Chabot College September, 1999 Course Outline for Welding Technology 64B ADVANCED ARC, FLUX-CORE WELDING AND BLUEPRINT READING Catalog Description: 64B – Advanced Arc, Flux-Core Welding and Blueprint Reading (May be repeated three times) 3 units Advanced theory and safety of Arc (SMAW) and Flux-Core Arc (FCAW) welding in the vertical and overhead positions, cutting, certification and code interpretation. Advanced blueprint work, metallurgy, and hazardous material regulations. Prerequisite: Welding Technology 64A or equivalent. 1 hour lecture, 6 hours laboratory. Prerequisite Skills: Upon entering the course, the student should be able to: 1. identify arc/flux-core welding equipment and describe their applications; 2. safely handle, care for arc, flux-core, and cutting equipment; 3. identify common metals and their properties; 4. demonstrate the understanding of fundamental principles of AC and DC power sources; 5. identify and demonstrate usage of arc electrodes and flux-core wires; 6. interpret for welding purposes, fractional, decimal, and angular dimensions; 7. find by deduction dimensions missing on blueprints; 8. interpret welding symbols; 9. construct weldments from blueprints; 10. apply hazardous material regulations; 11. safely operate SMAW and FCAW machines; 12. safely operate gas and plasma cutting; 13. demonstrate SMAW./FCAW in flat, horizontal, and vertical positions according to AWS codes; 14. demonstrate circumferential welds in flat and rolled positions. Expected Outcomes for Students: Upon completion of the course, the student should be able to: 1 interpret causes of welding defects on various metals and how to correct them; 2 interpret reasons for pre- and post-heat procedures; 3 define kinds, applications and techniques of hard-surfacing; 4 demonstrate procedures for certification in SMAW and FCAW; 5 read and interpret advanced blueprints; 6 SMAW and FCAW according to code in the vertical and overhead positions; 7 layout, fit, and weld from a print. Course Content 1. 2. 3. 4. 5. 6. Vertical and overhead welding in SMAW, FCAW Certification preparation, specifications Hard-surfacing Advanced blueprint layout and fitting Hazardous material regulations Weld cast iron, footsteel, and hard-surface Chabot College Course Outline for Welding Technology 64B, Page 2 September 1999 ] Methods of Presentation: 1. 2. 3. 4. Lectures Videos Demonstrations Field trips Assignments and Methods of Evaluating Student Progress: 1. Typical Assignments a. Lab Workbook Assignments b. Independent Welding Projects 2. Methods of Evaluating Student Progress a. Quizzes b. Examinations c. Independent Lab Projects Textbook(s) (Typical): Welding Principles and Applications, 4th Edition, Larry Jeffus, Delmar, 1999 Special Student Materials: 1. 2. 3. 4. 5. 6. 7. Welders safety equipment Protective clothing Welders gloves Welders goggles Welders helmet Safety glasses Welding jacket and boots mc 11/9/99 COWT64B