ITRI – Where Taiwan’s high-tech began Taiwan PV Roadmap: Total Staff Strategies for PV Industry & Market Growth R&D Staff Ph.D. :5,791 :4,917 :1,019 :8,669 : 144 Total Patents Spin - Offs Dr. Joeng Shein Chen Taiwan Photovoltaic Industry Association (TPVIA) Photovoltaics Technology Center / ITRI chenjs@itri.org.tw 17 November 2009 ‹#› Copyright 2008 ITRI 工業技術研究院 ‹#› 1 Copyright 2008 ITRI 工業技術研究院 2008.3.19 2 Contents ITRI ITRI College ITRI South Administrative Support Business Development Linkage Centers Creativity Lab Nano Technology Core Labs Electronics & Optoelectronics Information & Communications Measurement Standards Service Industries Strategies for PV Policy • PV Industry Status • Strategies for PV Industry Development Focus Centers • Promotion Programs for Market Deployment Display Technology • Conclusions Mechanical & Systems WiMAX SoC Material & Chemical Medical Electronics & Device Industrial Economics • Photovoltaics Energy & Environment Biomedical Engineering RFID & Security ‹#› Copyright 2008 ITRI 工業技術研究院 ‹#› 3 1.5 billion People without Electricity Source R.工業技術研究院 Vigotti, IEA Re ne wable Working Party, Brussels, 21-22 Nov. 2005. Copyright 2008 ITRI Copyright 2008 ITRI 工業技術研究院 From Delta electronic Foundation 4 Development History of Photovoltaic Industry in Taiwan But they are living in sunshinesunshine-rich area : Kaohsiung stadium 1M Wp BIPV 1980-1990 -Started R&D on mono-crystalline silicon(2-inches)& amorphous silicon in ITRI(1987) -Sinonar Amorphous Co., established(1988) ( first solar cell company in Taiwan) 1991-2000 -RD for mono-crystalline silicon(4 –inches,ITRI,1992) -M otech Industries Co.Ltd., founded(1998) 2001-2008 -Initiated PV Subsidiary Program(2001,M OEA) -Bureau of Energy, M inistry of Economic Affairs (M OEA) founded(2004). -DelS olar Co. founded, spin-off from ITRI(2004) -Photovoltaics Technology Center, ITRI established(2006) -PV system installation achieved 1 M Wp (M arch 2006). -Draft of Renewable Energy Development Act finalized and is been waited for legislative approval (2006) - PV system installation achieved 2 M Wp (December 2007). -Commission of module testing laboratory for IEC61215 ( January 2008) 2009 - ‘Renewable Energy Development Act” effective on July 8,2009 ‹#› ‹#› 5 Copyright 2008 ITRI 工業技術研究院 6 1 Dawning the Green Energy Industry Program Strategy Deployment for RE in Government Sector 1. 2. 3. 4. 5. 6. 7. Vision: Energy-efficient Society & Low-carbon Economy Strategic Review Board( Executive Yuan) RE Development Committee (Strategy for long term development) National Science Council National Energy Research Project( basic research) Ministry for Economic Affairs (MOEA) Policy and funding for industrial technology development Dept. of Industry Development ,MOEA Funding for industry technology research ( also for private companies ) Bureau of Energy ,MOEA National RE policy, Funding for PV development and promotion Industrial Development Bureau ,MOEA PV industry development policy and Funding for PV product , process & equipment development ITRI: Industrial technology development , market promotion ,and Think Tank for government Energy-saving Enhancem ent Clean Energy Developm ent Renewable energy that Taiwan has the potential to develop Ef f icient lighting & airconditioning, smart transportation & energy management Solar, wind, biomass, hy drogen, hy dro, ocean and geo-thermal energy Green Energy Industry The Twin-pillar Industries Five Potential Growth Industries PV & LED-lighting Wind, Hydrogen & Fuel Cell, Biomass, EICT, Electric Vehicle Industries that have sufficient capacity and are ready for leaping growth Industries that are under incubation But have potential to grow ‹#› ‹#› Copyright 2008 ITRI 工業技術研究院 7 Copyright 2008 ITRI 工業技術研究院 PV ndustry Revenue (Bn NTD) Renewable Energy shall contribute 15% of installed capacity by 2025. 2008 Renewables 2015 450 2025 Capacity (MW) Ratio (%) Capacity (MW) Ratio (%) Capacity (MW) Ratio (%) 1939 5.05 2261 5.1 2500 4.4 2. Wind power 358 0.93 1480 3.4 3000 5.3 3. Photovoltaics 4.08 0.0 320 0.7 1000 1.8 4. Biomass 772 - - 2.01 - - 850 1.9 1400 2.5 10 0.0 150 0.3 1 0.0 200 0.4 3073 8 4972 11.2 8250 14.7 1. Hydropower 5. Geothermal 7. Ocean Energy Total 8. Solar Thermal Water Heater 1.76 million m2 8 Strategies for National PV Target Target Setting of Renewable Energy year 2.8 million m2 Feasible Methods for Energy-saving Technology status 4.09 million m2 Source; Bureau of Energy, M OEA 2007 : : 1. Technology breakthrough •Catch global efficiency target, 18% in mc-Si •Domestic TF turnkey •Advanced research 2. Critical investment • Critical raw materials • Equipment industry 3. M arket creation • Export ally • Domestic market Healthy PV Industry Top 3 in PV Production Important PV RD Base 1070 2008 NOW 2012 2015 Year ‹#› Copyright 2008 ITRI 工業技術研究院 ‹#› 9 Copyright 2008 ITRI 工業技術研究院 10 Contents Booming PV Industry 1. Cell production No.4 in global ranking in 2008 2. Rapidly increasing from 12.3 to 1,065 m NTD (~300 m USD) from 2003 to • Strategies for PV Policy • PV Industry Status • Strategies for PV Industry Development • Promotion Programs for Market Deployment • Conclusions 2008. Hundred million NTD 4019 1517 1065 Kaohsiung stadium 1M Wp BIPV 535 12.3 ‹#› Copyright 2008 ITRI 工業技術研究院 : Sale NT$450bn Employment 45,000/yr : : 1 . Cell efficiency: 1 5~1 6% 2. Based on turnkey 3. Early stage in advanced technology research M arket status No. 4 in cell production Strategies From Delta electronic Foundation :ITRI PVTC (2009/2) Data Source 11 Copyright 2008 ITRI 工業技術研究院 33.6 71.8 212 ‹#› 12 2 PV Complex around the island Company Revenue in 2009 M/NTD 1,800 1,600 1,400 1,200 1,000 800 600 1. Technology and Industry corridor along the west coast( PV cluster) 2. Science-Based Parks: Hsinchu, Taichung &Tainan Science Parks 3. Prestigious research Institutes (ITRI) and universities (NTU, NTHU, NCTU, NCKU, etc..) 400 200 0 1 2 3 4 5 6 7 8 Sino-American Sili con Products Green Energy Technology Motech Industries E-TON Solar Tech Tynsolar Co. Gintech Energy Corporation 9 month Source; Photon International ‹#› Copyright 2008 ITRI 工業技術研究院 ‹#› 13 Copyright 2008 ITRI 工業技術研究院 14 National Energy Program Government Incentives in Taiwan Invested Tax Credit • The Emerging and Strategically Important Industries • The R&D and Technical Training Incentives • The Expenditures on the Purchase of the Automatic Equipment or Related Technology • The Tax Exemption for Technology Transfer Royalty Funding Support • Multinational Innovative R&D Centers in Taiwan • Leading New Product Development Project • Technology Development Program, TDP • Multinational Innovative Training Centers in Taiwan IP Protection • As a developed country, Taiwan will be bound and is committed to fully adhere to WTO provisions on Trade Related Intellectual Property (TRIPs).. 30 billions NTD in 4 years National Energy Program Energy Technology Policy Energy Economy Energy Security Industry development policy Carbon Trade Energy Technology Solar PV Solar Thermal Wind Power Biomass Geothermal Ocean Energy H2 energy & Fuel cell Nuclear energy Energy Conservation & Carbon Reduction Carbon Reduction & Storage Industrial Energy Saving Green Transportation Green Building Smart Grid Lighting and Home Appliances Education & Training ‹#› Copyright 2008 ITRI 工業技術研究院 ‹#› 15 Copyright 2008 ITRI 工業技術研究院 Contents 16 Incubating PV Industry • Strategies for PV Policy • PV Industry Status • Strategies for PV Industry Development • Promotion Programs for Market Deployment • Conclusions 1. PV Industries: ambitious PV players (quick investment , time to scale-up, time to market ) strong manufacturing capability and mature global logistics management . 2. Mature Infrastructure: based on semiconductor, optical disk, TFT-LCD, and precision machinery industries experiences. 3. High qualified human resources : experienced high level managers and well trained engineers 4. Strong Government Support and Commitment: (Bureau of Energy, Industrial Development Bureau, Department of Industrial Technology, MOEA). 5. R D Capability: Universities, PVTC/ ITRI. INER and Chung-San Institute of Science and Technology. ‹#› Kaohsiung stadium 1M Wp BIPV & Copyright 2008 ITRI 工業技術研究院 Source: Delta electronic Foundation ‹#› 17 Copyright 2008 ITRI 工業技術研究院 18 3 Unit: MWp Forecast of Si -Cell Production Capacity in Taiwan Capacity of Taiwan’s Si wafer Industry 2007 2008 2009E 2010E Motech 240 450 600 1,000 2007 Capacity 2008 Capacity 2009 Capacity 2010 Capacity Company E-TON 200 320 320 440 DelSolar 100 120 240 480 700 Sino-American Silicon 130 200 400 640 G intech 210 510 560 1,300 1,700 Gre e n Ene rgy Te ch 200 300 360 420 Neo Solar 60 210 210 360 100 200 400 400 Solartech 30 60 150 150 Wafe r Works B ig Sun 30 30 60 90 Eve rsol - 200 2 300 Top G reen 30 30 60 90 MO SPEC - 25 60 100 Mosel 30 60 60 160 260 Tainergy - 60 100 240 400 Ever Energy - 90 140 190 Company Name - Fe ng Yi Dane n Te ch (MWp) Total - 30 30 - - 60 120 Unitech - 30 30 90 925 1,650 2,010 Sunrise - 60 90 180 PanJit - - 70 70 Corum Solar - - 30 60 930 2,030 2,670 4,920 Total ‹#› Copyright 2008 ITRI 工業技術研究院 19 Capacity of Taiwan’s PV Module Industry Company Name 2007 Capacity 2008 Capacity 2009 Capacity 2 2 2 2 Apollo Solar Energy 30 60 60 60 EverBright a2peak 15 45 45 60 2 2 2 2 (MWp) Copyright 2008 ITRI 140 〜6,400 ‹#› Source: Company and PVTC, ITRI, Oct. 2009. 工業技術研究院 20 Capacity of Taiwan’s aa-Si Solar Cell 2010 Capacity China Electric Mfg Sunenergy 600 430 Source: Company and PVTC, ITRI, Sep. 2009 . 2011E Company Name 2008 (M Wp) PV Products 2009 (M Wp) 2010 (M Wp) Sinonar Solar (Korona) a-Si Thin Film 10 10 10 Formosun Tech (EPV) a-Si Thin Film 5.5 5.5 5.5 Kinmac Solar 10 20 60 60 NexPower (ULVAC) a-Si Thin Film 37.5 87.5 200 Tynsolar 60 80 90 90 Green Energy Tech (Applied) a-Si Thin Film 30 30 50 Gloria Solar - 20 40 95 Perfect Source Tech - 15 15 30 Sunner Solar (ULVAC) a-Si Thin Film 25 25 25 30 50 60 60 Sun Well (Oerlikon) a-Si Thin Film 40 40 40 EverBright 2 2 2 2 Kenmos PV (NPV) a-Si Thin Film 10 10 10 DJ solar - 15 15 30 Sintek - 15 30 60 Auria Solar (Oerlikon) a-Si/mc-Si Thin Film 60 60 200 Solar G ate - - 30 60 Chi-M ei Energy (ULVAC) 25 25 50 Ritek - 30 30 60 a-Si/mc-Si Thin Film Ligitek PanJit - - 200 Suntop Solar - - - 151 356 681 (MWp) Total Copyright 2008 ITRI 工業技術研究院 Beyond PV (Leybold Optics/IPV) 400 30 Source: Company and PVTC, ITRI, Oct . 2009 . 21 Copyright 2008 ITRI 工業技術研究院 Raw M aterials M iddle stream/components Solar Cell PV M odule 40 630.5 ‹#› 22 Technology differentiation for Si Downstream/system Added Value PV System & Products High efficiency technology Better quality and reliability Low-cost high efficiency thin film M ore investment in materials, equipments, & research Niche applications: BIPV, etc.. System Integration Critical materials & equipments Poly Si, TCO, EVA, back sheet, PECVD, etc. Upstream ‹#› 工業技術研究院 15 308 Strategy for PV industry Issues in raw materials and equipments Low cost raw material supply is critical (poly Si, TCO glass, etc..) Equipment industry is needed to the advanced technology Turnkey technology is not competitive enough for future development Turnkey has no long-term competiveness Advanced technology development is needed Development of next generation PV is needed Migration from manufacturing to service provider (SI, Developer) Certification and integration service will be more profitable Brand name will be important in the future Test bed is needed through domestic PV deployment Copyright 2008 ITRI 243 Source: Company and PVTC, ITRI, Oct . 2009 . Critical Issues in Taiwan’s PV Industry Upstream/materials a-Si Thin Film Total Production Capacity 1101 ‹#› 23 Source: ITRI (2009/08) Copyright 2008 ITRIPVTC 工業技術研究院 Increasing domestic demand, niche market, BIPV, etc.. Midstream ‹#› Downstream 24 4 RD Support from ”Photovoltaic Technology Center / ITRI” 3.5G Si TFPV Pilot Line Glass Cutting D-0 7 Established in January/2006 from MCL and EEL 147 *All equipments were made by local company. D- 06 159 E -08 Missions •Characterization Lab. Cleaner 1. To develop advanced solar photovoltaic technologies and speed up their commercialization 2. To enhance competitiveness of Taiwan’s solar PV industry 3. To help government to promote solar PV applications in Taiwan E-0 7 D- 05 E- 06 Laser Scriber 走道 九 走道八 E -05 Functions 149 D- 04 155 E- 04 1. An integration center of resources to advance Taiwan’s PV R&D capability 2. A center bridging R&D and commercial products 3. A think-tank of Government’s solar PV policy E- 01 15cm ×15cm Cluster PECVD 150 154 E-0 2 153 E- 03 D -03 PE3 D -02 Pre-Heating Resources (2008) 152 D -01 PVD5 PVD6 120 researchers, 10 million US$ budget, 30 patents/year ‹#› Copyright 2008 ITRI PE4 151 LPCVD System 工業技術研究院 25 Copyright 2008 ITRI 工業技術研究院 See-through BIPV Transparent BIPV Sanyo see-through BIPV modules at the Ohta City office complex. ‹#› 26 Contents High CRI TF for BIPV TerraSolar Global, 15th PVSEC, 2005 G3.5 (55cm ×70cm ) Cluster PECVD (40MHz) High Color Rendering Index BIPV (ITRI) • Strategies for PV Policy • PV Industry Status • Strategies for PV Industry Development • Promotion Programs for Market Deployment • Conclusions Kaohsiung stadium 1M Wp BIPV M aroon color caused by unbalance transmission Color not satisfied by designers and users. Copyright 2008 ITRI More transmission by laser scribing (30% module efficiency loss) Uncomfortable vision caused by optical incoherency Comfortable color by optical design Low production cost, no need to use laser scribing ‹#› 工業技術研究院 27 PV Subsidy Programs Copyright 2008 ITRI 工業技術研究院 28 “Renewab le Energ y Develop m ent Act” -Effective since July 2009 -Target (Total Renewable Energy):6.5~10GWp -Feed-In-Tariff System will be introduced and reviewed every year -No Cap -Equipment Subsidies for New Technology -Public Buildings will be encouraged to install PV -Zero Import Tax for RE Equipments if local Suppliers not available. -Violation will be punishable. - - ‹#› 工業技術研究院 ‹#› Legislative Infrastructure for PV Target: 60 MWp in 2012, 320 MWp before 2015, 1000 MWp in 2025 100% subsidy for public sectors (on project base) 1. PV Project for Remote Area and Disaster Emergency Center project(280 kWp) 2. 2006 Solar City Project Hualien & Taipei Counties (total 440 kWp) 3. 2006 Solar Top Project BIPV for 4 landmark buildings, total 440 kWp (Tainan City, Kaohsiung City, and Ping-Tung County) 4. Solar Campus Project for 40 Junior and Senior high Schools(130kWp) 5. Solar Community Project (270kwp, will be started in 2008) 6. Stimulus program :1.5 MWp for public sectors in 2009 Feed-in-Tariff will be implemented in the “Renewable Energy Development Act” Copyright 2008 ITRI Source: Delta electronic Foundation ‹#› 29 Copyright 2008 ITRI 工業技術研究院 30 5 Feed-in-Tariff for PV (1st Draft) Annual PV Promotion & Installation Sep.2009 Capacity , KWp NTD / kWh Remark 1~10 8.1234 (0.246 cent/USD) Plus 50,000NTD (~1515 USD) Subsides per kWP 10~500 9.3279 (0.2827 cent / USD) - Appro ved Installed Accu.Approved Accu. Instal led 20000 18000 16520.31 16000 14000 >500 9.0270 (0.2735 cent / USD) kWp 12000 10000 8870.279 8000 - 7650.0305 6380.523 6000 4831.956 4000 2000 *Electricity Cost:2.5~3.0 NTD / kWh (0.076~0.091 cent /USD) 522 0 *FIT for 20 years and No Cap. Copyright 2008 ITRI 121 197 643 234 37 522 37 2000-2001 2002 223 114 866 348 2003 416 1282 117 465 4099.191 2818.075 3370.56 1461.4 2281.332 2038.917 1626.56 2060.23 1744 754.23 1306 462 474 367 939 2004 ‹#› 工業技術研究院 31 Copyright 2008 ITRI 2005 2006 2007 2008 2009 Year 工業技術研究院 ‹#› 32 Solar Top Project Solar City Project Haka Culture Center (75 kWp) 3-2 ‹#› Copyright 2008 ITRI 工業技術研究院 33 Copyright 2008 ITRI 雲牆鯤鯓3D模擬 34 BIPV : beyond PV ? what else beyond power supply? Strategy Thinking It will provide a solution for the INTERFACE 1. Is Poly-Si supply still an issue? Self investment, and / or strategy outsourcing? LIFE ‹#› 工業技術研究院 2. Capacity expansion ,but how to keep production excellence? Efficiency improvement vs. Cost efficient ? Environment 、Light、 Heat 、Power & Building 3. Vertical Integration & horizontal sub-contract is the trend Sound 4. Strategic alliance or/and M&A Air flow Design 5. Virtue Foundry (Fab-less) concept applicable !? 6. Cost barriers set by Asian providers breakable? 7. Which area will dominate the cell production cluster? PV Technology ‹#› Page 22 Copyright 2008 ITRI 工業技術研究院 ‹#› 35 Copyright 2008 ITRI 工業技術研究院 36 6 Conclusion Taiwna Photovoltaic Industry Association Industry • TPVIA represents over 230 PV companies in Taiwan (as of Nov. 1 2009) • TPVIA members are active across the whole value-chain. Up Stream Poly-Si Material Solar Grade Silicon PV System & Solar Cell -Mono-Si, Multi-Si, GaAs 6 Companies PV Module Waf er-based Solar Cell -a-Si/ - Thin-f ilm Solar Cell µ -Si, CIS, Dye Sensitized Solar Cell 1 Company Down Stream Mid Stream Si Ingots &Wafer Si Ingot & Wafe rs 1. Rapid market growth in Taiwan is expected. 2. PV industry in Taiwan was growing very fast, but has been slowed down in 2009. Growth momentum will be restored if grid parity is reached (~2012). 3. Renewable Energy Act (FIT) and Stimulus Package will stimulate PV industry and installation. 4. Aggressive programs have been kicked off, and they will enhance Taiwan’s global competitiveness in PV industry. 30 Companies PV Modules 12 companies PV Product - PV System Inverter, BOS… PV Installation PV Product >120 Companies Others: University, Research Institutes, Construction Companies, etc., ‹#› Copyright 2008 ITRI 工業技術研究院 ‹#› 37 Copyright 2008 ITRI 工業技術研究院 38 7