Parent Child Unmanned Aerial Vehicles and the Structural Dynamics of an Outboard Horizontal Stabilizer Aircraft by Jason Kepler Submitted to the Department of Aeronautics and Astronautics in partial fulfillment of the requirements for the degree of Master of Science in Aeronautics and Astronautics at the MASSACHUSETTS INSTITUTE OF TECHNOLOGY June 2002 © Massachusetts Institute of Technology. All Rights Reserved. F------ --- ----.. Au tho r ....................................................... Departni n autics an A ronautics May 12, 2002 A Certified by .................................... f &hn J. Deyst Professor of Aeronautics and Astronautics Thesis Supervisor A ccepted by ............................. Wallace E. Vander Velde Professor of Aeronautics and Astronautics Chairman, Committee of Graduate Studies MASSACHOSETTS WNSTITUTE OF TECHNOLOGY AERO AUG 13 2002 LIBRARIES 2 Parent Child Unmanned Aerial Vehicles and the Structural Dynamics of an Outboard Horizontal Stabilizer Aircraft by Jason Kepler Submitted to the Department of Aeronautics and Astronautics on May 12, 2002, in partial fulfillment of the requirements for the degree of Master of Science in Aeronautics and Astronautics Abstract In the fall of 1998, MIT and Draper Laboratory formed a partnership program called Parent Child Unmanned Aerial Vehicle (PCUAV) to provide a means of providing upclose surveillance at a distance. The premise of the project was to create a tiered system of cooperative autonomous aircraft. A large Parent aircraft was designed to carry a smaller Mini aircraft to a target site and release it to descend for upclose surveillance. Meanwhile, the Parent provides a communications link between the Mini and a ground station at the point of departure. At the completion of a surveillance mission the Parent retrieves the Mini and carries it home. This thesis discusses the system components for the PCUAV project, specifically concentrating on the flight vehicles. The design, building, and flight testing phases for each vehicle are detailed. Special attention is given to the Parent vehicle, which utilizes an Outboard Horizontal Stabilizer (OHS) configuration. The structural dynamics and both aeroelastic and servo aeroelastic properties of the plane were studied using Aswing and are reported on here. Thesis Supervisor: John J. Deyst Title: Professor of Aeronautics and Astronautics Thesis Supervisor: Marthinus C. van Schoor Title: Lecturer, Department of Aeronautics and Astronautics 3 4 Table of Contents Table of Contents ................................................................................................... List of Figures ....................................................................................................... List of Tables ............................................................................................................ Acknow ledgm ents .................................................................................................. List of Acronym s and Symbols .............................................................................. 1. Introduction ....................................................................................................... 1.1 Background and M otivations of PCUAV .............................................. 1.2 Background of the Outboard Horizontal Stabilizer Configuration ..... 1.3 Thesis Overview ................................................................................... 2. PCU AV System ................................................................................................... 2.1 Chapter Overview ................................................................................. 2.2 The PCUAV System Concepts ................................................................ 2.2.1 Typical Flight .............................................................................. 2.2.2 Key Enablers .............................................................................. 2.2.3 Reintegration .............................................................................. 2.3 Com ponents of PCUAV ........................................................................ 2.3.1 Parent Vehicle ............................................................................ 2.3.2 M ini Vehicle ............................................................................... 2.3.3 Avionics Testbed Aircraft ............................................................ 2.3.4 Payload Delivery Vehicle ............................................................ 2.3.5 Mini-Parent Integration Mechanism (MPIM) ............... 2.3.6 M id-Air Recovery System .......................................................... 2.3.7 Com munications and Surveillance .............................................. 2.3.8 Flight Avionics ............................................................................ 2.4 Chapter Sum mary ................................................................................ 3. UAV Building and Testing .................................................................................. 3.1 Chapter Overview ................................................................................ 3.2 OH S Parent Vehicle .............................................................................. 3.2.1 Advantages and Disadvantages of the OHS ................................ 3.2.2 OH S Parent Design Process ....................................................... 3.2.3 OHS Construction ........................................ 3.2.4 OH S Testing and Updating ......................................................... 3.3 M ini Vehicle .......................................................................................... 3.3.1 M ini Design Process ................................................................... 3.3.2 M ini Construction ........................................................................ 3.3.3 M ini Testing ................................................................................. 3.4 Avionics Testbed Aircraft ...................................................................... 3.4.1 Advantages and Disadvantages of the ATA ................................ 3.4.2 W ork done on ATAs ................................................................... 3.5 ATA Testing ......................................................................................... 3.6 Chapter Sum mary ................................................................................ 4. Structural M odeling of the Parent ..................................................................... 4.1 Chapter Overview ................................................................................. 5 7 11 13 15 17 17 19 20 21 21 21 21 23 24 27 28 29 31 32 33 36 37 38 43 45 45 45 45 47 48 52 56 56 57 60 61 61 62 63 63 65 65 5 4.2 Structural and Inertial Properties of the Parent ..................................... 4.2.1 Area M oments of Inertia ............................................................. 4.2.2 W eight and M ass M oment of Inertia ............................................ 4.3 Analysis Process .................................................................................. 4.4 Natural Frequencies and M ode Shapes of the Parent ........................... 4.5 Chapter Overview ................................................................................ 5. Aeroelasticity .................................................................................................... 5.1 Chapter Overview ................................................................................ 5.2 Aeroelasticity of the Parent UAV ......................................................... 5.3 Flight Dynamics of Parent ..................................................................... 5.4 Servo Aeroelasticity of Parent .............................................................. 5.5 Chapter Summary ................................................................................ 6. Summary and Conclusions ................................................................................. 6.1 Thesis Summary ................................................................................... 6.1.1 PCUAV System Summary ............................................................. 6.1.2 Suggestions for UAV Improvements ......................................... 6.1.3 Flight Tests .................................................................................. 6.1.4 Structural Modeling of OHS Aircraft Summary and Conclusions Appendix A Vehicle Drawings ......................................................................... A. 1 Three View Drawings of PCUAV Parent Aircraft ............................... A.2 Three View Drawings of PCUAV NGM I ............................................... A.3 Three View Drawings of PCUAV NGM II ............................................. A.4 Three View Drawings of PCUAV ATA I&II .................... A.5 Building Plans for NGM II ...................................................................... A.6 Wing M oment of Inertia Spreadsheet ...................................................... Appendix B Aswing and Related Code for the Parent .......................................... B.1 Description of Aswing ............................................................................. B.2 Aswing Code for the Parent ..................................................................... Appendix C Aswing Results ................................................................................. C.1 M ode Shapes ............................................................................................ C.2 Bode Plots ................................................................................................ 6 65 65 70 71 75 77 79 79 79 82 84 88 89 89 89 90 92 . 92 97 98 99 100 101 102 104 105 105 107 113 114 125 List of Figures Figure 1.1 Figure 1.2 Figure 2.1 Figure 2.2 Figure 2.3 Figure 2.4 Figure 2.5 Figure 2.6 Figure 2.7 Figure 2.8 Figure 2.9 Figure 2.10 Figure 2.11 Multi-Tiered System Concept ......................................................... Outboard Horizontal Stabilizer Parent Vehicle ................................ Communications Hierarchy for PCUAV .......................................... Phase One of Reintegration .............................................................. Phase Two Detection and Navigation System ................................. Parent Aircraft Inside a Dodge Caravan .......................................... (Left) NGMI, (Right) NGMII .......................................................... The First Avionics Testbed Aircraft ................................................. Payload Delivery Vehicle ................................................................. Original M PIM Design ........................................................................ Parent Aircraft with MPIM Attached .................................................. D etail of M PIM ................................................................................ MARS Directional Finder ................................................................ 18 19 23 25 26 29 30 32 33 34 34 35 37 Figure 2.12 Rover with Surveillance Equipment on Top .................................... 38 Figure 2.13 NGMII Flight Control Avionics ....................................................... 39 Figure Figure Figure Figure Figure Figure Figure 2.14 3.1 3.2 3.3 3.4 3.5 3.6 Figure 3.7 Figure 3.8 Figure Figure Figure Figure Figure Figure Figure 4.1 4.2 4.3 4.4 4.5 5.1 5.2 Figure 5.3 Figure 5.4 Figure 5.5 Figure 5.6 Figure 5.7 43 Parent's Avionics Structure .............................................................. 46 Vortex Induced Angle of Attack at Tail Position ............................ 49 Parent's Spar D etail .......................................................................... 50 Parent Wing Composite Layup ....................................................... (Left) Author with Parent's Tail, (Right) Parent's Fuselage Frame .... 51 53 Bending Moment in Parent's Wing ................................................ 54 Second Landing of OHS Parent ....................................................... 66 Cross Section of the Parent's Tail Booms ....................................... 68 Cross Section of the Parent's Wing ................................................. 72 Aswing Geometry for Parent ............................................................ 74 Velocity Sweep of Parent ................................................................ 75 Root Locus Plot for Parent .............................................................. 80 First flutter mode of OHS Parent ..................................................... Root Locus Plot of OHS Parent with Three Pound Weights on Each Tail and Counterweight Attached to Fuselage ................... 81 Root Locus Plot of OHS Parent with Three Pound Weights on Each Tail and Counterweight Attached to Wingtips' Leading Edges 82 83 Blow Up of Root Locus Near Origin .............................................. Bode Plots of Parent Roll Rate Response to Unit Aileron Input, A irspeed = 70 ft/sec., @ S.L. .............................................................. 85 Bode Plots of Parent Pitch Rate Response to Unit Elevator Input, A irspeed = 70 ft/sec., @ S.L. .............................................................. Bode Plots of Parent Yaw Rate Response to Unit Rudder Input, 86 70 ft/sec., @ S.L. .............................................................. 87 A irspeed Figure A. 1 Figure A.2 58 59 Avionics Inside NGMII Fuselage ..................................................... Cross Section of NGMII Wing ....................................................... = Orthogonal Views of OHS Parent ................................................... Orthogonal Views of New Generation Mini .................................... 7 98 99 Figure Figure Figure Figure Figure A.3 A.4 A.5 A.6 C.1 Figure C.2 Figure C.3 Figure C.4 Figure C.5 Figure C.6 Figure C.7 Figure C.8 Figure C.9 Figure C.10 Figure C.11 Figure C.12 Figure C.13 Figure C.14 Figure C.15 Figure C.16 Figure C.17 Figure C.18 Figure C.19 Figure C.20 Figure C.21 8 Orthogonal Views of Second New Generation Mini .......................... Orthogonal Views of Two Avionics Testbed Aircraft ........................ Building Plans for NGM II Fuselage .............................................. Building Plans for NGM II W ing and Tail .......................................... First Mode Shape of OHS Parent, Asymmetric Vertical Tail Boom Bending, Airspeed = 70 ft/sec, @ Sea Level .................... Second Mode Shape of OHS Parent, Asymmetric Horizontal Tail Boom Bending, Airspeed = 70 ft/sec, @ Sea Level .................... Third Mode Shape of OHS Parent, Symmetric Wing Bending, Airspeed = 70 ft/sec, @ Sea Level ...................................................... Fourth Mode Shape of OHS Parent, Asymmetric Wing Twist, Airspeed = 70 ft/sec, @ Sea Level ...................................................... Fifth Mode Shape of OHS Parent, Symmetric Wing Twist, Airspeed = 70 ft/sec, @ Sea Level ...................................................... Sixth Mode Shape of OHS Parent, Asymmetric Horizontal Stabilizer Bending, Airspeed = 70 ft/sec, @ Sea Level ...................... Seventh Mode Shape of OHS Parent, Symmetric Horizontal Stabilizer Bending, Airspeed = 70 ft/sec, @ Sea Level ...................... Eighth Mode Shape of OHS Parent, Second Wing Bending, Airspeed = 70 ft/sec, @ Sea Level ...................................................... Ninth Mode Shape of OHS Parent, Fore-Aft Wing Bending, Airspeed = 70 ft/sec, @ Sea Level ...................................................... Tenth Mode Shape of OHS Parent, Asymmetric Vertical Tail Bending, Airspeed = 70 ft/sec, @ Sea Level ............................... Eleventh Mode Shape of OHS Parent, Symmetric Vertical Tail Bending, Airspeed = 70 ft/sec, @ Sea Level ............................... Gain Plot of Roll Rate vs. Aileron Input Frequency for Flexible OHS Parent, Airspeed = 70 ft/sec, @ Sea Level Phase Plot of Roll Rate vs. Aileron Input Frequency For Flexible OHS Parent, Airspeed = 70 ft/sec, @ Sea Level ................... Gain Plot of Pitch Rate vs. Elevator Input Frequency, Flexible OHS Parent, Airspeed = 70 ft/sec, @ Sea Level ................... Phase Plot of Pitch Rate vs. Elevator Input Frequency, Flexible OHS Parent, Airspeed = 70 ft/sec, @ Sea Level ................... Gain Plot of Yaw rate vs Rudder Input Frequency For Flexible OHS Parent, Airspeed = 70 ft/sec, @ Sea Level ................... Phase Plot of Yaw Rate vs. Rudder Input Frequency For Flexible OHS Parent, Airspeed = 70 ft/sec, @ Sea Level ................... Gain Plot of Roll Rate vs. Aileron Input Frequency for Rigid OHS Parent, Airspeed = 70 ft/sec, @ Sea Level ....................... Phase Plot of Roll Rate vs. Aileron Input Frequency For Rigid OHS Parent, Airspeed = 70 ft/sec, @ Sea Level ....................... Gain Plot of Pitch Rate vs. Elevator Input Frequency, Rigid OHS Parent, Airspeed = 70 ft/sec, @ Sea Level ....................... Phase Plot of Pitch Rate vs. Elevator Input Frequency, Rigid OHS Parent, Airspeed = 70 ft/sec, @ Sea Level ....................... 100 101 102 103 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 Figure C.22 Gain Plot of Yaw rate vs. Rudder Input Frequency For Rigid OHS Parent, Airspeed = 70 ft/sec, @ Sea Level ....................... Figure C.23 Phase Plot of Yaw Rate vs. Rudder Input Frequency For Rigid OHS Parent, Airspeed = 70 ft/sec, @ Sea Level ....................... 9 135 136 10 List of Tables Table 3.1 Table 3.2 Table 3.3 Table 4.1 Table 4.2 Table 4.3 Table 5.1 48 OH S Final Dim ensions...................................................................... 60 Final Dimensions of NGM II .............................................................. 62 Comparison of ATAI and ATAII Dimensions................................... 68 Cross Sectional Flexural Properties of Parent ................................... Weights and Mass Moments of Inertia of Parent Components...... 70 Mode Shapes and Natural Frequencies of Parent, 76 Airspeed = 70 ft/sec, @ S.L. ............................................................. Computed Flight Dynamic Modes Compared with Aswing Results .... 84 11 12 Acknowledgments First I would like to thank the Lord God for his help and guidance through this project. He has provided me with more opportunity than I could have hoped for. Without Him I would have floundered long ago. I also would like to thank my grandfather, Dave Dolese, who passed away during the writing of this thesis. He was a good friend and did a lot to encourage me in my academic pursuits. Without his financial support I would never have been able to attend as fine of institutions as I did. Thank you to Professor John Deyst for his support and guidance. You treated us like your own children, which was more than I ever expected from an advisor at MIT. Also, thank you Dr. Tienie van Schoor for your time and effort, I really learned a lot from you both in class and while working on this thesis. Thanks to Professor Mark Drela for your help and for creating the software I needed to finish this thesis; I hope I can continue to draw on your vast knowledge. I would like to thank Don Weiner for his help in the shop, his experience was invaluable, and his grandfatherly advise on life was dearly appreciated. Thanks to Dick Perdichizzi for his help with the windtunnel and all of the other facilities. Thanks to Col. Young for his aircraft building advice and infinite supply of stories. Thank you to the other members of the PCUAV team. Francois Urbain was a great friend who I enjoyed building airplanes with. Sanghyuk Park never ceases to amaze me with his hard work and seemingly unlimited intelligence. Thomas Jones was always good for a funny story. I appreciated the discussions I had with Alexander Olmenchenko about Russia and hockey, with Sarah Saleh about England and mad cows, and Richard Pourtrel about flying. Good luck to Richard on his new flying career. Thanks to Damien Jourdan, it was nice to have another brother in Christ during the last months of the project. Thank you to my parents, Chris and Susan Kepler, and my sister Caity, who all took time to come from across the country to visit frequently, and were always interested in what I was doing here. My parents inspiration was vital to my drive to excel in life and engineering. Finally, I would like to thank the most important person in my life, my wife Christy. Thank you for marrying me and moving across the country to the big city so that I could fulfill my dream. You have been the most supportive and loving wife a man can ask for. I love you. 13 14 List of Acronyms and Symbols Acronyms a.c. Aero/Astro ATA(I)&(II) AVL c.g. CPU DGPS DOS FM GM-15 GPS IMU JPEG MAC MARS MAV MIT MPIM NASA NACA NGM(I)&(II) OHS PCM PCUAV PDV R/C or RC RF Rx SBC S.L. UAV WASP WLAN Aerodynamic center Department of Aeronautics and Astronautics Avionics Testbed Aircraft, (I)&(II) refer to the different versions built Athena Vortex Lattice Center of Gravity Computer Processing Unit Differential Global Positioning System Disk Operating System Frequency Modulation Gilbert Morris Airfoil Global Positioning System Inertial Measurement Unit Joint Photographic Experts Group Mean Aerodynamic Chord Mid-Air Retrieval System Micro Autonomous Vehicle Massachusetts Institute of Technology Mini-Parent Integration Mechanism National Air and Space Administration National Advisory Committee for Aeronautics New Generation Mini, (I)&(II) refer to the different versions built Outboard Horizontal Stabilizer Pulse Coded Modulation Parent and Child Unmanned Aerial Vehicle Payload Delivery Vehicle Remote Control Radio Frequency Receiver Single Board Computer Sea Level Unmanned Air Vehicle Wide Area Surveillance Projectile Wireless Local Area Network Symbols (0 A b Linear Deflection Damping Ratio Eigenvalue Angular Deflection Frequency Area Side Length 15 b, CL cw D d E F G g h Hz Ixx IYY Izz L Lp Lr Lht Lvt JO kHz m MCC Ma Mq MHz No Nr r Sht Svt SW T uo V Vht Vvt X Y Yp Yr Z 16 Wing Span Coefficient of Lift Wing Chord Drag Distance Young's Modulus of Elasticity Force Modulus of Rigidity Acceleration of Gravity on Earth Side Length Hertz (cycles per second) Area Moment of Inertia About x-axis Area Moment of Inertia About y-axis Area Moment of Inertia About z-axis Length, Lift Roll Moment Due to Sideslip Angle Roll Moment Due to Yaw Rate Distance from Wing Quarter Chord to Horizontal Tail Quarter Chord Distance from Wing Quarter Chord to Vertical Tail Quarter Chord Polar Moment of Inertia Kilohertz (thousand cycles per second) Mass Pitch Moment Due to Angle of Attack Pitch Moment Due to Change in Angle of Attack Pitch Moment Due to Pitch Rate Megahertz (million cycles per second) Yaw Moment Due to Sideslip Angle Yaw Moment Due to Yaw Rate radius Vertical Tail Area Horizontal Tail Area Wing Area Torque Initial Velocity Volt Horizontal Tail Volume Coefficient Vertical Tail Volume Coefficient Coordinate Along x-axis Coordinate Along y-axis Sideways Acceleration Due to Sideslip Angle Sideways Velocity Due to Yaw Rate Vertical Acceleration Due to Angle of Attack Chapter 1 Introduction 1.1 Background and Motivations of PCUAV In the fall of 1998, Draper Laboratory and MIT formed a project under their partnership, known as the Parent Child Unmanned Aerial Vehicle (PCUAV) project. This was the second of such projects formed under the Draper/MIT partnership, the first being the Wide Area Surveillance Projectile (WASP) project that has since been taken over exclusively by Draper Laboratory. In forming the PCUAV project, the members of the team were addressing what was perceived as an important aspect of military surveillance, namely to observe some point of interest, at close range, from a distance. Current long range UAV surveillance aircraft are inadequate for getting right down in the thick of where things are happening. Alternatively, smaller micro air vehicles, with high maneuverability and low detectabillity, have had such a short range and endurance that they had to be launched at close proximity to the point of interest. The goal of PCUAV is to create a system that would provide the benefits of both large UAVs and small Micro Air Vehicles (MAVs) without incurring their associated disadvantages. To do this, a concept evolved to use large scale UAVs to transport smaller aircraft to 17 18 Chap~ter 1: Introduction a point of interest, launch them, provide a communications relay back to a ground station, and then retrieve and bring back the smaller vehicles. When this concept was expanded to include vehicles of many different sizes, the solution turned into a tiered system in which a large Parent vehicle with an extended range and endurance could transport and launch smaller Child, or Mini, vehicles as well as even smaller MAVs. The surveillance of each vehicle could then be communicated back through each of the tiers to an operator at the point of departure. When the mission is complete, either all or some of the aircraft could be retrieved by the Parent and brought back for reuse. Tier 1 T ier 2 --- --- ---- ---- --- -- Tier 3 a Figure 1.1 Multi-Tiered System Concept To accomplish such a mission, many key technologies must be investigated and demonstrated. Some of them are as follows: - Autonomous navigation of aircraft of various sizes - Rendezvousing and reintegrating autonomous vehicles " Visual surveillance and transmission of images between multiple aircraft During the first two years of the PCUAV project the team concentrated on designing the aircraft for the system and developing and building the guidance and control systems Section 1.2: Background of the Outboard Horizontal Stabilizer Configuration 19 for those vehicles. In the third year, when the author joined the project, and continuing into the fourth year, the aircraft were built and flown, the control systems were validated and work progressed toward demonstrating autonomous docking of the Parent and Mini vehicles. The other technology that has been investigated and demonstrated during the length of the project is surveillance and transmission of images between ground cameras, a flying UAV, and an operator station. 1.2 Background of the Outboard Horizontal Stabilizer Configuration The outboard horizontal stabilizer configuration, or OHS, was chosen for the parent vehicle for reasons described in Chapters 2 and 3. This configuration looks somewhat foreign to a first time observer. The aircraft has a center fuselage with no tail attached to it. Tail booms extend rearward from each wing tip to both vertical and horizontal surfaces. The horizontal surface extends outboard of the tail boom, leaving empty space between the tail booms. As might be expected, this configuration has some unusual aerodynamics associated with it. See Figure 1.2 for a picture of PCUAV's Parent vehicle. Figure 1.2 Outboard Horizontal Stabilizer Parent Vehicle The OHS configuration was developed to some degree in the 1940s by Chance Vought's XF5U Flying Pancake, and more recently by Scaled Composites for NASA and 20 Chaoter 1: Introduction at the University of Calgary where Prof. John Kentfield and Dr. Jason Mukherjee designed and built a few models. The author has created structural dynamic models of the OHS aircraft and performed analysis to determine the effects of the structure's flexibility on the control of the aircraft. 1.3 Thesis Overview This thesis consists of two basic parts. The objective of the first part is to discuss the components and the workings of the PCUAV system. Emphasis will be placed on the author's contributions to the project, but much will be said about work done by other members of the PCUAV team. The second part of the thesis will discuss the author's work on the structural and aeroelastic modeling of the Parent aircraft and the findings from that work. Chapter two discusses the components of the PCUAV system. This includes discussion of the aircraft developed, the control and navigation system, the communications and surveillance system, and the reintegration system. Chapter three focuses on the work done on the project by the author. More detail is given to the building and testing of the various vehicles. Chapter four describes the work done on the structural modeling of the Parent, describing the analysis process and the some of the results from that analysis. Attention is mostly given to the natural frequencies and mode shapes of the aircraft. Chapter five discuses the aeroelasticity, flight dynamics, and servo aeroelasticity of the flexible the OHS Parent aircraft; providing information that could be useful in modifying the plane's flight controller. Chapter six provides a summary of the PCUAV system and the structural modeling done by the author. Chapter 2 PCUAV System 2.1 Chapter Overview This chapter explains the concepts of the PCUAV system. A basic overview of the system's procedures is discussed, followed by a description of the subcomponents of the system. 2.2 The PCUAV System Concepts This section describes the potential roles of the PCUAV system, the process that the system's components follow to achieve a successful flight, and some of the key enablers for a successful mission. 2.2.1 Typical Flight PCUAV could be utilized whenever there is a need to perform up-close surveillance in hazardous situations, without risking human life. This could be in a wide variety of contexts including collecting soil, air, and water samples from a nuclear waste site; taking images of a battle zone simultaneously from several altitudes and positions; and locating targets that may be undetectable from satellites or high altitude UAVs. 21 22 22 Chanter 2: PCUAV System In a typical flight, a Parent would be loaded with two Minis, up to six Payload Delivery Vehicles (PDVs) and MAVs, and enough fuel for a trip of one to two hundred miles, with a five hour loitering time over the target. Of course range and payload could be traded for endurance. The Parent would take off from either an airport or an unimproved landing strip and fly either autonomously or remotely to a predetermined point of interest. Meanwhile, a communications link would be maintained with a ground operator at the point of departure. After arriving at the target zone, the Parent would deploy a Mini which could descend to a lower altitude for surveillance until it ran low on fuel, at which point it would return for reintegration with the Parent and the second Mini could be deployed. The first Mini could then be refueled and the process repeated. During the time of the Minis' operation, the Parent would drop PDVs and MAVs to gather soil samples or provide even closer surveillance than can be achieved with the Minis. Some of the soil samples might be collected by a balloon rendezvous with the Mini and brought back to the Parent for reintegration and transport home. During the whole mission, a communications network between each of the aircraft would also provide a link back to the ground operator to process the data gathered by each vehicle and sensor. When the Parent returned to base, it would be fueled and readied for a second flight. With the use of just two systems working concurrently it is feasible to expect a indefinitely sustained presence over a target. Section 2.2: The PCUAV System Concepts 23 23 Section 2.2: The PCUAV System Concepts PARENT Figure 2.1 Communications Hierarchy for PCUAV 2.2.2 Key Enablers Some of the keys to the above hypothetical mission are: - Building a Parent capable of carrying a large load a long distance, - Maintaining stability of the Parent when combined with one or two Minis as well as without them, - Creating a robust procedure for the system to follow during reintegration to minimize the chance of failure, - Creating a communications network that is dynamic and dependable between all of the aircraft. During the first year of the project, much work was done to size the potential vehicles. It was hypothesized that a capable Parent aircraft would have a wingspan of about twelve to fifteen feet and each Mini would have a wingspan of roughly 3 to 5 feet. These projections were determined assuming that the best possible custom made micro-electronics and power plants would be utilized. The downside of this assumption is that these things are expensive and difficult to obtain. Using off the shelf electronics and standard remote con- 24 24 Chanter 2: PCUAV System trol aircraft engines meant that both aircraft grew considerably and limited the possibility of completing the desired mission. For this reason, a distinction was made between objective and demonstration vehicles. The objective vehicles would make use of the best available products and would be of similar size to the group's original designs. However, the demonstration vehicles are designed to show that implementing the other keys to the problem is possible, leaving the problem of creating a high load carrying, long endurance Parent and smaller Minis to future development. Looking at the key enablers of the mission, it becomes apparent that one of the most difficult parts to achieve, which has not been investigated in detail before, is the reintegration procedure. The concept of joining two aircraft in midair is not new. It dates back to the days of dirigibles that carried biplanes and moves through to the 1960's when work was done investigating the docking of parasite aircraft such as the Goblin to large bombers like the B-52. Now, the joining of aircraft is done every day through midair refueling. The difference in the case of PCUAV comes in the fact that these aircraft are autonomous, with minimal onboard avionics. The advantages of reintegration extend past the use of the PCUAV system as a reconnaissance tool. Some examples might include aerial refueling of UAVs and recovery of soldiers floated aloft by balloons. 2.2.3 Reintegration To assure that the aircraft will make a rendezvous with a minimum chance of aborting the procedure, it is important to establish a routine for the planes to follow every time. For this reason, the rendezvous process was divided into 3 phases. Phase one is designed to bring the aircraft from arbitrary positions and velocities in the sky to a point where the Parent is flying about 30 feet in front of the Mini. Phase two brings the Mini into contact with the Parent, and phase three locks the interface between the aircraft and positions the Mini in a Section 2.2: The PCUAV System Concepts 25 place suitable for transport, such that the combined Mini and Parent have minimum aerodynamic drag. During the PCUAV project, the goal is to demonstrate the first two phases, leaving the third phase for design of the objective vehicles. In phase one, the Parent is assumed to be circling at a higher altitude, while the Mini is performing surveillance below. The planes communicate their GPS obtained positions to each other and the Mini computes a trajectory to follow for rendezvous. This trajectory is broken into four steps: a climb, a straight leg, a turn toward the Parent's circle, and another straight leg. The climb brings the Mini to the same altitude as the Parent. The length of the first straight leg is then computed so that when the Mini performs the turn and second straight leg at a constant velocity it will enter the Parent's circle 10-30 meters behind the Parent. In Figure 2.2, the climb, first straight leg, turn, and final straight leg are denoted by numbers 1, 2, 3, and 4 respectively. MO and PO are the Mini's and Parent's initial positions. The scale for Figure 2.2 is in meters. 3) 600 404) 20000 2 800 600 400 200 0 y axis -200 -200 0 200 400 600 x axis Figure 2.2 Phase One of Reintegration 800 1000 26 Chaoter 2: PCUAV System All of phase one is done under GPS navigation using a proportional navigation algorithm. Onboard GPS data is gathered at a rate of 5 Hertz, and at that same 5 Hertz rate, points are chosen on the trajectory 100 meters ahead of the current position of the Mini. The plane flies toward that point until a new point is chosen .2 seconds later. During the climb and the first straight leg, the trajectory is recomputed at 5 Hz as well. Later, during the turn and second straight leg, the trajectory is fixed and the velocity is updated instead so as to align both the planes' position and velocity at the point of rendezvous. Once the Mini comes to its proper position behind the Parent, phase two begins. During phase two the aircraft navigation is performed using a vision based system. A camera is mounted under each wing of the Mini at about half span. A cooperative light mounted on the parent is imaged by the cameras. Using stereoscopic vision the relative position of the planes can be computed to an accuracy of a few millimeters. The original system developed in the second and third year of the project relied on two color cameras whose images were downloaded by a frame grabber to the computer. The images were analyzed to find the target, which was a large red light the size of a car's headlight. Once the cameras detected the red light the computer used the pixels in the image to determine where the Parent was. Infrared Detector ................. Infrared LEDs Infrared Detector Figure 2.3 Phase Two Detection and Navigation System Section 2.3: Components of PCUAV 27 This approach and equipment had several problems. First, many things on the ground are red and create false targets. Second, the range of the cameras for finding the target was around 10 meters, thus the close proximity required tested the accuracy of the GPS, increasing the likelihood of a midair collision. Third, the position of the sun had a large impact on the quality of the images from the cameras. Sunlight, reflected from various parts of the Parent tended to produce false images and confuse the guidance system. The final problem was that the update of the frame grabber used was around two seconds when the whole image was processed. To get around this, the image was zoomed in once the cameras had a lock on the target. This required the frame grabber to capture many fewer pixels and the processing time was brought down to 0.2 seconds. Because of these four problems, an alternative was sought. The cameras were eventually replaced by infrared detectors that measure the location of the centroid of the light from the target. These eliminate the need for the frame grabber. Instead, all that is needed for position processing is four analog to digital converters to compare the signals from each detector on both axes. By pulsing the infrared light of the target at 4 kHz the signal is likely to be different from anything occurring in nature, thus reducing the probability of locking onto a false target and the possibility of the cameras being saturated by the sun's light. Finally, the range of the LED system is four times that of the headlight system using the same power output, even though the surface area of the target light is reduced to 25% of the original headlight. This means the GPS navigation does not need to bring the planes as close together, and the drag penalty for the Parent is reduced by the smaller light. 2.3 Components of PCUAV This section contains descriptions of the components of PCUAV. These include the Parent and Mini vehicles, Avionics Testbed Aircraft, Payload Delivery Vehicles, the Mini-Parent 28 28 Chanter 2: PCUAV System Integration Mechanism, the Mid-Air Recovery System, the communications and surveillance systems, and the flight avionics used in the system. 2.3.1 Parent Vehicle During the first two years of the PCUAV project much was done to choose a design for the Parent vehicle. A set of requirements was established for the ideal, or objective, vehicle. These are as follows: - 100 mile range - 5.0 hour loiter time - Autonomous navigation - Carry a load of two Minis and six Micro vehicles or payload delivery vehicles. - Capable of performing reintegration with Minis - Operate from unimproved fields - Be transportable in a convenient package Many different concepts were evaluated, most of which used fairly conventional configurations. Some examples are discussed by Sanghyuk Park and Francois Urbain in their theses, [8] and [10]. As the work progressed, the scale of the Mini continued to grow due to the need to use large off the shelf electronics. This made the scale of the Parent grow to the size of an ultralight or small general aviation aircraft, if it was to carry two Minis. As a consequence, the requirements had to be changed for the demonstration vehicle. It was decided that the key to the PCUAV concept was to demonstrate reintegration of autonomous aircraft. This meant that the requirements for the demonstration vehicle were changed to the following: * Be transportable in the MIT Aero/Astro department minivan, see Figure 2.4 ______________________________________________________________ _____________~~~1 ~ - ~-- Section 2.3: Components of PCUAV - - 29 - Fly autonomously - Loiter for .5-1 hour. - Maintain speeds suitable for reintegration - Provide a relatively stationary, stable target for the Mini - Continue flying after docking with one Mini Figure 2.4 Parent Aircraft Inside a Dodge Caravan The team decided that the best option, with the most advantages for reintegration, was the OHS configuration. Many large scale UAVs are capable of the first five requirements for the demonstration vehicle, but with a conventional configuration there is concern about the aerodynamic interference associated with having the tails of both aircraft in close proximity to each other. With the OHS configuration, the tails of the Parent are well outboard from the Mini and the interference is minimized. Other advantages of the OHS are presented in more detail in Section 3.2.1. 2.3.2 Mini Vehicle As with the Parent design process, in the design of the Mini vehicle there were discrepan- - Chapter 2: PCUAV System 30 cies between the objective vehicle and the demonstration vehicle requirements, yet these differences do little in changing the configuration of the aircraft. However, due to the size of available electronics, the demonstration vehicle is much larger than the objective vehicle would be. The requirements for the demonstration Mini vehicle are as follows: - Fly and navigate autonomously - Maintain a speed appropriate for reintegration - Maneuver to hit a target on the Parent for reintegration - Minimize detrimental effects on the flight of the Parent For these reasons a design was created featuring a pusher propeller, a vertical direct side force fin, and flaperons that can be positioned both up and down. The pusher configuration decreases the chance of a prop strike when the Mini approaches the Parent from behind, and also clears an area for a probe to extrude from the nose for reintegration. Having a vertical fin over the center of gravity of the aircraft creates the possibility of moving side to side without yawing or banking when the fin is combined with both aileron and rudder deflections. Likewise, it is possible to make the plane move up and down with the combination of flaperons, elevator, and throttle without pitching or changing airspeed. Figure 2.5 (Left) NGMI, (Right) NGMII The first Mini was built in the second year of the project. It was made of fiberglass reinforced foam and had a wingspan of roughly four feet. It was used to do wind tunnel Section 2.3: Components of PCUAV 31 testing to determine flight characteristics and aerodynamic derivatives to be used in the control system. This aircraft was later damaged in an office fire, which led to the building of a second Mini called the New Generation Mini, or NGMI, that is 25% larger than the first. Later it was found that even this increase in size was insufficient to accommodate the flight computers, and a third Mini, NGMII, was built 15% larger than the second. These two vehicles are shown in Figure 2.5. More details of the Mini's construction are presented in Section 3.3. 2.3.3 Avionics Testbed Aircraft Testing new avionics and control systems is a risky venture, and can easily lead to crashes. Realizing that the building time of several months for one Mini or Parent aircraft was more than the group could afford in the event of accidents, other solutions to testing avionics were investigated. A surrogate aircraft, called the Avionics Testbed Aircraft (ATA), was found in the Hobbico Superstar 60. This kit plane is available "almost ready to fly" and only requires a few weeks of work to modify for carrying PCUAV flight computers. The ATA aircraft is shown in Figure 2.6. Two of these aircraft were built and they both provided large amounts of insight into what did and did not work. Unfortunately, they both crashed and were damaged beyond repair. However this was much better than what might have resulted if these accidents had happened with any of the other aircraft. More about 32 Chapter 2: PCUAV System the work done on the ATAs is presented in Section 3.4. Figure 2.6 The First Avionics Testbed Aircraft 2.3.4 Payload Delivery Vehicle During the second year of PCUAV, a payload delivery vehicle (PDV) was developed. This vehicle was designed to be dropped from the Parent and to deploy ground sensors or robots. The requirements of the PDVs are as follows: - Carry a payload the size of a six inch cube and weighing one to two pounds - Impact the ground at less than 16 feet per second - Withstand a 30g impact load - Land within 45 feet of a target - Be no larger than 6 inches by 6 inches by 20 inches to fit inside the Parent - Weigh less than 3.5 pounds. - Cost less than $5000 each for expendability " Drop from approximately 6000 feet. Several configurations were considered including a parafoil, a winged body, a cylindrical body, a lifting body, and a rotating wing controlled descent aircraft. Out of these options, a lifting body concept was chosen because it offered the most control and the least SEE Section 2.3: Components of PCUAV 33 susceptibility to wind due to its relatively high descent speed. A concept vehicle (see Figure 2.7) was built using a foam core that was covered in fiberglass, carbon, and kevlar. The body is a NACA airfoil with three symmetric tail surfaces for stability and control. This vehicle met or exceeded all of the requirements. It was tested by dropping it from the top of a 60 foot building onto asphalt. The aircraft demonstrated stable flight and descended at its design angle of decent of 60 degrees. Figure 2.7 Payload Delivery Vehicle 2.3.5 Mini-Parent Integration Mechanism (MPIM) The Mini-Parent Integration Mechanism, or MPIM, is the physical mechanism that forms the connection between the Mini and Parent. Many ideas were explored for the MPIM. The original idea for the objective vehicles was an extending arm that protruded at an angle up and behind the Parent. (See Figure 2.8) The arm had a grabbing claw that would clamp down on a catching ring on the nose of the Mini and then the arm would retract and bring the Mini to the top of the Parent where it could be locked down for transport. This system is somewhat complex and heavy and requires high navigational accuracy because 34 34 Chanter 2: PCUAV System of the limited target size. Figure 2.8 Original MPIM Design Another idea was a drogue trailing from the Parent and a probe on the Mini similar to refueling aircraft. The line would be reeled in after contact was made between the planes. The problem seen with this system is the possibility of a pendulum effect between the two aircraft when the line between them becomes short. Figure 2.9 Parent Aircraft with MPIM Attached Because the goal of the PCUAV project is to demonstrate phases one and two, it is only necessary to make contact between the two planes, meaning they do not need to be physically attached to each other in flight. A system was designed and constructed to pro- Section 2.3: Components of PCUAV 35 vide a target without a locking mechanism. (See Figure 2.9) This system is a three foot high truss that is attached to the top of the Parent's fuselage. The truss is made of 5/8 inch carbon/epoxy tubes that are wrapped by 1/16 inch balsa sheet that provide an aerodynamic shape to reduce drag. The target light sits on the top of the truss, and a drogue "catcher" is attached six inches below the light. The drogue is a four inch diameter, eight inch long fiberglass cylinder that expands into a conical net with an eighteen inch diameter. A wood block was inserted into the mouth of the cylinder. The block has an oblong hole in it that aligns with the probe attached to the front of the Mini. This hole restricts the rolling of the Mini, keeping the wings parallel to the wings of the Parent. The drogue is attached to the carbon truss with a steel axle that allows the Mini to pitch against the resistance of a spring. Because the Mini can apply the most moment on the truss through pitch, a spring attachment lessens the load on the truss. At the same time, both roll and yaw are constrained. A rudimentary spring loaded locking mechanism was built inside the cylinder as a concept for phase three. (See Figure 2.10) The probe on the Mini has a knob that slides between two arms that are snapped behind the knob by springs. When it is time to disengage the two planes, a servo spreads the two arms, releasing the Mini to fall back. Locking Mechonism Figure 2.10 Detail of MPIM 36 2.3.6 Mid-Air Recovery System During the course of a typical mission it may be desirable to recover something from the ground, such as soil samples or valuable equipment, and, on a large scale, possibly even people. A Mid-Air Recovery System, or MARS, was developed in the PCUAV project for such a purpose. The system consists of a balloon to carry the desired package, an RF transmitter attached to the balloon, and a directional receiver onboard the rendezvousing plane. To collect a soil sample, a PDV would deliver a collector from the Parent to the desired position on the ground. A sample would be taken by the collector, the balloon would inflate, and the collector would rise to the altitude of the Mini, where an RF transmitter would send an omnidirectional signal. The receiver on the Mini would find the bearing toward the transmitter and steer the Mini towards it. The Mini would then fly through the cable connecting the sample to the balloon and retrieve the sample at the wingtip while cutting away the balloon. A transmitter and a directional receiver were designed and constructed. The receiver uses four antennas oriented in a pyramidal orientation as seen in Figure 2.11. The strength of the signal is compared between each antenna. When the strength is equal on each, the transmitter is directly ahead of the Mini. The system could be calibrated to determine the angle toward the transmitter based on the signal from each of the antennae. This system Section 2.3: Components of PCUAV 37 could also prove useful for reintegration with the Parent as a supplement to both the GPS and vision systems. Figure 2.11 MARS Directional Finder 2.3.7 Communications and Surveillance Work was done by Alexander Olmenchenko on the communications and surveillance aspect of PCUAV [7]. The surveillance system consists of a computer stack separate from the one used for navigation, a video camera, and a WLAN system. The system was flown in both the ATA and NGMI. The first concept demonstrated was the ability to take video images from the air and transmit them via WLAN to a laptop computer on the ground. The pictures are recorded, compressed into JPEG form, and transmitted to the laptop at a rate of one frame every two seconds. The second concept used a camera placed on the ground, which transmitted images to a UAV overhead which relayed them to the laptop. At the same time, the laptop operator was able to move the ground camera through commands sent back through the aircraft. The third concept demonstrated was the ability to send and receive images from both the airplane and the ground cameras at the same time. The next concept to be demonstrated will be putting the ground camera on a rover to show that it can be operated by the laptop with a signal relayed through the airplane. The final surveillance concept to be demonstrated will combine all of the previous concepts with GPS so 38 Chapter 2: PCUAV System that the airplane can be made to orbit a moving rover based on its GPS position. This would allow the user to view both an image from the rover and an image from the aircraft of the rover at the same time. Figure 2.12 shows the rover and ground camera used for surveillance. Figure 2.12 Rover with Surveillance Equipment on Top 2.3.8 Flight Avionics The three PCUAV flight vehicles utilize similar avionics packages. They all have computer stacks, RC receivers, RF transceivers, GPS, air data sensors, relay switches, gyroscopes, and accelerometers. In addition, the Mini has two infrared detectors and their related electronics for use during Phase two of reintegration. Figure 2.13 shows how the Section 2.3: Components of PCUAV Section 2.3: Components of PCUAV 39 39 avionics components are configured in the Mini. Electrical Radio .... RS232 Figure 2.13 NGMII Flight Control Avionics The CPU used in the computer stack of each plane is a 233 MHz processor made by Real Time Devices USA, Inc. that runs DOS. This computer interfaces with all of the analog flight sensors through a Real Time Devices 16-bit databoard. The system is powered through a power board made by TriM that provides +/-5V and +/-12V. Programs are downloaded, and flight data uploaded through a CM312 utility board from Real Time Devices. This module provides communication between the computer and the GPS, RF transceiver, and SBC2000s. The SBC2000s, made by Micro Pilot, provide an interface between the aircraft's servos and either the pilot or the flight computer. In pilot-in-command mode they read the pilot's inputs through the RC receiver #1 and send the appropriate pulse width signal to each of the servos. In computer-in-control mode, the SBC2000s produce the same signals based on input from the computer. The computer creates this input based on several 40 40 Chanter 2: PCIJAV qvot-m sources of information. The primary source of information during Phase one of reintegration comes from the GPS. The system used for PCUAV is an All-Star GPS from BAE Systems, Canada. It provides information at a rate of 5 Hz. Because PCUAV's aircraft are relatively small and have small time constants of motion, they require higher accuracy of position from the GPS than is available in order to achieve navigation based solely on position. For this reason, velocity and acceleration are measured and combined with filtered position data to aid in producing smooth, stable guidance, navigation, and control of the vehicles. Other key information for navigation comes from a set of rate gyros, an accelerometer, and pressure sensors. The rate gyros are made by Tokin. These gyros are capable of detecting deflection rates of up to 300 degrees per second with a resolution of 1 degree per second. They do have a large drift rate of about 1/3 of a degree per second, and are susceptible to vibration noise. For the purpose of redundancy, there are six gyros in total, two per axis. The accelerometer, made by Crossbow, provides information in three directions with a range of 4g's and an accuracy of 0.005g's. Pressure sensors from Omega provide static and dynamic pressure for both altitude and airspeed information. The airspeed sensors for both the NGMII and the Parent were calibrated in the MIT Wright Brothers Wind Tunnel. During Phase two of reintegration, the primary information role of GPS in the Mini is superseded by the vision system described in Section 2.2.3. This system consists of two infrared detectors, made by Pacific Silicon Sensors, Inc. The signal from each camera is sent through an analog to digital conversion board and combined to determine the position of the aircraft relative to the target. Section 2.3: Components of PCUAV 41 The information from all of the sources described above is communicated between the two vehicles as well as with the ground station through RF transceivers made by MaxStream Inc. These have a range of about 1.5 miles with the antenna chosen for PCUAV. The aircraft are controlled by the pilot through standard RC radio gear made by Futaba. The copilot uses a similar set of radio gear to turn the computer on and off and switch between pilot in control and computer-in-control modes. The range of RC equipment can be affected by the computer's electromagnetic interference, reducing the range of the pilot's control in a field test by as much as half when the computer is switched on. Manufacturers other than Futaba were also tested, but Futaba was found to produce the best range. Efforts were made to shield the computer's noise, and the best range was achieved when the antennas from the pilot's and copilot's receivers were separated as far as possible. The other choice in radio gear is between FM and PCM. This choice has little effect on range, the main difference being how the aircraft behaves when signal is lost. In FM, the servos start to jitter when the signal weakens, whereas they hold their last known position in PCM mode. Even though the FM jittering makes signal loss easier to detect, PCM was chosen for PCUAV because other onboard electronic devices are adversely affected by jitter noise. The final, and one of the most important components of the onboard avionics, is a six channel relay switch. During flight, the pilot may choose to fly in one of two modes, normal mode and safe mode. In normal mode the pilot's signal from the receiver is routed through the relays to the SBC2000s and then to the aircraft's servos, which allows the computer to control the plane. When the pilot switches to safe mode, the relays bypass the SBC2000s, providing a hardwire connection from the receiver to the servos. This mode could save the plane in the event of a computer malfunction. Unfortunately, this mode switch was a factor in the destruction of the second ATA. The plane had stalled while 42 under computer control and went into a steep dive. The pilot switched to safe mode, but applied full up elevator before making the switch, the result was that the plane experienced an instantaneous 7g pull up that snapped the wing at the root. Afterwards, a procedure was created for switching to safe mode. Before making the switch, the pilot centers all of the control surfaces so that when the switch happens minimum stress is induced before any maneuvering is attempted. Three sets of avionics were built for PCUAV. One for the ATA and NGMII, one for the Parent, and a third that was used in the lab to test flight codes. Because the avionics can be difficult to remove from the aircraft, and there is a chance of disturbing connections while moving the avionics, it was important to have a separate and identical set in the lab for testing. This set was connected to a hardware in the loop simulator which consists of servos similar to those on the aircraft that are linked to potentiometers that provide feedback to the simulator computer. In this way all flight codes could be tested on the ground before ever being put in the aircraft. The ATA and NGMII have virtually identical avionics while the Parent's is similar, but splits the controls into three parts. The Parent was built with one receiver in the fuselage to control the throttle and nose gear and one receiver in each wingtip to control the rudder, elevator, and aileron on each side. This shortens the length of the servo wires for these controls to reduce the RF interference associated with long wires. To achieve autonomous flight, a relay, a SBC2000, and a battery must be added to each of the three receivers. A serial link along the underside of the wing connects the wingtip avionics with the central computer in the fuselage, which differs from the Mini's avionics only by the replacement Section 2.4: Chapter Summarv 43 of the rate gyros with an inertial measurement system built by Crossbow. See Figure 2.14 for more detail on the Parent's Avionics. GS treceiver RF transceiver electrical - -,- radio radi serial RF transceiver 6 - lapto_ lpo pilot co-pilot Figure 2.14 Parent's Avionics Structure 2.4 Chapter Summary Chapter two presented a background of the PCUAV System. Section 2.2 presented a description of the mission of PCUAV as well as some of the key enablers of the mission. Special attention was given to the parts of the mission in which demonstration is desirable, particularly reintegration, which was separated into three phases. Phase one being operated under GPS navigation, Phase two under guidance of a vision system, and Phase three making a solid physical connection between the two aircraft. Section 2.3 went on to describe the components of the PCUAV system, stressing those components the author was most involved with in the project. These include much of the design and building of the Parent and Mini vehicles, the Avionics Testbed Aircraft, the Payload Delivery Vehicle, 44 Chapter 2: PCUAV System the Mini-Parent Integration Mechanism, and the various avionics utilized in each of the flight vehicles. Chapter 3 UAV Building and Testing 3.1 Chapter Overview This chapter discusses in depth the vehicle designs, including their dimensions, structural materials selection, and techniques employed by the author and other team members in building these aircraft. A brief commentary on flight testing for each vehicle is also presented. 3.2 OHS Parent Vehicle This section describes the Outboard Horizontal Stabilizer configured Parent vehicle built by the author and Francois Urbain. The advantages and disadvantages of the OHS configuration are discussed, as well as the dimensions and performance of the aircraft. The construction of the three main components of the aircraft, namely the wing, the tails, and the fuselage is also described. 3.2.1 Advantages and Disadvantages of the OHS The key demonstration goal for PCUAV is reintegration of the Mini and OHS vehicles. For this reason, both vehicle designs were created with that purpose in mind. The unique tail configuration of OHS aircraft provides a maximum amount of clear space behind the 45 Chapter 3: UAV Building and Testing 46 fuselage. This keeps the tail surfaces away from any flow disturbances from the Mini and reduces the chances of a collision between the Mini and the Parent's tail when compared to a conventional configuration. Analysis was done using computational fluid dynamics to determine that the OHS Parent would remain controllable even after a losing one tail section as a result of a midair collision. The other advantage of the OHS configuration is the fact that the horizontal stabilizers are flying through the upwash of the wingtip trailing vortex. (see Figure 3.1) The lift is thus distributed to the tail as well as the wing. This means more lift is possible with the same wing area as a conventional configuration where the tail is in the downwash of the wing's vortex and usually pushes down, requiring more lift from the wing. -2j 0 02 0.2 0 0.4 0.6 0.8 1 y/b 1.2 1.4 1.6 1.8 2 Figure 3.1 Vortex Induced Angle of Attack at Tail Position The main disadvantage of the OHS aircraft comes from the moments generated by the lifting tail on the wingtips. The wing must be stiffer and stronger in torsion than wings on conventional aircraft. This can be achieved most easily with a thick airfoil of relatively low aspect ratio. Section 3.2: OHS Parent Vehicle 47 3.2.2 OHS Parent Design Process After deciding on the configuration of the Parent, the next step was to design and size the specific aircraft applicable for the project. A few things were drivers for the final design. First, the plane needed to be large enough that the Mini would have little trouble clearing the Parent's tails with its wingtips. For this reason the wingspan of the Parent was chosen to be roughly twice that of the Mini. Second, the wing had to be stiff enough to resist the torsional moment from the tail booms. This led to an aspect ratio of 8.0 with a NACA 2412 airfoil. At the same time, the wing needed to fit in the back of a mini van. For this reason the wing was built in two pieces, each about 7.5 feet long. The tail booms are also detachable to enable transport, as shown in Figure 2.4. The tail volumes were chosen [9] to provide stability similar to general aviation single engine aircraft. These are calculated by (eq. 3.1) and (eq. 3.2), where vvt is the vertical tail volume coefficient and Vht is the horizontal tail volume coefficient. The other symbols are listed in the list of symbols and acronyms on page 6. vt Lvt XSvt bw x S (eq. 3.1) Vht Lht xSht (eq. 3.2) V = c, X SW The values picked were vvt = 0.04 and vht = 0.7. The tail length was set by the avail- ability of carbon tubes. It was desirable to use a tube that was of a diameter similar to the thickness of the wing so it could blend smoothly into the wingtip. The tubes chosen have diameters of 1.125 inches and are sold in six foot lengths, thus fixing the length of the tail and the tail area for the chosen tail volumes. A NACA 0012 airfoil was picked for the tail airfoil since it is a common, well proven airfoil shape that is relatively easy to build. A 48 Chapter 3: UAV Building, and Testing, more efficient design, such as those done at University of Calgary and described in [3] and [5], would use a non symmetric lifting airfoil for the horizontal tail. The size of the fuselage was largely driven by the size of the avionics package which requires a 1Ox 1Ox 18 inch box. Attached to the front of this box is a section large enough for the fuel tank, tapering to the engine. To the rear of the box is a tapered section to reduce the possibility of laminar airflow separation. The initial engine chosen was an O.S. max- 160FX which is the largest glow powered, two stroke, single cylinder engine built by O.S. It produces 3.7 horsepower. As described in Section 3.2.4, this engine was later replaced with a more powerful Moki 2.10 engine. The final dimensions of the Parent are presented in Table 3.1. Table 3.1 OHS Final Dimensions Wing Span 180 in. Length 103 in. Wing Chord 21.25 in. Height (w/o truss) 45 in. Wing Area 3825 in.2 Height (w/ truss) 56 in. Tail Span 233 in. Fuselage Dim. 10.5 x 10.5 x 43 in. Horiz. Tail Area 738 in.2 Empty Weight 41.1 pounds Vert. Tail Area 426 in.2 Airfoil NACA 2412 Avg. Tail Chord 12 in. Engine (hp) Moki 2.1 in. 3 (4.9) 3.2.3 OHS Construction Construction of the OHS Parent began with the wings. Each of the two main wing spar halves were made from two pieces of 1/4 inch plywood sandwiching three pieces of 1/4 inch balsa. A layer of 2-ounce fiberglass was epoxied between each layer of wood at a 45 degree orientation to help strengthen the spar in the shear direction. The two spar halves overlap at the center by ten inches, with the plywood pieces interlacing each other. Two 1/ 49 4-20 steel bolts hold this center section together with a two degree dihedral angle. Using a milling machine, the spars were beveled on the top and bottom to match the contour of the airfoil. Finally, seven layers of unidirectional carbon fiber were laid on the top and bottom faces of the spars to support the bending load of the wing. (see Figure 3.2) Despite the fact that the length of the spar is only 40% of wingspan, and it is only 1.5 inches wide, it represents 30% of the total weight of the wing and provides most of its bending strength. A rear spar of half inch balsa runs the full length of the trailing edge. It is reinforced with 1/8" plywood at the wing root, where the two halves are bolted together. Unidirectional Carbon Fiber Balsa %" Plywood Fiberglass Between Wood Layers Figure 3.2 Parent's Spar Detail While the spar was being manufactured, a foam core was cut for the rest of the wing using a foam cutter. Because of the size of the cutter, each wing had to be made from three sections of foam epoxied together. The inboard section was notched to accommodate the spar. The leading and trailing edges were cut off and later a solid balsa leading edge and a hollow balsa trailing edge were glued on. The skin of the wing was made from 1/16 inch balsa sheets with the grain running along the length of the wing to resist bending. The 50 Chapter 3: UAV Building and Testing balsa was reinforced with a composite layup on the internal side. A layer of 4-ounce fiberglass was laid along the full span at a 45 degree orientation to provide torsional stiffness, as well as two extra layers at the wingtips to give extra stiffness where the tail booms connect to the wing. One layer of unidirectional carbon and one layer of carbon fiber cloth oriented parallel to the span was laid over the area of the spar. These carbon layers were cut into a diamond shape to smooth the transition of the bending stress from the wingtips into the spar and then again into the center section of the spar. (see Figure 3.3) Once the fiberglass and carbon was laid on the balsa sheeting, the skins were placed on the top and bottom of the foam cores with the spar halves epoxied in them. The entire wing was then placed in a vacuum bag and put under pressure. Because the composite layup was put on the internal side of the balsa, little sanding was required to produce a smooth finish after the wing came out of the vacuum bag. Heavy Carbon Fiber @ 45 deg Unidirectional Carbon Fiber Spar 4-oz Fiberglass @ 45 deg Extra Fiberglass Layers Figure 3.3 Parent Wing Composite Layup When building the tail section it was important to keep the weight as low as possible to reduce the moment on the wingtip produced from the inertia of the tail during landing. For this reason, the tail was built with balsa in lieu of a foam core fiberglass surface. Eighth inch balsa ribs were glued to a 1/4 inch balsa spar and the leading 25% of the tail was sheeted with 1/16 inch balsa. The horizontal and vertical surfaces were fiberglassed to a Section 3.2: OHS Parent Vehicle 51 solid piece of balsa that had been sanded to a streamlined shape and notched to fit to the end of the carbon tail booms. The horizontal surfaces were given eight degrees of dihedral to avoid ground contact in a wing low landing. (see Figure 3.4) The tail booms were glued into a wingtip pod that was bolted into two oak blocks epoxied into the front and back of the wing's tips. Figure 3.4 (Left) Author with Parent's Tail, (Right) Parent's Fuselage Frame The last component of the aircraft to be built was the fuselage. This was built using 5/ 8 inch carbon tubes to form a truss structure. (see Figure 3.4) The carbon tubes were held together by epoxy embedded with shreds of fiberglass. This truss connects all of the high stress locations; which are the engine and nose gear mount, the front main spar mount, the rear spar mount, the main landing gear, and finally the attachment points for the MPIM. This structure provides excellent strength with little weight. The frame was wrapped with 1/4 inch balsa to give it the appropriate shape. The bolts that hold the main spar together also bolt into the frame, while the rear spar is rubber banded to the frame. The main landing gear were bolted into an oak block, and the firewall was made from 1/4 inch plywood. 52 Chapter 3: UAV Building and Testing 3.2.4 OHS Testing and Updating This section describes the testing that was done on the OHS aircraft as well as changes that were made due to the results of that testing. Included are structural testing and both taxi and flight testing. 3.2.4.1 OHS Structural Testing Structural tests were done on the wing for strength in the bending, torsional, and longitudinal directions. The bending load was tested to the same standard that the Federal Aviation Administration requires for normal category aircraft, 3.5g's, plus a factor of safety of 1.5. Linear deflection of the wingtips was observed all the way to 5.5g's at a rate of 1/8 inch per g-force. The OHS configuration actually has an advantage over normal aircraft structurally when it comes to bending moments on the wing. Because the mass of the plane is not concentrated at the wing root, but is also distributed to the wingtips, the bending moment actually switches direction at about half span, leaving a point where there is actually no bending stress. (see Figure 3.5) This point happens to be close to the end of the spar, which decreases the adverse affect of having a discontinuity in the structure there. The overall effect is that the stress at the wing root for the OHS is about half what it would Section 3.2: OHS Parent Vehicle 53 be in a standard configuration. Bending Moment 3000 2500 ---------- - Standard Configuration OHS ------------ ------------- -------------------------- 2000 --------- --- ---------------------------C 1500 -------------E 1000 ------- -------------- ----------- ------------- ----------- ---------- - ---------- ------------- -- ------------- --------------- 500--------------- -- 0 -------- -- - --- ---500 0 20 60 40 - -- -- --- - 80 100 Span (in.) Figure 3.5 Bending Moment in Parent's Wing The torsional stiffness of the wing was tested by applying weight to the tails up to 5g's. Again, linearity was observed in the deformation. The last direction that the wing's strength was tested was in the forward longitudinal direction. This is important for loads seen at high angle of attack, when the lift has a load component parallel to the wing's chord. The resulting moment can be up to 14% of the total bending moment on the wing. This load was tested, and no deflection was observable. 3.2.4.2 OHS Taxi and Flight Testing Once the aircraft was completely built and assembled, taxi tests were done. It was immediately obvious that the landing gear performed less than satisfactorily. The nose gear oscillated side to side as much as four or five inches even at walking speeds. The main gear oscillated front and back at higher speeds as well. This problem was fixed by brazing Chapter 3: UAV Building and Testing 54 steel rods to the sides of the landing gear to increase the appropriate moments of inertia. Tests were performed on both a hard surface and a grass surface. On the hard surface, the tail booms oscillated with moderate amplitude. Even so, the elevator still demonstrated some authority and could lift the nose while taxiing at about 50% of takeoff speed. However, on the rougher grass surface the tails oscillated at high frequency and amplitude, and the engine struggled to get the plane to high speeds. For this reason operations of the Parent were limited to hard surface runways only. During the first takeoff of the Parent the tails oscillated at slow speed, but gradually grew stiffer as speed increased until there were no observable oscillations at takeoff speed. The aircraft flew smoothly without any undesirable flying characteristics. It was somewhat slower than expected, but had no trouble climbing, and once was glided to the runway, after the engine stalled, with a shallow glide angle. (See Figure 3.6 to see an example of engine out flight.) Figure 3.6 Second Landing of OHS Parent For the second flight test, the MPIM was attached to the top of the plane. (see Figure 2.9) This produced significant drag and required full power to keep the plane in the air. The engine stalled at one point, resulting in a rough landing because the plane's glide ratio Section 3.2: OHS Parent Vehicle 55 had decreased significantly. The MPIM was later better streamlined and the engine was replaced with a Moki 2.10 that provided 30% more horsepower. During a third flight test these changes proved that the plane flew reliably and with performance adequate for reintegration even with the MPIM attached. The flight speed envelope was measured to range from 18 to 28 m/sec, which is comparable to that of the Mini. Another problem was observed during this flight test. The pilot found that the plane would not pitch down from level flight at high speeds even when full down elevator was applied. At first this was attributed to aeroelastic effects. With OHS aircraft, when the lift is increased on the tail to pitch the plane down, the lift from the wing decreases, which decreases the strength of the wingtip vortex, lessening the lift from the tail. This makes for a very stable system, but also introduces a lag into the elevator effectiveness. This phenomenon should be equally present in both up and down pitch however, which was not observed in the case of the Parent. The solution was found in the strength of the elevator's servos. The servos that were being used were the same as what had been used on all of PCUAV's aircraft, Hitec HS-85MG Mighty Micros. The servos did not provide adequate torque for surfaces as large as the Parent's elevator. Because the Parent's trim condition required a few degrees of down elevator, the servos were already being worked to keep the plane level, thus the asymmetric effectiveness of the elevator. These servos were replaced with high performance Futaba S9402 servos that delivered 40% more torque. During the fourth flight test the Parent operated autonomously under computer control. The plane successfully flew continuous circles, maintaining altitude and position within half of a wingspan. This was done with winds of 12 miles per hour with even higher gusts. The control system for the aircraft had been designed for winds only up to 10 miles per hour, so better results are expected with better conditions. In addition, the pres- 56 Chap~ter 3: UAV Building and Testing sure sensor for the altimeter malfunctioned during flight, which meant that all altitude information came from GPS. The accuracy of this information is only +/- 5 meters. 3.3 Mini Vehicle This section discusses the design, construction, and testing of the three Mini vehicles and the continuing evolution of its design. The advantages and disadvantages of the design are presented. Special attention is given to the construction of the NGMII, which the author was primarily responsible for building. 3.3.1 Mini Design Process Like the Parent, the Mini was also designed primarily to perform reintegration. This meant that the objective vehicle needed to be maneuverable, yet stable, and large enough to carry the avionics package, yet small enough to be carried by the Parent. A few designs were proposed during the first year of the project, but they all shared a few common things. All of the ideas incorporated a pusher propeller to keep the prop away from the Parent, and all had extra vertical fins to produce sideways movements. Some had the extra fins at the nose or on the wingtips and others over the center of gravity. Some were low wing aircraft, with the idea of blending the wing into the wing of the Parent after docking, while others were high wing planes with the idea of blending the fuselages of the planes together with the wings arranged in a tandem position to help provide lift to the Parent. All of the initial designs had a wingspan of less than 60 inches, which may be appropriate for an objective vehicle. For a demonstration vehicle however, it is only necessary for the Parent and Mini to make contact, and not necessarily have the Parent carry the Mini, so the size of the Mini is less restrictive. The first Mini built was more of an objective vehicle in its size and layout. It was a high wing pusher with a vertical surface over the center of gravity. The Section 3.3: Mini Vehicle 57 NGMI was designed to be a larger demonstration vehicle. It had the same layout as the Mini, with the wing and tail being scaled up 25%, and the fuselage made large enough to theoretically accommodate the flight avionics. However, the team had been optimistic when sizing the avionics, forcing the building of the 15% larger NGMII. Because the primary mission of an objective Mini is to loiter over a target, the wing was designed as a GM-15 airfoil, who's drag bucket fit the mission profile well. A relatively high aspect ratio of 9.1 was chosen for aerodynamic efficiency, as well as Hoerner wingtips to reduce induced drag. The tail surfaces of the Mini were sized for V = 0.04 and Vht = 0.54. This makes the Mini a little less stable longitudinally than the Parent, but still within the bounds set by Raymer in [9]. As was mentioned above, the Mini configuration has advantages from the pusher propeller and the extra vertical fin. There are also some disadvantages associated with the Mini's design. First, because the engine is behind the wing, it is difficult to place the center of gravity far enough forward. It requires either a very long nose or a large nose weight. Fortunately for PCUAV, the avionics provide nearly enough weight by themselves to balance the NGMII, so only a small amount of extra ballast weight is required. Second, the position of the pusher prop limits the amount the plane can rotate during takeoff and landing. This problem could be alleviated somewhat if the main landing gear was both lengthened and moved rearward. Finally, as will be discussed in Section 3.3.3, the tail booms are long, giving the tails a lot of mechanical advantage on the attachment point on the fuselage. 3.3.2 Mini Construction The first Mini was built with a foam core wing, tail, and fuselage; with a few layers of fiberglass on each. The plane never flew but was used in wind tunnel tests to determine its Chapter 3: UAV Building and Testing 58 flying characteristics. Later the plane was destroyed in an office fire. The second Mini, also called the New Generation Mini or NGMI, was 75% complete when the author joined PCUAV. The fuselage was made of 3/32 inch plywood reinforced with fiberglass. The tail was made of balsa ribs and connected to the fuselage by 3/8 inch carbon tubes. The wing had a solid plywood spar in a foam core and was sheeted with balsa and several layers of fiberglass. This resulted in a relatively heavy fuselage and wing and drove the wing loading to 75% higher than aircraft of similar size. The plane was powered by an O.S. 0.61FX engine. The NGMI flew well when on long paved runways, but had a high speed and a limited load capacity. For this reason a second, larger, lighter, and more powerful NGMII was built. Figure 3.7 Avionics Inside NGMII Fuselage The fuselage construction of the NGMII drew from that of the Parent. A truss structure was made from 3/8" carbon tube connecting the engine, landing gear, and wing. This truss was sheeted with 3/32" balsa. The nose bulkhead and engine firewall are plywood and the main landing gear is bolted into an oak block. The nose cone was formed from a shaped block of foam covered with six layers of four ounce fiberglass. Most of the foam was removed, leaving a hollow area for a battery compartment surrounded by about an inch of Section 3.3: Mini Vehicle 59 foam for impact resistance. The nose was hinged on the left side of the fuselage so it is able to open for easy access to the batteries much like some military cargo aircraft. The locking mechanism on the right side can be seen in Figure 3.7. The tail of the NGMII was made of balsa stick with a bass wood spar and balsa sheeting on the leading 25%. It is attached to the fuselage by 3/8" carbon tubes that are braced both at the firewall and the landing gear. 1/16' Balsa Skin End Grain Balsa Core 1/8' Balso Rib Carbon Spar Caps Carbon Web Figure 3.8 Cross Section of NGMII Wing Since most of the weight of the NGMI is in the wings, most of the effort to reduce the weight of the NGMII went into its wing. Instead of using a foam core, this wing was "built-up." It has a nearly full span spar, balsa ribs, and full wing balsa sheeting. Each spar cap is made from two half inch wide carbon laminate strips that taper from .06" thick at the root to .0 14" at the tip. The spar web was made from half inch end cut balsa as the core material and a 0.5" by 0.03" carbon shear web along the leading edge of the spar. (See Figure 3.8) These parts were epoxied together and vacuum bagged with two degrees of dihedral and a two inch overlap of the carbon layers at the root. The 1/8" balsa ribs were split into front and rear pieces and then glued to the spar. Balsa leading and trailing edges were added and the whole wing was sheeted with 1/16" balsa whose grain is oriented in the 60 Chapter 3: UAV Builind tQin spanwise direction for bending stiffness. See the full set of construction plans in Appendix A and the final dimensions in Table 3.2. Table 3.2 Final Dimensions of NGMII Wing Span 100 in. Length 63 in. Wing Chord 11 in. Height 21 in. Wing Area 1070 in.2 Fuselage Dim. 10.5 x 7.25 x 40 in. Tail Span 30 in. Empty Weight 15 pounds Horiz. Tail Area 187.5 in. 2 Airfoil NACA 2412 Vert. Tail Area 130 in.2 Engine (hp) O.S. 91FX (2.8) Avg. Tail Chord 6.25 in. 3.3.3 Mini Testing The first Mini was tested in the Wright Brothers Wind Tunnel during the first year of PCUAV. Aerodynamic derivatives were found by measuring forces and moments in all six degrees of freedom while varying control deflection, airspeed, angle of attack, and sideslip. This data was used to develop the control systems for the subsequent Mini vehicles. NGMI was first flown in the second year of PCUAV. It flew stably under remote pilot control and was responsive to controls in all directions. It was heavy however and required long smooth runways for operation. Later, after the NGMII had been built, NGMI's engine was replaced with an O.S.max .91FX and the landing gear were upgraded, giving it enough power and robustness to be useful. It was later used to test the surveillance and communications systems described in Section 2.3.7, which could fit in the plane's relatively limited cargo space. Before its first flight, NGMII's wing was load tested to 3.5g's. Sandbags totalling 66 pounds were laid in an elliptical distribution along the bottom surface of the inverted wing. Linear deflection was observed throughout the loading process, and the wing Section 3.4 Avionics Testbed Aircraft 61 returned to its undeformed state. The wing was also tested in the longitudinal direction, putting sandbags totalling four pounds on the wingtips. No deflection was observable. The NGMII first flew in the third year of PCUAV. On its maiden flight, problems were encountered with the elevator control. The aircraft went into a shallow dive and the pilot had to use full up elevator and full elevator trim to recover. The joints between the tail booms and the fuselage were reinforced to reduce the amount that the booms flexed, but the elevator effectiveness was still not desirable. There was a lag of about half of a second between the elevator command and the change in pitch due to the flexibility of the booms. Thin strips of carbon, one inch wide, were fiberglassed edge-on along the length of the tail booms, increasing their moments of inertia by 215%. This stiffened the booms sufficiently for responsive flight. The Mini was then used to demonstrate autonomous flights, flying prescribed circles and simulated paths for phase one of reintegration. These tests were successful, with the plane remaining within 4 meters of its prescribed position at all times, even in the presence of crosswinds and gusts. 3.4 Avionics Testbed Aircraft This section discusses the avionics testbed aircraft or ATA. Included are the reasons for the ATA's existence, the work done on the ATA, and the final design of the aircraft. 3.4.1 Advantages and Disadvantages of the ATA The Avionics Testbed Aircraft was necessary to reduce the risk involved with flying autonomously. Because the aircraft was relatively cheap and easy to construct, it did not matter as much if it was destroyed in a crash as if a Mini or Parent vehicle crashed. One disadvantage of the ATA was that it had a puller propeller, which was undesirable for demonstrating reintegration. The second disadvantage was that the original kit plane was 62 Chapter 3: UAV Building and Testing designed to be a five pound aircraft, and, when loaded, it weighed three times that amount. This made the wing loading and structural stress high. Two ATAs were built and flown during the course of PCUAV. Both were destroyed in crashes. The first was overloaded and stalled on takeoff. The second plane had extended wings and a larger engine to deal with the large load, but the wing proved to not be strong enough when it snapped in half during a 7g recovery from a dive as described in Section 2.3.8. 3.4.2 Work done on ATAs The ATAs were modified Hobbico Superstar 60's. These kit planes come 90% complete out of the box and only require a few days work to finish. However, the modifications done for the ATA took a few weeks. First the fuselage center section was removed and replaced with one large enough for the avionics package. This fuselage section was built from bass wood sheeted with balsa. The wings were extended by five inches on each tip and the center section of the wing was reinforced with fiberglass. Servos were fitted into each wing for the ailerons instead of having one servo in the center. This allowed the ailerons to also be used as flaps. Both the vertical and horizontal control surfaces were enlarged proportionally with the wing. An O.S. .91FX engine powered the ATAs. Table 3.3 compares the final dimensions of each ATA. Notice that despite the significant increase in size for the second plane, the weight actually went down. This was the result of better planning and experience with building. The fuselage section for the ATAII was built much more minimally, and yet strong enough to carry the avionics. Table 3.3 Comparison of ATAI and ATAII Dimensions ATAI ATAII Wing Loading 28.3 oz/ft2 19.7 oz/ft2 1053 sq. in. Horiz. Tail Area 166 sq. in. 193.2 sq. in. 69 inches Horiz. Tail Vol. 0.484 0.548 ATAI ATAII Wing Span 70 inches 81 inches Wing Area 910 sq. in. Length 62 inches Section 3.5: ATA Testing 63 Table 3.3 Comparison of ATAI and ATAII Dimensions Weight ATAI ATAII 11 pounds 9 pounds Engine (hp) ATAI ATAII O.S. 61FX (1.9) O.S. 91FX (2.8) 3.5 ATA Testing The ATA's were used to validate flight codes for autonomous flight. ATAI demonstrated the ability to hold a bank angle commanded by the copilot. By varying the bank angle command, the plane could fly circles under the computer's control. The plane was also used in an attempt to test Phase two of reintegration. In the test, a mini van was driven down the runway with the target light on top of it. The pilot attempted to maneuver the plane into a position 10 meters behind the van so that the vision system could lock onto the light and the plane could automatically hold its position relative to the van. Unfortunately, ATAI was destroyed at one of these test flights during takeoff. Afterwards, it was decided that this test was too risky and too difficult for the pilot to attempt with the ATAII. The ATAII's role in PCUAV was primarily to test autonomous flight under GPS navigation as would be required in Phase one. The plane did successfully fly a circle autonomously. It was in one of these circles that the plane was lost. The ATAII did not have any pressure sensors, and relied on maintaining ground speed measured by GPS. When the plane turned downwind its airspeed decreased to the point of a stall, the result of which was described in 2.3.8. To fix this problem, NGMII and the Parent were fitted with pitot tubes to measure airspeed, and all of the flight codes were modified to ensure that the plane stayed above stall speed. 3.6 Chapter Summary Chapter three described the designing, building, and testing of the PCUAV unmanned aerial vehicles. These included an outboard horizontal stabilizer configured Parent vehi- 64 Chapter 3: UAV Building and Testing cle, three versions of the Mini vehicle, and two avionics testbed aircraft. A detailed description of the building process was given for those planes that the author worked most on, namely the Parent, NGMII, and ATAII. The testing described included both structural and flight testing. Details were given about how the results of the testing changed the designs of the aircraft. Chapter 4 Structural Modeling of the Parent 4.1 Chapter Overview This chapter lays out the work done on analyzing the structural dynamics of the OHS Parent vehicle. The natural frequencies and mode shapes of the plane are discussed as well as the process followed to achieve these results. 4.2 Structural and Inertial Properties of the Parent Chapter three presented the building process and materials used for building the Parent. A three view drawing of the plane appears in Appendix A. From these drawings and a knowledge of the construction, an attempt was made to calculate the structural properties of the plane. This section describes the process followed and the results obtained. 4.2.1 Area Moments of Inertia The most important properties for the analysis were the area moments of inertia along with the Young's modulus of elasticity. The moment of inertia of the tail booms are the easiest to calculate on the aircraft. They are found from (eq. 4.1) and (eq. 4.2). 4 4 = = xx yy4 ( r 2 (eq. 4.1) 65 66 Chapter 4: Structural Modeling of the Parent I= Notice that JO is twice Ixx or I, 4 n( r 1 - 4 r2 ) (eq. 4.2) 2 or more appropriately, as for all symmetric shapes: (eq. 4. 3) xx + Iyy JO = The radii, axes, and origin for these equations are shown in Figure 4. 1. Figure 4.1 Cross Section of the Parent's Tail Booms The moments of inertia, IXX and Iyy, of the tail surfaces were estimated by only taking into account the main spar and rear spar, which are both rectangular cross sections. These moments of inertia were found about the area centroid, calculated by (eq. 4.4). X and Y are the cartesian coordinates of the center of area of a cross section. X = i IA Y = (eq. 4.4) IA i 67 Section 4.2: Structural and Inertial Properties of the Parent The moments of inertia of a rectangle about its local axes are calculated from (eq. 4.5). The moments of inertia of the two spars are combined, using the parallel axis theorem given in (eq. 4.6) and (eq. 4.7). In these equations, the x'-y' axes are the local frame of reference of each rectangle, the x-y axes are the coordinates of the cross section at the area centroid, and d is the perpendicular distance between the two axes. The length of the rectangle's side parallel to the x axis is denoted by b, while side h is parallel to the y axis, and A is the area of the relevant rectangle. IX= bh23b IYY, - =xx IxIx,+Ad I = - 3h 2 = +Ad (eq. 4.5) 2 (eq. 4.6) 2 (eq. 4. 7) Finally, the wing's area moments of inertia were estimated as the total inertia of the main and rear spars combined with the balsa and composite skin. The properties of the spars were calculated with (eq. 4.5) through (eq. 4.7), while the properties of the skin were computed using a spreadsheet, which appears in Appendix A. The skin was discretized into lumped areas every 2.5% to 10% of the wing's chord and were added into the total inertia of the wing through the parallel axis theorem. The contribution of the balsa and the composites were calculated separately. After each component's contribution to the inertia 68 Chapter 4: Structural Modeling of the Parent was calculated, they were multiplied by their respective Young's modulus and modulus of rigidity, then added together to find the overall flexural properties of the wing. Composite Layup Ba sa Skin Foam Core Balsa Leading Edge Balsa Trailing Edge Rear Spar Main Spar Figure 4.2 Cross Section of the Parent's Wing Figure 4.2 provides a cross sectional view of the wing near the wing root, revealing the components used in calculating it's moment of inertia. The cross sectional properties change along the span due to the spar ending and the addition of the diamond shaped section of carbon fiber as seen in Figure 3.3. The flexural properties of the different components of the vehicle are presented in Table 4.1. The wing is broken up into sections denoted by inches from the wing root. Those sections not listed are calculated as a linear function between the adjacent sections. For the wing and tail, the x-axis is parallel to the Table 4.1 Cross Sectional Flexural Properties of Parent Component EIxx (lbs in. 2) EIyy (lbs in.2 ) GJo (lbs in.2 ) Tail Booms 350,000 350,000 230,000 25,200 1,080,000 25,000 5,700 221,000 5,100 Wing (0-5) 1,327,000 6,720,000 160,000 Wing (5) 1,613,000 25,536,000 720,000 Wing (20-36) 4,872,000 50,400,000 1,800,000 Wing (51-90) 340,000 11,600,000 410,000 Tail Surface Roots Tail Surface Tips Section 4.2: Structural and Inertial Properties of the Parent 69 chord, while the y-axis is perpendicular to both the chord and span. The axes for the tail boom are defined in Figure 4.1. Note that the fuselage was assumed to be infinitely rigid for this analysis. The properties calculated as described above were later validated by experiment. The wing and tail sections were assembled and the main spar was placed in a vice. Deflections were measured when weights varying from one to four pounds were placed at the wing tip and on the tail root. The flexural properties were then calculated by (eq. 4.8) and (eq. 4.9). In (eq. 4.8), F is a force down on the wing tip, L is the distance from the point of cantilever to the point where the force was applied, and 8 is the deflection at that point. In (eq. 4.9), T is the torque applied on the wing by the weight placed on the tail, L is the distance from the vice to the point where the torque is applied to the wing, and 4 is the angle of twist, in radians, of the wing due to the applied torque. This experiment provided EIxx and GJo for the wing. In the next experiment, the tail boom was put in the vice near the wingtip attachment and deflections were measured when weights were placed on the tail surfaces. Using (eq. 4.8), EIxx and EIyy were found for the tail booms. FL 3 36 GJ - (eq. 4.8) (eq. 4.9) The values found from direct experimentation were used to modify those found from calculation. The calculated values were all larger than those found from experiment. This could be due to assumptions made about both the Young's modulus and the modulus of rigidity of the different materials, as well as the fiber orientation of both the composites and the wood. Imperfect lamination and fiber-to-resin ratios could also be factors. The val- 70 Chapter 4: Structural Modeling of the Parent ues listed in Table 4.1 are the final figures used during the analysis process. They were further validated using Aswing, as described in Section 4.3. 4.2.2 Weight and Mass Moment of Inertia Each component of the aircraft was weighed separately. The mass moment of inertia was calculated for each as well, using the approximation that each resembled a rectangular block. The mass moment of inertia of a block can be calculated by (eq. 4.10), where m is the mass of the block, and a and b are the sides of the block perpendicular to the axis of rotation. The moments of inertia of each component were summed around the center of gravity of the plane using the parallel axis theorem given in (eq. 4.11), where R is the perpendicular distance between the local and global coordinate systems. The global coordinate system has it's origin at the center of gravity of the aircraft. The positive y-axis extends spanwise along the right wing, the x-axis runs backwards from the c.g., and, using the right hand rule, the z-axis points straight up relative to the plane. 2 lxt 2 m(a + b ) (eq. 4.10) Ix,+mR 2 (eq. 4.11) Ix, =12 Ix Table 4.2 presents the weights and mass moments of inertia about the plane's c.g. for each component of the aircraft and the total for the entire aircraft. These figures were later used to check the computer model described in 4.3. Table 4.2 Weights and Mass Moments of Inertia of Parent Components Component Fuselage, Fuel, and Avionics Wing Right Boom and Tail Weight (lbs.) Ix (lb ft. 2 ) ly (lb ft.2 ) Iz (lb ft.2) 20.8 0.033 0.251 0.234 14.25 1.676 0.052 1.708 3.1 1.079 0.201 1.275 Section 4.3: Analysis Process 71 Table 4.2 Weights and Mass Moments of Inertia of Parent Components Left Boom and Tail Total 3.1 1.079 0.201 1.275 41.25 3.867 0.705 4.493 4.3 Analysis Process The analysis of the Parent's structural dynamics was done using Aswing, which is a program created by Professor Mark Drela that combines computational fluid dynamics with structural finite element methods to analyze both the steady and unsteady aerodynamics of flexible bodies. A description of Aswing appears in Appendix B. 1. Code was written for Aswing to describe the dimensions, structural properties, and aerodynamics of the Parent. This code can be found in Appendix B.2. In the computer model, the aircraft is broken up into six components: the fuselage, wing, right tail boom, left tail boom, right tail surfaces, and left tail surfaces. The fuselage was modeled as an infinitely stiff, tapered cylinder with a radius of 6 inches at its thickest part. The engine, avionics, and fuel tank were modeled as point masses attached to the fuselage. The wing was modeled as a beam with elastic properties varying as described in Table 4.1. Aerodynamic properties were assigned to the wing including the lift versus a curve slope, maximum and minimum coefficients of lift, and pitching moment coefficients. Ailerons are modeled as changes in the lift distribution over the wing due to input deflection angles. Each tail surface is modeled as a single beam element running from the tip of the vertical stabilizer, down through the root, to the tip of the horizontal stabilizer. Like the wing, both structural and aerodynamic properties are assigned to each tail cluster. Finally, the tail booms are each modeled as cylinders with a diameter of 1.125 inches and the proper stiffness properties. Each component is given a mass distribution of weight per unit span. Once a model was complete, it was fed into Aswing where the geometry could be viewed and validated in a plot. (See Figure 4.3) Aswing computes the weight of each com- 72 Chanter 4: Structural Modelinar of the Parent 72 ponent and the total weight of the aircraft, as well as the center of gravity. The model came to within 1/4 of a pound of the actual aircraft weight, and the center of gravity within 1/4 of an inch. This was deemed as acceptable since the actual weight and c.g. change by a larger amount during flight as the fuel level decreases. The mass moments of inertia of some of the components are also displayed in Aswing, and were validated to be within 1% of those calculated for Table 4.2. Z RIZ - -EM' EL - 2 ASWING5.43 Figure 4.3 Aswing Geometry for Parent Aswing allows the user to place test weights at various locations on the aircraft. With this feature it is possible to measure the static deflections of the aircraft's structure when weight is applied. It was easy to validate the model with the experiments described in Section 4.2. The stiffnesses of the beam components in the model were modified until the deflections measured were within 1%of those observed in reality. The natural frequencies of the tail booms were observed during the experiments in Section 4.2. The natural frequency of movement in the vertical direction was measured to be 2.2 Hertz, while the movement in the horizontal direction occurred at 4.6 Hertz. These Section 4.3: Analysis Process 73 were validated by Aswing, where the natural frequencies were computed to be 2.14 Hertz and 4.35 Hertz respectively. A velocity sweep was done for the computer model, ranging from 35 ft/sec, which is about 2 ft/sec above stall speed, to 300 ft/sec. Figure 4.4 represents a sweep from 35 ft/sec to 210 ft/sec. The text at the top of the figure displays sideslip angle and angle of attack in degrees, airspeed in feet per second, coefficient of lift, coefficient of drag, Oswald efficiency, and rotational accelerations of the aircraft in trim condition for each operating point's velocity. The plot at the bottom of Figure 4.4 shows how the plane flexes for each trim condition. The horizontal tail surfaces go from being bent up at low speeds to being bent down at high speed. At low speed, the strength of the wingtip vortex is large, producing a large lifting force on the tails. As the speed increases, the vortex strength becomes less, and the tails' lift is decreased. This can be seen in the second graph in Figure 4.4, which plots the vortex strength along the span for each velocity (this is related to local coefficient of lift). It is large at low speed, and goes to zero at high speed. At very high speeds the negative pitching moment of the wings becomes larger than the positive pitching moment caused by the center of lift being forward of the c.g. The tail then needs to push down to trim the aircraft. The tail switches from pushing up to down at around 90 ft/ sec. The top graph in Figure 4.4 plots the effective angle of attack, for each velocity, along the span of each surface. The wing is displayed along the entire horizontal axis of the graph, while the tail surfaces are overlaid near the center of the plot. The wing is twisted by the moment applied to it by the tails. As the speed gets large, the tips of the wings are twisted up. This results in the lift being concentrated at the tips as opposed to being spread over the entire wing, as seen in the third graph, which plots the lift force distribution over 74 Chapter 4: Structural Modelingz of the Parent the span of the wing. In Section 4.4, the aircraft is analyzed at each of the velocities in the sweep to determine how it's natural frequencies and mode shapes change with velocity. "0 a"u 0.00 0.00 0.0 0.D0 12.82 3.70 0.53 -D.39 -1.D B Vr 35.0 50.0 70, 90.0 110.0 0.DD -1.9 L9 130.0 0.00 0.00 0.00 0.00 -1.53 -2. 12 150.0 170. 0 190.0 210.0 0.00 -2.40 -2.70 CL 1.072 0.526 0.268 0.162 0.109 0.078 10.05 0.045 0.036 0.030 CD e 0.0505 0.0097 0.0032 1.152 1.177 1.057 D.BB3 D. BDL D.371 0.208 0.111 0.050 0.035 0.0018 0.00 IL 0.0013 0.0013 0.0014 0.0015 0.0017 a? 0. 0 0.0 0.0 a. a a. a D. 0 0. 0 D. 0 0.0 0.0 0.0 0.0 D. 0 0. 0 0.0 0. 0 0.0 0.0 8.0 0 Woff; L4.0 0.0 - .- L - . -'4.0a ------------------------------------ ------------------------------------- ---------- -8.01 .. . . . .. ---- --....--1.5 --------. ---- ---- --- .. . . . .----- 2 [~/cV, - - - - - - - - - -- - - . - - - -- -- - -- - - (CL) -- - - -- --- --------------- 0.50 - - - --- ------------1 . - -------- flirt 5-0. S.0 . ------------------ --------------- U5y -- -------------------------- sii ......... -- - .------------- --- ....... ----- 9/ I Figure 4.4 Velocity Sweep of Parent .-- 75 Section 4.4: Natural Frequencies and Mode Shapes of the Parent 4.4 Natural Frequencies and Mode Shapes of the Parent The analysis described in the previous section provided information about the trim conditions of the Parent for a variety of velocities. The aircraft was then analyzed at each of these velocities to find the mode shapes and natural frequencies of deformation. When these frequencies are plotted in the imaginary plane, they provide a root locus plot for the aircraft (see Figure 4.5). The first 10 mode shapes and natural frequencies of the aircraft, ......... ............ . . 1 -0 1. .-...... .0 8. 4.0 2.0 20.0............................... 2.0 -202.0 -4.0 ................. Figure 4.5 Root Locus Plot for Parent flying at cruise speed, are presented in Table 4.3. These are the first ten modes following Chapter 4: Structural Modeling of the Parent 76 76 the six rigid body translational and rotational modes. All of these mode shapes appear as figures in Appendix C. 1. Note that the natural frequencies of the first two modes stay relatively constant and damping gets larger as speed increases to about 150 ft/sec at which point the frequencies increase while the damping decreases. Damping Ratio Mode Number Mode Shape Natural Frequency (Hz) 1 Asymmetric Tail Boom Bending (x-z plane) 3.145 .286 Asymmetric Tail Boom Bending (x-y plane) 4.113 .116 3 Symmetric Wing Bending 5.395 .083 4 Asymmetric Wing Twist 5.511 .072 5 Symmetric Wing Twist 6.818 .058 6 Asymmetric Horiz. Stabilizer Bending 8.622 .091 7 Symmetric Horiz Stabilizer Bending 9.038 .086 8 Second Wing Bending 16.96 .049 9 Wing Bending (Fore-Aft) 18.01 .006 10 Asymmetric Vert. Tail Bending 22.29 .046 2 Table 4.3 Mode Shapes and Natural Frequencies of Parent, Airspeed = 70 ft/sec, @ S.L. All of these modes were found to be stable. Some have very small damping ratios. These may not be realistic since Aswing does not include structural damping. The damping properties of the foam in the wing alone could be quite high, increasing the damping Section 4.5: Chapter Overview 77 ratios in Table 4.3 by .02 or more. This would not significantly change the natural frequencies, however. 4.5 Chapter Overview Chapter four discussed the work done by the author in forming a computer model of the Parent and using it for flight analysis. The calculations and experiments done to find the plane's elastic behavior were presented. The basics of coding in Aswing as well as the analysis procedure were discussed here and are elaborated on in Appendix B. Finally, the mode shapes and natural frequencies found with Aswing were presented in Table 4.3. 78 Chapter 4: Structural Modeling of the Parent Chapter 5 Aeroelasticity 5.1 Chapter Overview Chapter four discussed the process of creating an aerodynamic and structural model of the Parent using Aswing. Also included were results of studying the natural frequencies and mode shapes of the flying aircraft. Chapter five continues to discuss the results of the Aswing analysis. The aeroelastic properties inferred from these studies, including flutter and divergence analyses are presented. Also included are servo aeroelastic properties of the aircraft, obtained from these studies, that may be used to augment the current control laws, used for autonomous flight of the Parent. 5.2 Aeroelasticity of the Parent UAV As described in chapter four, the Aswing model of the Parent was run through a sweep of velocities ranging from 35 ft/sec, which is just above stall speed, up to 300 ft/sec. Chapter four mainly focused on the general trends of the mode shapes and natural frequencies at speeds expected during PCUAV missions. Under any normal conditions the aircraft was not observed to flutter or diverge. It was not until about 240 ft/sec that the first flutter mode was encountered. This is recognizable on the root locus plot as the speed when the root crosses to the positive real side of the imaginary axis. The first flutter mode observed 79 80 is the asymmetric tail boom bending mode, or mode one in Table 4.3. See Figure 5.1 or Figure C. 1 for a visualization of this mode. PCUAV PARENT Model 1.] Dp.Point.i 3 Mad@ F - IJ 3.CE UCI1cl/9 C- 0.28028 * - 0' EL -AGUING 5.1.1 Figure 5.1 First flutter mode of OHS Parent In this mode, as the wingtip pitches up, the inertia of the tail tends to twist the wingtips more, causing more lift on the wing and a greater bending moment on the tail boom. At slow speeds the tail also sees an angle of attack change when the wing tip twists up, and the lift generated by the tail counteracts the inertia. As the speed increases however, the inertia of the tails overcome the restoring lift, to the point where the mode becomes unstable. To test the effect of the tails' inertia on this flutter mode, the Aswing model was run with simulated three pound weights added to each tail and a six pound counterweight attached to the nose of the fuselage by an infinitely stiff pylon. The length of the pylon was adjusted to maintain the original c.g. location. The same mode was observed to flutter, but at a speed of 120 ft/sec. The symmetric wing bending mode, mode four of Table 4.3, 81 Section 5.2: Aeroelasticity of the Parent UAV also encountered flutter at 160 ft/sec. These modes flutter in the same manner, with the first mode being an asymmetric version of the second. See Figure 5.2 for a view of the root locus plot when the weights were added to the tail. 90-1............... . ............................................ 20.0 -- +-+I/S .................. + --. -+ ......... +-+-+ -ir-.. -+..... ....... ................ + -. Uyls' 2.0 a D.0 1-L-2.19 -3.0 25.0 -20.0 -J.D -LG.a -5D 0.0 a 5.0 1/s D Figure 5.2 Root Locus Plot of OHS Parent with Three Pound Weights on Each Tail and Counterweight Attached to Fuselage This analysis amplifies the need for a stiff wing and light tail section when building OHS aircraft. Another solution for flutter problems was found to be the addition of a counterweight extending forward from the wingtip. This configuration was tested in Aswing, with the same three pound weights on the tails, but with three pound weights attached to each wingtip to balance the plane. With these counterweights in place no flutter was 82 Chapter 5: Aeroelasticity observed, and in fact the modes became stiffer with increased airspeed. See Figure 5.3 for the root locus plot with the counterweights on the wingtips. 0.0. + ...........--.-.. - -3.0 cycles/s / - r- 2.0 10. 1.0 - Aill: -Z.D .. .. -20.0 . . .. ..... ... .... -3D. -20. -Z.0 0 1J.D 45a 0 ,,s-0 Figure 5.3 Root Locus Plot of OHS Parent with Three Pound Weights on Each Tail and Counterweight Attached to Wingtips' Leading Edges 5.3 Flight Dynamics of Parent Figure 5.4 is a zoomed in version of Figure 4.5, to show in more detail the movement of Section 5.3: Flight Dynamics of Parent o Paent83 Secton .3:Fligt 83 Dnamcs the phugoid, short period, dutch roll, and spiral modes of the aircraft. 2.0 a. Phugoid "-4-.-' -0.0 pitral a a a Dutch Roll Frequency (Hz) a. Short Period *-2.0 t Sigma = 0 Figure 5.4 Blow Up of Root Locus Near Origin As expected, the Dutch roll mode becomes stiffer, the spiral mode becomes more stable, the phugoid becomes less stiff, and the short period becomes more heavily damped with increased airspeed. These modes were also estimated using standard aircraft flight dynamics equations. The frequency and damping ratio of the phugoid mode were calculated by (eq. 5.1), the short period by (eq. 5.2), the Dutch roll by (eq. 5.3), and the nonoscillatory real root of the spiral mode by (eq. 5.4). See the list of symbols on page six for definitions of the variables in these equations (oph = U0 (eq. 5.1) ph F2(L/D) M +M.+ a q a u Z M U0 sp 2o (eq. 5.2) sp 84 84 Chapter Aeroelasticity 5: Aeroelasticity Chanter 5: (1) odr Y r' r+ 1 u0 Xspiral 0, = dr = - 1 I 2o)dr( Y ir( +u~ (eq. 5.3) U1A u0 LgN -LN Lrp (eq. 5.4) In Table 5.1, the results of these computations are compared with the results obtained through Aswing for flight at cruise velocity and standard sea level temperature and pressure. The phugoid modes have similar frequencies, but quite different damping ratios. The reason for this comes from low drag calculated by Aswing, where the plane was modelled as a much more clean aircraft with a L/D ratio of 35 instead of a more realistic number like 10. The short period frequencies appear to be quite different. However, the damping ratios are quite high making the discrepancy less important. The difference is highly dependent on c.g. location and center of pressure positions, which could be slightly different from the actual aircraft in both models. Finally, the Dutch roll properties found by Aswing appear to be consistent with those calculated by (eq. 5.3). Table 5.1 Computed Flight Dynamic Modes Compared with Aswing Results Mode Computed o Computed ( Aswing co Aswing ( Phugoid .07 Hz .22 .05 Hz .02 Short Period 2.5 Hz .78 .64 Hz .94 Dutch Roll .54 Hz .21 .41 Hz .20 5.4 Servo Aeroelasticity of Parent Bode plots were created in Aswing to analyze the transfer functions between rates of rotation and control input frequencies. These included roll rate versus aileron deflection, pitch rate versus elevator deflection, and yaw rate versus rudder deflection. All of these bode plots appear in full page format in Appendix C.2. The frequency range chosen for the Section 5.4: Servo Aeroelasticity of Parent 85 Bode plots was from .01 Hertz to 18 Hertz. This is consistent with the control capabilities of the flight avionics. Sanghyuk Park also produced similar bode plots using a rigid aircraft model and aerodynamic properties found using a fluid dynamics program developed by Prof. Drela called AVL. The details of these studies appear in [8]. These plots were confirmed by running the Aswing model with near infinite stiffness, achieved by multiplying all stiffnesses by 10,000. The bode plots for the two rigid aircraft models appear to be nearly the same, with the gain obtained from Aswing being about twice as high as Sanghyuk's model for the aileron and elevator plots. Bode Plot of Roll Rate vs. Aileion Frequency forOHS Parent 10 1.. . ............... ............ I....III)::::...... . e . . ..e . . . e . .. . ~10~ ... . ,...,. e. . . . . . . . . a .. . . .. e. . .. . . . . . . . . .. .. . . .................... * . 11 igi I- -Flexible ...... ie . . .. N- . I.. . .100........................................... 0 110I 1 . ........ 10 10 -2S' i .... e 300 10F 1o, a e t e ... 101 160 10C ency (Hz) A ileomn IInput nput Frequ Aileron Frequency (Hz); ' o Figure 5.5 Bode Plots of Parent Roll Rate Response to Unit Aileron Input, Airspeed= 70 ft/sec. @ S.L. From Figure 5.5, it appears that the flexible and rigid models are similar at low frequencies. The Dutch Roll natural frequency can be seen as a resonance in the gain plots 86 Chapter 5: Aeroelasticity between .4 and .5 Hertz. From this point on the gain drops off and the phase goes through a 90 degree shift. The two plots differ above 10 Hertz however, where the flexible body creates a resonance in the gain at around 17 Hertz, which is associated with the eighth mode listed in Table 4.3. Bode Pbt of Pitch Rate vs. Elevator Frequency for OHS Parent 10'2 Flexible Aswing Rigid . -...--. **101 ....... ....... 100 |.|. .. . .. . .|. . |.|. ~10, 10~ 0 10 101 10 Elevator input Frequency (Hz) 10 103 10 103 -100 -B-200 -3. .. . . ... . ... . . .. ~a 10 . . . ... . , , . , " ....... CL_4M -00 . 02 10~ 101 10 Elevator Input Frequency (Hz): Figure 5.6 Bode Plots of Parent Pitch Rate Response to Unit Elevator Input, Airspeed = 70 ft/sec., @ S.L. The pitch rate versus elevator input bode plots are also similar at low frequencies for rigid and flexible aircraft models. Both have a peak in the gain near the phugoid frequency, although that of the flexible model is less damped. For the flexible plane another resonance in the gain curve occurs at 5.4 Hertz, associated with the first wing bending Section 5.4 87 Servo Aeroelasticity of Parent mode, or mode 3 in Table 4.3. Lastly, near the upper frequency of the flexible aircraft, there is a resonance at 18 Hertz associated with the fore-aft wing bending mode. Bode Pbt of Yaw Rate vs. Rudder Frequency forOHS Parent 10 2 -R . . . .... .. N . . . ............................... j - ------- --- ---- - --- --- -- . .. .. - k--- . . .... .. ,,................. ---- - ---- . . . --- igid Asw ing Rigd ... -- -- --. -- - - - - - ' 10 CS 10 10 ~7 10 1~ 10 10 Rudder Input Frequency (Hz) 3 ) 10 300 200 I: .. 100 . . . . . . ... . . . . . . . . . . .. a. 0 -IL 10~" 10~I 1~ 10 10* R udder Input Frequency (Hz): 10l 10: Figure 5.7 Bode Plots of Parent Yaw Rate Response to Unit Rudder Input, Airspeed = 70 ft/sec., @ S.L. Again, in Figure 5.7 the plots are similar, with a zero in the gain at .09 Hertz, and a resonance near the Dutch roll at about 0.5 Hertz. However, the flexible vehicle also produces a significant gain peak at 5.5 Hertz, associated with the wing twisting mode 4 of Table 4.3. In summary, the Bode plots for each of the three control axes are similar for both rigid and flexible aircraft models at low frequencies. Both models provide information about 88 88 Chanter 5: Aeroelasticitv the flight dynamic modes. The flexible model does introduce information about how the flexible modes found in Chapter 4 affect the controllability of the aircraft. This information should be augmented into the control system of the Parent aircraft. The control system could be modified to avoid exciting the control surfaces at the natural frequencies found in the flexible aircraft, thus reducing the amplitude of the aircraft's deformations and consequent fatigue, thereby increasing the longevity of the aircraft's structure. Servo-aeroelastic instabilities will be avoided by decreasing the gain of the flight controller at the flexible aircraft's resonant frequencies. 5.5 Chapter Summary Chapter five continued the discussion started in chapter four of the results obtained from Aswing, focusing on the aeroelastic behavior of the Parent. There was no flutter or divergence observed at normal operating speeds, and the first flutter mode appears at over three times the reintegration airspeed of the aircraft, this mode is the wing's first bending mode seen in Figure 5.1. The flutter can be induced more quickly by adding inertia to the tail surfaces. It was found that a solution for OHS flutter is to add counterweights to the leading edge of the wingtips, which eliminates flutter and causes the flutter modes to actually become stiffer with airspeed. The flight dynamics of the Parent were discussed including the phugoid, dutch roll, short period, and spiral modes. Bode plots were created with Aswing for a flexible aircraft model and were compared with plots created in Matlab with a rigid aircraft model. It was found that the flexible modes of the Parent should not be ignored in the design of the control system of the aircraft since flexible modes are present within the bandwidth of the flight controller. Chapter 6 Summary and Conclusions 6.1 Thesis Summary This section summarizes the information contained in this thesis. Chapter one introduced the concepts of PCUAV. Chapter two expounded on those concepts and presented the methods and tools used to complete PCUAV's objectives. Chapter three discussed the designing, building, and testing of the unmanned air vehicles used in PCUAV. Chapter four described the work done by the author to model and evaluate the structural dynamics of the Parent aircraft. Finally, Chapter five discussed the aeroelastic properties and flight dynamics of the flexible Parent. 6.1.1 PCUAV System Summary The PCUAV project was formed, under the MIT/Draper Technology Development Partnership, to fill a perceived national need in UAV technology. Current UAVs are either large aircraft capable of flying long distances at high altitudes, or small, maneuverable aircraft capable of up-close surveillance of a target near the point of departure. No known UAV is capable of both long range and up-close surveillance. PCUAV is an attempt to combine existing types of UAVs into a system of cooperative aircraft capable of up-close surveillance at a distance. 89 90 Chapter 6: Summary and Conclusions To demonstrate the practicality of PCUAV, two types of UAVs were designed, built and flown as a system of cooperating planes. The first aircraft, called the Parent, is representative of a long range autonomous vehicle that can attain high altitude. The second aircraft, called the Mini, is smaller, less detectable by an enemy, and more maneuverable. During a mission, the Parent carries the Mini to a target site, releases it, provides a communications link between the Mini and home base, and finally retrieves the Mini and brings it home. Chapter two of this thesis discussed in more detail the steps to the above mission, and pointed out the key technologies that must be demonstrated for it to succeed. It was pointed out that the most important of these keys is the reintegration of the two aircraft. The chapter went on to describe the procedure followed (Phases one, two, and three), and the tools used to accomplish demonstration, such as the outboard horizontal stabilizer Parent aircraft, the three Mini aircraft, the Avionics Testbed Aircraft, and the avionics systems. Chapter three brought to light the work done by the author and other members of the PCUAV group in designing, building, and flying the three types of aircraft used in the project. The advantages and disadvantages of each design were presented. Details were given about the building methods utilized for each aircraft. The results of flight tests achieved by the time of this writing were presented as well as plans for future flight tests. 6.1.2 Suggestions for UAV Improvements This section provides information on what the author believes would be improvements on the building techniques for these aircraft as described in this chapter. This is presented as changes that would be advantageous if building a replacement for each of the aircraft. Section 6. 1: Thesis Summary 91 When building a replacement Parent, a big advantage would be gained by replacing homemade steel wire landing gear with off the shelf composite gear. Not only would this be easier to assemble, it would be stronger and more reliable. During flights with the current plane the landing gear proved to be unreliable, causing landings to always be more difficult and risky. In addition to changing the landing gear, the fuselage of the aircraft could be modified to make the length of the nose gear shorter to reduce the moment applied to it by the ground. Secondly, a gas powered two stroke engine should be considered for this plane as long as the spark ignition could be shielded so as not to interfere with the flight computers. The power available, even from the Moki 2.10, is marginal when in extreme flight configurations. Finally, the spars for the tail surfaces were made incorrectly on the current plane. A future plane's tails should not have full thickness spars, but instead have bass spar caps with balsa webbing between the ribs, similar to the design for the tail of the NGMII. Like the Parent, the NGMII's landing gear are inadequate. A future plane should utilize heftier gear. The vertical tail surfaces should either be braced by flying wires or reinforced at the attachment to the horizontal stabilizer. The current tail feathers proved to be fragile at that joint and had to be repaired repeatedly. The GM- 15 airfoil used for the plane is quite thin and difficult to keep torsionally stiff even with full balsa sheeting. It is also difficult to "build-up" due to the undercamber of the airfoil. It is probably worth a little extra weight to build the wing with a foam core and fiberglass and carbon skins. The time required would be significantly less and the quality better. Finally, it may be advantageous to use 5/8 inch carbon tubes for the aircraft's fuselage. Dremel tools of this size are readily available, but 3/8 inch tools were never found. These tools are necessary to shape the ends of the carbon tube to interface with one another when building the truss. The author cus- 92 Chapter 6: Summary and Conclusions tom made tools of appropriate size, however these broke easily and had to be remade after forming just a few truss members. The ATAII came close to perfection as a test aircraft. It was relatively easy to build and flew well. The final demise of the aircraft resulted from the wing strength being inadequate for recovering from a dive while fully loaded. It would help to add either another layer of fiberglass or carbon fiber to the wing root. 6.1.3 Flight Tests At the time of this writing both the NGMII and the Parent had been flight tested for autonomous navigation and had independently flown their respective parts for phase one of reintegration. The team was waiting for the weather to be good enough to test phase one with both vehicles in the air. In this test, both planes will be taken off under pilot control, the parent will be switched to computer control, and will enter its orbiting circle. The Mini will then be switched to computer control at an arbitrary location and will fly a phase one path to rendezvous with the Parent. It will follow the Parent at a distance of 40 meters. A future flight test is planned in which phase one will be flown in the same manner, but the vision system will take control and the aircraft will continue in a circle as they perform phase two navigation until the two planes make contact. At the conclusion of these two flight tests reintegration of two unmanned aerial vehicles will have been demonstrated, fulfilling the primary goal of PCUAV. 6.1.4 Structural Modeling of OHS Aircraft Summary and Conclusions Chapter four discussed the work done to put together a computer structural and aerodynamic model of the OHS Parent vehicle. The structural properties of the aircraft's components were derived and the process of creating the computer model in Aswing was Section 6. 1: Thesis Summary 93 described. A description of Aswing appears in Appendix B as well. Chapter four went on to discuss the analysis results pertaining to the natural frequencies and mode shapes of the Parent aircraft. These mode shapes are all illustrated in Appendix C. All of the flexible modes of the aircraft appear to be stable for normal flight speeds of 35 to 50 miles per hour. Chapter five continued a discussion of the analysis results. It was found that the Parent flutters at about 230 ft/sec, well beyond speeds actually experienced in flight. This flutter mode is the asymmetric vertical tail bending mode. It was found that this mode could be made to flutter at slower speeds by adding mass to the tails, and could be eliminated by adding mass to the leading edge of the wingtips. Chapter five went on to present the flight dynamics of the Parent, comparing the results from Aswing with those calculated using standard dynamics equations. Those flight dynamic modes also appear in the Bode plots at the end of the chapter. These Bode plots describe roll rate versus aileron input frequency, pitch rate versus elevator input frequency, and yaw rate versus rudder input frequency. A comparison was made between the results obtained using Aswing's flexible model and Sanghyuk Park's rigid aircraft model, as well as a rigid model created in Aswing by multiplying the stiffnesses of the plane by 10,000. From these plots it was found that some of the flexible modes of the aircraft affected the effectiveness of each of the control surfaces, particularly at higher input frequencies. It is recommended that this information be used to modify the current flight code used for autonomous flight. 94 Chapter 6: Summary and Conclusions References [1] Beer, Ferdinand P., and E. Russel Johnston, Jr. Mechanics of Materials. 2nd ed. New York: McGraw-Hill, Inc., 1992. [2] Drela, Mark. Aswing 5.4 Technical Description. Internet. March 1999. Available: http://raphael.mit.edu/aswing/ [3] Kentfield, J.A.C. Upwash Flowfields at the Tails of Aircraft With Outboard Horizontal Stabilizers. AIAA 98-0757, 36th Aerospace Sciences Meeting & Exhibit. January 12-15, 1998. [4] Lennon, Andy. Basics of R/C Model Aircraft Design: Practical Techniques for Building Better Models. Ridgefield, CT: Air Age Inc., 1999. [5] Mukherjee, Jason. Automatic Control of an OHS Aircraft. Doctorate of Philosophy in Department of Mechanical and Manufacturing Engineering, University of Calgary, March, 2000. [6] Nelson, Robert C. Flight Stability and Automatic Control. 2nd ed. Boston: WCB McGraw-Hill, 1998. [7] Omelchenko, Alexander. Communication and Video Surveillance in the Parent and Child Unmanned Air Vehicles. Master of Science in Aeronautics and Astronautics, Massachusetts Institiute of Technology. 2001. [8] Park, Sanghyuk. Integration of Parent-Child Unmanned Air Vehicle Focusing on Control System Development. Master of Science in Aeronautics and Astronautics; Massachusetts Institute of Technology. 2001. [9] Raymer, Daniel P. Aircraft Design: A Conceptual Approach. 3rd ed. Reston, VA: AIAA Education Series, 1999. [10] Urbain Francois. Vehicle Design, Flight Control Avionics, and Flight Tests for the Parent and Child Unmanned Air Vehicle. Master of Science in Aeronautics and Astronautics, Massachusetts Institute of Technology. 2001. [11] van Schoor Marthinus C. and Andreas H. von Flotow. "Aeroelastic Characteristics of a Highly Flexible Aircraft." Journal of Aircraft, Vol. 27, (October 1990): pg. 901. 95 96 References Appendix Vehicle Drawings 97 98 Vehicle Drwns Appendix A: Annendix A: Vehicle Drawings A.1 Three View Drawings of PCUAV Parent Aircraft a? '.0 Figure A. 1 Orthogonal Views of OHS Parent Section A.2: Three View Drawings of PCUAV NGM I Section A.2: Three View Drawings of PCUAV NGM I A.2 Three View Drawings of PCUAV NGM I rt-9 du 43C ZD Figure A.2 Orthogonal Views of New Generation Mini 99 99 100 Appendix A: Vehicle Drawings A.3 Three View Drawings of PCUAV NGM II CU CU %Q CU C> C> Figure A.3 Orthogonal Views of Second New Generation Mini Section A.4 Three View Drawings of PCUAV ATA I&II Section A.4: Three View Drawings of PCUAV ATA I&II A.4 Three View Drawings of PCUAV ATA I&II Figure A.4 Orthogonal Views of Two Avionics Testbed Aircraft 101 101 PARENT CHILD UNMANNED AIR VEHICLES & DRAPER LABS New Generation Mini II Drawn & Built by Jason Kepter Drawn Moxrch 29, 2002 Designed by: PCUAV 1Bult' FoQk2001 MASSACHUSETTS INSTITUTE OF TECHNOLOGY t a Notes' D) Top Hatches Made Fron Two Layers of Fiberglass Velcroed to Fuselage. 2) Horiz. Stab Should be Same Level as Wing, w/o Incidence. 3) L.E. Stabilizer is 24' Behind T.E. Wing See Attached 3 View for Configuration. It Lock w/ 1/8' Screws <x2) p-I CD Made From Bolsa Ply 7. cIQ Front Bulkhead )0 O ~2 Ca -a 0 '-1 z0 IL j -Throttle Servo Balsa 3/8" Oak Block w/ 3/8 Bass Dowel for Rubber Bands to Attach Wing _ Place for Proper C.G. ____-3/32' Note' Make Holes In Forward Bulkhead A for Bottery Access. Mount Nose Gear Between the Holes, One Inch Left of Center. Firewall Ca a CD 0 (Q0 103 Section A.5: Building Plans for NGM II Ai 9 9 x01 LA 0 IL 1I aNi -- o Figure A.6 Building Plans for NGM II Wing and Tail Unit airfoil geometry Upper face x yA 0 0.0% 1.25 2.5 5 7.5 10 15 20 25 1.3% 2.5%1 5.0% 7.5%j 10.0%] 15.0% 20.0%1 airfoil wvith chord - 151 Yu Xu i . Ai* i xi 0.0% 0.00 0.00 2.2% 3.0% 4.1% 5.0% 5.6% 6.6% 7.3% 0.27 0.53 1.06 1.59 2.13 3.19 4.25 0.46 0.003171 0.64 0.0032 0.8e 0.005839 1.s 0.005598 1.20 0.0055 1.40 0.010827 1.54 0.010714 0.228438 0.546125 0.7565 0.965813 1.125188 1.3005 1.473688 1.586313 0.132813 0.398438 0.796875 1.328125 1.859375 2.65625 3.71875 Front Spar A 0.000724 0 0.001748 Front Spar x 0.004417 0.00 0.005406 Front Spar 1 0.006189 0 0.014081 Rear Spar A 0.01579 lAixi reali y 0.000421 0.001275 0.0046531 0.007434 0.010227 0.02876 0.039844 0.036656 0.354344 0.564719 0.774031 0.933406 1.108719 1.281906 4.78125 0.016911 0.050971 1.394531 5.84375 Rear Spar xi 0.01757 0.062145' 1.460406 Ai* i^29 y real xi Ai~xi^2 0.000165468 0.000954496 0.003341479 0.005221435 0.006963226 0.018311981 0.023269061 -6.92427 -6.65864 -6.26021 -5.72896 -5.19771 -4.40083 -3.338331 0.026826353 -2.275831 0.055216 0.15203 0.141893 0.228822 0.18372 0.148588 0.209693 0.119406 50 O 25.0% 7.7% 5.31 1.63 0.010661 30 30.0% 7.9% 6.38 1.67 0.0106341.652188 40 40.0%. 7.8% 8.50 1.66 0.021251 1.6661 7.43751 50 50.0%1 7.2% 10.63 1.54 0.021283 1.598 9.5625 Rear Spar 1 0.034011 0.203521 1.406219, 0.054349104 250541810.133598 60 70 80 90 95 60.0% 70.0% 6.4% 5.2% 12.75 14.88 1.35 0.021332 1.445 1.10 0.021397 1.226125 11.6875 13.8125 80.0% 3.8% 17.00 0.80 0.021466 0.9488131 15.9375 90.0% 95.0% 2.1% 1.1% 19.13 20.19 0.44 0.021544 0.6194381 18.0625 0.24 0.010811 0.342125 19.65625' 0.0133451 0.389144 0.427656 0.0036991 0.212506 0.150344 0.008266602 11.00542 2.609427, 0.001265438 12.59917 1.716149 (+ 100 100.0% 0.1% 21.25 0.03 0.0014631 0.224583 -0.05684 0.000197369 13.66167 2.023116 CA Lower face 0.0% 0.0% 0.001 1.3% 2.5% 5.0% 7.5% 10.0% 15.0% 20.0% 25.0% 30.0% 40.0% 50.0%, 60.0% -1.7% -2.3% -3.0% -3.5% -3.8% -4.1% -4.2% -4.2% -4.1% -3.8% -3.3% -2.8%1 0.271 0.531 1.06 1.59, 2.13 3.19] 4.25 5.31 6.38 70.0% -2.1%1 80.0%l -1.5% -0.8% 90.0% 95.0% 100.0% 8.50 10.63 12.75 14.88 -0.5%J -0.1% _ Neutral Axis X= 7.057082 Y= 0.191781 17.00 19.13 20.191 21.251 0.01084 0.134938 20.718751 000 0.2125 -o.35 0.004399 -0.48 0.002965 -0.64 0.00554 -0.74 0.005398 -0.80 0.005348 -0.87 0.010651 -0.90 0.010629 -0.90 0.010625 -0.e 0.010627 -o.8i 0.021261 -0.71 0.021272 -0.17531 -0.4165 -0.561 -0.68744 -0.76606 -0.83406 -0.88506 -0.89781 -0.88613 -0.8415 -0.75863 17.00 0.0354041 0.158052 1.474219 0.0308251 0.249319 1.253219 0.026236! 0.295552! 1.034344 -0.00077 1{-0.00123 -0.00311 -0.00371] -0.00411 -0.008881 -0.00941 -0.00954 -0.00942 -0.01789 9.5625 11.6875 13.8125 15.9375 -0.17 0.021299 -0.2465 18.0625 -0.10 0.01065 -0.13813 19.65625 , -0.031 0.010651 -0.06481 20.71875 -0.01614 -0.0138 -0.01108 -0.008241 -0.00525 -0.00147 -0.00069 0.12346 _1 Moments of Inertia Ix= 0.420643 21.64565 ly= 22.0663 10.643754 _ 0.058982452 0.380418 0.0030751 0.044542003 4.630418 0.4573771 0.032168524 6.755418 0.976486 ] 0.0203671 0.342117 0.757031 0.019324817 8.880418 1.692861 0.132813 0.398438 0.796875 1.328125 1.859375 2.65625 3.71875 4.78125 5.84375 7.4375 -o.59, 0.021286 -0.64813 -0.451 0.0212911 -0.52063 -0.32 0.021293 -0.38675 0.029028882 -1.21333 0.0156561 0.000584 0.001181 -0.367091 -0.60828 0.004415 -0.75278 0.007169 -0.87922 0.009944 -0.95784 0.028292 -1.02584 0.039525 -1.07684 0.050801, -1.08959 0.062102 -1.07791 0.158128 -1.03328 0.000135195 0.000514352 0.001743663 0.002550876 0.003138555 0.007409477 0.008325754 0.008564482 0.008344605 0.0150553 0.2034181 0.2487771 0.294079 0.3393651 0.3847151 0.209331 0.220675 4.543024 0.012242561 2.505418 0.00894140414.6304181 0.005770881 6.755418 , 0.0031849841 8.880418 0.00129418 11.005421 0.0002031771 12.599171 -0.95041 -0.83991] -0.712411 -0.57853 -0.43828 -0.329911 -6.92427 -6.65864 -6.26021 -5.72896 -5.19771 -4.40083 -3.33833 -2.27583 -1.21333 0.3804181 0.210903 0.131463 0.217127 0.177163 0.144486 0.206281 0.11845 0.055031 0.015645 0.003077 0.13353 0.456382 0.97162 , 1.679242 2.579727 1.690497 0 -ol 9= 00 Appendix B Aswing and Related Code for the Parent B.1 Description of Aswing Aswing is an analysis tool created at MIT by Professor Mark Drela. It combines computational fluid dynamics and finite element methods to provide analysis of aerodynamics, structural dynamics, and control of flexible aircraft with high aspect ratio surfaces and fuselage beams. The structural components of aircraft are modeled as fully nonlinear Bernoilli-Euler beams broken into finite elements. The fluid dynamics part of the program is a lifting-line model that employs wind-aligned trailing vorticity, a Prandtl-Glauert compressibility transformation, and local-stall lift coefficients to predict flight characteristics. It is possible to predict divergence and flutter speeds, aileron reversal speeds, the deformation of the aircraft and its effects on stability and control, and the stresses in the structural components. The code written for the model of the Parent appears in the next section. The first section of the code describes the units used for the model, in this case, the length unit is .0833 feet or one inch, time units are in seconds, and force units are in pounds. The constant block defines gravity in inches per second squared, sea level density in slugs per square 105 Appendix B: Aswing and Related Code for the Parent 106 inch, and the speed of sound in inches per second. The next section, the reference block, lays out the wing area, chord, and span in inches. The point where global velocity, acceleration, and momentum are calculated is defined in this section as well. In the case of the parent, the global coordinate system has its origin at the firewall and at the same vertical level as the bottom of the wing. The velocity measuring point defined in the reference section is 21.4 inches behind the origin. This is roughly the center of gravity of the aircraft. The weight block of the code defines point masses attached to the structural beams of the aircraft. Weights and their placements are defined for the engine, the avionics in the fuselage, the avionics in the wingtips, and the fuel tank. Two weights were defined for the fuel, one for a full tank and the other for half of a tank. Aswing ignores a line when a "!" is placed in front of it, so the plane can be flown with either fuel condition just by moving the "!." The last weights defined are test weights. These are weights that are placed either on the tail or the wingtip to simulate actual experiment, as discussed in Section 4.2. The engine thrust information is given in the engine block. The joint block defines the points on each structural beam's local axis where they are attached to another beam. The fuselage is labeled beam 0, the wing is beam 1, the right tail boom and tail surface are beams 2 and 3, while the left boom and tail surface are labeled -2 and -3. The last block before the geometry definition is the ground block, which defines where the plane is held while doing static tests. In this case, it is right behind the spar, which is where the wing was held during testing. Each geometry element is defined as either a surface beam or a fuselage beam. Both types of beams are given geometry definition as well as mass and stiffness distributions. Surface beams are also given aerodynamic properties, as described in Chapter 4. Section B.2: Aswing Code for the Parent swig .2: fr th Paent107 Secton Coe B.2 Aswing Code for the Parent Name PCUAV PARENT Model 1.1 End Units L 0.083333 ft T 1.0 s F 1.0 lb End Constant #g rhoSL VsoSL 386.16 1.1468E-07 13380.0 End Reference # Sref Cref Bref 3825 21.25 180 # Xmom Ymom Zmom 21.4 0.0 0.0 # Xacc Yacc Zacc 21.4 0.0 0.0 # Xvel Yvel Zvel 21.4 0.0 0.0 End Weight # Nbeam t Xo * 1.0 1.0 # Engine 0 0.0 -3.0 # Payload 0 12.0 12.0 # Fuel 0 9.0 9.0 00 9.0 9.0 # Wingtips 1 85.0 12.0 1 -85.0 12.0 Yo Zo Weight CDA Vol 1.0 1.0 1.0 1.0 1.0 0.0 -2.0 0.0 3.0 -5.0 5.0 0.0 -5.0 0.0 -5.0 3.0 1.5 85.0 3.1 -85.0 3.1 # test mass E3n 83. 83. 85.0 7.0 85. 18. 85. 3.1 85. 83. 85. 7. End 0.5 0.5 0.1 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 3.0 0. 0. 4. 0. 0. 0. 0. 3. Engine Yo Zo Fx/Peng Fy/Peng Fz/Peng Xo # Keng Nbeam t 1.0 1.0 1.0 1.0 1.0 1.0 1.0 * 0.0 -3.0 0.0 -2.0 20.0 0.0 0.0 1 0 End 107 Appendix B: Aswing and Related Code for the Parent the Parent Appendix B: Aswing and Related Code for 108 108 Joint # Nbeaml Nbeam2 ti t2 0 1 18.0 0.0 1 3 85.0 20.0 1 -3 -85.0 20.0 3 2 82.0 0.0 -3 -2 82.0 0.0 End Ground # Nbeam t Kground 0 18.0 0 End Beam 0 Fuselage t x y z radius mg Cdf Cdp + 0.0 0.0 0.0 -6.0 0.0 0.0 0.0 0.0 * 1.0 1.0 1.0 1.0 1.0 0.15 0.005 0.3 0.0 0.0 0. 0. 2.0 2.0 1.0 1.0 9.0 9.0 0. 0. 6.0 2.0 1.0 1.0 9.0 9.0 0. 0. 6.0 2.0 1.0 1.0 29.0 29.0 0. 0. 6.0 1.0 1.0 1.0 29.0 29.0 0. 0. 6.0 1.0 1.0 1.0 48.0 48.0 0. 0. 0.0 1.0 1.0 1.0 End Beam 1 Wing t chord x y z Xax twist Ccg mgnn *1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 0.0 21.25 18.0 0.0 0.0 0.39 0.0 0.25 2.38 90.0 21.25 18.0 90.0 3.1 0.39 0.0 0.25 2.38 t alpha Cm CLmax CLmin *1.0 1.0 1.0 1.0 1.0 0.0 2.2 -0.05 1.1 -0.8 90.0 2.2 -0.05 1.1 -0.8 t dCLdadCLdF1 dCMdF1 dCLdF2 dCMdF2 *1.0 1.0 1.0 1.0 1.0 1.0 -90.0 6.28 0.0 0.0 0.0 0.0 -78.0 6.28 0.0 0.0 0.0 0.0 -78.0 6.28 0.055 -0.011 0.055 -0.011 -36.0 6.28 0.055 -0.011 0.055 -0.011 -36.0 6.28 0.0 0.0 0.0 0.0 0.0 6.28 0.0 0.0 0.0 0.0 36.0 6.28 0.0 0.0 0.0 0.0 36.0 6.28 -0.055 0.011 0.055 -0.011 78.0 6.28 -0.055 0.011 0.055 -0.011 78.0 6.28 0.0 0.0 0.0 0.0 90.0 6.28 0.0 0.0 0.0 0.0 t * 1.0 0.0 5.0 5.0 mg Cea 0.06 1.0 1.0 -1.5 1.0 -1.5 2.0 -0.1 Nea 1.0 0.35 0.35 0.32 GJ Elnn Elcc 10000.0 168000.0 168000.0 16.0 40.0 7.9 16.0 40.0 7.9 72.0 152.0 9.6 Section B.2: Aswing Code for the Parent 109 109 Section B.2: Aswing Code for the Parent 20.0 20.0 36.0 36.0 51.0 51.0 90.0 2.0 2.0 2.0 1.0 1.0 1.0 1.0 0.0 0.0 0.0 3.6 3.3 3.3 3.3 0.32 0.32 0.32 0.29 0.28 0.28 0.28 180.0 180.0 180.0 170.0 41.0 41.0 41.0 300.0 300.0 300.0 69.0 69.0 69.0 69.0 29.0 29.0 29.0 21.0 2.0 2.0 2.0 End Beam 2 Right Stabilizer Unit t 0. * 1.0 -17.75 0.0 0.0 30.75 +- alpha twist Xax chord y z x 0.0 0.0 0.0 0.0 82.0 85.0 7.1 1.0 1.0 1.0 1.0 1.0 1.0 1.0 9.0 0.0 0.56 0.0 0.0 17.75 0.0 0.73 0.0 0.0 15.0 0.0 0.0 0.0 0.0 0.4 -8.0 15.0 0.0 0.0 0.0 0.0 -8.0 0.0 9.0 0.0 30.75 4.25 t dCLda dCLdF3 dCMdF3 dCLdF4 dCMdF4 0.0 -17.75 5.28 0.055 -0.011 0.0 0.0 0.0 5.28 0.055 -0.011 0.0 0.0 0.055 -0.011 0.0 5.28 0.0 0.0 0.055 -0.011 30.75 5.28 0.0 GJ Elnn Elcc mgnn mg Ccg Cea t 168.0 1.0 10.0 168.0 1.0 1.0 1.0 1.0 33.78 510.5 1313.9 0.02 0. 19 -2.36 -1.44 -17.75 149.4 2547.2 6457.4 0 .04 1.0 -6.64 -4.95 0.0 149.4 2547.2 6457.4 1.0 0. 04 -1.69 0.0 0.0 33.78 0.1 510.5 1313.9 3.6 0. 02 30.75 2.68 End * Beam -2 Left Stabilizer Unit t + 0. * 1.0 -17.75 0.0 0.0 30.75 alpha twist Xax chord z y x 0.0 0.0 0.0 0.0 7.1 82.0 -85.0 -1.0 -1.0 1.0 1.0 1.0 1.0 -1.0 0.0 0.0 0.56 9.0 0.0 17.75 0.0 0.0 0.73 0.0 15.0 0.0 0.0 0.0 0.0 -8.0 0.4 15.0 0.0 0.0 0.0 0.0 0.0 -8.0 9.0 0.0 30.75 4.25 t dCLda 1.0 1.0 -17.75 5.28 0.0 5.28 0.0 5.28 30.75 5.28 * * dCLdF3 dCMdF3 dCLdF4 dCMdF4 -1.0 1.0 -1.0 1.0 0.0 0.055 -0.011 0.0 0.0 0.055 -0.011 0.0 0.0 0.055 -0.011 0.0 0.055 -0.011 0.0 0.0 EIcc Elnn GJ mgnn mg Ccg Cea t 168.0 10.0 168.0 1.0 1.0 1.0 1.0 1.0 33.78 510.5 1313.9 0.02 0.19 -1.44 -2.36 -17.75 149.4 2547.2 6457.4 1.0 0.04 -4.95 -6.64 0.0 149.4 2547.2 6457.4 1.0 0.04 0.0 -1.69 0.0 Appendix B: Aswing and Related Code for the Parent Appendix B: Aswing and Related Code for the Parent 110 110 30.75 End 2.68 3.6 0.02 0.19 510.5 1313.9 Beam 3 Right Boom t + 0.0 * 1.0 20.0 83.0 x y 0.0 1.0 20.0 83.0 z radius Cdf Cdp 85 3.1 0.5625 0.0 0.0 1.0 1.0 1.0 0.005 0.3 0.0 0.0 0.0 1.0 1.0 0.0 4.0 0.0 1.0 1.0 Elnn Elcc mg mgnn mgcc GJ 35.0 1.0 0.016 0.001 0.001 23.0 35.0 9.4 10000.0 10000. 0 10000.0 20.0 1.0 9.4 9.4 9.4 10000.0 10000. 0 10000.0 83.0 1.0 End t * Beam -3 Left Boom Cdf Cdp t x y z radius 0.0 3.1 0. 5625 0.0 + 0.0 0.0 -85 0.005 0.3 * 1.0 1.0 1.0 1.0 1.0 1.0 1.0 20.0 20.0 0.0 0.0 0.0 1.0 1.0 83.0 83.0 0.0 4.0 0.0 t * mg mgnn 1.0 0.016 0.001 20.0 83.0 End 1.0 1.0 9.4 9.4 Elcc GJ Enn mgcc 23.0 35.0 0.01 35.0 9.4 10000.0 10000.0 10000.0 10000.0 10000.0 10000.0 9.4 33.78 Section B.2: Aswing Code for the Parent 111 112 Appendix B: Aswing and Related Code for the Parent Appendix Aswing Results 113 114 Aswing Rest Appendix C: ADDendix C: Aswing Results C.1 Mode Shapes m In Lb Id, -I -~1 A, -o 0 H uS) z Lu V Co cr 0~ 1< 4-I C CL C-, e In 4n E- %J N I Cri I II Figure C. 1 First Mode Shape of OHS Parent, Asymmetric Vertical Tail Boom Bending, Airspeed = 70 ft/sec, @ Sea Level Section C. 1: Mode Shapes 115 115 m In U, LO 3r -I -IJ CL U3 r- r'.i C -4 CL. -- 1< 1. e n* Lfl (n C3 - EL. I N h4 -J = LIi Figure C.2 Second Mode Shape of OHS Parent, Asymmetric Horizontal Tail Boom Bending, Airspeed = 70 ft/sec, @ Sea Level 116 Appendix C: Aswing Results m In In CD -D '-I Sr Crn U') CU I- 0 C 0 to Mn 00 M II3I -- C&; h4 I Ni O% Figure C.3 Third Mode Shape of OHS Parent, Symmetric Wing Bending, Airspeed = 70 ft/sec, @ Sea Level 1,- Section C. 1: Mode Shapes 117 117 M Ln cD Ln a, Co, U5C U-i6 134a C ("4 M 0 U.,.0 n) U2 IE N - Figure C.4 Fourth Mode Shape of OHS Parent, Asymmetric Wing Twist, Airspeed = 70 ft/sec, @ Sea Level I= II 118 Appendix C: Aswing Results Ln LO U, :3 Ln E F- mc :z 0, do C a_C q: 4.' C 0. 'I 0. 0L- 0 Figure C.5 Fifth Mode Shape of OHS Parent, Symmetric Wing Twist, Airspeed = 70 ft/sec, @ Sea Level I r2 Section C. 1: Mode Shanes 119 119 rn in CC1 CD U -- U r U0 Lfl CD ED C3 4< onc CL. 4D. MD .- 0 M N 0 1171 nI LFl I CU 1 1, 11 I o3 2: Ce.%J 4b. 11 = Lii Figure C.6 Sixth Mode Shape of OHS Parent, Asymmetric Horizontal Stabilizer Bending, Airspeed = 70 ft/sec, @ Sea Level 120 Aswing Rest Appendix C: Atmendix C: Aswing Results Ln Lb F- ED 0) LU - M ~rc 1< CyJI. II Cin to I 0 ro III2 C- C0 Figure C.7 Seventh Mode Shape of OHS Parent, Symmetric Horizontal Stabilizer Bending, Airspeed = 70 ft/sec, @ Sea Level Section C. 1: Mode Shapes 121 m.1 LO -4 -4 ID D r -4 H- ul cr C3 w w o' 0~ In U3 F)Lf a m CL a C Figure C.8 Eighth Mode Shape of OHS Parent, Second Wing Bending, Airspeed = 70 ft/see, @ Sea Level 122 Rest Appendix C: Aswirng Annendix C: Aswing Results z Lfn -4 a_- a, -D m CL C 4< N a. - C I I I Figure C.9 Ninth Mode Shape of OHS Parent, Fore-Aft Wing Bending, Airspeed = 70 ft/sec, @ Sea Level 0 W70 I riJ 1 11 Section C. 1: Mode Shapes 123 m LA LD V) cc D a-Z r-3 aC3 X: 03 1't L- J *& PLU Figure C.10 Tenth Mode Shape of OHS Parent, Asymmetric Vertical Tail Bending, Airspeed = 70 ft/sec, @ Sea Level 124 Appendix C: Aswing Results In cc -D 0) CU La C 4 Z- CL IL :F' I o a L0 P-0 Lfl C3 C3 Li- Figure C. 11 Eleventh Mode Shape of OHS Parent, Symmetric Vertical Tail Bending, Airspeed = 70 ft/sec, @ Sea Level Section C.2: Bode Plots 125 125 Section C.2: Bode Plots C.2 Bode Plots PCURV PARENT Model 1.1 Operating point: 3 Response to unit 6 F, i .In ref (2 = 1.00000 deg/s S. . .. L ... . .. . ..... ... i.D n J.L ..t .J LJ . . . . .. .. ... . . . . .- . . .. . .. .. . . . . -.. --.-. --.--.. .... . . ............. . . . ... . . L ....-- J -- - . J . J. J- ] 0.01 0.1 1.0 10.0 cycles/5 iaao Figure C.12 Gain Plot of Roll Rate vs. Aileron Input Frequency for Flexible OHS Parent, Airspeed = 70 ft/sec, @ Sea Level 126 Annendix C: Aswin2 Results 126 PCURV PARENT Hodel 1.1 Operating point: 3 Response to unit 6F, 270.0 I 0K deg .............. ............. eee . . . . . . . -- . .. .j 1 1. . --------. = . . e e eee 210.0- 90.0 0.01 K 0.1 1.0 10.0 cycles/s 100.0 Figure C. 13 Phase Plot of Roll Rate vs. Aileron Input Frequency For Flexible OHS Parent, Airspeed = 70 ft/sec, @ Sea Level Section C.2: Bode Plots 127 PCURV PARENT Model 1.1 Operating point: 3 Response to unit Qh ref 6 F. 1.00000 deg/s = .................................................................... a..................... . . e . . .......... r- . . . . .......... ........ S . ... . 1-1. . - .. a . .,..... . . . . ._ . . a e . ... a . . . .... ....... . e . . , . , s.... . ..... . - . . .. . . , e,., .. . . . . . . . . - . . F . A Irsd. . . . C. 14 Gai Plo of Pic aeAir esee . , , . , . . , . . . . . . . . . . . . e . , . . . . * .F .r . ..... . .E. l v t v - L " ateae vs = 70 f/ec . " . . . . I .. ..... . . . .e . . , JJ . , . . J . . a r . . . . . . .I . . . . e . . -- . .,r- 4 . . . J. . . . . e aa a e . F 1*. . a a e.. a , - -- -- - - -- .uen c y F ex i . l . . .. a Leve . Inu Freqeny Flxil @ Sa eeleee. 10 ,-e/ e O HS - eeeeea OH 0 are Parent.. .. . -v .% . . . .. .. . . -- - -- 4 . . . e . -N --- --JJ . a -ri~ , J- - | ._ -- -- , ... 14 . . , . . . . l .e . .. . e . . . . . .,- --,...,............................, .- e . . sr . ............--.... 1 F. ... . .Se .lvao . a . ,. .. , e . . . r . . . . .. . r . .. 0 . .. .. . . . . , . . . . ,.....,........ . ----. .e .. , . . . . . . L .. . ,- . . . . e , . .. , . . r - C 1 G Plot R a t , ..... , . .. 1......I. . Figure~~~ , .. ae a a. I- . . .. r1 . .L .L. ........ L...... ......L.L.JJ.................. .... . . 0.. S .. .. . . , . . ... . . eer,............. -ri. . ... r.. . . s . . . . ,... . ,......... e.,......... .. ... .... ..... , --.----. . J. . . .j_.. ..... L .... J L A L. . e~ a.. .. .d 1 ........... . . . . . . i %r-- 128 Appendix C: Aswing Results PCURV PARENT Hodel 1.1 Operating point: 3 Response to unit 6 F. L Og deg -BD.- . .--- DD ..... .... 0. .. ,. ,.. J . . . .. .. . . . L. L . .. . .- . ... . ........ L.. -.L.-J.---A.- . . .. . .---. . .. .... Tt -540.0 0.01 0.1 1.0 10.0 cycles/s in0o Figure C. 15 Phase Plot of Pitch Rate vs. Elevator Input Frequency, Flexible OHS Parent, Airspeed = 70 ft/sec, @ Sea Level Section C.2: Bode Plots 129 PCURV PARENT Model 1.1 Operating point: B Response to unit ref 2z = 6 F. 1.00000 deg/s .................... 10t L L.LJ. J. I 1- 4 1~ 2- ..... A.L... . . .JtJ. .. --4 -- --~~~- --- 4 . L.J.J.J.L. - 44-2 4 4 4 44 D.] 0.01 1.0 0.1 10.- cycles/s 100.0 Figure C. 16 Gain Plot of Yaw rate vs Rudder Input Frequency For Flexible OHS Parent, Airspeed = 70 ft/see, @ Sea Level 130 Appendix C: Aswing Results PCURV PARENT Model 1.1 Operating point: 3 Response to unit 6 F, £ Oz deg ...... 60.0 ..... 1 0 . . .. ......... -3DD.+ 0.01 ... . A .. . . .. ..... .. L... -4 . . . ........ ... .. . . . . . .. I....I...-.-.. -. J -6 . ........ 0.1 L...- L...- .J.. .L . . . ... . . L.JL ........ L....L..J..J..L 1.0 . .. . ... . . .. . . . ... LJ.LL........L.. 10.0 . . . . . J-..J.A - ... LJ Cycles/s 100.0 Figure C. 17 Phase Plot of Yaw Rate vs. Rudder Input Frequency For Flexible OHS Parent, Airspeed = 70 ft/sec, @ Sea Level Section C.2: Bode Plots 131 PCURV PRRENT Model 1.1 Operating point: 3 Response to unit ref = 1.J000 6 FI deg/s ,.,..,,. .. .. ...... I .I ........................................ ........ ............ .... - D.] 0.01 ........................... ......................... L.--------. ..-. .. ... 0.1 ... .L L---------~t~ 1.0 I . ID.Ucycles/s -0 Figure C. 18 Gain Plot of Roll Rate vs. Aileron Input Frequency for Rigid OHS Parent Airspeed= 70 ft/sec, @ Sea Level 132 Appendix C: Aswing Results PCURV PRRENT Model 1.1 Operating point: 3 Response to unit L0 90.0 0.01 6 Fj deg .1 1.0 10.0 cycles/s 10.0 Figure C. 19 Phase Plot of Roll Rate vs. Aileron Input Frequency For Rigid OHS Parent, Airspeed = 70 ft/sec, @ Sea Level Section C.2: Bode Plots 133 PCURV PRRENT Model 1.1 Operating point: 3 Response to unit 6 F, ref Qi = 1.DOOOOdeg/s 100.0"I ......-----. - .... - L... -- -- + -*4 -- .... . J........L....J...L...L.L .J..t. - ..... i-.4.+. . -- - J....J...L...J.J. -- --- . . -. J.L . . -- -4-------... .......... . . . -..- - J .. J. 6 I ..--..---- - I- 6..................... .... ................ ... L.J4.....--..j-1JJ. 1.0. 1~~ . D.] 0.01 ...... _. DL ..... .. 2-~ 1- 4- 14 0.1 J . .. tL 4 .L.. ~- J.--... t..tJ.J . 44 1.0 . .I . 1....I. -. 1.- .- ---- - 10.0 cycles/s 100.0 Figure C.20 Gain Plot of Pitch Rate vs. Elevator Input Frequency, Rigid OHS Parent, Airspeed = 70 ft/sec, @ Sea Level 134 Appendix C: Aswing Results PCURV PRRENT Model 1.1 Operating point: 3 Response to unit 6 F4 L Ow deg s . ..... . -30D.0 0.01 ... . ..... . ... . . 0.1 1 11: .... ... 1.0 . .... 10.0 . ...... cycles/s [00.0 Figure C.21 Phase Plot of Pitch Rate vs. Elevator Input Frequency, Rigid OHS Parent, Airspeed = 70 ft/sec, @ Sea Level Section C.2: Bode Plots 135 PCURV PRRENT Model 1.1 Operating point: 3 Response to unit ref Q, 6 F3 1. DOOtJ deg/s = . . . ...-. .-. , . A-.LJ. -L--I--I- I-- e . . . . . -..... . .. . .. . . .... . . e F,... .. . A , .. . - - - ... . - -------- ... 4 F. 4. . . . .- . 4 4 . . .... - . . .... . . . - -- . . . . . e . , ~~~~~ . . e- 4 . - . -. ...... . - .... . . . F. . 0.01 Figure C.22 Gain Airspeed . .. . . .... e1- ............. . . . . . L. F F 4 4 0 .- l. 0.11.0 Plot of Yaw . . a e.. . - - - . .... a ... . . e a ee , . . . . 4 . . . . . 4 4 . . . 10.0cycles/s 10. Parent, rate vs. Rudder Input Frequency For Rigid OHS = 70 ft/sec, @Sea Level -i- ... . . . . . . . . ~~~~ 4. . .... 4 . .. . .. . .... e. ..., - . .. --------. ... - - - - .. . D. . . . . . . .. . --. - ...................... ---. .-1. ... .. -----.. S . . . .. . . ........... - .L . . . . . . . . . .. .... .... . - . . -, - .,e J L .. J I. -e------- -A -,- . e . J."J . Le A . . - - ........ . ... - . . .. . a . . . s . . . . -. ....- L a~~~~~~~~~ ...... .... 4. . . . . . . - - . . . . -.. .- "I-- . - - 1. . . .... . C.. . . . .... . .. .- .. .. . . . . . . . - . . . . . . . . . . . - - - 136 Appendix C: Aswing Results PCURV PRRENT Model 1.1 Operating point: 3 Response to unit 6F3 L Oz deg 1 . D. .. .. . .. . ,.... - .L e- - r ,.eeaaaea.a..a . ,a . -120. 0 0.01 Figure C.23 01 . . . . ea . ,,, . .- . . .- , . .- -r . .r . . .......... ......... - - T . . ,--- . - . - re -r . .I .. .. a Haa K..) ',w a , 'k 1aa. e, e. . , a. . 10 s . . 'e, , a. . a L - . -f . i J. r L . . . . . . -- -- - r ... .- ,, .,1 , e' e a, a , .' cycles/ , 1000 Phase Plot of Yaw Rate vs. Rudder Input Frequency For Rigid OHS Parent, Airspeed = 70 ft/sec, @ Sea Level . .1 L L . .1 1" , - . -- -- -