Developing a Food Safety Plan Based on HACCP Principles Goals For Today • • • • Understand the importance of a food safety plan Know the components of a food safety plan Be able to create SOPs specific for your site Begin to develop your plan What is HACCP? H A C C P hazard analysis critical control points HACCP Focus Temperature Time Documentation Purpose of a Food Safety Program • Ensures the delivery of safe foods to children in school meal programs by controlling hazards to foods Annual Foodborne Illnesses Centers for Disease Control and Prevention 76 million illnesses 1 in 6 Americans 300,000 hospitalizations 5, 000 deaths What Is Foodborne Illness? A person gets sick from eating contaminated food May result in upset stomach or death Caused by harmful microorganisms Today’s Concerns • Children, Elderly and Pregnant Women • Evolving Pathogens (250 different described) • Use of fresh produce • Food prepared away from home • International marketing and travel Food Safety Hazards Harmful substances contaminating the food • 3 types of Hazards -Biological -Chemical -Physical Biological Hazards • Include bacteria, viruses, parasites, and fungi • Most are present in the natural environment where food is grown • Cause more foodborne illnesses than other hazards Chemical Hazards • • • • • • Chemicals that may contaminate food Naturally occurring chemicals Chemicals added during processing Chemicals used for cleaning, sanitizing and pest control Toxic metal in cookware Personal products Physical Hazards Physical objects that can contaminate food • Glass • Plastic • Bone • Personal effects • Metal shavings Seven Steps to a HACCP Food Safety Program 1. Standard Operating Procedures 2. Process Approach to HACCP 3. Control Measures: Critical Control Points and Critical Limits 4. Monitoring 5. Corrective Actions 6. Records 7. Review of the Plan SOPs Written practices and procedures that are in place to ensure food is kept safe Process Approach to HACCP Method of classifying food preparation into 3 categories Process Approach to HACCP Three Processes For Menu Items: • • • No Cook -Item does not go through danger zone at all Same Day Service -Item goes through the danger zone one time Complex Food Preparation -Item goes through the danger zone 2 or more times Process Approach • Process 1- No Cook Does not include cooking-KEEP FOOD COLD • Process 2 - Same Day Service Food is prepared and cooked the same day it is served • Process 3 – Complex Food is prepared and cooked a day or so in advance of being served Grouping Menu Items NO COOK SAME DAY SERVICE COMPLEX Milk Hamburger on a Bun Roast Turkey Raw Veggies with Dip Oven Baked Chicken Chili Tossed Salad Chicken Salad on Rye Lasagna Coleslaw Baked Beans Leftovers Fruit Cup Mashed Potatoes Process Approach Activity • Think of the food items on your menu • Mark which Process they are: -No Cook -Same Day -Complex Control Measures • Control Measure • Critical Control Point (CCP) • Critical Limit Control Measures and Critical Limits – Control measure- Any steps taken to prevent, eliminate, or reduce hazards. Includes SOPs, Critical Control Points, and the critical limits established in each of the three processes. – Critical Control Point (CCP)- Points in food preparation and processing where controlling a step (such as cooking) is essential to assure food safety. – Critical Limit- The time and/or temperatures that must be achieved or maintained to ensure that a CCP effectively controls a hazard. Example • Salmonella in raw chicken is a hazard • Various SOPs serve as control measures to controlling this hazard • Cooking is the critical control point to eliminate the hazard of Salmonella • 165°F for 15 seconds is the critical limit that must be met to ensure the hazard has been eliminated Monitoring • Making direct observations or taking measurements to see that the food safety program is being followed: -How? -When and how often? -Who? Establish Monitoring Procedures • Monitoring– the act of determining that proper procMonitoring– The act of determining that proper procedures are being followed and that critical limits are being met Salmonella in raw chicken is a hazard Various SOPs serve as control measures to controlling this hazard Cooking is the critical control point to eliminate the hazard of Salmonella 165°F for 15 seconds is the critical limit that must be met to ensure the hazard has been eliminated Monitoring is by calibrated thermometer Documented monitoring is what the cook writes down Establish Corrective Action • Statement of what to do if critical limit is not met • Employees know corrective actions • Document corrective actions Records • WHO -Various staff responsibilities • WHAT -List of records needed • WHERE -Where records are written and stored Review Plan Let’s Get Started!!!!! Developing a Food Safety Program 1- Write a description of your site. Include: -Overview of your facility (how many students, participants, type of facility, location, etc) -Average daily participation for breakfast and lunch -Food service staff (who prepares the meals, number of staff, names, titles) -Equipment (what equipment is available in the kitchen, cafeteria, dining area and how many of each) -Menu (copy of cycle or other site breakfast, lunch, snack, supper menus) -List where food items are purchased (list suppliers or company names) 2- Develop and document site specific standard operating procedures. (USDA/NFSMI HACCP-based SOPs can be used as an example) 3- Identify and document all menu items according to the Process Approach to HACCP Principles. (List each food item identifying if it is a No-Cook, Same Day or Complex Process) 4- Review all recipes (standardized or local) and record the critical control points. 5- Establish monitoring procedures. (what protocols will be used to monitor the food safety practices, who will monitor, when and how frequent will monitoring take place, where will it be documented) 6- Establish corrective actions. (if there is a non-compliance, how will it be corrected) 7- Develop recordkeeping logs. (USDA or other developed logs). List where each log will be kept. (receiving, cooling, refrigerators, freezers, monitoring, corrective action, training, etc) 8- Review and revise food safety plan as changes occur or yearly. Questions???? West Virginia Department of Education Office of Child Nutrition Celeste Peggs 304-558-3396 crpeggs@access.k12.wv.us