Review: Integration of EMI Technique with Global Vibration Technique By Suteng Ni B.E., Civil Engineering Nanyang Technological University, 2012 SUBMITTED TO THE DEPARTMENT OF CIVIL AND ENVIRONMENTAL ENGINEERING IN PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR THE DEGREE OF MASTER OF ENGINEERING IN CIVIL AND ENVIRONMENTAL ENGINEERING AT THE ARCHIVES MASSACHUSETTS INSTITUTE OF TECHNOLOGY MASSACHUSETTS INS1'TUTE OF TECH-NOLOGY JUNE 2013 @2013 Suteng Ni. All rights reserved L(BRARIES The author hereby grants to MIT permission to reproduce and distribute publicly paper and electronic copies of this thesis document in whole or in part in any medium now known or hereafter created. Signature of Author Department of Civil & Environmental Engineering May 10, 2013 Certified by Jerome J. Connor Professor of Civil & Environmental Engineering Thesis Supervisor Accepted by II 'Heili M. Nepf Chair, Departmental Committee for Graduate Students [This page intentionally left blank] 2 Review: Integration of EMI technique with Global Vibration Technique By Suteng Ni Submitted to the Department of Civil and Environmental Engineering on May 10, 2013 In Partial Fulfillment of the Requirements for the Degree of Master of Engineering in Civil and Environmental Engineering ABSTRACT In the last decade, the development of Structural Health Monitoring (SHM) has been skyrocketing because of the serious consequences that come with structural failure. Traditional damage detection techniques, also known as local damage detections, such as visual inspection and ultrasonic testing, have been implemented since the mid 20th century. However, these techniques often require prior knowledge of potential damage locations and require bulky testing equipment. Alternative techniques, the Global Vibration Techniques, were first introduced to analyze the modal information of the structure to assess its overall health state. The drawback of these methods is their insensitivity towards the incipient local damage. With the development of sensor technology, a local damage detection technique, the Electro- Mechanical Impedance (EMI) method, has emerged. EMI measures the electrical admittance by the impedance analyzer, and evaluates the health status of the structure by comparing the baseline signature with the damaged signature. It allows users to access the structure remotely, but it loses its sensitivity when the damage is significant. Therefore, Bhalla, Shanker and Gupta proposed integrating the Global Vibration Techniques with the EMI technique so as to tap on the strengths of the respective techniques. This new method, the Integration of Global Vibration Technique and EMI Technique, draws on EMI's high sensitivity towards early incipient damage and Global Vibration Techniques' sensitivity at late damage stages. The author further examines the integrated method in terms of practicality and scalability. With considerations of some sensor related issues, the author would not suggest to apply the method to real structures. Thesis Supervisor: Jerome J. Connor Title: Professor of Civil and Environmental Engineering 3 [This page intentionally left blank] 4 ACKNOWLEDGEMENTS First and foremost, I would like to express my deep and sincere gratitude to my thesis Supervisor, Prof. Jerome J. Connor. The thesis could not have been accomplished without his guidance and encouragements. Secondly, I am very grateful to Pierre Ghisbain for his insightful comments and precious suggestions. Thirdly, I would like to extend my great gratitude to the Singapore University of Technology Design (SUTD) for giving me the opportunity to study at such a prestigious university. My special thanks go to Miao Shi, Heng Li, John Goo, Wanling Chong, Tim Lim, Siyuan Cao, Andong Liu and Yaqing Zhang for their generous support. Last but not least, I would like to thank my parents for their constant supports. 5 [This page intentionally left blank] 6 Table of Contents ABSTRACT 3 ACKNOWLEDGEMENTS 5 TABLE OF CONTENTS 7 LIST OF FIGURES 9 LIST OF TABLES 9 CHAPTER 1 INTRODUCTION 10 1.1 1.2 BACKGROUND 10 OBJECTIVES AND SCOPES 11 CHAPTER 2 LITERATURE REVIEW 12 2.1 NONDESTRUCTIVE EVALUATION (NDE) 2.2 STRUCTURAL HEALTH MONITORING (SHM) 2.2.1 GLOBAL INTERROGATION TECHNIQUE 2.2.2 LOCAL INTERROGATION TECHNIQUES 2.3 SMART MATERIAL 2.4 PIEZOELECTRIC TRANSDUCER 2.4.1 PIEZOELECTRIC EFFECT 2.4.2 PIEZOELECTRIC MATERIALS 2.5 ELECTRO-MECHANICAL IMPEDANCE (EMI) TECHNIQUE 12 12 14 16 17 18 18 20 22 CHAPTER 3 SUMMARY OF INTEGRATION OF EMI TECHNIQUE WITH GLOBAL VIBRATION TECHNIQUE 24 3.1 MODELING OF EMI TECHNIQUE 3.1.1 ONE DIMENSIONAL (1D) MEMBER MECHANICAL IMPEDANCE MODELING 3.1.2 Two DIMENSIONAL (2D) MEMBER MECHANICAL IMPEDANCE MODELING 3.2 GLOBAL VIBRATION TECHNIQUES 3.3 PRINCIPE OF INTEGRATION METHOD 24 24 26 28 32 CHAPTER 4 DISCUSSION 38 4.1 EXTERNAL FACTORS 4.1.1 TEMPERATURE 4.1.2 LOADS 4.2 SCALABILITY 4.3 SENSOR RELATED ISSUES 4.3.1 BONDING LAYER 4.3.2 SENSING REGION 4.3.3 SENSOR OPTIMIZATION 38 38 40 42 43 43 44 45 CHAPTER 5 CONCLUSIONS AND OUTLOOK 46 7 REFERENCE 48 APPENDIX 51 8 List of Figures Figure 1 The four diagnostic levels in structural damage assessment. (Rytter, 1993).............14 Figure 2 Common Materials and Response (Chee-Kiong Soh, 2012) ....................................... 18 Figure 3 Illustration of piezoelectric effect.............................................................................. Figure 4 Modelling of a piezoelectric plate under the action of stress and electric field (I D 19 interaction). (Ram a Shanker, 2011)................................................................................ 20 Figure 5 Tetragonal perovskite structure transforms to cubic structure when temperature increase beyond Curie tem perature................................................................................ 21 Figure 6 Circuit for approximating PZT-Based EMI (Soh, 2009).............................................. 23 Figure 7 Interaction model of PZT patch and host structure (Chee-Kiong Soh, 2012).............25 Figure 8 A square PZT patch under 2D interaction with host structure (Chee-Kiong Soh, 2012).26 Figure 9 Conductance and susceptance plots of PZT patch bonded to the host structure (CheeKio n g So h , 2 0 1 2 )...................................................................................................................2 7 Figure 10 Experiment setup for mode strain shape (Chee-Kiong Soh, 2012)...........................29 Figure 11 Typical FFT of response from PZT patch (Chee-Kiong Soh, 2012).............................29 Figure 12 Curvature mode shapes including mode 1,2,3 (Rama Shanker, 2011).....................31 Figure 13 Bhalla, Shanker and Gupta's experiment study for the integration method (CheeKio ng So h , 2 0 12 )...................................................................................................................3 2 Figure 14 Different stage of damage severity (Chee-Kiong Soh, 2012)...................................33 Figure 15 Conductance signature of sensor 6 (Chee-Kiong Soh, 2012)...................................34 Figure 16 Changes in stiffness identified by sensors ............................................................... 35 Figure 17 Curvature mode shapes of steel beam at different stages including mode 1 and 2 (Chee-Kio ng So h, 20 12)........................................................................................................36 Figure 18 Plot of D.1 for the Beam (Chee-Kiong Soh, 2012).....................................................37 Figure 19 Conductance signature for PZT patch bonded beam specimen (a) and plate (b) specimen with ambient temperature changing from 30 to 80 degree (Yaowen Yang, 2008) .............................................................................................................................................. 39 Figure 20 Probability of detection (Pd), considering damage element located far from source of excitation: (a)mode shape curvature, (b) change in flexibility; (c) change in flexibility curvature methods, (d) strain energy method (C.Cremona, 2005).................................41 Figure 21 Effect of delamination on the fundamental mode curvature (Y.Zou, 1999) ............ 43 Figure 22 Conductance signatures for PZT patches bonded on a plate specimen with different bonding thicknesses. (a) 10-20 kHz. (b) 240-260 kHz. (Yaowen Yang, 2008) .................. 44 List of Tables Table 1 Sensitivities of common local techniques (Chee-Kiong Soh, 2012) ............................. 16 Table 2 Various types of piezoelectric material (Miao, 2010)..................................................20 9 Chapter 1 Introduction 1.1 Background In the past hundred years, many catastrophic structural failures including aircraft, bridges, dams and radio towers. As a result, there has been not only a great loss of revenue, but also devastating loss of life. A recent incident, the sudden collapse of a building in Savar, Bangladesh, caused more than 350 deaths and 2500 casualties. (List of structural failures and collapses) The devastating consequences of structural failure demonstrate the need for periodic structural monitoring, to ascertain the structure's strength and performance, with the added ability to detect damage at the earliest possible stage. In general, most of the damage-detection methods are based on Non-Destructive Evaluation (NDE) methods, using visual or localized experimental methods such as acoustic or ultrasonic methods, magnetic field methods, radiography, eddy-current methods and thermal field methods. (Worden, 2013) The methods mentioned above are considered local inspection methods and need to be conducted near the damage location. With additional testing, the exact location of the damage can be identified. However, in inaccessible or hard to access locations, the usage of local damage detections is limited. With the development of sensors, a piezoelectric material called Lead Zirconate Titanate (PZT) has been widely used as both actuator and sensor, and has made the Electromechanical Impedance (EM I) technique possible. This method has the advantage of detecting the damage remotely. Besides the sensors, the LCR (Inductance L,Capacitance C,and Resistance R)meter is the other key component, which measures the electro-mechanical (EM) admittance of the bonded PZT patch. The difference between the baseline signature and damaged signature give us the health status of the structure. Global interrogation techniques evaluate the overall performance of the structure by examining the changes in the vibration characteristics of the structure. In other words, the global methods can be achieved with fewer sensors to monitor the severity of the damage. (Fritzen, 2005) The drawback of this method isthat the ambient noise sometimes can be overwhelming. 10 In the last few years, much research has been dedicated to studying how to combine various sizes of sensors to tackle incipient damage. (Gtuhae Park, 2003) Recently, Bhalla proposed a new approach to Structural Health Monitoring (SHM), when integrate the EMI technique with the Global Vibration Technique and use the same set of sensors. (Rama Shanker, 2011) 1.2 Objectives and Scopes The main objective of this thesis is to further study the new approach proposed by Bhalla, the integration of the EMI Technique with the Global Vibration Technique, with respect to practicality and scalability. For practicality, external factors such as temperature, load, etc. will be examined. In addition, the possibility of implementing the technique in complex structures will be discussed. Last but not least, other sensor related issues will be presented. 11 Chapter 2 Literature Review 2.1 Nondestructive Evaluation (NDE) Ingeneral, there are two kinds of structural defect detection. One isthe destructive evaluation and the other one is non-destructive evaluation (NDE). NDE has very wide range of application because of its high efficiency and low cost. In traditional NDE, the testing device is external to the structure. Moreover, the data isobtained under careful examination. Furthermore, the measured data will be further processed to assess the structure. There are many nondestructive evaluation (NDE) inspection techniques including Ultrasonic Testing (UT), Radiographic Testing (RT), Liquid penetrant Testing, Magnetic Particle Testing, and Electromagnetic Testing (ET). Among all of these techniques, UT has been most used for several decades. (Krautkramer, 1990) Generally, certain measurements are taken when Ultrasonic NDE is performed. For instance, Wave Amplitude, angle of wave deflection, time of flight (TOF). Because all these parameters help explain wave behavior. Once wave behavior can be explained, the detection can be achieved accordingly. Conventional ultrasonic methods encompass the pulse-echo, the pitch-catch and the pulseresonance techniques. (Blitz, 1996) Detailed explanation of the three techniques can be found in Shi Miao's FYP report. (Miao, 2010) 2.2 Structural Health Monitoring (SHM) SHM can be considered as a novel and improved way to perform the Non Destructive evaluation (NDE) when only the diagnosis function istaking into account. Various research groups have different definitions for SHM. For example, SHM is a system with the ability to detect and interpret the adverse "changes" in a structure for the sake of enhancing reliability and reducing life cycle costs. (Hall, 1999) (Kessler, September 2001) SHM was also defined as "continuous, autonomous in-service monitoring of the physical condition of a structure by means of embedded or attached sensors with minimum manual intervention, to monitor the structural integrity of the structure." (Speckmann, September 2006) With both 12 definitions, SHM is a holistic monitoring system with integration of sensors, smart material, data transmission, processing ability inside the structure, which can assess the structure's health statue independently through interpreting the collected the data. SHM has very wide range of applications, as all in-service structures require maintenance to keep its integrity to prevent a situation of catastrophic failure. The SHM has been used for the following sectors and detailed illustration is in the reference. (Giancarlo C. Righini, 2009) Civil Sector Space Sector Geotechnical Application Combustion - Pressure Sensors for Automotive Engines Fuel Tanks for Natural Vehicles Railways Transportation Wind Energy Oil Production and Pipeline Industry The SHM consists of two parts, they are Diagnosis and Prognosis. Diagnosis, is the real time monitoring of the health statue of a life structure, so the diagnosis result will reveal the onset of damages for instance, the crack location and extent. Diagnosis is further divided into two categories. The First one is the passive diagnosis which involves using distributed passive sensor to obtain limited information, so the passive SHM only "listens" to be structure but never interact with it. A passive SHM system consisting of acoustic emission transducers, resistance strain gages, fiber optic strain gages, filament crack gages, and corrosive environment sensors was demonstrated by Kudva et al. (Kudva, 1993) and Van Way et al. (Van Way, 1995) Conversely, the active diagnosis that is based on actuator induced sensor measurements to obtain unlimited information to interrogate the structure to detect the presence of damage. Victor Giurgiutiu and Adrian Cuc presented some of the outstanding achievement in its application to active diagnosis. (Cuc, March 2005) In short, the classification of passive and active is depending on whether or not they involve the use of actuators respectively. 13 Prognosis, is based on the computation of the severity of the crack to estimate the residual life of the structure. The continuous development of SHM brings lots of benefit as follow: (Srinivasan Gopalakrishnan, 2011) 1. Optimize the use of the structure and minimize the chance of failure of the structure. 2. Help designers improve their products. 3. Change the maintenance services of the structure entirely. At the same time, as Rytter proposed the five-level damage assessment scale, the highest level requires the prognosis of the remaining lifetime of the structure. It sets a goal for SHM future development. Figure 1 The four diagnostic levels in structural damage assessment. (Rytter, 1993) With the benefit SHM brought to the society and guidance of the five level damage assessments, SHM achieved successful development. In fact, the development of sensor technologies and modeling methods are paramount to the success of SHM. As the sensor technology advanced, the number of sensors mounted on the structure reduced. At the same time, the data are also more accurate with the high sensitivity of the improved sensors. The development of modeling helps explain the measured data significantly. 2.2.1 Global Interrogation Technique In general, the global interrogation techniques apply to the complex structures to examine the change in the vibration characteristics. The assumptions behind the theory are that damage will cause changes in stiffness, mass or energy dissipation of the system. Thus, the global dynamic 14 response will alter accordingly. By comparing the initial and final state of the system, damage detection can be achieved. (Worden, 2013) Based on the nature of imposed disturbance, global interrogation method can be classified into static and dynamic global interrogation technique. 2.2.1.1 Static Global Interrogation Technique The most well known static global interrogation techniques measure the displacement and strain correspondingly under the static force. In 1994, Banan et al first introduced the static global technique, which involves applying a static force at certain nodal points of the structure and measuring corresponding displacement response. With the information of displacement response, other parameters that indicate the health state of the structure can be derived. The major drawbacks of this method are that tedious computation, high difficulty to establish the reference and contact measurement. While for the static strain measurement proposed by Sanayei and Saletnik, its advantage over the displacement measurement technique is that the surface strain can be measure without establishing the reference frame. The application of this method is limited to certain structure size.(Chee-Kiong Soh, 2012) 2.2.1.2 Dynamic Global Interrogation Technique For dynamic global interrogation technique, the entire structure will be excited by low frequency actuation, which can be either harmonic or impulse. The corresponding response, such as displacement, velocity or acceleration can be captured at specific location along the structure. By reviewing the change in its first few modes of the structure, it helps understand the damage location and severity. With the development of sensor technology, testing hardware and data processing techniques, more researchers came up with smart algorithms under the guideline of the fundamental principle, for instance change in stiffness method, damage index method. However, the effectiveness of the method limited to structure up to certain scale. When it comes to building and offshore structure, the their responses demonstrate high level of complexity. In short, below are the summarized shortcomings of dynamic global interrogation techniques. (Chee-Kiong Soh, 2012) 1. Low sensitivity toward local incipient damage 2. High adaption cost 15 3. High sensitivity toward ambient noise. 4. Bulky test equipment 5. Applicable to structure with simple geometry and configuration 6. Have difficulty to handle multiple-damage case. 2.2.2 Local Interrogation Techniques Local interrogation techniques are the other damage detection approaches, which are opposed to the global interrogation techniques and most of them are NDE-based damage detection methods. As mentioned before, visual inspection, acoustic or ultrasonic methods, Magnetic field methods, radiography, eddy-current methods and thermal field methods are very effective tool to identify the local damage location and severity. (Worden, 2013) Minimum detectable Technique crack lengthlength High probability (>95%) detectable 5-6 mm 2 mm Ultrasonic Eddy currents Remarks Dependent upon structure geometry and material Suitable for thickness (low-frequency) 2 mm 4.5-8 mm Eddy currents (high-frequency) 2 mm (surface) 0.5 mm (bore holes) 2.5 mn (surface) 1.0 mm (bore holes) X-ray 4 mm 10 mm Magnetic particle 2 mm 4 mm (surface) Dye penetrant 2 mm 10 mm (surface) <12 mm only Dependent upon structure configuration. Better for thickness >12 mm Table I Sensitivities of common local techniques (Chee-Kiong Soh, 2012) In ultrasonic inspection, ultrasonic transducer will be placed on the testing objective and it will generate a short ultrasonic wave (frequency ranging from 0.1-15MHz). As the wave propagates along the object, it will reflect back once it encounters the flaw and be captured by the transducer. By evaluating the arrival time and amplitude change of the reflected wave, the 16 damage can be identified. However, the testing equipment can be bulky and large data take time to process. (Ultrasonic Testing) Other method such as X-ray may have potential hazard to inspector and the eddy current limits its test range to the surface of the structure. In addition, most of methods are operated manually. In general, the local interrogation techniques often require the inspector to know vicinity of the damage location. However, the potential damage location may not be accessible. Therefore, the local interrogation techniques are preferred when the potential damage location is accessible in the structure with less complexity. Hence, there is a great need to develop realtime, autonomous, efficient monitoring techniques to replace the exiting ones. 2.3 Smart Material The techniques presented in the previous sections are considered as conventional SHM methods, which involve bulky test equipment and are passive techniques to measure the physical response of testing object such as displacement and strain. As the development of the sensor technology, the "smart material" came to the people's eye as new invention. (CheeKiong Soh, 2012) One of its definition is that Smart materials are designed materials that have one or more properties that can be significantly changed in a controlled fashion by external stimuli, such as stress, temperature, moisture, pH, electric or Magnetic field. (Smart material) Most of smart materials are considered as solid-state transducer with following properties including piezoelectric, pyroelectric, electrostrictive, magnetostrictive, piezoresistive, electroactive or others. (Inpil Kang, 2006) The diagram shown below illustrates the common smart materials and its associated stimulus-response. 17 1) Stress (2) Electric field Heat Electric field Temnperature, pressure, mechanical strain M agnetic field Piezoelectric material (1) Electric charge (2) Me chanical strain Shape memory Original memoriz ed shape Electro-rheological fluid Change in viscosit (Internal damping ) . Optical fiberChneiop- Change in opto- Magneto-strictive material Mechanical strain signals Oelectronic Figure 2 Common Materials and Response (Chee-Kiong Soh, 2012) 2.4 Piezoelectric Transducer 2.4.1 Piezoelectric Effect The piezoelectric effect was first discovered by Jacques and Pierre Curies Brothers and it describes the relationship between the mechanical stress and electrical voltage in solids. Inthe other words, it is understood as the conversion of electrical pulses to mechanical vibrations and the conversion of returned mechanical vibrations back into electrical energy. The piezoelectric effect is a reversible process for instance, an applied mechanical stress will generate a voltage and an applied voltage will change the shape of the solid by a small amount. (Piezoelectric material) 18 cebi. . 9pp qa positiv charge to ntor~i a al Iakd 4 c"nsr o n~g*av chrg 1.The plazeelectric effect casm crystal materIals lie quartz to generate s electric chags wheO the crysta imate. rat Iscompressed, tWisted, or pulhed. The reverse Also Istrue, n the crystal rateril cMpresses or apands when an electric elstage Isapped. Figure 3 Illustration of piezoelectric effect The constitutive relationship for piezoelectric materials, under small field conditions are (CheeKiong Soh, 2012): (2.1) D, ={TE +d,,T,, jk j +SE Si =d E, + s.T,,, S k =d c km T (2.2) The first equation demonstrates the direct effect, while the second equation shows the converse effect. In general, the above can be rewritten into the following tensor form (CheeKiong Soh, 2012): I D S dd dc SE J[TJ E (2.3) where D is the electric displacement vector, S is the second order strain tensor, E is the applied external electric field vector and T is stress tensor. E is the second order dielectric permittivity tensor under constant stress, dd is the third order piezoelectric strain coefficient tensors, S the fourth order elastic compliance tensor under constant electric field. The superscripts "d" and "c" indicate the direct and converse effect of piezoelectric materials. 19 is 1 w Figure 4 Modelling of a piezoelectric plate under the action of stress and electric field (I D interaction). (Rama Shanker, 2011) 2.4.2 Piezoelectric Materials Various types of piezoelectric materials are available. (See Table 2) * Quartz SiO2 Barium titanate BaTiO3 " Zinc oxide ZnO * Berlinite AIPO4 Lead zirconate titanate PZT " Aluminum nitride AIN * Gallium orthophosphate " Polyvinylidene fluoride GaPO4 PVDF " Tourmaline " More piezo materials Table 2 Various types of piezoelectric material (Miao, 2010) 20 These materials are commonly ceramics with a perovskite structure (See Figure 5) perovskite structure exists in two crystallographic forms. They are tetragonal structure and cubic structure. When the temperature is above the Curie temperature, it appears in cubic structure. While when the temperature is below the Curie temperature, it transforms to tetragonal structure and each cell has an electric dipole in the tetragonal state. A mechanical deformation can decrease the separation between the cations and anions, which produces an internal field or voltage. (Azom.com) a) * Ba2+ (b) 020 T4 T Figure 5 Tetragonal perovskite structure transforms to cubic structure when temperature increase beyond Curie temperature One of the commercially available piezoelectric materials is piezoceramics and one of most commonly available piezoceramics is Lead Zirconate Titanate (PZT). PZT is made of solid solution of PbZrO 3 (53%) and PbTiO 3 (46%). High strength, chemically inert and relatively low cost to manufacture are the three major attributors for its popularity. Moreover, PZT can be easily produced in various shapes such as tubes, rings, discs, plates and hemispheres with extremely high precision. Other typical PZT characteristics include: 1. Wide range of frequencies in transit and receive 2. High output, low drive material 3. Ability to use with low voltage or high voltage 21 4. Good mechanical and acoustic coupling. However, its fragility, brittleness and low tensile strength limit application. Specifically, PZT may be unable to endure bending because of its poor conformity and its electrical properties may fluctuate under unstable temperature. (what is "PZT"?) 2.5 Electro-Mechanical Impedance (EMI) Technique EMI technique was considered as a promising tool for real-time structural damage assessment. (Gyuhae Park, 2000 ) Professor Craig A. Rogers and his students made huge contributions to the development of EMI Technique. The direct and converse electro-mechanical properties make PZT a good sensor candidate for the EMI techniques. The general principle of the method is to monitor the variation in the structural property caused by the presence of damage, which is similar to global dynamic interrogation method. The key difference is that EMI techniques employ high frequency excitation with range of 30-400khz, while the other one uses low frequency. Comparing with structural mechanical impedance, the impedance of piezoelectric material is easier to measure by making full use of the PZT's material property. When the PZT is bonded to the testing object, the structural mechanical impedance is directly related to the electrical impedance of the transducer. Therefore, the presence of damage will affect its structural mechanical impedance initially, which will affect the transducer's electrical impedance eventually. As the EMI technique requires high frequency excitation, the wavelength of the excitation will be shorter, which has higher sensitivity toward the damage. (Gyuhae Park, 2000 ) The impedance can be measured FFT analyzer with the following circuit. 22 VO Figure 6 Circuit for approximating PZT-Based EMI (Soh, 2009) Here the R, represent the sensing resistor. As you can see from the schematic diagram, the Rs is in series with the PZT transducer, so output voltage is proportional to the current passing through the sensing resistor. Here, we usually use the amplitude of the current called electrical admittance to record the state of the structure. 23 Chapter 3 Summary of Integration of EMI Technique with Global Vibration Techniques With the brief literature review, we understand that the global vibration techniques are capable of detecting the overall health state of the structure by identifying the changes in the first few natural frequency. However, the tedious computation limits the application of the method. On the other hand, the EMI technique, which is introduced in the previous chapter, is good approach for local damage detection. Bhalla, Shanker and Gupta believed that the combination of the EMI technique and Global Vibration Technique works the best for damage detection. In this chapter, firstly, the modeling of EMI technique will be presented in details and then the Global Vibration Techniques. Lastly, the application of the integration method will be elaborated. 3.1 Modeling of EMI Technique 3.1.1 One Dimensional (1D) Member Mechanical Impedance Modeling Even though there are many ways to model the interaction between the host structure and the PZT transducer, Liang's approach was first proposed in 1993 considering as one of the best approaches. (Chee-Kiong Soh, 2012) Basically he made the following assumptions, 1. The PZT patch behaves as a thin bar with only axial vibration. 2. Electric field in direction 3 is uniform. 3. Zero displacement at center of the patch. 4. The dynamic stiffness of the host structure remains the same through the bonded area. The following schematic drawing shows the modeling of PZT patch - structure interaction. 24 I (XI Alternating electric PVT Patch field source o structure tc PZT patch Of .l mechanical fixityStructural mpedance Figure 7 Interaction model of PZT patch and host structure (Chee-Kiong Soh, 2012) As stated in the previous assumptions, one-dimensional member is considered. Therefore, the vibration in the direction 2 can be ignored. In addition, the size of PZT patch makes it unlikely to reach the resonant frequency of the host structure. Hence, the vibration in direction 3 can be ignored as well. With the above assumptions, equation (2.1) and (2.2) can be simplified as follows. (Chee-Kiong Soh, 2012) D= E 3E 3 +d S1 = T T,+d 3 T, 31 E 3 (3.1) (3.2) YE D3 is the electric displacement. S1 is the strain and T1 is stress. Both of them are in the X direction. YE and ET are the Young's modulus of elasticity and electric permittivity respectively. At the same time, the following dynamic force equation can be obtained. Y - ax2 = P. at2 (3.3) With the boundary condition: u=0 at x=0, the u can be solved. Together with the simplified PZT constitutive equation (3.1) and (3.2), the one-dimensional (1D) EM admittance (the inverse of impedance) can be derived as follows, 25 Y= wLE33- + h Z (3.4) j Z+Z, W1 where o is the excitation frequency; w,l,h are the dimension of the PZT patch (width, length, thickness); K isthe wave number, which is equal to w . Z and Za are the mechanical impedance of the host structure and PZT transducer respectively. Therefore, the measurement of the mechanical impedance can be achieved by measuring the Y (electric admittance) (Soh, 2009) 3.1.2 Two Dimensional (2D) Member Mechanical Impedance Modeling Roundar% S P/ I patch inte~ratwn frce at boundarN) Nodal line "Unknown" host stucture Figure 8 A square PZT patch under 2D interaction with host structure (Chee-Kiong Soh, 2012) The traditional definition of Mechanical Impedance of the structure isthe driving force over the resulting velocity at the end of PZT patch (drive point). In fact, the force transmission between the PZT patch and host structure happens along the entire boundary of the patch. Moreover, the earlier assumptions, for example, the patch is small compared with host structure are still valid. As the planar force causes the planar deformations in the PZT patch, Bhalla and Soh redefined the mechanical impedance as "effective mechanical impedance". (Chee-Kiong Soh, 2012) Z,4 a,,eff = (3.5) 1f 26 deff can be obtained by differentiating the uff (effective displacement) with respect to the time. u is the change of surface area of the patch over its perimeter in the undeformed condition. Together wit the PZT constitutive relation and the dynamic force equation, the expression of the electrical admittance for the 2D member is shown below. 12 -Y = 4coj- i T- 2d yE - h 33(1 -v ) + 2d32Y E (I -v Znff1 Z, i ( "I ) (Zs,,ff+ ,f where 1 is half-length of the patch, v is the Poisson's ratio and K is (o Zs,, (3.6) Icl yE V) e (.,, Z. e] and are the effective impedance of the PZT patch and the host structure respectively. Compared the electric admittance expression for 1D and 2D member, the interaction between the patch and 2D member is effectively represented by a single complex Zs,,ff , which is a big advantage. (Chee-Kiong Soh, 2012) The EM admittance Y is consisted of a real parts (conductance, G) and imaginary parts (susceptance B). The commercial impedance analyzers can record the conductance and susceptance signature in the frequency domain. The typical plots of conductance and susceptance are shown below. 0.0008. 0.008 0.00070.0006-0.006S0.00046.0 140 142 144 146 148 150 140 l'requency (kinz) 142 144 146 148 150 Frequency (kilz) Figure 9 Conductance and susceptance plots of PZT patch bonded to the host structure (Chee-Kiong Soh, 2012) The baseline signature has to obtain at the initial state of the host structure. Any changes in the conducetance or susceptance of the PZT patch give relevant information about the health state of the structure. 27 3.2 Global Vibration Techniques For dynamic system, the general equation isas follows, Mi+Ca+Ku=F(t) (3.7) where M is the mass of the system, Cisdamping and Kisthe stiffness. iii,u are the acceleration, velocity and displacement vector. F(t) isthe force function. For free vibration, the F(t) = 0. From the equation (3.7), it isclear that the basic structural parameter are the mass, stiffness and damping, As discussed earlier, the Global Vibration Techniques are taking the structure as a dynamic system, so the damage will cause the change in the above parameters. In general, there are two approaches to monitor those parameters, one is called Traditional-Type Damage Detection (TTDD) and other one isthe Modern-Type Damage Detection (MTDD). The TTDD is taking advantages of the mechanics of the structure by measuring modal damping, modal shapes etc., while the MTDD measures the real time response signal of the structure such as Wavelet analysis, Genetic algorithm (GA) etc.. (Y.J. Yan, 2006) Since the Bhalla, Shanker and Gupta used the TTDD to measure the strain mode shape to monitor the heath state of the structure, the focus will be the TTDD in the following section. For TTDD, experimental modal analysis isa common approach. According to Betti's theorem, "for a linear elastic structure subject to two sets of forces {Pi} i=1,...,m and {Qj}, j=1,2,...,n, the work done by the set Pthrough the displacements produced by the set Q is equal to the work done by the set Q through the displacements produced by the set P." (Betti's theorem) Therefore, the mode shape of the structure can be obtained by collecting the response signal while varying the point of application of that force. The raw signals obtained from sensor have to be processed by FFT. And then a plot of all the measurement points can be obtained as follows, 28 Figure 10 Experiment setup for mode strain shape (Chee-Kiong Soh, 2012) 200 45 1l / IM ILd e lI I 15 11/d Mde I 410 li IMode il 550 10(A 150 250 200 300 35 400 Rrequenc% OiW/ Figure II Typical FFT of response from PZT patch (Chee-Kiong Soh, 2012) 29 450 50 Referring to the PZT constitutive relations, the equation (3.1) can be simplified as follows, (Rama Shanker, 2011) D 3 =d 31T =d (3.8) ES 3 Because PZT transducer is designed as sensor, so there is no external electric field across its terminal. Therefore, the term YESI. 33E3 can be dropped out. In addition, T can be replaced with the Moreover, we have the charge density has the following expression. (Rama Shanker, 2011) E3 D3 = (3.9) h where V is the potential difference across the terminal of PZT patch and h is the thickness of the patch. With the above equations, the following expression can be obtained by rearranging. (Rama Shanker, 2011) V= - S, = K,S (3.10) E33 The above equation demonstrates the relationship between the voltage output from the PZT patch and the strain at measuring point. On Top of that, we also know the relationship between the curvature and the strain as follows, (Rama Shanker, 2011) v = (3.11) d where d is the distance of PZT from the neutral axis. With all the information, we can obtain the curvature mode shapes of the testing object as follows, 30 .NIi Its 41 44M) NI 1Q1 e bisl anzc 0 c in <0> 'l 211 I" - Ii II, - I fA (I 110 2041 300 4M) (ib lit( 5. - 10 11 40W I ti DoA nce icm) (Fs, Figure 12 Curvature mode shapes including mode 1,2,3 (Rama Shanker, 2011) 31 3.3 Principe of Integration Method In the previous section, the EMI technique and the Global Vibration Technique have been introduced separately. In the following section, the integration of the two methods will be presented. In order to verify the integration method, Bhalla, Shanker and Gupta conducted some experimental study. 3.3.1 Experiment Setup Basically there are 11 equally spaced sensors placed on the top face of the steel I beam and the damage location 800mm away from the left end. Danage lOCUion 1 2 3 II PZT sensors (333 mmin) 4 5 6 7 8 \ 9 10 Iti -4.000mmn Figure 13 Bhalla, Shanker and Gupta's experiment study for the integration method (Chee-Kiong Soh, 2012) The introduced artificial damage at various stages is shown below. As you can observe from the diagram, the steel beam experiences minor damage over the first three stages. However, when it comes to the last stage, half of the beam is damaged. 32 1 .6 cm .1.5 cm 1.6cm . cmf 1.5 it c S17e I Stane 4 Stac c5 Siaac 6 Stae 7 Figure 14 Different stage of damage severity (Chee-Kiong Soh, 2012) 3.3.2 Incipient Damage Detection As mentioned earlier, the Global Vibration Technique has difficulties to detect the incipient damage. On the other hand, the EMI technique demonstrates high-level sensitivity towards incipient damage. Therefore, the Bhalla, Shanker and Gupta proposed to utilize the EMI technique to detect the incipient damage. The conductance signature of all sensors can be obtained by impedance analyzer. Below is the conductance signature from sensor 6. As discussed earlier, the damage will cause the change in the stiffness of the host structure. Therefore, the natural frequency of the host structure will change as well. Hence the shift of the conductance indicates the damage severity. 33 0.0003 0.00025/ No daage .1jA 0.0002 15 Damage stage-3 100 105 110 115 120 Frequency (kilz) Figure 15 Conductance signature of sensor 6 (Chee-Kiong Sob, 2012) 3.3.3 Damage Location Detection As early as 1988, C.M. Harris presented the table to provide the mechanical impedance of various combinations of spring, mass and damper. (Chee-Kiong Soh, 2012) The table can be found in the Appendix. Therefore, the change of stiffness of the structure can be calculated at different stages. According to Bhalla, Shanker and Gupta, the damage location coincides with the point where the maximum changes in stiffness occur. Interpolation can be used if a maximum change occurs between sensors. 34 PZT No. PZT 1 PZT 2 PZT 3 PZT 4 PZT 5 PZT 6 PZT 7 PZT 8 PZT 9 PZT 10 PZT 11 k k (1 0 Nhn) 656 8.67 7.65 5.97 8.45 6.78 8.56 653 8.56 6.63 7.89 Danage Stage 3 Damage Stage 2 Damage Stage I k Change k Change k Change (10 Nhn) (%) (10N/m) (%) (10"N/m) (%s) 6.86 9.47 8.51 6.41 8.92 7.04 9.44 6.73 8.65 6.68 7.92 4.7 92 11.2 7A 5.6 3.9 3.3 2.9 1.1 0.8 0.4 6.97 9.73 8.83 6.67 9.26 7.28 9.09 6.83 8.66 6.69 7.92 6.3 12.3 155 11.6 9.7 7A 6.2 5.4 1.2 0.9 0.4 7.44 10.54 9.53 7.20 10.03 7.70 9.37 6.83 8.66 6.69 7.92 13.5 21.6 24.6 20.7 17.5 13.6 9.5 7.2 1.2 0.9 0.4 Figure 16 Changes in stiffness identified by sensors Besides the EMI techniques, the Global Vibration Technique is also able to identify the damage location. As I discussed earlier, the curvature mode shape can be plotted at different damage stages through the global vibration technique. After close inspection of the below figure, the point that deviates the most from the undamaged baseline gives the damage location. 35 lbi 12 x 8 4 I"italicx (c~II 201 15 101 (I 0I 0 100 200 3Ott 400 Distance (cm) Figure 17 Curvature mode shapes of steel beam at different stages including mode I and 2 (Chee-Kiong Soh, 2012) 3.3.4 Damage Detection at High Severity Stage At the early damage stage, the damage isvery sensitive towards the EMI technique, however, as the damage grows, the EMI loses its sensitivity because the equivalent stiffness and damping remain still as the damage grows. Therefore, Bhalla, Shanker and Gupta introduced the damage index (D.1) as, N D .1.= (da,wged W - Cundamaged) (3.12) n=I The index allows user to quantify the changes in curvature at different points of the testing object, so the severity of the damage can be identified based on the damage index. Below is the test result for the same beam structure. 36 10 * Damage I * Damagc 2 8- o Damnagc3 0 Daimagc4 = N Damage 5 6- eJ~ * Dai age 7 4- I) 4Ad I I 1 2 3 4 0 DanI 5 6 7 Ilement No. 8 9 to ii Figure 18 Plot of D.I for the Beam (Chee-Kiong Soh, 2012) Although the experimental study presented is carried on the object that can be assumed as one-dimensional member, they actually expanded their damage index in 2D member and had experiment study. 37 Chapter 4 Discussion In the last section, the integration method has been presented in great detail. In short, Bhalla, Shanker and Gupta proposed that EMI techniques can be used to detect the early incipient damage and effectively monitor the damage growth at early stages, while the global vibration techniques can be used to monitor the severity of the damage at later stages. In 1996, Doebling et al. first defined an ideal robust damage detection scheme as being "...able to identify damage at a very early stage, locate the damage within the sensor resolution being used, provide some estimate of the extent or severity of the damage and predict the remaining useful life of the structural component in which damage has been identified. The method should also be well suited to automation, and should be independent of human judgment and ability." (D.Montalvao, 2006) However, it is rare that approaches can meet the above definition, because of environmental and operational conditions such as temperature, loads, etc. As such, the practical aspects of the integration method will be discussed in this chapter. First, external factors such as temperature and loads will be examined. Second, the scalability of the integration method will be scrutinized. Third, sensor related issues will be discussed. 4.1 External Factors 4.1.1 Temperature The global vibration technique as suggested by Bhalla, Shanker and Gupta uses the curvature mode shape method. Essentially it measures the lower frequency global response of the structure and requires comparing the damaged signal with the undamaged signal. However, changes in temperature may add substantial noise to the damaged signals. Hence, the conclusion drawn from the mode shape curvature is questionable. In the case of offshore structures, increase in temperature may increase the growth rate of marine vegetation, which adds weight to the original structure. Therefore, the effect of change in temperature has to be considered when implementing the curvature mode shape method. (Peter C. Chang, 2003) 38 For the EMI technique, the PZT-structure interaction makes the major contribution to the obtained conductance. Y.W. Yang, Y.Y. Lim and C.K. Soh conducted experiments to investigate the effect of temperature. 0.002 b2 - 30C j01001.- 0 C6OC - 80fC I 0 50 I 100 I I 150 200 250 300 200 250 300 Frequency ft,) (a) B4 0.002 0.0015 I 0.001 0.0005 04 0 50 100 150 Frequency (kft) Figure 19 Conductance signature for PZT patch bonded beam specimen (a) and plate (b) specimen with ambient temperature changing from 30 to 80 degree (Yaowen Yang, 2008) 39 As the above figures suggest, there is huge adverse effect of temperature on admittance signatures. Meanwhile, Bhalla also conducted similar studies and found that temperature changes cause vertical and horizontal shifts in conductance. In order to solve this problem, he proposed to use unit temperature change to determine the corresponding changes in conductance. Therefore, the baseline signature can be adjusted to avoid the confusion of temperature effect. (Chee-Kiong Soh, 2012) In short, the change in temperature seems to be more a problem to the global vibration method than the EMI technique. 4.1.2 Loads Similar to temperature, external loads such as wind loads and transient live loads are a source of noise. The noise level affects the accuracy of the measurement. A. Alvandi and C. Cremona conducted some experiments to assess vibration-based damage identification. Based on their findings, the strain energy method presented the best stability with regard to noisy signals amongst the curvature mode shape method, the change in flexibility method and the change in flexibility curvature method. The following figure illustrated their research findings. Basically, damage detection (Pd) decreases as noise level increases but increases with lost stiffness of the structure. (C.Cremona, 2005) Peter C. Chang proposes using 25% of the damage signal as the upper limit for noise level. As long as the noise level is within this limit, nearly all the vibration- based methods can successfully detect damage. (Peter C. Chang, 2003) Therefore, the curvature mode shape method performs best under controlled environments with minimal noise levels. The integration of strain energy method is also another good option. 40 Damaged elemnt :11 120 0 Damaged eement: 11 -L 20 10 410 10 1 0.75 ( (a) ( 0.10 (b)V Damaged0.5 100 80 /g (dcns:11 2 4 - 0 03 Damaged ermuentr 100 10 32.-5 3 i 151 2.5 2~0.10. of Zi t .A .- 20f 02 0.5 (C) 0.. Ip 0-2 10 10 0 V :0 0(d) Figure 20 Probability of detection (Pd), considering damage element located far from source of excitation: (a)mode shape curvature, (b) change in flexibility; (c) change in flexibility curvature methods, (d) strain energy method (C.Cremona, 2005) With regards to the EMI technique, the exiting load and damage in the structure poses challenges in damage detection. In the absence of external loadings, Bhalla found that susceptance signatures are sensitive towards the delamination in composite structures. In the 41 absence of damage, according to Annamdas et al., conductance and susceptance can be used to identify the direction of the external loading (axial and transverse). Without external forces, the integration method can perform very well. However, it is unlikely that external forces will be absent, which limits the use of the EMI technique. Small external loads within some acceptable range may minimize this adverse effect, allowing EMI technique to be used. 4.2 Scalability In the past, since the beginning of the SHM, vast majority of the literature concentrated on laboratory tests and numerical simulations. In addition, the used structure usually contained few damages, which limited the number of independent damage events occurring between successive assessments. (Fanning, 2004) Moreover, civil structures are usually built with relatively low levels of precision as compared with aerospace or automotive structures. In fact, on site construction may not exactly follow structural design because of unforeseen circumstances. On top of all these, non-uniform material may be used and idealized behavior such as fixed connections can never be achieved. According to a recent study of damage detection for composite structures, the delamination will increase the damping of the structure and decrease the stiffness. While the loss of mass due to delamination is negligible, the effect of the delamination on mode shape curvature of composite beam is significant and is shown below. The delamination configuration and location are the sources of irregularity of the curve. Therefore, the existence of complex materials may cause some difficulty in data interpretation. Last but not least, linear assumption of analytical model and material may not be accurate for structure with high level of complexity. (Peter C. Chang, 2003) The above statements serve as criteria for scalable methods. In experimental studies of the integration method, limited damage was introduced to simple metal beams in a controlled environment. These three experimental conditions differ significantly from actual conditions, and therefore, there is a lack of evidences to support scalability. 42 15% thickness reduction I.j Reduction thickness region 5 0 10 15 Grid point number 20 25 Figure 21 Effect of delamination on the fundamental mode curvature (Y.Zou, 1999) 4.3 Sensor Related Issues Besides external factors and scalability, there are other interesting issues worth mentioning such as thickness of the bonding layer, the sensing region and sensor optimization 4.3.1 Bonding Layer Astudy done by the Y.Yang et al showed the relationship between the thickness of the bonding layer and changes in conductance. It suggested that as the thickness of bonding layer increases, the upward shifts in conductance increase significantly with the increase in frequency. Furthermore, it is recommended that the bonding layer should be less than 1/3 of PZT patch thickness. Their experiment results are presented below. 43 0.00006 0.00006 S0.00004- 0.00003 o 0.00002 -II 0.00001 0 10 0.0040.0035 - 12 14 16 Frequency (kHz) 18 -- P1 P2 P3 20 (b) 0.003 0.0025 0.002 0.0015 I 0.001 0.0005 0 _1 240 245 250 Frequency (kH) 255 260 Figure 22 Conductance signatures for PZT patches bonded on a plate specimen with different bonding thicknesses. (a) 10-20 kHz. (b) 240-260 kHz. (Yaowen Yang, 2008) 4.3.2 Sensing Region With regards to sensing region, it largely dependent on many variables, for example, material property of host structure, used frequency range and the material property of the sensor. Therefore, the sensor region may vary from sensor to sensor. Among the three factors, 44 frequency range plays a very important role in determining the sensing region. As the vibrationbased technique uses low frequency global excitation, it is able to cover large sensing area. On the other hand, the EMI technique uses high frequency excitation, and therefore has limited sensing area. It is estimated that in composite materials, the sensor region can be as low as 0.4m, while in simple metal beams, the sensor region can be as high as 2m. (Soh, 2009) Therefore, the sensor arrangements must be well planned, in order to cover the structure. 4.3.3 Sensor Optimization As discussed earlier, the Global Vibration Methods require fewer sensors to cover the same area compared with the EMI technique. In addition, over estimation of sensors lead to wastage of money, while underestimation of sensors can be risky. Hence, sensor optimization is an interesting issue in both methods. However, Soh believes that measured data cannot fully detect damage location and quantity, and therefore, there can be no systematic way to optimize sensors. Currently, the general practice is to focus on placing more sensors at anticipated potential damage locations. (Soh, 2009) 45 Chapter 5 Conclusions and Outlook The development of Structural Health Monitoring (SHM) has been rapid in the past few years. The global interrogation techniques were designed to monitor structural health by analyzing the modal information of the structure such as modal damping, modal shape, etc. However, it is not sensitive towards local damage because the loss of individual members may not result in any changes in the natural frequency, mode shapes, etc of the structure. Local damage detection techniques such as ultrasonic detection, eddy-current testing are manual and require access to the damage location. With the development of smart materials which change properties in response to external stimuli, mechanical deformation of materials can be measured in terms of electrical signals. These materials were adopted to improve on existing SHM techniques. The Electro-Mechanical Impedance (EMI) method was first introduced to measure the electrical admittance by the impedance analyzer to evaluate the health status of the structure by comparing the baseline signature with the damaged signature. However, EMI technique's sensitivity reduces with increased damage. Therefore, Bhalla, Shanker and Gupta introduced a new method "Integration of Global Vibration Technique and EMI Technique". This technique takes advantage of EMI technique's high sensitivity towards the early incipient damage, while simultaneously making full use of Global Vibration Technique at later damage stages. The author further evaluated the integration method by examining the effects of the external factors such as temperature and loads. Changes in temperature and loads are sources of noise that can affect interpretation of the data. In addition, the author expressed some doubts about the scalability of the method, due to differences in experimental and actual conditions. Furthermore, the different frequency range for EMI technique and Global Vibration Technique results in different sensing region for the PZT patch, which causes some difficulty in optimizing the sensors. To conclude, it may not be feasible to implement this integrated method in real structures. Future work on damage detection can include 1. Sensors optimization and development of advanced sensing systems 46 2. Use of wireless sensors and their data transmission system. 3. Advanced signal processing techniques to eliminate the effect of noise 4. To study feasibility of implementation of designed methods into complex structures 47 Reference (n.d.). Retrieved from Azom.com: http://www.azom.com/article.aspx?ArticlelD=81 Betti's theorem. (n.d.). Retrieved from wikipedia: http://en.wikipedia.org/wiki/Betti's-theorem Blitz, J. a. (1996). Ultrasonic Methods of Non-destructive Testing. Chapman and Hall. C.Cremona, A. a. (2005, 7 24). 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Experiment. /OPScience. 50 Appendix No. Combimtien z y C -- 2 C 3 0 4.74 C 5 -.D 6 W.N - J ILI- vt Feq. yvs. FReq. mek -W FL ~ e- +(ony- Ce +(&N. - 0 +-- 7 e-V -3/(.)f e-4(/ -Wk -1/(.)) c -+(W/ -/(.k C 13y -- k-r 4.a -h(ea+Wa c- c +(Nty H £ -71 ) ate--'+(am)] e-' 10 -' -1 12 a[.('+ k-')-A +(am/t)' e - e +(am-f-/ 4 e. e +(ik 4 I (a-1/I - (9 -1 / ag- /(k -maw)f ] .s " 13 e- +(&a - k/o- 51