ME551/GEO551 Geology of Industrial Minerals Spring 2012 Commodities, Part 1 Mineral Identification, Aggregates, Asbestos, Barite, Borates, Bromine Commodities outline Introduction (definition) Uses (properties) Production Geologic descriptions and distribution Processing, marketing Sources of information SME Industrial Minerals Handbook SME abstracts, preprints, publications USGS Mineral Commodities Summaries USGS Fact Sheets USGS publications Company reports Industrial Minerals Forum WEB http://minerals. usgs.gov/miner als/pubs/mcs/2 012/mcs2012.p df http://minerals. usgs.gov/miner als/pubs/mcs/2 012/mcs2012.p df Mineral Identification Properties of minerals • Habit (Crystal forms and shapes) • Hardness • Cleavage • Streak • Color • Luster • Transparency • Twinning • Fracture • Specific Gravity • Associated Minerals • Fluorescence • Magnetism • Odor • Feel • Taste • Solubility • Reaction to acids • Radioactive minerals • Meteoritic minerals ease or difficulty with which the mineral can be scratched controlled by the strength of bonds between atoms Hardness Way the mineral breaks or fractures one direction of weakness, or in other minerals, 2, 3, 4, or as many as 6 may be present determine the angular relation between the resulting cleavage surfaces – perpendicular – acute – obtuse Cleavage Streak color of a mineral Black - Graphite when it is powdered crushing and powdering a mineral eliminates some of the effects of impurities and structural flaws Black - Pyrite Black - Magnetite Black - Chalcopyrite Gray - Galena Limonite - Yellow- brown Hematite - Redbrown way a mineral’s surface reflects light Luster metallic earthy waxy greasy vitreous (glassy) adamantine (or brilliant, as in a faceted diamond) From:geology.csupomona.edu/alert/mineral/minerals.htm Color From:geology.csupomona.edu/alert/mineral/minerals.htm SOURCES FOR MINERAL IDENTIFICATION http://un2sg4.unige.ch/athena/mineral/searc h.html http://www.webmineral.com/ Aggregates Introduction AGGREGATE Hard materials Mixing with cementing Form concrete, mortar, asphalt Railroad ballast, Road base, Landscaping rock SAND GRAVEL Granular material due to Rock disintegration Unconsolidated, rounded rock fragments Diameter range: 2 mm – 1/16 mm Boulders Cobbles Pebbles Granules Aggregates are an integral part of our roads, sidewalks, sewers, subway tunnels and airports, as well as our homes, offices, hospitals, schools and shopping centers. Aggregates are critical ingredients in a number of manufactured products such as glass, coated paper, paint and pharmaceuticals. Aggregates are also used in several manufacturing processes, including the making of steel, aluminium and plastic. Found in fertilizer, floor coverings, toothpaste Aggregates include Crushed stone Aggregates Sand and gravel Most important indicator of construction activities and health of society Crushed Stone—introduction 70% limestone and dolomite 16%, granite 7%, traprock 7% other – sandstone and quartzite – miscellaneous stone – marble – calcareous marl – slate – shell – volcanic cinder and scoria 2. USES 2. USES ROAD BUILDING ¾ Concrete Bridges Tunnels ¾ Asphalt Pavement Mortar Plaster BUILDING CONSTRUCTION ¾ Concrete Cast-in-place Precast Structure Cladding Elements ¾ Others ¾ All commercial activities including agriculture ¾ Waste treatment facilities (waste water filtration) ¾ Hydroelectric power systems Fill Treated and untreated road base materials Septic Fields Structural and nonstructural fill Construction related uses ¾ Coal-fired electric power plants Sand and gravel for construction Sand and gravel for industrial USGS Mineral Commodities Summaries 2012 Crushed stone Dimension stone Geology Stream Deposits Dredge Tailings Older Geologic Formations Alluvial Fans Origin Beach Deposits 4. MINING & PROCESSING Dry-pit Operation Shovels Loaders Draglines Wet-pit Operation Dragline Floating Dredge Trucks 4. MINING & PROCESSING a) Conventional earth-moving equipment b) Groundwater is removed from wet gravel pits c) Wet mining techniques (dredging) 4. MINING & PROCESSING http://www.geology.enr.state.nc.us/NAE%20aggregates%20Internet%20N RC%20with%20USGS%20sheet/load%20haul%20trucks.htm http://www.geology.enr.state.nc.us/NAE%20aggregates%20Internet%20N RC%20with%20USGS%20sheet/miningbench.htm http://www.geology.enr.state.nc.us/NAE%20aggregates%20Internet%20NRC%20 with%20USGS%20sheet/drilling.htm Houses made of adobe bricks are still popular in urban areas. Substitutes Crushed Stone Lightweight Aggregate manufactured by sintering Pumice Expanded Perlite Expanded Vermiculate Iron blast Furnace Slag Environmental Issues Diesel fumes Fugitive dust Increased traffic Increased air pollution Increased use of ground water Subsidence Where is the nearest sand and gravel pit to NM Tech? Asbestos Asbestos—Introduction six fibrous minerals USGS Facts Sheet on Asbestos Asbestiform The physical form or appearance of minerals that consists of long, thin and sometimes flexible fibers or needle-like structures. Chain Silicate A class of silicate minerals that form in structural chains. In some of these minerals the chains can separate easily along parallel crystallographic planes and can form fibrous or needle-like structures. Amphiboles and pyroxenes are members of the chain silicate family. Sheet Silicate A class of silicate minerals that form in structural sheets and often break easily along one crystallographic plane so as to form extremely thin flat plates. Members of this mineral group include micas, clays, and serpentines. Asbestos—Properties Color—olive green, yellow or golden, brown, or black fibrous Hardness 3 - 4.5 Specific Gravity 2.2 - 2.6 silky feel greasy, waxy or silky luster Asbestos—Properties Fibrous (aspect ratio 50:1) high tensile strength chemical and thermal stability high flexibility low electrical conductivity large surface area can be woven Virta, 2002 (USGS OF-02-149) Asbestos—Uses First used in Finland in 2500 BC where anthophyllite was used to reinforce clay utensils and pottery lamp wicks and crematory clothing roofing and flooring products gaskets friction products (brake linings, clutch facings) asbestos cement (pipe and sheet) Asbestos—Uses 55% for roofing products 26% for coatings and compounds 19% for other applications Asbestos—Production No asbestos mining in U.S. since 2002 – 715 metric tons consumed in US in 2009 (1,460 metric tons in 2008) – $613/metric ton in 2009 Canada 180,000 metric tons in 2009 Russia 1,020,000 metric tons in 2009 China 280,000 metric tons (400 metric tons in 2006) Kazakhstan, Brazil, Zimbabwe World resources 200 million tons of identified resources Virta, 2002 (USGS OF-02-149) Virta, 2002 (USGS OF-02-149) USGS Facts Sheet on Asbestos Asbestos—Substitutes calcium silicate carbon fiber cellulose fiber ceramic fiber glass fiber steel fiber wollastonite several organic fibers USGS Mineral Commodities Summaries 2012 USGS Mineral Commodities Summaries 2012 Why was there so little asbestos produced in 2011? Asbestos—Geology Ultramafic rocks skarn deposits serpentinized dolomitic limestones serpentine veins age Precambrian (Zimbabwe) to Jurassic (California) http://www. heritage.nf.c a/society/bai everte_mine _operation_ 500.html Thetford Mines, Québec Asbestos Mining District http://www2.brevard.edu/reynoljh/thetfordmines/ophiolite.htm Asbestos—Processing Store, ship, receive, and use in dust free environment crushing concentrate--magnetic, screening Asbestos—Markets 1960s-1970s consumption increased 1980s-health risks were realized and production dropped today markets in Western Europe and Asia Asbestos—Health Risks Causes cancer, especially mesothelioma Lung diseases mining, construction, mining or shipbuilding industries Barite Barite—Introduction Greek word "barus" (heavy) BaSO4 barytes Barite—Properties Color—variable, commonly colorless or white, also blue, green, yellow and red shades Luster is vitreous bladed crystals Specific Gravity 4.5 (heavy) Hardness 3 - 3.5 Barite in Britian Palm Park, NM Barite—Uses heavy cement weighting agent in petroleum well drilling mud filler or extender additive to cement, rubber, and urethane foam automobile paint primer friction products (brake and clutch pads) cement vessels that contain radioactive materials white pigment gastrointestinal x-ray “milkshakes” faceplate and funnelglass of cathode-ray tubes used for television sets and computer monitors to protect against radiation Barite—Production Nevada Georgia Tennessee Great Britian India Canada Mexico China USGS Mineral Commodities Summaries 2012 USGS Mineral Commodities Summaries 2012 Barite—Substitutes Celestite ilmenite iron ore synthetic hematite Barite—Geology Sedimentary exhalative (Sedex) deposits Rio Grande Rift (RGR) deposits Mississippi Valley type (MVT) deposits Sedimentary stratiform deposits volcanic massive sulfide deposits gangue in epithermal and mesothermal veins Barite—Processing washing jigging heavy media separation tabling flotation magnetic separation Borates Borates—Introduction Boron found in more than 80 different minerals Tincal - Na2O·B4O7·10H2O (Egyptians used it to mummify their dead) Kernite - Na2O·B4O7·4H2O Ulexite - NaCaB5O9·8H2O Colemanite - Ca2B6O11·5H2O Kernite http://www.borax.com Borax fuses at a low temperature and easily dissolves in different important elements like copper, chromium, cobalt, iron, nickel, and uranium giving different characteristic colors. flux in the manufacture of artificial gems. Cubic boron nitride, commercially called 'Borazon' equals the diamond in hardness and has a greater resistance to oxidation under heat. Borazon can stand the temperature which is more than twice the temperature limit of a diamond i.e. about 900°C. Borax mining in US started from Borax lake in Tehama County, CA in 1864 cotton ball ulexite in the playa of Teel's Marsh by Frances Marion (Borax) Smith in 1872 production then moved to Death Valley in 1880 by William Tell Coleman, 20 mule team wagons. Borates—Uses glass products, 75% soaps and detergents, 7% agriculture, 4% fire retardants, 4% hydrogen fuel systems Borates—Substitutions sodium and potassium salts of fatty acids chlorine bleach or enzymes phosphates cellulose, foams, and mineral wools Borates—Production 600 million metric tons of borates in viable deposits worldwide in U.S.--U.S. Borax, now Rio Tinto Borax owned by Rio Tinto Bromine Bromine (bromides)— Introduction Discovered 1826 liquid at normal temperatures and pressures heavy, mobile, reddish-brown liquid that volatilizes bromine salts common in nature seawater, salt lakes, inland seas, and brine wells Seawater contains about 65 ppm bromide salts, Dead Sea 5000 ppm Bromine—Properties unique chemical interaction with the combustion process allows for flame retardation manufacture flame retardants, pharmaceuticals, paper, dyes, insect repellents, drilling fluids, perfumes, photographic chemicals, water-treatment chemicals, and sanitizers Crude salt is basic material in the chemical industry Bromine—Uses Romans used a chemical produced naturally by marine mussels was extracted to produce purple dye (royal purple) fire retardants (40%) drilling fluids (24%) brominated pesticides (12%) water-treatment chemicals (7%) photographic chemicals and rubber additives (17%) Bromine—Uses Ethylene dibromine, gives anti-knock gasoline compounds Bromine—Production Three bromine companies accounted for 64% of world production. Two are in the U.S. (Arkansas and Michigan) 38% Israel 2nd largest producer Bromine—Production (USGS) Bromine—Production (USGS) Bromine—Substitutions Chlorine iodine recycling of plastics to recover bromine Bromine—Geology Submarine brines (Arkansas, Michigan) extracted from seawater by-product of potash Bromine—Processing boiling the treated brine solution Herbert Dow developed the electrolysis process in 1894 and the Dow Chemical Company in 1897 By passing the bromineladen air through a body of iron turnings," Dow said in his patent, "the bromine and iron will chemically unite, forming a bromide of iron known as ferric bromide.” http://www.rockbridgegroup.com... Bromine—Health risks Red vapor is irritating to eyes Blisters on skin odor from Greek bromos meaning stench Next week Bauxite, Clays, Diatomite, Feldspar, Fluorite, Garnet, Graphite