. short pa ayback = low wer risk) app plying a discou unt rate • Simple, but does not con nsider time value of money • Does not co onsider positivve cash flow after brreakeven Discount Ra ate The e interest rate e (or opportun nity cost • Generally difficult to dete ermine of capital c rate) used in determ mining what rate to o use the present value e of future ca ash flows. • Perform sen nsitivity analyssis using The e opportunity cost of capita al can different disscount rates eith her be how much you woulld have earn ned investing the money som meplace else, or how much h interest you would have had to pay if you borrrowed money y Dis scounted Payback The e period of tim me, usually me easured • More accepttable version of in years, y required d to recover the t payback orig ginal project in nvestment co onsidering • But, does no ot consider po ositive the time value off money cash flow affter breakeven Disc counted Cas sh Flow Com mmon method d of estimatin ng an • Most accepttable method of (DCF) inve estment's present value ba ased on evaluating ccash flows the discounting of o projected cash c • Perform sen nsitivity analyssis of inflo ows and outflows different disscount rates a and time horizons Ne et Present Value V (NPV) w.fortna.com www Sum m of negative and positive cash flow ws The e net present value of expe ected futu ure cash flowss of a project minus the initial projectt investment Page 5 • Result of disscount cash fllow analysis • Positive NPV V represents a favorable prroject • Pursue the p project alternative with the highest NPV Building a Bus siness Case e for Materiial Handling g System IInvestmentt IInternal Ratte of Return (IR RR) The e internal retu urn rate which h equates • Often compa ared against desired the present value e of a projectt’s “hurdle rate es”, which are e generally expected cash in nflows to the present p higher than the cost of ca apital valu ue on its expe ected outflowss – can • Pursue proje ect alternative e that also o be viewed as a the expecte ed rate of exceed interrnal hurdle ra ate retu urn on a proje ect • Incorrectly a assumes posittive cash flow can be reinvested att IRR Mod dified IRR (M MIRR) The e internal rate e of return usiing a • Assumes po ositive cash flo ows are rein nvestment rate for positive cash reinvested a at average company flow ws equivalent to the compa any’s cost rate of returrn of capital c or averrage rates of return • Generates m more conserva ative and realistic exp pected rate of return Each of these fina ancial terms will w be illustra ated in examp ples as the bu usiness case developmentt process is fu urther defined d in thiis document. Establish Pre e-Tax Cash Flow Estima ates 3. E The core compon nent of a fina ancial justificcation is the anticipated p positive and negative cash flow assocciated with an n invesstment. Net Cash Flow is the cumu nd negative cash flows over the life ulative sum of o positive an e span of the e invesstment. A fa avorable invesstment must obviously ha ave positive n net cash flow w. So, a pre--tax net cash flow analysis allow ws for “quick and dirty” analysis of an n investment to determinee Net Cash FFlow, Simple ROI and Sim mple Payback k. Simp ple Payback iss perhaps th he most popu ular “quick an nd dirty” metthod of evalu uating a pote ential investm ment. Simple e payback is the perriod of time, usually u measu ured in years,, required to recover the o original projecct investment. The ffollowing is a simple example that illustrates these ca alculations. Financial A Analysis IInvestment Life Span (Yearss) 0 1 2 3 4 5 Total Cash Inflow $0 $0 $1 150 $15 0 $150 $150 $600 Cash Outfflows ($200) ($100) ( $0 $ $0 0 $0 $0 ($300) Net Cash Flow ax) (Pre-Ta ($200) ($100) ( $1 150 $15 0 $150 $150 $300 C Cumulative Ca ash Flow ($200) ($300) ( ($1 150) $0 0 $150 $300 $600 Net Cash Flow $300 Total Invesstment ($300) Simple ROI R (Pre-Tax Cassh Flow) 100% S Simple Paybacck Years 3 w.fortna.com www Page 6 Building a Bus siness Case e for Materiial Handling g System IInvestmentt Time e Horizon Co onsideration ns her importan nt consideration when de eveloping a business casse is the tim me horizon o of the cash fflow analysiss. Anoth Gene erally, the lon nger the cash flow horizon n the higher the t return. T This is especia ally importantt when evaluating materia al hand dling solutionss. Material handling h equipment and control systeems have lon ng useful live es that contin nue to enable e bene efits for years after their installation. Th herefore, the financial evaaluation of the ese solutions should fairly consider their usefu ul life. n example forr comparison,, the following g illustrationss depict the saame investme ent evaluated d over a 5 yea ar vs. a 7 year As an horizzon. One can clearly see that the net present value (NPV) is sign ificantly highe er when view wed over the llonger horizon n because positive cash c flow continues to accrrue. mple of 5 vs s. 7 Year Horrizon: Exam C Cumulative Discounted Cassh Flow (5 Ye ear Horizon) $600 0 $400 0 $200 0 NP PV = $141 1 $0 0 0 1 2 3 4 5 ($200 0) ($400 0) Cumula ative Discounted Cash Flow (7 Year Horizo on) $600 0 $400 0 NPV = $303 $200 0 $0 0 0 1 2 3 4 5 6 7 ($200 0) ($400 0) ough a longerr term horizon n generally im mplies a highe er return, theere are also practical and cconservative cconsiderations Altho to ap pply. From an accounting standpoint, material hand dling equipmeent is usuallyy depreciated over a 7 yea ar period, and d softw ware solutionss are usually depreciated d over o 5 years. So, a solid rrule of thumb b is to align th he time horizo on for positive e cash flows with th he time horizo on over which h the investme ent is being d depreciated. Use Accountting View off Cash Flow & ROI 4. U The n next importan nt step in the e process is to o put the cassh flow analyssis into accou unting terms sso that the in nvestment can n be evvaluated on an a after tax ba asis. To do so s requires a basic understtanding of the income stattement, the b balance sheett, and h how depreciation impacts both. The p premise behin nd a return on investmentt analysis is to o determine tthe net incom me generated by virtue of tthe net capita al employed. The following f illusstration depicts the relatio onship betweeen the incom me statement (costs and rrevenues) and d nce sheet (asssets and liabilities) when determining d a return on invvestment. balan w.fortna.com www Page 7 Building a Bus siness Case e for Materiial Handling g System IInvestmentt Costs & Revenues Increase Revenues Decrease COGS Increa ase Gross Profit P Increase Net Operating Proffit Before Taxes Reduce S Selling Costs Reduce Disstribution Costs Reduce Income Taxess Redu uce Opera ating Expen nses In ncrease Nett Income Reduce Interest Expensse Increase e Return on n Investmen nt Assets & Liabilities Reduce A Admin. Costs D Depreciation Reduce W Working Capital Redu uce Net Ca apital Reduce F Fixed Assets Redu uce % Cost off Capital R Reduce Capita al Charges Deprreciation impa acts net incom me because itt is a pre-tax x expense thaat reduces taxxable income e. Depreciatio on impacts the e balan nce sheet by reducing the e book value of the investtment. Appro opriately acco ounting for d depreciation is vital for the e finan ncial analysis to t be credible e. In doing so o, a point to remember is that deprecia ation is a non-cash expensse. Therefore e, the d depreciation expense e mustt be “added back” to the affter tax valuee in order to d determine the e actual after tax cash flow w. The ffollowing example illustrate es how this iss done. Net Cas sh Flow (exa ample) Revenu ue - COGS - Expensses (excl. depreciation) Depreciation ofit Before Tax xes Net Pro - Taxes Net Pro ofit After Taxe es + Depreciation (add back) b = Net Affter-Tax Cash Flow $2,040 ($1,000) ($470) ($200) $370 ($148) $222 $200 $422 5. D Determine Depreciation D n Expense n the importa ance of deprecciation in dev veloping a bussiness case fo or material ha andling solutio ons or any ca apital intensive e Given proje ect, it is worth h reviewing a number of acccounting rule es and guidel ines regardin ng depreciatio on. eral Rules and d Guidelines when w Accountting for Depre eciation: Gene • Capital ex xpenditures (C CAPEX) form the t basis of the assets bei ng depreciate ed • Capital ex xpenditures arre expenditurres creating fu uture benefitss buy fixed asssets or improvve the value of an existing • CAPEX is incurred whe en a businesss spends mon ney either to b g et with a usefu ul life that extends beyond d the taxable year fixed asse w.fortna.com www Page 8 Building a Bus siness Case e for Materiial Handling g System IInvestmentt • • • • • • • • • • • • • The general rule is tha at if the prope erty acquired d has a usefu l life longer tthan the taxable year, the cost must be e d capitalized The CAPE EX costs are th hen amortized d or depreciatted over the llife of the assset For accou unting purposses, a CAPEX is added to an a asset acco ount (e.g. Pro operty, Plant,, and Equipm ment), and the e asset’s bo ook value is de ecreased ann nually by the amount a of acccumulated de epreciation For tax pu urposes, CAP PEX are costs that cannot be deducted in the year iin which theyy are paid or incurred, and d must be capitalized c If the exp pense is one that t simply maintains m the asset at its ccurrent condittion, the costt must be ded ducted fully in n the year of o the expense Tangible operational o asssets, except land, are sub bject to depreeciation becau use they have e limited econ nomic lives Depreciation begins the e period when the asset iss placed into sservice for it’ss intended usse Depreciation is a non-ccash expense that reduces the asset’s b book value an nd a companyy’s tax liabilityy Depreciation for each asset a is usually calculated separately an nd is based on n four factorss: – Acquisition cosst – Esstimated life – Residual R (or sa alvage) value (book value after a being fu ully depreciate ed) – Method M of dep preciation sele ected Acquisition cost is all cost c incurred to t acquire, trransport and prepare the a asset for its in ntended use, such as sales tax, comm missions, transportation, an nd installation n Estimated d life is the number of years y a company expectss the asset to last or th he amount o of measurable e production n it expects frrom the assett Residual value v is an esstimate of the e dollar amount that can b be recovered ffor the asset at the end off its useful life e when it iss disposed off (sold or trad ded in). This remaining am mount canno ot be deprecia ated for finan ncial reporting g purposes. Acquisition Cost C – Residual Value = De epreciable Ba se Several po otential depre eciation metho ods may be used u (to be fu urther discusssed) ermining Acq quisition Co ost Dete oted, the capital amount to be deprecia ated is the accquisition costt less the antticipated resid dual value. T The acquisition n As no cost is all cost inccurred to acqu uire, transporrt and preparre the asset ffor its intende ed use, such as sales tax, commissionss, nd installation as illustrated d in the follow wing example.. transsportation, an Acquisition Cost (example) Invoice pricce, gross Less: 20% discount for payment Invoice pricce, net State sales tax @ 5% Transportattion costs Installation costs quisition Cos st Total Acq $ $ $ $ $ $ $ 000 150,0 (30,0 000) 120,0 000 6,0 000 4,0 000 10,0 000 140,0 000 Insta allation costs may include the cost of internal and external reso ources deployyed. Typicallly, resource costs may be e capitalized if thesse resources are a engaged in the detail design, the developmentt, or the actu ual installation n of the asse et wherreas resource e costs are ex xpensed if the ey are engag ged in other aactivities such h as process design, selecction, training g, and o operations tra ansition. w.fortna.com www Page 9 Building a Bus siness Case e for Materiial Handling g System IInvestmentt Deprreciation Me ethods There e are severall methods tha at may be ussed when calcculating deprrecation. It’ss interesting tto note, however, that the e meth hod required for f tax reporting is differen nt than the methods most often used fo or financial re eporting. Financial Reporting Me ethods • Tax R Reporting Metthods Generally Accepted A Acco ounting Principles (GAAP) is th he standard framework f of guidelines for f financial re eporting GAAP Methods for Depre eciation o Straaight Line o Pro oductive Output o Decclining Balancce o Sum m of the Yearrs Digits The deprecciation period is based on itt’s estimated useful u life or units u • • • Modified A Accelerated Co ost Recovery System (MACRS) iss the required d method of depreciatio on required byy IRS Specific typ pes of assets are assigned d to Xyear propeerty classes w with distinct accelerated d depreciation n schedules. MACRS is rrequired by th he IRS for taxx reporting b but is not alig gned with GAA AP for external fin nancial reportting. • • epreciation Straight Line De ght line depre eciation is the e easiest to de etermine. Th he following ex example illustrrates how it iss calculated. Straig • • Depreciation = (Cost - Salvage Example: – Acquisition Cosst alvage Value – Sa – Depreciable D Va alue – Useful Life D Year – Depreciation/Y • The MS Ex xcel Function is SLN(cost,ssalvage,life), where w – Cost is the initial cost of the e asset. alvage is the value at the end e of the de epreciation (so ometimes called the residu ual value of th he asset). – Sa – Liife is the num mber of period ds over which h the asset iss depreciated (sometimes ccalled the use eful life of the e assset). Yea ar value) / Useful liffe $14 40,000 $20 0,000 $12 20,000 5 Years Y $12 20,000/5 = $2 24,000 0 Deprreciation Perce entage Deprreciable Base for Calculatio on $120,000 0 1 2 3 4 5 20% 20% 20% 20% 20% $120,000 $120,000 $120,000 $120,000 $120,000 Deprreciation Expe ense $ - $ 24,000 $ 24,000 $ 24,000 $ 24,000 $ 24,000 Cumu ulative Depreciation $ - $ 24,000 $ 48,000 $ 72,000 $ 96,000 $120,000 Begin nning Book Va alue $140,000 0 $140,000 $116,000 $ 92,000 $ 68,000 $ 44,000 Endin ng Book Value e $140,000 0 $116,000 $ 92,000 $ 68,000 $ 44,000 $ 20,000 Acce elerated Dep preciation eciation meth hods are com mmonly used because theyy reduce a ccompany’s taxx burden durring the initia al Accelerated depre e straight line e method. Co ommon accele erated deprecciation method ds include: yearss following insstallation morre so than the • Sum of Ye ears Digits; w.fortna.com www Page 10 Building a Bus siness Case e for Materiial Handling g System IInvestmentt • • Declining Balance; Productive e Output. m of Years Diigits Deprec ciation Sum a de epreciation method m with a decreasing p percentage off depreciation n applied each h Sum of the Years Digits is an accelerated year.. • • Depreciation = [Useful Life – (Currrent Period– 1)]/SYD * Deepreciable Va alue, Where S SYD = Useful Life*[(Usefu ul Life+1)/2]] Example $14 40,000 – Acquisition Cosst alvage Value $20 0,000 – Sa – Depreciable D Va alue $12 20,000 – Useful Life 5 Years Y – Current Period 3rd d Year 3+4+5 = 15 SYD = 5*[(5+1)/2] = 15, or 1+2+3 000 = $24,000 0 Depreciation = [5-(3-1)]/15*$120,0 • The MS Ex xcel Function is SYD(cost,ssalvage,life,pe er), where Peer is the perio od being depre eciated Yea ar 0 Deprreciation Perce entage Deprreciable Base for Calculatio on $120,000 0 1 2 3 4 5 33% 27% 20% 13% 7% $120,000 $120,000 $120,000 $120,000 $120,000 Deprreciation Expe ense $ - $ 40,000 $ 32,000 $ 24,000 $ 16,000 $ 8,000 Cumu ulative Depreciation $ - $ 40,000 $ 72,000 $ 96,000 $112,000 $120,000 Begin nning Book Va alue $140,000 0 $140,000 $100,000 $ 68,000 $ 44,000 $ 28,000 Endin ng Book Value e $140,000 0 $100,000 $ 68,000 $ 44,000 $ 28,000 $ 20,000 D Ba alance Deprreciation – Declining ble declining balance b is a common c meth hod of accele erated deprec iation, where e the straight line percenta age is doubled d Doub and a applied to the e remaining book value of the asset. • • Depreciation =(1/Life*2)*Book Valu ue, ook Value = Acquisition A Cost – Accumula ated Depreciaation Where Bo Example: – Acquisition Cosst $140,000 (e equals initial book value) alvage Value $20,000 – Sa – Useful Life 5 Years – Current Period 3rd Year Depreciation Depreciation Depreciation Depreciation w.fortna.com www Factor 1st Year 2nd Year 3rd Year = = = = (1/5*2) = 40% 40% * $140,000 = $5 56,000 40% * ($ $140,000 - $5 56,000) = $33 3,600 40% * ($ $140,000 - $8 89,600) = $20 0,160 Page 11 Building a Bus siness Case e for Materiial Handling g System IInvestmentt • • • The switch to the straight-line meth hod is necessa ary in the yeaar that the sttraight-line me ethod, using the remaining g ble balance, yiields a higherr depreciation expense tha n the double--declining me ethod. depreciab The MS Ex xcel “VDB” fu unction will co orrectly calcula ate the depreeciation for ea ach year VDB(cost,,salvage,life,sstart_period,end_period,facctor,no_switcch), where: – Sttart_period iss the starting period for wh hich you wantt to calculate the depreciattion. – End_period is the t ending pe eriod for whicch you want to he depreciatio on. o calculate th actor is the rate r at which the balance declines. If ffactor is omittted, it is assu umed to be 2 (the double e– Fa de eclining balan nce method). – No_switch is a logical value e specifying whether w to sw witch to straig ght-line depre eciation when n depreciation n n the declinin ng balance calculation. c Iff no_switch is FALSE or o omitted, Exce el switches to o iss greater than sttraight-line de epreciation wh hen depreciattion is greate r than the de eclining balancce calculation n. Year 0 1 2 3 4 5 40% 40% 40% 34% 0% Deprreciable Base for Calculatio on $140,000 $140,000 $ 84,000 $ 50,400 $ 30,240 $ 20,000 Deprreciation Expe ense $ - $ 56,000 $ 33,600 $ 20,160 $ 10,240 $ Cumu ulative Depreciation $ - $ 56,000 $ 89,600 $109,760 $120,000 $ $120,000 Deprreciation Perce entage - Begin nning Book Va alue $140,000 $140,000 $ 84,000 $ 50,400 $ 30,240 $ 20,000 Endin ng Book Value e $140,000 $ 84,000 $ 50,400 $ 30,240 $ 20,000 $ 20,000 ations of declining balance may be used d. The followiing is an exam mple of 150% % Declining Ba alance Deprecciation. Varia • • VDB(cost,,salvage,life,sstart_period,end_period,1.5 5,False), Example: $14 40,000 (equals initial bookk value) – Acquisition Cosst alvage Value $20 0,000 – Sa – Useful Life 5 Years Y Year 0 1 2 3 4 5 30% 30% 30% 30% 41% Deprreciable Base for Calculatio on $140,000 $140,000 $ 98,000 $ 68,600 $ 48,020 $ 33,614 Deprreciation Expe ense $ - $ 42,000 $ 29,400 $ 20,580 $ 14,406 $ 13,614 Cumu ulative Depreciation $ - $ 42,000 $ 71,400 $ 91,980 $106,386 $ $120,000 Deprreciation Perce entage Begin nning Book Va alue $140,000 $140,000 $ 98,000 $ 68,600 $ 48,020 $ 33,614 Endin ng Book Value e $140,000 $ 98,000 $ 68,600 $ 48,020 $ 33,614 $ 20,000 P Output O Deprreciation – Productive uctive outputt is a method d of deprecia ation where the useful lifee of the asse et is based on n the expecte ed number of o Produ lifetim me units to be e produced, hours h to be co onsumed, etcc. • • Depreciation = (Cost - Salvage Example: – Acquisition Cosst alvage Value – Sa – Depreciable D Va alue – Liifetime Units – Depreciable D $//Unit w.fortna.com www value) * (Actual Units U Produceed/Lifetime Un nits Expected) $14 40,000 $20 0,000 $12 20,000 100 0,000 $1..20 Page 12 Building a Bus siness Case e for Materiial Handling g System IInvestmentt Ye ear Prod ductive Outpu ut Dep preciation Percentage Dep preciable Base e for Calculatiion Dep preciation Exp pense Cum mulative Deprreciation Beg ginning Book Value V End ding Book Valu ue 0 1 2 3 4 5 $120,00 00 $ $ $140,00 00 $140,00 00 15,000 0 15% $120,00 00 $ 18,000 0 $ 18,000 0 $140,00 00 $122,00 00 25,000 25% $120,000 0 $ 30,000 0 $ 48,000 0 $122,000 0 $ 92,000 0 25,000 25% $120,000 $ 30,000 $ 78,000 $ 92,000 $ 62,000 20,000 20% $120,000 $ 24,000 $102,000 $ 62,000 $ 38,000 15,000 15% $120,000 $ 18,000 $120,000 $ 38,000 $ 20,000 M Deprreciation – MACRS overy System m (MACRS) is a depreciatio on method req quired by the e IRS for asse ets placed into o Modified Acceleratted Cost Reco 6. Because th he depreciatio on expense ca alculated by M MACRS may vvary significan ntly from othe er depreciation n servicce after 1986 meth hods used for financial reporting purposses, most org ganizations on nly use the MACRS for tax reporting. H Here is a basic overvview of the MACRS M depreciation method d. • • • • Assets are e grouped into o property cla asses The depre eciation is pre edetermined by b a MACRS table t for each h property classs – Nonresidential real property y (real estate e) is deprecia ted over a usseful life of 3 39 years using g straight line e epreciation de – Other O asset cla asses utilize accelerated a de epreciation methods – The residual va alue of the assset is ignored d The two most m common n asset classes other than real estate arre the five-yea ar and the se even-year asset classes. – The five-year asset a class inccludes information systemss, computers,, and vehicless – The seven-yea ar class includes most mach hinery and eq quipment All fixed assets a are assumed to be put p in and tak ken out of serrvice in the m middle of the yyear. Thereforre: – Fo or the five-ye ear class assetts, depreciatio on is spread o over six yearss. – Fo or seven-yearr class assets,, depreciation n is spread ovver eight yearrs. w.fortna.com www Page 13 Building a Bus siness Case e for Materiial Handling g System IInvestmentt The ttable below represents r the depreciatio on percentage es applied forr taxes purpo oses based on asset prope erty class and d assum ming a mid-y year conventio on. The high hlighted cells are the yearrs in which d depreciation iss converted tto the straigh ht line m method. R Recovery Year 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 3-Year 33.33% 44.45% 14.81% 7.41% 5-Year 20.00% 2 32.00% 3 19.20% 1 11.52% 1 11.52% 1 5.76% 7-Year 14 4.29% 24 4.49% 17 7.49% 12 2.49% 8.93% 8.92% 8.93% 4.46% 10-Y Year 10.0 00% 18.0 00% 14.4 40% 11.5 52% 9.2 22% 7.3 37% 6.5 55% 6.5 55% 6.5 56% 6.5 55% 3.2 28% 15-Yeear 5.00 0% 9.50 0% 8.55 5% 7.70 0% 6.93 3% 6.23 3% 5.90 0% 5.90 0% 5.91 1% 5.90 0% 5.91 1% 5.90 0% 5.91 1% 5.90 0% 5.91 1% 2.95 5% 100.00% 100.00% 100.00% 100..00% 100.0 00% 20-Yea ar 3.75% % 7.22% % 6.68% % 6.18% % 5.71% % 5.29% % 4.89% % 4.52% % 4.46% % 4.46% % 4.46% % 4.46% % 4.46% % 4.46% % 4.46% % 4.46% % 4.46% % 4.46% % 4.46% % 4.46% % 2.23% % 100.00 0% The ffollowing is an n example of how the MAC CRS deprecation method m may be applie ed. • Example: equals initial book value) – Acquisition Cosst $140,000 (e alvage Value $20,000 (no ot used in MA ACRS calculattion) – Sa – Prroperty Class 5 Years Year 1 2 3 4 5 6 20.00% 32.00% 19.20% 11.52% 11.52% 5.76% Deprreciable Base for Calculatio on $140,000 $140,000 $140,000 $140,000 $140,000 $ $140,000 Deprreciation Expe ense $ 28,000 $ 44,800 $ 26,880 $ 16,128 $ 16,128 $ 8,064 Cumu ulative Depreciation $ 28,000 $ 72,800 $ 99,680 $115,808 $131,936 $ $140,000 Begin nning Book Va alue $140,000 $112,000 $ 67,200 $ 40,320 $ 24,192 $ 8,064 Endin ng Book Value e $112,000 $ 67,200 $ 40,320 $ 24,192 $ 8,064 $ Deprreciation Perce entage - M Comparison Deprreciation – Methods The sstraight line method m is the e easiest to co ompute wherreas acceleratted methods accelerate th he tax benefit by expensing g depre eciation earlie er over an asset’s a useful life. The fo ollowing charrt illustrates tthe comparisson of annua al depreciation n expense for each of the previou us examples of o depreciatio on methods. w.fortna.com www Page 14 Building a Bus siness Case e for Materiial Handling g System IInvestmentt Depreciattion Expensse Comparisson $6 60,000 $5 50,000 Straig ght Line Sum of the Yearss Digits 150% % Declining Balance B Doub ble Declining Balance Produ uctive Outpu ut MACR RS $4 40,000 $3 30,000 $2 20,000 $1 10,000 $1 2 3 4 5 6 ars Yea 6. C Calculate Aft fter Tax Cash h Flow e a well grounded understtanding of de epreciation is established, it is now posssible to begin calculating g the after tax x Once cash flow. The ba asic steps to determine d aftter tax cash flow are as fol lows: • • • • • First, estim mate pre-tax cash flows fo or each year of o the investm ment life span n – Outflows O (e.g. one time cap pital and expe enses) – In nflow (e.g. ne et annual savings) Determine e the annual depreciation d on o the capital investment Subtract the t annual de epreciation fro om the pre-ta ax cash flow to determine the taxable net income (Net Operating g Profit befo ore Taxes) Calculate the tax expen nse (for non-ccapital spending). The ressult is the Nett Operating P Profit after Taxxes (NOPAT) Subtract the t tax expen nse from the pre-tax p cash flows f to arrivee at the after tax cash flow w. The ffollowing example illustrate es the calcula ation of after tax cash flow w. • Example: $20 00K (deprecia able) – Acquisition Cosst $10 00K (not deprreciable) – Prroject Expensse – Sa alvage Value $0 – Useful Life Y 5 Years D Method M Stra aight Line – Depreciation – In ncome Tax Ra ate 40% % w.fortna.com www Page 15 Building a Bus siness Case e for Materiial Handling g System IInvestmentt Finan ncial Analysis Investmen nt Life Span (Ye ears) 0 1 2 3 4 5 Total Cash Inflow $0 $0 $150 $150 $150 $15 50 $600 Cash Outflows O ($200 0) ($100) $0 $0 $0 $0 0 ($300) Net Cash Flow (Pre--Tax) ($200 0) ($100) $150 $150 $150 $15 50 $300 Depre eciation (5 Ye ears) $0 ($40) ($40) ($40) ($ $40) ($40 0) ($200) Net Opera ating Profit (Beforre Tax) $0 ($140) $110 $110 $110 $110 $100 Tax xes (40 0%) $0 $56 ($44) ($44) ($ $44) ($44 4) ($120) Net Cash Flow (Afterr Tax) ($200 0) ($44) $106 $106 $106 $10 06 $180 Net Cash Flow $180 0 Total Inv vestment ($300 0) Simplle ROI (After-Tax Cash Flow) 60% % (A Assumes Capital in Y0; Expense Y1) Y Calculate Dis scounted Ca ash Flow 7. C The n next step in the t process iss to determine e the discoun nted cash flow w. A discountt rate must b be applied to cash flow due e to th he time value of money which assumess that a dolla ar in hand tod day is worth more than d dollar to be re eceived in the e he investmen futurre. The sum of o the discoun nted cash flow w is the prese ent value of th nt. Preset Value V of an a Inve estment Futu ure Cash F Flows (Factored d by Disco ount Rate)) = + + + Discou unted Cash Flow w.fortna.com www Page 16 + Building a Bus siness Case e for Materiial Handling g System IInvestmentt P Present Value e simply disco ounts future cash c flow base ed upon an aassumed rate (i.e. discountt rate, interesst rate, hurdle e rrate, or opporrtunity cost off capital). • • Net Present Value = C … CN C0 + C1 + C2 + C3 1+r1 1+r2 1+ +r3 … 1+rN The highe er the discou unt rate the lower the prresent value of future ca ash flow as iillustrated in the following g example. 10% Discoun nt Rate Financial A Analysis Time Period (Years) 0 1 2 3 4 5 Total Future Cash h Flow $100 $100 $1 100 $10 0 $100 $100 $600 Present Value V ((@10% discou unt rate) $100 $91 $83 $ $75 5 $68 $62 $479 Net Presentt Value $479 20% Discoun nt Rate Financial A Analysis Time Period (Years) 0 1 2 3 4 5 Total Future Cash h Flow $100 $100 $1 100 $10 0 $100 $100 $600 Present Value V ((@20% discou unt rate) $100 $83 $69 $ $58 8 $48 $40 $399 Net Presentt Value $399 Assess Alterrnatives Bas sed on Finan ncial Metrics s 8. A The n next step is to t calculate, assess, a and compare the financial f resullts of each fe easible alterna ative. The ba asic process is as fo ollows: • Confirm cash flow assu umptions • Confirm correctness off worksheet ca alculations • Conduct sensitivity s ana alysis on key parameters. p Examples: – Discount D rate – Time horizon – Magnitude M of investment – Prrobabilities off annual savin ngs realized – Prrobabilities off operating co osts required ernal Rate off Return Net Present Value and Inte w.fortna.com www Page 17 Building a Bus siness Case e for Materiial Handling g System IInvestmentt As re eferenced earrlier, the Nett Present Valu ue (NPV) is determined d b by simply disccounting ann nual net cash h flows by the e assum med discountt rate. The hiigher the net present value e the more faavorable the in nvestment. R (IRR) is often used in conjunctio on with or in lieu of an NP PV analysis because it is n not dependen nt Interrnal Rate of Return on an assumed discount rate. IRR is the rate at which h the investm ment has a Ne et Present Va alue of $0. T The lower the e nal rate of re eturn the lesss favorable th he investmentt. IRR is ofteen compared against a co ompany’s thre eshold “hurdle e intern rate”” to determine e whether the e investment is worth pursuing. • Example: – Acquisition Cosst – Prroject Expensse – Sa alvage Value – Useful Life D Method M – Depreciation – In ncome Tax Ra ate – Discount D Rate – Reinvestment R Rate $20 00K (deprecia able) $10 00K (not deprreciable) $0 Y 5 Years Stra aight Line 40% % 10% % 10% % Finan ncial Analysiss Investmen nt Life Span (Years) 0 1 2 3 4 5 Totall Cash Inflow $0 $0 $150 $150 $ $150 $150 $600 0 Cash Outflows O (Asssumes Capita al in Y0; Expe ense Y1) ($200 0) ($100) $0 $0 $0 $0 ($300 0) Net Cassh Flow (Pre--Tax) ($200 0) ($100) $150 $150 $ $150 $150 $300 0 Depreciation (5 Ye ears) $0 ($40) ($40) ($40) (($40) ($4 40) ($200 0) Net Opera ating Profit (Beforre Tax) $0 ($140) $110 $110 $ $110 $110 $100 0 Tax xes (40 0%) $0 $56 ($44) ($44) (($44) ($4 44) ($120 0) Net Cassh Flow (Afterr Tax) ($200 0) ($44) $106 $106 $ $106 $106 $180 0 Discounted d Cash Flow (using g 10%) ($200 0) ($40) $88 $80 $72 $6 66 $65 Net Prese ent Value $65 Internal Ratte of Return (IR RR) 18.7% % Modifie ed IRR ((w/10% reinv vestment rate e) 15.1% % w.fortna.com www Page 18 Building a Bus siness Case e for Materiial Handling g System IInvestmentt The M Modified Inte ernal Rate of Return (MIRR R) is often ussed rather thaan the IRR du ue to the con nceptual inacccuracies in the e IRR calculation. IRR assumess all positive cash flows can c be reinveested at the IRR rate, w which generallly is a flawed d mption. Insttead, a more e appropriate approach is to assume p positive cash flows can b be reinvested at either the e assum avera age rate of re eturn of all company c inve estments or th he company cost of capita al rate. The MIRR allowss the use of a more e conservative e reinvestmen nt rate in the calculation and therefore results in a m more conserva ative and realistic expected d rate o of return. Complete Qu uantitative and a Qualitattive Analysis 9. C oted earlier, a business ca ase is more than t presenting a return o on investmen nt (ROI) analyysis. It mustt also address As no otherr factors thatt executive decision d make ers will weig gh in the finaal decision. Generally, decision making requires a connection between the left brrain (logical siide) and the right brain (in ntuitive, creattive, and holisstic side). Th herefore, for a ness case to be b persuasive e to decision makers, m it must encompasss both quantittative and qu ualitative crite eria. busin The ROI analysis is an obvious quantitativ ve criterion. If the ROI analysis doe esn’t identify positive cash h flow with a sufficcient rate of return r to the business, the en there is little need to ad ddress other d decision criterria unless the investment is an im mperative to sustaining s the e business. i But, even iff the ROI anaalysis revealss a very high rate of potential return, it doesn’t necessarily y mean the in nvestment is the correct one o to make. Large organizations almo ost always havve a basket of o native investm ments they ca an make, but they are limitted by a finitee set of fundss in which to invest. So, th he decision on n altern wherre to invest is often determ mined by the more m persona al, motivationaal criteria of tthe decision m maker. ply chain execcutives are often o evaluate ed by perform mance againsst of numberr of key perfo ormance indicators (KPIs)). Supp Oppo ortunities to improve KPI performance e can be a highly h motivaating decision n factor. Com mmon KPIs in distribution n includ de: • Distributio on Costs as a % of Sales • Distributio on Cost per Unit • Units per Total Labor Hours H • % Fill Ratte • Inventory y Turn Rate • Order Fulffillment Lead Time erial handling equipment and a control sy ystem solutions can have a dramatic, p positive impa act on many o of these KPIss. Mate There efore, the bu usiness case presentation should speccifically ident ify how the distribution K KPIs tracked by executive e decission makers will w be impacte ed by the inve estment. ddition to qua antitative crite eria, a numbe er of qualitatiive considera tions should be addressed d within the b business case e. In ad As a rule of thum mb, the busin ness case sho ould answer the t questionss we would a ask ourselvess if we had to o put on own n ey on the line e. Below is a listing of a fe ew of the morre prevalent q questions to a address: mone • What is th he priority of investment? – Within W the disttribution organization – Across the exe ecutive team • What are the risks and how will they y be mitigated? • What are the critical su uccess factorss? • Are the asssumptions fe easible? • Do we hav ve the resourrces to successsfully implem ment? • What are the intangible e benefits? Package and d Present th he Business Case C 10. P w.fortna.com www Page 19 Building a Bus siness Case e for Materiial Handling g System IInvestmentt The ffinal step in the t process iss to package and a present the t Business C Case for execcutive decisio on makers in a manner tha at will a allow them to quickly understand the e scope of th he recommen nd investment and the im mpact on rele evant decision n criterria. gested components of an executive e busiiness case incclude: Sugg • Statementt defining purrpose of meetting… convey y your expecteed outcomes from the mee eting • Overview of project sco ope and objecctives…put th he discussion in context • Key business assumptions…summarrize major asssumptions thaat lead to you ur recommend dation • Alternatives considered d…summarize e the primary alternatives eevaluated • Overview of project an nalysis & resullts…briefly de escribe how yo ou got to thiss point • Recomme endation…clea arly state wha at you recomm mend and wh hy • Anticipate ed benefits…p put in terms im mportant to th he audience – Fiinancial return n – Ke ey performan nce indicators (KPIs) – Qualitative Q facttors • Required investment…d define how much, m when, and a who – Fiinancial comm mitment necesssary – Organizational O resources required – Timing of invesstment • Critical success factors…address risk ks and mitigating actions tthat will be ta aken • Project ro oadmap…create a summary y gantt chart of major worrk streams • Supporting analysis and assumption ns (appendice es)…organize in a separate e file or docum ment for easyy access. ourse, the bu usiness case documentatio on itself will rarely sell th he recommendation. Instead, the doccumentation is Of co simply the ammunition needed d during the presentation.. Selling thee recommenda quire a lead p presenter fully y ation will req wledgeable an nd rehearsed in describing the recomme ended solutio on and the bu usiness case ssupporting th he investmentt. know Ideallly, utilizing th he terms and methods pre escribed within n this documeent will adequ uately arm th he presenter tto successfully y gain approval and d eventually re eap the botto om line benefits enabled byy the material handling sysstem investment. Sum mmary n leader, yourr responsibility y is to continually seek to maximize the e long term p profitability off the businesss. As a Supply Chain n, this is posssible through a rational investment in a new or updated maaterial handlin ng system so olution. Such h Often invesstments offer great opporrtunity to reduce costs, in ncrease capaccity, improve service, and d positively im mpact the key y perfo ormance indiccators (KPIs) by which Sup pply Chain exe ecutives are eevaluated. W When confrontted with an o opportunity fo or such an investment, it is imperative to put together a business case that fairly an nd conservativvely evaluates the value of o This paper ha as provided a the investment and its potenttial bottom-line contribution to the prrofitability of business. T mental financcial terms and d methods to use when con nducting this evaluation. detaiiled overview of the fundam This paper has alsso described other decisio on impacting factors f that m must be considered when developing a and presenting g usiness case must be log gical, crediblee, and presented in term ms that are important and d your business case. Your bu ealing to executive stakeho olders. Decisiion makers arre motivated to contribute e to bottom lin ne performan nce. But, they y appe are a also motivated d by more pe ersonal criteria a. Understan nding and add dressing the p personal decission criteria o of the decision n make er will be as much m or more e important as a the return on investmen nt analysis in building a pe ersuasive bussiness case fo or your material hand dling system investment. w.fortna.com www Page 20 Building a Bus siness Case e for Materiial Handling g System IInvestmentt About Fortna na helps com mpanies with h complex diistribution operations m eet custome er promises and competitive Fortn challlenges profittably. We’re a profession nal services firm built on n a singular promise – w we develop a solid busin ness case fo or change an nd hold ourse elves accoun ntable to tho ose results. Our experttise spans su upply chain strattegy, distribu ution center operations, material handling, supp ply chain sysstems and orrganizational excellence. For o over 60 yearrs, we’ve parrtnered with h the world’ss top brands – companie es like ASICS S, O’Reilly Au uto Parts and MSC – helping them imp prove their distribution d operations o aand transform m their busin nesses. How w Can We Help? H Fortn na helps com mpanies dev velop businesss cases for supply chain n investment, including Material Han ndling syste ems. To learn more, ask to speak with w one of our o consultan nts. C Call: 800-367-8621 1 E Email: in nfo@fortna.ccom W Web: www.fortna.c w com w.fortna.com www Page 21