ME551/GEO551 Geology of Industrial Minerals Spring 2014 Commodities, Part 1 Mineral Identification, Aggregates, Barite, Borates, Bromine Commodities outline Introduction (definition) Uses (properties) Production Geologic descriptions and distribution Processing, marketing Sources of information SME Industrial Minerals Handbook SME abstracts, preprints, publications USGS Mineral Commodities Summaries USGS Fact Sheets USGS publications Company reports Industrial Minerals Forum WEB http://minerals. usgs.gov/miner als/pubs/mcs/2 012/mcs2014.p df Mineral Identification Properties of minerals • Habit (Crystal forms and shapes) • Hardness • Cleavage • Streak • Color • Luster • Transparency • Twinning • Fracture • Specific Gravity • Associated Minerals • Fluorescence • Magnetism • Odor • Feel • Taste • Solubility • Reaction to acids • Radioactive minerals • Meteoritic minerals ease or difficulty with which the mineral can be scratched controlled by the strength of bonds between atoms Hardness Way the mineral breaks or fractures one direction of weakness, or in other minerals, 2, 3, 4, or as many as 6 may be present determine the angular relation between the resulting cleavage surfaces – perpendicular – acute – obtuse Cleavage Streak color of a mineral Black - Graphite when it is powdered crushing and powdering a mineral eliminates some of the effects of impurities and structural flaws Black - Pyrite Black - Magnetite Black - Chalcopyrite Gray - Galena Limonite - Yellow- brown Hematite - Redbrown way a mineral’s surface reflects light Luster metallic earthy waxy greasy vitreous (glassy) adamantine (or brilliant, as in a faceted diamond) From:geology.csupomona.edu/alert/mineral/minerals.htm Color From:geology.csupomona.edu/alert/mineral/minerals.htm SOURCES FOR MINERAL IDENTIFICATION http://un2sg4.unige.ch/athena/mineral/searc h.html http://www.webmineral.com/ Aggregates Introduction AGGREGATE Hard materials Mixing with cementing Form concrete, mortar, asphalt Railroad ballast, Road base, Landscaping rock SAND GRAVEL Granular material due to Rock disintegration Unconsolidated, rounded rock fragments Diameter range: 2 mm – 1/16 mm Boulders Cobbles Pebbles Granules Aggregates are an integral part of our roads, sidewalks, sewers, subway tunnels and airports, as well as our homes, offices, hospitals, schools and shopping centers. Aggregates are critical ingredients in a number of manufactured products such as glass, coated paper, paint and pharmaceuticals. Aggregates are also used in several manufacturing processes, including the making of steel, aluminium and plastic. Found in fertilizer, floor coverings, toothpaste Aggregates include Crushed stone Aggregates Sand and gravel Most important indicator of construction activities and health of society Crushed Stone—introduction 70% limestone and dolomite 16%, granite 7%, traprock 7% other – sandstone and quartzite – miscellaneous stone – marble – calcareous marl – slate – shell – volcanic cinder and scoria 2. USES 2. USES ROAD BUILDING Concrete Bridges Tunnels Asphalt Pavement Mortar Plaster BUILDING CONSTRUCTION Concrete Cast-in-place Precast Structure Cladding Elements Others All commercial activities including agriculture Waste treatment facilities (waste water filtration) Hydroelectric power systems Fill Treated and untreated road base materials Septic Fields Structural and nonstructural fill Construction related uses Coal-fired electric power plants Sand and gravel for construction Sand and gravel for industrial USGS Mineral Commodities Summaries 2014 Crushed stone Dimension stone Sand and gravel (industrial) Geology Stream Deposits Dredge Tailings Older Geologic Formations Alluvial Fans Origin Beach Deposits 4. MINING & PROCESSING Dry-pit Operation Shovels Loaders Draglines Wet-pit Operation Dragline Floating Dredge Trucks 4. MINING & PROCESSING a) Conventional earth-moving equipment b) Groundwater is removed from wet gravel pits c) Wet mining techniques (dredging) 4. MINING & PROCESSING http://www.geology.enr.state.nc.us/NAE%20aggregates%20Internet%20N RC%20with%20USGS%20sheet/load%20haul%20trucks.htm http://www.geology.enr.state.nc.us/NAE%20aggregates%20Internet%20N RC%20with%20USGS%20sheet/miningbench.htm http://www.geology.enr.state.nc.us/NAE%20aggregates%20Internet%20NRC%20 with%20USGS%20sheet/drilling.htm Houses made of adobe bricks are still popular in urban areas. Substitutes Crushed Stone Lightweight Aggregate manufactured by sintering Pumice Expanded Perlite Expanded Vermiculate Iron blast Furnace Slag Environmental Issues Diesel fumes Fugitive dust Increased traffic Increased air pollution Increased use of ground water Subsidence Where is the nearest sand and gravel pit to NM Tech? Barite Barite—Introduction Greek word "barus" (heavy) BaSO4 barytes Barite—Properties Color—variable, commonly colorless or white, also blue, green, yellow and red shades Luster is vitreous bladed crystals Specific Gravity 4.5 (heavy) Hardness 3 - 3.5 Streak white Cleavage good basal, prismatic Barite in Britian Palm Park, NM Barite—Uses heavy cement weighting agent in petroleum well drilling mud filler or extender additive to cement, rubber, and urethane foam automobile paint primer friction products (brake and clutch pads) cement vessels that contain radioactive materials white pigment gastrointestinal x-ray “milkshakes” faceplate and funnelglass of cathode-ray tubes used for television sets and computer monitors to protect against radiation Barite—Production Nevada Georgia Tennessee Great Britian India Canada Mexico China USGS Mineral Commodities Summaries 2014 USGS Mineral Commodities Summaries 2014 Barite—Substitutes Celestite ilmenite iron ore synthetic hematite Barite—Geology Sedimentary exhalative (Sedex) deposits Rio Grande Rift (RGR) deposits Mississippi Valley type (MVT) deposits Sedimentary stratiform deposits volcanic massive sulfide deposits gangue in epithermal and mesothermal veins Barite—Processing washing jigging heavy media separation tabling flotation magnetic separation Borates Borates—Introduction Boron found in more than 80 different minerals Tincal - Na2O·B4O7·10H2O (Egyptians used it to mummify their dead) Kernite - Na2O·B4O7·4H2O Ulexite - NaCaB5O9·8H2O Colemanite - Ca2B6O11·5H2O Kernite http://www.borax.com Borax fuses at a low temperature and easily dissolves in different important elements like copper, chromium, cobalt, iron, nickel, and uranium giving different characteristic colors. flux in the manufacture of artificial gems. Cubic boron nitride, commercially called 'Borazon' equals the diamond in hardness and has a greater resistance to oxidation under heat. Borazon can stand the temperature which is more than twice the temperature limit of a diamond i.e. about 900°C. Borax mining in US started from Borax lake in Tehama County, CA in 1864 cotton ball ulexite in the playa of Teel's Marsh by Frances Marion (Borax) Smith in 1872 production then moved to Death Valley in 1880 by William Tell Coleman, 20 mule team wagons. Borates—Uses glass products, 75% soaps and detergents, 7% agriculture, 4% fire retardants, 4% hydrogen fuel systems USES Glass--makes it resistant to heat or chemical attack and lowers the melting temperature of glasses Chemical industry--balance acidity and alkalinity On metal surfaces--reduces susceptibility to corrosion (anticorrosive coatings, lubricants, industrial water systems, and automotive coolants) USES Fire retardants for polymers and cellulosic materials, such as cotton batting, wood, and cellulose insulation fluxes used to remove oxide impurities from metals improve the performance of cleaning products by buffering and conditioning wash water Nuclear Shielding--unique among the light elements in its ability to capture neutrons Borates—Substitutions sodium and potassium salts of fatty acids chlorine bleach or enzymes phosphates cellulose, foams, and mineral wools Borates—Production in U.S.--U.S. Borax, now Rio Tinto Borax owned by Rio Tinto Borates— Production/Reserves Bromine Bromine (bromides)— Introduction Discovered 1826 liquid at normal temperatures and pressures heavy, mobile, reddish-brown liquid that volatilizes bromine salts common in nature seawater, salt lakes, inland seas, and brine wells Seawater contains about 65 ppm bromide salts, Dead Sea 5000 ppm Bromine—Properties unique chemical interaction with the combustion process allows for flame retardation manufacture flame retardants, pharmaceuticals, paper, dyes, insect repellents, drilling fluids, perfumes, photographic chemicals, water-treatment chemicals, and sanitizers Crude salt is basic material in the chemical industry Bromine—Uses Romans used a chemical produced naturally by marine mussels was extracted to produce purple dye (royal purple) fire retardants (40%) drilling fluids (24%) brominated pesticides (12%) water-treatment chemicals (7%) photographic chemicals and rubber additives (17%) Bromine—Uses Ethylene dibromine, gives anti-knock gasoline compounds Bromine—Production Three bromine companies accounted for 64% of world production. Two are in the U.S. (Arkansas and Michigan) 38% Israel 2nd largest producer Bromine—Production (USGS) Bromine—Production (USGS) Bromine—Substitutions Chlorine iodine recycling of plastics to recover bromine Bromine—Geology Submarine brines (Arkansas, Michigan) extracted from seawater by-product of potash Bromine—Processing boiling the treated brine solution Herbert Dow developed the electrolysis process in 1894 and the Dow Chemical Company in 1897 By passing the bromineladen air through a body of iron turnings," Dow said in his patent, "the bromine and iron will chemically unite, forming a bromide of iron known as ferric bromide.” http://www.rockbridgegroup.com... Bromine—Health risks Red vapor is irritating to eyes Blisters on skin odor from Greek bromos meaning stench Next week Clays, Diatomite, Feldspar, Fluorite, Garnet, Graphite