In-situ Deposition of High-K Dielectrics on III-V Compound Semiconductor in MOCVD system by Cheng-Wei Cheng LIBRARIES B.S. in Materials Science and Engineering National Tsing-Hua University, 2001 ARCHPVEs M.S. in Materials Science and Engineering National Tsing-Hua University, 2003 Submitted to the Department of Materials Science and Engineering in Partial Fulfillment of the Requirements for the Degree of Doctor of Philosophy in Electronic Materials at the Massachusetts Institute of Technology JUNE 2010 © 2010 Massachusetts Institute of Technology, All rights reserved. Signature of Author Department of Materials Science and Engineering May 11 ,2010 Certified by /7 Merton C. Flemings-SUA Pr fessor o Eugene A. Fitzgerald atei Is cience and Engineering Thesis Advisor Accepted by Christine Ortiz Chair, Departmental Committee on Graduate Students In-Situ Deposition of High-K Dielectrics on I-V Compound Semiconductor in MOCVD system by Cheng-Wei Cheng Submitted to the Department of Materials Science and Engineering on May I1 , 2010 in Partial Fulfillment of the Requirements for the Degree of Doctor of Philosophy in Electronic Materials ABSTRACT In situ deposition of high-k materials to passivate the GaAs in metal organic chemical vapor deposition (MOCVD) system was well demonstrated. Both atomic layer deposition (ALD) and chemical vapor deposition (CVD) methods were applied in this research. The CVD aluminum nitride (AIN) was first selected to be in situ deposited on GaAs surface by using trimethlyaluminum(TMA) and dimethylhydrazine (DMHy). However, the frequency dispersion of Capacitance-Voltage (C-V) curves for in situ AIN/GaAs samples are always large because of the existence of high interfacial defect state density (Dit) due to the nitridization of the GaAs surface during the AIN deposition. In order to avoid the surface reaction, in situ ALD of aluminum oxide (A120 3) on GaAs in MOCVD system was proposed. Isopropanol (IPA) was chosen as the oxygen source for A12 0 3 ALD and the mechanism was investigated. Pure A12 0 3 thin film was obtained and no arsenic or gallium oxide was observed at the interface. Both frequency dispersion of C-V curve and the Di, of oxide/p-GaAs interface are low for this process. In situ CVD A1 2 0 3 on GaAs was also performed. Gallium oxide (Ga 2O 3) was observed at the interface. The Ga 2O 3 was enriched in the A1 2 0 3 above the interface during the deposition process and a possible mechanism was proposed. This layer reduces the frequency dispersion of the C-V characteristics and lowers the Dit of n-type GaAs sample. After the in situ method had been successfully established, ex situ experiments was also performed to compare the results with in situ process in the same MOCVD system. Annealing native oxide covered GaAs samples in Arsine (AsH 3) prior to ALD A12 0 3 results in C-V characteristics of the treated samples that resemble the superior C-V characteristics of p-type GaAs. Besides, both TMA and IPA show self-cleaning effect on removing the native oxide in ex situ process. The discrepancy in the C-V characteristics was observed in in situ p- and n-type GaAs samples. Finally, the entire Dit energy distributions of interfaces from different processes were determined by conductance frequency method with temperature-variation C-V measurement. The existence of Ga 2O 3 at interface was found to be the possible source to lower the density of mid-gap defect state. From the C-V simulation, the mid-gap defect states are acceptor-like (Gallium Vacancies) and the source to cause high frequency dispersion of the C-V curves for n-type substrate. The relation between the interfacial defect state distribution and the processes was correlated. Thesis Supervisor: Eugene A. Fitzgerald Title: Merton C. Flemings-SMA Professor of Materials Science and Engineering Table of Contents List of figures............................................................. 8 --...........-- 14 List of tables............................................................... List of common Acronyms and Abbreviations in this thesis...............................15 17 Acknowledgements................................................... Chapter 1 Introduction and Motivation.....................................................19 ............ 20 1.1 Intro duction .................................................................. 1.2 Background (Fermi level pinning).........................................................21 ................... 2 1 1.3 M otiv atio n ............................................................ 1.4 O rganization of this thesis................................................................. 27 Chapter 2 Materials Growth and Characterizations........................................29 30 2.1 M aterials G row th......................................................................... 2.2.1MOCVD of GaAs and Surface Reconstruction structure of GaAs in MOCVD sy stem .................................................................................. 31 2.1.2 ALD in MOCVD system..........................................................35 2.2 M aterials C haracterizations................................................................40 2.2.1 High-Resolution Transmission Electron Microscopy (HRTEM)..............40 2.2.2 Atomic force microscopy (AFM).................................................42 2.2.3 X-Ray Reflectivity (XRR)...........................................................43 2.2.4 Secondary ion mass spectroscopy (SIMS).......................................44 2.2.5 X-ray Photoelectron Spectroscopy (XPS)......................................45 2.3 C-V Characteristics of MOSCAP and Characterization...............................47 2.3.1 Ideal C-V Characteristics of MOSCAP..........................................48 2.3.2 Real C-V Characteristics of MOSCAP..........................................52 2.3.3Conductance-Frequency method to extract the Di, from C-V measurements.............................................59 Chapter 3 In Situ CVD AlN on p-GaAs.......................................................62 .......... 63 3.1 Experim ental procedure..................................................... 3.2. Microstructure of AlN/GaAs interface................................................65 3.3 The chemical stoichiometry and bonding state of the AIN thin film.................66 3.4 C-V measurements and band structure of AIN/p-GaAs.................................68 3.5 C-V measurements and Interfacial defect density (D t)......................-71 Chapter 4 In Situ ALD A12 0 3 on p-GaAs.....................................................76 4.1 Experimental Procedure.................................................................77 4.2 Experiments of ALD with TMA and IPA................................................79 ........ 82 4.3 Mechanism of ALD with TMA and IPA...................... 4.4 Structure of the ALD A12 0 3 thin film.................................85 4.5 The chemical stoichiometry and bonding state of the A1 2 0 3 and A12 0 3/GaAs ............... interface................................ ....... 88 4.6 The C-V characteristics and the Di at ALD A12 0 3/p-GaAs interface................91 4.7Current-Voltage measurements and band structure of A12 0 3 / p-GaAs..............93 4.8 Thermal Stability of ALD A12 0 3 thin film and A12 0 3/GaAs interface...............98 4.9 Structure Defects in the ALD A120 3................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..101 Chapter 5 In and Ex Situ ALD A12 0 3 on p- and n-GaAs..................................110 ..... 1 1 5.1 Experimental procedure.................................... 3 5.2 Self-Cleaning effect of precursor set TMA/IPA.....................................11 5.3 Surface recovery by baking sample under AsH 3 .............. . . . . . . . . . . . . . . . . . . . . . . . . 115 5.4 The bonding states of Gallium atoms at the interface................................117 5.5 The C-V characteristics and the Dit at in and ex situ ALD Al 2 0 3/GaAs interface w ith IPA or H 20 as oxygen source.......................................................119 5.5. 1C-V characteristics of in and ex situ samples with IPA as oxygen source... 119 5.5.2C-V characteristics of ex situ samples with IPA or H20 as oxygen source. 121 5.5.3C-V characteristics of ex situ samples with surface recovery by annealing in 22 arsine before ALD of Al 2O 3 with TMA/IPA...................................1 5.5.4Dit distributions in the bang-gap for the samples extracted by the room-temperature conductance-frequency method...........................1 23 Chapter 6 In Situ CVD A12 0 3 on GaAs.......................................................126 ................... 127 6.1 Experim ental procedure........................................... 6.2 Experiments of CVD with TMA and IPA... ..................... .... 129 6.3 Mechanism of CVD with TMA and IPA................................... 6.4 SIM S depth profile analysis.............................................................1 .... 130 31 .... 132 6.5 Structure of the CVD A12 0 3 thin film........................... 6.6 Surface morphology and defect status in the CVD A12 0 3 thin film.................1 34 6.7 The chemical stoichiometry and bonding state of the A12 0 3 and gallium rich Al 2 0 3 at CVD A1 2 0 3 /GaAs interface and possible mechanism of formation.............1 37 6.8 The C-V characteristics and the Di at CVD A120 3/n-GaAs interface...............139 Chapter 7 Interfacial defect states distributions in the band-gap with different processes..............................................................................143 7.1 The characteristic time and response frequency of the defect state charge in the 144 band-gap of G aA s.......................................................................... 7.2 The distribution of interfacial defect density with different processes.............146 7.3 The source of the interfacial defect state in the band-gap of the GaAs............149 7.4 The interfacial defect states and C-V characteristics..................................151 Chapter 8 Summary, Conclusion, and Suggestions for Future Work..................159 ........... 164 References.......................................................... List of figures Figure 1.1 The roadmap of the transistor development (from Intel website).........21 Figure 1.2 (a) Left figure: Thermal oxide (native oxide) of GaAs (b) Right figure: Ternary phase diagram for Ga-As-O .................................................................... 22 Figure 1.3 The Exposure of the oxygen and the movement of the Fermi level on n- and p-type G aA s surface...........................................................................23 Figure 1.4 (a) Left figure: Illustration of native-oxide/compound semiconductor interface with the source of traps in the band-gap (b) Right figure: The diagram of the defect 24 states for A U D M ............................................................................. Figure 1.5 (a) The Current Si based CMOS (b) The proposed CMOS with GaAs as N M O S and G e as the PM O S..................................................................25 Figure 2.1 Schematic growth steps of GaAs with TMG and Arsine as precursors in M OC V D system ............................................................................. 32 Figure 2.2 Surface structure of GaAs(100)-c(4x4) and GaAs(100)-(2x4)....................33 Figure 2.3 (2x4)-c(4x4)/d(4x4) phase diagram of surface reconstruction as a function of substrate temperature and incorporation rate of As atom, determined from partial pressure of As-containing precursors. Dot, crosses, and circles represent ........... 35 (2x4)-c(4x4)/d(4x4), and marginal structure, respectively........... Figure 2.4 Schematic illustration of one ALD cycle. Precursor and oxidant can refer to the reactant A and B described in the content...........................................37 Figure 2.5 Schematic diagram of (a) Conventional ALD system (b) Our MOCVD system in SEL. 38 ........................................................ Figure 2.6 Simulated XRR measurement results.The hypothetic structure is 20 nm A1 20 3 on GaAs substrate. The roughness of surface (o(surface)) and interface(G(interface)) was added into the simulations....... ..... ...... 43.............43 .... Figure 2.7 Plot of sampling depth versus electron kinetic (binding) energy for GaAs and A 120 3............................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . 47 Figure 2.8 Schematic figure of the XPS system.............................................47 Figure 2.9 (a) MOS structure ,(b) Equivalent Circuit of MOS device shown in (a), (c) Small ac bias of amplitude superposed on the gate DC bias applied to the terminals on the MOS capacitor in (a) to measure its capacitance or conductance as a function o f gate b ias.................................................................. .............. 4 9 Figure 2.10 Energy band diagrams and charge distributions of the MOSCAP in (a) accumulation (b) depletion (c) inversion conditions......................................52 Figure 2.11 Theoretical high- and low-frequency curves in (a) C-V plot and high-frequency curve in (b) C- 0, plot.......................................................52 Figure 2.12 (a) Measurement circuit of the MOSCAP (b) Typical C-V curves from our experiments, includes capacitance (C) and conductance (G)...........................53 Figure 2.13 (a) Measurement circuit including a series resistance R, (b) Theoretical C-V curves that affected by a series resistance................................................55 Figure 2.14 Charges associated with the Oxide/Semiconductor structure................57 Figure 2.15 (a) Energy band diagrams the MOSCAP with interfacial defect state (b) A theoretical high-frequency C-V curves with interface defect state stretch-out compared to a theoretical C-V curve, with no interface defect state. The interfacial defect state is assumed to uniformly distribute in the band-gap and contains both electron and hole traps...................................................................... 58 Figure 2.16 (a) Equivalent circuit with interfacial defect state capacitance Cit, C1i is frequency dependent (b) The theoretical C-V curves with frequency dispersion.....59 Figure 2.17 Response frequency of the interfacial defect charge at interfacial defect state in GaAs at room tem perature............................................................. 60 Figure 3.1 The growth rates of AIN thin films at different deposition temperature........64 Figure 3.2 Process Flow of the In situ CVD AIN on p-GaAs...............................65 Figure 3.3 HRTEM image of AIN on GaAs grown at 400'C, 500'C, and 600'C...........66 Figure 3.4 XPS spectra of (a) N Is and (b) 0 Is core level of CVD AIN....................67 Figure 3.5 (a) The J-E curve of the AIN thin film (b) Fowler-Nordheim plot (c) Schottky plot (d) Poole-Frenkel plot...................................................................69 Figure 3.6 (a) The J-E curves measured from 298K to 368K (b) The Arrhenius plot of the leakage current density ....................................................................... 70 Figure 3.7 XPS spectrum from the GaAs, AIN and AIN/GaAs interface...................71 Figure 3.8 (a) Capacitance-Voltage curves for different treatment (a) Turn off the AsH 3 flow for 1Ominutes (b) Turn off the AsH 3 flow for 1Ominutes and flow TMA for 60 seconds (c) Turn off the AsH 3 flow for 10 minutes and flow DMHy for 60 seconds (d) Keep the AsH3 flow before depositing the AIN....................................72 Figure 3.9 The C-V curves of AIN on GaAs grown at 500C......................................74 Figure 4.1 Process Flow of the In situ ALD A120 3 on GaAs................................78 Figure 4.2 Growth rate of ALD A120 3 on GaAs at 4000C vs. precursor pulse time.......80 Figure 4.3 Thickness of the thin film grown with different cycles........................80 Figure 4.4 (a) Dependence of ALD A120 3 growth rate on temperature. The pulse time for TMA and IPA are both 5s (b) The relation between the growth temperature and the refractive index of the ALD A120 3 thin film................ ..... 82 ............. Figure 4.5 The schematic demonstration of the ALD process...............................85 Figure 4.6 (a) Cross-section TEM image of A12 0 3/GaAs structure (b) Cross-Section HRTEM image of the interface between GaAs substrate and A1 2 0 3 thin film grown at 370 0C. The TMA and IPA pulse time were both 5s.............. ........ 86 Figure 4.7 X-Ray Reflectivity of 20nm (250 cycles) ALD Al 20 3/GaAs structure, with experimental data (blue point) and theoretical fitting curve (red line).................87 Figure 4.8 AFM image of 20.36nm ALD A12 0 3 surface grown on GaAs at 370'C for 250 88 cycles. The RM S roughness is 0.213 nm................................................ Figure 4.9 Auger depth-profiling of ALD A120 3/GaAs structure which the oxide 89 thickness is 20nm ............................................................................. Figure 4.10 The XPS spectra of Al 2p and Ol s signals.....................................90 Figure 4.11 XPS depth-profiling spectra of (a) As 3d (b) Al 2p core level from A12 0 3 ........................... ... ........ surface to the A12 0 3/GaAs interface........ 91 Figure 4.12 (a)C-V characteristics of in situ ALD A12 0 3/p-GaAs MOS capacitor measured at different frequencies from 10kHz to 1MHz. (b) Gp/o-Vg-f map of the same sample in (a). The dashed white line is guide to the eyes...... ..... 92 Figure 4.13 Interfacial defect density vs. defect level in band-gap, determined by the conductance-frequency method from the in situ ALD A12 0 3/p-GaAs MOS 3 c a p a c ito r.........................................................................................9 Figure 4.14 J-E curves of the 20 A1 2 0 3 and 28.6nm AIN thin film...........................94 Figure 4.15 Leakage current density (J) as a function of gate bias (VG) for Al- 95 A12 0 3-GaAs MOS device of to, = 11 .5nm.............................................. Figure 4.16 Fowler-Nordheim tunneling plot of the J-V data shown in figure 4.15.......96 Figure 4.17 0 Is energy loss spectra for A12 0 3. The cross point (obtained by linearly extrapolating the segment of maximum negative slope to the base line) denote the energy gap Eg value............................................................................97 Figure 4.18 Engrgy band profile for the Al/A12 0 3/GaAs MOS structure....................98 Figure 4.19 HRTEM images of the samples annealed by RTA for 15s at (a)7500C (b)800 0 C (c) 850 C .................................................................................... 99 Figure 4.20 (a) Thermal-evaporated Al electrode on as-deposit sample (b) E-Beam deposited Mo electrode on as-deposit sample (c) and with RTA for 15s at (c)750 C (d)800 'C and (e)850 C ...................................................................... 100 Figure 4.21 Leakage current behavior of in situ n+Ge/ ALD A120 3/GaAs structure.....102 Figure 4.22 A schematic representation of the proposed mechanism.1........... Figure 4.23 (a) SEM image of the etched oxide (b) XTEM of the sample annealed at 03 850 0 C for 15s in RTA under N 2 . (c) SEM image of the etched oxide annealed in 02 at 500 0C for 20m ins..........................................................................105 Figure 4.24 (a) The AFM image of the A12 0 3 thin film of the sample (a) as-deposit and 02 annealing for 20mins at (b) 350'C (c) 400'C and (d)450 C.All samples were etched by HCI: H 20 2 :HF:H 20 = 10:5:1:35 for 30s......................................106 Figure 4.25 Leakage current of the samples with Al and Ti as electrodes and with different treatm ents..........................................................................107 0 Figure 4.26 Cross-Section HRTEM image for A12 0 3 deposited with TMA/IPA at 370 C for 20 ALD cycles. The sample was in situ capped by GaAs (a) Low-Magnification image (b) Enlarged image from the white box labeled in (a), (c) FFT image from the dashed w hite box labeled in (b).............................................................109 Figure 5.1 Process Flow of (a) in situ ALD A12 0 3 on GaAs (b) ex situ ALD A12 0 3 on GaAs (c) ex situ ALD A12 0 3 on GaAs with AsH 3 pre-treatment........................113 Figure 5.2 HRTEM image of the interface between (a) native-oxide/GaAs (b) ex situ A12 0 3/GaAs, and (c) ex situ A12 0 3/Si. The A12 0 3 was grown with TMA and IPA. The scales are the sam e in all figures.......................................................... 115 Figure 5.3 Native oxide desorption process....................................................116 Figure 5.4 (a) Ga 2p3/2 XPS spectrum for clean GaAs surface (b) Ga 2p3/2 XPS spectrum at in situ A12 0 3/p-GaAs interface.The oxide above the interface was thinned by the argon ion gun with etching rate of 0.021 nm/min in XPS system and the residual thickness was estimated as 2.4 nm The Shirley background subtraction was included in all XPS fittings....................................................................119 Figure 5.5 C-V characteristics of in situ ALD A12 0 3 on (a) p- GaAs and (c) n-GaAs; ex situ A12 0 3 on (b) p- GaAs and (d) n-GaAs. All the A12 0 3 were grown with TMA/IPA......................................................................121 Figure 5.6 C-V characteristics of ex situ ALD A120 3 grown with (a)TMA/IPA and (b) ...... TM A/H 20 on p-GaAs.......................................................... Figure 5.7 C-V characteristics of ex situ ALD A120 3 grown with AsH 3 annealing 122 treatment before the A120 3 growth on (a) p-type (b) n-type GaAs.....................123 Figure 5.8 The summary of Di, distribution of all samples in the band-gap. (closed and open symbols: in and ex situ process, respectively). A120 3 was deposited with TMA/IPA unless specified. The open square represents the sample which AsH 3 annealing treatm ent was perform ed........................................................124 Figure 6.1 Process Flow of the In situ CVD A1 20 3 on GaAs................................128 Figure 6.2 Deposition rate of CVD A120 3 vs. Temperature.................................130 Figure 6.3 SIMS depth profile of elements C, Ga, and Al. The Ga, and Al were plotted in relative intensity (left Axis) while the C was plotted in atomic concentration (right Axis). The open square symbols represent the fitted error function of gallium 13 2 p ro file ................................................................................... Figure 6.4 TEM image of the CVD oxide/GaAs structure................ ........... 133 Figure 6.5 X-Ray Reflectivity of ALD A12 0 3/GaAs structure (Red line) and ALD A12 0 3/GaAs structure (Green line) .............................................. Figure 6.6 AFM image of the as-deposit CVD A12 0 3 thin film......... 134 ............... 135 Figure 6.7 Surface line scan of AFM image of the as-deposit CVD A12O 3 thin film....135 .............. 136 Figure 6.8 AFM image of the etched CVD A] 2 0 3 thin film.......... Figure 6.9 Surface line scan of AFM image of the etched CVD A12 0 3 thin film. 136 Figure 6.10 XPS spectra of (a) Ga 2p3 2 (b) As 2p3 2, and (c)AI 2p at oxide/GaAs interface. The open hexagons and curves represent the raw data and fitting peaks. The Shirley background subtraction was included in all XPS fittings. (d) HRTEM image of the interface between GaAs substrate and CVD A1 20 3...... . .. .. . .. .. . . . 138 Figure 6.11 C-V characteristics of in situ (a) CVD and (b) ALD A1 2 0 3 on GaAs........140 Figure 6.12 Dit distribution of CVD samples in the band-gap extracted by the conductance-frequency m ethod.............................................................141 Figure 6.13 Gp/o-Vg-f map of CVD (a) and ALD (b) samples. The dashed white line is guide to the eyes and the scale of maps (c) and (d) is different........................1 41 Figure 7.1 Characteristic measurement frequencies (response frequency of trap) for both electrons (dashed lines) and holes (solid lines) at -80 0C, 25'C, and 150 0C. The horizontal black dashed lines represent the frequency range that is usually applied in C-V measurement. The horizontal colored solid and dashed lines represent the traps that can be accessible in the band-gap during the C-V measurements at different ............. 145 temperatures...................................... Figure 7.2 Interfacial defect state density of A12 0 3/p-GaAs interface of four process that described in previous chapters as determined from conductance-frequency method at low- (-80 0C ), room, and high-(150 0 C) temperature. The temperature regions labeled in the diagram represent the temperatures that the C-V measurements were p erfo rm ed ...................................................................................... 14 7 Figure 7.3 C-V characteristics of in situ ALD and CVD samples measured at room and ...... 148 high-(l 50'C) tem perature....................................................... Figure 7.4 Schematic diagram of interfacial defect state distributions of Si and GaAs. 151 Figure 7.5 Diagram of C-V characteristics of the MOS structure with donor-like defect states locate at 0.1 eV above valence band edge..........................................152 Figure 7.6 Diagram of C-V characteristics of the MOS structure with acceptor-like defect states locate at 0.1eV below conduction bandedge.......................................152 Figure 7.7 Diagram of C-V characteristics of the MOS structure with donor-like defect states locate at m id-gap of GaA s............................................................153 Figure 7.8 Diagram of C-V characteristics of the MOS structure with acceptor-like defect states locate at m id-gap of G aA s............................................................153 Figure 7.9 C-V characteristics of in situ ALD A12 0 3 on both p- and n-GaAs.............154 Figure 7.10 Possible distribution of interfacial defect state for our samples..............155 Figure 7.11 Possible distribution of interfacial defect state for in situ ALD A12 0 3/GaAs 156 in te rfac e ........................................................................................ Figure 7.12 Surface structure of GaAs (I 00)-c(4x4) surface reconstruction..............156 Figure 7.13 Possible distribution of interfacial defect state for in situ CVD and ex situ 57 ALD A12 0 3/GaAs interface.........................................1 Figure 7.14 Possible distribution of interfacial defect state for in situ CVD with flowing TMG for 1 min prior to oxide deposition..................................................158 List of tables Table 1.1 The mobility of electron and hole and lattice constants of semiconductors.....26 Table 2.1 The table of the relations between the transportation time and the carrier gas flow rate.......................................................................... Table 3.1 The sum m ary of D i......................... . ....... 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 73 List of common Acronyms and Abbreviations in this thesis AUDM Advanced unified defect model............................................................. ................ A l Alum in um ........................................................................ A120 3 Aluminum oxide............................................................................ .............. A IN A lum inum nitride................................................................ ..AsH 3 As Arsine.................................................................................. Arsenic.................................................................................... As2O 3 or As 20 5 Arsenic oxide......................................................................... Atomic force microscopy........................................................................AFM LD A tom ic-layer-deposition.........................................................................A ........................................................ C apacitance-Voltage................... ............... CPU .................. CVD Central Processing Unit ............................... Chemical-vapor-deposition......................... ............................. Complementary metal-oxide-semiconductor.. C -V CMOS Di-ethylzinc(Zn(CH 3) 2).....................--.................DEZn Di-methylhydrazine((CH3(NH)(NH)CH3))..................................................DMHy ... ... S i2 H 6 . .. G a G allium arsenide.................................................................................G aA s D i-silane............................................................................... G allium .......................................................................................... Gallium(Gadolinium) oxide..........................................................Ga Gallium oxide........................................................................Ga (Gd 2 O3 ) 20 3 2O 3 or Ga 20 Ge G erm anium ........................................................................................... High-Resolution Transmission Electron Microscopy....................................HRTEM Interfacial defect state density.....................................................................D i Isopropanol............................................................................IPA Metal-oxide-semiconductor Capacitor...................................................MOSCAP Metal-oxide-semiconductor Field Effect Transistor....................................MOSFET Metal-organic-chemical-vapor-deposition................................................MOCVD Molecule-beam-epitaxy.....................................................................-..MBE ....... NMOS N-Channel Metal-Oxide-Semiconductor Field Effect Transistor............ Nitrogen .. .................................................................. N .. .... 0 Oxygen......................................................................... P-Channel Metal-Oxide-Semiconductor Field Effect Transistor.........................PMOS Scanning Electron Microscopy..............................................SEM ....... SIMS Secondary ion mass spectroscopy........................................... Si S ilic o n .................................................................................................. ....... SiO 2 Silicon dioxide............................................................ Tri-methylaluminum(A(CH 3)3)................................................ Tri-methylgallium(Ga(CH 3)3)............................................ ............ TMA ................. TMG U nified defect m odel............................................................................U Water.......................................................................................H DM 20 X-ray Photoelectron Spectroscopy......................................XPS XRR X-ray Reflectivity...... ............................................ Acknowledgements There are lots of people whom I need to acknowledge here, but the first has to be my advisor, Gene Fitzgerald, for mentoring, encouraging, and providing plentiful resources, inspirations, kindness, freedom, and unwavering supports. I also gratefully acknowledge my thesis committee, professor Samuel Miller Allen, professor Lionel C. Kimerling, and professor Dimitri Antoniadis, for their comments and suggestions on my research. I would also like to acknowledge Provost L. Rafael Reif and professor Akintunde Ibitayo (Tayo) Akinwande to help and give me the chance to come here for pursuit of my Ph. D. degree. I acknowledge professor Edwin L. Thomas the helps and supports when I was first-year graduate student. Without their kind helps, I can not make it today. I acknowledge all the professors and teaching assistants who ever taught me at MIT for their teaching and knowledge. I also acknowledge my research funding sources from MARCO SRC FCRP MSD Focus Center. I appreciate the discussions, inspirations, helps, and encouragements from Professor Minjoo Lawrence Lee, Dr. Mayank Bulsara, Dr. Arthur Pitera, Dr. Carl Dohrman, Dr. Michael Mori, Dr. Kenneth Lee, Dr. Steven Boles, Yu (Albert) Bai, Li Yang,. Nan Yang,Adam, Prithu Sharma and all the other members in Fitzgerald's lab. With all of you, I have good memory for my life in the lab. I also appreciate all the helps and assistances from my collaborators and classmates, Henry Koh , Xiaohua Ma, Mr. Jianfei Wang, Jing Cheng, Dr. Jifeng Liu, Dr. Juejun Hu, Dr. Shih-wei Chang, Dr. Dai-Yin Li, and Dr. John Hennessy. Thank my Taiwanese friends in DMSE at the MIT, Dr. Chung-Yi Chiang, Amy Chi, Chia-Hua Lee, Yu-Hua Kao, Yi-Chun Lu, Liang-Yi Chang, and Hsien Chen. Especially the Dr. Chung-Yi Chiang, I have no relatives in the USA but he gave me lots of helps and suggestions when I just arrived here. Because of him, I can sustain the challenges and finally get my degree at MIT. For me, he is like my brother in the USA. I would also like to thank other Taiwanese friends, Shu-Wei Huang, Liang-Yu Chen, Yu-Chih Ko, Tsung-han Tsai, Tien-Yun Lee, Chien-Jen Lai, Hsiang-Chieh Lee, Peggy Chi, Podo Chen, Hsien-Chung Tseng, Cheng-Hsun Wu, Sidney Tsai, Hung-An Chang, Chia-Wei Lin, I-Wen Hong, Vivan Chung, Yen-Jie Lee, Jacky Chen, Sam Chun-te Peng, Joyce Yang, Chun-Hao Tseng, and all the other members in ROCSA at the MIT and all the friends in Boston and in USA, for making my MIT life memorable. I would like specially to thank Shu-Wei Huang. You and Tracy did help me a lots and we made lots of good memory together. I can not imagine that if I did not know you here, how my life would possibly be. I will never forget the dinner that we had in Taiwan Cafd in Chinese New Year's Eve in our first year. I specially would also like to thank all the members in RLE. With all of you, I felt very happy and have nice memory in my last two years. I also thank people in Taiwan who offered me the supports and helps even I was in USA, Professor Tai-Bor Wu, Professor Jau-Ho Jean, Professor Tri-Rung Yew, Professor Minghwei Hong, Professor Chien-Neng Liao, Professor Yu-Lun Chueh, and Dr. Mao-Lin Huang and any people who supported me. Finally, I would like to thank my parents, wife, sister, brother, a sister-in-law, and my cute new-born nephew. I always remember the moment that you saw me off in the airport for the first time. I also wanted to cry but I didn't because I knew that I need to face all the challenges by myself in the USA and can not cry in front of you to make you worry. I smiled at you and left even though all of you were crying. Now I can smile at you to say I make it with your supports. I really thank all of you and please forgive me not sharing the family loads in these years. Thank you for staying with me here in the last year, I-Hua. Five years is not a long time compared to the whole life, but it is long enough for me to make good memory with all of you. Study at MIT really changes my life. Again, I would like to thank all of you. 6Aex -74/ ei 05/11/2010 Chapter 1 Introduction and Motivation 1.1 Introduction Ultra thin dielectric layer/semiconductor interfaces have attracted much attention due to their importance in fundamental understanding and commerical application. Commerical interest is driven by the continued scaling of MOSFETs(Moore's law), which predicts that the number of the transistors would double every 24 months. The performance and power consumption of single transistor improves as the size of the transistor shrinks in addition to the economic benefit. Intel's Roadmap (Figure 1.1) depicts the past changes, and possible future change to the MOSFETs as it scales Transistor gate length of about 20 nm was to arrive by year 2009, and the SiO2 gate oxide thickness is reduced to 1.Onm, which is the quantum tunneling limit. Beyond this point, leakage current due to tunneling (1-10 A/cm 2) becomes the dominant leakage mechanism in device design. There is another physical limit below which SiO 2 no longer maintains its bulk electronic structure and is less electrically insulating at approx.7A. Further scaling of CMOS demands that high dielectric constant (K) material replaces SiO 2 to alleviate these constraints. Due to the inpending gate oxide limit, much research and development has been focused in this area in the past five years. Recently, Intel announce their 45 nm CPU products, which incorporate high-k material and a metal gate. The trend will likely continue for the next 10 years. Improving the gate insulator is not sufficient to remain on the Roadmap. Strained silicon has been incorporated to enhance drive current through enhanced mobility and carrier velocity at source injection. However, further improvement will soon require even higher mobilities. Compound semiconductors offer the advantages of high electron mobility. One of the key challenges in compound semiconductor device technology is to 20 find a thermodynamically stable insulator on the semiconductors that provides a low interfacial defect state density (Dt) and also results in low electrical leakage. One of the most successful dielectrics on GaAs had been Ga 2 O3 (Gd 2O 3 ), grown by MBE. Enhancement mode p- and n-channel demonstrated[1-.1 -3]. GaAs MOSFETs with inversion were Recently, A120 3 grown by ALD on GaAs has resulted in good device performance for depletion mode n-channel GaAs MOSFETs[ L4]. 90 rom 20036S nr 20054S efc2007 nrn 32 nt 2011+ SiGe S/D Strained Silcon SiGe S/D Strained Silicon Tri-Gate' More Non-Silicon Elements Introduced Future options subject to change Figure 1.1 The roadmap of the transistor development. Figure reproduced from Intel website. 1.2 Background (Fermi level pinning) Unlike the oxidization of the silicon, which just forms silicon dioxide, GaAs (and other Ill-Vs) has complex oxidized products. The structure of the GaAs oxide is shown in 21 Figure 1.2(a), which be understood can using the ternary phase diagram of Ga-As-O(Figure 1.2(b)).The various layers are formed due to the kinetics of oxidation and the thermodynamically stable phases in the phase diagram. The dielectric constant and resistivity of each layer in the oxide may cause severe frequency dispersion in C-V curves, which is called the Wagner- Maxwell multi-dielectrics effect. The complex oxide also creates a very large Dit at oxide/GaAs interface and "pins" the fermi level in the energy band-gap. GaAsC4 Ga20, As 2 0 3 As203 oGo GcAsO4-i 0 ^ t AsO31 A5205 G_", %3 Ga2 0 3 : As GaAs Go GcAs As Go-As-O Figure 1.2 (a)Left figure: Thermal oxide (native oxide) of GaAs (b) Right figure: Ternary phase diagram for Ga-As-O. Although the Fermi level is pinned when the native oxide forms, the Fermi level could also be pinned without the formation of significant oxide thickness. Very small amounts of oxygen absorbed on the surface leads to strong pinning of the Fermi level on both n- and p-type Ill-V compound, as shown in figure 3[1.6]. 1.2 gGa~s 1.4 (eV) IE * n-TYPE A p-TYPE S0.44 CLEAN 10' 10 10 OXYGEN EXPOSURE 107 10 G V (Langmuirs) Figure 1.3 The Exposure of the oxygen and the movement of the Fermi level on n- and p-type GaAs surface. Figure reproduced from W.E. Spicer 11.61 Numerous ex situ approaches have failed to produce a suitable passivation with a low Dit between the gate dielectric and GaAs. One of the main reasons is the fermi level pinning at compound semiconductor interface. The pinned surface limits the band bending and therefore the semiconductor channel can not be inverted. Figure 1.4(a) shows the illustration of native-oxide/compound semiconductor interface with the source of traps in the energy bands. According to Spicer UDM and AUDM theory[] .7,i.8], which is widely accepted as a mechanism of Fermi level pinning on III-V semiconductors,the ASGa antisite (an As atom on a Ga site in the GaAs lattice) formation will produce pinning at 0.75 and 0.5 eV above the valance band maximum.The ASGaantisite defect is formed by the arsenic at the interface, occupying Ga vacancy sites. Native defects are important for pinning the Fermi level at Ill-V compound interface with both metal and non metal over-layers (ex. the oxygen absorbed on Ill-V surface).AUDM theory states that the formation of both donors and acceptors within the band-gap pins the Fermi level [1.9]. Figure 1.4(b) shows the energy level diagram for AUDM. The ASGa antisite double donor with levels of 0.75 and 0.5eV and the compensating acceptor with energy level below 0.5eV are shown. Both defects are located in the same spatial region near the surface. The surface Fermi level position, Efi, for the free surface will be determined by the relative densities of the two defects in the near surface region. The origin of excess arsenic at the interface is speculated to be the decomposition of arsenic oxide, especially As 2O3. It is generated by the oxidation of GaAs surface and thought to be the source of the defect state. Reducing the defect formation at the oxide/ semiconductor interface is crucial for the performance of GaAs MOSFET. interface trap ~sto" ~ CBM Fermi energy n b IA f.s Probable GaA aniSo ev Dou-e ACO - sufcrlneon ADANCED UNIF;ED DEFECT MODEL Figure 1.4 (a) Left figure: Illustration of native-oxide/compound semiconductor interface with the source of traps in the band-gap (b) Right figure: The diagram of the defect states for AUDM. Figure reproduced from W.E. Spicer 11.91 1.3 Motivation Current CMOS is fabricated on the Si substrate and it is shown in figure 1.5(a). In order to improve the performance of the CMOS, scaling down the size of the transistor or the use of the stress and strain on transistor to increase the mobility of the carriers is currently applied. However, replacement of the channel materials with higher mobility materials will be required in the future because of the limitation of the size of the transistor and the stress that can be applied on the transistor. Table 1.1 shows the table of some semiconductors with their mobility and lattice constants. Because all the III-V semiconductors have higher electron mobility than Si and Ge has the highest hole mobility, some people propose the ultimate CMOS platform would use Ill-V for the NMOS channel and Ge as the PMOS channel (shown in figure 1.5 (b)). Both channels would need to be deposited on the Si substrate in order to use current infrastructure. Among the III-V semiconductors, good compromise Ino. 53Gao. 47As has been studied by researchers due to a of high electron mobility and band-gap. InGaAs has been experimented at the device level to see if MOSFETs can be made which extend the current Roadmap. Drive currents have been improving, and are much better than reported GaAs drive currents. However, the real challenges for InGaAs integration on silicon are unknown, as no credible integration scheme with low defect density has be conceived of. In addition, high drive currents in inversion are obtained due to the nature of the high interfacial defect state density moving into the conduction band. Thus, from a basic science perspective, it is difficult to study the connection between interface formation and electrical defect density. In this thesis, we use GaAs as a model system for explore the connection between. p-MOS N-MOS -- (a) -1 mM- p-MOS N-MOS 1 AM Mr (b) Figure 1.5 (a) The Current Si based CMOS (b) The proposed CMOS with III-V as NMOS and Ge as the PMOS Mobility at 300k Semiconductor (cm2NVs) Hole Electron constat (A) Si Ge 1500 3900 450 1900 5.431 5.658 GaAs 8500 400 5.653 12000 300 5.868 5400 200 5.868 Ino 0 Ga 47As InP Table 1.1 The mobility of electron and hole and lattice constants of semiconductors According to past thirty-years of research on GaAs, interfacial defect density is very sensitive to the processing methods and materials. The AlxGa 1 xAs was proven as the best material to passivate the GaAs surface.[l.10] Because both GaAs and AlxGa 1 xAs have approximately the same lattice constant and similarity of the chemical properties and bondings, the Dit can be as low as 109 (eV'cm-2) at AlGa1 xAs/GaAs interface, while the Dit of Si/SiO2 interface is 1010(eV'cm-2 ). However, the band-gap of AlxGa 1 -As is not large enough to provide enough conduction or valence band offset to support the inversion layer. Other materials need to be considered instead of AlxGaIAs As mentioned before, numerous ex situ approaches have failed to produce a suitable passivation with a low Di, between the gate dielectric and GaAs. Recently, ex situ ALD of a high-k insulator on GaAs has achieved better interfacial properties due to the self-cleaning effect [1 11]. The native oxide was removed during the ALD process with TMA/H 20 or TEMHf/H20, but the best Dit near the mid-gap is about 10' 2(eV-Icm- 2). The best dielectrics/GaAs process result to date is an in situ deposition of Ga 2 0 3(Gd 2O 3) on as-grown GaAs in ultra-high vacuum[ . GaAs is deposited in MBE chamber and 1-1 13]. then the wafer is transferred in vacuum to another deposition chamber to deposit the dielectric. As the processes were in ultra high vacuum, this prevented the oxidation of the GaAs before the oxide deposition. The Dit of this interface near the mid-gap is 10 1 (eV'cm 2 ), similar to the Si/Si0 2 interface. Throughput of MBE is limited and does not scale in a cost-effective way. MOCVD had been widely used in industry to fabricate the light-emitting-diode because of favorable economics. Some researchers have applied CVD to deposit high-k materials on GaAs and achieved low Dit between GaAs and high-k material. Zhi Chen, et al. [I 121 used Ge or Si deposited at low temperature as the interlayer before depositing 0 the high-k (silicon nitride) insulator on GaAs at low temperature (below 400 C). Their C-V results were analyzed by conductance- frequency method and Di, as low as 10 0(eV cm ) near the mid-gap. But Ge or Si diffuses away from the interface during high temperature annealing. The samples could not sustain high temperature annealing, for example, since activation annealing is required after ion implantation. A thermodynamically stable high-k material with a low Dit at the interface is required to be directly deposited on Ill-V materials. In situ deposition of high-k material on GaAs in MOCVD system achieves the goals listed above. An in situ process will allow us to control process variables and correlate those variables to interface defectively. In addition, the use of MOCVD will allow successful research to have commercial impact. 1.4 Organization of this thesis This introduction has included the motivations and challenges for the passivation of the GaAs for MOSFET applications. Chapter 2 introduces the materials growth and 27 characterization techniques that were applied in this work. Emphasis is placed on how we can perform ALD in a MOCVD system and on how we can applied C-V measurement to characterize the Dit in the band-gap of the GaAs at oxide/GaAs interface. In chapter 3, in situ passivation of GaAs in MOCVD using AIN as an insulator is discussed. Chapter 4 discusses the use of in situ ALD A12 0 3 with TMA and IPA as precursors to form A1 2 0 3 on GaAs. Chapter 5 compares the differences between the in and ex situ passivation of GaAs with in situ ALD A12 0 3 and how we can reverse the oxidation of GaAs surface in an ex situ process. In Chapter 6, in situ CVD A12 0 3 is applied to passivate the GaAs and the differences of growth mechanisms and experimental results between the ALD and CVD will be discussed. Chapter 7 first shows the distributions of D, at the oxide/GaAs interfaces that are grown by the methods described in chapter 4, 5, and 6. The sources of the interfacial defect state are discussed and the relations between these defect states and the processes and how these interfacial defect states affect the C-V characteristics are proposed. Finally, in Chapter 8, we summarize the thesis. Chapter 2 Materials Growth and Characterizations In this chapter, we briefly describe materials growth, including the growth of GaAs and high-k materials, and some characterization methods that we applied to understand the microstructure and chemical bonding states of the elements near the oxide/semiconductor interface of our samples. The basic theory of the MOSCAP device is introduced and we focus on the C-V characteristics of the MOSCAP device. Because the interfacial defect states affect the C-V characteristics, and we can extract the information about the interfacial defect state distribution from the C-V measurements. The conductance-frequency method is applied in our research to extract the Dit and this method is introduced in this chapter. 2.1 Materials Growth The growth experiments were all performed in a low pressure AIXTRON/Thomas Swan 6x2" As/P close-coupled showerhead cold-wall MOCVD system in a facility at the Massachusetts Institute of Technology (MIT) called the Substrate Engineering Laboratory (SEL). The GaAs buffer layer was grown in the CVD mode in an arsenic rich environment. After the growth of the GaAs buffer layer, high-k material was deposited immediately without interrupting for in situ process. For ex situ process, the wafers were taken out from the reactor after the buffer GaAs growth and stored in the air for two days before reloading into MOCVD system to deposit the high-k material. The chosen high-k materials are AIN and A12 0 3 in our experiment. The AIN was deposited by CVD mode while the A1 2 0 3 was deposited by both CVD and ALD modes. In this section, we will not focus on the detail about the theory of MOCVD and the operations of our MOCVD system. The reader can be directed to other sources, such as Stringfellow's classic text[2.l ] and for Fitzgerald Group alumni theses [2.2,2.3] , for a detailed treatment. We will briefly review the GaAs growth in MOCVD system and show what the surface reconstruction structure of the GaAs grown in the MOCVD system is. Then, the operations of ALD in our MOCVD system will be discussed. 2.2.1 MOCVD of GaAs and Surface Reconstruction structure of GaAs in MOCVD system MOCVD of GaAs MOCVD is one kind of CVD that utilizes metal-organic chemicals as the precursors to grow the Ill-V compound semiconductor. Our reactor is a "cold" wall system, with the precursor being delivered to the heated substrate by a carrier gas. A group III source, TMGa, is stored in bubblers with the nitrogen (or hydrogen) flows. The bubbler 0 temperature is precisely controlled at 5 C to keep the vapor pressure of TMG constant. Carrier gas will flow into the bubbler and saturate with vapor from the TMG and transport vapor to the heated substrate. The gaseous hydride, AsH 3 is used as group V source for GaAs growth. Dopant materials can be metal organic precursors such as DEZn as a p-dopant, or silicon hydride such as Si2H6 as n-dopant in our growth. The basic MOCVD reaction describing the GaAs deposition process can be written: Ga(CH 3 )3 (g)+AsH3(g) --+ GaAs(s)+3CH4(g) Where (g) =gas and (s) =solid The optimization of GaAs growth can be done by empirical studies of external parameters such as growth temperature, V/III ratio, and mass flow rates. However, the 0 typical GaAs growth temperature in our system is 650 C with V/III ratio as 20. This may not be the optimal GaAs growth condition in our system, but the quality of the grown GaAs is good enough for our following study. At 650'C, the growth rate is limited by mass transport of the TMG precursor to the growing interface. Pyrolysis and diffusion of group Ill source arising through boundary layer is the main pathway controlling growth rate. The GaAs growth rate is also found to be linear proportional to the TMG flow rate in our system. Figure 2.1 shows the schematic growth steps of GaAs with TMG and AsH 3 as precursors in MOCVD system. T Horizontal Gas Flow CH3 N2-+. GasCH3 GaH CH3 N2 N2 H 2 As Hp...H CH H N2 -+ 2-. t H CH3 -radical Ga 3 Atomic Step CH3 s port tesrface ZH As -radical Layer t dffusion CH3 Boundary Wafei Surface H N2 - r CH4<, CH3+,H Surface diffusion and reaction H + H -H rsor sition incorporation and growth Figure 2.1 Schematic growth steps of GaAs with TMG and Arsine as precursors in MOCVD system Surface Reconstruction structure of GaAs in MOCVD system Knowing the surface reconstruction of GaAs(100) in MOCVD system is important because the oxide is directly deposited on these reconstructed surface in in situ ALD processes. This can help us determine what kinds of reactions happen on the surface during ALD process and help us determine bonding states between the oxide and GaAs. Surface Reconstruction of the GaAs(001) had been widely studied in MBE with the aid of the surface analytical tools such as reflection high-energy electron diffraction (RHEED) and low energy electron diffraction (LEED). Various surface reconstructions were should to occur on the surface of GaAs in ultra high vacuum (UHV) and two of well-known structures are GaAs( 100)-c(4x4) and GaAs(100)-(2x4) and are shown in figure 2.2.However, these tools are typically not found as part of an MOCVD system. Very little is known about the structure of surfaces in non-UHV ambient for example MOCVD. GaAs (100) (2x4) GaAs (100) c(4x4) (Top View) (Top View) o 0 ;~ po ~C O$ ~ C5,0 . o'~b o oc1b - 0 O I 0 0 Qo0o0 0 o oQ~ O o 0. .... Qc Q o O o. o g . . . . o [110] (SideView) (Side View) Figure 2.2 Surface structure of GaAs(100)-c(4x4) and GaAs(100)-(2x4).Figure reproduced from D. K. Biegelsen[2.41 Recently, some researchers have utilized Reflectance-difference spectroscopy (RDS) to study the surface reconstruction of GaAs(100) in MOCVD system. RDS was proven to be capable of studying the surface structure in various environments from UHV to atmospheric pressure [2.5,2.6].From their results, they found that the surfaces are also reconstructed under the gas phase condition. GaAs(100) in UHV and MOCVD show similar surface reconstruction structure. Similarities between the surface in UHV and in MOCVD can further be seen in the (2x4)-c(4x4)/d(4x4) phase diagram of surface reconstruction shown in figure 2.3. This data in this figure were taken from both MBE and MOCVD grown surface. The surface structures are determined by the substrate temperature and As supply rate and the nature of the GaAs (100) surface is the same in both UHV and MOCVD systems. From their results, the surface of the GaAs (100) surface always shows a c(4x4) structure above 4500 C under the supply of the AsH 3.They also indicated that the AsH3 reacts relative weakly with the GaAs surface and the gas decomposition rate is low at temperature at 400-450'C [2.7]. They suggest that a Ga- or GaAs-covered graphite susceptor cracks AsH 3, into As 4 or As 2 while simultaneously desorbing these species, thus acting as an As reservoir to supply the As to the GaAs wafer and form the d(4x4) surface reconstruction in MOCVD system. The d(4x4) structure is very similar to c(4x4) structure but the surface is covered by several layers of As atoms, not only two layers in c(4x4) structure. The d(4x4) structure is an equilibrium phase and it can remain for several hours even after the AsH 3 supply is cut off[2.8]. Heating the substrate up to 6000C without AsH 3 flow is required to desorb the As species from the surface to form the (2x4) surface in our MOCVD. T/ *C 600 500 700 6 uJ 0 0 0 X X IQ 0 0 0 X X X X 0 400 X X 4 0 X X X OMCVD <2 - c(4x4)/d(4x4) (2x 4) MBE 0 - -0e0009 .69 .0 9.6 X X XXX X X XX X X ~ 0 -2 X.. O0 - 1.00 1.40 1.20 X X x 1.60 1000K/ T Figure 2.3 (2x4)-c(4x4)/d(4x4) phase diagram of surface reconstruction as a function of substrate temperature and incorporation rate of As atom, determined from partial pressure of As-containing precursors. Dot, crosses, and circles represent (2x4)-c(4x4)/d(4x4) , and marginal structure, respectively. Figure reproduced from ltaru Kamiya 12.81 2.1.2 ALD in MOCVD system ALD has recently gained more attention since it has found utility in a wide range of applications, such as catalysts, electroluminescent displays, and microelectronics etc., due to its capability to coat extremely complex shapes with a conformal material layer of high quality, a capability unique among thin-film deposition techniques [2i.2.1I ].For example. Intel had announced that its 45nm transistors process an ALD Hafnium-based oxide[2. 2]. Although the major limitation of the ALD is its growth rate ( usually only a fraction of a monolayer is deposited in one cycle), this has not become an issue due to the scaling down of the devices. ALD has similar chemistry to CVD, except that the ALD reaction divides the CVD 35 reaction into two half-reactions by keeping the precursors separate during the reaction [2.13].Usually, the deposition temperature of ALD is lower than CVD because the precursors perform a ligand exchange reaction, and this results in the incomplete decomposition before depositing on the wafer. However, the precursors are required to be fully decomposed prior to deposition on the substrate in CVD process. ALD is also a self-limiting deposition process and therefore the amount of film material deposited in each reaction cycle is constant. This behavior allows the ALD process to control film thickness at the atomic scale. [2.14]ALD can be defined as a film deposition technique that is based on the sequential use of self-terminating gas-solid reactions. The growth of material layers by ALD consists of repeating the following characteristic four steps: (1) A self-terminating reaction of the first reactant (Reactant A). (2) A purge or evacuation to remove the non-reacted reactants and the gaseous reaction by-products. (3) A self-terminating reaction of the second reactant (Reactant B)-or another treatment to activate the surface again for the reaction of the first reactant. (4) A purge or evacuation. Steps 1-4 constitute a reaction cycle. Steps I and 3 are sometimes referred to as hal/ reactions of an ALD reaction cycle. One ALD cycle is illustrated schematically in figure 2.4 [2. 15 ]. 1) Precursor pulse 2) Purge 3) Oxidant pulse 4) Purge Figure 2.4 Schematic illustration of one ALD cycle. Precursor and oxidant can refer to the reactant A and B described in the content. Figure reproduced from [2.151 In our work, ALD was performed in a MOCVD system. Controlling of timing of flowing precursors into the reactor is very important for our experiments. For the conventional ALD reactor shown in figure 2.5(a), the volume of the reactor is usually small and the operational pressure of ALD reactor (1 Torr or less) is usually lower than the vapor pressure of the precursors (For example, TMA, 8.7 Torr: H2 0, 22 Torr at 20'C). The precursors flow into the reactor spontaneously without carrier gas because of the differential pressure between the bubblers and reactor. The precursor bubblers are usually installed near the reactor and the distance between the bubblers and reactor is short. The precursors reach and saturate the reactor immediately after the bubbler valves open. After the precursor pulse, the excess precursor and by-product of ALD reaction can be pumped out from the reactor very fast due to the small size of the reactor. For our MOCVD system (shown in figure 2.5(b)), the pressure of the reactor is determined by total carrier gas flow rate and the position of the butterfly valve between the reactor and pump during growth. Because the ALD reaction is usually performed in a low pressure system, the pressure of reactor should be as low as possible. Our MOCVD system is designed to perform growth under higher reactor pressure, >I0 Torr. However, considering the accuracy of the (Mass-flow Controllers) MFCs (5% of the naximui flow rate), balance of gas flows in carrier lines, and the transportation times of precursor from bubbler to the reactor (will be discussed later), the pressure of reactor and gas flow rates of carrier lines were set to 50 Torr and 2500-500-2000 scem (Standard Cubic Centimeter per Minute) for upper-middle-lower carrier lines, respectively. The carrier gas is also used as the purge gas between the precursor pulses. U r CarrierLine ALD Reactor . . . . ... Reactor MVOCVD h Puity PumpNitrogen Pump LowerCarrder Line........ (a) precursor line Exhaust reactor -The distance between source and reactor is "short" precursor reactor -The distance between source and reactor is "long" Figure 2.5 Schematic diagram of (a) Conventional ALD system (b) Our MOCVD system in SEL Because the pressure of the reactor (50 Torr) is always higher than the vapor pressure of the precursors, the carrier gas (ultra high pure nitrogen) is needed to transport the precursors from the bubblers to the reactor during the ALD process. Unlike the conventional ALD system, the distance between the precursor bubblers and reactor is long and time is needed for the precursors to flow into the reactor after the bubbler valve is opened. The timing of each ALD step needs to be controlled carefully to make each precursor flow be separate in the carrier lines and reactor. The transportation time (T) that 38 is needed for precursors to be transported from bubblers to the reactor can be calculated by equation (I) for our system: T LxD V 2 304.02 (s) (1) Here, L, D, and v are the length of the carrier line from injection valve of precursor bubbler to the reactor (cm), diameter of the carrier line (inch), and carrier gas flow rate (scem). The D is 1/4 inch for the pipes of the three carrier gas lines and L is about 310 +/- 25 cm (285- 335 cm) for all precursors in our MOCVD system (The exact values are different for all precursors because the injection valves of the precursors are at different positions of carrier lines but all of them would be in this range). The only parameter that we can control is the carrier gas flow rate v. '[able 2.1 shows the relation between the transportation time and the carrier gas flow rates calculated by the equation (1). In our ALD process, precursors were separately transported in upper and lower carrier lines and the flow rates are 2500 and 2000 sccm during the process. This means that the precursors need 2.95s +/-0.24s (2.71 - 3.19 s) and 2.36s +/- 0.19s (2.17 - 2.55s) to reach the reactor. In order to separate the precursors flows and prevent 'parasitic' CVD deposition on the substrate, Is purge time is required between each precursor pulse. In our experiment, the purge time was set at least 3s to guarantee the separation of the precursors. 1000 1.18 0.10 0.59 0.05 Table 2.1 Table of the relations between the transportation time and the carrier gas flow rate 2.2 Materials Characterizations In order to understand the physical oxide/III-V interfaces or the quality of the oxide thin film, several analytical techniques were used after the sample growth. These techniques will be briefly discussed below. 2.2.1 High-Resolution Transmission Electron Microscopy (HRTEM) TEM is an important tool for examining the micro-structure of the films we grow. Imaging is achieved by passing a high-energy electron beam through a very thin specimen. When the electron beam passes through the materials, some electrons would be possibly absorbed or diffracted by the material lattice, the rest of the electrons will just directly pass through the specimen without lost of energy. HRTEM is one of the TEM imaging modes and all electron beams (transmitted and diffracted electron beam) are used to form the image with atomic resolution. In order to create the HRTEM image, the specimen needs to be tilted first to "on-axis" position, so that the lattice planes are parallel to the electron optics axis. The contrast in the image is formed due to the differences of the transmitted and diffracted electron beams. In our work, cross-section HRTEM,or X-HRTEM, was applied to study the micro-structure of the high-k material/GaAs interface by using JEOL 2010 which the acceleration voltage is 200kV. The X-HRTEM sample preparation procedure is described below: (1) The specimen was cut into two 5 mm x 5 mm in size, rectangular in shape pieces. (2) The cut pieces were blown by the N2 gas to clean the particles generated during the cutting. (3) The one piece was coated with a thin layer of AB glue and bonded to another piece (film to film). Two silicon dummies were also bonded to the double sides of the stack. Then, the stack was cured for 5min on a hot plate .When the curing process completed, the specimen was cooled to room temperature. (5) The specimen was mounted with wax on a copper pillar or a glass piece. (6) The specimen was polished to less than 1mm thick with 500, 1200, 4000 grit abrasive papers in this succession. Finally, the specimen was polished with 0.3-pIm suspension alumina powders. (7) The specimen was flipped over and mounted with wax on a copper pillar or a glass piece again. (8) The specimen was polished to less than 50 rn thick (The silicon dummy looks red and transparent) with 500, 1200, 4000 grit abrasive papers in this succession. Finally, the specimen was polished with 0.3-pm suspension alumina powders. 41 (9) The specimen was bonded by epoxy on a copper ring. (10) The specimen was dissolved with acetone. (11) The specimen was milled by argon ions until a hole was developed near the center of the specimens. The argon ion energy, milling angle and ion current were 3-5 keV, 2~5 and 15-30nA. 2.2.2 Atomic force microscopy (AFM) Atomic force microscopy is a very useful way to characterize the surface morphology of samples over relatively large areas with nanometer-level precision. The method relies on the use of a cantilever tip that interacts with the atoms on the sample surface, leading to a force being registered by the cantilever which is then translated into an image containing information about the surface. AFMs can be operated in several modes, but the mode we used was tapping-mode AFM, in which the AFM cantilever is continuously vibrated as it is swept over a surface, and a feedback loop adjusts the height of the cantilever so that it experiences a constant force from its interaction with the surface. The most physically direct measurement is of relief, where the topology of the surface causes the cantilever tip to displace by varying amounts as it traverses across the surface. This was the data that we sought most often, as the AFM was used to quantify the surface roughness of our samples. The instrument used in this work was a Digital Instruments Dimension 3000 Nanoscope Ila AFM. 2.2.3 X-Ray Reflectivity (XRR) When X-rays strike a surface at glancing incidence they can reflect off the surface. However, if the surface is rough or covered by a film, then the X-ray reflectivity of a surface can change. XRR takes advantage of this effect by measuring the intensity of X-rays reflected from a surface as a function of angle. Thin films on a surface can give rise to oscillations of the X-ray intensity with angle. XRR was performed to measure the thickness of the thin film and roughness of the interface and the surface. Figure 2.6 shows the typical XRR measurement results. 10000000 10000 1000 100 10 1 04 0 20 nm Aluminum Oxide on GaAs 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 Incident Angel (Degree) Figure 2.6 Simulated XRR measurement results. The hypothetic structure is 20 nm A12 0 3 on GaAs substrate. The roughness of surface (aT(surface)) and interface(a(interface)) was added into the simulations The fringes in the figure arise from the interference of the X-ray though the oxide thin film and the spacing of the fringe can be used to calculate the thickness of the thin film follows by the equation (2) shown below: 250 (2) here, 1, { ,and 50 are the thickness of the thin film, the wavelength of the X-ray, and the spacing of the fringe. The presence of the surface roughness decreases the specular intensity of the whole curve progressively, while the roughness gives rise to progressive damping of the fringes. These effects can also be observed in figure 2.6. By using theoretical model to do the fitting on experimental XRR data, the information (density of the substrate and thin film, thickness of the thin film, surface and interfacial roughness) can be extracted. The applied fitting software is X'Pert Reflectivity which is provided by the CMSE X-Ray Lab. The mode that combines segment fitting and genetic algorithm fitting method was used to fit the data in the software. 2.2.4 Secondary ion mass spectroscopy (SIMS) SIMS is a destructive analytical technique in which the chemical concentrations of constituent elements and contaminants in a material can be determined as a function of depth. It can therefore be used to determine alloy compositions and predict electronic carrier concentrations, assuming that the species under investigation has been properly calibrated for measurement. The measurement is affected by sputtering material from the sample as individual ionized atoms (or in some cases molecules), using an ion beam. These secondary ions are detected according to their charge/mass ratio through conventional mass spectroscopy, and their relative yield is analyzed to provide information about each species' chemical concentration as a function of sputter depth. 44 Depending on the species being measured, concentrations as low as 1015 cm- can be detected. In our work, SIMS was mostly carried out to determine the presence of contaminants such as carbon or the gallium atoms in our ALD oxide film, or to quantify the dopant concentrations in our grown GaAs layers. 2.2.5 X-ray Photoelectron Spectroscopy (XPS) XPS is a popular surface analytic technique due to its high information content, its flexibility in addressing a wide variety of samples, and its sound theoretical basis. It can be used to provide the information of elemental composition, chemical state and electronic state of the elements that exist within a material. XPS is based on the photoelectric effect where the concept of the photon was used to describe the ejection of electrons from a surface when photons impinge upon it. For XPS, Al Ka (1486.6eV) or Mg Ka (1253.6eV) photons is often applied as exciting photon source. The XPS technique is highly surface specific due to the short range of the photoelectrons that are excited from the solid. The sampling depth (The depth where the 95% of the photoelectrons could be detected) of the XPS is considered as three times the Inelastic Mean Free Path (IMFP, The average distance that an electron with a given energy travels between successive inelastic collisions)[ 2.16]. Seah and Dench developed an equation that relates IMFP to electron energy and the inorganic compounds: IMFP =2170KE 2 + 0.72(aKE) 0 ' (3) Where IMFP is in units of monolayer, a is the monolayer thickness (nm), KE is the 45 electron kinetic energy (eV). The calculated sampling depth of GaAs and Al 20 3 is shown in figure 2.7. For our materials (GaAs and A12 0 3) ,most photoelectrons that escape from the top I to 10 nm of the material are analyzed and the energy of these photoelectrons leaving the sample are determined using a electron energy analyzer. The electron binding energy EB of the initial state can be determined from the energy conservation statement of the elastic process: E =hv-KE- DspJ (4) where Dsp is the work function of the electron energy analyzer. In core-level XPS the intensity of those photoelectrons emitted from the sample is measured as a function of their kinetic energy, and typically plotted as a function of the electron binding energy following equation (4). The binding energy of the peaks is characteristic of each element. The peak areas can be used (with appropriate sensitivity factors) to determine the composition of the materials surface. The shape of each peak and the binding energy can be slightly altered by the chemical state of the emitting atom. Hence XPS can provide chemical bonding information as well. XPS must be carried out in ultra high vacuum environment or the energy of the photoelectron would be affected by the gas molecules in the system. The schematic figure of the XPS system is shown in figure 2.8. In our work, XPS measurement was performed in Kratos AXIS Ultra Imaging system using a monochromatic Al Kal source (1486.6 eV) in center of materials science and engineering(CMSE). Binding Energy EB (eV) 600 1400 1200 1000 800 15 - E 13 12 0 Al 20 3 a = 0.204 nm GaAs a = 0.283 nm - 14 200 400 11 - ----- 10 . 9 ci 08 tM7 .E E 4 (/ 3 2 IMFP SamplingDepth= 3x + 0.72(aKE)" monolayers IMFP= 217OKE' 0 200 400 600 800 1000 1200 1400 Kinetic Energy KE (eV) Figure 2.7 Plot of sampling depth versus electron kinetic (binding) energy for GaAs and A120 3 ElecronfnetgyAnalyzi (0-1.5kV) Photo-EmrittedElectrons (< 1.6 V) escape only from the very top surface (70 - 110A) of the sample Detector EecrEectno (onrM Collection Lens fcrm Focused Beam of X-rays (1. 5kV) ElectronTake-Off-Angle- N Si (2p) Sij02 Si' Sample Samples are usually solid because XPS requires ultra-high vacuum (<10-*torr) St(2) XPSSAIS fm a Silicon Water 11b Figure 2.8 Schematic figure of the XPS system[2.171 2.3 Capacitance-Voltage Characteristics of Metal-Oxide (Insulator)- Semiconductor Capacitor (MOSCAP) and Characterization In a real MOS device, the oxide/semiconductor interface is not perfect and contains many defects, as we introduced in chapter 1.These defects would generate interfacial defect states in the band-gap of the semiconductor at the oxide/semiconductor interface and affect the electrical properties of the device. The interfacial defect states can be measured by many methods, the most popular being the C-V measurement of a MOSCAP. In our work, we used the conductance-frequency method to get information about the interfacial defect states. This method was proposed by Nicollian and Goetzberger in 1967 and it extracts the information of Dit from C-V characteristics of the MOSCAP. Hence, understanding of the basic principle of the MOSCAP and how the interfacial defect states affect the C-V characteristics is important for our research. In this section, we will briefly review the principle of the ideal MOSCAP and then include two non-ideal terms (interfacial defect state and series resistance) to see how these affect the C-V characteristics of MOSCAP. 2.3.1 Ideal C-V Characteristics of MOSCAP Figure 2.9(a) shows a typical MOS structure. This structure consists of semiconductor substrate with an oxide layer and a top metal contact, also referred to as the gate. A second metal layer forms an ohmic contact to the back of the substrate to decease series resistance. The substrate is a n-type semiconductor. The equivalent circuit of the MOSCAP is shown in figure 2.9(b). The total capacitance C of the MOSCAP can be simplified as a series connection of two capacitors, Cox and CD- Cox is the capacitance of the oxide layer and CD is the capacitance in the substrate.Usually, the capacitance of the depletion region underneath the gate is controlled by the gate DC bias. So, the capacitance of MOSCAP can be expressed as C =(Cj + C)-'. The capacitance C can also be defined as: dQ C dV The capacitance is the change of charge due to a change of voltage. During a capacitance measurement, the signal, which contains small ac voltage superposed on the gate DC bias, is applied to the terminals on the MOS capacitor in figure 2.9(a).The small-signal ac voltage results in a charge variation giving rise to the capacitance. C= dQGIdVG, where Q; and V(; are the gate charge and the gate voltage, respectively. The DC bias is a result of the variation of the static charges, including the space charge created by the depletion of the carriers underneath the gate in the semiconductor. (a) r-----------, (b) _meta' Oxide( (C) V(t) =V Bias (V) + Cox v exp(i.)t) Bias (v) VDC V N M Bias (V) AA ~VD + I v(t)= v,,exp(lawst) Time N A o,Time Measurement Signal = DC Bias + VV Time AC Bias Figure 2.9 (a) MOS structure ,(b) Equivalent Circuit of MOS device shown in (a), (c) Small ac bias of amplitude superposed on the gate DC bias applied to the terminals on the MOS capacitor in (a) to measure its capacitance or conductance as a function of gate bias The physics of the MOS structure can be easily explained by an energy band diagram. The energy band diagrams and charge distributions of the MOSCAP are shown in figure 2.10. Figure 2.10 (a) shows an accumulation layer of electrons induced by an applied positive voltage. In this case, the valence band edge is closer to the Fermi level due to band bending downward that is caused by the applied DC bias signal. The electrons accumulate at the interface, and CD is very large because the thickness of accumulation layer is very thin. The total capacitance in accumulation is close to the Cox. Figure 2.10 (b) shows band bending upward when negative voltage is applied to the gate. The positive space charge region is induced by an applied negative voltage. In this state, the MOS capacitance is the series combination of Cox and CD, which is contributed by the space charge region of semiconductor and varies with the applied negative DC gate bias. The capacitance in this region can be calculated from the equation we described above: C = (C( + C/)')- . Here, C, = eOEA/W ,where WD is space charge width and c, is semiconductor dielectric constant. Now consider the case when a larger negative voltage is applied to the gate (figure 2.10 (c)). The conduction band and valence band bend more so that the intrinsic Fermi level has moved above the Fermi level. In this situation, where the valence band is closer to the Fermi level than conduction band, the semiconductor adjacent to the oxide-semiconductor interface becomes p-type. This inversion layer of holes is formed as shown in figure 2.10 (c).When this happens, the inversion charge can shield the DC bias to penetrate in the semiconductor to make the Fermi level move further and the width of the space charge (WD) becomes maximum (CD is minimum).Further increasing the DC bias will increase the inversion charge density but not the width of the space charge region. When the inversion charge is unable to follow the ac voltage, the equivalent circuit is Cox and CD in series. By changing the voltage through whole regimes, a high-frquency C-V curve is generated.If the inversion charge is able to follow the ac voltage, the inversion layer induced by large negative gate voltage will be neutralized by ac voltage. The equivalent circuit is formed only by a capacitor of oxide Cox, and this is the same as the low-frequency C-V curves. The typical C-V measurement changes frequencies from 104-106 Hz. Figure 2. 11 shows the theoretical high- or low-frequency C-V curves in (a) C-V plot and (b) C-#0, plot. The three conditions shown in 2.10 are labeled on the C-V curves. # is the surface Fermi level and equal to Ers-Eis ( Efs and Eis are the Fermi level and intrinsic level at the surface of the semiconductor). Considering the physics of the MOSCAP, #, is a better parameter instead of gate bias V to describe the behavior of the MOSCAP. The capacitance C of the MOSCAP is usually a function of the #, the gate bias V. For example, In figure 2.11 (b)(at C point), the and #, #, is a function of always almost stays at -0.6eV even if we apply a very large negative gate bias (shown in figure 2.11(a)). Because capacitance is a function of inversion region. #, the capacitance remains almost constant in the + Real MOS Band-Diagram Charge Distribution (a) Negative Charge Accumulation Posiive Charge -- Metal E,; (b) Ef E, -V x Depletion 0 Depletion Region APosltlve charge) E, .- (c) Inversion Inversion +-Oxide Accumulation Region (Negative charge Ej E, Invrio charge Depletion Region ,Poaitive charge) Wo Space(Depleton) charge T -V,, Inversion charge 0 w oo Space(Depletion) Wcharge Metal -Oxide- Semicnductor (n-type) Figure 2.10 Energy band diagrams and charge distributions of the MOSCAP in (a) accumulation (b) depletion (c) inversion conditions Figure 2.11 Theoretical high- and low-frequency curves in (a) C-V plot and high-frequency curve in (b) C- , plot 2.3.2 Real C-V Characteristics of MOSCAP In real device measurements, there are two modes that are used to measure the C-V characteristics of a MOSCAP, one is the series circuit model and the other is the parallel circuit model, depending on the characteristics of the device. The parallel circuit model is involved in C-V measurement because there is high leakage current through the real MOSCAP, the equivalent circuit model that of a parallel connection of a capacitor and a resistor (shown in figure 2.12(a)) For DC bias, the resistor represents the total resistance of the MOSCAP device. For AC bias, we connote the resistance as "impedance" and it is derived from the loss of the displacement current due to the response of the interfacial defect charges to the measurement AC signals. The conductance is the inverse of the resistance (impedance)). The interfacial defect state charge can also affect the measured capacitance (C) of the MOSCAP. By measuring the capacitance (C) and conductance (G) of the MOSCAP, we can get the information of the interfacial defects. Figure 2.12(b) shows the typical C-V and G-V curves from our experimental results. (a) (b) 200 40 ~- 180. CIIo Cox 1000kHz 10kHz -- -- G 0) OkHz 140 go 100 2. -... 1.5 C ...... M 60 0 1.0 60 Measurement Circuit of MOS Circuit 3.0 ~1202. C Equivalent 3.5 E- 40 0.6 . V4 v) - 0 Figure 2.12 (a) Measurement circuit of the MOSCAP (b) Typical C-V curves from our experiments, includes capacitance (C) and conductance (G) In theory, all the C-V curves measured at different frequencies should coincide. However, the existence of the series resistance in the C-V measurement system or the interfacial defect states at oxide/semiconductor interface may cause a shift of the C-V curves measured at different frequencies. This phenomenon is called frequency 53 dispersion. 2.3.2.(a) Series Resistance R, As discussed in previous section, a parallel circuit model was used as the measurement circuit for MOSCAP. However, there is always a series resistance in the measurement system. The real measurement equivalent circuit should connect the parallel circuit with a series resistance in series and this is shown in figure 2.13(a). The series resistance (Rs) can cause a serious error in the extraction of interfacial properties from the C-V measurement. It will affect the C-V curves measured at high frequency and cause the frequency dispersion of the C-V curves in the accumulation region. Figure 2.13(b) shows the theoretical C-V curves affected by series resistance. In order to get accurate C-V results, the series resistance should be as low as possible during the measurement. Series resistance can arise from five different sources: (1) the contact made by the probe to the gate; (2) the back contact to the substrate (3) a dirt film or particulate matter between the back contact and the probe stage; (4) the resistance of the substrate (5) an extremely non-uniform doping distribution in the substrate underneath the gate. Non-uniform doping is usually not an important issue[2.19]. To minimum the source (1), we slightly scratched the top surface of the gate electrode to remove the native oxide and made the probe needle contact directly during the C-V measurements. For source (2) and (3), we could make ohmic contact to the back side of the substrate by depositing Au-Ge or Au-Zn contact metal on the back side of n- or p-type substrate. However, this step was lengthy and the sample was exposed to high-temperature annealing in order to form the ohmic contact. This process could 54 change the electrical properties of the MOSCAP. To avoid these drawbacks, we applied an In-Ga eutectic alloy (495425 Gallium-Indium eutectic from Sigma-Aldrich) to make the back contact. This alloy is easy to spread on the substrate because of the low melting point. We scratched the substrate with this alloy using a diamond pen to remove the native oxide of the substrate and thereby make direct contact to the substrate. For source (4), it is possible to render the bulk series resistance negligible by using a thin epitaxial layer of low resistivity grown on a degenerate substrate. In our experiments, we usually grew a thin n- or p-type GaAs layer on N+ or P+ GaAs substrates to minimum this bulk resistance. By caring for these sources of the series resistance, we minimized the series resistance effect in our C-V measurements and this can be observed in figure 2.12(b). No significant frequency dispersion is observed in the accumulation region of the C-V curve. (a) C m (b) 4 Gm- -1000kHz 600kHz 100kHz 50kHz CL- 0 v 0.3 - C - - 10kHz n-ype Si Idea C-V N = 1 Si C x m 0.5 (,Ficm) go 0.1 Ideal Measurement Real Measurement Circuit Circuit - Series Resistance . R=0.2 (0 cm') 2 1 V (V) Figure 2.13 (a) Measurement circuit including a series resistance R, (b) Theoretical C-V curves that affected by a series resistance 2.3.2.(b) Interfacial defect state In an ideal MOSCAP, the charges only exist in the metal and the bulk of the semiconductor. However, the oxide and oxide-semiconductor interface are never completely electrically neutral. There can be mobile ionic charges, electrons, or holes trapped in the oxide layer. There can also be fabrication-process-induced fixed oxide charges near the oxide-semiconductor interface. Since every device has some regions that are covered by oxide, the C-V characteristics of the device of a device are very sensitive to the density and properties of the charges inside its oxide regions and at its oxide-semiconductor interface. The nomenclature for describing the charges associated with the oxide in real devices is standardized [2.181. The net charge is termed by Q. Thus, Qm denotes the mobile charge, Qot denotes the oxide trapped charge, Qfdenotes the fixed oxide charge, Qit denotes the interface defect charge. The names and location of these charges are illustrated in Fig. 2.14. Because the Dit is usually very high at the oxide/GaAs interface, the Qit can be the dominant charge in our MOSCAP. Here, we now focus on how interfacial defect charge Qit (interfacial defect state) affects the C-V characteristics of the MOSCAP. In general, the "stretch-out" and frequency dispersion of the C-V curves are mainly caused by the existence of the Qit. Mobile ionic charge ++ + Oxide trapped charge Oxide + + ++++++ Fixed oxide charge Interrace defect charge emiconductor Figure 2.14 Charges associated with the Oxide/Semiconductor structure. Figure reproduced from B.E. Deal[2.181. If the frequency of the AC measurement signal is very high in the C-V measurement, the interfacial defect charge can not follow to the AC voltage. Although the interfacial defect charge does not follow the high-frequency AC gate voltage, it does follow the DC bias as the MOSCAP is swept from accumulation to inversion. As a result, the interfacial defect state will fill and empty with the charge (electron or hole) as Efs moves through it and this could be understood by figure 2.15(a). Because the interfacial defect charge does not respond to the AC voltage, it contributes no capacitance to the high-frequency C-V curve. However, as the interfacial defect charge does follow changes in DC bias (or 0.), they cause the high frequency C-V curve to stretch out along the gate bias axis because the interfacial defect charge must be changed in addition to changing space charge. This stretch-out is illustrated in figure 2.15(b), which shows a hypothetical high-frequency C-V curve with different densities of the interface defect state to an ideal C-V curve. The magnitude of the stretch-out (compare to the ideal C-V curve) is given by Qj, / Cox. 57 As figure 2.15(b) shows, distortion of the shape of the C-V curve will be observed even if interfacial defect states are uniformly distributed in energy over the band-gap. The other extreme, an interfacial defect state distribution with pronounced structure will be reflected in pronounced shape distortion of high-frequency C-V curve. For example, if Di increases abruptly somewhere in the band-gap, capacitance will change much more slowly with the gate bias (flatten out) as the abrupt increase in interface defect state density is swept past the Fermi level at semiconductor surface by the gate bias [2 Interfacial Space Charge defect charge (Q) Region _V9 Interfacial Reio defectE C ~ ~ES .1 C 5x10" (eVc 0 10 (eV m" .4 state0. . (b) #sdWO 0.5 Ielv -a U Er Oconinlfsbt~c 0.2 A V =Q, i - E n-type Si 9L 1N 104 (cm) Co= 0.5 (pFcm') (a) E. -3 -2 -1 0 1 2 3 Vg (v) Figure 2.15 (a) Energy band diagrams the MOSCAP with interfacial defect state (b) A theoretical high-frequency C-V curves with interface defect state stretch-out compared to a theoretical C-V curve, with no interface defect state. The interfacial defect state is assumed to uniformly distribute in the band-gap and contains both electron and hole traps However, in reality, the interfacial defect charge does respond to the AC voltage even up to 100MHz. It does contribute capacitance Cit to the high-frequency C-V curve and the equivalent circuit with interfacial defect state capacitance Ci, is shown in figure 2.16(a). The magnitude of the Ci depends on the interfacial defect state density (D, , Cz, qD,, ()) and the measurement frequency. The distribution of the interfacial defect state in the band-gap is usually not uniform and Cit therefore varies with frequencies and 58 gate DC bias (or 6). When we measure the capacitance C of the MOSCAP, it will include both CD and Cit into account and this leads to the frequency dispersion of the C-V curves at different frequencies. The theoretical C-V curve with frequency dispersion is shown in figure 2.16(b). The existence of the interfacial defect state will stretch the C-V curve out and cause the frequency dispersion of the C-V curves. The higher the Dit, the larger the frequency dispersion of the C-V curves and stretch-out. This provides us an easy and intuitive way to evaluate the level of the Dit of an oxide/semiconductor interface. (a) 0 0 T CoxE CDF1.f eu c i w E 0. Aimd kH i 0.4 sevta C0.2 .1kHZ D 0IS 3 10 .cDO~~ f0eV'Mo') 0.5.5(Fim ns both e S nih rp .10~~ /ntPO capacitance Firen .16c(a) Equivalent circuit withneraca deec stat caaia 1 C C2 is frequency dependent (b) The theoretical C-V curves with frequency dispersion AC sladeichfeunyadtersos interfacial fte defect charge in the 2.3.3 Conductance-Frequency method to extract the Di from C-V measurements As mentioned in previous section, the interfacial defect charge can respond to the AC signal at high frequency and the response of the interfacial defect charge in the band-gap of the GaAs follows the Shockley-Read-Hall (SRH) model and they can be characterized by their density and capture probabilities for both electron and hole as function of band-gap energy [2.19]. In this process, the characteristic time and response frequency of the charges (electron or hole) that are trapped in the energy state E, in the band-gap can be determined by from the Fermi-Dirac statistics and is shown in following equation: S exp (AET) 2rf U-vN where f is the response frequency, r is the characteristic time , AE is the energy difference between the majority carrier band edge energy and the trapping state energy E,, k is the Boltzmann constant, T is the semiconductor temperature, c is the interaction cross section of the defect state, v, is the thermal velocity of the majority charge carriers, and N is the density of states in the majority carrier band. Figure 2.17 shows the response frequency of interfacial defect in GaAs as a function of the position of the trap in the band-gap. Here, we assume the interaction cross section of the defect state as 108 N -- - L ). 0 25 C a = 10 1 cm 2 / 2 10 / 10 U_ 2 Electron Hole 107 10-"(cm 10 ntp ptp LT10 o 10 0 10 ,)p-type: 0.0 EV 0.2 0.4 0.6 EiO. / 8 E - E (eV) -ye 1.0 1.2 1.4 EC Figure 2.17 Response frequency of the interfacial defect charge at interfacial defect state in GaAs at room temperature In the C-V measurements, the measuring signal consists of two components: the DC gate bias and small AC signal bias with frequency fs. Only the charge in the interfacial defect state that the response frequency f is equal to the frequency of the AC signal fs can respond during the C-V measurement and contribute to the conductance response and the capacitance. This response gives a significant conductance peak in the C-V measurement result and this can be seen in figure *9(b).The magnitude of this conductance response is proportional to the Dit. We can extract the Dit from our measured capacitance Cm and measured conductance Gm, by following equations: D, = 2.5 (G Aqco ; G= (G,/coC, 2 " +(I -C,/C, }) Here, A is the area of the MOSCAP, co =2rf and q is the unit charge [2.20]. This means that we can probe different positions of the interfacial defect state in the band-gap by changing the measurement frequencies and extract interfacial defect state densities at those positions from C-V curves measured at different frequencies. This is the conductance-frequency method that we applied to extract the distribution of interfacial defect state density from the C-V results in our experiments. Chapter 3 In Situ CVD AIN on p-GaAs Oxide is the most common material to be used to passivate the semiconductor surfaces. However, AIN was first chosen as the passivation material in our MOCVD system. AIN has a wide band-gap (6.2 eV) and has become increasingly important in the field of optoelectronics [3. 1]. Because of the piezoelectric properties, and high thermal and chemical stability of this material, AlN films may have application in dielectric insulators, surface acoustic wave devices, second harmonic generation [3.2]. The first AIN thin film grown in MOCVD system was reported in 1971 by reacting TMA and NH 3 at high temperature (1500K). Passivation of GaAs by a AIN thin film has following advantages:(i) the thermal expansion coefficient is close to that of GaAs; (ii) its ionicity is close to that of GaAs, and it is homovalent with GaAs ; (iii) its deposition does not result in the oxidation of GaAs AIN thin films were grown by low-temperature in situ MOCVD via TMA and DMHy on p-GaAs. Applying DMHy as the nitrogen source instead of NH 3 lowers the deposition temperature from 1500K to 650K. Based on these advantages, the AlN was our first trial to in situ deposit on the GaAs in MOCVD system. 3.1 Experimental procedure The growth experiments were all performed in our MOCVD reactor, including the buffer p-GaAs and the passivation AlN layer by CVD. High-purity N 2 gas was used as the carrier and the purge gas. GaAs epilayers with a Zn doping of 2 on Zn doped GaAs (l 0 18 cm-3 ) two-inch substrates at 650 x1017 cm-3 were grown C with TMG and AsH 3 (V/111= 23). Following the buffer layer growth,the temperature of substrates decreased to 63 400-600 0 C. CVD AIN was grown with TMA and DMHy as the precursors (DMHy/TMA=100, molar ratio).The growth rate of AIN thin film is shown in figure 3.1 The brief process flows for the growth of these experiments are shown in figure 3.2. The microstructure and interface between the CVD AIN films and the GaAs substrates were investigated by HRTEM. XPS was also performed to determine the bonding state of the elements at the interface and on the surface of AIN thin film. The C-V characteristics of MOSCAP were measured using HP4192A LF impedance analyzer at frequencies(f) from IMHz to 10kHz and the capacitors were fabricated by depositing the Al electrodes 250 [tm in diameter by thermo-evaporation. 0.12 =100 torrs, TMA=40 sccm, UDMHy = 425.8 sccm P ea 0.10 E 0.08 40.060.04 0.06 O 0.02 0.00 I . I . I , 350 400 450 500 550 600 650 700 750 800 To (c) Figure 3.1 The growth rates of AIN thin films at different deposition temperature CVD GaAs 0 650 C CVD AIN 0 400 C 0 550 C Time Figure 3.2 Process Flow of the In situ CVD AIN on p-GaAs 3.2. Microstructure of AlN/GaAs interface Smooth high-k/semiconductor interface is a very important for MOSFET to lower the Di, at interface.Figure 3.3 shows the XHRTEM pictures of the samples grown at 400,500 and 600 0C. All the AlN thin films are poly-crystalline and the interfaces are smooth and sharp, no interfacial layer is observed. The grain size of the AIN thin film is larger when the growth temperature is higher. 5 *C T,. = 500 Ta = 400*C T, = 600 *C Figure 3.3 HRTEM image of AIN on GaAs grown at 40 0 "C, 500"C, and 600"C 3.3 The chemical stoichiometry and bonding state of the AlN thin film The AIN thin film is very sensitive to humidity in the air. It would react with the water to perform the hydrolysis reaction to from the aluminum hydroxide. Figure 3.4 shows the narrow scan XPS spectra of N Is (a), and the 0 Is (b) states of the AIN thin film with sputter cleaned, respectively. The spectra have been processed with software to fit the Gaussian peak components mixed with Lorentzian shapes. The spectra were calibrated on C Is binding energy of 284.5 eV. Two deconvoluted peaks in N Is spectrum correspond to binding energies 396.6 eV and 398.0 eV. The peak with lower binding energy corresponds to the nitride state (Al-N bond) and the other peak shifted by 1.4eV to higher binding energy originates from the ammonia (N-H bond).Similarly, two peaks were observed in 0 Is spectrum. The major peak centered at 531.4 eV corresponds to the 66 L__- - __ .__ - 7:3 - AI(OH) 3 ( O-H bond) , while the smaller peak shifted to higher binding energy comes from the absorbed water (0-H bond). is(a) AM A--O-H(Al(OH)3) 0 396.6 eV ls(b) 531.4 eV / N-H- 398.0 eV - O-H(H 20) 533.6 eV 402 398 400 396 Binding Energy (eV) 394 392 536 534 532 530 528 Binding Energy (eV) Figure 3.4 XPS spectra of (a) N Is and (b) 0 Is core level of CVD AIN The AI(OH) 3 thin film was formed on the AIN surface due to the hydrolysis reaction shown below: AlN + 2H 20 -+*AlOOH(amorph) + NH 3 (1) AIOOH(amorph) + H2Q --+ Al(OH) 3(xstal) (2) This layer was formed when the sample was taken out from the reactor and exposed to air before depositing the Al top electrode. The thin film is therefore composed of two layers: thin AI(OH) 3 and AIN. The AIN and AOOH have different dielectric constants and conductivity and the Maxwell-Wagner effect will create vertical frequency dispersion in the C-V curve. 3.4 C-V measurements and band structure of AlN/p-GaAs To be a good passivation oxide material for MOS devices, low leakage current through the gate oxide must be achieved. The first basic requirement for this condition is that the conduction and valance band-offsets (AE and AE,,) should be at least larger than IeV. Second, these energy barriers do play their role to be effective barriers for both electrons and holes. This means the conduction mechanism in the oxide should follow the behavior of Fowler-Nordheim (F-N) tunneling.Figure 3.5(a) shows the current-voltage curves of the sample grown at 500 0C and thickness is 28.6 nm. The raw data was compared to simulated curves based on different conduction mechanisms. Figure 3.5(b) is the F-N tunnelling plot, figure 3.5(c) and figure 3.5(d) are the Schottky plot and the Poole-Frenkel(P-F) tunnelling plot. There are linear regions in the Schottky and the P-F plot but not in F-N plot. These results imply that F-N tunnelling is not the dominate mechanism. To determine the real dominant one, in the remaining options, the dielectric constant of the insulator was calculated from the slope of the plots. The dielectric constant calculated from figure 3.5(c) is 8.9 and dielectric constant calculated from figure 3.5(d) is 2.28. The dielectric constant of AIN is about 8.5, so the dominaNT leakage mechanism is the Schottky mechanism. IE-14 0.1 Raw '"" t AIN IE-3 data Fowler-Nordhim 1E-15 =28.6 nm JAexp (A/ E) 1E46 1E-4 1E47 1E-4 1E--13 1E-4 - 1E4 b 1E-19 1E-20 1E-10 0.0000010 0000005eoo 1E0 0..000016 1/E (cmN) E(MVcmn) 1E-7 104- Poode-Frenkel 1E4 J=A 2 EexP Eq elkll 2 29 1E-10 1E-3 10 IE41 1E-6 1E-12 1E-7 IE43 1E-0 (C 0 m 1000 1100 E*2((Vlcmr)') 2000 (d) 1IE-15 2'NO 0 SDO 1000 I=A 2000 2000 E "((Vcmn)') Figure 3.5 (a) The J-E curve of the AIN thin film (b) Fowler-Nordheim plot (c) Schottky plot (d) Poole-Frenkel plot The Schottky barrier height can be determined by measuring the leakage currents at different temperatures. The result is shown in Figure 3.6. From figure 3.6(b), the Schottky barrier height is determined from the slope to be 0.15 eV, which is close to the barrier height of a grain boundary. The possible conducting path is the grain boundary, not the hulk AIN. -295 IE-4 _E- 323I = -15.35- 1736.74 X .8Y *OleV ey g -4I 1E4 -338K a EIE4 IE-? IE-8 - M@03 6160 616M A@ 2 A 61678 A32 61034 IIT (IK) E'"((V/cm)" ) Figure 3.6 (a) The J-E curves measured from 298K to 368K (b) The Arrhenius plot of the leakage current density Because of high leaky current in the AIN thin film, it is hard to obtain the information of the band structure from current-voltage measurements. In order to determine the valance and conduction band offsets between the AIN and GaAs, the core level to VBM binding energy difference and the bandgap fo the AIN must be determined. The method for determining these is proposed by Kraut et al. and others [3.4][3.5]. The valence band offset could be determined by following equation: AE Where(EGAEA*), (EcI-N =(E VB CIL _AIN VB )-(E AIN CIL -E GaAs v GaAs )+AE CL ) ,and AECL ,are the core level to VBM binding energy difference for GaAs and AlN, respectively. The last term is the core-level to core-level separation at the AIN/GaAs interface. The bandgap of the AIN can be measured from the onset of electron loss signal for the N Is core level peak. The Eg is determined as the energy separation between the zero loss and their threshold of inelastic energy loss due to the band to band excitations. Fig 3.7 shows the XPS spectrum from the GaAs, AIN and AlN/GaAs interface. By fitting the 70 peaks and measuring the energy difference between core levels and the (valence band maximum) VBM core-level to core level energy difference, the valance and conduction band offsets were calculated to be 2.56eV and 2.34.eV, respectively. Both conduction and valance band offsets are larger than I eV and therefore suitable for a gate dielectric. However, the results of current-voltage measurements show that the conducting path is through the grain boundary of the AIN grains, not the barriers of the conduction and valance band. If the polycrystalline nature of the AIN could be overcome (full crystallinity or fully amorphous), then the leakage problem might be solved. AIN film GaAs E = 40.48 eV -as E G" 2 X 15 X10 z 86420-2 4846444240383 Binding energy(eV) AIN-GaAs interface E VB VB 2p VBAl = 70.88 eV - EA A 2p As3d VM As 3d E 3 876 7472 70 1210 8 6 42 0 -2-4 Binding energy(eV) N 1S Energy loss spectrum - EA." = 32.96 eV Eg(AIN) r 6.12 eV As 3d Al2p 7 80 78 76 4 27O 46 44 40 38 3 12 10 En 4rgy Loss(eV) Figure 3.7 XPS spectrum from the GaAs, AIN and AIN/GaAs interface 3.5 C-V measurements and Interfacial defect density (Dit) We determined how the surface treatment before the deposition of the AlN affects the interface properties, includes the Dit and the trap relaxation time. Before growing the AIN layers, Zn-doped p-type buffers are grown at 650 C. Then, the sample was cooled down to 500C and treated by the following way before further cooling down and depositing the AIN at 400 0C: (a)Turn off the AsH 3 flow for 10minutes (b)Turn off the AsH 3 flow for 10 minutes and flow TMA for 60 seconds (c)Turn off the AsH 3 flow for 10 minutes and flow DMHy for 60 seconds (d)Keep the AsH 3 flow before depositing the AIN The C-V characteristics are measured at room temperature and the dc bias is swept from depletion to the accumulation region from -6V to 6 V. All measurements were performed in the dark without illumination. Figure 3.8 shows the C-V results of the samples with different treatment ways. 10rD of AIN depositin 100, out AsH.before - N eoeop U n sot - 10OWk 500k: gok go 11 100k. 100 1000 Go 50- (a) 30 ----------- 4---- -2 0 (b) 30 - - ..... ---- ----- 4 0 4 -4 -- -2 0 loo0k loo0k Ia. -~ a 0 L70 50Ok 10000k so - 500k -100k fl. 6 -4 With AsH,Nlowbeforedepositto.of AN 100 RwUDittiyOtobeforedeposgonof AIN 110 g.o 2 Vg(V Vg(V) W 60 0 ----d --- --- 24 4 Vg(V 4 -42 0 6 Vg(V) Figure 3.8 (a) Capacitance-Voltage curves for different treatment (a) Turn off the AsH 3 flow for 10minutes (b) Turn off the AsH3 flow for 10minutes and flow TMA for 60 seconds (c) Turn off the AsH 3 flow for 10 minutes and flow DMHy for 60 seconds (d) Keep the AsH3 flow before depositing the AIN All samples show large frequency dispersion and the capacitance in accumulation decreases when the measuring frequency increases. The vertical shift of the C-V curves in accumulation can be due to several reasons: an interfacial layer on the AIN thin film, Dit, and high series resistance. The horizontal shift of the curves is mainly from interfacial defect states. Because the frequency dispersion is very significant in the C-V curves, we would not apply the conductance-frequency method we discussed in section 2.3.3 to extract the Dit. But, we employed an easier method to extract the Dit from the voltage shift with different measurement frequencies by applying the following equation (if we assume the Dit distribute uniformly in the band-gap [3.6]) AV =I+ C, ) I n 1O,where Ci is the capacitance of the insulator. q We set 60pF as the reference point to evaluate the voltage shift (AVG) between 100kHz and 1000kHz and the Di, could be extracted by these values. All of the information are summarized in Table 1. Table 3.1 The summary of Dit Treatmentment (a) (b) (c) AVG (V) 1.6 1.875 2.1 Dit (eVcm- 2 ) 3.18 x 10" 4 x 10'3 4.46 x (d) 10 3 X ** X ** ** The C-V curves do not horizontally shift and this does not fit the model. But it should be with the same order as (a),(b), and (c). Dit of all samples (except (d)) are all above 1013 (eV'cm- 2 ). The sample (a) has the minimum Dit compares to sample (b) and (c). This may be the evidence that shows the precursor used to grow the AIN would react with the substrate to make the Dit high. The nitrogen source, DMHy, can nitridize the surface during the AIN deposition and release the As to the interface [3.7]. This reaction is very similar with the oxidation of the GaAs surface which creates a high Dit. In order to prove this hypothesis, another sample was treated in the same way as (a) but deposition of the same thickness of the AIN on GaAs was done at 500 C. The C-V curve of this sample is shown in figure 3.9. 100 --- --- -- - - - 9L - - -100k g -- 70- 50k 5D - ~4010100 30 -1044-9-744- 4-3-2-10 1.23 4 Vg(V) Figure 3.9 The C-V curves of AIN on GaAs grown at 500"C The voltage shift (AVG) of this sample is 2.4 V and the Dit is 5 x 1013 (eV'cm 2 ), which is larger than the sample (a). These results imply that the reaction creates higher Di, at higher temperature. Finally, the sample (d) could not be analyzed by this model. But we could analyze it qualitatively. The higher the Dit, the more serious the distortion of the C-V curves at high frequency. In comparing the C-V curves of the all samples measured at 1000kHz, we find that the distortion of the C-V curve of the sample (d) is the most serious, the highest Dit of sample (d) may have. In summary, surface treatment before the deposition of AIN affects the the Dit. The DMHy could nitridize the substrate and cause high Di,. The AIN is very leaky due to the poly-crystal structure. Based on these two drawbacks, we have concluded that AIN is not a good dielectric candidate until these two fundamental issues are resolved. Chapter 4 In Situ ALD A12 0 3 on p-GaAs The AIN research resulted in a couple of important observations: First, we must avoid any reaction between precursors and substrate during the dielectrics deposition; and second, a completely amorphous or completely crystalline dielectric is preferable. One solution for these two guidelines is to choose an amorphous high-k material that can be deposited with appropriate precursors, and these precursors would be compatible with the MOCVD system but not react with the substrate during the deposition. Thus, we began to investigate the possible use of ALD A12 0 3 in our MOCVD system. H20 is the most common oxygen source for ALD oxides formed with metalorganics. However, in our studies, we have chosen alcohol as the oxygen source for the in situ experiments. We have two reasons for pursuing this path of research. First, water is the common impurity in epitaxial deposition systems and degrades the quality of the Ill-V thin films grown in such a system, e.g. a MOCVD system. The residual H20 in the tubing system can react with the precursors to form small particles which affect the gas transportation [4, 1]. After a thorough study of Al-containing prrecursors, IPA as the oxygen source for our ALD experiments in the MOCVD. IPA will not react with the semiconductor surface during the ALD process, [4.2] and this aids in lowering the interfacial defect density at the oxide/GaAs interface. 4.1 Experiments Procedure The growth experiments were all done in an AIXTRON/Thomas Swan close-coupled showerhead cold-wall MOCVD reactor, including the buffer p-GaAs growth by CVD mode and passivation oxide growth by ALD mode. High-purity N 2 gas was used as the carrier and the purge gas. GaAs epilayers with a DMZn doping of 2 xl' 77 7 cm~3 were grown on Zn doped GaAs (lxlO18 cM-3) two-inch substrates at 650 0C with TMG and AsH 3 (V/Ill= 23). Following the buffer layer growth, the temperature of the substrate decreased to 500'C, where the arsine flow into the growth chamber was turned off. Then the temperature continued to decrease and after the temperature stabilized at growth temperature, A12 0 3 films were grown using TMA and IPA under a deposition pressure of 50 Torr. The partial pressures of the TMA and IPA in the reactor were kept at 0.02 and 0.15 Torr during ALD, respectively. The pulse time of the TMA and IPA change from Os to 10s and the N 2 purge time kept 5s. The brief process flow is shown in Figure 4.l.The thickness of the oxide films were evaluated by TEM and XRR. The XRR software was used to fit the x-ray reflectivity spectra. The microstructure and interface between the deposited A12 0 3 films and the GaAs substrates were investigated by HRTEM. The depth profile XPS was also performed. The samples for electrical measurements were fabricated by the depositing electrodes Al 250 tm in diameter by thermo-evaporation and the C-V characteristics was measured using HP4192A LF impedance analyzer at room temperature. CVD GaAs 700 ' 600 00 ALD A2,O 650*C 0' 300 200 0E 100 0 00 700 400 0 200 100 S 0 100 u 50 200 E100 S 50 0 Time Figure 4.1 Process Flow of the In situ ALD A120 3 on GaAs 78 4.2 Experiments of ALD with TMA and IPA The major characteristic of ALD is a self-limiting surface reaction (monolayer growth), which means the surface reaction would saturate and additional reactant exposure would not increase the growth rate further if the precursors pulse times are long enough. The growth rate of ALD is usually expressed as thickness increment per cycle. Usually, the growth rate is determined by dividing the measured film thickness by the number of the deposition cycles after the film growth. Figure 4.2 shows the growth rate of A1 2 0 3 ALD depending on the pulse time of TMA and IPA at 400C. The ALD A12 0 3 shows the typical self-limiting behavior .The red and black dash lines in the diagram represent the fitting line of the function Rox (-e-Bt) precursors IPA and TMA, here the R, for B, and t are the saturation growth rate, time constant, and pulse time. This equation represents the simple form of the adsorption kinetics which based on the irreversible Langmuir adsorption model. The fitted R" for both TMA and IPA are about 0.81 (A/cycle) and they both reach the saturation growth rate when the pulse times of TMA and IPA are longer than 2s. B is a process dependent time constant which is linearly dependent on the partial pressure of the precursor in the reactor and is fitted as 1.749(1/s) in our experiment. The growth rate slightly increases (0.83 A/ cycle at 10s pulse time), which may be due to the thermal decomposition of the adsorbed precursors on the surface if the pulse time is too long or if there is an insufficient purge time. Insufficient purge time between the precursor pulses may result in an overlap of precursor exposure, producing CVD-like growth and an increase in growth rate. 1.0 (D 0.4 TMA 0.24. eIPA 0.0 0 2 4 6 8 10 Precursor Pulse time (s) Figure 4.2 Growth rate of ALD A12 0 3 on GaAs at 400"C vs. precursor pulse time Figure 4.3 shows the thickness of the thin film grown with different cycles at 400C when the precursor pulse times and purge times are kept at 5s. The data can be fitted linearly and the slope represents the growth rate, which is 0.8085 (A/cycle). This value is almost the same as the saturation growth rate, R. The growth does not show a significant surface inhibition effect, which is usually observed in ALD oxide depositing on hydrogen terminated silicon[4.3]. Both TMA and IPA can initialize the growth easily on the GaAs surface. 22 20 - Y = 0.00126 + 0.08085 X 18 - .' Growth Rate = 0.8085 (Al cycle) 16 C 14 (n 12 - ) 10 8 - ~ 26 '7 4 U 2 . 0 0 50 100 150 200 250 No. of Cycles Figure 4.3 Thickness of the thin film grown with different cycles 80 Figure 4.4(a) shows the dependence of the ALD A120 3 growth rate on growth temperature. The pulse times for TMA and IPA are both 5s. Two kinds of growth rate vs temperature dependences can be observed in the figure. The major temperature regime for the ALD is the one which proceeds in self-limiting behavior and produces the same growth rate (temperature independent growth rate). Our results show that ALD is occurring when the deposition temperature is higher than 350'C and the growth rateis 0 near 0.8 (A/cycle). In the lower temperature regime (below 350 C), the growth rate decreases with decreasing temperature and this behavior is usually due to kinetics ; the precursor adsorption or growth reaction rate becomes too slow and the reaction can not complete within one pulse period. If the pulse time increases, in theory, the reaction might have enough time to reach self-limiting behavior. However, this would increase the cycle and total growth time. The quality of film can be monitored by measuring the refractive index of the thin film. Figure 4.4(b) shows the relation between the growth temperature and the refractive index of the ALD A12 0 3 thin film. The refractive index remains almost constant at the temperature above 350'C, showing that a good quality film can be deposited above 3500C. 0 Based on these results, our ALD growth temperature was set at 370 C for all of our experiments. 0.9 0. - - - - - - - - - ---------- 0.8 -- - - - - - - -- >% -8-- - 2.0 Self-limiting reaction - ----- 1.9 ---- 0.6 0.4 4) - 0.3 W 1.7 0.6 0.2 0 1.8 0.7 0.5 - 00.5 Growth Rate, -- 1.6 0.1 300 320 340 360 380 400 420 340 440 350 360 370 380 390 400 T (C) T (C) (b) (a) Figure 4.4 (a) Dependence of ALD A12 0 3 growth rate on temperature. The pulse time for TMA and IPA are both 5s (b) The relation between the growth temperature and the refractive index of the ALD A120 3 thin film 4.3 Mechanism of ALD with TMA and IPA The saturation growth rate of the common ALD A12 0 3 which is grown with TMA and H 20 as the precursors is around 1 A /cycle. However, the saturation growth rate of ALD A12 0 3 with IPA as the oxygen source is measured as 0.8 A /cycle. Also, the dependence of the ALD A1 2 0 3 growth rate on growth temperature is also different for these two precursor sets [4.4]. These results imply the growth mechanism may be different depending on whether IPA or H20 is used as the oxygen source. The mechanism of the ALD A1 2 0 3 with TMA and H2O as precursors had been widely studied by other researchers and this deposition is achieved by separating a binary reaction for A120 (2A(CH 3) 3 + 3H20 -> A1 2 0 3 + 6CH 4 ) CVD into two half-reactions(Eq. I and Eq. 2): AIOH*+AI(CH 3)3 > AlOAI(CH 3) +CH 4 (1) 3 AICH* +H 2 O >AlOH*+CH 4 ,where the asterisks indicate the surface species to be the bridge for the following reaction. The TMA-IPA ALD mechanism is more complicated and can be understood by the following reactions. The main reaction of this ALD reaction is relative to the reaction of aluminum isopropoxide (AI(OCH(CH 3) 2) 3) and TMA (Eq. 3): AI(OCH(CH,)2)3+Al(CH 3)3 >A1 203+3CH 3CH(CH 3 )2 Ritala et al, successfully deposited A12 0 3 (3) on Si without forming an interfacial oxide by using the TMA and aluminum isopropoxide (Eq. 3).The interfacial oxide layer usually forms during the ALD reaction with H20 as the oxygen source. Because the H 20 is a strong oxidant can oxidize the substrate in the H 20 pulse cycle in the initial stage of growth. But, this is not observed in Ritala's experiments and the reason is that the oxygen is always strongly bonded to the aluminum for the aluminum alkoxide and it does not have the chance to react with the substrate during the deposition L45. However, unlike the TMA, aluminum isopropoxide is white solid source with low vapor pressure at room temperature. The aluminum isopropoxide must be heated to at least 120'C to obtain a suitable vapor pressure (around 1.7 torrs) for deposition. However, compared to the vapor pressure of TMA at 20'C (8.74 torrs), it is still too low and would need a longer pulse time. Also, the MOCVD system may suffer the risk of aluminum isopropoxide condensation in the carrier lines if they are not heated or if some cold spots exist in the line. In order to avoid this risk, , IPA was chosen as the precursor instead of aluminum isopropoxide because it is a liquid source and the vapor pressure is high (33 torrs) at 20C. Furthermore, the IPA is not an oxidant that can oxidize the substrate during the deposition. Even though the IPA dehydrates at high temperature in an oxygen-free environment, it decomposes to acetone ((CH 3)2CO) and hydrogen (H 2); no H20 or oxygen would be generated. By choosing the IPA as the oxygen source, the intermiediate alkoxide (aluminum isopropoxide) forms by the proto-dealuminum reaction (Eq. 4) during cycle [4.6]: Al(CH 3)3+3(CH 3) 2CHOH >Al(OCH(CH 3)2)3+3CH 4 (4) The difference between TMA-IPA and Aluminum isopropoxide-TMA ALD is that the aluminum isopropoxide is formed during the IPA pulse cycle in the case of TMA-IPA, while the aluminum isopropoxide is used directly as the precursor in aluminum isopropoxide-TMA ALD. These reactions imply that our process is a non-water process and should not oxidize the surface of the GaAs during the ALD A1 2 0 3 . The schematic demonstration of the ALD process is shown in figure 4.5. Purge The first TMA Pulse CM3 CH3 Al CH 3 CH3 CHs tL Purge The IPA Pulse C CH(CH 3)2 H CH3 V Al CH(CH3) 2 3 -0 V1 The TMA Pulse CH3 CHz4 CH(CH,3) GaAs Purge CH 3 C C4H U CH \ CH(CHs)2 0"AN o0 CH(CH 3)2 3 AE Al C 3CH M Ga GaAs CH 3 As A NPOEMMOOMMMIff Figure 4.5 The schematic demonstration of the ALD process 4.4 Structure of the ALD A12 0 3 thin film Low surface and interfacial roughness is a very important for MOSFET to lower the D1 at oxide/semiconductor interface.Figure 4.6 (a) shows the cross-section TEM image of the as-deposited ALD A12 0 3/GaAs interface. The oxide was grown at 370'C for 250 cycles. The smooth surface and abrupt interface are observed in the image. Figure 4.6 (b) shows the cross-section HRTEM image of the interface between A120 3 and GaAs. The interface is atomically flat and abrupt. The A12 0 3 thin film is uniform and there is no lattice points observed in the A120 3 thin film, which indicates the amorphous structure. No interfacial layer is observed at the interface. (b) Figure 4.6 (a) Cross-section TEM image of A1 2 0 3/GaAs structure (b) Cross-Section HRTEM image of the interface between GaAs substrate and A12 0 3 thin film grown at 3700 C. The TMA and IPA pulse time were both 5s The XRR was performed to measure the thickness of the thin film and roughness of the interface and the surface. As shown in the figure 4.7, the XRR of ALD Al 2 0 3 /GaAs shows a well-behaved fringe pattern. The fringe can be clearly seen at high angle (0 = 2.5") indicates that the quality of the oxide is good and the interface is abrupt between as-deposited in situ A12 0 3 and GaAs. The data at higher angle become blurred due to the instrument limitation. By using theoretical model to fit the experimental XRR data, the information (density of the substrate and thin film, thickness of the thin film, surface and interfacial roughness) can be extracted. By doing the fitting, the surface roughness is 0.548nm and a very small interfacial roughness (0. 123nm) is obtained and this indicates that the interface of A12 0 3/GaAs is atomicly flat and matches the observation of the HRTEM image shown in figure 4.5(b). 10.107 Raw data Fitting curve 6--- P(g/Cm 3); t (nm) X Substrate: 5.634 20.36 : 3.287 0 2 10 S105 0 10Al U 4 ; (nm) 0.123 0.548 10 103 2 C10 4) 'W10 1 0 0.0 . . 0.5 1.0 1.5 2.5 2.0 3.0 Incident Angle (degree) Figure 4.7 X-Ray Reflectivity of 20nm (250 cycles) ALD Al 20 3/GaAs structure, with experimental data (blue point) and theoretical fitting curve (red line) Figure 4.8 shows the surface morphology of the A12 0 3 surface measured by AFM. The root-mean-square (RMS) roughness over an area 1 pm x 1 pm is about 0.213nm, which is a very small surface roughness. This result is different from the surface roughness measured by the XRR fitting and may be due to the difference of the measurement region. 5.0 nm m n 0.0 nrn'0 50 1000 nmC 500 750 250 500 ', 250~- -,1000 nm 2750 Figure 4.8 AFM image of 20.36nm ALD Al 2 0 3 surface grown on GaAs at 370 0C for 250 cycles. The RMS roughness is 0.213 nm 4.5 The chemical stoichiometry and bonding state of the A12 0 3 and A12 0 3/GaAs interface As mentioned before, the segregation of the As to the interface would cause high Dit in the bandgap of GaAs. Hence, the chemical composition and bonding state of the elements near the interface will be strongly relative to the device performances.The chemical composition of the ALD Al 2O3 thin film was analyzed by the XPS and Auger spectra. The auger spectrum was taken into account for the chemical and compositional analysis by means of the Auger-peak-to-peak height. The atomic concentrations were determined by the relative sensitivity factor method (RSF) where the sensitivity factors were determined using a single crystal sapphire as a reference. Figure 4.9 shows the Auger depth-profiling of ALD A12 0 3/GaAs structure. The Al and 0 atomic concentrations keeps constant in the oxide film and are about 56.86 and 37.68%.The atomic composition ratio of the Al : O ; 2 : 3, which is very close to the pure A1 2 0 3 thin film. The carbon signal remains background intensity through the oxide and GaAs thin film except the interface region. The carbon signal slightly increases at the interface and this may be due to the accumulation of the carbon in the reactor during cooling down. This observation suggests that IPA is a very efficient reactant for TMA, and leaves no hydrocarbon residue. The composition ratio of the Ga and As is not equal to one in the interface region and this is due to the sputter yield differences at the interface. 60 -0 20nm Al 20 3 Ga 50 " As 0Al 40 30 - 0 20 10 C 0 0 1 2 3 4 5 6 7 Sputter Time (min) Figure 4.9 Auger depth-profiling of ALD A120 3/GaAs structure which the oxide thickness is 20nm The XPS spectra of Al2p and 01 s were also applied to quantify the composition of the ALD A1 2 0 3 thin film, which is shown in figure 4.10.The film was sputtered by Ar+ 5mins to remove the contamination on the top of the surface and 1.15nm of the A1 20 3 was estimated to be removed. A single crystal sapphire substrate was also used as a reference to determine the relative sensitivity factor. The Shirley background subtraction was included in the calculation. The atomic ratio was calculated based on the peak area and the RSF. The oxide film is slightly oxygen-rich with the composition ratio of AI:0 = 1:1.54. 6k 5k Peak FWHM 4k -Al 2p 1.853eV 0 1s 2.082eV b3k C 'S C Raw Area Atomic conc.% 2036.0 12861.8 39.31 60.69 - 2k 1k -AlI2p 01s -- -- 0 72 74 76 78 526 528 530 532 534 Binding Energy (eV) Figure 4.10 The XPS spectra of Al 2p and Ols signals The bonding states of the A12 0 3 and A12 0 3/GaAs interface were measured by the depth profiling XPS. The XPS depth profiles of As 3d and Al 2p core level spectra from A1 20 3 surface to the A12 0 3/GaAs interface are shown in Figure 4.11. From the figure 4.1 1(a), strong As 3d signal from the GaAs substrate is observed while both As 2O3 or As 20s are not detected at the interface, which are commonly thought of as the source of the Fermi level pinning. From this result and the observation of the TEM images, it is clear that the growth of the interfacial oxide can be prevented by the use of IPA during the film deposition. In the figure 4.11(b), the Al 2p spectrum from the surface is fitted and two peaks are revealed. One is the Al 2p in A120 3 with the binding energy about 74.6 eV and another is with the binding energy of 72.8eV, which corresponds to the Al-Al bond. This result suggests that an oxygen-deficient A120 3 layer was formed on the surface, resulting in the formation of an Al cluster. This layer can be removed by I min Ar sputtering. A detail of the formation of this thin oxygen deficient Al 2O 3 layer is unknown. The Al 2p peaks remain at 74.6 eV (corresponding to the Al-O bond in A120 3 ) in the Al20 3 thin film and gradually shift to 75.3eV near the interface. This shift may be due to the interfacial states [471. As 3d - F L Al 2p AlO, Surface Film Al20 Surface 0 Fit2 3 Al 0 F inr Al-OinAl, AraeIGaAsInterface Interface A1 203 fGaAa C0 A203 A23 5 38 40 44 42 Binding Energy (eV) (a) 46 48 80 78 76 74 72 70 Binding Energy (eV) (b) Figure 4.11 XPS depth-profiling spectra of (a) As 3d (b) Al 2p core level from A12 0 3 surface to the A120 3/GaAs interface 4.6 The C-V characteristics and the Dit at ALD A12 0 3/p-GaAs interface The C-V curves and parallel conductance G,/a) with contours of the as-deposit sample with 11.5nm ALD A12 0 3 on p-GaAs were plotted under different frequencies from 10kHz to 1MHz and gate bias in figure 4.12 (a) and (b). In figure 4.12(a), the frequency dispersion of the C-V curves on accumulation capacitance and on voltage shift in depletion region are about 1.5% and 0.05V per decade, respectively. The accumulation capacitance dispersion is small for our sample and it may be caused not only by the voltage shift of the C-V curves due to the charge of the interfacial defects but also the effect of the series resistance in the measurement. The C-V curve dispersion in the accumulation and depletion regions are primarily due to the interfacial defects near the valance band edge and interfacial defect at mid-gap in the band-gap. In figure 4.13(b), the dashed white line in the middle of conductance plot represents the local conductance peaks and the sign of the fermi level moving across part of the semiconductor band gap. Combining the data of C-V curves and parallel conductance G,/co measured at different frequencies and gate bias at room temperature, the Dit can be determined by the conductance-frequency method and is shown in the figure 4.13.Of note, only the interfacial defects located at 0.27-0.4 eV below mid-gap for p-type GaAs samples can be accessible in the frequency region 10 kHz to 1MHz at room temperature by this method. The Dit increases as the trap energy (Et) moves toward the valance band edge and these defects cause the frequency dispersion in the accumulation region of the C-V curves. The minimum interfacial defect density in this energy region is about 2.5 x 10"(eV-cm-2 ) and as the trap energy is 0.32 eV below the mid-gap. The interfacial defect density slightly increases when the trap energy moves close to the mid-gap. 240 220 -- - 200 Frequencyt 180 o 160 16 0------------140 Al 20, on p-GaAs L) 120 -17 CL 100 M o -- . 8 60 40 -5 N =2 x 10 - 1000k 500k 100k 50k N' 10k 0 -------k > . -3) (C (cm) 0 --- t0 =11.5 nm 2 A = 4.91 x 10 (cm ) '' -4 -3 -2 -1 0 1 2 Vg(V) (a) Gate Voltage (V) (pF) (b) Figure 4.12 (a)C-V characteristics of in situ ALD A1 20 3/p-GaAs MOS capacitor measured at different frequencies from 10kHz to 1MHz. (b) GP/AO-V9-f map of the same sample in (a). The dashed white line is guide to the eyes 5.x101" A 4.5x10"- 4.Ox10" E AA 2.0x10" -0.40 -0.38 -0.36 -0.34 -0.32 -0.30 -0.28 -0.26 Et-E, (eV) Figure 4.13 Interfacial defect density vs. defect level in band-gap, determined by the conductance-frequency method from the in situ ALD A] 20 3/p-GaAs MOS capacitor 4.7 Current-Voltage measurements and band structure of Al 2O3/p-GaAs To be a good passivation oxide for MOS devices, low leakage current through the gate oxide must be achieved. The first basic requirement for this condition is that the conduction and valance band-offsets (AEc(and AEV) should be at least larger than leV. Second, these energy barriers must be effective barriers for both electrons and holes. It is desirable that the conduction mechanism in the oxide should follow the behavior of Fowler-Nordheim (FN) tunneling. This type of the field-assisted tunneling can be described by carriers tunneling through a triangular barrier with: J= AE, exp ,here A = l.54 xl 0-6 , m*(. BE and B= N 3qh (4B) . MUM m* is the effective mass of the charge carrier, E., {=[VG -QID, -%X)/q], VG is the gate bias, ID,and X, are the metal work function and semiconductor electron affnity} is electric field in the oxide, and (D is the barrier height. As we discussed in Ch.3.2 and Ch.3.3, the conduction and valance band offset of the AIN / GaAs interface are 2.34 and 2.56 eV, respectively. These barriers are large enough to prevent the carriers from flowing through the AIN if the conduction mechanism of the AIN obeys the Fowler-Nordheim (F-N) tunneling. However, the schottky conduction was the dominant mechanism in the AIN thin film due to the poly-crystalline structure and the grain boundaries provide the low-resistance path for carriers to flow through. Figure 4.14 shows the J-E curves of the 20nm A12 0 3 thin film and the 28.6nm AIN thin film. This A12 0 3 thin film is a good insulator and the leakage current of the A120 3 thin film is about 2500 times smaller than that of AIN thin film at the E= 3 MV/cm. Also, the breakdown electrical field of A120 3 is about two times higher than that of AIN thin film. These results indicate that the current A120 3 we are depositing is a better high-k material than our current AIN for the passivation of GaAs. What remains is to check if the leakage mechanism of the A120 3 obeys F-N tunneling. 0.1 OA1 11-3 1E-4 x 2500 1E-4 AIN (28.8 nm) -A~~(20 nm) 114 1E10 IE-10 0 1 2 3 4 5 6 7 a E (MWcm) Figure 4.14 J-E curves of the 20 A120 3 and 28.6nm AIN thin film 94 Figure 4.15 shows the J-VG curves at both biases (positive and negative VG) of the Al-Al 20 3 -GaAs MOS structure. The leakage current density remains an almost constant level of 10-7 (A/cm 2) and 10~8 (A/cm 2) for the to, = 11.5 nm at positive and negative bias, respectively. When the biases increase to around at 6.5 V and -4V, an abrupt increase in current density is observed. The rise in current density observed in the figure at higher applied potentials is consistent with F-N tunneling. 0.01 1E-3 1E-4 I E-5 1E-6 1E-7 I E-8 -8 -6 -4 -2 0 2 4 6 8 V (V) Figure 4.15 Leakage current density (J) as a function of gate bias (VG) for Al- A12 0 3-GaAs MOS device of t(, = 11.5nm Figure 4.16 shows a plot of (J / Eox2) vs. I / Eox resulting from the data in Figure 4.15 and the curves exhibit a linear region at high electric field for both positive and negative biases. The plot has a slope of -B. These two slopes can be used to calculate the barrier heights. The barrier heights for positive and negative bias (c,* D8+ = AE, = (X, - X) and (D.- = (," - X), and ",- ) are: where the AE(. is the conduction band offset at the A12 0 oxide electron affinity. The work function (<D,,) we then can 3 / GaAs interface, is the v of the Al is 4.28 eV. By inserting the calculate the conduction band offset value of the slope of curves, AE(, 1.48eV at the interface, the oxide electron effective mass m*~0.29 me(me is free X - 2.59eV. electron mass) and 10-21 H m ~= 102 0.29 m0 ,,=16e ** =A E= x x,-x-=1.48eV 10 2 4 6 8 10 1/E2m (nmN) Figure 4.16 Fowler-Nordheim tunneling plot of the J-V data shown in figure 4.15 For the valance band offset (AE,.), the band-gap of A120 3 should be obtained first and then the conduction band offset and the band-gap of the GaAs are subtracted. To determine the value of the A12O3 band-gap, XPS oxygen energy loss spectra is applied and shown in figure 4.1 7.The energy loss is caused by the the outgoing photoelectrons suffering inelastic losses to collective oscillations (plasmon) and single particle excitations (band to band transitions)[4.8]. The energy gap values for the oxide can be determined by the onsets of energy loss from the energy-loss spectra. By this method, the band gap value of the Al 2O3 is measured as about 6.9 eV. . n eV S~-6.9 -4 E (Al2 03 ) 0 12 8 4 Energy Loss (eV) 16 Figure 4.17 0 Is energy loss spectra for A12 0 3. The cross point (obtained by linearly extrapolating the segment of maximum negative slope to the base line) denote the energy gap Eg value Taking this value (6.9eV) into consideration and subtracting the values of conduction band offset and band-gap of GaAs, the valance band offset AE,. is calculated as 3.8 eV. The details resulting band structure of the Al- A12 0 3-GaAs system are shown in figure 4.18. Band structure 4.28eV 1.69eV Vacuum level 2.59eV 1.48eV 1.42eV AlA 3.8eV Figure 4.18 Engrgy band profile for the Al/A 20 3/GaAs MOS structure 4.8 Thermal Stability of ALD A12 0 3 thin film and A12 0 3/GaAs interface For a standard fabrication process, the self-alignment process is an important step to define the drain and source regions automatically without an extra photolithography step to minimize the overlap between the gate and the drain and source region. This process reduces the gate-source and gate-drain capacitance for a high-performance transistor. High temperature annealing is required to activate the implant after the self-alignment implantation. The stability of the ALD A12 0 3 thin film and the A12 0 3/GaAs is very important during high temperature processing. 0 0 Figure 4.19 shows the HRTEM of as-deposit samples annealed at 750 C (a), 800 C (b), and 850 0C (c) by Rapid-Thermal-Annealing (RTA) under the nitrogen atmosphere for 15s. Lattice images can be observed in the A12 0 3 thin film in figure 4.19 (c) indicating 0 that the A12 0 3 re-crystallizes at 850'C while the samples annealed below 850 C remain amorphous. All of the interfaces are rougher than that of as-deposit sample (See figure 98 4.6). This may be due to the decomposition of the GaAs during the high temperature annealing without any arsenic protective atmosphere, or to some residual oxygen inside the RTA chamber. The residual oxygen may diffuse through the Al 20 3 thin film and oxidize the interface during high temperature processing. The results suggest that a low RTA annealing temperature or annealing in ultra- high-vacuum (UHV) environment is the preferable process. Ga~s 5 nmGas 5nGas ==== 5m Figure 4.19 HRTEM images of the samples annealed by RTA for 15s at (a)750"C (b)800"C (c) 850 "C To check the thermal stability between the oxide and the electrode, and to avoid the effect of residual oxygen in the RTA chamber, Molybdenum is chosen as the gate material for our gate stability experiments. The molybdenum was deposited by e-beam evaporation under the vacuum of 3 x 10 Torr with a growth rate 1 (A/s). The samples were then annealed at 750'C, 800C and 850 0C by RTA under nitrogen atmosphere for 15s. For comparison, an aluminum electrode was also deposited but not cycled through the high temperature annealing process. The C-V measurement results at frequencies of l00k, 500k and 1000kHz are shown in figure 4.20. 200 240 10 100k -- c 500k -140 22 -- 200 1 - 100k 500k -100k 1000k 120 20100 0. -4 -6 8 00 40180 0 2 -- .- 1 2 120 4 3- .2 -1 40 14k ----- 5 0 kk 00k ....... ( 0 4md) i.Cot -3 0- -A1 A .4 -0 -2 -1 D Voltage (V) tae so (V A.6 Voltage (0J) 00000 I. 100O~ "0 100 1000 5 F 3 . - 0. 5 100k -- .. ou 2 120 .1.0................... - 160 100k 1 0 Voltage (V) Voltage (V) 1 2 0 -0 .4 -3 .2 .1 1 2 3 Voltage (V) Figure 4.20 (a) Thermal evapo rated Al electrode on as-deposit sample (b) E-Beam deposited 0 Mo electrode on as-deposit sample (c) and with RTA for 15s at (c)750 'C (d)800 C and (e)850 0C The quality of the interface can be judged by the frequency dispersion of the C-V curves. For the as-deposit samples, the sample with Al electrode shows very small frequency dispersion (figure 4.20 (a)) while the sample with Mo electrode shows large frequency dispersion (figure 4.20 (b)). This implies that the interface is degraded during the Mo deposition. As addressed before, the Mo was deposited by the E-beam system while the Al was deposited by the thermal evaporation. High energy photons (X-Ray) could be released when the electron beam bombards the source metal and this could cause damage at the A12 0 3/GaAs interface during the E-Beam deposition. The following RTA annealing helps to cure the damage to the interface (figure 4.20(c) and 4.20(d)). But the quality of interface is still not comparable with that of as-deposit sample with thermal-evaporated Al electrode. The frequency dispersion becomes larger for the sample annealed at 850C, implying that the interface would be degraded if the annealing temperature is higher than 800C. These results suggest that the gate material should be chosen carefully to avoid the degradation of the interface and the processing temperature should be lower than 800C if the self-alignment and implantation are employed in the device process. 4.9 Structural Defects in the ALD A12 0 3 As discussed in previous section,high temperature activation annealing is a critical step for the self-aligned MOSFET fabrication process when implantation is used. Because the Ill-V compound semiconductors decompose in high temperature processes, the quality of the oxide must be high to prevent III-V surface exposure. We identified some sort of leakage-path defects when the heavily doped Ge was used as the gate material In situ n+Ge was deposited at 500C following the deposition of ALD A1 2 0 3. Figure 4.21 shows the leakage current behavior of the in situ n+Ge/ ALD A120 3/GaAs structure. Five points were chosen to measure the leakage currents and not all of them behave as F-N tunneling. Unlike the case of ex situ Al electrodes, which shows almost 100% yield of the sample, this structure does not show 100% yield. Some n+Ge electrodes are short. This suggests that weak spots or "pinholes" exist in the ALD A1 2 0 3 thin film. 716 N+Ge electrode small area 10 I 0.1 S0.01 CI*4 E IE-3 1 E-4 1E-5 1E-6 I E-7 1E-8 I E-9 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 E (MV/cm) Figure 4.21 Leakage current behavior of in situ n+Ge/ ALD A12 0 3/GaAs structure A model is proposed to explain this behavior and is shown in figure 4.22. There are many initial weak spots that exist in the ALD A120 3 thin film. When the Al deposited by E-beam or thermal-evaporation is used as the gate electrode, no leakage failures are seen despite the presence of the weak spots. When CVD poly-n+Ge is used as gate electrode, there is a potential interaction between the weak spots and the gas source (GeH 4) used in CVD process. This interaction may cause the formation of short paths that may be related to Ge inter-diffusion. Initial weak points CVD poly-Ge deposition -Potential for interaction No high-leakage failures Possible 100% yield CVD poly-Ge deposition -Creation of leakage paths Figure 4.22 A schematic representation of the proposed mechanism 14.91 In order to observe and calculate the density of these weak spots, an etching process was applied. An acid that combines with an oxidant is usually used as a GaAs etchant. However, only HF can etch the Al 2O3 thin film bases on our observation. We combined HCl:H 20 2:H20 =10:5:35 as a GaAs etchant and dilute HF as an ALD A120 3 etchant to reveal the weak spots in the oxide. The dilute HF would prefer to attack the weak spots in the oxide thin film, but not etch out all of the oxide thin film. The GaAs etchant starts to etch the GaAs underneath the weak spots if they were etched through by the HF. The weak spots could be clearly observed by this method. Figure 4.23(a) shows the SEM image of the oxide etched by the etchant HCI:H 20 2 :HF:H 20 = 10 : 5 : 1: 35 for 30s. After the etching, the weak spots of the oxide were revealed and the density of the defects was about 2 x 109 (cm~2 ) calculated from the SEM image. The weak spots in the oxide may come from the island growth at the initial stage of the ALD process. Figure 4.23(b) shows the XTEM of the sample annealed at 850 0C for 15s. Some pits are shown at the oxide/GaAs interface, and decomposition of the GaAs is a consequence. Also, the density of the pits could be calculated from the TEM image based on the statistics and is about 2.7 x 109 (cm-2). This value is very close to the density of the weak spots in the oxide. T.E. Haynes et. al.[4.10] found that the loss of the As during the high temperature annealing was relative to existence of cracks in the cap layer(SiO 2 or Si 3N 4). Our results match their conclusion. This implies that the thermal stability of the sample could be improved by improving the quality of the oxide. The weak spots could be cured by an appropriate post-annealing process. Figure 4.23(c) shows the SEM image of the oxide annealed in 02 at 500 0 C for 20 mins and etched by the same etchant. No weak spots are found in the image. The sample was also annealed in a N 2 atmosphere as s reference; however, the weak points could not be cured without the presence of oxygen. (a) (b) (c) Figure 4.23 (a) SEM image of the etched oxide (b) XTEM of the sample annealed at 850*C for 15s in RTA under N2. (c) SEM image of the etched oxide annealed in 02 at 500*C for 20mins The weak spots could be cured by the 02 annealing. Unfortunately, high temperature (500 'C) 02 annealing could also degrade the interfacial quality of oxide/GaAs interface and cause larger frequency dispersion of the C-V curves. Appropriate annealing conditions at lower temperature should be found. Figure 4.24 shows the AFM image of the samples annealed in different conditions. All samples were etched by HCI:H 20 2 :HF:H 20 = 10 : 5 : 1: 35 for 30s to reveal the weak spots in the oxide thin film. Figure 4.24(a) shows that many etch pits were found in the as-deposit A1 2 0 3 thin film. This result matches the observation of the SEM image. The samples annealed in 02 for 20 mins at 350 C , 400 0C and 450 C show no etch pits in the images(Fig 4.24(b),(c) and (d)). This implies the weak spots could be cured at lower temperature with 02 annealing; this is required before any high temperature processing. This annealing condition will not cause any degradation of the interface and the C-V characteristics. Figure 4.24 (a) The AFM image of the A12 0 3 thin film of the sample (a)as-deposit and 02 annealing for 20mins at (b)350"C (c)400"C and (d)450"C. All samples were etched by HCI: H20 2:HF:H 20 = 10:5:1:35 for 30s Figure 4.25 shows the leakage current of the samples with Al and Ti electrodes and with different process treatments. Because of the high reactivity of Ti, the deposited Ti atoms would reduce the Al20 3 at the interface to form a TiO 2 interfacial layer between Ti electrode and the A120 3.This reaction would release the metallic Al atoms. These reduced Al atoms diffuse into the oxide film through the weak spots and cause high leakage 106 current. This phenomenon is similar to the case of the n+Ge as the gate electrodes. For the Ti electrode, the leakage current is much lower for the sample with 02 annealing than that without 02 annealing in accumulation region. This behavior is because the weak spots are cured by the 02 annealing and the reduced Al atoms would not have the chance to find the weak spots to diffuse into the oxide to form the leaky path. The leakage currents of the samples for Al and Ti electrodes with the same 02 annealing are similar and shown in the figure. 1 Ti electrode,0 2 Annealed electrode,0 2 Annealed Ti electrode,As-deposit 0.1 -Al 0.01 E 1E-3 1^ 1E-4 I: 1 E-5 1E-6 1 E-7 1 E-8 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 E (MV/cm) Figure 4.25 Leakage current of the samples with Al and Ti as electrodes and with different treatments The fundamental assumption for the ALD is a saturated layer-by-layer growth. The precursor saturates the surface and the absorbed precursor waits for the following reaction. However, the nucleation of the ALD reaction on the substrate would cause non-saturation growth and the island structure of the oxide if the oxide is thin. This is usually observed in the case when the hydrogen terminated Si substrates were applied because the hydrogen blocks the adsorption of the metal-organic precursors and 107 following reactions. This growth mode would cause the existence of the structure defects in the oxides. In our experiments, the oxide was deposited with our in situ MOCVD process on the fresh GaAs. The surface of substrate is usually terminated by As atoms. These As atoms serve as the bridge between the GaAs substrate and the oxide during the first TMA pulse. In theory, the TMA could completely cover the surface and the island structure would not form during the ALD process. To prove this hypothesis, HR-XTEM images were recorded to investigate the initial growth in the ALD A12 0 3 process. Figure 4.26 are TEM images for A12 0 3 samples prepared with 20 ALD reaction cycles and capped in situ with a GaAs layer. In figure 4.26(a), the thin A12 0 3 is uniformly deposited on the GaAs surface. However, some, but not many, discontinuities in the A12 0 3 film can be found in the image. Figure 4.26(b) shows the enlarged image of one of these discontinuous regions. The in situ grown GaAs has aligned epitaxially with the lattice of the substrate through the A1 2 0 3 layer, indicating the presence of holes in the A1 20 3 layer. This can be easier to see by doing the fast fourier transformation (FFT) of the image in this region and is shown in figure 4.26(c). These results suggest that the weak spots observed in the etching and annealing experiments come from the incomplete coverage of the precursors and is related to the island growth of the A1 2 0 3 in initial ALD growth. _... ............. ................ .. FFT Epitaxial growth Figure 4.26 Cross-Section HRTEM image for A12 0 3 deposited with TMA/IPA at 370"C for 20 ALD cycles. The sample was in situ capped by GaAs (a) Low-Magnification image (b) Enlarged image from the white box labeled in (a), (c) FFT image from the dashed white box labeled in (b) Chapter 5 In and Ex Situ ALD A120 3 on p- and n-GaAs In situ deposition in ultra high vacuum prevents direct oxidation of the channel, which pins the Fermi level at the oxide/GaAs interface. Some ex situ methods such as ALD high-k oxide on GaAs have achieved some success due to the self-cleaning effect of the GaAs surface. Most of these processes use metalorganics and water as the precursors for the ALD oxide growth [5.1]-[5.3]. In charpter 4, the in situ ALD A12 0 3/GaAs in MOCVD without using water as a precursor was demonstrated. The room temperature C-V characteristics for p-GaAs clearly showed a lower C-V frequency dispersion and Dit than typical results from ex situ A12 0 3/GaAs [5.4]. TMA/H 20 is the most widely used precursor set for ex situ ALD A12 0 3 on III-V substrates [5 1] However, the MBE results previously discussed suggest that strongly oxidizing the Ill-V channel will create a strongly pinned interface. oxidizer may create a larger process window for these interfaces. A weaker In this work, IPA was used as the oxygen source for in and ex situ A1 2 0 3 on both p- and n-GaAs. our purpose is to compare in and ex situ ALD A12 0 3 on GaAs. For reference, TMA/H 20 was used to deposit ex situ A1 2 0 3 in a commercial ALD system (not in our MOCVD reactor; on the 2 "nd floor in MTL). HRTEM and C-V measurement were performed to evaluate if the TMA/IPA is also a good self-cleaning agent in the ex situ case. Annealing air exposed GaAs samples under AsH 3 at high temperature is an alternative method which has been shown to remove the native oxide [5.5]. A AsH 3 pre-treatment step was introduced into the ex situ process before the oxide deposition to study its influence on interface quality. 5.1 Experimental procedure GaAs substrates were prepared in the MOCVD system. 111 The buffer epilayers of GaAs were grown on 2-inch heavily doped GaAs(00 l) substrates at 650 0C with TMG and Arsine (V/11= 23) with Si 2 H 6 and DMZn as the n- and p-type dopants with doping concentration of 2-6 x 1017 cm 3. For the in situ experiments, the detail procedure has been described in chapter 4. For the ex situ growth experiments, the substrates were stored in the atmosphere for two days between the buffer and oxide growths and no wet cleaning was performed prior to ex situ A1 2 0 3 deposition. TMA/IPA and TMA/ H20 were chosen as the precursors for ex situ ALD A12 0 3 deposition. The samples with A1 20 3 grown with TMA/IPA and AsH 3 annealing treatment were performed in the MOCVD reactor with the same parameters as were chosen in the in situ process. Ex situ TMA/-120 was applied in a Cambridge NanoTech Savannah ALD Reactor to deposit ALD A1 2 0 3 . The thicknesses of all A12 0 3 layers were grown with thickness of 11.5nm in all processes except the samples for HRTEM analysis. The brief process flows for the growth of these experiments are shown in figure 5.1. Aluminum electrodes 200 ptm in diameter were evaporated on samples and the C-V characteristics were measured using a HP4192A LF impedance analyzer at frequencies from IM to 10kHz at room temperature in the dark. The XPS was performed in Kratos AXIS ultraimaging system using a monochromatic Al Kal source (1486.6 eV) with argon ion gun. CVO GaAs 700 0t - 4.0 ALOAlO, 700 650C 000370C So 600 00rator 400 D 300 2 300 200 200 E0100 0 W - 000 S700 CVD GaAs 0ubire& 650*C 'weeretaken , - \g0 ALO AlO, nst rn Iand, l ltrdnl 'fo Ir 2 days - 7~ - 650*C 700 600 00 400 300 202 re taken 650 C o :trIn ALGAl 0 relactorand1 370'C stred in i days 100 -800 800 700 700 . / S00 o 100 M 100 z oo 0. 0. . . 100 00L o 50 10 100 U 0 50 5 S0 15~0 0 Time (a) Tm (b) Time (c) Figure 5.1 Process Flow of (a) in situ ALD A1203 on GaAs (b) ex situ ALD Al 2O3 on GaAs (c) ex situ ALD Al2O3 on GaAs with AsH 3 pre-treatment 5.2 Self-Cleaning effect of precursor set TMAIPA Figure 5.2(a), (b), and (c) show the HRTEM image of the native oxide/GaAs substrate, an ex situ A2O 3/GaAs and A12 0 3/Si interface using TMA/IPA as the precursors, respectively. The H-passivated Si substrate was used as a reference to check the effect of the self-cleaning effect our precursor set TMA/IPA. The thickness of A1 2 0 3 grown on the Si and native-oxide covered GaAs are almost the same and sharp A12 0 3/GaAs interfaces were observed. This result shows that the native oxide was completely removed after the ALD deposition and the self-cleaning effect did occur in our deposition. It is believe that the self-cleaning effect involves ligand exchange (substitution) reactions between the TMA and the native As 2 O3 , providing a pathway for the interfacial cleaning by forming Al 20 3 and volatile trimethylarsine (As(CH 3) 3). These reactions have been understood in alkylating As 2O 3 with aluminum alkyls to form trialkylarsines in common ALD A1 2 0 3 process with TMA/H 20 as the precursor set.The self-cleaning effect in passivation of the GaAs surface is attributed to the removal of arsenic oxide and the arsenic, which are believed as one source to cause Fermi level pinning [5.21, [5.3]. In common ALD process, the precursors are usually the metal-organic and water. Only specially chosen metal-organic precursor will perform the self-cleaning effect, while the H20 play as an oxidant during the cycle. For example, in the ALD of HfO 2 with HfCl 4 as the metal precursor, due to the highly ionic character of the Hf-Cl polar covalent bond, it may be relatively too strong to break and trigger such a ligand exchange reaction with the native oxides. The metal amide derivatives, such as As[N(CH 3)2] 3 and Sb[N(CH 3) 2] 3,have been used as precursors for III-V homo- and heteroepitaxial films prepared by chemical beam epitaxy and atomic layer epitaxy, because these precursors can provide chemical reactions for in si/u cleaning and etching of native oxide and substrates as well as interfacial hydrocarbons of tetakis(ethylmethylamido)hafnium, GaAs and other III-V compounds. The Hf[N(CH) 3 (C 2HS)] 4 , i.e., TEMAH, is one of the important metal amide precursors used for the ALD of HfO2 and may provide the desired self-cleaning reactions in ALD of HfO 2 on the GaAs surface.[5.31 In our experiments, IPA, unlike the H20, is not an oxidant and can react with the native oxide and free arsenic atoms on the surface to form the volatile products, arsenic alkoxides (As(OCH(CH 3)2) 3).(eq. (2) and (3))TMA had been reported to be a good self-cleaning agent in several publications and it will form volatile products, Tertiary arsines (As(CH 3) 3)(eq. (3)), by reacting with arsenic oxide. Both TMA and IPA could remove the arsenic oxide and arsenic directly [5.6]-[5.8] and this doubles the cleaning effect. The details of the reactions are shown below: As203 +2Al(CH3) As203 +6(CH 3 )2CHOH As+3(CH 02CHOH "" >2As(CH3 )3 T +A1,0 3 31 0"C 3,01C >2As(OCH(CH3 )2 )3 >As(OCH(CH3)2)3 Epoxy (b) (I) 3 T +3H 0 (2) 2 H2 T+ (3) (C) Epoxy Al2Oa GaAs S i Figure 5.2 HRTEM image of the interface between (a) native-oxide/GaAs (b) ex situ Al 2 O3/GaAs, and (c) ex situ A120 3/Si. The Al 2O3 was grown with TMA and IPA. The scales are the same in all figures Furthermore, in figure 5.2(c), there is no discernable interfacial SiO 2 layer between silicon and A12 0 3. This indicates that it is possible to avoid oxidizing the substrate surface during the growth process without special care with this precursor. 5.3 Surface recovery by baking sample under AsH 3 Heating an Air-exposed (native oxide covered) GaAs substrate can desorb the native oxide (Ga 20 3, As 2O3, etc.) in oxygen free environment. This process could be 115 contributing into three successive desorption reactions happen at different temperatures at the native oxide / GaAs interface. The first desorption reaction start at 390'C.The oxygen atom originally bonded to As changes sites so as to be bonded with Ga. The arsenic oxide decomposes at this step and desorb from the surface. This is shown in figure 5.3(a). When the temperature reaches at 475 C, the Ga 20 in the gallium oxide starts to desorb from the surface due to the high vapor pressure of Ga 20 (figure 5.3(b)).The final step is the simultaneously desorption of Ga 20 and elemental arsenic, which are produced in the reaction between the Ga 2O 3-like surface oxide and the GaAs substrate expressed as below (figure 5.3(c)) at the temperature above 500 0C[5.9]: Ga,0 + 4GaAs - 3Ga2 0 1 +2As 2 t or Ga,0, + 4GaAs -> 3GaO i +As4 i As2/As4 GaAs oxide As2/As4 Ga2O Ga~ GaAs (a) 3900C (b) 4750C Ga2O Ga /As (C) >5000C Figure 5.3 Native oxide desorption process Once As oxides and some Ga 2O desorb thermally at lower temperature (390 C and 475 'C,respectively), the reaction of the more Ga 20 3 with bulk GaAs at higher temperature (>500 'C) is responsible for the surface roughening observed during thermal cleaning[5.10]. Flowing AsH 3 is required to prevent the decomposition of the GaAs and keep the surface smooth during the desorption process. Annealing the native oxide covered GaAs under AsH 3 atmosphere could undo the oxidation process and recover the surface when the ex situ procedure was performed. The surface could also show the c(4x4) reconstruction structure, which is usually the same as the surface of the GaAs grown in the MOCVD reactor with flowing AsH 3[5.5]. 5.4 The bonding states of Gallium atoms at the interface The bonding states of the Ga-O bonds at the oxide/GaAs interface were recently shown to correlate with the C-V characteristics for n-type GaAs. The removal of the Ga 3 oxidation state at the interface was shown to result in the reduction of frequency 2 dispersion in n-type sample [5.11 ]. Figure 5.4 (a) shows the Ga P3/2 spectrum from clean GaAs surface. This fitted single peak (Ga-As) provides the reference to the following spectrum fitting. For the XPS measurement of in situ A12 0 3/GaAs interface, the oxide above the interface was thinned by the argon ion gun with the etching rate of 0.02 nm/min and the residual oxide thickness was estimated as 2.4nm. In Figure 5.4(b), the Ga 2p3/2 spectrum from the in situ A1 20 3/ p-GaAs interface is fitted carefully and two 2 peaks are revealed. The major peak is the Ga p3/2 in GaAs with the binding energy about 1117.1 eV and the smaller one is with the binding energy of 1117.7 eV. The existence of the small peak could also be contributed from plasmon loss and inelastic scattering of the photoelectrons. But the plasmon loss usually produces a distinct and rather sharp hump 20-25 eV above the binding energy of the parent peak [5.12] Besides, the sampling depth (The depth where the 95% of the photoelectrons could be detected) of the XPS is considered as three times of Inelastic Mean Free Path (IMFP, The average distance that an electron with a given energy travels between successive inelastic collisions)[5. 13. Seah and Dench developed an equation that relates IMFP to electron energy and the inorganic compounds: IMFP = 2170KE 2 + 0.72(aKE)0 5 , where IMFP is in units of monolayer, a is the monolayer thickness (nm), KE is the electron kinetic energy (eV). In this measurement, the KE of the Ga 2 P3/2 is about 370 eV and the monolayer thickness of A12 0 3 is about 0.204nm, this gives IMFP and sampling depth as 1.28nm and 3.84nm. As described above, the residual oxide on the interface is 2.4 nm and this indicates that some photoelectrons coming from "deep" GaAa do suffer the inelastic scatting before detected and the traveling distance of photoelectrons coming from interface is shorter than the IMFP. In order to eliminate the affection of the inelastic scattering, Shirley model [5.14] was applied to determine the background and did the fitting of the reference peak and Ga 2P 3/2 peak of A12 0 3/GaAs interface. The binding energies of the Ga+1 and Ga+3 states were measured as 0.55eV and 1.2 eV above the bulk peak [5.11] , indicating Gal' state could be the possible peak located at 11 17.7eV and no Ga+3 state was seen in the spectrum. It was shown that the oxide grown on n- and p-type GaAs substrates is identical when exposed to the same environmental and chemical conditions [5. 15]. - p-OaAs sub trate >Ga 2p Al 2 pGa s t Ga2p Ga-AsA (b) S (a) 1120 11 1 1116 1 Binding Energy (eV) 1118 1120 1116 1114 Binding Energy (eV) 2 XPS spectrum for clean GaAs surface (b) Ga P3/2 XPS spectrum at in situ AI 2 O3/p-GaAs interface. The oxide above the interface was thinned by the argon ion gun with etching rate of 0.021 nm/min in XPS system and the residual thickness was Figure 5.4 (a) Ga 2 P3/2 estimated as 2.4 nm The Shirley background subtraction was included in all XPS fittings Some researchers showed the existence of Ga 20 3 residues from the native oxide detected at the ex situ A12 0 3 /I-V compound semiconductor interface (TMA and H2 0 as the precursors) [5.2]. Our ex situ samples were not sent to do the XPS measurements but we believe there is also some gallium residual left at the ex situ ALD A12 0 3/GaAs interface. 5.5 The C-V characteristics and the Dit at in and ex situ ALD A120 3/GaAs interface with IPA or H 2 0 as oxygen source 5.5.1 C-V characteristics of in and ex situ samples with IPA as oxygen source Figure 5.5 shows the C-V curves of the in situ p- (a) and n-GaAs (c) samples, and ex situ p-(b) and n-GaAs(d) samples, respectively. In situ p-GaAs sample shows small frequency dispersion at flat band voltage (20mV/decade), but the ex situ p-GaAs one shows larger dispersion (153 mV/decade), although the complete removal of the native oxide was observed for the ex situ oxide growth with TMA/IPA. Interestingly, the situation of n-GaAs is totally different from that of p-GaAs. All the C-V curves are inferior to their p-type counterparts. A clear transition from accumulation to depletion was observed in the C-V curve of the ex situ n-GaAs sample, but this was not observed in that of the in situ n-GaAs sample. The C-V curves of the in situ n-GaAs sample show a large frequency dispersion in accumulation region and this suggests that a very high defect density exists at the interface. The capacitance in accumulation region of the ex situ ALD sample with TMA/IPA is slightly lower than that of in situ ALD sample with the same precursor set. This may be due to some residual oxide remained on the top of the surface. If we take the capacitance in accumulation region and calculate the dielectric constant of the A1 2 0 3, the dielectric constant extracted from the ex situ sample is 7.1 and the dielectric constant of the in situ A1 2 0 3 thin film is 7.45 ( a 2A residual native oxide layer was estimated). This is a very thin layer and hard to be observed in HRTEM image shown in figure 5.2. The difference between these two interfaces is that there is a very small amount of the Ga 2O 3 residual at the ex situ ALD A12 0 3/GaAs interface while the in situ ALD A12 0 3/GaAs interface is Ga 2O 3 free. The gallium oxide may play a key role to lower the frequency dispersion of C-V curves of the n-type sample. 180 200 -- 10kHz 180 50kHz 160 -- .40 100kHz 120. -o--500kHz 140- LL n-GaAs(c) so -100 1000kHz -= 120 80 10o 60 80 6040 L) C 20 48(a)p-GaAs 180 M 10 140 160 140 -120 A100 100 120 -80 .* 100 -60 80 n-GaAs(d " (b) p-GaA -4 -3 -2 -1 0 1 -1 0 1 2 3 40 4 Gate Voltage (V) Figure 5.5 C-V characteristics of in situ ALD A120 3 on (a) p- GaAs and (c) n-GaAs; ex situ Al 20 3 on (b) p- GaAs and (d) n-GaAs. All the A120 3 were grown with TMA/IPA 5.5.2 C-V characteristics of ex situ samples with IPA or H2 0 as oxygen source The C-V characteristics of ex situ ALD A120 3 grown with TMA/IPA and TMA/H 20 are shown in figure 5.6(a) and 5.7(b), respectively. Less dispersion and higher capacitance are observed for the TMA/IPA sample. The incomplete removal of residual native oxide may be the reason for the lower accumulation capacitance and larger frequency dispersion for the sample with H20 as oxygen source. Because TMA is the only self-cleaning agent in the ALD A12 0 3 with TMA/H 20 precursor set, this implies the optimal condition for self-cleaning effect should be carefully controlled to remove the native oxide. 200 - 160 CL 160 a) TMA /IPA -1000kHz 140 I (U) 120 500kHz o- -1 M 120 I ~ TMA / H 0 2 140 * 100 o. 80 100 80 0kHz 0kHz 60 o60 40 -4 An -3 -2 -1 0 V (V) 1 2 Figure 5.6 C-V characteristics of ex situ ALD -4 A12 0 3 -3 -2 -1 0 V9(V) 1 2 grown with (a) TMA/IPA and (b) TMA/H 20 on p-GaAs 5.5.3 C-V characteristics of ex situ samples with surface recovery by annealing in arsine before ALD of A12 0 3 with TMA/IPA As discussed in section 5.3, heating GaAs substrates above 500 C could also desorb the native oxide completely, but the surface become rough due to the reaction between the substrate and the native oxide. Annealing in AsH 3 is required to prevent the decomposition of the GaAs and keep the surface smooth during native oxide desorption. This process could reverse the oxidation process and recover the surface after an ex situ procedure was performed. C-V characteristics of ex situ ALD Al 20 3 grown with a AsH3 annealing treatment before the A12 0 3 growth on GaAs are shown in figure 5.6. The resemblance of the C-V characteristics (figure 5.7(a) and 5.7(b)) with that of in situ sample (figure 5.5(a) and 5.5(c)) clearly shows the surface recovery. This result suggests that the ex situ process that introduces the thermal cleaning process with AsH 3 can imitate the in situ process for all commercial ALD reactors. 200 18 (a) -180 160 (b) -160,10 ' 140 0 120 ~60 10010 8. 600 4010 140 10 _160_(b) 60 Vg(V) of ex situ ALD characteristics c-v Figure 5.7 Vg(V) A12 0 3 grown with AsH 3 annealing treatment before the A12 0 3 growth on (a) p-type (b) n-type GaAs 5.5.4 Dit distribution in the bang-gap for the samples extracted by the room-temperature conductance-frequency method 1002 Figure 5.8 shows the Dit distribution in the band-gap extracted by the conductance-frequency method. The Dit of the ex situ sample grown with TMA/IPA is low compared to that grown with the conventional TMA/H 2 0 demonstrating that the TMA/IPA is superior to a water-based process, and in situ use of these precursors produces an interface with a lower Dit. The Dit of the ex situ n-GaAs sample is half of that in the in situ n-GaAs sample and this unexpected result implies the ex situ process helps to improve the interface quality for the n-GaAs samples. The Di is around 5xI1 (i/cm2 eV) for the in situ and AsH 3-annealed p-GaAs samples in the measureable trap energy range [5.1I7]. Of note, the measurable trap state energy in the band-gap follows the equation: f=l/2nt! P(AkT)OvtN 5 where f is the measure frequency, AE is the energy difference between the majority carrier band edge energy and the trapping state energy FE,k is the Boltzmann constant, T is the semiconductor temperature, G is the interaction cross section of the trapping state, v, is the thermal velocity of the majority 123 charge carriers, and N is the density of states in the majority carrier band. Although only 0.27-0.4 eV below and the 0.29-0.38 eV above the mid-gap for p and n-type GaAs samples can be accessible in the frequency region 10 kHz to IMHz at room temperature, the sufficient comparisons can be made. 12 loX 10 -+-p-GaAs -o-p-GaAs p-GaAs-TMA/H 0 2 8 6 -'-p-GaAs -AsH 3 -4- n-GaAs E4 4 en-GaAs 20 -0.4 -0.3 -0.2 0.2 0.3 0.4 Trap energy Et - Ei(eV) Figure 5.8 The summary of Dit distribution of all samples in the band-gap. (closed and open symbols: in and ex situ process, respectively). A120 3 was deposited with TMA/IPA unless specified. The open square represents the sample which AsH 3 annealing treatment was performed In summary, interfacial self-cleaning and surface recovery in ex situ ALD of A12 0 3 are demonstrated. The concept of using the TMA/IPA as precursors to remove the native oxide was confirmed by both HRTEM and the C-V measurement, which shows small dispersion and high capacitance. Ex situ A12 0 3/n-GaAs sample shows better C-V characteristics than that of in situ case. Moreover, annealing native-oxide covered GaAs samples in AsH 3 is shown to undo the oxidation process incurred when the ex situ procedure is performed. The C-V characteristics of the AsH 3 treated sample resemble 124 that of the sample under in situ process. The ex situ process introduces the thermal cleaning process with AsH 3 can imitate the in situ process. No Ga'3 oxidation state was detected at the in situ Al 2O3/GaAs interface. The Dit is around 5x10" (1/cm 2 eV) for both in situ and AsH 3 annealed p-GaAs samples in the measureable trap energy range. Chapter 6 In Situ CVD A12 0 3 on GaAs In this chapter, the GaAs surface was be passivated by in situ CVD A12 0 3 using the same precursors as in the ALD A12 0 3 process. Unlike the ALD A12 0 3 film, a self-enriched gallium region was found above the oxide/GaAs interface in the case of CVD A1 203[6, I]. A XPS was utilized to detect the bonding state of the gallium and also to determine the composition of the oxide film above the interface. The origin of the self-enriched gallium region and possible chemical reactions leading to this structure were proposed. C-V measurements were performed to examine the quality of interface and to determine the D1 . 6.1 Experimental procedure N-type GaAs buffer layers were first grown by CVD followed by aluminum oxide deposition using either ALD mode or CVD mode in an AIXTRON/Thomas Swan close-coupled showerhead cold-wall MOCVD reactor with high-purity N 2 gas as the carrier and purge gas. The n-GaAs buffer epilayers with a Si doping of 2-5 x 1017 cm-3 were grown on Si doped GaAs(1-4 x101 8 cm~3) two-inch wafers at 650 C with trimethyaluminum (Ga(CH 3)3) and arsine(AsH 3) (V/11= 23, molar ratio). The reactor pressure was maintained at 100 Torr during the GaAs buffer growth. Following the GaAs buffer layer growth, the reactor pressure and the temperature of substrates was decreased to 50 Torr and 550 C, respectively. 14.5nm CVD grown A12 0 3 was with trimethyaluminum (TMA) and isopropanol (IPA) as the precursors (IPA/TMA=20, molar ratio). The brief process flows for the growth of these experiments are shown in figure 6.1. For comparison, a control sample with 11.5 nm ALD-grown A120 3 was prepared following the detailed growth procedure which has been described in previous work [4,7]. 127 Depth profiles of the elements (C, Al, Ga) were determined by SIMS with Cs' ions of energy of 1keV. The microstructure and interface between the CVD A120 3 films and the GaAs substrates were investigated by High-Resolution TEM (HRTEM). XPS was also performed in a Kratos AXIS Ultra Imaging system using a monochromatic Al Kal source (1486.6 eV) to determine the bonding state of the elements at the interface. To enhance the signal intensity from the interface and avoid sputtering damage during the depth-profile measurements, 2nm of CVD A120 3 on GaAs was prepared using the same procedure and precursors described above and then the sample was transferred to XPS system within 10 minutes via a vacuumed container. The C-V characteristics of metal-oxide-semiconductor capacitors were measured using HP4192A LF impedance analyzer at frequencies from IMHz to 10kHz and the capacitors were fabricated by depositing 200-ptm-diameter Al electrodes using thermo-evaporation. CVD GaAs CVD A120, a. 0 0. E 0 0 Time Figure 6.1 Process Flow of the In situ CVD A12 0 3 on GaAs 128 6.2 Experiments of CVD with TMA and IPA Control of the deposition temperature is potentially the most important variable in the CVD process because CVD is a thermally activated process. Temperature will affect the reaction rate of the precursors in the gas phase and on the wafer surface during the deposition and thereby the deposition rate as well. Furthermore, the growth rate is also determined by the precursor transportation rate to the wafer surface because the CVD process is a sequential combination of two processes: transportation of precursors to the wafer surface and reaction on the wafer surface. Figure 6.2 shows the relation between the growth rate and the deposition temperature of the CVD A12 0 3 in MOCVD reactor. The growth rate remains almost constant (-0.056 nm/s) at growth temperatures below about 560'C and starts to drop as the temperature increases above 560'C. In the constant growth rate regime (<560 C), the chemical reaction rate is much higher than the rate of the precursors transported to the wafer surface. The growth rate is therefore controlled by the precursors flux from the gas phase to the wafer surface in this regime. When the deposition temperature is higher, the growth rate decreases. This behavior is usually attributed to the depletion of the precursors in the gas phase by particle formation. This behavior also suggests that the rate of precursor desorption becomes significant in comparison to the reaction on the wafer surface at higher temperature and this resuts in the decrease of the growth rate. 0.060 Preactor= 50 torrs, TMG=50 sccm, IPA = 150 sccm (350 torrs) 0.055 - E 0.050 Flux-Limited High-T Region Region 0.045 .io 0.040 - 0.035 0.030 0.025 0.020 - 1. Precursors decompose in gas phase 2. Surface desorption 0.015 620 600 580 560 540 520 500 480 460 440 T, ( 0C) Figure 6.2 Deposition rate of CVD A12 0 3 vs. Temperature 6.3 Mechanism of CVD with TMA and IPA The two precursors flow into the reactor simultaneously in the CVD process while the precursors flow into the reactor in sequence in the ALD process. The precursor flow is intentionally separated in the ALD process to prevent gas phase reaction. In the CVD process, the precursors mix and may react in the gas phase prior to reaching the wafer surface. In our process, the initial precursors TMA and IPA are mixed and react in the gas phase to form the intermediate precursor, aluminum isopropoxide [Eq. (1)][6.2]. Then, the aluminum isopropoxide transports to the substrate and thermally decomposes at the growth surface [Eq. (2)][6.3]. In this stage, one product of the decomposition reaction is H2 0 and it is a strong oxidant that could oxidize the GaAs during the deposition. The CVD process, unlike the ALD process, is a water-related process. Al(CH 3 )3 +3(CH 3 ) 2 CHOH -+ Al(OCH(CH) 2 )3 +3CH 4 ( 1) -+ Al 2 03 +6CH4+3H 20 2A(OCH(CH,) (2) 6.4 SIMS depth profile analysis Figure 6.3 shows the SIMS depth profile from the surface of the CVD A12 0 3 to GaAs substrate. The transition region (the A12 0 3/GaAs interface) is clearly shown in the figure. The gallium signal near the substrate can be fitted with an error function and illustrates the A120 3/GaAs interface is sharp; the center of error function is the location of the interface. The depth resolution was found to be 2nm by measuring the depth difference between the 84 and 16% levels of the intensity scale [6.4]. A 5.3nm gallium rich-region was observed above the interface. This thickness is greater than the depth resolution. This gallium-rich region could also be observed by TEM. The inset of the figure 1 shows the TEM image and a 5nm slightly darker region can be seen in the A12 0 3 film above the interface and the contrast originates from the atomic mass differences between heavier gallium and aluminum atoms. Residual carbon concentration is low (5 x 1019 A12 0 3 cm 3 ) in the thin film which compares well with the oxide film deposited by a single CVD precursor [6.5] [6.6]. The carbon concentration is slightly higher (1.5 x 1020 cm 3 ) near the gallium-rich region and this may be due to the accumulation of carbon in the reactor during the post-deposition cool-down. As mentioned above, only TMA was applied as the metal source to deposit the A120 3 and the TMG flow was shut down immediately after completion of buffer GaAs growth. As no gallium source existed in the reactor during the A1 2 0 3 growth, this implies that enriched gallium above the interface may come from the GaAs substrate itself. Chemical reactions may occur between the precursor gases and the 131 substrate to enrich the gallium above the interface. 1023 =100 d 90 1022c? 80 E 70 GaAs 60 - 50 . A 40 310 Al 30 n5 20 20 10. 1- Ga-Rich 0 2 Ga 101 -egion -0 1021. 0 10 4 -'1- 104 6 8 10 12 14 16 18 Depth (nm) Figure 6.3 SIMS depth profile of elements C, Ga, and Al. The Ga, and Al were plotted in relative intensity (left Axis) while the C was plotted in atomic concentration (right Axis). The open square symbols represent the fitted error function of gallium profile 6.5 Structure of the CVD A12 0 3 thin film Figure 6.4 shows the cross-section TEM image of the as-deposited CVD A12 0 3/GaAs interface. The interface is flat and abrupt. The A120 3 thin film is uniform and there is no lattice image observed in the A12 0 3 thin film, which indicates the amorphous structure. A 5nm slightly darker region can be seen in the A1 20 3 film above the interface and the contrast comes from the atomic mass differences between heavier gallium and aluminum atoms. This region correlates with the Ga-rich region observed in the SIMS depth-profile analysis. Figure 6.4 TEM image of the CVD oxide/GaAs structure XRR was also performed to measure the thickness of the thin film and roughness of the interface and the surface of the CVD A12 0 3 /GaAs structure and it is shown in figure 6.5. For comparison, the XRR of ALD A12 0 3 /GaAs structure is also shown in the figure.The XRR of CVD A12 0 3 /GaAs shows a well-behaved fringe pattern at lower angle and these fringes steadily disappear when the angle is greater. As described in section 4.4, this fringe disappearance indicates that the interfacial roughness is higher than that of ALD sample. The XRR curve was also fit with a theoretical model and the extracted surface and interface roughness are 1.522nm and 0.366nm, respectively. Both values are higher than the ALD values. (0.548 and 0. 123nm). This is due to the inherent difference of the growth modes of ALD and CVD. The higher interfacial roughness may be due to the existence of H20 in the gas phase and oxidization of the wafer surface during the deposition. 1 2 3 4 5 6 Angle 20 (0) Figure 6.5 X-Ray Reflectivity of ALD Al 2 O3/GaAs structure (Red line) and ALD A12 0 3/GaAs structure (Green line) 6.6 Surface morphology and defect status in the CVD A12 0 3 thin film In section 4.9, structural defects were found to exist in the in situ ALD A12 0 3 thin film on GaAs due to the incomplete coverage of the precursors on the wafer surface during the ALD growth. In the CVD process,we might expect a more complete coverage. Figure 6.6 shows the AFM image of the as-deposit CVD A1 2 0 3 thin film. The root-mean-square (RMS) roughness over an area 1 pm x I pin is about I.394nm, which is close to the value extracted from the XRR measurement (l.522nm). Some particles were observed in the image and these were not seen in the ALD sample. As we discussed in section 6.2, these particles may be generated in the gas phase due to the decomposition of the intermediate precursor and deposited on the surface. Figure 6.7 shows the surface line scan of AFM image of the as-deposit CVD A12 0 3 thin film. The particles have a diameter of about 1-4 nm and are randomly distributed on the surface, resulting in a higher RMS in both XRR and AFM measurements. Figure 6.6 AFM image of the as-deposit CVD A12 0 3 thin film Figure 6.7 Surface line scan of AFM image of the as-deposit CVD A12 0 3 thin film Figure 6.8 shows the AFM image of the oxide etched by HCI:H 20 2 :HF:H 20 = 10 5 : 1: 35 for 30s. After the etching, no pin holes in the oxide are revealed and the particles almost disappear. This phenomenon is due to the HF in the etchant as it preferentially attacks the particles on the surface. Figure 6.9 Surface line scan of AFM image of an etched CVD A12 0 3 thin film. Because the particles were removed, the surface becomes smoother and RMS was calculated as 0.273nm, which is close to the value of ALD A12 0 3. These results suggest that there are no weak points in the CVD A12 0 3 thin film, but a high density of small A12 0 3 particles that are generated and deposited on the oxide surface. Figure 6.8 AFM image of the etched CVD A12 0 3 thin film Figure 6.9 Surface line scan of AFM image of the etched CVD A12 0 3 thin film 136 6.7 The chemical stoichiometry and bonding state of the A12 0 3 and gallium rich A12 0 3 at CVD A12 0 3 /GaAs interface and possible mechanism of formation The XPS spectra of the Ga2p3s2, As2p 3 2, and Al2p at the oxide/GaAs interface are shown in Figure 6. 10 (a) (b) (c), respectively. In order to increase the surface sensitivity of XPS measurement, Ga2ps 2 and As2ps 2 spectra were measured because the kinetic energy (KE) of the photoelectron is low (Ga, KE-369eV; As, KE~164eV) and most of these photoelectrons originate from near surface region [6.7]. In Figure 6.10(a), the Ga 2P3 2 spectrum is fit with 2 peaks. One is the Ga 2Ps, in GaAs with the binding energy 3 about 1117.5 eV and another one is 1.1 eV higher, which corresponds to the Ga+ state in Ga 2O 3. However, only the strong As 2P3a signal from the GaAs substrate is observed in Figure 6.10(b) and can be fit with a single peak which is center at 1323.1eV. No As (As 2O3) states were detected in the spectrum. A lack of As 2O3 formation is important to avoid high interfacial state densities, and the missing XPS peak is correlated with a lower presence of interfacial states in previous studies. In Figure 6.10(c), the Al 3 state in A12 0 3 is detected via the Al2p spectrum with binding energy of 74.9eV. No Al-Al bonding or Al-Ga bonding is observed in the spectrum. These results suggest that the gallium rich region observed in SIMS consists predominately of only A12 0 3 and Ga 2 0 3. Fig 6. 10(d) shows the HRTEM image of the A12 0 3/GaAs interface. The interface remains sharp and is atomically smooth even though we suspect that several chemical reactions happen at the interface. Ga 2p 312 As 2P32 Ga-O As-Ga Ga-As (a) As-O(b e 1124 1122 C 1120 1118 1116 1114 1328 Binding Energy (eV) 1326 1324 1322 Bindin Ener 1320 1318 e Al 2p C) 80 78 76 74 72 Binding Energy (eV) 70 Figure 6.10 XPS spectra of (a) Ga 2p32 (b) As 2p31, and (c)Al 2p at oxide/GaAs interface. The open hexagons and curves represent the raw data and fitting peaks. The Shirley background subtraction was included in all XPS fittings. (d) HRTEM image of the interface between GaAs substrate and CVD A120 3 A possible mechanism is proposed based on the SIMS and XPS analysis. In the CVD process, a product of the reaction is H 20, and it could oxidize the GaAs, generating both Ga 2O 3 and As 2O3 [Eq. (3)].Because the growth condition has a high IPA/TMA molar ratio during the oxide deposition, excess IPA might remain in the gas and result in a ",self-cleaning effect" by reacting with the As 2O3 to form the volatile compound As(OCH(CH 3)2)3 that will be removed from the substrate surface by the N2 carrier gas flow [6.1][6.81. The remaining Ga 2O 3 mixes with the deposited A120 3 and diffuses out toward the A120 3 surface as film deposition continues, resulting in a gallium rich (Ga 2O3- A120 3 mix) region above the interface. No Ga 2O 3 is observed at the in situ ALD/GaAs interface due to the different growth mechanism, as described in section 5.4 [6. 1]. Figure 6.10(d) shows the HRTEM image of the A120 3/GaAs interface. The interface remains 138 fairly sharp even though several chemical reactions happen at the interface. 2GaAs +6H 20 - Ga203 + As 2 0 3 +6H (3) 2 One problem with this proposed mechanism is that no Ga 2O 3 was observed at the in situ ALD-formed interface. It is possible that no Ga2O3 can form during the ALD process due to different growth mechanism [7]. However, many complex reactions can be occurring at the surface during deposition, and therefore we can only speculate as to the mechanism of Ga enrichment at the interface. 6.8 The C-V characteristics and the Dit at CVD A12 0 3/n-GaAs interface The C-V characteristics suggests the existence of the Ga 20 3-Al 2 0 3 region above the oxide/GaAs interface helps to reduce the frequency dispersion and lower the interfacial state density. The C-V characteristics of the in situ CVD and ALD A12 0 3 samples on GaAs are shown in figure 6.11 (a) and 6.11(b), respectively. A clear transition from accumulation to depletion is observed in the C-V curve of the CVD A12 0 but this transition is not observed in that of the ALD A12 0 3 3 sample, sample. The Dit of CVD sample can be extracted by the conductance-frequency method [6.8] and is shown in the figure 6.12, approximately 2.5 x 101 (cm 2 eV-1). conductance-frequency method is valid for Dit Of note, the Dit extracted from the Cox/q, Cox and q are the oxide capacitance per unit area and unit charge, otherwise the extracted values are lower limits to the real Dit [6.91. From the capacitance measured in the accumulation region of the CVD sample(~ l30pF), the boundary for this experiment is calculated to be Di, 139 K 2.6 x 10 2(cm2 eV'), which means that Dit extracted from the CVD sample is in a reasonable range. However, the Dit of the ALD sample is inconclusive due to large stretch-out of the C-V curve induced by a very high Dit and the loss of clear conductance peaks in the measurement. Figure 6.13(a) and 6.13(b) show a G,/o-Vg-f map of the CVD and ALD samples, where Gp, o and Vg represent the parallel conductance, angular frequency and gate voltage, respectively. The position of the normalized conductance peak can be transformed to determine the trap energy level and fermi-level in the bandgap [6.10] [6.11]. The dashed white lines represent the movement of the Gp/o peaks versus gate voltage and demonstrates that the fermi-level of our CVD A12 0 3/GaAs capacitor is unpinned and controllable by the gate bias, while the fermi level of the ALD sample cannot be moved and pinned due to high Dit. The Dit of the ALD sample is estimated to be at least three times higher than that of CVD sample from the low frequency part of the map. - 14 0 % 120 140 E-120 -e1kHz -OkHz 100 -100 80 60 00-OkHz -500kHz 80 -m-1000KHz 0 60 ~4020 -3 . VD Al . -2 -1 0 1 O,(a) 2 DA 03b -2 -1 Gate Voltage Vg (V) 0 1 2 40 20 3 Figure 6.11 C-V characteristics of in situ (a) CVD and (b) ALD A120 3 on GaAs 4(1012 CVD "M E *~ 1 0.40 0.36 0.32 E - E, (eV) 0.44 Figure 6.12 Di, distribution of CVD samples in the band-gap extracted by the conductance-frequency method 1a 12 30 10 25 N I 8 4-- N 42 5106 106 U106 ~6 15 z 4 10 0 0 0C L LL 104 -3 -2 -1 0 1 2 Gate Voltage Vg (V) 3 Gp/w (pF) -3 -2 -1 0 1 2 Gate Voltage Vg (V) A104 3 Figure 6.13 G,/o-Vg-f map of CVD (a) and ALD (b) samples. The dashed white line is guide to the eyes and the scale of maps (c) and (d) is different In summary, in situ deposition of A120 3 on GaAs was performed by CVD with TMA and IPA as precursors. A gallium rich region in the CVD A1 20 3 thin film above the interface was observed in SIMS depth profile measurement. The XPS results show that gallium rich region consists of the A120 3 and Ga20 3, but no As2O3 was observed, possibly due to a self-cleaning effect during the CVD process. The analysis supports the proposed chemical reaction mechanism and suggests the existence of the Ga 2O 3- Al 2O3 mix region above the A12 0 3/GaAs interface helps to reduce the frequency dispersion of the C-V characteristics and lower the interfacial state density. Chapter 7 Interfacial defect state distributions in the band-gap with different deposition processes We have presented the physical and electrical properties of MOS capacitors in which the oxides were deposited with either an ALD or CVD process . The C-V characteristics were strongly on dependent the oxide deposition process and pre-treatments. These different processes may change the interfacial defect density distribution in the band-gap and affect the C-V characteristics. Understanding the link between the process and defect states generated is important to further improve on the performance of the material and device. In the previous chapter, the C-V measurements were performed at room-temperature. We can extract the information conductance-frequency method. of Dit from the C-V However, the measurements measurements by the performed at room-temperature can not provide the complete Dit information in the band-gap. To measure the Dit near the mid-gap and conduction or valence band edge of GaAs, the measurements performed at high (-I 50 0C) and low (~-80'C) temperature are required. In this chapter, the Di, information from the samples with different processes were summarized and analyzed. The potential source of the interfacial defect states will be discussed and how the interfacial defects affect the C-V characteristics will also be presented. Finally, the relation between the processes and interfacial defect state distributions is established. 7.1 The characteristic time and response frequency of the defect state charge in the band-gap of GaAs The detail physics of the characteristic time and response frequency of the defect charge in the band-gap has been described in chapter 2.3.3.The applied frequencies of the 144 Wk- C-V measurements usually range from 100Hz to 1MHz and these conditions result in only a portion of the defect states in the band-gap being accessible at room temperature. In order to access the whole interfacial defect state distribution in the band-gap, the C-V measurement must be performed at different temperatures and on both p- and n-type GaAs substrates. Figure 7.1 shows the characteristic measurement frequencies (response 0 frequency of defect charge) for both electrons and holes at -800C, 25 0C, and 150 C.Based on this figure, only the traps located at 0.32-0.57 eV and 0.91- 1.16 eV for holes and electrons, respectively, above the valence band edge can be accessible with room-temperature (25 0C) C-V measurements. To measure the defect state density near the mid-gap, C-V measurements must be performed at high temperature for GaAs. N p-type 108 M 250C 10io a) 10 LL n-ype *-80,C \ 1500C 1 c7=10 cm i I A 10 - 10 e 10 0 E2 a) 102 . . i. ~\' cnl 10 c) 0.0 EEt- 0.2 0.4 0.6 E 0.8 E (eV) 1.0 1.2 1.4 E Figure 7.1 Characteristic measurement frequencies (response frequency of trap) for both electrons (dashed lines) and holes (solid lines) at -80*C, 25*C, and 150*C. The horizontal black dashed lines represent the frequency range that is usually applied in C-V measurement. The horizontal colored solid and dashed lines represent the traps that can be accessible in the band-gap during the C-V measurements at different temperatures 7.2 The distribution of interfacial defect density with different processes In chapter 5.5, we have shown that the Dit distribution in the band-gap extracted by the conductance-frequency method at room temperature. In order to determine the entire distribution of the interfacial defect states in the band-gap, high-(150 0C) and low-(-80'C) temperature C-V measurements were performed. The Dit distributions of A12 0 3/p-GaAs interfaces of different processes that was determined from low-(-800 C), room- (25 0C), and high-(I 50'C) conductance-frequency method are shown in figure 7.2. The 12 nm A1 2 0 temperature 3 layer was deposited by in or ex situ ALD or in situ CVD. Among these curves, the defect state density of in situ ALD sample is the lowest near the valence band edge (E,-Ei < -0.3 eV, E, and Ei are the defect state trapping level and intrinsic level of GaAs at the interface, respectively).However, there is a large mid-gap defect state that exists for in situ ALD sample. The Dit of other processes near the mid-gap is lower compare to the in situ ALD sample. 12 12 v -4fl . 10" mid-oa mid-gap X - 253C 150 C 10 8-I--Ex situ ALD CVD > 8 --- -In nsitu situ CVD with TMG flow - -*-In situ ALD S 6- 0 -0.6 -0.5 -0.4 -0.3 -0.2 -0.1 0.0 E, Trap EnergyEt-E (eV) Figure 7.2 Interfacial defect state density of A12 0 3/p-GaAs interface of four process that described in previous chapters as determined from conductance-frequency method at low(-80"C ), room, and high-(150"C) temperature. The temperature regions labeled in the diagram represent the temperatures that the C-V measurements were performed Figure 7.3 shows the C-V characteristics of the in situ ALD and CVD samples measured at room and high-(150'C) temperature. For C-V curves measured at room temperature, the in situ ALD sample (figure 7.3(a)) shows smaller frequency dispersion near the accumulation region compared to the in situ CVD sample (figure 7.3(c)). For C-V curves measured at high-temperature, there is a significant hump which appears in the depletion region of the C-V curves of the in situ ALD sample(figure 7.3(b)); no hump is observed in that of in situ CVD sample(figure 7.3(d)). ISO (a) . ~120 ALD ALD 25 0C CL 150 0C so 40 -4 2 2 1 V (V) 0 1 40L -4 2 3 .2 - V, (v 200 2M4 'ooko- (c) 140 0 CVD 250C a c0 .4 4 .21 - ADa a., Go10 .1 0 1 40 .4 0 V, (V) CVD ~ 00 .2 y (V) 42 .1 V MV 10 a 1 2 Figure 7.3 C-V characteristics of in situ ALD and CVD samples measured at room and high-(150'C) temperature From these observations, the frequency dispersion near the accumulation region and the hump near the depletion region of the C-V curves may be caused by an interfacial defect state near the accumulation region and the mid-gap defect states. Gallium plays an important role to lower the mid-gap defect state as we observed in the CVD case. In order to prove that Ga 2 O 3 in the region above the interface lowers Di,, we prepared a sample by flowing TMG for I min prior to in situ CVD Al 20 3 on p-GaAs. The interfacial defect state density distribution is also shown in figure 7.2(Green curve). The intent for this process is to have more gallium incorporated intentionally near the A120 3/GaAs interface. This sample has the lowest mid-gap defect state density we have measured to date However, the exact mechanism of lowering the level of mid-gap defect state by the existence of Ga 20 3 or by flowing a pre-layer of TMG at the interface is still unknown. C. L. Hinkle recently suggested that the existence of the Ga 2 0 148 3 instead of Ga 20 at the oxide/GaAs interface would cause high Dit at the interface and large frequency dispersion of C-V curves of n-type MOSCAP [7.1]. In their experiments, they deposited ALD A12 0 3 directly on the HF treated GaAs wafer and observed that both Ga 2 O 3 and Ga9 O states existed at the interface from XPS measurements. The C-V curves of this sample showed large frequency dispersion. Then, they applied ex situ remote plasma chemical vapor deposition system to deposit amorphous Si on a GaAs wafer and followed that process with the A12 0 3 deposition. They observed that Si getters the oxygen from the Ga 2O 3 and also provides a barrier to further interface oxidation from subsequent processing, including ALD process. After Si passivation, only Ga 20 and Ga-Si bonding were observed at the interface in the XPS spectrum. The C-V curves of this sample showed very low frequency dispersion. Finally, they compared the C-V characteristics and the bonding states at the interfaces of two samples. However, they did not discuss how the existence of the Ga-Si bonding at the interface affects the C-V characteristics of the MOSCAP. They also observed that the Ga 2O always exists at all interface and agree that it does not play a key role in the Fermi level pinning. Hence, the improvement of the C-V characteristics may not be due to the removal of the Ga 2O 3 but due to the existence of the Ga-Si bonding at the interface.If this is true, our results do not contradict theirs. 7.3 The source of the interfacial defect states in the band-gap of the GaAs The source of the interfacial defect states are usually derived from the imperfection of the crystal structure at the interface. For example, dangling bonds are the most important defect identified in the (100) Si/SiO 2 interface. The dangling bond is an unpaired electron and it is a result of an effective mismatch between the crystalline Si 149 substrate and the amorphous SiO 2 layer. This kind of defect is called a Pbo center and it is an amphoteric defect that can trap holes or electron, depending on the position of the Fermi level in the Si band-gap. The common interfacial defect distribution for Si can be approximated by two Gaussian distributions and are shown in Figure 7.4[7.2]. No mid-gap defect states exist in the band-gap of the Si and the dangling bonds can be passivated by annealed in a hydrogen-containing atmosphere [7.3]. John Robertson recently proposed a model for the density of interface states at Ill-V oxide interfaces [7.4].The large number of the mid-gap defect states is formed due to gallium or arsenic vacancies. The gallium and arsenic vacancies would cause acceptor-like traps (electron traps) and donor-like traps (hole traps), respectively. Some researchers also suggest that defect states in the band gap are generated whenever the process of adsorption itself, disrupting the morphology of the reconstructed GaAs(OO I) surface, induces structural defects on the surface, e.g. distorted bonds[7.5,7,6].They propose that the oxidation process will create some native defect states at the interface because not all of the Ga-As bonds are converted into Ga-O or As-O bonds by oxidation. Summarizing their model, the mid-gap states are due to vacancies, anti-sites, and the disrupted bonds. The dangling bonds of the surface Ga and As atoms produce defect states near the conduction and valence band edge. Because oxygen has a higher affinity to bond to the Ga atom, the like-atom bonds may also be generated during the oxidization (generation of local arsenic-rich region). These like-atom bonds (As-As and Ga-Ga) will also create defect states near the conduction and valence band edge. The schematic diagram of the interfacial defect state distribution of GaAs is shown in figure 7.4. Vacancy -(Acceptor-ULke)"- disrupted bonds Vacancy GaAs Si E, E. Donorike E, Ec 1.Ga Dangling bond 2As-As anti-bonding (Acceptor-Like) Dangling bond 1.As Dangling bond (Acceptor-Like) 2.G.-Ga anti-boning (Donor-Like) {Electron trap) Dangling bond (Donor-Like) (Hole trap) Figure 7.4 Schematic diagrams of interfacial defect state distributions of Si and GaAs 7.4 The interfacial defect states and C-V characteristics In order to know how the interfacial defect states affect the C-V characteristics of the MOSCAP device, a theoretical simulation of the C-V characteristics with interfacial defect states were done. The software we used is called "MISfit", which is a program for analyzing simultaneously C-V conductance-voltage and (G-V) curves from metal-insulator-semiconductor (MIS) structures [7.7]. In all simulations, the distribution of the (D,, (E,) interface defect state D,, x exp[(E, E)2/AE2] was assumed to be Gaussian distribution , Here, Et, Dito, Eo, and AE are the defect state energy (eV), peak value (eV'cm-2 ), center of the peak in the band-gap (eV), and standard deviation (eV). The intrinsic level (Ei) is set to be 0 eV as the reference to other energy states. The peak value and AE of the peak were assumed to be 2 x 10" (eV cm-2 ) and 0.2 eV, respectively. The doping level of the substrates for both p- or n-type is set as 1017 2 (cm-3) and the capacitance of the insulator is set as 0.5 (pFE/cm ). The scale of the diagram of the C-V curves is the same for all plots. Figure 7.5 shows the diagram of C-V characteristics of the MOS structure with donor-like (hole trap) defect states locate 0.1 eV above valence band edge. The frequency dispersion is observed in p-type, but not in n-type samples. Such high Dit causes a parallel frequency shift near the accumulation region of the C-V curves in the p-type sample and generates a kink near the accumulation/depletion transition region of higher-frequency C-V curve. These defect states would only stretch the C-V curves out in the depletion region for the n-type sample (compared to the ideal C-V curve (black dashed line) shown in the diagram). For the acceptor-like (electron trap) defect states locate at 0. 1eV below conduction band edge, the results are the opposite as the p-type case and shown in figure 7.6. n-typeGaAs p-type GaAs E, E E -E (a ..... iOkH & 30303 Donor4.Jke Hol ap vGv v 9v Figure 7.5 Diagram of C-V characteristics of the MOS structure with donor-like defect states locate at 0.1 eV above valence band edge (The X-axis of the simulated C-V curves is subjected to adjustment) n-type GaAs p-type GaAs cr C-V ideal I Acceptor-uke ->a o u ----- ,. a // ( 30~ Figure 7.6 Diagram of C-V characteristics of the MOS structure with acceptor-like defect states locate at 0.1eV below conduction band edge (The X-axis of the simulated C-V curves is subjected to adjustment) Two possible types of mid-gap states could exist in the band-gap: one is donor-like (hole trap) and another is acceptor-like (electron trap). For mid-gap donor-like defect states, a larger frequency dispersion for p-type samples would occur as compared to the donor-like defect states near the valence band edge. The degree of the frequency dispersion could also be affected by the AE of the defect peak and the cross-section area of the carriers. Simulations for mid-gap defect states are shown in figure 7.7 and figure 7.8. Donor-Like HoM trap p-typ!e GaAs n-type GaAs 0, .I C.3.) Aea C-V t0.03 0,0 v,(v) v,(v) Figure 7.7 Diagram of C-V characteristics of the MOS structure with donor-like defect states locate at mid-gap of GaAs (The X-axis of the simulated C-V curves is subjected to adjustment) Acceptor-Like Electron Trap 0.5 p-type GaAs 4pe GaAs 0 E =$1 "kHz (a) "JI 0500ko U U Ideal C-1V 0.0 -3 00 -330-3 Figure 7.8 Diagram of C-V characteristics of the MOS structure with acceptor-like defect states locate at mid-gap of GaAs (The X-axis of the simulated C-V curves is subjected to adjustment) In situ ALD on GaAs In chapter 7.2, a high density of mid-gap defect states for in situ samples. Based on the simulation results, this mid-gap defect state would cause significant frequency dispersion of C-V curves in the accumulation region, and depends on the type of the defect state. Figure 7.9 shows C-V characteristics of in situ ALD Al 20 3 on both p- and n-GaAs and we find that the frequency dispersion is very large for the n-type sample. This behavior implies that the mid-gap defect state found in our samples is acceptor-like (electron trap).If these traps are mainly caused by the existence of vacancies at the interface, they would therefore be gallium vacancies. Although both types of the mid-gap defect state can exist simultaneously, the acceptor-like mid-gap defect state is the dominate one. The possible distribution of interfacial defect state for our samples is shown in figure 7.10. n-type GaAs p-type GaAs 2001 (a) '180 Ci6 -160 8140 ,120 Q100 a 80 0 402 U -4 -3 4 140- 120 1060(b 100 0 8 60 -2 -1 Vg(V) 80 160( 0 1 2 - A 0 1 Vg(V 2 3 4 Figure 7.9 C-V characteristics of in situ ALD A12 0 3 on both p- and n-GaAs Vacancy (Ga or As?) (Acceptor-Like) E, EC 1.As Dangling bond 2.Ga-Ga anti-bonding (Donor-Like) 1.Ga Dangling bond 2.As-As anti-bonding (Acceptor-Like) Figure 7.10 Possible distribution of interfacial defect state for our samples During the in situ ALD process, GaAs was deposited with TMG/AsH 3 and then the AsH 3 flow was turned off during the cooling. In arsenic rich environment, the surface of the GaAs would form c(4x4) surface reconstruction, which is an arsenic rich surface (figure 7.12)[7.8].For the following ALD process, the TMA was first introduced into the reactor and the arsenic atoms on the GaAs surface serve as a bridge between the GaAs and the A12 0 3 to form Al-As bonding, absorbing the TMA. This process is similar to the ALD of AlAs with TMA and arsine [7.9]. However, the surface gallium atoms and some excess As-As bonding would cause a high density of defect states near the conduction band edge. Also, the density of mid-gap defect state is very high because no Ga 2O 3 exists at A12 0 3/GaAs interface. The possible distribution of interfacial defect state for in situ ALD A12 0 3/GaAs interface is shown in figure 7.11. This distribution would result in a very high frequency dispersion in the C-V curves for the n-type substrate, but for low frequency dispersion for p-type samples, the C-V curve is expected to be close to ideal since there are few arsenic dangling bonds. Vacancy (Ga or As?) 1.Ga Dangling bond 2.As-As anti-bonding (Acceptor-Like) 1.As Dangling bond 2.Ga-Ga anti-bonding (Donor-Like) Figure 7.11 Possible distribution of interfacial defect state for in situ ALD A12 0 3/GaAs interface GaAs (100) c(4x4) (Top View) 0 00 0 0 n0 O0 0 dO*b 0 0 0 0 0 0 0 0 .. 0 0 0 00 00 0 0 0 cO@'O 0~ 0 0 o X8 0 0 0 0 0 (Side View) 0- As As Ga As Ga Figure 7.12 Surface structure of GaAs (100)-c(4x4) reproduced from Wolfgang Richter surface reconstruction. Figure 17.71 In situ CVD A12 0 3 or ex situ ALD A12 0 3 on GaAs In in situ-CVD or ex situ ALD A12 0 3 process, the surface of the GaAs would be oxidized during the CVD process due to existence of the H20 or exposed to the oxygen in the air. In this process, both the Ga 2O3 and As 2O3 would be produced but the As 2O3 will be removed by the TMA or IPA during the deposition due to the self-cleaning effect. A gallium oxide rich interface will form in these processes and lower the density of the mid-gap defect state. However, some arsenic dangling bonds may not be fully passivated and this may cause the higher density of defect state near the valence band edge than that in in situ ALD process. The possible distribution of interfacial defect state for this kind of interface is shown in figure 7.13. This distribution would result in a smaller frequency dispersion of the C-V curves for n-type substrates but a larger frequency dispersion of the C-V curves in accumulation region for p-type samples, as we observed in figure 5.5. { EV Vacancy (Ga or As?) (Acceptor-Like) EC 1.As Dangling bond 1.Ga Dangling bond 2.Ga-Ga anti-bonding (Donor-Like) 2.As-As anti-bonding (Acceptor-Like) Figure 7.13 Possible distribution of interfacial defect state for in situ CVD and ex situ ALD A120 3/GaAs interface The additional flow of TMG is similar process to the in situ CVD process, but more gallium can be incorporated near the A12 0 3/GaAs interface. This lowers the density of the acceptor-like mid-gap defect state further and this was observed in figure 7.2. The possible distribution of interfacial defect state for this kind of interface is shown in figure 7.14. Vacancy (Ga or As?) (Acceptor-Like) Ee 1.As Dangling bond 2.Ga-Ga anti-bonding (Donor-Like) 1.Ga Dangling bond 2.As-As anti-bonding (Acceptor-Like) Figure 7.14 Possible distribution of interfacial defect state for in situ CVD with flowing TMG for I min prior to oxide deposition Chapter 8 Summary, Conclusion, and Suggestions for Future Work In situ deposition of high-k materials to passivate GaAs in a MOCVD system has been demonstrated. Both ALD and CVD methods in the MOCVD tool were applied in this research. The CVD AIN was first selected to be in situ deposited on GaAs to passivate the surface by using TMA and DMHy. However, the frequency dispersion of C-V curves for in situ AIN/GaAs MISCAP samples are always large because of the existence of a high density of the interfacial defect states in the band-gap. Nitridization of the GaAs surface by the DMHy precursor during the CVD AIN appears to be the case. The AIN is also leaky since it is poly-crystalline. Based on these two reasons, CVD AIN currently is not a good candidate for passivation of GaAs. In situ ALD A12 0 3 on GaAs in MOCVD system was demonstrated by using TMA and IPA as the precursor. The saturation growth rate is about 0.8 A /cycle while the pulse time of TMA and IPA are longer than 2s and the growth temperature is higher than about 350 0C. Aluminum alkoxide was formed as the intermediate species during the ALD cycle and the IPA-ALD is a non-water process, which would not oxidize the GaAs surface during the ALD process. No arsenic oxide and gallium oxide is observed at the A12 0 3/GaAs interface and the surface of the A12 0 3 consists of a thin layer of oxygen-deficient A12 0 3 . The frequency dispersion on accumulation capacitance and on voltage shift in depletion region are about 1.5% and 0.05V per decade, respectively .The lowest interfacial defect density probed with room temperature C-V measurements is about 2.5 x 101 (eV cm ), which was determined by the conductance-frequency method. The ex situ process was also investigated to compare the results with that of the in situ process. Interfacial self-cleaning and surface recovery in ex situ ALD of A12 0 3 was demonstrated. The concept of using the TMA/IPA as precursors to remove the native oxide was confirmed by both HRTEM and the C-V measurement, which showed small 160 dispersion and high capacitance. Ex situ A12 0 3/n-GaAs showed better C-V characteristics than that of the in situ case. Moreover, annealing native-oxide covered GaAs samples in AsH 3 is shown to undo the oxidation process incurred when the ex situ procedure is performed. The C-V characteristics of the AsH 3 treated sample resemble that of the sample under in situ process. No Ga 20 3 was detected at the in situ A12 0 3/GaAs interface. However, it is reported that there is residual Ga 20 3 at the oxide/GaAs interface and this may be reason for increased frequency dispersion in the C-V curves for the n-type sample.The lowest Di, is around 5x10" (1/cm2 eV) for both in situ and AsH 3 annealed p-GaAs samples in the measureable trap energy range. In situ deposition of A12 0 3 on GaAs was also performed by CVD with TMA and IPA as precursors. A gallium rich region in the CVD A12 0 3 thin film above the interface was observed in SIMS depth profile measurement. The XPS results show that the gallium rich region consists of the A120 3 and Ga 2O 3, but no As 20 3 was observed due to the self-cleaning effect. The analysis supports the proposed chemical reaction mechanism and suggests the existence of the Ga 2O 3- A12 0 3 mixed region above the A12 0 3/GaAs interface helps to reduce the frequency dispersion of the C-V characteristics and lower the interfacial defect density. Following the experiments, the Dit energy distributions of A120 3/p-GaAs interfaces of different processes were determined by the conductance frequency method with temperature-variation C-V measurements. The Dit near the valence band edge of in situ ALD sample is the lowest among the processes discussed in chapter 4, 5, and 6. However, there is a very large mid-gap defect state exists for in situ ALD sample. The Dit of other processes near the mid-gap is lower compared to the in situ ALD sample. Introducing Ga near the interface appears to lower mid-gap defect states. CVD growth or CVD growth 161 plus a TMG pre-layer both reduce mid-gap defect trap density From the C-V simulations, these mid-gap defect states are acceptor-like (electron trap) and are the major source of high frequency dispersion in n-type samples. Finally, the relation between the interfacial defect state distribution and the processes are correlated. The in situ ALD process helps to passivate the dangling bonds of surface arsenic atoms; however, the As-As anti-bonding and Ga 2O 3-free interface would result in a high density of acceptor-like defect states near the conduction band-edge and mid-gap of GaAs band-gap, respectively. In situ CVD or ex situ ALD process both result in the passivation of surface arsenic or surface gallium atoms. The density of mid-gap defect states, as we mentioned previously, is lower due to the existence of Ga 2O 3 near the interface. With the knowledge generated from this thesis, we have a guide to improve the interfacial quality of oxide/GaAs interface in the future experiments. In order to achieve low Di at the oxide/GaAs interface, the dangling bonds of surface gallium or arsenic atoms should be passivated as much as possible to lower the defect state near the valence or conduction band edges and the Ga 2 O 3 should be incorporated into the interface to lower the mid-gap defect state. This can be achieved by following proposed method.Jn situ deposit A12 0 3 with ZnO to form Al(Zn)O mixed-oxide by CVD mode with TMA, DMZn,and IPA as precursors in our MOCVD system. Since the lattice constant of the oxide can be changed by mixing two (or even three) oxides, the optimal composition of the oxide can be tuned to let as many as the dangling bonds of surface atoms be passivated by the mixed-oxide. This could also incorporate the Ga 2O 3 automatically into the oxide at the interface. 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