Jire INST. IN S i' A STUDY O TMe, N0NOM`Y OF LOCOFOTIES BY PAO-KAI TAO Course I2 Massachusetts Inatitute of Technology 1929 m J;O.Q' -F I M. I. T. Dormitories Cambridge, Massachusetts, January 20, 1929. ,al Professor A. L. Merrill, Secretary of the Faculty, Massachusetts Institute of Technology, Cambridge, Massachusetts. Dear Sir: In accordance with the requirements for the Degree of Bachelor of Science from the assachusetts Institute of Technology, I submit herewith my thesis entitled "A Study of the Economy of ocomotives." Respectfully yours, 167447 * T r 1.:, i -1 .I rORwO:-RD In preparing this thesis, the writer aims to make a brief study of the economy resulted from the strenuous efforts exerted during the past hundred years for the improvement of the steam locomotives. He has also attempt- ed to indicate the trend of future developments and to present a comparison of steam and electricity as motive power for locomotives.. The writer wishes to express his thanks to Professor M. W. Dole, under whose supervision this thesis is written. ,I .i 4 5j II TABLE OF CONTiTS I - Forword . A A ! Chapter 1. General Features of locomotive Economy ....page.L'l Chapter 2. Economy Devices .... Superheater ..... Feedwater ....... ....... . ........ ... ........ 21 ....... la. . .. ....... ,.. 29 eater Brick Arch ...... ·, eaeeeeea e· . Stoker ..........ee ......... Booster .21 e e e Chapter 5. a.a. Chapter 7. Oil burning Locomoti ves Chapter 8. Electrification .... 3ibliography ......;........... f I..i 1. ,eeeeeee aee. 44 53 ............... 62 oo..oooooo.. ...... o,.o -X*-o, 70 igh Pressure Locomo tives Chapter 6. Turbine Locomotives e e ... · ·.......oo............ 54 Chapter 3. Draft and Mechanical Drafting Chapter 4. Limited Cut-Off .... e I ..... ..... ....... 85 la................... 99 ... ...... ..... .......... ..... 109 115 ....................... . 124 I .r II C Tt A I General Features of Locomotive conomy j A locomotive is a power A lant of liniitea space. Its four essential parts are the firebox, the boiler, the cylindersand apearance o the driving wheels. 3ince the Stephenson's "Rocket" in Z1329,numerous attempts have been successively aae to increase its power and to improve its e'ficiency. The steaam locomotive, however, has by no mieans reached the limite ttcg of its aevelopment. Fuel is a fuL.damental actor which mut be carefully considered with the locomaotive,acnd the designs of the boiler anal the engine are larbely af ected. by the combusti ole avaiible. States, as the coal £avourably Ii± the Unitea ield are not distribute as in Great Britain so ifrom the Railway oint' of view, transportation costs of fuel enter into considerazion. Average Aierican coal or locootiJ-e purposes is undoubteday inferiur to the coal availaole in Great Britain. This fact couploedwith the heavy demand for steam caused b-, the oweriul locomotives 2 i. general use, has necessitatea the desi 6 n o' wide ireboxs.of such ample anld volaie carrying where that special roportions of ,zate area proviiounhas to e miaae for the overhanging weight. In Great rltain, ood lump coal suitable for locomotive with high calorific value ad as hard as in the urposes low ash content is readlly obtainable, and where lucomotiv s worked very fn.tedSates, re not a fixc.a Lrata of comiaratively small area in a boiler havila the firebox between the rames aia wheels is sufricient to meet eneral traffic requirements. On the cntinent of urope, where coal is also iiiferior Great Britain, Argentine, to hat of large ana wide ireboxes are usea. In where no co"-l is produ._ed at home aia all coal has to be imxnorted, it is uneconomical e iual i'reight on low rade fuel, and te to ay practice of using smaller grate area is also followed. The close relationship between the railroad industry and the national prosiJerity is eviaent. Saving of fuel near;s not only better earnings to the railroads, but also affects the national welfare as a whole. During the recent ear, extremely goua rsults 3 have been obtained in recucin., the consLuuation of coal b,. the railways throtuuh the constant eiorts to officials part of the railroad Ir. T. Svansl *W .uiupervision on -ihe and better improve the locomotive of the use vic--resident of' oal. the Tnldiana o Harbor Belt at Chica o said that i' fuel haa oeeL,use oni.; as efficiently in 19-7 as in i30J, the cost of o.Lwa fIueluseu in the road freight service in i-S7 71,000,0OU have been abuut passenger service woic greater, aa have OCs. abouut 17,0,, in e'.Licienc more than it diu. -So the increase etween 1927 aii the use of fuel that of oO in resultea in a is2 saving of about ,QO000,000. he total savin- in the cost of fuel uring the seven years enaing with iL-7, owing to the increase in eeciency service, was aproximately railroad of its pi60 ,J.0Ot, The century foilow.in8, tehenson's has been a eriod of strenuuus eorts, years, i-~ enljar.ing t ' ~ir.hallroad . the dav-alo.ment was chielyr the size and t . at tne seventy- i conce.rnea rt ower, incrcasing - t o4,<l n1. YL4'. Age, volume in "k ociet" aiiuin i;iprovement o the locomotive. In the first live s the ooiler 4 '~? pressure from 50 the to about OO0 per sq. in. last twentj-five have ben Dring ears, determined attemijt8& exerted to improe the ez'iicinc. The efficiency of the boiler depends ayjn the comleteness ,-~4 of combustion of the fuel, percentage of the heat energy obtained that can be transmitted combustion 'rom cibusion to the steam. EiUfficent is arrived at, the locomotive provision of a grate and the boilei's y the f sufficient area to maintain a normal rate of combustion, and a fire box of sfficient volume, fitted with a brick arch of correct height and angle to insure the complete combustion o gases before entering the tubes. on boilers have given values a 80 fur the efficiency volatile Some recent tests high as, from 75/oto of the fire oox, evaporating surface and superheater. Allowing 2 for radiation losses and 1l2afor stack losscs, and assimin, that the maximum amount of fel that fire, the result burned is about 95/ is that the overall of thermal efficiency attainable in locomotive boiler is about 81. The actual results of some of our modern locoauotives in service closely approach this figure. The rate of firing has a great bearing uon the efficiency of the boiler. ig. shows the _ _____ ________ i: _ _ ·---: ..C I::--... ...-t. ':.I .. '.. :-.-. '_ :. .. -_. .... -~. , : - ; ..... - _0 .. . ._. i ...- . .- ;.! ,L:_,_;._;;;Jr,_;;r;._ (-r--fL;- "." .... . . .... ....f r..,..-.-L. L_1 --- -... +-~....... I..... ..1............1 . .L~:. ..-. '+. -~.. '~,~-__ : 'L_ · -: .. I~~~~~ ----.. I:-'-· I.;':-..I--·_ ..I. -..-. -~o~_-~.~~~~~~~ -_~;I qG:"E .A..~ . '. - : .4t- - .. . '_ ,I . ! ~.':_ -P':?-I.':".. I: ;. - - -N-L i- . . - . I~ . · I.. . .... t -,7 . ..- . . . .... .... -:- J .. .: - .7..... ... .· - , . -i . i: :-1 I .... ... .. . .': ,i-..... -- -- ... 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It that the rop1ped from d80,tombout 3 Lurnace id fi'ficiency of boiler as the rate of firing increases. In 19Q0 four tests were iade by Test Deprtment of the PenLnsylvania Railroaa with different rates of firing. Results of are plotted he pages. At the normal n the foiiowin6 rate of firing, 3000 ounds hese tests er coal -wre fired o hour for two hours. 'Theboiler pressure ,was,ood, averaging and seed 03, for these two hours. The drwaoar pull were very uniform. uring the next test$ resu ts of which were plotted in Lig. 3, coal was fira at OO00 per houn, an increase of 16.6/. The surplus st-am produced by this heavy firing escapec: at the safety valve. There is a clear waste of steam and of coal needed to produce it. 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':'-i.i... r .-;;·-; ·- ·· MEF7_7i off~~~ ··· ?: 1o ·· from 02 fo , 156 pounds. This is evidently much less coal than will sustain the demands uon the boiler. ·· The grate area ana the furnace volume must be large enough to give the carbon and the volatile combustibles time to mix intimately with the oxygen before thej enter the flues. Modern locomotives have been designed with .i a much 0 larger grate ratio than before. The advantages ;. of having large heating surfaces and grate areas are demonstrated by evaporation test on a Consolidation and a Mikado locomotive, the data being given in Tables 1 and 2. Table 1 Principal I· Item Cylinde Consolidation 2-8-o I - Drivers Boiler Dimensions pi 'es. Smallest diam. of boiler ikado 2-d-2 5125"x 28t' 2 7" x30" 62" 62" 0'-h a250X1-I 76; 3/4" 76 5/8" 15' 19 Length of flues and tubes 0" 0" Heating surface, f1'ie.s.h&. tubes b p9. 2537.7 sq.ft.3374.6 asft. Percent increase in favor of iikado X5 in vol. 25.7 _ 111- I I - Table 1 I tem ontinueL. 2-8-2 Heatin6 surface sup Lerheater 809.0 sq.ft. Heating surface firebox 189.9 H{ating surface total 3536.6 ra'te area Pe2cent increase in favor o ikado iikaLdo onsoliaation 2-8-0 1171.6aaft. 44.8 301.5 " It If 58.8 37.1 4847.7 I 70.0 26. i vieight on drivers 21J,000 lbs. 235,800 2 .9,599 "I 315,600 46,2J0 "t lbs. 7.2 Total weight of engine 11 Total tactive power Table 57,80 2o.0 11 2 Sunmary of Test Data coal fired Water evaporated jer per hour hour pounds Conso idation iiado pounds 'Dry Percent of iLkado 2,000 17,000 17,000 0.0 4,2000 27,000 30,000 11.1 6,000 32,500 43,000 8,000 34,500 52,o00 ro i .. J. p. 182. increase in favor -4ood's Principles of locootive opecations kI Tests made by the LimnaLocomotive Works on I ·- a modern Likado locomotive and the Lima -1 locomotive give the following data:Pouids of coal per hour Pounds of steam produced er hour Increase by A-l, 100 2-6-2, 66.4 s.i.ft.gratearea s4.ft.grate A-1 with large grate area area 5,000 36,200 42,000 5,800 lb. 5,500 33,600 4o, 000 o3,400 6,000 42,600 48,000 , i,400 i 6,500 46,000 51,000 5,000 " The sq. ft., ikado locomotive has a grate area o and its boiler has a maximum capacit 66.4 of 65,520 lb. of steam per hour. The Lima A-I locomotive boiler, on the other hand, with a grate area of 100 s-. ft. ana burning the same amount of coal has a maximum steam capacity of 74,450 lb. per hour. Fig. 5 shows the effect of arge grate area on boiler capacity and steam production. Fi;g. shows the effect of large grate area on steam plant efficiency. oth of these locomotives had almost the same driver-wheel weight, equipped with a Ty-e E superheater, a feedwater heater and a booster. (1 : -..S- -,.~~~~3v .Cp, z%,'/ 'dar Cb9?aivY 3 5am teo,,odo~a,, .. , 1 c--. . ----- · --- .------. r f !·1 r 70 ... 1 r -e i·t.. i 1 U ... .___ .. / .It '-'-·_ n· · , i· ;I '' E' i:, ' ... ? ... ..... ..' :..!"!:f --..·-· . .i-. I__ I . __ - .:- --- I ·- - , ..=... __ __.. I __ . .. . . . - -_ _ Ado,(I 1 E"':!-I- I '- . -- / · 1- ·r .. I. - -- ·- · ·---- .- - .. I. .-- - . '--..-. - . - ..... --L.- % I ·-·- - , -·, -- :_ · --- ··-(-- .. -- i,~~i - __1. ..· -' ... :... i. - .. I.I.- - _ ..... - ....- :.:. - i ~odg··-- :· .. - _4 - _ _ . .. . . .. . '- · l. ... - :.:-'. ._: I. .- . _. . ' .... i . - - - - _. . I: -.... .... ~ I I :...:..... .. i '--. ~-·-" ~ - . - .... -- ; f .I ., ,....I , -r - · ·I~~ ~.:s!'-. ~-.-.~---.~ ~ -.. "-· . . v - . , . . ---· ,--.... 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I · ·--- ·- · '· ;'IL_. ·. ·- A ::.. -·e-----L-· .1 Y '"~ la '/, - :3541 -pYyYS Menition must be made of the fact that the heating surface ithe firebox is the most expensive part of the locomotive to build and to maintain will It not be economical, therefore, to build more heating surface than necessary to give the proper .firebox volume for the most efficient combustion at maximum rate. Besides being :too expensive, an excess firebox heating surface will make it more ifficalt to obtain the desirable high superheating of steam. The heating surface of tubes and flues are o- relatively low evaporation value. They re necessary in the locomotive type boilers, but may be reduced to -what is actually necessary for conveying the smoke ana gas to the front end. r. of the Locomotive irebox Comapny, estimated that/the C. A. Seley, consulting enineer firebox heating surface is about twice as effective as tubes and flues per ound pf material. Therefire, much saving will be efected if we' proportion more weight for the firebox and reduce that of the tubes and-flues. The Locomotive Firebox Company manufactures a device called the Thermic Syphon, which wil increase the heating surface of the firebox, ald provide better circulation of water in the boiler. Tests quoted bj IMMEMP-1- III q e",Fw1l:r 1 r t .1 1 1 Mr. Seley in his article, entitled, "The Paying weight 3 " in Locomotive Boilers," indicated a 12 1/2/0 ·z I iB increase of equivalent evaporation and a 16 3/470 saving in coal consumption d a ·5 through the use of the Thermic Syiphon. Table 3 gives TV typical heat balance obtained 1 from Qata developed during the test of a superheated Eikado type-locomotive, coal at a rate of 99.5 pounds 6" x 3" urning run-of-mike per sq. ft. of gate per hour. i: Table 3 Heat Balance B. 1. Heating in steam per lb. of coal as fired Percentage 66.9 Heat loss due to combustible in ash 263 3. Heat loss due to combustible in cinder934 7.9 Heat loss due to escape of combustible gases 3.6 5. 6. 7. 448 Heat loss due to dry stack gas II-V u. 2. 4. . 7,949 t. 1,286 Heat loss due to hydrogen in coal 010 Heat loss due to moisture in coal 106 10.8 .9 i .r /7 ·i I . Zeat loss due to moisture in air 9. .i 10. 5 Heat loss due to raaiatioii and unaccoueu flor 3. ouna of coal Heat per as 35:3 ieeda 11,876 The crvesin ig. 100.0 7 are plotted from values calculated form data obtained with a superheated Paciiic iv;n type locomotive, the dimensions of which are diLam.& stLoke Cylinders, 27?"X~8 ;.E Drivers, daim. oJ" r:. ·e doi 7ieight on drivers, lbs..2 ·g Boiler, Grate diam. area, 8E" s. 69.'26 ft. 1/4 257, Tubes, no. & size :i 40, o 1/z Flues, no. & size Length oi 19' tubes 0" irebox heating surl'ace,includin, 4 arch tubes, Tubes an sq. 306,77 t. fiues heating suriace,sq. Superheater heating surface, s. ft . Total heating srice, s. ft. ;O 8.44 inlet to ashpan, sq. ft. air inlet thrcugh grates, s. I71,d3 4o64 boiler pressure, lbs. Air 6 t. 3o8,3d ift. 19.34 elo-w:- /8 _B .-- 1-- C-. ' _)_~· -j·LT-_ t [ $ ' i-· * - ^ 1 j ;_ 4r- O __ --.*-, _-· -- ..-i+--- r- . iS- _v. ~. > _r-r- +-; .....-. ; _ = - '-B --- t _ ,, E i:~ -· -- _AiL_- ...... -- ......-.-...... .:: - _ -l = _* ' ?r r-r_-_ -- -; _ I - - i r . . t-r _ _ ·- __j__. . ........ · '....... _ ;- 'i -, t:---t---* , , 1 t~--- ~---- '- · - . _ - - _: . -- , 8---'"- CI-C-I . _ -,-y -- rL- r ........ : ·--· lc L.-.. |.:'. . . : -. --- :- -- .....,:... ...... ...~'- t-- ' E ci t r =- t= F--- -- -- -4.-------' .'--- tI. ---- --a-r _rt.. ·L-·t·· : ·t····--;- - -··-····- ---;..- -- I b; 3 ·t-L-'- ,-~. rr ~-_1 ~~~~~j--=~-. o ~-· ir_ -+'"' CI ~ -- "' -I .. :.:,.-., ;trf ' ' I - ITri- ro··- · 1--- · I·· :ts :3·- 3 I > -11 . ,--:r-~- -- tv J. - LF - --- i - --. ; .. :'-. .......-....;.. ---ig1t ;C- l-=- -- :-~~~~~~~~~_· t. 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The most striking feature to be noticed from Fig. 7 is the high efficiency of the heating surface as compared with the furnace efficienicy. Charts like this will serve to poit ot the possibilities of further improvements and economies. If we turn to consider the utilization of sueam developed, w of will flindthat the engine efficiency the locomotive is really very low. .lthough incessant efforts have been exerted in the last quarter of century to iaprove the engine cy cle, only about 10,o of the heat in the steam is converted into work at the pistons. MBr.A. I. Lipetz said in his article on "Attempts to Increase modern locomotive with superheat 13o. Locomotive Efficiency" that a Q50lb. gage pressure with to 6500 F, the maximum engine eiciency is Assuming 10/oas the average value of engine ef'iciency and 80:o as that of boiler efficiency, we only bet dj of the heat of the fuel being actually converted to useful energy, the rest all going to waste. The attempts to improve the engine eficiency of the locomotive were made in two directions - I 20 first, in the increase of the boiler pressure and second, in the reductin o the back pressure. Both methods serve to extend the temperature range o the steam, and will be desc.ibed in subsequent chapterS. 2/ i '' H A P T 2 E CONOtY DIVI CES 5 B The application of economy devices to the the economy of this running locomotives has icreased 1 power plant to a considerable degree. The superhater, the feed-vater-heater, the brick arch, and the miiechanir cal stoker have becoae indispensable parts of the i locomotive :1 uring the recent years for efficient operation. Numerous tests through-out the world have definitely shown the iaportance of having the locoiaot.v ; provide. with these devices. Ouperheater The use of highly superheated steam in locomotives represents one of the greatest achievements in the history of locomotive construction and operation. Superheating reduces the cylinder condensation and of produces greater volume of steam per unii water evaporatea, resulting in a considerable saving of both fel and water, ;j and an increase in huling approximat ly the savig effected trough capacity. ig. d gives of fuel per zho_,sandton-mile the use of suerheated steam ii locomotives of various types on a division of Seaboard Air Line having the same maximui grades. - CPmo F.,,. O Sboard Ioca,,,o$Jvce5 E o fr/i A ,?' &rlorJn"C 4 1r L,; __...... - ---.:'..'.-:~:i;~-: .-- ',-" ---~--I- 'zF':Z' -·-- -- /-·~: - -·.- ·.~'~-~ :--*-1---i--.__.:_: ! ' : :~_-^ t -~ W W~ -t. r·W: :' : ·-:T... : t-l~i . : . ... !_---5 -:--.fS .... ......... ...-. --.~:.~~~~-f'id-: ~~~---r-- /, .. T 4cI-#fi;27!i ~~ ~ ~2.:........- [:- ' ..... [~--' ":' ' 4 /-2 9 roda i'si/y i I ..... c.... ,# ;t__ 7-: I .... -' ' ':'::A:-: :-:. -r- ...- .... .......... '~~~~~ f '-Jrf ,..... 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F~S I-:' '? :.·i·:!:.-r-::i:~--- '": ----!:_ -:.._--,'~::~ , :..::-:~ .............. . ............ . . ..... : ........... . :':'.---.: -'--:-1 _-- :--'--- I !~~~f`_~~.... . i. !-J ........ .:-. ·-....... :- ...... ~ ....... rC ........ . lC. . | ........... . . .........-- · . . -. J' . T-l-Ii-L--- . . . . ,----. .~- -::~. I I "0o -- / 0 go ~ ~~~~~ ~~~~~~~~~ 8o 7 noy Averopar ds Fro'' ,4.T W'oo, /aaa /'0a r I .. 'I. 14o~~~~/4ft //,, (.0 /'0 ~~~2io aond/dr . : I 149!q '.'Za -: . U,H ':0, ?- :: --L! #ra,;-I-ans o f /,ocainol e 9 pro/ ,,o. z33 ',/; 23 Tests carefaily ,conductedby the Pearmsjvania iailroad.are plotted. in Figures 9 and 10, which show the steam and coal consumption per indicated hrsepower-hour fIor a nmber The lower set of cuves of diiXerent locomotives. are results rom superheater locoinotives and the upLiez curves are for saturateu locomotives of the same size, type ad class. The savings are evident. The eect consmption of increasea subie'heato is shown by Fig,. 11. steam It will be seen fo-ii the chart that from a given cut-off, the seam consuxxption in pounds per indicated horsepower-hour decreased considerably with the increase of superheat. Table 4 rate per indicated horseshows the reduction of -wate.r power-hour based on the water rate of saturatec locomotve of 283 per indicatea horsepower-hour, The saviii,of coal for increasing degrees of superheat is shown in ig. 1. Attention must be called to the fact that the saving is very small with low and moderate degrees of superheat, but increases rapidly as the superheat It has already been melitionea is increasea. that ihe uper- heater will increase the capacity of the locomotive the same wig-ht. or Fig. 13 represents the results of actual tests conducted by the American Railway Association, and shows clearly the increase in drawbar pull and rawar Z I · -f-*f-·- I·r7T- ------- --'*------r--·---L--- l--r- ----. ,i-.-L.--r- -i----1.-- F"-Z -,-. "-·--C· 5 L O .- -....; ---- '.·-. t ;--r.-..,--l.-_,L ....-. ----- '--e f-.-.-:-----l·; -- 1:.1. -·-- 'L i ·- ----- i.(----.--L--·)-- ·-,---i--?---' -- ·- ---C·IL_· I···-- -;------'-r-l ·-,· r j.. · ·-- 1---- -t-i----·- ·-r ---- -- ·:,;·-- !----i · ·--,i----·-·-----i;I"17;-"Lt-_r--L- .-· -e----;·...r..-·.....r. ' -I---. 1-·-;-i .- _...-...··-C-------·---i·· Z----- ------·------ r i-c-------:! 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The tests conductea by !dorfolk and ,restern Rail-rzayon freight locomotives with and without sperheated steam are quoted on the next page(Tables 5 & 6). All items except two, items 6 and 7, are favorable to the superheated locomotive. The most comnLonlyuseC types o are type A and type E. type superheaters esllts of recent tests show that superheater possesses somuieadvantages over tpe . Figures 14 and 15 compare these two types with rearcL to their coal consumption and boiler efficiency. They are the results of tests conducted during 1943-1924 I - s class, 2-10-0 on the type locomotive of the Pennsylvania. F'ig. 16 is an illustration of a type A Top HEeader i'ire Tube Superheater. The eect is shown by lig. of superhear on oil burning engines 17, which gives the values o oil consumption for various train loads with and without superheater. It will be noted that the fuel consumution ess of engines with su-perheCters is 30-40;o than that with s.turated steam. Feedwater Heater The feediwaterheater to preheat the fee, over the injector. ses the exhaust steain thus possessing a great advaiitage he injector employs live steam for f i ab/ eS/er o £a )2 3^f s, 2. 3 4. S. ( Ta/a7 k4Xv A Cy/?.drs ),yiSezr of .rorio/) i ,,. Sw'ir K2 )i, (acAuo/) Y<vr ,,q $o¢o A 24 ,fS" 30" /9, ~i 130 '36 2"s44-3 °' 7 t. /;ea,4nq SurAice ( crc!\ 3 . 7-be-) I. 8/ . r92 C/Ls;box~o Xea;> /g. /3. 7or/ Go;,4 arc 4,) ,,4(WiVA ,, ,, , -(,i) ioce 447.3 3,j 77 9o 3, 45 45S ~earo Grao$ /2 20o 2o oa/r Pressure (corao/ ) / 7. m VO /VeS- /$TM'r* 0)4, 2. 22. 23. ,. Vo s- mosor Crss l (.Smal o I oF 9( 0 ((-hf $ Aor/b OLiS3/Jd Fro','5'W~ai /Abscij)'~ of groSfova /t // Ke /3-/ 27 /scAr r- 324 o / c~A~ /a'ac41/ O ^dg Pr~ Ofeo; 23 CSe ,23 4 3) _.. 7onAor'orrncef 2S / 6 - Smoi o f To,0 4 d 5.prS Wa A'r4o/k 1Aco1af'5 _____C _·__I __ .. . . .. ^.S .. . . ,Eng. / dJ .r_7 /. Boi/kr Press3r 2. Tozzoye 3. Sped m. p . 4. Co/ 6'. Eng. "S/ . S4,pc rlm ,V, , O Sup rXeC 4 . a;fvAy 2 wzsr £n9. _'aO~' i 32..a ¢ //. Ao/eJ /9. 23 74, s . 12. /3. T.nold. 4m, +4.. P cormn t e mine Ap.avera?¢ for rU /,40, 213.o /60 '9 / /kzrAr. -o'C0 r/:. ,/ Iz. a -36.1 8. //1. / /o.22 -' rowor " A" +33. 4~ 2s o. cj/"fdrS per / q S/tam+hr&T 1 4 -/2.3 o,'lr £F/,c,"'? -4r, cy/ Jd~s &. Sfirnm i1ru eykndSrz,r• -t 33. . 32 7. ,.t.u. +../ /34. o 4 g 2;z.0o S. WI//ar u,,p/,/Aid bo/oer tgvaa· irapcr /. drycoa/' 4 257. *Eu Qvo i- c'3 .30./ 244.3 * f- per r 3,' . ,- f .vtcc _ I a i7. 2o. - 4. / _ 2.7o 3, o ,G 7lermo/ /7. Tzrina/' e 13. '. d. b. h. bos's 4f/a~/cfl .20. Ftle 2/. P2 / ,er Ar - A" rAour- /O 427.¢ - 10. p(r sp . ff rP/ -. 2-3. -4- 1 0 ,r Ar. /i. Fu./Ibrnvd lf.A q. b'os'screzncy ':.$' owur Opnecd /2 3. 2 S7 41.0 $3 ''.o /32.0 ai . Scd 22. r/pJers /ffro%pcr hTf (w,,) +/o J s g/ eli, 123. 24. Coal per, +) cf TreCdcd6y,/5 Jf/! d,44¢rcr~ kV d J Pc,/i s oI F~,~-m t 23 32• hAor fJCo. qP r~~$;',-/? aOo/ r 'o ,,. _ 23 ' S 'p, ri/, /d /ocO. 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I" %P := ....' - -..._~' --I-- ._= ~'~ _...... :.... ...": ~'"Z _.,:,_:...... '?'.,::-iZZ-LZ= ~.~.... t.-""-i--~ : !':--: -:_" ...."~' .i ........... .. ....=..+-L. --....... 1' ....... ..--. i--~~~!.......... i ;'_= ....... .. . ................. '--·..... ~...,...I . T;-F .·-...i'' · .i ·-- I :- Z,3 ---- " 4 '"?- t i-::i :,-_?'_[_ 't '---~-.'-i--' ---'~~~:~!i:-':::i::I::!:.==~T 1..-~~1--I: rr ... 1-,:. i. J..; 1..1_~~~. t" iz ~"~' ~-~" --- ·L 1... ...- t . .. . . *-2---;-·' i.: . ...- ' ::.. :_ '_== "~=:'=;:':=-:-- '..... I ......:, 71 ........... ' ....... -,l' .;7 :.: ;; ,7 ·q I.....:'..:'; :' , .'' Qo 1, "I OP/ -Jos .. N .,o S-"0//O ';A. .',E 36 both heating and pumping the feedwater into the boiler whereas the heater uses live steaa for pumping only and heats the feed to a higl;temperature. In 1924 a series of tests on a -10-0 engine on Peilsylvania Railroad already referred to, were conducted to shiow the economy of feedwater The locomotive was euipped heating. with a Worthington feedwater (closed type) and Type E superheater. Table 7 is a summaryof the tests. Table Test Temperature of cold feedwater 7 Heat Dry coal er saving i.hp. hr. v With heater Deg. F a I ia d_ Wtithout ,ithouat heater Deg. F Coal Savini-1. heater % lbs. heater lbs. 40-20-F 47 59 8.2 -2.5 2.d 13,8 40-20-F 47 ,6 8.2 2.5 3.0 13.8 40-30-b 52 58 6.2 2.4 2.8 14.3 40-40-F .50 64 7.9 2.5 3.0 16. 7 80-20-F 50 57 8.6 2.1 80-30-F 48 52 8.5 2.1 2.4 19.2 80-30-F 48 o4 6d.5 4.1 2.7 19 .4 80-40-F 46 53 9.0 2.1 4.5 16 .0 80-50-F 120-40-F 51 53 9.4 2.4 2.8 14.3 45 .,54 9.6 2.2 2.4 4.2 120-40-F 66 54 9.6 2.3 12.5 r .. T: b 61 L:· :-· F *'.4 rom Bulletin 32 Test Department, Pennsylvania Railroad 37 It will be seen frou Taole 7 that the inser.-tion of the feediwater heater gives an average coal saving of about 14,; and heat aavin injector i the o about 9,~. resul.ts of which are plot-&tedin The advantage N. lsi; nd feedwater heater alternately were also mae, . A saviig in ig. water consumption, ranging,from 15/lto 3; by test;' c ompa'ative wili be noted. of using feedwater heater are sLmuarized r±. '. A. Brandt, chie uperhcatr o . engineer of the Y., iin paper presentoa. before the C.anadian Railway 4, l;,3L, as f ollowin;:- cluAb, February (1) It increases aaxiaiaw evaporatJon the oin any boiler, no from 15-20,.~ how eicient uattar it be in itself. (2) from 12-14/, It decreases the wvight of nre boiler for equal capacities. (3) The first cost or capital investment is not any greater for a boiler with a feawater heater than for a boiler the same (4) without one and havinug aipacity. It increases the cylinder horsepower due to lower back resure o the locomotive. (5) It decreases the capacity of the tnder by 2OO'. (6) t nco 6Q ;I7dQn It decreases the cost of boiler ;*azit-urC - Y*--.......... : --4....... . ... .. . )- .... .. ..... . ... . '[ ' -.. --- .-. - -. ' 'i . 4 - ' I.,--.[ ' I .. it... tj ------ ~LL-~-C-.-r-CI r--~- fr% -- _11·---_L-C 4- 4· 2~~ ~-=~ ~ ~~~~~,--=,..-F-:'; .:----.'.:-~:::-: :--:_=.:: -:--~': --=-' 7t_':, -.:_.:_. ::= "'k .. i~~~~ll~~~r". . ..,. - ..L 1-- ` ..- ·- (~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~L ' I 1), ]! 1fi .L ' i - :'b ' . ·............ tc-i-~.... --~~~ ~ ~~~~~I---~ :-- .. . . ~: .... ' ' I._'' ~r....... . -.. , ---_L *-:-.":b:-;..-i . ..:-.... K- .........--::. . -' - .... ..-.... ...... ' .. '.... -' ..... ~ ~ ~ ~ ~~~~~~. --i----,: ..... ~ ....+--, - '- .. "- IPr , Z -~:=:':.-:- -a- :.= .. -- i ~._ ... I ·- :'---- - -=.---:-'-- -=~]+ ] '::~-.:i:: -. .... . .... . ..-. -- ..... '...... : -1~~~~~ · ....._~ % 't :---~-' .... -·- - i-~~ .. -. . ..... =: =:-::= ... ii . : '-; J..I'-- ·-'...... JI ..... J.._ '..... .___ -- 4-,~~~~~~i- .. _ tIT~~~~~~~~~~~~~~~~~~~·t ·i -1 - -i . .............. . .-.. INO L1 ~~~- 0 '....i a~~~~~~~~~L-- 4I N : --- - - j E- 39 because from l5-20% of the feeawater is returned in the form of condensate . (7) .::::':- It increases the combined eiiciency of the boiler and the feedwater heater b 15 net as it recaptures from the heat waste steam exhausted from the cylinders. (8) Big. of this amount at least It reduces the total net weight of 19 shows the rlation the between the evaporation capacity of a boiler and the rate of firing. Curve A represents the results obtained without feedwaterater, while Curve B is plotted from actual test results of a boiler equiiped with a feedwater heater, with the steamL consumption of the feed pump already deducted. At a rate -of 100ft of coal per sq. ft. of grate area per hour, evaporation without a feed.ater heater is about 38,500 pounds per hour. From urve B it will be noted that at the same coal rate, evaporation is increased to 43,000 pounds per hour. It means a net increase of evaporation without burning an about lIo additional coal. When the rate of firing is 120, coal per sq. ft. of rate per hour, the net increase in evaporation will be ez0.6,,. A comparison of boiler eiciences with and without a feedwater heater is given in n'ig.20. f firing rate of 120:/?per sq. Z't. of'rate At a per hour, the 0,o C H "." -. - --·----- - .. -1,i':, _, 1---· --C I -- - -·t ---- -tt··-·-r -L-C-··-j-·;--·-C · L--TI- .- ·--.·-, ii. ;,-. ---I-: ---]-----t' ·-J-C---- ·---' - .-- C· -r------.--- ·--,-: ·- :-i--·-·· ' ,-...-.... .. L --· .-. ,. ...L-L - _ZLTLr,.__.l,,;. 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'_:·'';.. 7;~;.;".-";'-'1 ".._~~~--~~~~ .~.:'.'L.;....-Z;..... -~~~~~----~~~' ..- ;... } ---': _ .·----.-1-----t-· ··-- -------· ·-- ·- ·- · I-·-·--··-r·---· .. · ·- .-. i.. --Lli-r. ----- · '·r:--·::.·:: L- 'a 'vO .,, 1 ;rrl a - - 'P 14 1/3 I- Nt 1* V >1 k we t~j 4 4, to NQ Q~~~4 x Ii 4 ia? -Z ll-l * <C (\4ZZ %o `itP t I N K .ILi BO E x r I-z t 1' gwlt'V9P 7j 3 3J ) A'1 Io AD 0// 0C C' U. EUIAe o 44 combined efficiency of boiler, furnace, etc. without the aid of feedwa-'er heater is 5./~, with the heater is 67 , an increase of 20/o. The ' of feedwater heater on back pressre Lig. 21. A decrease in the pressure is obtained for a given aount the use of the eedwater The Superheater catalog on Locomotive 192o, while that obtained eft'ect is illustrated boy f the exhaust of evaporation through heater. Co. of ew Yor,s in its eedwater Heaters published in resented a chart for estimating the saving in dollars by the use of a feecawaterheater. The curves shown in ig. 2, are calcutlated for a locoiLotive in service 250 hours a month. The appruximate amount of money tat can be saved bj the aadition heaterat a giv;,rn price of o the coal and for a given rate of firing may be read directly from the chart. Brick Arch The design of brick arch has changea qite few times since in 1854. The ts fiest application to locomotives irst brick arch was constructeacwitn 9-inch coinmercial ire brick, the together. a oints being cementea Later caaiethe three-.,iecearch, -whichwas built up of three large interlocking bricks. Then arch tubes were placed below the bricks for the urpose of .. [ ii .f falling down to the fire. The trouble caused by te /[. breaking off of the over-hanging ends o i; bricks led to the design of the those odern Security which consists of small arch bricks arge -'rch ith beveled edges and supiorted by arch tubes. Fig. 23 shows the Securitdj .Archlocated in the fire box. Rcent tests have sOWii 1 I i i i i i i I Secrl'y Arch n pk/ce that substantial economy in coal and increase in power n locomotives. are resultea fro±i the use of brick arch In 1916 the Test Department of Pennsylvania Railroad Company conducted a series of tests in Testing 2-8-2, the Locomotive Plant at Altoona, Penn. on a class of Ls, [ilads type o' locomotive with&nd without the indicate. by these tests The advantaes brick =.rcih. may be sLuamarized as following:- The brics arch inc-reases the draft. (1) The increase is particularly significant at the front and the back of the diaphram where it ris as high as 25i0 and 30 is 100 lbs. of dry coal of firing when respectively the rate er sq. ft. of grate er hou,.(Fig. 24) (z) It increases the firebox and smokebox (-i,. temeratare (3) ). It increases the amount at all rates of comabustion(iig. (4) rates It reduces of evaporation 6). the smoke d.nsity aG "11i of coiabustion(Fig,. z7). A() It increases the boiler efficiency. 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L · ·· !-:-`--' r··-·-- 1 r·cC: r· -·C·c ·- · · L-- '-?-t~l ..... -I.* ?, ......... · - .. r.- ·-;-i---· ·,-· `--· · ·-r'..731.T.T:: +r· · ·· I · --,ril -f - -.· ·.1I· ..i tj-: · · ·- ti-----t-.- *; ·--.r+··i ; ·· :· . ~.....~-~':-.4-.. x --· L- · )·· ---------·-r.-· -, Cc ICC·i···_L ; ·. -- ;I .e-.L · ·-· ·I -· -+--L_· · t. .. ,,' - ;..... .... .- · ·- '" L 7 ;i.i i'+ ·· -·-···1 -?-·;.·- -- ·I--- t L- is.;.... ..;.-.:-- ..r t -:·-·;- -· (-I· i- .·- ...,...'.. .: ..... ~....... , 4-..- . .~ t .. -,··¢ +... - -I:_ . , %., -_ i - , - - . . . . .. I . - ; . I - - I - - I %'. . . I I . - - . : , _: - - MI I .- '.... - 4 - ... ; - -. 4 . . I .% I .1 . , - . - - - . , . - -:-: M- I M , -7 - , M I ' - Fyg-29 -t~JI.C~~i~d I rom 3w3z '7"7 30, ~ //or$5400~J .. - ' -= :.__ - M' . , -;' I ... : .I.,0rk C /~~~~~~~~~~~~~~~~~~.. .- _. - ;"; Ioc mar-- , 7T5~ - Yn I L ur R , -4 '--: ..... .- . I. ... 53 35 to lzO lbs. of dry coal per s. ratea ft. of per hour. (6) It saves coal at all loads. 29 shows that about 6 J'i-. o oI coal on the average, is saved bythe use of the arch. Stokers echanical stokers have now become a necessity for efficient locomotive operation. The introduction of larg_ locomotives causes the rate of firing to exceed the limit of hand firing,and stokers as applie locomotives disclosed to the following benefits:- (1) More uniform fuel bea. (2) Increase in tonnage. (3) Possibility of using lower graae of fuel. (4) Success with which the fuel can be burned under the highest rates of combustion. Fig. Stoker. 30 is a view of the Elvin Mechanical 4 0( j imm F-g 9 3° E/v,';n SLokzr unib ready for t) ouhfrg Looster The booster is usutally cop-oeae of a si.ie enine mouaiteo: n t to-yiin dc.er steau utilizes the wei-ht on the trailing taiiar whe'l of .Looooaotives -whichhave a wice firebox to increase the reactive I -A 1 i., It effort for starting. It also makesuse of the surolus staamn which is necessary to have the traln high speed. Niumeroustests have been confirm te resulting eonomy er'ormed to obtainec by te booster. The dranklin Railway Spply condauctea in lj2Z a sries se of Co. of iew lork of dynamometer Type C-i booster which was a oing at test on the 0-inch by 2L-inch double-acting two-cylinder engine with canks set at I 30 degrees. ig. 31 shows the Type feight locomotive hauling erforuiance o ,o0 tons a Pacific ith and without the booster. The dotted lines represent the train resistance on he various graes; the solid lines indicate the drawbar pul. available with and without the booster. The difference between the drawbar ~il of the locomotive and the train resistance is vailable for acceleration. It will be seen fron the chart thz the drawbar pull is greatly I, about 2 available "cut in". inc aseup to a s e miles per hour, more power is of o;eroee or acceleration when the booster is ith the booster,it is ossible to start at train on steeper rades, increasing the starting power and making the start smoother. ith mure power available for acceleration, the sped of tain will I v TS . U o ' uu~ u Al *te ;i-~~~I k-V) I vI tj -3 o1 CZL .0\ mt q~~~~~~~~~~~~ ZI % r. L rd E71 '-e- I 0 4' C --:j~r~ EA/~~~~~~d q N ~~~~ O VI1) Bl-L~M7J 11a j~a"j ri i· s·;..· r·i . i: 57 :Ih ; 7 be increased and the runiiing time over divibion can ;·.i be shortened. The avantaoe of this saving in running r,. :·· time is particularly noticeable on a ln grace. The ·a:rl train tonnage will also be increased because of the I', i4··; ;*';-· -r--· -·:1. ability of pulling heavier tain 4. ; · · · r.: : ·· , .... over steeper graaes. Fig. 32 shows four different applications of the locomotive booster manut'actured by Supply the Franklin Railway Compeany. Fli p:--.·' I·li·l ; " i·:· r,. :;`:C:: --: I: 'rl)l Ff9. 32 ::: Fig. 33 shows the accerleration of a 2,000 - F ton train on a 1 grade pulled by a 27"x301" type locomotive with ana without the ikado ooster. It will F- I. i~~~~~~~ i ~~ r~~ ~ · -·- ·i i · ·· 1._ I · · u3 I. , .... I .; · I. ''...... l~ ...... ,-I<~.r-.... - , ..-'!...;'··/ !-~-~ . i - ' ' i ~ · '- '' ' ~ ~" ' - I ! .T... ..-... i--'r t''··" ' ..I.. ';.'.... . . ~ ~ ... , .-.. ....- . ~ . . · . ...... IIV ~ * -1 i~ O ' . ;. ; I? ... ' ;Il.......~ ....~ . ... ~ ' . . ~~~~i ,!-' - J 1 Ip~~~~~~~~i~~~~~ ·- ~ ~~~~"~.. ~ "'I .........L. .--.--- -.. . . . . , a. ' :' ' !.......~'" " , ..r....'; -L~i~ .. -Z i- t - . I c' IZ tj t...O 5 la--r · 2I----1: -! ,Z) ~ , i . ~~~~~... xL % .r~~~~~~~~~~~~~~~~. I .. - · j... ·- lz ,j: -r "r c ; ----- · -- ·--- -i -- ----------- ·- ·- 1 :-- - !-· ;i--.-.· --? I:IE t'---i--· ,*.. .... I .a L :._..... , . .... i r ·- ·-I -g · ·- -i .. .. ·-~· :::~~~~~: i CA, <3 *. :iI.. 1. -1 ~ 4 ---- _-I·-L;,l . ~ ~ ~ ~ ~~--~~-~---..~~* ~ -. I..~~.i~~`..~~.` . 4 .:. ',, V ~ I '.. · I~~~~~~~~~~~~~~< · I---:.:-<~!:-:-~ ~ ~ ..~ ~ .-. _--~... ...~ ~ ....... .....--......i...:-...:---~ .....'-:------;---------. N ~ : ;~ "L :.,i~ .i.-:----"T I! '--.--~--------........ 14 III. ' "J' '.. ~L ---"~~~-'--~-----:';~,:- -----~ ~ ~- :~-~~~~ .-.~_-~'--"7:~~~~~~ . ·----:. ? !'.-- .·- ~.· -i. ],· · ·.. D ... ''t~~~~~~ ...... . i"U; : :}~~~--.!::"! ........... .....---·- -T-:--·':: -~~i .'l' _~ _ -·-----; -, !" . ·-- '·· -- -· ~~~~~~~. . . -:'i 9 T--'-:-~ '· I · ... O ~~~~~~~ , cu _Jno~/ i"PC/ te P 42' ' dE £9 be noted from Curve A that to accelerate the tain to a speed of' l miles per hour without the Dooster requires a distance of 4,900 feet and a time interval of 40 seconds. But with the booster, s shown by Curve B, only 1,j50 feet and 195 seconds are required. This means a decrease of 62 irndistance and 57,oin time. The railroads which ha applied the booster, all reportea favorable results. Mr. T. B. Yohe, YTcepresident and general manager of the Pittsburgh and Lake Erie Line furnished the following No. of trains ,iles per Cars hour hauled ata:Act. ross Tons haulea Miay &. June 1925 10 11.d 77.9 6, 64d MIay June 10 10.: 65.3 4, d5 1.3 12.6 1,743 12.36d 19.30 35.6t,o 1921 Increase ~ 1925/191 Percentage increase alo booster were in service in ll, modern freight locomotives in the main line out all service were equipped with the booster when the 1a2j performances were made. Mir.S. maiager . otter, vice-presicent 6nd general of the. iabash said;: 60 "Our ikados have a tractive eort, booster including the booster, of 72,000 lbs. This class of engine has a tannage rating of 20; higher than engines of the same class not equipped with the booster. These booster equiped engines in operation between Hanni- bal and soberly, Missouri, over a 1.1 /o ruling grade showed during a four month period as compared with the same type o 15i tons not equiiped with the boster eggine a saving in train mileage and an increase of 300 er train mile." In Sept. 1923 two in oeration over the ikado locomotives ame division ere place of the Louisiana and Arkansas, one with the booster and one without. Although both locomotives had made approximately 90,000 miles up to July, 1925, the non-booster locomotive had hauled 133,147,008 gross ton miles while the booster locomotive had hauled 166,400,376 gross ton miles an increase of i~. During this year and the ten months of service repairs to the non-booster locomotive cost 40.0674 per 1,000 gross ton miles and to the booster equipped locomotive only . 0.0594 - a saving of L/a. The adaitional the use of booster cost of maintainance is very slight. pr. H. due to . Titus, '/ - -0i1iJVX-t-- - :-rt+-L6U-L D- + i- UJ , .!zr ; lr- ;a- L- U;1l6iAlU_ - -P hI -L . -L- - in', I V U 1-11s L. LVj n4 . - , " C21.,U .'e .6j G1 -L VWCAV |S fi Co. said that the cost of maintaininL6 the booster, ~vhich I furnishes boster, 25/ of the total power of the locomotive anid only amounts to 0.005 per locomotive maile. which is almost negligible in comqprison locomotive maintainance cost, bein witu the 2 . 6- o me'ely the cost for maintaining the Paciiic Type locomotive. The erformea saving realized with the same worx difference between 0.30 a lcomotive is the mile for aintain- ing a Consolidation locomotive, an4 tO.195 a locomotiv..... mileilor the booster equippea Pacific tpe, sving of .105 givin, a per locomotive mile in favor of the Pacific type locomotive, ecquippedwith the booster. I. The econumy and advanta;es gained through:. the (s use of the boosteraccouLts I'orits i'.I many railroads in 1919. ·, i ~t~,- in his country rasyli aLotiol since its by iZrst apzjlicatiun 62 CHAPTER 3 Draft and Mechanical Drafting The rate of combustion of a locomotive depends on the quantity of air passing through the fire box. of air passing through the The quantity firebox depends on the draft which, in turn, depends on the amount of exhaust steam. As the ex- haust steam passes out through the exhaust pipe and the stack, it creates the draft which brings out the gases of combustion in the smoke box. reducing Increasing the rate of steam exhaust by the size of the exhaust nozzle tip will increase the quantity of draft, but will, at the same time, raise the back pressure in the cylinder. i· ·- of fuel. This means loss of work and waste In a large locomotive where the rate of burning is as high as to require more than 100 horsepower to produce the draft, unnecessarily high back pressure is maintained, thus causing an appreciable reduction in the hauling capacity of the locomotive. No steam drivenengine can get rid of its steam without producing back pressure to a greater or less extent. Various attempts have been made during the last ten years to devise some means to reduce this back pressure to a minimum. In a good non-condensing stationary reciprocating engine,the average back pressure even at high speeds is generally less than one .H ound per sqare inch. In the locomotive,hovrever, 63 the back pressure at high speeds ranges from 12 to 18 lbs. per sq.in. At the sixteenth annual convention of the In- ternational Railway Fuel Association, results on indicator cards taken from a modern Mikado locomotive,weighing 284,500 lb. with a maximum tractive force of 54,800 lb. and 26 in.by 32 in. cylinder, were quoted in the Committee Report on Mechanical Draft. These indicator cards show an average back pressure of 13 lb.per sq.in. when running at 57 per cent cut-off and 26 miles per hour. This back pressure at this seed repre- sents 302 horsepower, which we are paying merely for the production of draft. The draft in the case cited was 9.3 in. of water and the calculated net power required to move the gases through the engine and out of the front end is not more The rest,232 horsepower,all goes to waste. than 70 hp. Here is a great opportunity for further improving the efficiency of the locomotive. Draft appliances are placed in the smoke box in order to supply the air required for the rate of combustion designed. Figure 34 is a sketch of the common The diaphragm thus producing equalizes the distribution an even fire. serves to regulate the draft. arrangement. of draft in the tubes, The attached adjustable apron Lowering the apron will lengthen the diaphragm and diminish the amount of draft through the '- . upper tubes,whereas raising the apron will shorten the diaphragm and increase the draft through the upper tubes. This ,AFYau St zT-, E, 7d wi/A/h Smak5,skcL A/'Ff• P/'A, 30 I ,~, :-r ... ':_ ~'-": .. "_:...... 7 ... .... q ..... :..-~: -:_ ~~ ~ Y~5 *~·, 2 . lt l~·: HI: -·:. , " - . hf ;, c., -CI-^--·ILI ~ .... ..... ........ I- -__ ....... ... . -.· -r ° - ~..... ' -. L .. -1 ~......... .! :_-; ..... -.':~_-..:L.-.. ....: - _L:. - ' ......~--· :- r ....'i:. ': I:--: ---4--.:.- --:-½:I-.i.,.'..L' `~~'~'?-'........-. · ....- '-7....... .............. ........ : ......~.. I ..... ... · ~.-.... "'.' -·- ~........... ... .~-' ' . .... .... 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T 1: ? rL·- -:---·-- T- r k .Il'-.t L..--. t i-....- ''.:..~:~ j........h .... :'.-- ,:.':.' % .II '.-' : -1I ;.......i... i·· -·I- r..-. t ·-. -·-; T -- V) :-- -r.. i.. 1_.-_.- - ---- -I'- t--i · ,... 1- .·7- t-· r ;·-· *IC · · ' rI· .._.__'.Qi ·- ;-· · · fL; .; 7r11- -1--- T' :! " .. ..' . -- I·-:·--i-;I-- ,-- i r ,,. . : :.:. I. ! . . ..:' I - t--··1: :: I IZI 1-- !--- c--+-··- ··i ----· :-r--- ·· · -·:· · · ) ·- -:-···.\r · ·- I-- --?-.- t I· ; :ii It Z --- , 14 Ne · ·-I , · · 1--· I 1.: ;·· r- i.. _.... r' :., .. .cC'--·------·--·---· ·· !·- · · ·- I·· .1..... i' ---r·-·-·---· -- : :· --- i I - i · -·:· - r -·· i - :-· · Z i t- -- :· j 1 I -I 1 ...... ·· ' : ' --- :--'-:-·-' · : I go la ,1h IP .j I-· .I QQ IZJ · · I `i · -·· :·--.i-- i. - iz~ -q~ · ;-·-- ' ,r --·------;-----I( I . r.. .--1 0 !t 43 ii .,.... -·: __._-li.._-._.;--,._-_r-·-·--r_ · · i \. VII a 1J t·.\·1- r· · · --·t-I- · I I: 1 ·:I· i. 1 r- ·--. ;-· ·-t.·l· !--·· -·-r-- I ---- ... .-r 1. i ..i i-;-·-!-i.,-..:-C:!. :1 I ... .. ;.I . . · · -t- \1 · .{ i )··-r· ;:-······--;· · ._1. --1.- · · · · -- · ·- ---- I I1T-Ti`-. L;-.i 1 1. 14 i: i-· .I---·- +t-:i ...-. i.. .- ... .1. ·---· . t'r-t--- , i i ;:: : la N .-I·- .. i. i. II-··----- 1 L- + L:-T13-'-f tjT,:-t :. .rt : ,? L -.-·. ,. 14 ¢"-, .._1..i i ·- ': ·- r .-, ._ c.,., I·- :-· · Lcl-. If) ·-:----- i --T -..- i.C- ·--- · i-,i -·-CL-·-· T'....'. j-.-. I ·, v 1F T-- I ,., 3-.'7-I : -··---1· -;-· ·-i -·--:--· .. r. c··c----·-'- -- L · -.-.. f -- :-C· t·-- I.- :-. . i - 7-7i__ ·------ k- I _.iL-._ ·-'...''. -.. .... - -,:. I..~Ss ::. ,-.. . 5 ... ir- --- tiN ,···: VI: .II I 14 I -:s;.· 1.P 1+ Nffb/ diaphragm, or deflector plate, also stands in the way of the gases to go directly Fig. fromn the tubes into the exhaust jet. 35 shows that, on a Decapod(2-10-2) type of locomotive, the draft at the back of diaphragm is decreased by about 25t of the total draft produced by the exhaust. This loss due to the presence of diaphragm is resulted from the necessary arrangement for uniform distribution of gases thru the tubes. In recent years, mechanical drafting has been tried and tested on different locomotives chiefly with the purpose of reducing the cylinder back pressure so as to produce more horsepower available for kefoul work. The first attempt was made by H.B.MacFarland in 1913 on Santa Fe locomotive No.1302. The next year he made another application on a New York Central switching locomotive. In 1921 the Swedish State Railways used a locomotive in which te reciprocating engines are sub- stituted with a turbine exhausting into an air-cooled condenser, the air for combustion is preheated by the waste gas, the feed water is heated by exhaust stean from the auxiliaries and the draft is created by a turbine-driven fan. During the meeting of the International Railway Fuel Association at Chicago, May 10 to 13, 1927, a report of the Ooanmittee on Locomotive Economy Devices describes the ap- plication of forced or controlled draft to a 2-10-2 type locomotive on the Texas and Pacific. A Conpus turbine-driven 1 fan of 34,000 cu.ft. capacity at 7 in.pressure is placed (1) See Railway Age, Vol.83,1927, p.63 67 under the left running board. An air duct is connected to a fire door of special design for supplying supplementary air. The stack is enlarged to 39 in. or 25-o of the tube area, in order to provide ample stack outlet for the exhaust gases, the velocity of which is quite low, to create front end draft,from which some benefit may be obtained. Tomaintain constant pressure in the fire box while the fan is in operation, the DuPont Simplex Type B stoker is used. i With this arrangement of fan drafting, many remarkable features were observed, which may be summarized as follows:(1) A gain of approximately 400 cylinder horsepower owing to the practical elimination of back pressure. This gain in horsepower,translated into tonnage, means the equivalent of 10 per cent increase in tonnage and speed. ·d (2) Great reduction of fuel consumption as compared with a locomotive which depends only on te exhaust steam as the source of draft. (3) Successful burning of the lignite coals abundant in Texas with no fire hazard.. (4) Practically no stack loss. Before the eighth annual meeting of the Mechanical Division of the American Railway Association in Montreal, Que. June 7 to 1,1927, Dr.i.F.M.Goss presented a paper in which he advocated the use of producer. a turbo exhauster" as a draft His experiment is based on the'same principles as the one used on the Texas & Pacific, and differs only in de·i. ;j Le : 68 4a 1 with I (2) Mh= Tw a single shaft ^-neNai placed r^+. o a. r f,-apd.j 4 i v in4 %4 .- in the front end immediately aheadof the superheater, and parallel with the center line of the boiler carrying a steam-turbine wheel at one end, and an exhaust fan wheel at the other. by the exhaust steam - all of it - The turbine is energized from the locomotive. exhaustof air pumpsand of other steam auxiliaries The is also piped into the steam header of the turbine, which,in turn, imparts the energy to the fan-wheel. Assuming an efficiency of 60lo'for the turbine, and 404 for the exhaust fan, Dr. "'ossestimated that the turbo-exhauster will yield useful draft about 25, of the initial energy stored in the exhaust steam. favorably with the 8 This compares efficiency we have at present from open exhaust jet. If we compare the experimental results r.Goss obtained by using the turbo-exhauster with those by Professor E.C.Schmidt on the Mikado locomotive, the saving due to the turbo exhauster is more evident. \ - .I (2) See Railway Age, Vol.82,1927, p.1 9 0 0 (3) See Railway Age, Vol.82,1927, p.1902 69 Normal Locomotive edium d Power Heavy Power (a)Lb. of coal per hr.. . . . .2,900.0 6,500.0 (b)Lb. . . . 43,00.0 42,000.0 of steam per hr. (c)Pressure of exhaust, lbs. (d)Draft, in. of water . . . . . . 2.0 12.0 2.4 7.0 Using the Turbo - Exhaus ter (e)Pressure of exhaust,lbs. (f)Reduction in pressure exhaust, lb. . (g)Reduction in pressure of exhaust, percentage of (c) . . .85 3.4 1.15 8.6 ... . . . . . . 57.0 72.0 The advantages of the turbo-exhauster may be summarized as follows:1. It supplies the required draft to make the locomotive steam satisfactorily in ordinary service. 1. The back pressure is reduced to about half of tat 3. normally required. It facilitates the locomotive. rocess of firing up a '. he noise of exhaust from the cylinders from the air pump ,and from the blower, is elimi ted. . 5, *: .:- .- Smoke is diminished. 70 C H A P T E R 4. Limited Cut-off. Limiting the cut-off makes use of the expansive properties of steam. This principle was applied to station- ary engines long ago,but not utilized in locomotives until in 1916, the Pennsylvania Railroad built a locomotive with a maximum cut-off of 55a of the stroke. The economy result- ing from such practice led to the use of a great many limited cut-off locomotives on other railroads during the last three years. The maximum cut-off in the conventional design is generally fixed at from 88It to 91% of the stroke. In the limited cut-off locomotives it is usually from 501 to 65! of the stroke, the valve gear and the valve characteristics being so arranged that it is impossible to operate the locomotive at any longer cut-off than that for which it is designed. Actual indicator cards taken from locomotives with 90Zcand 60Oocut-offs are shown in Fiz.36. CiS o,Takon a! 3 MP H.Taken 3·6 Fig 3 aS JA/? 7/ The chief advantages of the limited cut-off ocomotives are increase in capacity and economy in fuel. rom test data on different Fi'. 7 fives curves plotted locomotives heavy ith different 1Likado (-8-2) with cut-offfs Curve A is a modern 90;0maxiuml cut-off. Curve B reoresen s a 7"xl," Pacific -passenger locomotive (4-6-2) also having 90% cut-off. motive with theftCurve at a laxiuzu A reaches a heavy cut-off of 50{. freight loco- It will be observed its maxinuan cylinder efficiency 600o of its rated power, approximately effieiency Curve C is (12 .6%) then falls to 11 when eveloping l!-DO'' of its rated power. Curve B reaches its maximum cylinder efficiency (14.4') at about of;itsrated power then fails 55/a raoidly to 12.31' effi- ciency at its normal power ratin. Curve C develops 14.8:3 efficiency at 90o¼of its normlalcower and falls very slightly even at a rating of 105o of its normal. orks Tests conducted by the Lima Locomotive already referred to, on the tractive the tractive showed cower of te forces locomotivewitih te tne effect of limited cut-off Fig. 38 shows locomotive. of a full stroke and a limited cut-off siameweight on drivers. .Tith te lim- ited cut-off .weare aole to get aout 304, more pill at speedthan can be obtaineud itl full-stroke Comruarative tests of rate ylinders. on a Mikado, with 36.4 s. ft. area and 904' maximmr cut-off, and the Lima A-1 ·:. IE 30,L1 .Y, :; -' "! -: . - ; I ~ :' 1 ........ ..... ....... ...... i....;. :L :- :.!----~ ,~:JL:~ ~~~---::: _. _~ -:::: _:l..¥:"~:/':_~:__~¥. -- -~-- ...... :: ':: .:i.... '';.:_:..~ ::~_:i:-----. :-~-i.. L i:~:[~_: ._ &~~~~~~~~~.~.~.-......-L-. I v .i-..-.;--: Fl It, ' . .-.: -· . ~ ~ ~~~~~-------~ ~r~ ~ t .. ....-.. -:,,.... ._' ....... 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''...._. ...· ~t~t:._:-·,·j- -- i---..~..f.· ,. i . ........... :....., ~.-_ i . . .. ! ~~ ~~~ ~~~ ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ .--·· . -s'"~: S4~~~~~~---- -'I... 3 . . ~...., :.... t~ ~::~'--: ':-'!-· .::'" .-·.-.i-"!...... !'/::/..: ..... U . . --r !~-~-r-- ....... . ....... . - -··t o "!-"! t _-· · -: .:-· /..... .. .:.-..... , . . . . . - 14) . , .2--1. - -;-·tL~- :L ' t r*--· , . . -'-- i . ... ~ . ..... ..... . ~- ' -- ¢ o S. ' 114 .... E a ""-'-..~ I ._.....'': . ....... -':-... ......-l .:: .r~ t3 ". u L, ~ ~~ ~~~~~ ~~~~~ . - :_::_ · ... -- ------*.........., .. il ........ u 14 . ...: PO ......... i-.- --· 1 t ;-' ..,.. - . v il/ ~ 1:·~~~ '' ,.... ,- .LL~~-!-- IC a 1n4 50 *S'57 "s I- i It Lf'/ 2 4 .yr . ...-. ... l. ........ 0 9 '. VO& z oZ ,1 u Z LI 1 74 locomotive with Ma 100 sq.ft. of grate and 60- off give the following maximum cut- data: 5 1. Increased work from the saime amount of coal: Mikado:-6000, coal per hour---90.5#- rate of combustion ---produces 42,600# of steam per hour---1352 drawbar horsepower (average over division) A-l:----6000# coal per hour---60 rate of combuation ---produces48,000? of steam per hour---2028 drawbar horsepower(average over division) Saving in coal for the same work: 2. 1 I, i-:·- 47,500k-1steam per Mikado:--1600 D. B. hp.---requires hr--- 7100#4dry coal per hr;---107#jYrate of c ombus ti on ·i· A-1:-----1 600 drawbar hp.--- dry coal per hour--- 47.5# per hr,---I4750 I requires40,50%# of steam rate of combustion I_ A-l( 60i .· . -p Indicated H.P. (Avg.over division) 1800 Ii; 1--· ·li;· ·I j-r · Ii ·- 8 ater Steam per hr.lb. 2-8- ·2- (90 ressure i.h-o.hr. lb. 37,a00 20.8 41, '00 20.4 20.6 39,200 1300 1900 2000 _ ·-i Total 1900 2000 -i ,···· Table maximumcut-off) maximum cut-off ) 23.8 44,700 46,900 51,200 24.7 25.6 ____ From the above data, it will be observed that :· with limited cut-off, work is increased with te same amount of coal, and coal and steam are saved for producing ;r ·; ,· ;=-- :i same work. the 75 Fig. 39 and 40 are further graphical representations of the savings in coal and steam consumption effected through the application of the principle of limited cut-off. At the 35th Annual Convention of the Traveling Engineers' Association, held at the Hotel Sherman, Chicago, September 13 to 16,1927, the committee on limited cut-off reported that from actual tests on a large eastern road, a water saving of 111 to 38 was effected by the limited cut- off locomotive as compared with the conventional locomotive, depending on the road and speed. The Co-ZA-mittee drew the following general conclusion: "From this it may be safely inferred that the limited cut-off locomotive should produce a coal and water saving in heavy slow freight service of about 20 per cent and in fast freight service fl10 per cent to 15.o In passenger service we do not believe there is a place for the limited cut-off because of the negative effect due to increased weight of reciprocating parts of 10 per cent,or less." In response to the Committee's questionnaire, four roads reported using limited cut-off locomotives with substantial economies. use None of these roads reported the of the .imited cut-off in passenger service. The re- port concludes as follows: "Each of the roads reported a different percentage figure relative to maximum cut-off. Three roads -. V, F'39 E4c~J O/cu0 fr FTT'°o. 'W- .. ....F.- i : -... [~ -'i. - ~ ........ *-r~ - 30O - 11 , . t- - .- -,. . . ... ..... ..'- 'i-':'':: ·.. . .-- '"... I. .. ~:_:'-T---;-i ~...... ..:.:.--~ ~ ..... I ---- i....--~~~'7 I-' ...'~......'...i.............~:-i... , -;:. C , .. ''. :. .. .. 4.- ' ~ ....-. 7..'.'..i.:...... °i .i t r.~~~i ·'·-- -· i-- -·· ' : -:·... ...-F-: ::-:'.-.:--'i:' " -i ;:" ................ . -1 iX.- ' =. . w,~. . . ... ' ...I ,:V...... ' f---¢...... · ' ' -- - ' 'N -. -·----- -- -- . . . ..... r~ ____..-c- ..__i.. 1 ............ 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' ~--~--T--; . -i--'~ .. '-..- -...... . V ....~~~~~~~~~~_ :.... ....'~.-·' 4... ; .. "'-i. . ' -- -~ . -i- ' ... 4. ~..-; .-. ~ 3ii~_1 ... t-i i -- i .....,-. ..... ''' .... .. ! ......... .... . !:+: -C-·-- -- ·-J .. -J-- -- : 1 .i' ..: ~ .'i-- 1-.... c t............. . t' .- 't... -........ ' ·.. - ''... .... " Ii-r'..'. I '-C~..:.:;:r. .. ;-..':t:,z Is-', t ~~~~~~~~~~~~~~~i...... 2,50o 26,o . ..- ..........~'' --I--~~~~~~~-. -- . ... ~..._. - ... . ... .... ..i'--:' =! "-'.. -i--C- '· r----' .:-----Li ......... _i ~'.- -- ' ..... '- " 47. 'i:i-';i..:-.'-- *".... .... . ~. .. /r-----.iZ;'-'"'' ' .... · , 12_-~_: ..... -- " ~ .....~........~ ..... ... ....... .. .... ~...... I ...'~...... od? SCp,~~u~" Off -' - ' . i... I ...1 i--- /8 /9 .- 2o ·- ; · -- ----- ,, Sfg n " ' i- i :-·t 17 :·- -- - .,.. i _rfic /tffl. -w, 2/ I4 -. 22. ., ,,,_-,,, -------- z4 Z3 //$ors Cfo iCr Ya'r - PowdI.s V1 ,aa';.,5-c,,/e of z com noAo Tob . . 38 .. -· -- rl 1 77 E L F.4. .c ·, :.....1.. I , ....., ..L-...-l. aC-o6' ._.I . ··- -:.·----- .-_-.-.---.--.. ·· i.. .1 !.. In-:- -: : ~:- --..=::...... i j -- -- . ...... .. ..... . I_______IC_ t . . ___ . -, . i ·- I . ....: . ·-. ·. i.'... :-- ....... I ...i i I ~. -, ....... .... ... I _ ____ · I . -' I.... - . .. V-: IF .. ..... '- V . : I .. ...:.-. . ' . . -. .... \ -, . .. . . I ' - ': . _____ -I. . r--7--Z- · -_T""-..' .- :. L1.~~~ I_ -. i ;- ':"..' I - .... t-~-. ...... ......... I .' I X.. .- ~~-··~~ : .~- . I -· fi _____C_ _· _ i t -I .-... ;..-:. . Il-C-------- _ L· r I .1 :...!.. ['. .-=--7-~----f ~: . ~ ~ . I -. ·- ;.. . 3. 0 0 _li i- -- i; r`.~~~~~I·--~~~.---.~~:_::_'. ~._: ... ...... : - - - -- __ --_____rA. __I_ ..-- __, _________I_ ... .I... C0 0! C. s..p.b o', ,. __~~~~~~~~~~~~~~~~~~~ -- :. .- ... :.. ---.-. --.--.- :....... >4:22.. L.~~ I 1..- - F-. - .... 'I... ............ ,.. . F -·( 1'-- : "·· O.. ....... .-. -. 1-:i·\·-. :! = , :'. ":~' : " ' · - · . :-·· · -- .... I-.·;·- ___ .... :__ . . .. ··~~.---:-:--'~ ::- ., \ !-.-: " , ~ ! L::. - _-.. ~i:.~ L. :. L. ?__ . =? '~'-':..~--.~. . F= , '.._. ._ /00 ... 'i .~ _~." ~ . ........ . -, i i- ....~~ ......L--' ~'-:'' 'i ~~~~H- - -.-- -- - .. · K:'. ; ..~ .:... i"'· '~~:i .. . F - ... · ........ . .. . 1 i~~~ i:' .... . I ... ''~~~~~~~~~~~~~~i .1 -" -:-=--== :: '. V - . .... L~.. . 1-:~F .·- _., .··· -::-: ·--:--.: .~.:,:::"':' :. --.-_,::::.. ~~~: , · ........ . .....:.................. -:·-' '--'."! !: 0 ' ' .r ~ ' - . .-.- . ~~2 2.5 3 .i'rbc,/ c. #trS4poRwr t i Ldco, ci.' n" .. . -7.-....__ Caal flr .2'.d,aocd Fl'VWJoods :,. :"-- i...V I 2 ....... 7·····-- tue Y/a, Pu',a's d"roL/b .. 78 " each reported 6046, 70%1and 80 per cent respectively, the fourth road apparently misunderstood our questionnaireand C1·: reported 25,o. "All four roads reported the results obtained from the use of limited cut-off to be more satisfactory ,· than those obtained from the use of a full stroke cut-off. f' I: -·i "One road reported no noticeable difference in u; starting trains, while 3 roads reported that the limited I:' cut-off was at a slight disadvantage in starting, but handled the train more satisfactory than full stroke cut-off once '. the train was under way. I "All four roads reported that their experience .· with the limited cut-off reflected economies in fuel and i water over locomotives not so equipped. "Three roads reported no special difficulty in valve setting on a locomotive equipped with limited cut-off while one road advised that it was slig;htlymore difficult to set valves on an engine of this type. "One road reported an increase in the weight reciprocating parts due to use of limited cut-off of One road resorted a decrease in such weights, and two roads advised that no changes in these weights were made. None of these roads reported any appreciable increase in wear and tear of the reciprocating parts due to the use of the limited cut-off."*Railway Mechanical Engineer, 1927, p.720 79 Since the Pennsylvania R.R.adopted the locomotive designed by :Mr.T.7.Kiesel with a maximum 55/ofas the standard freight locomotive, cut-off the limited of cut- off principle becomes in extensive use on freight locomotives. But in switching service where full cut-off or ap- proximately full cut-off is utilized for a large part of the time and where the greatest fuel economy will result by limiting the maximum cut-off, its application is rather few. Mr.H.S.Vincent said in his paper presented before the Central Railway Club, may be sa*d ay 12,1927, that 30 per cent of fuel in this class of service by limiting the cut- off without incurring the slightest operating disadvantage due to its low range of operating speed and to its habitual working at full gear cut-off. The principle of limited cut-off has been applied to the booster by the Franklin Railway Supply Company,resulting in material saving of steam. From figure 41 we can see that a standard,long cut-off booster on a 36 in. wheel with 250 lb. boiler pressure has a drawbar pull of 17,000 lb.at starting, and then the pull falls to 6,000 lb. at 25 miles per hour. For the same booster fitted with the limited cut- off feature, the drawbar pull drops below the solid line at speed, but still secures 17,000 lb. at the start due to some special starting device on the booster valves. At two miles per hour, the decrease in power compared with the standard long cut-off booster is about 11,. At 20 miles per hour, 30CUerY? :':,;L:`"· r · r . i: 3· -r i -r--L* I s ____ ... -.. .i ..--.-..I.---'..-- - · -i-- t...l....-- .- i ·-· .-`......T.I.. I-^I·c--, --.--. i- ,. ................ Y : .... -· ... IYt - I i:r' II --- I i .-L:-l-: · ·.- ft-·--) -I-.-1..---.i i; ----.C-L---$-·L-L----' .-. ...... ( . ..-:-r ... -.-. . t-·-- ' - -- ! . ....... -. _( . ?.."-.-. _..II.-· I L_ rL . -·-1:1-----^------ :i ......,- . ~ .....q t.-.:'- i.t ·- · -t--..·...- .,. ..-. ;.. I,.:lr .._---.L.,. " .i_ '; :; t +........ '- ri @~-t -·t:' 8;:X. ' *, ...... - - -' :- --.-.-........;-..--c-- - ^ I** ;js... -' ............'.... " ..... '"' -ss ... -" ... 1... ,._..... '--' :X -'7-4 _I....-_-_ :j-' --r .........; .............. ..,.. -- --\_4. -., , : : --. : t::_i ---=:I!::~:~:1 t---;~-- -- ---· :--~ C-~~ ,^1 -.-..... - ....-. - --- - -----.-....... 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''ffc- -- tT-l i --·- 1---·-- ---- -i-··-- -:-r;,... . -I -1---_: --- 'T_-*7-- ,:... ,. _..-. £-:47~_Z.Z:~ --r-r _ . ·- I i··- r·t -:$---II -·--··i-·-·-1 ._r.i -;-(-----_,, ··-··-·· ·-iJ·---·- ·-- )--·--l__i·r.· .. - -'-ii,..."-.- i·'--··-;· -L·-· -·.·, ..--... )·--·- LZ ---- -?---r I ". ..-- T- ,rzl · "'"i - '' I .· .......... . . .. ? ---- i.-i-. .....- ' 1 ___ · ·-r(I ·-· L:·---- ., ..r LI-l 1 ,.. .,i ;I-L ' ' - -.... . ' L J` 1-- · t · .. -1-. '._ . -: r t - . - ' --! ------· · _ * - . E .ii c--.---;t-·i --- t· '"t-- r-. _. _H .. _ -- . -- , - .- Id -0 I% //170( -- -- 'N1 h O jV91.,%Vj % COC E 81 it is only 6 - and as the speed increases, the two curves approach each other. The Curves A and.B in Fig. 41 represent the comparative steam consumption between the two cases. Although applying the limited cut-off feature to the booster means aslight decrease of power, the saving in steam offsets the sacrifice and the net reduction in booster steam consumption approximates 3 per cent. Since the invention of the steam locomotive, the reverse lever has been operated by the effort and at the direction of the engine man. .J. The introduction of the * Automatic Cut-off Control, made by the Transportation Devices Corporation, Indianapolis, Ind. provides another pos- sibility of improvement in locomotive operation. The ain element of the device is the Controller, mounted above the power reverse gear and in front of the reverse gear valve. It is actuated by the pressure of the exhaust steam. The engineman can cut it in or out by the position of the throttle, or permanently cut it in or out by turning the valve wheel located in the center of the control panel. -'Z-' It can also be momentarily cut out, even though the throttle is fully open and the panel valve is also open, by holding one's foot on the pedal of the foot valve. * For detailed description see Railway Mechanical Engineer, 1924, p.270. .i,-¥ 82 In operation, the locomotive starts the train with the reverse leve'in the front corner and the throttle open so that the Automatic Cut-off device cuts in. speed increases the back pressure builds up. is to be operated at 9 lb. exhaust pressure, As the If the engine when the pres- sure builds up to 10 lb. the pressure regulator actuates the reduction valve and the controller causes the gear to be hooked up until the pressure is reduced to 9 lb. This will be kept up until the maximum speed is reached and the cut-off is at its shortest,when the controller is prevented from going into back motion. If at any time a grade or other condition should be encountered that would cause the pressure to drop to eight pounds, the cut-off will be lengthened and nine lb.back pressure restored. A series of tests conducted in 1924 on a C.c.C.& St.L. Mikado locomotive, No.160, shows the effect of the Automatic Cut-off Control on fukl were made between Sringfield,Ohio consumption. Four runs and Bellefontaine,Ohio, two runs with the cut-off controlled by the engineer and two runs with the cut-off controlled automatically. Fig.42 shows graphically the gain in water evaporation and the saving in coal consumption after all variable factors during the test runs have been accounted for. The results indicate that with this class of locomotive a gain of approximately 10 per cent in water evaporation per pound of coal fired , :-m--.. . . ~~~~~~~~.-' ~...-~~ ''. :f .. ·-__- ...~..,..i e .. ---. .- i I--..- i-.-, - --·------. ' .. vl I-:__-.'- -- ' :..', ::.Z:..~..:.:.:"r:-:'::'::'..:' ~~~~~~~~~~~~~~ .:':. " . .. - .,-f .:- : , i . . . : .. :.. i .. ';" , , il -. -% ' i "5Z7~TS .... ,,,I.. .. ;... I! .. · .. . ,,,I ................... .. [I ... . .. .-..... ·... : .. ... ..... II 'S- - - _P -E'= t'u ,. +---tL ".a. . '~'t " tl3 ~ .. - . , N _LL -... .... :--I:9 . 4 _;L--i.;- ..-NE I- - . - . ... _._ . ..'- I.!. ::. .. ~: '." - L_i- I . . I. -. -1 - -_-.~.--. I ----- -1 ; . ... .. ,. .1.j..- _, : . :.. · ... . . . I: . '' ' ----- '' i I. . - · I I - I I .,-..... ' . - - .. ... ·-- ?·- ··-- - ---- , It'- - 1 ,I . . ..... I - ...... ....... ...,·- . . .. ...I I¢. . .I , ' -'...... ;I,-i [ , '! . ... :__ ... f 1 .. ',... : .-..- . --- l---r- . - . . . 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L_- - 1-· o-.-r·m-I--c -, 4- .1 ,~, c, : . . __ L-Lrt·-· · · ---·---· r---··-- T~ · -- ·--:-· I ri·· -- ·- ·--; lj. r. i-· --i. -· i-.- -- _:.--- ; ---.:.. I - . ! :; i ·--:· 1---···--· N - . . ---- i :r· ; . .-- -4 ,:, .. 1 , , , ............. .. ;, ·. . . .~~~~~ ~~ L , · .. ' 1--- . .· -· . ------iI I. I-------- . ,I . .__ 71 . -L.-- '.I ... ;. ... . ~ I I· .. . . . ..... . .. ...... .I F t , ... . ,, I , - - _, '··' and a decrease of about 0l in coal consumption may be ex- pected with the Automatic Control. Results taken from a series of dynanometer car tests of a Nickel Plate light Mikado locomotive, stoker fired, on a three-mile section of test track substantiated the following claims for the Automatic Cut-off Control:(1) Better speeds, drawbar pull,and drawbar horsepower. (2) Better time performance. (3) Lower fuel consumption. (4) Increased tonnage. r,; I.I .. ' i' i. .a 85 I I CH APTER 5 -Hih Pressure Locomotives It has been previously fmentioned that to improve the efficiency of a steam engine, the mostjobvious means temperature range of the steam by pressures. is to extend the In examining the r· indicator card of a reciprocating engine we find two ways of enlarging its area: (1) by raising the initial pressure and (2) by r- ·I· lowering the exhaust pressure. the ehaust For non-condensing steam is nescessary to produce the draft; the only choice remaining is to increase the initial rr. ressure. Since the invention of the steam locomotive, the pressure I· of i· i. Lamotives, this the boiler has been raised gradually. century a pressure At the beginning of of 225 lb. per sq. in. was considered as the safe limit for a radial -stay firebox. About 10 years later, 2, . however, the Pennsylvania built a 2-10-0 locomotive with 250 lb. rF Ir. `s: per sq. in. Locomotives ;vith ressures high than this have been built for radial-stay fireboxes, but this (250 lb. per sq. in.) n; is a;. generally thought as the maximum limit for boilers of the con- ventional design aat the )resent time. In a paper presented before the 47th annual meeting of the Americam Society of Is 1 echanical Engineers held in New York, Dec. 6 to 9, 1926, Proiessirs E. C. Schmidt and J. a able showing the Rankine-cycle k.. Snodgrass prepared efficiencies gains from the use of high pressure. to illustrate the It will be noted from Table 9 that 500 lb. steam gives 31.28 , greater efficiency than 200 lb. steam and 900 lb. steam gives 50. 63 lb. er cent more than 20 86 Table 9 (1) ankine-c-vcleefficiencies for sinrle-expa^nsioln .rhslowing cylinders, using steam at various initial ressures, superagainst 20 lb. asolute .heatto 250 deg. and eausting back ressure. .tankine Gain in Incre2 emperatures In itial steam overment Eff. cycle superof saturated of oressure ofefficiency that steam heated steam in. lb. per sq. /O attained deg;. deg. gage OI with 20Ofs /, I ,.,1 f-U{ 200 88-.0 638.0 18. 0 250 406.2 656 . 2 20. 34 7.61 7.61 671.9 21.50 1 .75 6.14 300 t3.50 43i .9 685.9 22 49 19.00C 5.25 400 448.4 698. 8 .4 23.38 26 .70 4.70 500 470.2 720.2 ,24. 81 31.28 7. 8 600 489.1 73921 25.98 3'7.46 6.18 C505.7 755. 7 26. 95 42.59 5 .i 800 520.6 770.6 27 .76 46.88 4.9 9- 0In- 534.2 '784.2 28.47 5C0.6 70 As te -- pressure becomes higher, the temperatures and saturated staam will als, be higher. -- 3., --75 - of water smoke- This means higher box temperature and more loss of heat through the stack. The use -- of hilh pressure, therefore, necessitates the application of some device which will make use of t-leextra heat in te ga . exhaust ses Owing to te general belief tat Erom -Rail-ay ,iechanical nginer, 250 1b pressure is pro- Jan., 12 7, p. 5 ft ressure for a radial-stay firebox, bably the maximum -vorkin TVa. -ri earl:·.$; Ci~T.A-9;?~~d7 L L.4*KJ E.J~LL " Va I-,.LA Y U L ' rf bA.L t A .D C f;7ll .nr-Tlr n.Am~d u -Jl, yL VLJU1 ir--j-n DJ. ale Fl ub o\f Ti-:icth W m . becomes more difficult as the working pressure is increased, the water-tube firebox -w's tional design. contemplated upon to replace the conven- The Brotan firebox ( 2) first introduced in Central Europe, conmists of a watertube forebox connected with a fir-eube or boiler of the ordinary type. the During 1926 and years following, nmericanLocomotive Company built more than 20 locomotives woth l4cClellonfireboxes( 3) for the New York, New Haven & Tartford. T:ey were similar to the Brotanin differed in details. A 4-8-2 essential features, bu-t type N, Y., N. ,. a i. locomotive, road To. 3500 equipped with the McClellon boiler wss tastes in %I comparison with a similar 4-8-2 locomotive with an ordinary boiler. The principal dimensions were alike, the cylinders were 27 in. by 30 in., the pressure : in the McClellon boiler was 250 lb. per sq. in. and in the ordinary boiler, 200 lb. per sq. in. The difference in pressures was made up by the differ- ence in maximum cut-offs, the latter being 70% in the engine with the McClellon boiler and 85% in the ordinary engine. Tests were made with a dynamometer car over the same division from New TIaven,Conn. to Providence, R. I., a distance of 113 miles. The test results showed a saving of 5% in water and of 1f8%in coal per drawbar horsepower in favor of the engine with the M-cClellonfrebox. The total overall efficiency of the locomotive To. 3500 was .47 per cent, as compared with 6.46 per cent of the ordinary locomotive.(4) 2) See Railway Gazette, Feb, 14, 1908, pp. 211-214 (3) See Railway Miechanical Engineer, March, 1926, o. 143-150 (4) See See Tjai Railway way Mechanical Engineer, ug. 1928, p. Io9 U 88 The Baldwin Locomotive Works built in 1926 an experimen- E21 tal 4-10-2 type locomotive No. 60,000 (5 ) with purpose to as- certain the gain in efficiency by the use of high pressure ';i steam and high ratios of expansion. It is a three-cylinder compound freight locomotive with a working boiler pressure :· of 350 lb. per sq. in., and is fitted with a orthington feed- water heater, Duplex stoker and type A superheater. The boiler i: has a watertube firebox, and forward of the Zebox is of the usual firetube type with a 50-element superheater. The cylin- ders are all 27 in. by 32 in. pressure . i. Its exhaust goes to a receiver in the cylinder casting which is connected with the steam chests of the two ·;; ; The middle cylinder has the high -[ low pressure cylinders. This locomotive was thoroughly tested at the Altoona Testing Plant of the Pennsylvania Railroad. W7itha grate area .4 of 82.5 sq. ft. the maximum rate of fifing reached in the test 'j: was 150 lb. of coal as fired per sq. ft. of grate per hour. ·i I- ··:. - i The maximum equivalent evaporation was 84,184 pouids per hour. Hadnot the pwer output of the loco:-lo ive reached the maximum capacity of the Test Plant at the said rate of firing, the evaporation would undoubtedly have been greater. The aximum indicated horsepower obtained with a cut-off of 80%in the high , and 50Z in the low pressure cylinders, the speed being 2000 revolutions per minute or 37.5 miles per hour, was 4515, -See Baldwin Locomotive rs published June, 1928. Locomotive IN' 60,060 89 which is the greatest indicated.horsepower ever developed on the est Plant. At a peed of 120 revolutions per minute with a cut-off of 70 per cent in the high and 40 per cent in the low-pressure cylinders, the water rate of the locomotive was 14.2 pounds per indicated horsepower, which is lower than that of any other locomotive tested on the Plant. After being tested on the Altoona lant, the locomo- tive was given road tests on different railroads. ruary,1927, it was tested on the Chicago, 3urlington & Division of the uincy Railroad in comparison with a 3urlington's standard Class type,Engine 6157. eardstown In 2eb- -2-A locomotive oi the 2-10-2 Both locomotives were handled by the same engine crew. hile the starting tractive forces of hese two loco- -* -motives were nearly the same, engine 60,000 showed a consi- *![ *derably greater horsepower capacity with increasing speed. At 15 miles an hour it developed 19 per cent more drawbar '?'p ull than engine 6157, wh.ile at 30 miles per hour, the increase was 50 er cent. of coal and water used Tests Table 1.0gives the average amounts er rawbar horsepower. ith heavy tonnage showed that engine 60,000 gave a saving in coal from 15.4 to 24.8 from 19,4 to 24.4 er cent on a 100 ton-mile basis as com- pared with engine 6157. .,: , er cent and in water 'hese results together with other go90 Table 10 (6) Class -2-A 6157 Average drawbar horse-power developed Baldwin 60,000 1465 i oal per drawbar horse-power-hour, lbs 4.5 Water per drawbar horse-power-hour, lbs 24.8 Saving 1790' 3.6 19. in Coal by engine 60,000 avin in 20 % ater by engine 60,00. 19.8% road tests serve to demonstrate the soundness of the principles underlying the design of locomotive 60,000. The experiments on high pressure locomotives is now -being carried on in Europe as well as in America. Schmidt-Henschel double-pressure locomotive (7) The on the Ger- man State Railways has a working pressure of 850 to 900 lb. per sq. in.. principles: This locomotive operates under two fundamental (1) the rindiple of double-pressure arrange- ment and (2) the principle of indirect evaporation. The boiler consists of two separate units, a high pressure watertube fire-box with a superheater, where steam above 850 lb. pressure is generated and a moderate-pressure fire-tube boiler where water is evaporated into steam of about 200 lb. pressure. Tests made in 1927 showed at full power a steam (6)From Baldwin Locomotive Works' "Locomotive no. 60,000",p.70 (7)For detailed description, see Railway Mechanical Engineer, Jan. 1927, p.5j August 1927, p.531; August 1928, p.440; & December 1928, p.670. 9/ consumption of 15.6 lb. per drawbar house-power-hour behind the tender. The minimum coal consumption per same unit was obtained at approximately half power and amounted to 2- lb. The over-all efficiency is 8.86 per cent. (8) Some alterations made in 1928 brought the lowest steam consumption down to 151 lb. per drawbar horse-power-hour, and the coal consumption down to 2 power-hour. lb. per drawbar horse- Figures 43 and 44 illustrate these features. iMr.A. I. Lipetz said in his article on "Attempts to increase steam locomotive efficiency" that comparison of test results of the ultra-high locomotive and those from German road tests with other locomotives of the same class shows a saving of at least 20% in coal, in favor of the Heuschel-Schmidt high pressure locomotive. Besides the attempts made in Germany, the Swiss Locomotive Works, Winterthur, are building a high-pressure locomotive of a different type, with a boiler of naval design, carrying only one pressure of 850 lb.. The Schwartz- kopff Locomotive Works of Berlin is developing a 2,500 h.p. locomotive with a boiler in which saturated steam of 1,500 lb. per sq. in. is generated. The affei Locomotive Com- pany of Munich, Germany is building another locomotive ordered by the German State Railways, generating steam at (8)The Engineer, January 20, 1928, p.80 9e2 +C - - e 7F: ·- i - F - i _ L~, I 'I _ F , -,- I _ _ ;C 4 i I ~ ~ , , i I . - i . I ; tola! _. I|-i Pun~a I~91 -_ ----- - I . _T_ - L --- _ r=- - - -~~~_I j -+ i , __: r - -. I it _J-S . -f--t "m 1 20, i -·/I -- _ -- _.._ I : --r -tLk----rC-··CC- _ < il . _ i _ , 17P _ _I A ! P _ _ # 1 ----- qI i, Li -- ,i 0o 7*o0 5j00 /'16O ro tbor /r._ /l'frc n Per i Car, Casmpf'o - SI3 p IJod /oo:;do / o / 'o o0d0 o /-,9/ro (SCrawdFr ch " ld'f - - #en #r,11b s ic-4,d )c .4. . L.Z.T.. 4 - ;' - t ! O __ _- _. , 4 - _, , __'"_ , _,.. 4 -- _, / j ' ,____ _ ' i _~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ 7yiS' -L : ~. --+-- . ---, ---:4. 2 0II~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ _ _ _ ,. 10 ;z-t·c )rjkvcar 1/. ? ,rAe/ Cosumplnji4 per j/Pg Pta wbqb4rh/r.J'po ,Cwer ri, /414va Y Mcc. 98 ¢75 1p.r water's critical pressure and temperature; viz., about 3,200 lb. per sq. in. and 706 dog. F. In a written discussion on L.H. Fry's paper on High-pressure Steam Locomotives, presented before the Spring meeting of the American Society of Mechanical Engineers, H. B. Oatley, vice-president, Superheater Company, prepared several charts showing the economy sex cured in the high-pressure locomotives. Table 11 is a comparison of the four types of locomotives. It will be noted that the Schmidt-Heuschel double-pressure locomotive is a very small unit in comparison with the two American locomotives. Fig. 45 shows the water and fuel rate of the German locomotive plotted against drawbar horse-power before and after its conversion to the double pressure arrangement. Fig. 46 and 47 give the steam and dry coal consumption per drawbar horse-power-hour measured at the engine drawbar plotted against percentages of maximum locomotive capacity in terms of engine drawbar horse-power. These curves clearly illustrate the economy affected through the use of the high pressure and the double-pressure principles. Summarizing the advantages of using higher pressure in locomotives, we may say that : (1) The use of higher pressure results in a considerable reduction of steam and coal consumption, and ik I Tabl-e 11 Comparison of a German State Railway's 4-6-0 type Pennsylvania I-1S and the Baldwin o. 6,000 with the SchmidtHeuschel Locomotive Ger. State Schmidt- Penn. Baldwin Type ormal Ger. St. Type o Type i3lr12 Bir orking lb. Steam Pres. er sq.in. i Dia. Drivers, in. Fo . of Cylinders Dia. of Cylinders, in. Stroke, Rys.4-6- 205 10 880 hih 205 low 77.95 77.95 _ in. 4-10-2 I-1-S Type T 250 62 6 2 3 27 19.7 1 h.p.-114 24.8 24.8 32. 32 33,400 90,00C 82,500 2 h. .19._ 32200 Heating Surface Surface, 2ft eting Tubes.,& Flues, ft. eating Surface, eating Surface, Total, s. ft. guperheating !Surface, sq. fte. iGrate Area, sqc.ft. ITypeof SuPerheater 1,494 157.) 2 1,258 151 I 662 A__ 30.75 A 4,044 _ d T 856 26.9 ___ TwJ-E 1, 357 1,47 A A 70.Q 82.5 From Railway echanical Engineer, 1927, p.532 ) _ A (2) Figured on one-galf the surface of (3) For both superheaters. ; 5,192 (1) Figured on 85% boiler pressure for simple engine. water tubes. 4,447 74 1,480 ' i _ !Firebox, sq.ft. __' _.I axorce, lbs. Ii 350 A : (2) Greater tractive force and power is available by increasing the pressure within the usual fixed limits of width and height. This is particularly significant in view of the fact that the current American locomotives have practically reached the clearance limit of the railways due to the constant demand for heavier power. There are, however, some difficulties in the design and operation of high-pressure locomotives, which must ceive careful consideration. e- The use of water tube boiler can not be widely spread if the problem of scaling is not solved and treated water used on railroads. 30:; USAY0 : ' . L: -I1'4,;- - :c--1--· -··-- ;-·-···---1i ... i: -LI·,... ·..,. ·t. ----· , -·--· -·,· H ( ·· ... ' ...' ;.,..,1..... --..--il-j. -r · --- -· ----- ·--t-----·f . ----- I--. . .. ·. . -- · · ·---r · ` ---·-- ---· · -; · ·-.,....-.-.. r _,,.,-._ ... ___.t--· -- ·-- - -1-- ·---- · -·/-· ; ^..--1 i-i, i-·-'·· ,r: -· -··c-j----·-r-- ·--i 1 .-- fL ~ F' -. -t c -·-· t-··- ·- : , ·- 1--: ·i·· I ;·· · -- -··---':-·-·---- ·-) ·--·- ·-·- · ··- 1 :.... 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', ~ ~'-----~ ~· -·-rr-.....':."'':.:::'::-I ..- -'-" '--·^·---·-------·i. ·- ·-- -. ·-.,.^ - -· "- ' ~~~~~;. .' · · · ·.--· . · -- J-, I .:-:..:.L..__ .,::7.~ . : .... . ~: i.. i~~I~~~~~ · '..· ... {: - .- :'::-r--:---· · · I- :I-:t-:.--'- ·-- . ._L."T--i--·--·- .................... I .,i ..... '~... i-`" - ~ · -. .. · I~~~~~~~~~~~~~~~~~~~~~~~~~~~~ h s1 ·- ·-I--- ·--- ;;---··- ..... ,-· · ·-· · · i·-- tI F t, r- - --- -1~~~~~~~~~~~~~~---- I: : 1 o/- - r4!: :-~::_.: ·- I .. - ....... "- i ... :- r-----l-.- i·· · ·- :. .. i.__l ___,__, · -- · O B O/ I-romn 5 /'9ec4 /YaX_ 5ofr F"41?1ne r 'raW,6-1a / 32-7 P.S 3 R . . 99 C H A P T E R 5:- Turbine 6 Locomotives Besides the efforts which are being made in the I direction of raising the boiler pressure, various attempts have been undertaken to improve the efficiency of the locomotive by reducing the back pressure. The replacing of cylinders of the reciprocating engine by a steam turbine indicates the attractive possibilities offered. It is evi- dent that to reduce the back pressure some form of condenser must be added, and a high-speed turbine is the only form of motor that can be used for a condensing locomotive, because the specific volume of steam at low pressure is so high that the low-pressure cylinders and exhaust pipes would be prohibitively large and it would be impossible to house I; From the standpoint of thermodynamics them on the locomotive. the economy in fuel consumption of a turbo locomotive,whatever its system of power transmission, whether electric or gear, depends largely upon the efficiency and reliability of its condensingoquipment. ~.¥'.~~Mk -4 P - 1U" .L X.L- L actually built and run U l..Jc;.LLSI t L LC.L was designed in 107 luzzo of the Ecole Plytechnique, wheels were used, % laO__.Lll LI.LLJ. LI: J.L ULUVU b.L V by Professor Bel- Milan,Italy. Four turbine one being geared to each end of the two /00 axles. The war interrupted its development. In 1909, Mr.Reid of the North British Locomotive Company, in cooperation with Ramsay, built the second turbine locomotive. Mr.Ramsay built another turbo-locomotive in 1922 with electric transmission, and Mr.Reid in conjunction with Mr.McLeod, also of the North British Locomotive Company, constructed another with gears. The Ramsay turbo-electric locomotive consists of two portions, the front and rear, connected by a special form of universal front portion joint. In the -re the boiler,forced draft set and driver's cab, the main turbo-alternator set and the auxiliary directcurrent turbo-generator being situated under the boiler. The rear portion is practically all devoted to the condensing plant with axial fan, condensate extracting pump,etc. Each portion carries two driving motors. is of the impulse The main turbine type and contains nine stages. It is de- signed for a steam pressure of 200 lb. per sq.in., and the steam is superheated exhausting to a total temperature to a vacuum a single stage machine. part, of 27 in. The auxiliary turbine is The condenser is the most important and is of the evaporative tary design. of 685 deg. F., type and of a eculiar ro- The evaporation is facilitated by the fan. The locomotive was subjected to various shop tests and several main line tests. During the main line tests He, (1) Railway Mechanical Engineer, Jan.l125, pp.5-11 .V 01ol the locomotive hauled heavy trains without difficulty, a vacuum ranging from 80 to 95 per cent being regularly E1 The most striking feature was the smoothness maintained. cf running due to the constant and even torque exerted by the driving wheels. The Reid-MacLeod turbine locomotiv 2onsists of a long girder frame on which the boiler,condenser,etc., are mounted, and which is borne by two eight-wheeled trucks. On one truck is fitted a high pressure steam turbine and on the other a low-pressure turbine. Each of these turbines drives through reducing gears a short longitudinal countershaft which is provided at each end with a bevel pinion gearing with a large bevel wheel on a quill which, in turn, through the intermediary of the driving wheel, drives the axle passing through it. The condenser is also of the evaporation type. In Germany, the Krupp of Essen and The affei Locomotive Works of Munich built two 4-6-2 locomotives inBoth have been tested on the German State (3) Locomotive was designed for experiThe Mt9affei dependently. Railways. mental heavy express service, and has a total weight of 229,000 lb. It develops 2,500 horsepower; so the weight only amounts to 91.6 lb. per h.p. The weight of the turbo- d (2) The Engineer(London) Feb.4,1927,pp.118-120 (3) Railway Mechanical Engineer,Feb.1927, pp.78-84 i, ! locomotive with the tender is 379,000 lb. or 4.5 per cent less than the standard Pacific ty-e locomotive of the German State Railways which is doing the same work. Two surface condensers are located on each side of the boiler,which has a radial stay firebox and carries a pressure of 313 lb.per sq.in. The total evaporative heating surface is 1,720 sq.ft. in addition to the superheateer which has a surface of 549 sa.ft. Mr.A.I.Lioetzin his article on "Attempts to in- crease steam locomotive efficiency" reference to which has already been made, said that in a reciprocating type locomotive, such a boiler would not develop more than 1,250 horsepower. Dr.H.Zoelly, Chairman of Board of Directors of the Escher yss & Co., Zurich,Switzerland, in conjunction with the Siss Locomotive ½orks, interthur,Switzerland, transformed an ordinary 4-6-0 locomotive to a 1000-hp. experimental condensing turbo-locomotiv4e cooler for the condensing water. rovided Ewitha re- The turbine shaft is con- nected by a double reduction gear with a jack shaft which transmits te power to te necting rods. placed driving wheels by means of con- Two water-cooled surface condensers are one on each side of the boiler. the evaporative type,consisting channels and perforated plates. The recooler is of of a series of parallel Tests have been carried (4) For detailed description see Mechanical Engineering Nov. 1924, p.653-660. /03 out with this locomotive, and it has been said that an economy of 30 per cent has been obtained under certain circumstances. (5) The Ljungstrom turbo-locomotive was developed by the Ljungstrom Brothers of Stockholm,Sweden. sists of two units. It con- The front unit carries the boiler, the induced shaft fan,placed in the smokebox, the coal bunker, the air preheater,three feed water heaters connected in series,and some other minor appliances. The rear unit contins the main 1, 00 hp. turbine geared to a jack shaft connected with three front driving axles by means of rods, and the condenser. The turbine is of the impulse-reaction type with axial flow and develops 1,800 hp. at the maximum speed of 9,200 r.p.m. corresponding to a running speed of 68.3 m.p.h. It is equipped with an air-cooled condenser and a reversing reduction gear. The condenser consists of a drum in the center of the rear .. ::-unit, with flat ribbed tubes. The exhaust steam is cooled and condensed in the tubes, and collects in the lower portion of the drum,whence it is. delivered to the boiler by means of a condensate pump and a feedwater pump. The total cooling surface of the condenser is approximately 10,700 sq.ft. The double reversing gear with a ratio of approxi- mately 22 to 1 brin:,s of the turbine (5) ~:.. \,; -.~E~ down the rotative speed from 9,200 r.p.m. to 420 r.p.m. of the low-speed See Engineering(London) 1922 pp.64-70, gear. 131-133, 183-168 and 198-203 The locomotive was thoroughly tested for several months after comoleted in a testing plant constructed specifically for the purpose. the Swedish State Railways. It was then given road tests on Fig.48 gives the general char- acteristics of the locomotive. The curves in the chart were obtained-from dynamometer car readings. The rising curves show the horsepower developed at the driving wheels at all speeds up to 90 km.per hour, which is the maximum legal speed on the Swedish Railways. Two horsepower tests were made with four of the turbine nozzles open,and these are very consistent with each other. Corresponding to the lower dotted curve of horsepower, a curve of drawbar pull has been plotted showing how the tractive effort decreases as the speed increases. The fall is particularly rapid at low speeds, which is a desirable feature for a locomotive as it tends to prevent the spinning of the driving wheels at starting when the rails are slippery. Figs.49 and 50 compare graphically the fuel consumptions of a turbine locomotive and of a reciprocating locomotive of equal power. Assumption has been made in both cases that at full load the turbine locomotive will do its work with half the coal required by the reciprocating engine. This assumption was justified by results from actual tests. Fig. 50 shows that at starting,the turbine takes more coal, but the starting torque of the turbine is so great that speed ISoo..."r.... / - , .... - ,.""-' .- - I~~~~~~~~~~~~~~~ao~~~~~~~~~~~~~ A:~~~~~~~~~~~~~~~~~ 1_ /Zoo -': :i 1ooo' KY. 1-1 ....; . 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T~ /00o .... ~ .................... .. ... i.~~~~~~~~~~~~~~~~ .. :: -i 1-- : ·--·---- ~- i --7-·~~~~~~~~~~....../24 ...... :--~- .....-.. -- F ..... - :. .. . ~---~- ~-..- .. ...- : ---'-,t ' ,..... .... ;i i .,=_~ .......... i.-. . ... . ;....... ........ "'~'~....':_-__~_.- '.....-~~^--.11-.--~----'-- So4 -A:_X ~y.L ~ _'..'._. ..... .. . ....-. ` .~ ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~---~--' ,...~.....t.... ...... i-.. .. -i·, , ....'... .,------i- " -......---L----' ... I~...~.. ~~;.....~ . - ..; . -- :.-. ___ ~~~~~~ ~_:..,.~.......!..: ;__:. 4o . . ;. '. . . , .,.__ '~ . .- 20 47 I 0 /o 20 ,Coy So 4o Enyu,e4z'ny 5 /92L 6o 7o 50 9o /00 lO8 I is rapidly attained and after 5 miles an hour the turbine passed the reciprocating locomotive in fuel economy. The way in which the heat of the fuel is dis- posed of is shown diagrammatically in Fig.51. It will be seen that 14.7 per cent are transformed into useful work. This value is extraordinary for a locomotive,being about twice as much as that of the modern standard locomotive. .; : , X , !5 .71% Cande ,Sr 3.3 ~,o.$e/o IoFekayz - /8 % 3.5o et Radk', I (Taurned+ FdFeedar I O Ah' Aur 7o on #&al /4.1 a/ -I-` Fi1sI / I; dI4WC 8 o 1 ace Zgrozm - Srzw 7 rbhir Locar,,s6e :.1. The application of the turbine to locomotion has not received so much interest in the United States. Neither has the turbine locomotive in Europe been sub- jected to the heavy transportation practice in this country. Careful study and serious consideration are therefore L) necessary before the turbine locomotive will take its place as a motive power of the railroads. lo9 H A P T R Oil Burning Locomotives The first attempt to burn oil in the firebox of a locomotive in the United States was made at Santa Paula, California,1894. On account of the advantages possessed by oil, many railroads converted their coal-burning locomotives to oil-burning, especially in the Southern Central States and California. for approximately Railroad fuel oil purchases account one-fifth of the total fuel oil market annually in the United States, the Bureau of Mines reported, while conducting a Survey on the subject of R.R.Fuel Oil consumption in 1927. Although there are more than 150 rail- roads using fuel oil in their operations, comparatively few used it in large quantities. Two railroad systems - the Southern Pacific and the Atchison,Topeka & Santa Fe used almost half te total amount. Oil is used as the principal locomotive fuel, in both freight and passenger service in California, Texas, Arkansas, and Louisiana, while in Kansas, Oklahoma, vice. and Mlissouri, it is used mainly in passenger ser- In the Northern Central States and on the Atlantic coast, with tie exception of one oil-burning railroad, the oil consumed is used in power plants shonsferiy bhots, firing up of coal burning locomotives and the operation of oil-electric switching locomotives. As a result of the ap- plication of economydevices, such as feed water heaters, suerheaters, and various other improvements,the efficiency of oil as a locomotive fuel is increased steadily during the recent years. The economic advantages of oil over coal as a locomotive-fuel are numerous. They can be summarized as follows:(1) High boiler efficiency (2) Tonnage increase of about 15~/odue to the boiler capacity is available fact that with oil the maximum at all times. (3) onger runs are possible. (4) Complete combustion. (5) Absence of ash and cinders. (6) No mechanical stoker needed even for the largest type of power. (7) Easy control by merely adjusting a valve. (8) No air holes and dead spots. (9) No need of opening the fire door for the introduction of fuel, thereby causing reduction of pressure, chilling of flues, sheets, and leaking. (10) Less fire hazard along the right-of-way owing to the fact that there (11) Cheaper the use of pipe lines. is no spark passing out from the stack. cost of handling and distributionwith I//l (12) Less expense for storing. The necessity of having separate bunkers for different kinds of coal is eliminated as fuel oil is practically uniform in character. CFueloil is not subject to spontaneous combustion - coal is. There is a reduction in the number of fueling stations due to the increased fuel capaciy of the oil-burning locomotive. (13) Greater cleanliness, freedom from dust and reduction in the amount of smoke, which are of particular value around large city terminals, and is an asset to passenger service. (14) Use of oil permits a more accurate check of fuel consumtion, which is of grea.t value in conmpiling individual performance of engineman, firemen, and locomotive. Table 1 gives the comparative heat values of coal and oil. Table 12 Calorific Value of Coal :Quantity of Coal equal to I bbl.of Oil. B.t.u. er lb. 10,000 Pounds 620 11,000 12,000 13,000 14,000 15,000 564 517 477 443 413 Quantity of Oil equal to 1 short ton of coal. Barrels 3.23 3.55 3.87 4.19 4.52 4.84 __ * Gebhardt,G.F. Steam Power Plant Engineering /12 i The aerage B.t.u. content of bituminous coal used for locomotive fuel is about 12,500 per lb. and that of oil about 18,500 per lb. will therefore contain 180 gal. of oil 71 Oil weighs lb. per gal., the same amount of heatunitsas one short ton of coal. onvention of At the 16th Annual i L.C. ional Railway Fuel Association, the Internat- Hatch presented a curve (Fig.52) showing the "Balance" prices between fuel i In preparing the curve, oil per bbl. and coal per net ton. into all the factors in- he made careful investiations volved in the comparative economy of both kinds of fuel, such as the relative boiler efficiency, the utilization of the locomotive of converting and the cost from one kind of fuel to the other. in the locomotive The curve furnishes, a general way, a reference for any railroad contemplat- ing the possibility the necessity of chanting over from coal to oil or of changing back from oil to coal. Wfith the limited supply of fuel oil and its widespread use on locomotives,constant efforts have been exerted for its conservation, locomotive design. and for improvements of the In order to obtain complete combustion of the oil, the following conditions must be satisfied. (1) Proper atomization of the oil (2) Proper anount of air (3) Proper temperature in the firebox mixing thorough (4) Sufficient length of time for te of oxygen and gases to complete combustion before they reach te flue-sheet. , .L~. .. 1.0s c .- I- ' . - , '.~.Lg " ' I' ·-·------ t--,-----l,-c..i--·.-: '-·-··-··· ---- e ,-( --- " : :,- ?- -I ---- r -- -- :?-·· - . .- -- -- ,..---.,- ·? -I ------- · .:=frr·-, L. -. 1 -·t--· ·-·-· ·-- ·-- - -- ---- · ---- -- ·- ·-- -;----·-- i·-·---··-!u-e CI--·-"'"f-C": -- I f-T-.... ... _, L--··,..-, .1-. " -Li .,. C.-...+"-'_,....,. -.I :_. I.-i-.CL-L, -- ·--t.;- r,. ;-·:-.e i-1---· rr· i-l-t--· -f7_ c-·- ,-:.--·-·· .----;---·,-· -- ,---ic·c-;-· ·--- i .. r.....-t' --. 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'- ; -i ---,·-·-- ·- c·_:.r: -L·--cr ·-. I··---;--· It ·-i-r-i··-·-- -·---- .- '.!.....`t 1·· ---· ---- l--r ··-r --- ;---·-·-t----· ^-.I-···_·''---·-' i :__L-L r ).liL-- . ·i-t iCI: I:,.---I..--cy-r I;----r---·-·---r'--- ---- s;-..-,- .J -l- ··- ' ...... ~- -. ...~....... · _i_. ! .li r··-· "14 The burner is located in the front of the firebox below the flue sheet. The oil is sprayed toward the back end of the fire box where the flash wall is constructed to deflect the flame, which turns forward and travels again the whole length of the fire box to the flue-sheet. Hardly a second elapsed from the time a drop of oil leaves the burner tip until it is completely atomized, consumed and reached the flue-sheet. agent. Steam is used as the atomizing Various attempts have been made to introduce me- chanical atomizing burners on locomotives both in Europe and America, and highly satisfactory results have been obtained. It has been said that the location, metihodof con- nection and height of the burner have more bearing on oil consumption of locomotives than the type of burners, the difference in fuel consumption between the best and the poorest burners being only 5. The proper location and size of air openings in the fire-pan are of utmost importance. tice is to have the air openings the cylinder. seven times the area of Sufficient air must be admitted to prevent overheating of the burner. Too much air may chill the lower flues and gradually cause them to be leaky. ;. The usual prac- lS, E A P T H R II I Electrificati on It has been mentioned in a previous chapter that the modern steam locomotive converts only about 8 of the energy in the fuel sup-pliedinto useful power at the rim of the driving wheels. The eletric locomotive, however, has an efficiency of about 40%, or, in other -words,40% of the energy available in the fuel or water power at the power. enerating station is converted into actual pulling The advantares of electric operation are many, especially under dense traffic, o lines with heavy grades, and where frequent stops Liaveto be made, as in commutation .passengerservice:(1) Electric locomotive has reater tractive efforts for starting and for short periods of heavy demand tan developed continuously. can be safely ig. 53 indicates a comparison of the trac- tive effprts of steam and electric locomotives.da approximately aqual horsepower rating. It will be seen that even the locomotive :providedwith a booster does not have the range ossessed by the electric locomotive. 3y usinga large amountof sand so that the tiwheelswill not slip, a very high tractive short orce can be developed for a time in order to have the train started. It may be twice the value for continus operation. (2) Heavier trains cn be iauled iueto thle fact that this reserve tractive over is available always at an inst ant's no- tice. (3) 2re-uent stops can be -. n:de Lue to te power required for restarting. available high 4iI -5,pczd- AI/esP/zr, )Cg. 5f3 o S&C 7iC~'Y ~jp442S E1ClC 9Eq/ M 6/p /t, pr e /o/ (arc c Cunrv LOcOmAlA ~?. Rak, 8oa. /4 3 S J7 (4) ith a uniform torque, electric locomotive gives smoother startsmg, and less chance of slipping of wheels. (5) The rating of an-eleetric locomotive is governed by rise of temperature. It is a question point where the wheels will slip. of heating, up to the So in cold climate, as the atmospheric temperature is lower, greater power is available, whereas in steam locomotives, low temperature produces an opposite effect. (6) The electric locomotive has a high factor of untilization, or high availability for service. quired at terminals. Less attention is re- It is not necessary to take the locomotive from the train until it has run about 5000 miles. Statistics show that the electric locomotive is available for service for approdimately 85%"of the time, vnile the steam locomotive is available only for 1/3 to 1/2 o the time. (7) Regenerative braking represents another great advantage of electric locomotives. In the case of heavy grades, instead of dissipating the stored-up energy of a descending train in heating and wear of brake shoes and wheels, this energy is conerted to electrical energy and either used to pull other trains up grade or else returned to the power station. This is a two-fold saving:- power economy on one hand and reduced wear on the other. (8) Concentration of power under the control of one engine crew is a significant fact. (9) Electric operation lessens terminal congestion by simpli- fying train movements. (10) Elimination of smoke. (11) Cleaner and more comfortable travel. Thus we see that from the stand-point of operation, electric locomotives giw-le much better and more favorable results than steam locomotives. But special mention should be made of the fact that the overhead cost of electric operation ts extremely large. To operate trains with electric power, we must have the generating plant --steam or hydro-electric--transmission lines, transformers, converting equippment in the case of D. C. system, distribution systems, and the locomotives themselves. The investment required for all these projects must be taken into consideration before a net gain or loss due to electrification can be stated. Losses of energy are unavoidable in these intermediate stages.- In order to keep the investment costs as low as possible, consistent with the losses in transmission, a relatively high voltage alternating current is employed, and transformers are therefore necessary. The loss in transmission ranges from 15 to 20 %, and the transformer loss will be from 2 to 5 %. The conversion equipments in the ease of D. C. system will cause a further reduction of efficiency of about 10 of energy. 4 . The distribution system will result in a further loss These factors may tfied to offset the operating advan- tages of electric locomotives, and have to be carefully considered. The significance of local conditions can not be ignored. H. E. Byram told of St. Paul's experience with eectrification Er. with I1' I i i 3000,- - - · ·-- · ~ iC;havu .0 ,:i ._ W, r . __ 1 -. ,- !2 L. I--- '" c.,- - t - -- 4--4-L-. --· ... ..__,_, _......., ' y - :' "......:C- ...... i.:r'f;: !'' ':.-: :L;~~~~~~~~~~~~~~~~ ----- l-~r----L· -·-·( - I··-------'--·- r -L---lt-----L-·jTtPir 1 ·-- ··----/--T--; 1 --jC;d-s$- - ------ ·-r--------- ; ,· I-L-.---- 1.:.. r ---- t --- I I I... -I...... -:..I -` . ."... -...... ....... l....._:J1JJ . ..-........ 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Poi,-Y/a', C,/ CIoS5,.s.?4 .,//,Z.,, WkZXE'CX4IbA From ';~')c,,¢ v/ V2 /1 . p./¢5" , Emomov, al W;74X the statement: "There were two reasons for our electrification; `- one was that there was water power available at hand to generate the current at very low price; the other reason was that in this mountain operation we use a great deal of current and that makes the electric operation much more attractive from an economical standpoint-" l It can be generally stated that where traffic density i-sheavy and fairly uniform, electrification will probably bring a nice eturn on the investment, but where traffic is light careful considerations of local factors must be maie before determining the desirability of electrification. In Europe, the economies of railroad electrification have been studied analytically, and more enthusiasm has been centered on the subject. M. Parodi of the Paris-Orleans Railroad developed *e method of analysis for investigating the question whether electrification is economically justified on a given section of line on the basis of the coal price and traffic density of that section. He produced two curves (ig. 54), one for single track road and another for double track, from which we can find the diensity of traffic, in terms of coal consumption required to justify electrification for a given price of coal per ton. Balatroni had deduced -hle In Italy, Mr. Francesco formula for Italian railways from the point of view of national economy, as following:-(2 ) kle T 1 + (1 + ) r C( kqT (1) Railway Age, July 31, 1926, p. 200 (2) Bulletin of International Railway Congress 1927, p. 1068 -a i , : .- /21 I- index of advisability of k price of a kilogram electrification of coal burnt in locomotive q = fuel used per ton-kilometer.in kilograms T - traffic in ton-kilome ters oer kilometer on a steam railway kll cost of kilowatt-hour at trolley e = average consumption in kilowatt hours of electric energy at the trolley per ton-kilometre Tl traffic in ton-kilometers per kilometer with electrification 5- proportion per cent of the line the service line should be electrified C cost of electrification per kilometer of track in lires r annual charge due to interest, upkeep, and amortization of capital If the ratio is less thak unity, electrificationlis justifiable from economical point of view, and more so as becomes smaller. But if becomes greater than unity, elec- trification will not be profittable. The enthusiastic activity in Europe for railroad electrification is not entirely'due to the favourable economy of electric traction, but influenced to a quite large extent by the political and social factors. Italy, being dependent /22 . upon other countries for coal, having water supply at hand, and aroused by the high spirit of nationalism, looking forward to the complete self-sufficiency of the nation, is urging an extensive rogram of electrification. In Switzerland where conditions caused by war and industrial disturbances in other countries from which she must of necessity import coal , electrification is justified on the ground that with the plentiful water supply available, she may be placed in a more independent position as far as motive power is concerned. Austria and Sweden are two other countries which have a sufficient s1pply of water powerfut must depend on other countries for coal. Electrification is also greatly favored to displace coal on their railroads. Table 13 gives the balance accounts of profits and losses of Swiis Federal Railways in 1927. It will be seen that 1,700,000 francs were saved by electrification. len- tion must be made, however, of the fact that, up to the present time, electrification has been adopted on lines carrying only heavy traffic in Switzerland. Total Table 13---Balance of Accounts of Profits & Losses (3 ) Swiss Federal Railways If onL1 1927 steam traction used Reeipts . Total Expenditure9,68 4............ 137,730,000 Surplus of Expens' '.'.......... . . surplusof *spen s ..... 11,950,000 s Additional costs if'ol..y 104,117,990 . 117783OC '49 615',010 13, 665,010 steam traction were used... 1,715,010 13, 665,010 Units in Francs (3,)r 13,665,016 From Bulletin of International Railway Congress Association 1927, p. 350 71 -/23 intthe United States, electrification is at present one of the most important problems for the railroads. Smoke nui- i- sanuceof the steam locomotives and tne rapid increase of tra- i ffic density both tend to promote electrification of the present steam railroads. Although only about one per cent of the mileage of the railroads in the United States has been electrified, she has almost one half of the total mileage of electric traction of the whole world. During 1928 a big step- has been taken, and electrified mileage of the country will be increased by 25 per cent upon completion of the projects now authorized. (4 ) railroad eperts The prevalent opinion, however, among the is that electric traction will not displace steam traction to any considerable extent in the near future. (4) See Railway Age, January 5, 1929. /24 BIBLI OGRAPIY Booksad Pamphlets 1. Steam Power Plant Engineering by G. F. Gebhardt 2. Efficiency in the Use of Oil Fuel by J. E. Wadsworth 3. Principles of Locomotive Operation by A. J. Wood 4. Heat Engines by J. R. Allen 5. The Firing of Locomotivt by J. F. Cosgrove 6. Superheat Engineering Data by The Superheater Co. 7.-.Bulletins of Test Department, Pennsylvania Railroad 8. Locomotive No. 60,000 by Baldwin Locomotive Works 9. Design and Proportion of Locomotive Boilers and Superheaters by C. A. Brandt l0.Limiting the Cut-Off for Capacity and Economy in Locomotive Design by 11. . S. Vincent The Locomotive lieatBalance, Bulletin 5, .American Arch Company 12. Locomotive Booster by Franklin Railway Supply Co. 13. Locomotive Feedwater eaters by The Superheater Co. 14. The Use of Tiighly Superheated Steam in Locomotive Practice by Locomotive Superheater Co. · -I-- -- -DL·Yrl·LIL·--.r--·IP-ruu----·· Periodicals 1. Railway Age 2. Railway Mechanical Engineer 3. Mechanical Engineering 4. Engineering 5. Baldwin Locomotives 6. The Engineer 7. Bulletin of International Railway Congress Association