TOC DEPARTMENT OF THE ARMY Procurement Programs Committee Staff Procurement Backup Book FY 2004/FY 2005 Biennial Budget Submission PROCUREMENT OF AMMUNITION, ARMY APPROPRIATION February 2003 PROCUREMENT OF AMMUNITION, ARMY APPROPRIATION LANGUAGE For construction, procurement, production, and modification of ammunition, and accessories therefor; specialized equipment and training devices; expansion of public and private plants, including ammunition facilities authorized by Section 2854, Title 10, United States Code, and the land necessary therefor, for the foregoing purposes, and such lands and interests therein, may be acquired, and construction prosecuted thereon prior to approval of title; and procurement and installation of equipment, appliances, and machine tools in public and private plants; reserve plant and Government and contractor-owned equipment layaway; demilitarization of munitions; and other expenses necessary for the foregoing purposes; $1,309,966,000 in fiscal year FY2004 to remain available for obligation until September 30, 2006. 1 COMPARISON OF FY 2003 PROGRAM REQUIREMENTS AS REFLECTED IN THE FY 2003 BUDGET WITH THE FY 2003 PROGRAM REQUIREMENTS AS SHOWN IN THE FY 2004/FY 2004 BUDGET SUMMARY OF REQUIREMENTS (In Millions of Dollars) Appropriation Procurement of Ammunition, Army FY 2003 Requirements Per FY 2003 Budget Activity 1 - Ammunition FY 2003 Requirements Per FY 2004 Amended Budget Increase or (Decrease) 1,046 1,110 64 Activity 2 - Ammunition Production Support 113 124 11 Reimbursable Program 524 524 0 1,683 1,758 75 EXPLANATION BY ACTIVITY Activity 1 -- Ammunition -- The net increase ($+64M) is the resulted from congressinal adjustments for the Ctg, 5.56mm, All Types (+$12.1M); Ctg, 7.62mm, All Types +$2.2M); Ctg, 9mm, All Types ($3.0M); Ctg, .50 Cal, All Types ($8.0M); Ctg, 25mm, All Types ($34.2M); Ctg, 40mm, All Types (-$2.1M); 81mm Mortar, All Types (+$3.2M); Ctg, Mortar, 120mm, All Types ($6.5M); Ctg, Tank, 105mm, All Types (-$6.0M); Ctg, Artillery, 105mm HE M! w/o Fuze (+$1.6M); Projectile 155 Millimeter DP Basebled M864 (-$8.0M); Proj Artillery 155mm HE M107 (+$2.3M); Mine, Training, All Types (-$8.7M); Wide Area Munition (-$12.5M); Bunker Defeating Munition (+$5.0M); Rocket, Hydra 70, All Types (+$30.0M); Demolition Munitions, All Types (+$3.9M); Grenades, All Types ($3.2M); Signals, All Types (+$1.0M); Items Less Than $5 Million (+$0.3M); and Ammunition Peculiar Equipment (+$1.5M). Reductions were made for Section 8135 Economic Assumptions (-$6.3M) and FY 2003 Transfers (-$10.8M). Activity 2 -- Ammunition Production Support -- The net increase ($11.0M) resulted from Congressional adjustment for Provision of Industrial Facilities ($+1.0), Conventional Ammunition Demilitarization ($+5.0M), and ARMS Initiative ($+7.0). Reductions were made for Section 8135 Economic Assumptions (-$0.7M) and FY 2003 Transfers (-$1.2M). 2 COMPARISON OF FY 2003 PROGRAM REQUIREMENTS AS REFLECTED IN THE FY 2004/FY 2005 BUDGET WITH THE FY 2004 PROGRAM REQUIREMENTS AS SHOWN IN THE FY 2004/FY 2005BUDGET SUMMARY OF REQUIREMENTS (In Millions of Dollars) Appropriation Procurement of Ammunition, Army FY 2003 Requirements Per FY 2004/FY 2005 Budget Activity 1 - Ammunition FY 2004 Requirements Per FY 2004/FY 2005 Budget Increase or (Decrease) 1,110 1,171 61 Activity 2 - Ammunition Production Support 124 139 15 Reimbursable Program 524 891 367 1,758 2,201 443 EXPLANATION BY ACTIVITY Activity 1 = Increases in Activity 1 reflects funding to support the Army's new training strategy. FY 2004 funding supports a new Army training strategy that begins in FY 2005. This enhanced training strategy more closely aligns live fire training events with readiness doctrine and standards. As a result, there was a significant increase in training funding in FY 2004 resulting in major increases in small arms, 40mm projectiles, grenades, simulators, and signals. This training strategy continues into the future and the Army intends to fully resource these requirements in subsequent budget years. Activity 2 = Increases in Activity reflect the transfer of demilitarization for missiles to the Procurement of Ammunition, Army Demilitarization Account ($+7.1M), increased funding for the conventional ammunition demilitarization program (+$23.4M), and decreased funding for the ARMS Initiative (-$6.8M) and Provisioning of Industrial Facilities (-$8.6M). Reimbursable Program = FY04 reimbursable program increases reflecting a higher projection of orders as a result of the global war on terrorism. 3 COMPARISON OF FY 2004 PROGRAM REQUIREMENTS AS REFLECTED IN THE FY 2004/FY 2005 BUDGET WITH THE FY 2004 PROGRAM REQUIREMENTS AS SHOWN IN THE FY 2004/FY 2005BUDGET SUMMARY OF REQUIREMENTS (In Millions of Dollars) Appropriation Procurement of Ammunition, Army FY 2004 Requirements Per FY 2004/FY 2005 Budget Activity 1 - Ammunition FY 2005 Requirements Per FY 2004/FY 2005 Budget Increase or (Decrease) 1,171 982 (189) Activity 2 - Ammunition Production Support 139 153 14 Reimbursable Program 891 1,014 123 2,201 2,149 (52) EXPLANATION BY ACTIVITY Activity 1 = The FY 2005 program decreased because training requirements are not fully funded. The Army plans to reallocate funds prior to the next budget submission to continue to support training at the higher level reflected in FY 2004. Activity 2 = Increases in Activity 2 reflect a slight increase in support for the Conventional Ammunition Demilitarization program. Reimbursable Program = FY05 reimbursable program increases reflecting a higher projection of orders as a result of the global war on terrorism. 4 DEPARTMENT OF THE ARMY FY 004/05 PROCUREMENT OF AMMUNITION PROGRAM EXHIBIT P-1 February 2003 Appropriation: **AMMUNITION** Activity: 1. **AMMUNITION** (DOLS) LINE NO. ITEM NOMENCLATURE (1) ID (2) (3) FY 00 UNIT COST (4) (THOUSANDS OF DOLLARS) FY 02 QTY (5) FY 03 FY04 COST (6) QTY (7) FY05 COST (8) QTY (9) COST (10) **SMALL/MEDIUM CALIBER AMMUNITION** 1 CTG, 5.56MM, ALL TYPES (E00700) A 73,945 100,429 183,731 81,911 2 CTG, 7.62MM, ALL TYPES (E02000) A 20,078 17,899 65,414 30,757 3 CTG, 9MM, ALL TYPES (EA3000) A 2,627 16,257 5,557 6,697 4 CTG, .50 CAL, ALL TYPES (E08000) A 34,383 57,708 60,484 38,059 5 CTG, 20MM, ALL TYPES (E08900) A 84 6 CTG, 25MM, ALL TYPES (E08200) A 60,758 66,218 8,812 45,204 7 CTG, 30MM, ALL TYPES (ER8120) A 9,696 9,646 12,941 10,950 8 CTG, 40MM, ALL TYPES (ER8001) A 23,347 68,518 126,994 60,993 -------224,918 -------336,675 -------463,933 -------274,571 SUB-ACTIVITY TOTAL **MORTAR AMMUNITION** 9 60MM MORTAR, ALL TYPES (E89600) 44,857 31,215 45,408 25,781 10 81MM MORTAR, ALL TYPES (E76000) 12,603 6,680 14,104 4,602 11 CTG, MORTAR, 120MM, ALL TYPES (E25500) 62,785 -------120,245 56,062 -------93,957 53,621 -------113,133 38,296 -------68,679 B SUB-ACTIVITY TOTAL Appropriation: **AMMUNITION** Activity: 1. **AMMUNITION** P-1 Page 1 of 5 DEPARTMENT OF THE ARMY FY 004/05 PROCUREMENT OF AMMUNITION PROGRAM (DOLS) LINE NO. ITEM NOMENCLATURE (1) ID (2) (3) FY 00 UNIT COST (4) EXHIBIT P-1 February 2003 (THOUSANDS OF DOLLARS) FY 02 QTY (5) FY 03 FY 04 COST (6) QTY (7) FY 05 COST (8) QTY (9) COST (10) **TANK AMMUNITION** 12 CTG TANK 105MM: ALL TYPES (E22203) 5,966 7,978 20,607 27,419 13 120MM TANK TRAINING, ALL TYPES (E89700) 142,771 152,612 134,270 137,148 14 CTG, TANK, 120MM TACTICAL, ALL TYPES (E78012) 35,178 -------183,915 42,597 -------203,187 42,408 -------197,285 49,845 -------214,412 SUB-ACTIVITY TOTAL **ARTILLERY AMMUNITION** 15 CTG, ARTY, 75MM, ALL TYPES (E15101) A 1,508 4,137 34 16 CTG, ARTY, 105MM, ALL TYPES (E21101) A 5,364 31,559 30,151 38,695 17 CTG, ARTY, 155MM, ALL TYPES (E89500) A 46,408 47,565 77,781 76,275 18 REMOTE AREA DENIAL ARTILLERY MUNITION (RADAM) (E67505) 19 MODULAR ARTILLERY CHARGE SYSTEM (MACS) (E27501) A SUB-ACTIVITY TOTAL A 71,564 -------128,789 120,555 -------203,816 78,949 -------186,915 88,421 -------203,391 A 52,535 68,131 47,400 56,677 -------- -------- -------- -------- 52,535 68,131 47,400 56,677 3,945 **ARTILLERY FUZES** 20 ARTILLERY FUZES, ALL TYPES (ER8000) SUB-ACTIVITY TOTAL -------- Appropriation: **AMMUNITION** Activity: 1. **AMMUNITION** P-1 Page 2 of 5 DEPARTMENT OF THE ARMY FY 004/05 PROCUREMENT OF AMMUNITION PROGRAM (DOLS) LINE NO. ITEM NOMENCLATURE (1) ID (2) (3) FY 00 UNIT COST (4) EXHIBIT P-1 February 2003 (THOUSANDS OF DOLLARS) FY 02 QTY (5) FY 03 FY 04 COST (6) QTY (7) FY 05 COST (8) QTY (9) COST (10) **MINES** 21 MINE, TRAINING, ALL TYPES (EA0800) 1,496 22 MINE AT VOLCANO: ALL TYPES (E72501) A 6,918 23 MINE, CLEARING CHARGE, ALL TYPES (E75100) A 5,472 24 WIDE AREA MUNITIONS (WAM), ALL TYPES (E78101) 25 ANTIPERSONNEL LANDMINE ALTERNATIVES (E95900) 3,940 6,678 14,564 7,637 -------- -------- -------- 34,863 -------- 20,402 10,618 14,564 42,500 6,516 B SUB-ACTIVITY TOTAL **ROCKETS** 26 SHOULDER FIRED ROCKETS, ALL TYPES (E37300) A 3,485 12,601 13,836 8,217 27 ROCKET, HYDRA 70, ALL TYPES (E34000) A 135,051 -------138,536 51,606 -------64,207 21,981 -------35,817 14,689 -------22,906 SUB-ACTIVITY TOTAL **OTHER AMMUNITION** 28 DEMOLITION MUNITIONS, ALL TYPES (E55400) A 17,393 24,724 24,959 24,709 29 GRENADES, ALL TYPES (E34000) B 24,010 40,155 27,010 27,390 30 SIGNALS, ALL TYPES (E46900) A 3,719 12,685 8,999 7,459 31 SIMULATORS, ALL TYPES (E51200) A 3,395 -------48,517 3,883 -------81,447 9,035 -------70,003 3,486 -------63,044 SUB-ACTIVITY TOTAL Appropriation: **AMMUNITION** Activity: 1. **AMMUNITION** P-1 Page 3 of 5 DEPARTMENT OF THE ARMY FY 004/05 PROCUREMENT OF AMMUNITION PROGRAM (DOLS) LINE NO. ITEM NOMENCLATURE (1) ID (2) (3) FY 00 UNIT COST (4) EXHIBIT P-1 February 2003 (THOUSANDS OF DOLLARS) FY 02 QTY (5) FY 03 FY 04 COST (6) QTY (7) FY 05 COST (8) QTY (9) COST (10) **MISCELLANEOUS** 32 AMMO COMPONENTS, ALL TYPES (EB0016) 33 NON-LETHAL AMMUNITION, ALL TYPES (E91901) 34 CAD/PAD, ALL TYPES (EA0003) 35 A 3,394 7,832 10,529 10,688 15,383 5,801 A 2,578 4,727 4,808 4,754 ITEMS LESS THAN $5 MILLION (EA0055) A 18,466 7,395 7,697 5,170 36 AMMUNITION PECULIAR EQUIPMENT (EA0575) A 7,213 6,197 7,415 7,373 37 FIRST DESTINATION TRANSPORTATION (AMMO) (EA0550) A 7,757 5,747 11,868 7,908 38 CLOSEOUT LIABILITIES (EA85000) 6,179 -------60,970 9,865 -------47,564 98 -------42,415 -------35,893 978,827 1,109,602 1,171,465 982,073 SUB-ACTIVITY TOTAL ACTIVITY TOTAL Appropriation: **AMMUNITION** Activity: 1. **AMMUNITION** P-1 Page 4 of 5 DEPARTMENT OF THE ARMY FY 004/05 PROCUREMENT OF AMMUNITION PROGRAM Activity: 2. **AMMUNITION PRODUCTION BASE SUPPORT** Appropriation: **AMMUNITION** (DOLS) LINE NO. ITEM NOMENCLATURE (1) ID (2) (3) FY 00 UNIT COST (4) EXHIBIT P-1 February 2003 (THOUSANDS OF DOLLARS) FY 02 QTY (5) FY 03 FY 04 COST (6) QTY (7) FY 05 COST (8) QTY (9) COST (10) **PRODUCTION BASE SUPPORT** 39 PROVISION OF INDUSTRIAL FACILITIES (EP1000) 65,515 42,993 33,570 33,314 40 LAYAWAY OF INDUSTRIAL FACILITIES (EP2000) 13,626 6,884 13,020 9,532 41 MAINTENANCE OF INACTIVE FACILITIES (EP1500) 14,124 8,944 9,664 9,597 42 CONVENTIONAL AMMO DEMILITARIZATION (EP1800) 57,691 54,195 77,592 95,372 43 ARMS INITIATIVE (EP2500) SUB-ACTIVITY TOTAL 21,694 -------172,650 11,481 -------124,497 4,655 -------138,501 4,743 -------152,558 ACTIVITY TOTAL 172,650 124,497 138,501 152,558 1,151,477 1,234,099 1,309,966 1,134,631 APPROPRIATION TOTAL P-1 Page 5 of 5 Table of Contents - Procurement of Ammunition, Army BLIN SSN Nomenclature Page 1 E00700 CTG, 5.56MM, ALL TYPES 1 2 E02000 CTG, 7.62MM, ALL TYPES 55 3 EA3000 CTG, 9MM, ALL TYPES 77 4 E08000 CTG, .50 CAL, ALL TYPES 91 5 E08900 CTG, 20MM, ALL TYPES 113 6 E08200 CTG, 25MM, ALL TYPES 115 7 ER8120 CTG, 30MM, ALL TYPES 137 8 ER8001 CTG, 40MM, ALL TYPES 144 9 E89600 60MM MORTAR, ALL TYPES 175 10 E76000 81MM MORTAR, ALL TYPES 209 11 E25500 CTG, MORTAR, 120MM, ALL TYPES 219 12 E22203 CTG TANK 105MM: ALL TYPES 253 13 E89700 120MM TANK TRAINING, ALL TYPES 265 14 E78012 Ctg, Tank, 120mm Tactical, All Types 282 15 E15101 CTG, ARTY, 75MM: ALL TYPES 296 16 E21101 CTG, ARTY, 105MM: ALL TYPES 298 17 E89500 CTG, ARTY, 155MM, ALL TYPES 307 18 E67505 REMOTE AREA DENIAL ARTILLERY MUNITION (RADAM) 324 19 E27501 Modular Artillery Charge System (MACS), All Types 325 20 ER8000 ARTILLERY FUZES, ALL TYPES 341 21 EA0800 MINE, TRAINING, ALL TYPES 361 i-1 Table of Contents - Procurement of Ammunition, Army BLIN SSN Nomenclature Page 22 E72501 Mine AT VOLCANO,: All Types 363 23 E75100 MINE, CLEARING CHARGE, ALL TYPES 369 24 E78101 WIDE AREA MUNITIONS (WAM), ALL TYPES 385 25 E95900 ANTIPERSONNEL LANDMINE ALTERNATIVES 387 26 EA4000 SHOULDER FIRED ROCKETS, ALL TYPES 393 27 E37300 ROCKET, HYDRA 70, ALL TYPES 405 28 E55400 DEMOLITION MUNITIONS, ALL TYPES 433 29 E34000 GRENADES, ALL TYPES 445 30 E46900 SIGNALS, ALL TYPES 459 31 E51200 SIMULATORS, ALL TYPES 466 32 EB0016 AMMO COMPONENTS, ALL TYPES 474 33 E91901 Non-Lethal Ammunition, All Types 477 34 EA0003 CAD/PAD ALL TYPES 483 35 EA0055 ITEMS LESS THAN $5 MILLION 484 36 EA0575 AMMUNITION PECULIAR EQUIPMENT 486 37 EA0550 FIRST DESTINATION TRANSPORTATION (AMMO) 487 38 EA8500 CLOSEOUT LIABILITIES 488 39 EP1000 PROVISION OF INDUSTRIAL FACILITIES 490 40 EP2000 LAYAWAY OF INDUSTRIAL FACILITIES 499 41 EP1500 MAINTENANCE OF INACTIVE FACILITIES 504 42 EP1800 CONVENTIONAL MUNITIONS DEMILITARIZATION 506 i-2 Table of Contents - Procurement of Ammunition, Army BLIN SSN Nomenclature Page 43 EP2500 ARMS INITIATIVE 508 i-3 Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature CTG, 5.56MM, ALL TYPES (E00700) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 1958.1 81.2 73.9 100.4 183.7 81.9 77.5 111.1 113.5 129.7 2911.1 1958.1 81.2 73.9 100.4 183.7 81.9 77.5 111.1 113.5 129.7 2911.1 1958.1 81.2 73.9 100.4 183.7 81.9 77.5 111.1 113.5 129.7 2911.1 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes 5.56MM ALL TYPES. Justification: FY 2004 funding supports a new Army training strategy that begins in FY 2005. This enhanced training strategy more closely aligns live fire training events with readiness doctrine and standards. As a result, there was a significant increase in training funding in FY 2004 to support these new requirements. This training strategy continues into the future and the Army intends to fully resource these requirements in subsequent budget years. Non-add Defense Emergency Response Funding (DERF) to allow full training of troops to meet standards is provided as follows: FY 2002 $75.7 million E00700 CTG, 5.56MM, ALL TYPES Item No. 1 Page 1 of 54 1 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements CTG 5.56MM BALL M193 DUMMY CARTRIDGE 5.56MM M232 INERT CTG 5.56MM BLANK M200 CTG 5.56MM BLANK M200 LINKED F/SAW CTG 5.56MM TRACER M856 F/M16A2 CTG 5.56MM BALL M855 F/M16A2 CTG 5.56MM BALL M855 LINKED F/SAW CTG 5.56MM 4 BALL/1 TR M856 F/SAW CTG 5.56MM M855 W/M27 LINK CTG 5.56MM M855 10 RD CLIP,M2A1 BOX CTG 5.56MM M855 10 RD CLIP COMM CTG 5.56MM ARMOR PIERCING M995 ---------------------------------------DERF funding detailed on P-40 is not included on this form Total E00700 CTG, 5.56MM, ALL TYPES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 FY 03 UnitCost TotalCost $ $000 Qty Date: February 2003 x1000 FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ 16819 60068 0.28 2311 9395 0.25 20531 21115 6804 137 33 33921 9050 59000 29259 1570 203075 92910 23693 102760 21418 180943 98134 864 9218 1234 90983 2990 0.10 0.41 6132 3775 60757 11620 0.10 0.33 24532 747 18389 4488 105465 1637 42603 6494 0.23 0.46 0.43 0.69 11828 3509 21482 3363 0.55 1.04 8306 4682 27937 2573 11695 15004 3506 36398 12798 88144 4489 26437 37223 2558 0.23 0.37 0.32 0.57 0.44 0.40 1.37 73945 Weapon System Type: CTG, 5.56MM, ALL TYPES (E00700) 100429 Item No. 1 Page 2 of 54 2 183731 TotalCost Qty $000 x1000 UnitCost $ 0.10 0.23 0.29 4742 98 6825 9156 2290 21648 188 64171 32071 5819 0.22 0.52 0.11 0.29 0.39 0.33 0.42 0.33 0.30 1.82 21487 5762 12585 17399 1567 63659 11741 37215 49775 847 0.34 0.49 0.34 0.35 1.85 81911 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 12875669 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG 5.56MM BALL M193 (E00701) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 60068 9395 21648 21661 21972 18627 18172 13047212 916.6 0.0 16.8 2.3 4.7 4.8 5.0 4.9 4.9 960.2 916.6 0.0 16.8 2.3 4.7 4.8 5.0 4.9 4.9 960.2 916.6 0.0 16.8 2.3 4.7 4.8 5.0 4.9 4.9 960.2 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 5.56mm, M193 ball cartridge has a bullet with a copper alloy jacket and a lead antimony alloy core. This round is fired from the M16 and M16A1 rifles. This item is Code A, approved for service use. Justification: This item is a training standard item. The FY 2004/2005 procurements support annual peacetime training and build war reserve inventory in accordance with the Army's procurement goals. TYPE CLASSIFICATION DATE: 1975 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois E00700 (E00701) CTG 5.56MM BALL M193 Item No. 1 Page 3 of 54 3 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack Box Metal M2A1 SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Industrial Stock Support SubTotal Prod. Support Total E00700 (E00701) CTG 5.56MM BALL M193 Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 Weapon System Type: FY 03 UnitCost $ Date: February 2003 CTG 5.56MM BALL M193 (E00701) TotalCost Qty $000 x1000 16212 507 60068 73 FY 04 UnitCost $ 0.27 6.91 TotalCost Qty $000 x1000 2136 74 9395 11 FY 05 UnitCost $ 0.23 6.54 TotalCost Qty $000 x1000 4512 174 16719 2210 4686 72 5 23 95 6 51 5 100 101 56 16819 Item No. 1 Page 4 of 54 4 0.28 2311 0.25 4742 21648 26 UnitCost $ 0.21 6.66 0.22 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2003 FY 2004 FY 2005 Box Metal M2A1 FY 2003 FY 2004 FY 2005 REMARKS: February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 5.56MM BALL M193 (E00701) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $000 Specs Avail Now? Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO SS/FP JMC, Rock Island, IL Feb 2003 Oct 2003 60068 0.27 Y SS/FP JMC. Rock Island, Il Jan 2004 Oct 2004 9395 0.23 Y SS/FP JMC, Rock Island, IL Jan 2005 Oct 2005 21648 0.21 Y Brockway Standard Homerville, GA TBS TBS C/FP JMC, Rock Island, IL Feb 2003 Jul 2003 73 6.91 Y C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL Jan 2004 Jan 2005 Jul 2004 Jul 2005 11 26 6.54 6.66 Y Y Date Revsn Avail RFP Issue Date TBS - To Be Selected E00700 (E00701) CTG 5.56MM BALL M193 Item No. 1 Page 5 of 54 5 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 5.56MM BA LL M193 (E00701) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 03 A 60.10 0.00 60.10 1 FY 04 A 9.39 0.00 9.39 1 FY 05 A 21.60 0.00 21.60 1 FY 02 AF 11.40 0.00 11.40 1 FY 04 AF 12.30 0.00 12.30 12.30 1 FY 05 AF 18.80 0.00 18.80 18.80 Total 133.59 A A 21.60 133.59 PRODUCTION RATES R 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 20.90 MAX. 72.80 D E C J A N F E B 1 M A R A P R M A Y J U N 5.10 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 J U L A U G S E P ADMINLEAD TIME Number D+ 0 0 2.00 3.40 3.40 2.50 0.10 N O V MFR F 0 9.39 2.00 3.40 3.40 2.50 0.10 O C T M 5.10 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R M A Y J U N J U L A U G 62.09 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 (E00701) CTG 5.56MM BALL M193 Item No. 1 Page 6 of 54 6 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 5.56MM BALL M193 (E00701) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 03 A 60.10 60.10 1 FY 04 A 9.39 0.00 1 FY 05 A 21.60 0.00 1 FY 02 AF 11.40 11.40 1 FY 04 AF 12.30 0.00 1 FY 05 AF 18.80 133.59 Total 0.00 0 9.39 0.78 0.78 0.78 0.78 0.78 0.78 0.78 0.78 0.78 0.79 0.79 0.79 21.60 A 1.80 1.80 1.80 1.80 1.80 1.80 1.80 2.00 1.80 1.80 2.00 1.40 0.00 0 0 0.00 12.30 1.00 1.00 1.00 1.00 1.00 1.10 1.00 1.10 1.00 1.00 1.10 1.00 18.80 1.50 1.50 1.50 1.60 1.60 1.60 1.60 1.60 1.60 1.50 1.60 1.60 71.50 62.09 1.78 1.78 1.78 1.78 1.78 1.88 1.78 1.88 1.78 1.79 1.89 1.79 3.30 3.30 3.30 3.40 3.40 3.40 3.40 3.60 3.40 3.30 3.60 3.00 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 20.90 D E C J A N F E B MFR F R N O V MAX. 72.80 0 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ M A R O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R M A Y J U N J U L A U G 0 0 0 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 (E00701) CTG 5.56MM BALL M193 Item No. 1 Page 7 of 54 7 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG 5.56MM BLANK M200 (E01100) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 3217678 59893 90983 60757 203075 64171 63613 129048 151961 152865 4194044 303.9 5.7 9.2 6.1 20.5 6.8 6.9 14.3 17.3 17.8 408.6 303.9 5.7 9.2 6.1 20.5 6.8 6.9 14.3 17.3 17.8 408.6 303.9 5.7 9.2 6.1 20.5 6.8 6.9 14.3 17.3 17.8 408.6 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 5.56mm, M200 blank cartridge is used for training and ceremonial purposes in M16 series rifles and M4 series carbines fitted with a blank firing adapter. The cartridge case mouth is "rosette crimp" closed and sealed with lacquer. The cartridge is commercial carton packed and is Code A, approved for service use. Justification: This is a training unique item; not used in combat. FY 2004 funding supports a new Army training strategy that begins in FY 2005. This enhanced training strategy more closely aligns live fire training events with readiness doctrine and standards. As a result, there was a significant increase in training funding in FY 2004 to support these new requirements. This training strategy continues into the future and the Army intends to fully resource these requirements in subsequent budget years. TYPE CLASSIFICATION DATE: Prior to 1977 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois Non-add Defense Emergency Response Funding (DERF) to allow full training of troops to meet standards is provided as follows: FY 2002 40,842 thousand rounds/$5.0 million E00700 (E01100) CTG 5.56MM BLANK M200 Item No. 1 Page 8 of 54 8 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack Box Metal M2A1 SubTotal AMMO Hardware Production Support Costs Production Engineering Acceptance Testing Interim Transportation Industrial Stock Support SubTotal Prod. Support Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 8534 533 90983 81 Weapon System Type: FY 03 UnitCost $ 0.09 6.58 Date: February 2003 CTG 5.56MM BLANK M200 (E01100) TotalCost Qty $000 x1000 5675 374 60757 54 FY 04 UnitCost $ 0.09 6.91 TotalCost Qty $000 x1000 19272 1181 203075 181 FY 05 UnitCost $ 0.09 6.54 TotalCost Qty $000 x1000 6398 380 9067 6049 20453 6778 66 9 1 75 68 7 76 2 45 2 151 83 78 47 64171 57 UnitCost $ 0.10 6.66 8 ---------------------------------------DERF funding detailed on the P -40 is not included on this form. Total E00700 (E01100) CTG 5.56MM BLANK M200 9218 0.10 6132 Item No. 1 Page 9 of 54 9 0.11 20531 0.11 6825 0.11 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2002 FY 2003 FY 2004 FY 2005 Box Metal M2A1 FY 2002 FY 2003 FY 2004 FY 2005 REMARKS: February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 5.56MM BLANK M200 (E01100) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO SS/FP JMC, Rock Island, IL Mar 2002 Feb 2003 90983 0.09 SS/FP JMC, Rock Island, IL Feb 2003 Nov 2003 60757 0.09 Y SS/FP JMC, Rock Island, IL Jan 2004 Oct 2004 203075 0.09 Y SS/FP JMC, Rock Island, IL Jan 2005 Oct 2005 64171 0.10 Y Brockway Standard Homerville, GA Brockway Standard Homerville, GA TBS TBS C/FP JMC, Rock Island, IL Mar 2002 Jul 2002 81 6.58 C/FP JMC, Rock Island, IL Feb 2003 Jul 2003 54 6.91 Y C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL Jan 2004 Jan 2005 Jul 2004 Jul 2005 181 57 6.54 6.66 Y Y Date Revsn Avail RFP Issue Date TBS - To Be Selected Non-add Defense Emergency Response Funding (DERF) to allow full training of troops to meet standards is provided as follows: FY 2002 (40,842 thousand rounds/$5.0 million). Contract will be SS/FP with Alliant Tech (LCAAP), Independence, Mo. The PCO is located at JMC, Rock Island, IL. Contract will be awarded with a planned procurement buy. E00700 (E01100) CTG 5.56MM BLANK M200 Item No. 1 Page 10 of 54 10 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 5.56MM BLANK M200 (E01100) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS PROC QTY x1Mil ACCEP PRIOR TO 1 OCT A 59.9 53.1 6.8 A 91.0 0.0 FY 03 A 60.8 1 FY 04 A 1 FY 05 A 1 FY 02 AF 1 FY 03 1 M F R FY 1 FY 02 P 1 FY 02 1 S E R V BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C M A Y J U N J U L A U G Calendar Year 04 J A N F E B M A R A P R S E P 91.0 3.8 3.2 7.9 9.4 9.4 12.0 13.0 12.0 13.0 0.0 60.8 A 203.0 0.0 203.0 64.2 0.0 64.2 9.0 0.0 9.0 AF 8.8 0.0 8.8 FY 04 AF 2.1 0.0 2.1 1 FY 05 AF 5.8 0.0 5.8 1 FY 02 MC 14.6 0.0 14.6 1 FY 03 MC 9.8 0.0 9.8 1 FY 04 MC 19.9 0.0 19.9 1 FY 05 MC 31.2 0.0 31.2 1 FY 02 NS 1.4 0.0 1.4 1 FY 03 NS 0.7 0.0 0.7 1 FY 04 NS 1.0 0.0 1.0 1 FY 05 NS 1.0 0.0 1.0 1 FY 02 SOF 1.0 0.0 1.0 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 6.8 PRODUCTION RATES R 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 21.20 MAX. 68.30 1.0 1.0 1.0 1.0 1.0 1.0 5.5 5.5 5.5 5.5 5.5 5.0 5.5 6.3 0 203.0 0.4 0 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0 2.1 5.8 0.1 0.8 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.7 1.4 0 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9 0.9 0 19.9 31.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0 1.0 1.0 N O V D E C 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.2 0.1 J A N F E B M A R A P R J U N J U L A U G S E P 1 M A Y ADMINLEAD TIME Number D+ 5 5.5 5.5 64.2 2.6 MFR F 0 5.5 A O C T M 0 7.3 0 O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R M A Y J U N J U L A U G S E P REMARKS See remarks on P5A on DERF. Line for DERF is non-add. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 CTG 5.56MM BLANK M200 Item No. 1 Page 11 of 54 11 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 5.56MM BLANK M200 (E01100) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R 1 FY 04 SOF 1.0 0.0 1.0 1.0 1 FY 05 SOF 1.0 0.0 1.0 1.0 1 FY 02 A 40.8 2.0 38.8 627.9 55.1 572.8 DERF Total M PRODUCTION RATES 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 21.20 6.8 3.7 O C T N O V 1.0 1.0 4.4 4.5 MAX. 68.30 J A N F E B M A R 5 1 4.5 4.5 4.5 4.4 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 4.5 4.5 1.8 7.6 10.4 15.2 16.7 16.7 19.3 19.7 18.5 19.1 D E C MFR F R 1.0 0 8.9 7.1 7.1 7.1 7.1 7.1 7.1 7.0 7.0 6.5 7.1 7.9 O C T D E C F E B A P R M A Y J U L S E P N O V J A N M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 J U N A U G 330.1 REMARKS See remarks on P5A on DERF. Line for DERF is non-add. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 (E01100) CTG 5.56MM BLANK M200 Item No. 1 Page 12 of 54 12 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 5.56MM BLANK M200 (E01100) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS L A T E R ACCEP PRIOR TO 1 OCT A 59.9 59.9 0.0 0 A 91.0 91.0 0.0 0 FY 03 A 60.8 60.8 0.0 1 FY 04 A 203.0 0.0 203.0 1 FY 05 A 64.2 0.0 64.2 1 FY 02 AF 9.0 9.0 0.0 1 FY 03 AF 8.8 8.8 0.0 1 FY 04 AF 2.1 0.0 2.1 1 FY 05 AF 5.8 0.0 5.8 1 FY 02 MC 14.6 14.6 0.0 1 FY 03 MC 9.8 9.8 0.0 1 FY 04 MC 19.9 0.0 19.9 1 FY 05 MC 31.2 0.0 31.2 1 FY 02 NS 1.4 1.4 0.0 1 FY 03 NS 0.7 0.7 0.0 1 FY 04 NS 1.0 0.0 1.0 1 FY 05 NS 1.0 0.0 1.0 1 FY 02 SOF 1.0 1.0 0.0 FY 1 FY 02 P 1 FY 02 1 BAL DUE AS OF 1 OCT Calendar Year 06 PROC QTY x1Mil M F R S E R V Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Load, Assemble, and Pack 0 17.0 17.0 17.0 17.0 17.0 17.0 17.0 18.0 18.0 17.0 16.0 15.0 A PRODUCTION RATES R 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 21.20 MAX. 68.30 0.2 0.1 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 6.0 6.0 6.0 5.5 5.4 5.3 0.2 0 0 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0 0 0 1.7 1.6 1.6 1.7 1.7 1.7 1.7 1.7 1.7 1.4 1.7 1.7 0 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 0 0 0 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0 0 N O V D E C J A N F E B M A R 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 5 5.0 5.0 0 0.2 MFR F 5.0 5.0 0 O C T M 0 5.0 5.0 O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R M A Y J U N J U L A U G S E P REMARKS See Remarks on P5A on DERF. Line for DERF is non-add. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 CTG 5.56MM BLANK M200 Item No. 1 Page 13 of 54 13 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 5.56MM BLANK M200 (E01100) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT 1 FY 04 SOF 1.0 0.0 1.0 1 FY 05 SOF 1.0 0.0 1.0 1 FY 02 A 40.8 40.8 0.0 627.9 297.8 Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N 0.1 0.1 0.1 0.1 F E B M A R A P R M A Y 0.1 0.1 0.1 0.1 J U N J U L 0.1 0.1 A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L 0.1 0.1 0.1 A U G S E P L A T E R 0 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0 DERF Total 0 330.1 19.1 19.0 18.9 19.1 19.1 19.1 19.1 20.1 20.1 18.7 17.9 16.9 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 21.20 D E C J A N F E B M A R MFR F R N O V MAX. 68.30 5 1 M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ A P R 8.3 8.3 8.3 8.3 8.3 8.3 9.3 9.3 9.3 8.7 8.5 8.4 O C T D E C F E B A P R M A Y J U L S E P N O V J A N M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 J U N A U G REMARKS See Remarks on P5A on DERF. Line for DERF is non-add. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 (E01100) CTG 5.56MM BLANK M200 Item No. 1 Page 14 of 54 14 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG 5.56MM BLANK M200 LINKED F/SAW (E01101) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 320876 23443 2990 11620 92910 32071 32543 39709 50104 52674 658940 89.0 5.9 1.2 3.8 21.1 9.2 9.5 11.9 15.3 16.5 183.3 89.0 5.9 1.2 3.8 21.1 9.2 9.5 11.9 15.3 16.5 183.3 89.0 5.9 1.2 3.8 21.1 9.2 9.5 11.9 15.3 16.5 183.3 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 5.56mm, M200 blank cartridge is linked in belts with the M27 link and is used for training purposes in the M249 machinegun fitted with a blank firing adapter. The cartridge case mouth is "rosette crimp" closed and sealed with lacquer. The two hundred round cartridge belts are packed in ammo containers which attach to the machinegun. It is Code A, approved for service use. Justification: This is a training unique item; not used in combat. FY 2004 funding supports a new Army training strategy that begins in FY 2005. This enhanced training strategy more closely aligns live fire training events with readiness doctrine and standards. As a result, there was a significant increase in training funding in FY 2004 to support these new requirements. This training strategy continues into the future and the Army intends to fully resource these requirements in subsequent budget years. TYPE CLASSIFICATION DATE: 1983 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois E00700 (E01101) CTG 5.56MM BLANK M200 LINKED F/SAW Item No. 1 Page 15 of 54 15 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Complete Round SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Industrial Stock Support SubTotal Prod. Support Total E00700 (E01101) CTG 5.56MM BLANK M200 LINKED F/SAW Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 1115 2990 Weapon System Type: FY 03 UnitCost $ 0.37 Date: February 2003 CTG 5.56MM BLANK M200 LINKED F/SAW (E01101) TotalCost Qty $000 x1000 3732 11620 FY 04 UnitCost $ 0.32 TotalCost Qty $000 x1000 21035 92910 FY 05 UnitCost $ 0.23 TotalCost Qty $000 x1000 9082 1115 3732 21035 9082 106 4 9 35 3 5 78 2 71 3 119 43 80 74 1234 0.41 3775 Item No. 1 Page 16 of 54 16 0.33 21115 0.23 9156 32071 UnitCost $ 0.28 0.29 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Complete Round FY 2002 FY 2003 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 5.56MM BLANK M200 LINKED F/SAW (E01101) Contractor and Location Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? SS/FP JMC, Rock Island, IL Mar 2002 Mar 2003 2990 0.37 SS/FP JMC, Rock Island, IL Feb 2003 Oct 2003 11620 0.32 Y SS/FP JMC, Rock Island, IL Jan 2004 Oct 2004 92910 0.23 Y SS/FP JMC, Rock Island, IL Jan 2005 Oct 2005 32071 0.28 Y Date Revsn Avail RFP Issue Date REMARKS: E00700 (E01101) CTG 5.56MM BLANK M200 LINKED F/SAW Item No. 1 Page 17 of 54 17 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 5.56MM BLANK M200 LINKED F/SAW (E01101) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS S E R V PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 Calendar Year 04 L A T E R M F R FY 1 FY 02 P A 55.10 25.90 1 FY 02 A 2.99 0.00 29.20 8.40 6.10 7.50 7.20 2.99 1 FY 03 A 11.60 0.00 11.60 1 FY 04 A 92.90 0.00 92.90 1 FY 05 A 32.10 0.00 32.10 1 FY 02 AF 1.80 0.00 1.80 1 FY 03 AF 3.52 0.00 3.52 1 FY 04 AF 3.74 0.00 3.74 3.74 1 FY 05 AF 2.80 0.00 2.80 2.80 1 FY 02 P MC 9.70 0.00 1 FY 02 MC 6.14 0.00 9.70 0.50 5.70 3.50 6.14 1 FY 03 MC 8.15 0.00 8.15 1 FY 04 MC 10.60 0.00 10.60 1 FY 05 MC 8.40 0.00 8.40 1 FY 02 SOF 1.00 0.00 1.00 1 FY 04 SOF 0.70 0.00 1.00 251.24 25.90 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round Total R 1 A NAME/LOCATION MIN. .00 1-8-5 14.10 MAX. 48.70 32.10 0 0.30 0.30 0.26 0.30 0.30 0.30 0.30 0.30 0.30 0.26 0.30 0.30 0 0 0.12 2.90 2.40 0.50 0.22 0 0.70 0.70 0.55 0.70 0.70 0.70 0.70 0.70 0.70 0.60 0.70 0.70 0 10.60 8.40 0.10 0.10 0.10 0.30 0.40 0 1.00 N O V D E C J A N F E B M A R 1 A P R M A Y J U N 1.98 1.98 1.79 1.98 1.98 1.98 1.98 1.98 1.98 1.82 1.96 1.86 151.54 J U L A U G S E P ADMINLEAD TIME Number D+ 6 0 92.90 0.70 1.10 MFR REACHED Alliant Tech (LCAAP), Independence, MO 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.96 0.96 0.86 225.64 8.90 11.80 11.00 7.30 0.22 5.50 4.00 1.89 0.22 PRODUCTION RATES F 0 A O C T M 0 1.80 0.20 0.99 O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 (E01101) CTG 5.56MM BLANK M200 LINKED F/SAW Item No. 1 Page 18 of 54 18 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 5.56MM BLANK M200 LINKED F/SAW (E01101) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS S E R V PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 Calendar Year 06 L A T E R M F R FY 1 FY 02 P A 55.10 55.10 0.00 0 1 FY 02 A 2.99 2.99 0.00 0 1 FY 03 A 11.60 11.60 0.00 0 1 FY 04 A 92.90 0.00 1 FY 05 A 32.10 0.00 1 FY 02 AF 1.80 1.80 1 FY 03 AF 3.52 3.52 0.00 0 1 FY 04 AF 3.74 0.00 0 1 FY 05 AF 2.80 0.00 1 FY 02 P MC 9.70 9.70 3.74 0.31 0.31 0.31 0.31 0.31 0.31 0.31 0.31 0.31 0.31 0.32 0.32 2.80 0.23 0.23 0.23 0.24 0.23 0.24 0.23 0.24 0.23 0.23 0.24 0.23 0.00 1 FY 02 MC 6.14 6.14 0.00 0 1 FY 03 MC 8.15 8.15 0.00 0 1 FY 04 MC 10.60 0.00 1 FY 05 MC 8.40 0.00 1 FY 02 SOF 1.00 1.00 1 FY 04 SOF 0.70 -0.30 251.24 99.70 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round Total 92.90 8.00 8.00 7.00 8.00 8.00 8.00 8.00 8.00 8.00 7.70 8.00 6.20 32.10 A 3.00 2.00 2.00 3.00 2.80 3.00 3.00 3.00 3.00 2.00 3.00 2.30 0.00 10.60 0.90 0.90 0.80 0.90 0.90 0.90 0.90 0.90 0.90 0.80 0.90 0.90 8.40 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.00 1.00 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 PRODUCTION RATES R 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 14.10 N O V D E C J A N F E B M A R MFR F MAX. 48.70 0 0 0 0 0 0 0 0 151.54 9.31 9.31 8.21 9.31 9.31 9.31 9.31 9.31 9.31 8.91 9.22 7.42 3.93 2.93 2.93 3.94 3.73 3.94 3.93 3.94 3.93 2.93 3.94 3.23 O C T M 0 6 1 M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ A P R O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 (E01101) CTG 5.56MM BLANK M200 LINKED F/SAW Item No. 1 Page 19 of 54 19 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 Date: February 2003 P-1 Item Nomenclature CTG 5.56MM BALL M855 F/M16A2 (E04601) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 1235271 9512 105465 36398 1386646 337.7 2.1 24.5 8.3 0.1 372.8 337.7 2.1 24.5 8.3 0.1 372.8 337.7 2.1 24.5 8.3 0.1 372.8 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 5.56mm, M855 ball cartridge has a bullet with conical steel insert and a lead antimony alloy cylindrical core in a copper alloy jacket. This cartridge is identified by a green colored bullet tip and is packed in ten round clips in a military type package. The cartridge is intended for M16A2, M16A3 and M16A4 rifles as well as M4 and M4A1 carbines. This item is Code A, approved for service use. Justification: This is a training standard item used in both training and combat. Procurement supports annual peacetime training and builds a war reserve inventory in accordance with the Army's procurement goals. The FY 2004 program funds annualized engineering support. TYPE CLASSIFICATION DATE: 1982 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois Non-add Defense Emergency Response Funding (DERF) to allow full training of troops to meet standards is provided as follows: FY 2002 98,023 thousand rounds/$22.089 million E00700 (E04601) CTG 5.56MM BALL M855 F/M16A2 Item No. 1 Page 20 of 54 20 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack Box Metal M2A1 SubTotal AMMO Hardware Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 22949 847 105465 129 FY 03 UnitCost $ 0.22 6.58 TotalCost Qty $000 x1000 7451 307 23796 7758 326 14 1 198 202 335 Sub Total Prod. Support 539 548 COST - Nonrecurring Value Engineering Change Proposal 197 Production Support Costs Production Engineering Quality Assurance Interim Transportation Industrial Stock Support Sub Total Cost - Nonrecurring Weapon System Type: Date: February 2003 CTG 5.56MM BALL M855 F/M16A2 (E04601) 36398 44 FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ TotalCost Qty $000 x1000 UnitCost $ 0.20 6.91 134 3 11 137 197 ---------------------------------------DERF funding detailed on the P -40 is not included on this form. Total E00700 (E04601) CTG 5.56MM BALL M855 F/M16A2 24532 0.23 8306 Item No. 1 Page 21 of 54 21 0.23 137 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2002 FY 2003 Box Metal M2A1 FY 2002 FY 2003 REMARKS: February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 5.56MM BALL M855 F/M16A2 (E04601) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO SS/FP JMC, Rock Island, IL Dec 2001 Oct 2002 105465 0.22 SS/FP JMC, Rock Island, IL Feb 2003 Dec 2003 36398 0.20 Brockway Standard Homerville, GA TBS C/FP JMC, Rock Island, IL Mar 2002 Jul 2002 129 6.58 C/FP JMC, Rock Island, IL Mar 2003 Jul 2003 44 6.91 Specs Avail Now? Date Revsn Avail RFP Issue Date Y Y TBS - To Be Selected Non-add Defense Emergency Response Funding (DERF) to allow full training of troops to meet standards is provided as follows: FY 2002 (98,023 thousand rounds/$22.09 million. Contract will be SS/FP with Alliant Tech (LCAAP, Independence, MO). The PCO is located at JMC, Rock Island, IL. Contract will be awarded with a planned procurement buy. E00700 (E04601) CTG 5.56MM BALL M855 F/M16A2 Item No. 1 Page 22 of 54 22 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 5.56MM BALL M855 F/M16A2 (E04601) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N 3.9 7.1 3.7 1.4 F E B M A R A P R M A Y 1.5 7.0 7.0 7.1 Calendar Year 04 J U N J U L A U G S E P O C T N O V 6.4 6.4 6.0 8.5 29.0 10.0 D E C J A N F E B M A R A P R M A Y J U N J U L 3.8 3.8 3.8 A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 A 105.0 0.0 105.0 1 FY 03 A 36.4 0.0 36.4 1 FY 02 P AF 1.1 0.0 1.1 1 FY 02 AF 5.4 0.0 5.4 1 FY 03 AF 1.4 0.0 1.4 1 FY 04 AF 4.1 0.0 4.1 4.1 1 FY 05 AF 4.4 0.0 4.4 4.4 1 FY 04 CG 0.6 0.0 0.6 1 FY 02 MC 28.3 0.0 28.3 1 FY 02 NS 3.8 0.0 3.8 1 FY 02 SOF 6.9 0.0 6.9 1 FY 03 SOF 6.9 0.0 6.9 1 FY 02 A 98.0 77.0 21.0 302.2 77.0 0 A 3.0 3.8 0.2 0.2 0.2 0.2 0.2 3.8 3.8 3.0 3.8 3.8 0.2 0 0 5.4 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0 0.6 2.4 2.4 0.1 2.1 2.4 2.4 2.4 2.4 2.4 2.4 2.2 2.4 2.4 0.2 0.2 0.2 0.4 0.4 0.4 0.4 0.4 0.4 0.5 0.3 0 0.3 0.2 0.2 0.7 0.7 0.6 0.7 0.8 0.7 0.9 0.9 0 0 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0 DERF Total 9.8 PRODUCTION RATES 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 19.40 0 N O V D E C J A N 4.3 10.5 10.7 10.7 10.2 10.0 9.8 12.4 30.4 10.7 3.7 4.6 4.5 4.6 4.5 4.5 4.5 3.7 4.6 4.6 F E B A U G D E C F E B A P R M A Y J U L S E P M A R MFR F R 5.2 225.2 16.1 15.6 11.5 4.2 O C T M 6.0 MAX. 67.50 6 1 M A Y J U N J U L S E P ADMINLEAD TIME Number D+ A P R O C T N O V J A N M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 J U N A U G 14.5 REMARKS See remarks on P5A on DERF. Line for DERF is non-add. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 (E04601) CTG 5.56MM BALL M855 F/M16A2 Item No. 1 Page 23 of 54 23 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 5.56MM BALL M855 F/M16A2 (E04601) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 A 105.0 105.0 0.0 0 1 FY 03 A 36.4 36.4 0.0 0 1 FY 02 P AF 1.1 1.1 0.0 0 1 FY 02 AF 5.4 0.0 5.4 5.4 1 FY 03 AF 1.4 1.4 0.0 1 FY 04 AF 4.1 0.0 4.1 1 FY 05 AF 4.4 0.0 4.4 1 FY 04 CG 0.6 0.0 0.6 1 FY 02 MC 28.3 28.3 0.0 0 1 FY 02 NS 3.8 3.8 0.0 0 1 FY 02 SOF 6.9 6.9 0.0 0 1 FY 03 SOF 6.9 6.9 0.0 0 1 FY 02 A 98.0 98.0 0.0 0 302.2 287.8 14.5 0 0.3 0.3 0.3 0.3 0.3 0.4 0.3 0.4 0.3 0.3 0.3 0.4 0 0.4 0.4 0.1 0.1 0.1 0.1 0.1 0.3 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.1 0 0 DERF Total M PRODUCTION RATES 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 19.40 0.4 O C T N O V 0.4 0.4 D E C J A N 0.4 0.5 0.3 0.4 0.3 0.3 0.3 0.4 0.4 0.4 0.3 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 F E B M A R A P R J U N J U L A U G S E P O C T D E C F E B A P R M A Y J U L S E P MFR F R 0.4 MAX. 67.50 6 ADMINLEAD TIME Number D+ 1 M A Y N O V J A N M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 J U N A U G 5.4 REMARKS See remarks on P5A on DERF. Line for DERF is non-add. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 (E04601) CTG 5.56MM BALL M855 F/M16A2 Item No. 1 Page 24 of 54 24 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG 5.56MM TRACER M856 F/M16A2 (E04602) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 92637 23693 5819 5804 9504 10817 13652 161926 30.0 6.8 2.3 2.5 3.5 4.2 5.4 54.8 30.0 6.8 2.3 2.5 3.5 4.2 5.4 54.8 30.0 6.8 2.3 2.5 3.5 4.2 5.4 54.8 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 5.56mm, M856 tracer cartridge's bullet delivers a visible red light signature through its trajectory. The cartridge is identified by an orange colored bullet tip. The cartridge is intended for M16A2, M16A3 and M16A4 rifles as well as M4 and M4A1 carbines. This item is Code A, approved for service use. Justification: This is a training standard item used in both training and combat. FY 2004/2005 procurements support annual peacetime training and build a war reserve in accordance with the Army's procurement goals. TYPE CLASSIFICATION DATE: 1982 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois Non-add Defense Emergency Response Funding (DERF) to allow full training of troops to meet standards is provided as follows: FY 2002 3,956 thousand rounds/$2.0 million E00700 (E04602) CTG 5.56MM TRACER M856 F/M16A2 Item No. 1 Page 25 of 54 25 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial N o. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 Weapon System Type: FY 03 UnitCost $ Date: February 2003 CTG 5.56MM TRACER M856 F/M16A2 (E04602) TotalCost Qty $000 x1000 AMMUNITION HARDWARE Load, Assemble, and Pack Box Metal M2A1 FY 04 UnitCost $ TotalCost Qty $000 x1000 6546 192 SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance SubTotal Prod. Support 23693 29 FY 05 UnitCost $ 0.28 6.54 TotalCost Qty $000 x1000 2188 48 6738 2236 56 10 47 7 66 54 5819 7 UnitCost $ 0.38 6.66 ---------------------------------------DERF funding detailed on the P -40 is not included on this form. Total E00700 (E04602) CTG 5.56MM TRACER M856 F/M16A2 6804 Item No. 1 Page 26 of 54 26 0.29 2290 0.40 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: FY 2005 Box Metal M2A1 FY 2004 FY 2005 REMARKS: P -1 Line Item Nomenclature: CTG 5.56MM TRACER M856 F/M16A2 (E04602) WBS Cost Elements: Load, Assemble, and Pack FY 2004 February 2003 Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO SS/FP JMC, Rock Island, IL Jan 2004 Oct 2004 23693 0.28 Y SS/FP JMC, Rock Island, IL Jan 2005 Oct 2005 5819 0.38 Y TBS TBS C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL Jan 2004 Jul 2004 Jan 2005 Jul 2005 29 7 6.54 6.66 Y Y Date Revsn Avail RFP Issue Date TBS - To Be Selected Non-add Defense Emergency Response Funding (DERF) to allow full training of troops to meet standards is provided as follows: FY 2002 (3,956 thousand rounds/$2.0 million. Contract will be SS/FP with Alliant Tech (LCAAP), Independence, MO. The PCO is located at JMC, Rock Island, IL. Contract will be awarded with a planned procurement buy. E00700 (E04602) CTG 5.56MM TRACER M856 F/M16A2 Item No. 1 Page 27 of 54 27 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 5.56MM TRACER M856 F/M16A2 (E04602) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 A 3.96 0.00 3.96 1 FY 04 A 23.70 0.00 23.70 1 FY 05 A 5.82 0.00 5.82 1 FY 02 AF 3.53 2.56 1 FY 02 NS 0.02 0.00 0.97 0.27 0.02 1 FY 05 SOF 2.00 0.00 2.00 1 FY 02 A 3.96 0.00 3.96 42.99 2.56 0.25 0.50 0.75 0.69 0.64 0.63 0.50 0 A 23.70 5.82 0.70 0 0.02 0 2.00 DERF Total 0.50 0.50 0.50 0.50 0.68 0.64 0.64 40.43 0.27 0.50 1.45 1.00 1.25 1.37 1.28 1.27 0.52 O C T M PRODUCTION RATES R 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 2.80 N O V D E C J A N F E B M A R MFR F MAX. 9.80 0 6 1 M A Y J U N 31.52 J U L A U G S E P ADMINLEAD TIME Number D+ A P R O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R M A Y J U N J U L A U G S E P REMARKS See remarks on P5A on DERF. Line for DERF is non-add. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 (E04602) CTG 5.56MM TRACER M856 F/M16A2 Item No. 1 Page 28 of 54 28 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 5.56MM TRACER M856 F/M16A2 (E04602) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 A 3.96 3.96 1 FY 04 A 23.70 0.00 0.00 1 FY 05 A 5.82 0.00 1 FY 02 AF 3.53 3.53 1 FY 02 NS 0.02 0.02 0.00 1 FY 05 SOF 2.00 0.00 2.00 1 FY 02 A 3.96 3.96 0.00 42.99 11.47 0 23.70 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.20 1.50 5.82 A 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.40 0.50 0.42 0.00 0 0 0 0 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0 DERF Total 0 31.52 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.20 1.50 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.60 0.50 0.42 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 2.80 D E C J A N F E B M A R MFR F R N O V MAX. 9.80 6 1 M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ A P R O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R M A Y J U N J U L A U G S E P REMARKS See remarks on P5A on DERF. Line for DERF is non-add. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 (E04602) CTG 5.56MM TRACER M856 F/M16A2 Item No. 1 Page 29 of 54 29 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG 5.56MM 4 BALL M855/1 TRACER M856 F/SAW (E04604) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 424950 101523 42603 88144 102760 63659 65881 73295 76794 105089 1144698 161.6 30.8 18.4 27.9 33.9 21.5 21.7 25.4 27.2 38.1 406.6 161.6 30.8 18.4 27.9 33.9 21.5 21.7 25.4 27.2 38.1 406.6 161.6 30.8 18.4 27.9 33.9 21.5 21.7 25.4 27.2 38.1 406.6 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 5.56mm, M855 ball cartridge and the M856 tracer cartridges are linked in a four ball cartridges and one tracer cartridge with the M27 link for use in the M249 machinegun. The cartridges are linked in a two hundred round belt and packed in a plastic ammo container which attaches directly to the weapon. The M855 ball cartridge has a bullet with conical steel insert and a lead antimony alloy cylindrical core in a copper alloy jacket. The ball cartridge is identified by a green colored bullet tip. The 5.56mm, M856 tracer cartridge's bullet delivers a visible red light signature through its trajectory. It is ballistically matched to the M855 cartridges. The tracer cartridge is identified by an orange colored bullet tip. This item is Code A, approved for service use. Justification: FY 2004 funding supports a new Army training strategy that begins in FY 2005. This enhanced training strategy more closely aligns live fire training events with readiness doctrine and standards. As a result, there was a significant increase in training funding in FY 2004 to support these new requirements. This training strategy continues into the future and the Army intends to fully resource these requirements in subsequent budget years. TYPE CLASSIFICATION DATE: 1982 PROCUREM ENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois Non-add Defense Emergency Response Funding (DERF) to allow full training of troops to meet standards is provided as follows: FY 2002 26,032 thousand rounds/$10.0 million E00700 (E04604) CTG 5.56MM 4 BALL M855/1 TRACER M856 F/SAW Item No. 1 Page 30 of 54 30 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD AMMUNITION HARDWARE Complete Round SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Industrial Stock Support SubTotal Prod. Support TotalCost Qty $000 x1000 18068 42603 Weapon System Type: FY 03 UnitCost $ 0.42 Date: February 2003 CTG 5.56MM 4 BALL M855/1 TRACER M856 F/SAW (E04604) TotalCost Qty $000 x1000 27765 88144 FY 04 UnitCost $ 0.32 TotalCost Qty $000 x1000 33746 102760 FY 05 UnitCost $ 0.33 TotalCost Qty $000 x1000 20995 18068 27765 33746 20995 167 4 150 128 5 39 172 3 24 468 321 172 175 492 63659 UnitCost $ 0.33 ---------------------------------------DERF funding detailed on the P -40 is not included on this form. Total E00700 (E04604) CTG 5.56MM 4 BALL M855/1 TRACER M856 F/SAW 18389 0.43 27937 Item No. 1 Page 31 of 54 31 0.32 33921 0.34 21487 0.34 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Complete Round FY 2002 FY 2003 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 5.56MM 4 BALL M855/1 TRACER M856 F/SAW (E04604) Contractor and Location Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? SS/FP JMC, Rock Island, IL Mar 2002 Oct 2003 42603 0.42 SS/FP JMC, Rock Island, IL Feb 2003 Jan 2004 88144 0.32 Y SS/FP JMC, Rock Island, IL Jan 2004 Oct 2004 102760 0.33 Y SS/FP JMC, Rock Island, IL Jan 2005 Oct 2005 63659 0.33 Y Date Revsn Avail RFP Issue Date Non-add Defense Emergency Response Funding (DERF) to allow full training of troops to meet standards is provided as follows: FY 2002 (26,032 thousand rounds/$10.0 million). Contract will be SS/FP with Alliant Tech (LCAAP), Independence, MO. The PCO is located at JMC, Rock Island, IL. Contract will be awarded with a plnned procurement buy. REMARKS: E00700 (E04604) CTG 5.56MM 4 BALL M855/1 TRACER M856 F/SAW Item No. 1 Page 32 of 54 32 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 5.56MM 4 BALL M855/1 TRACER M856 F/SAW (E04604) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS L A T E R ACCEP PRIOR TO 1 OCT A 88.0 11.1 76.9 A 42.6 0.0 42.6 FY 03 A 88.1 0.0 88.1 1 FY 04 A 103.0 0.0 103.0 1 FY 05 A 63.7 0.0 63.7 1 FY 02 P AF 0.4 0.0 0.4 1 FY 02 P AF 2.4 0.5 2.0 1 FY 02 AF 1.1 0.0 1.1 1 FY 03 AF 1.1 0.0 1.1 1 FY 04 AF 2.3 0.0 2.3 1 FY 05 AF 3.2 0.0 3.2 1 FY 03 CG 0.4 0.0 0.4 1 FY 02 P MC 27.1 25.1 2.0 1 FY 02 P MC 17.4 0.0 17.4 1 FY 02 MC 8.2 0.0 8.2 1 FY 03 MC 4.4 0.0 4.4 1 FY 04 MC 1.1 0.0 1.1 1.1 1 FY 05 MC 14.9 0.0 14.9 14.9 FY 1 FY 02 P 1 FY 02 1 BAL DUE AS OF 1 OCT Calendar Year 04 PROC QTY x1Mil M F R S E R V Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N 0.9 0.6 3.6 3.4 F E B M A R A P R M A Y 1.2 4.4 5.0 3.8 J U N J U L A U G S E P O C T N O V 4.8 4.7 5.3 5.2 16.0 18.0 D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round A PRODUCTION RATES R 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 11.50 MAX. 39.30 0.1 9.9 9.9 9.9 8.9 9.9 9.9 0 103.0 1.3 0.2 0.2 0.2 0 0.2 0 0.1 0.1 0.1 0.1 0.1 0.6 0 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0 2.3 3.2 0.4 1.8 0 0.2 5.0 1.5 2.2 0 2.5 2.4 2.8 1.0 0 2.1 2.0 4.1 0 0.4 N O V D E C J A N F E B M A R 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 0 9.9 9.9 63.7 0.2 MFR F 0 9.9 A O C T M 0 0.6 12.0 30.0 O C T N O V 0.4 0.4 D E C J A N 0.4 0.4 F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 0.4 A P R 0.4 0.4 M A Y J U N 0.4 0.4 0.4 J U L A U G 0 S E P REMARKS See remarks on P5A on DERF. Line for DERF is non-add. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 CTG 5.56MM 4 BALL M855/1 TRACER M856 F/SAW Item No. 1 Page 33 of 54 33 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 5.56MM 4 BALL M855/1 TRACER M856 F/SAW (E04604) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G 0.1 0.1 0.1 0.2 Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R 1 FY 02 NS 0.5 0.0 0.5 1 FY 03 NS 0.2 0.0 0.2 1 FY 05 NS 0.1 0.0 0.1 1 FY 02 P SOF 4.0 0.0 4.0 1 FY 02 SOF 3.0 0.0 3.0 1 FY 04 SOF 2.0 0.0 2.0 1 FY 04 SOF 2.0 0.0 2.0 2.0 1 FY 05 SOF 2.0 0.0 2.0 2.0 1 FY 02 A 26.0 0.3 25.7 0.1 509.1 37.0 472.2 2.9 2.9 O C T N O V 0 0.2 0 0.1 1.0 1.5 1.5 0 0.2 0.2 0.4 0.4 0.3 0.5 1.0 0 0.0 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0 DERF Total M PRODUCTION RATES 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 11.50 1.0 0.5 0.5 4.8 10.1 5.1 F E B D E C J A N 1.0 1.0 1.0 1.0 1.0 9.5 8.7 7.6 9.3 7.3 9.0 8.8 22.9 30.7 30.7 10.6 10.6 10.6 10.6 10.6 10.6 9.6 10.6 10.5 M A R A P R J U N J U L A U G S E P J U L MFR F R 1.0 MAX. 39.30 0 1 1.0 ADMINLEAD TIME Number D+ M A Y 1.0 15.6 O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R M A Y J U N A U G 207.9 S E P REMARKS See remarks on P5A on DERF. Line for DERF is non-add. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 (E04604) CTG 5.56MM 4 BALL M855/1 TRACER M856 F/SAW Item No. 1 Page 34 of 54 34 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 5.56MM 4 BALL M855/1 TRACER M856 F/SAW (E04604) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS L A T E R ACCEP PRIOR TO 1 OCT A 88.0 88.0 0.0 0 A 42.6 42.6 0.0 0 FY 03 A 88.1 88.1 0.0 1 FY 04 A 103.0 0.0 103.0 1 FY 05 A 63.7 0.0 63.7 1 FY 02 P AF 0.4 0.4 0.0 0 1 FY 02 P AF 2.4 2.4 0.0 0 1 FY 02 AF 1.1 1.1 0.0 0 1 FY 03 AF 1.1 1.1 0.0 1 FY 04 AF 2.3 0.0 2.3 1 FY 05 AF 3.2 0.0 3.2 1 FY 03 CG 0.4 0.4 0.0 0 1 FY 02 P MC 27.1 27.1 0.0 0 1 FY 02 P MC 17.4 17.4 0.0 0 1 FY 02 MC 8.2 8.2 0.0 0 1 FY 03 MC 4.4 4.4 0.0 1 FY 04 MC 1.1 0.0 1.1 1 FY 05 MC 14.9 0.0 14.9 FY 1 FY 02 P 1 FY 02 1 BAL DUE AS OF 1 OCT Calendar Year 06 PROC QTY x1Mil M F R S E R V Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round 0 8.6 PRODUCTION RATES 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 11.50 8.6 8.6 MAX. 39.30 8.6 8.5 8.6 8.6 0 4.0 6.0 5.0 6.0 5.0 6.0 5.0 4.7 6.0 5.0 0 0 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0 0 0.1 0.1 N O V 0.1 0.1 D E C J A N 0.1 F E B 0.1 M A R 1 0.1 0.1 A P R M A Y 0.1 J U N 0.1 J U L 0.1 A U G 0 S E P ADMINLEAD TIME Number D+ 0 8.6 8.6 6.0 5.0 MFR F R 8.5 8.6 A O C T M 8.6 1.3 1.2 1.2 1.3 1.2 1.3 1.2 1.3 1.2 1.2 1.3 1.2 O C T D E C F E B A P R M A Y J U L N O V J A N M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 J U N A U G 0 S E P REMARKS See remarks on P5A on DERF. Line for DERF is non-add. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 CTG 5.56MM 4 BALL M855/1 TRACER M856 F/SAW Item No. 1 Page 35 of 54 35 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 5.56MM 4 BALL M855/1 TRACER M856 F/SAW (E04604) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R 1 FY 02 NS 0.5 0.5 0.0 1 FY 03 NS 0.2 0.2 0.0 1 FY 05 NS 0.1 0.0 0.1 1 FY 02 P SOF 4.0 4.0 0.0 0 1 FY 02 SOF 3.0 3.0 0.0 0 1 FY 04 SOF 2.0 2.0 0.0 1 FY 04 SOF 2.0 0.0 2.0 1 FY 05 SOF 2.0 0.0 2.0 1 FY 02 A 26.0 10.4 15.6 509.1 301.3 0 0 0.1 0 0 0.2 0.2 0.1 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0 0.2 0.2 0.1 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0 DERF Total 1.0 PRODUCTION RATES 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 11.50 0 N O V D E C J A N 9.1 9.1 9.1 9.1 9.1 9.0 9.1 9.0 7.9 6.6 5.6 7.7 6.6 7.7 6.6 7.7 6.6 6.3 7.7 6.6 F E B M A R A P R J U N J U L A U G S E P O C T D E C F E B A P R M A Y J U L S E P MFR F R 6.0 207.9 10.1 17.7 14.9 9.1 O C T M 8.6 MAX. 39.30 0 ADMINLEAD TIME Number D+ 1 M A Y N O V J A N M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 J U N A U G REMARKS See remarks on P5A on DERF. Line for DERF is non-add. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 (E04604) CTG 5.56MM 4 BALL M855/1 TRACER M856 F/SAW Item No. 1 Page 36 of 54 36 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG 5.56MM, M855 W/M27 LINK: PA108 CONT, LEAD FRE (E95200) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 12000 6494 4489 21418 11741 11731 11657 17165 19450 116145 4.9 4.5 2.6 9.1 5.8 5.9 5.9 8.0 9.2 55.7 4.9 4.5 2.6 9.1 5.8 5.9 5.9 8.0 9.2 55.7 4.9 4.5 2.6 9.1 5.8 5.9 5.9 8.0 9.2 55.7 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 5.56mm, M855 "lead free" ball cartridge is linked with the M27 link and packed in a 200 round plastic ammo container for use in the M249 machinegun. The cartridge has a bullet with a conical steel insert and a tungsten composite core in a copper alloy jacket. This cartridge is identified by a green colored bullet tip. This item is Code A, approved for service use. Justification: This is a training standard item used in both training and combat. The intended use is to maintain environmentally "clean" ranges. FY 2004 funding supports a new Army training strategy that begins in FY 2005. This enhanced training strategy more closely aligns live fire training events with readiness doctrine and standards. As a result, there was a significant increase in training funding in FY 2004 to support these new requirements. This training strategy continues into the future and the Army intends to fully resource these requirements in subsequent budget years. TYPE CLASSIFICATION DATE: 1982 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Ill E00700 (E95200) CTG 5.56MM, M855 W/M27 LINK: PA108 CONT, LEAD FRE Item No. 1 Page 37 of 54 37 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNTION HARDWARE Complete Round SubTotal AMMO Hardware PRODUCTION SUPPORT Production Engineering Quality Assurance Industrial Stock Support SubTotal Production Support NONRECURRING Industrial Capacity SubTotal Nonrecurring Total Appropriation/Bu dget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 Each 3320 6494 Weapon System Type: FY 03 UnitCost $ 0.51 Date: February 2003 CTG 5.56MM, M855 W/M27 LINK: PA108 CONT, LEAD FRE (E95200) TotalCost Qty $000 Each 2504 4489 FY 04 UnitCost $ 0.56 TotalCost Qty $000 Each 8931 21418 FY 05 UnitCost $ 0.42 TotalCost Qty $000 Each 5719 3320 2504 8931 5719 263 5 60 5 4 116 3 40 3 268 69 119 43 11741 UnitCost $ 0.49 900 900 4488 E00700 (E95200) CTG 5.56MM, M855 W/M27 LINK: PA108 CONT, LEAD FRE 0.69 2573 Item No. 1 Page 38 of 54 38 0.58 9050 0.43 5762 0.50 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: FY 2003 FY 2004 FY 2005 P -1 Line Item Nomenclature: CTG 5.56MM, M855 W/M27 LINK: PA108 CONT, LEAD FRE (E95200) WBS Cost Elements: Complete Round FY 2002 February 2003 Contractor and Location Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? SS/FP JMC, Rock Island, IL May 2002 Jun 2003 6494 0.51 SS/FP JMC, Rock Island, IL Mar 2003 Apr 2004 4489 0.56 Y SS/FP JMC, Rock Island, IL Mar 2004 Apr 2005 21418 0.42 Y SS/FP JMC, Rock Island, IL Mar 2005 Apr 2006 11741 0.49 Y Date Revsn Avail RFP Issue Date REMARKS: E00700 (E95200) CTG 5.56MM, M855 W/M27 LINK: PA108 CONT, LEAD FRE Item No. 1 Page 39 of 54 39 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 5.56MM, M855 W/M27 LINK: PA108 CONT, LEAD FRE (E95200) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS S E R V PROC QTY Each ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 Calendar Year 04 L A T E R M F R FY 1 FY 02 P A 12.0 0.0 12.0 1 FY 02 A 6.5 0.0 6.5 1 FY 03 A 4.5 0.0 4.5 1 FY 04 A 21.4 0.0 21.4 1 FY 05 A 11.7 0.0 11.7 11.7 1 FY 04 SOF 0.6 0.0 0.6 0.6 1 FY 05 SOF 0.6 0.0 0.6 0.6 O C T N O V D E C J A N F E B M A R A P R M A Y 2.0 2.0 2.1 2.1 2.1 J U N J U L A U G S E P 2.0 2.1 2.1 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round Total 57.3 0.3 PRODUCTION RATES R 1 NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 15.08 N O V D E C 2.0 2.0 2.1 2.1 2.1 2.0 2.0 2.1 2.1 J A N F E B M A R A P R J U N J U L A U G S E P MFR REACHED MAX. 52.10 1 M A Y ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 12 13 25 REORDER 6 6 13 19 Number D+ 6 0 0.4 0.4 0.4 0.4 0.4 0.4 A 57.3 F 0 A O C T M 1.7 2.1 21.4 0.4 0.4 0.4 0.4 0.4 0.4 A P R M A Y J U L S E P J U N A U G 36.4 REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 (E95200) CTG 5.56MM, M855 W/M27 LINK: PA108 CONT, LEAD FRE Item No. 1 Page 40 of 54 40 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 5.56MM, M855 W/M27 LINK: PA108 CONT, LEAD FRE (E95200) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS S E R V PROC QTY Each ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT M F R FY 1 FY 02 P A 12.0 12.0 0.0 1 FY 02 A 6.5 6.5 0.0 1 FY 03 A 4.5 2.4 2.1 1 FY 04 A 21.4 0.0 21.4 1 FY 05 A 11.7 0.0 11.7 1 FY 04 SOF 0.6 0.0 0.6 1 FY 05 SOF 0.6 0.0 0.6 57.3 20.9 36.4 Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round Total M PRODUCTION RATES 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 15.08 0 0.4 0.4 0.4 0.4 0.4 0.1 MAX. 52.10 1.8 1.6 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 A 0.1 0.1 0.4 0.4 O C T N O V 0.4 0.4 D E C J A N 1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0 1.0 1.0 1.0 0.9 1.0 1.0 5.8 0.1 0.1 0.1 0.1 0.1 0.1 0.3 6.1 0.1 0.1 0 0.4 0.1 1.9 1.9 1.9 1.7 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.1 1.1 1.1 1.0 1.1 1.1 F E B M A R A P R J U N J U L A U G S E P O C T D E C F E B A P R M A Y J U L S E P M A Y ADMINLEAD TIME N O V J A N M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 12 13 25 REORDER 6 6 13 19 Number D+ 6 0 1.8 1.8 MFR F R 0 J U N A U G REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 (E95200) CTG 5.56MM, M855 W/M27 LINK: PA108 CONT, LEAD FRE Item No. 1 Page 41 of 54 41 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 5.56MM, M855 W/M27 LINK: PA108 CONT, LEAD FRE (E95200) FY 07 / 08 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 07 COST ELEMENTS S E R V PROC QTY Each ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 08 Calendar Year 07 Calendar Year 08 L A T E R M F R FY 1 FY 02 P A 12.0 12.0 0.0 0 1 FY 02 A 6.5 6.5 0.0 0 1 FY 03 A 4.5 4.5 0.0 0 1 FY 04 A 21.4 21.4 0.0 1 FY 05 A 11.7 5.9 5.8 1 FY 04 SOF 0.6 0.6 0.0 1 FY 05 SOF 0.6 0.3 57.3 51.2 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round Total M 1 1.0 0.8 1.0 1.0 1.0 0.3 0.1 0.1 0.1 0.1 0.1 0.1 6.1 1.1 1.1 0.9 1.1 1.1 1.1 O C T N O V F E B M A R PRODUCTION RATES REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 15.08 MAX. 52.10 D E C J A N 1 0 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 12 13 25 REORDER 6 6 13 19 Number D+ 6 0 0 MFR F R 0 1.0 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 (E95200) CTG 5.56MM, M855 W/M27 LINK: PA108 CONT, LEAD FRE Item No. 1 Page 42 of 54 42 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG 5.56MM, M855, 10 RD CLIP: M2A1 BOX, LEAD FREE (E95400) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 52144 26437 180943 37215 33325 69484 69699 69702 538949 18.9 11.7 59.0 12.6 11.7 24.1 24.6 25.0 187.6 18.9 11.7 59.0 12.6 11.7 24.1 24.6 25.0 187.6 18.9 11.7 59.0 12.6 11.7 24.1 24.6 25.0 187.6 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 5.56mm, M855 "lead free" ball cartridge has a bullet with a conical steel insert and a tungsten composite core in a copper alloy jacket. This cartridge is identified by a green colored bullet tip and is packed in ten round clips and military type packaging. The cartridge is intended for M16A2, M16A3 and M16A4 rifles as well as M4 and M4A1 carbines. This item is Code A, approved for service use. Justification: This is a training standard item used in both training and combat. The intended use is to maintain environmentally "clean" ranges. FY 2004 funding supports a new Army training strategy that begins in FY 2005. This enhanced training strategy more closely aligns live fire training events with readiness doctrine and standards. As a result, there was a significant increase in training funding in FY 2004 to support these new requirements. This training strategy continues into the future and the Army intends to fully resource these requirements in subsequent budget years. Type Classification Date: 1982 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois E00700 (E95400) CTG 5.56MM, M855, 10 RD CLIP: M2A1 BOX, LEAD FREE Item No. 1 Page 43 of 54 43 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 AMMUNITION HARDWARE Load, Assemble, and Pack Box Metal M2A1 SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Industrial Stock Support SubTotal Prod. Support Total E00700 (E95400) CTG 5.56MM, M855, 10 RD CLIP: M2A1 BOX, LEAD FREE Weapon System Type: FY 03 UnitCost $ Date: February 2003 CTG 5.56MM, M855, 10 RD CLIP: M2A1 BOX, LEAD FREE (E95400) TotalCost Qty $000 x1000 10979 223 26437 32 FY 04 UnitCost $ 0.42 6.91 TotalCost Qty $000 x1000 57504 1443 180943 221 FY 05 UnitCost $ 0.32 6.54 TotalCost Qty $000 x1000 12169 302 11202 58947 12471 147 330 16 52 1 112 2 493 53 114 11695 Item No. 1 Page 44 of 54 44 0.45 59000 0.33 12585 37215 45 UnitCost $ 0.33 6.66 0.34 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: FY 2004 FY 2005 Box Metal M2A1 FY 2003 FY 2004 FY 2005 REMARKS: P -1 Line Item Nomenclature: CTG 5.56MM, M855, 10 RD CLIP: M2A1 BOX, LEAD FREE (E95400) WBS Cost Elements: Load, Assemble, and Pack FY 2003 February 2003 Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost Units $ Specs Avail Now? Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO SS/FP JMC, Rock Island, IL Mar 2003 Apr 2004 26437 0.42 Y SS/FP JMC, Rock Island, IL Mar 2004 Apr 2005 180943 0.32 Y SS/FP JMC, Rock Island, IL Mar 2005 Apr 2006 37215 0.33 Y TBS TBS TBS C/FP C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL Mar 2003 Mar 2004 Jan 2004 Jan 2005 Mar 2005 Jan 2006 32 221 45 6.91 6.54 6.66 Y Y Y Date Revsn Avail RFP Issue Date TBS - To be Selected E00700 (E95400) CTG 5.56MM, M855, 10 RD CLIP: M2A1 BOX, LEAD FREE Item No. 1 Page 45 of 54 45 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 5.56MM, M855, 10 RD CLIP: M2A1 BOX, LEAD FREE (E95400) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V 3.7 0.3 D E C J A N F E B M A R A P R M A Y A U G Calendar Year 04 J U N J U L S E P 4.2 4.4 12.0 12.0 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L 2.2 2.2 2.2 A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 A 52.1 6.4 45.7 1 FY 03 A 26.4 0.0 26.4 1 FY 04 A 181.0 0.0 181.0 1 FY 05 A 37.2 0.0 37.2 1 FY 03 MC 64.0 0.0 64.0 1 FY 04 MC 60.6 0.0 60.6 60.6 1 FY 05 MC 65.8 0.0 65.8 65.8 1 FY 04 SOF 5.8 0.0 5.8 5.8 1 FY 05 SOF 5.8 0.0 5.8 5.8 498.7 6.4 492.3 Total M PRODUCTION RATES 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 19.40 MAX. 67.50 13.2 181.0 37.2 5.4 3.7 0.3 O C T N O V D E C J A N F E B M A R 1 4.7 4.4 4.2 4.4 12.0 12.0 A P R J U N J U L M A Y A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 12 12 13 25 REORDER 6 6 13 19 Number D+ 6 0 2.2 2.2 2.2 A MFR F R 4.7 4.4 A 5.4 5.4 5.0 5.4 5.4 7.6 7.6 7.6 7.2 7.6 7.6 A P R M A Y J U L S E P J U N A U G 32.0 401.4 REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 (E95400) CTG 5.56MM, M855, 10 RD CLIP: M2A1 BOX, LEAD FREE Item No. 1 Page 46 of 54 46 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 5.56MM, M855, 10 RD CLIP: M2A1 BOX, LEAD FREE (E95400) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N 2.2 2.2 2.2 2.2 F E B M A R 2.2 2.2 A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 A 52.1 52.1 0.0 1 FY 03 A 26.4 13.2 13.2 1 FY 04 A 181.0 0.0 181.0 1 FY 05 A 37.2 0.0 37.2 1 FY 03 MC 64.0 32.0 32.0 1 FY 04 MC 60.6 0.0 60.6 1 FY 05 MC 65.8 0.0 65.8 1 FY 04 SOF 5.8 0.0 5.8 1 FY 05 SOF 5.8 0.0 5.8 498.7 97.3 401.4 Total M PRODUCTION RATES 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 19.40 MAX. 67.50 A 5.4 5.4 5.0 5.4 5.4 7.6 O C T N O V 7.2 7.6 D E C J A N 3.0 3.0 3.6 18.6 0 5.0 0.5 5.1 0.5 5.0 5.1 0.5 0.5 5.1 5.0 5.0 5.1 0.5 0.5 0.5 0.5 5.0 5.1 0 5.5 5.5 5.4 5.5 5.5 5.5 32.9 0.5 0.5 0.5 0.5 0.5 0.5 2.9 0.5 0.5 0 7.6 7.6 20.6 20.5 20.5 20.6 20.5 20.6 20.6 20.5 20.5 20.6 20.5 21.6 9.0 9.0 8.9 9.0 9.0 9.6 F E B M A R A P R M A Y J U L S E P A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 12 12 13 25 REORDER 6 6 13 19 Number 1 3.0 3.0 5.4 0.5 0.5 7.6 0 3.0 5.1 5.0 D+ 6 0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 16.0 MFR F R 0 J U N A U G 54.4 REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 (E95400) CTG 5.56MM, M855, 10 RD CLIP: M2A1 BOX, LEAD FREE Item No. 1 Page 47 of 54 47 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 5.56MM, M855, 10 RD CLIP: M2A1 BOX, LEAD FREE (E95400) FY 07 / 08 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 07 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 08 Calendar Year 07 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 08 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 A 52.1 52.1 0.0 0 1 FY 03 A 26.4 26.4 0.0 0 1 FY 04 A 181.0 181.0 0.0 1 FY 05 A 37.2 18.6 18.6 1 FY 03 MC 64.0 64.0 0.0 1 FY 04 MC 60.6 60.6 0.0 1 FY 05 MC 65.8 32.9 32.9 1 FY 04 SOF 5.8 5.8 0.0 1 FY 05 SOF 5.8 2.9 498.7 444.3 Total M 1 NAME/LOCATION MIN. .00 1-8-5 19.40 3.0 3.0 3.0 3.6 0 5.4 5.5 5.5 5.5 2.9 0.5 0.5 0.5 0.5 0.5 0.5 54.4 9.0 9.0 8.9 9.0 9.0 9.6 O C T N O V F E B M A R 67.50 D E C J A N 1 0 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 12 12 13 25 REORDER 6 6 13 19 Number D+ 6 0 0 MFR MAX. 0 0 5.5 REACHED Alliant Tech (LCAAP), Independence, MO 3.0 5.5 PRODUCTION RATES F R 0 3.0 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 (E95400) CTG 5.56MM, M855, 10 RD CLIP: M2A1 BOX, LEAD FREE Item No. 1 Page 48 of 54 48 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG 5.56MM, M855, 10 RD CLIP: CM'L PK, LEAD FREE (E95700) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 43388 21482 37223 98134 49775 34709 56399 28950 28631 398691 14.9 11.8 15.0 29.3 17.4 13.9 20.4 12.0 12.2 146.8 14.9 11.8 15.0 29.3 17.4 13.9 20.4 12.0 12.2 146.8 14.9 11.8 15.0 29.3 17.4 13.9 20.4 12.0 12.2 146.8 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 5.56mm, M855 "lead free" ball cartridge has a bullet with a conical steel insert and a tungsten composite core in a copper alloy jacket. This cartridge is identified by a green colored bullet tip and is commercial type package. The cartridge is intended for M16A2, M16A3 and M16A4 rifles as well as M4 and M4A1 carbines. This item is Code A, approved for service use. Justification: This is a training standard item used in both training and combat. The intended use is to maintain environmentally "clean" ranges. FY 2004 funding supports a new Army training strategy that begins in FY 2005. This enhanced training strategy more closely aligns live fire training events with readiness doctrine and standards. As a result, there was a significant increase in training funding in FY 2004 to support these new requirements. This training strategy continues into the future and the Army intends to fully resource these requirements in subsequent budget years. TYPE CLASSIFICATION DATE: 1982 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois Non-add Defense Emergency Response Funding (DERF) to allow full training of troops to meet standards is provided as follows: FY 2002 23,953 thousand rounds/$13.141 million E00700 (E95700) CTG 5.56MM, M855, 10 RD CLIP: CM'L PK, LEAD FREE Item No. 1 Page 49 of 54 49 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 AMMUNITION HARDWARE Complete Round SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Industrial Stock Support SubTotal Prod. Support COST - Nonrecurring Industrial Capacity Value Engineering SubTotal COST - Nonrecurring 8995 21482 Weapon System Type: FY 03 UnitCost $ 0.42 Date: February 2003 CTG 5.56MM, M855, 10 RD CLIP: CM'L PK, LEAD FREE (E95700) TotalCost Qty $000 x1000 14923 37223 FY 04 UnitCost $ 0.40 TotalCost Qty $000 x1000 29136 98134 FY 05 UnitCost $ 0.30 TotalCost Qty $000 x1000 17337 8995 14923 29136 17337 263 4 56 4 21 120 3 59 3 267 81 123 62 49775 UnitCost $ 0.35 2372 194 2566 ---------------------------------------DERF funding detailed on the P -40 is not included on this form. Total E00700 (E95700) CTG 5.56MM, M855, 10 RD CLIP: CM'L PK, LEAD FREE 11828 0.55 15004 Item No. 1 Page 50 of 54 50 0.41 29259 0.30 17399 0.35 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: FY 2003 FY 2004 FY 2005 P -1 Line Item Nomenclature: CTG 5.56MM, M855, 10 RD CLIP: CM'L PK, LEAD FREE (E95700) WBS Cost Elements: Complete Round FY 2002 February 2003 Contractor and Location Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? SS/FP JMC, Rock Island, IL May2002 Oct 2002 21482 0.42 SS/FP JMC, Rock Island, IL Mar 2003 Apr 2004 37223 0.40 Y SS/FP JMC, Rock Island, IL Mar 2004 Apr 2005 98134 0.30 Y SS/FP JMC, Rock Island, IL Mar 2005 Apr 2006 49775 0.35 Y Date Revsn Avail RFP Issue Date REMARKS: E00700 (E95700) CTG 5.56MM, M855, 10 RD CLIP: CM'L PK, LEAD FREE Item No. 1 Page 51 of 54 51 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 5.56MM, M855, 10 RD CLIP: CM'L PK, LEAD FREE (E95700) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS PROC QTY x1000 ACCEP PRIOR TO 1 OCT A 38.9 11.1 A 21.5 0.0 FY 03 A 37.2 0.0 37.2 1 FY 04 A 98.1 0.0 98.1 1 FY 05 A 49.8 0.0 49.8 1 FY 03 MC 2.5 0.0 2.5 1 FY 02 A 24.0 2.2 21.8 271.9 13.3 258.6 M F R FY 1 FY 02 P 1 FY 02 1 S E R V BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N 27.8 1.6 1.6 3.3 3.4 21.5 1.9 7.4 F E B M A R A P R 6.5 7.8 3.6 M A Y J U N J U L 3.1 5.1 4.0 A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 0 0 A 3.1 3.1 3.1 3.1 3.1 3.1 A 18.6 98.1 49.8 0.2 0.2 0.2 0.2 0.2 0.2 1.2 DERF Total 2.2 5.7 11.2 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 19.40 N O V 2.2 2.2 2.2 5.5 5.6 8.7 10.0 10.9 4.4 5.1 4.0 F E B M A Y J U N J U L D E C J A N 2.2 M A R MFR F R 2.2 MAX. 67.50 6 1 A P R 0 A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 12 12 13 25 REORDER 6 6 13 19 Number D+ 7.3 1.3 3.3 3.3 3.3 3.3 3.3 3.3 A P R M A Y J U L S E P J U N A U G 167.7 REMARKS See remarks on P5A on DERF. Line for DERF is non-add. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 (E95700) CTG 5.56MM, M855, 10 RD CLIP: CM'L PK, LEAD FREE Item No. 1 Page 52 of 54 52 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 5.56MM, M855, 10 RD CLIP: CM'L PK, LEAD FREE (E95700) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS PROC QTY x1000 ACCEP PRIOR TO 1 OCT A 38.9 38.9 0.0 A 21.5 21.5 0.0 FY 03 A 37.2 18.6 18.6 1 FY 04 A 98.1 0.0 98.1 1 FY 05 A 49.8 0.0 49.8 1 FY 03 MC 2.5 1.2 1.2 1 FY 02 A 24.0 24.0 0.0 271.9 104.2 167.7 M F R FY 1 FY 02 P 1 FY 02 1 S E R V BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 0 0 3.1 3.1 3.1 3.1 3.1 3.1 0 8.2 8.2 8.2 8.1 8.2 8.2 8.2 8.2 8.0 8.2 8.2 8.2 A 0.2 0.2 0.2 0.2 0.2 0 4.2 4.2 4.2 4.0 4.2 4.2 0.2 24.8 0 DERF Total M PRODUCTION RATES 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 19.40 3.3 3.3 O C T N O V 3.3 3.3 D E C J A N 3.3 3.3 8.2 8.2 8.2 8.1 8.2 8.2 8.2 8.2 8.0 8.2 8.2 8.2 4.2 4.2 4.2 4.0 4.2 4.2 F E B M A R A P R J U N J U L A U G S E P O C T D E C F E B A P R M A Y J U L S E P MFR F R 0 MAX. 67.50 6 ADMINLEAD TIME 1 N O V J A N M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 12 12 13 25 REORDER 6 6 13 19 Number D+ M A Y J U N A U G 24.8 REMARKS See remarks on P5A on DERF. Line for DERF is non-add. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 (E95700) CTG 5.56MM, M855, 10 RD CLIP: CM'L PK, LEAD FREE Item No. 1 Page 53 of 54 53 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 5.56MM, M855, 10 RD CLIP: CM'L PK, LEAD FREE (E95700) FY 07 / 08 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 07 COST ELEMENTS L A T E R ACCEP PRIOR TO 1 OCT A 38.9 38.9 0.0 0 A 21.5 21.5 0.0 0 FY 03 A 37.2 37.2 0.0 0 1 FY 04 A 98.1 98.1 0.0 1 FY 05 A 49.8 25.0 24.8 1 FY 03 MC 2.5 2.5 0.0 248.0 223.2 24.8 FY 1 FY 02 P 1 FY 02 1 BAL DUE AS OF 1 OCT Calendar Year 08 PROC QTY x1000 M F R S E R V Fiscal Year 08 Calendar Year 07 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round Total M PRODUCTION RATES 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 19.40 4.2 3.8 4.2 4.2 4.2 MAX. 67.50 4.2 4.2 O C T N O V 3.8 4.2 D E C J A N 4.2 4.2 F E B M A R 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 12 12 13 25 REORDER 6 6 13 19 Number D+ 6 0 0 MFR F R 0 4.2 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E00700 (E95700) CTG 5.56MM, M855, 10 RD CLIP: CM'L PK, LEAD FREE Item No. 1 Page 54 of 54 54 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature CTG, 7.62MM, ALL TYPES (E02000) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 1378.4 8.9 20.1 17.9 65.4 30.8 32.7 36.7 38.8 38.4 1668.0 1378.4 8.9 20.1 17.9 65.4 30.8 32.7 36.7 38.8 38.4 1668.0 1378.4 8.9 20.1 17.9 65.4 30.8 32.7 36.7 38.8 38.4 1668.0 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes 7.62MM ALL TYPES. Justification: FY 2004 funding supports a new Army training strategy that begins in FY 2005. This enhanced training strategy more closely aligns live fire training events with readiness doctrine and standards. As a result, there was a significant increase in training funding in FY 2004 to support these new requirements. This training strategy continues into the future and the Army intends to fully resource these requirements in subsequent budget years. Non-add Defense Emergency Response Funding (DERF) to allow full training of troops to meet standards is provided as follows: FY 2002 $1.88 million E02000 CTG, 7.62MM, ALL TYPES Item No. 2 Page 1 of 22 55 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget A ctivity/Serial No. TotalCost Total E02000 CTG, 7.62MM, ALL TYPES 3561 6972 4521 1211 1430 2383 20078 Qty x1000 13209 13937 10478 2844 3054 1418 Weapon System Type: FY 03 UnitCost $ 0.27 0.50 0.43 0.43 0.47 1.68 Date: February 2003 CTG, 7.62MM, ALL TYPES (E02000) FY 02 ID CD $000 CTG 7.62MM BLANK M82 LINKED/M13 CTG 7.62MM BALL M80 LINKED/M13 CTG 7.62MM 4 BALL/1 TRACER F/MINIGUN CTG 7.62MM 4 BALL/1 TRACER F/OHF CTG 7.62MM M118 LONG RANGE CTG 7.62MM ARMOR PIERCING XM993 CTG 7.62MM 4 BALL/1 TRACER LINKED CTG 7.62MM SHORT RG TNG,4 BALL/1TR XM973 ---------------------------------------DERF funding detailed on the P -40 is not included on this form. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition TotalCost Qty $000 x1000 FY 04 UnitCost $ 1260 6020 3027 5011 11877 7113 0.25 0.51 0.43 825 2377 4021 369 1466 1165 8339 302 0.56 2.04 0.48 1.22 17899 Item No. 2 Page 2 of 22 56 TotalCost Qty $000 x1000 11872 11357 5875 557 1219 393 34141 65414 44028 24757 13703 1119 2296 145 76212 FY 05 UnitCost $ 0.27 0.46 0.43 0.50 0.53 0.30 0.45 TotalCost Qty $000 x1000 5411 5046 3245 828 1831 392 14004 15418 10588 6811 1658 3414 142 30180 UnitCost $ 0.35 0.48 0.48 0.50 0.54 2.76 0.46 30757 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG 7.62MM BLANK M82 LINKED/M13 (E01902) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 1916282 6495 13209 5011 44028 15418 13809 16689 16596 13963 2061500 238.5 2.4 3.6 1.3 11.9 5.4 5.0 6.1 6.2 5.4 285.8 238.5 2.4 3.6 1.3 11.9 5.4 5.0 6.1 6.2 5.4 285.8 238.5 2.4 3.6 1.3 11.9 5.4 5.0 6.1 6.2 5.4 285.8 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This cartridge consists of a primer and propellant contained in a brass case shaped to conform to the configuration of the service round. The propellant is held in by a wad. The mouth of the cartridge is sealed and crimped. The Blank Firing Attachment (BFA) M21 is installed on the M240 machine gun to enable blank ammunition to be fired and to provide back pressure to sustain continuous firing. This item is Code A, approved for service use. Justification: FY 2004 funding supports a new Army training strategy that begins in FY 2005. This enhanced training strategy more closely aligns live fire training events with readiness doctrine and standards. As a result, there was a significant increase in training funding in FY 2004 to support these new requirements. This training strategy continues into the future and the Army intends to fully resource these requirements in subsequent budget years. TYPE CLASSIFICATION DATE: 1958 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois E02000 (E01902) CTG 7.62MM BLANK M82 LINKED/M13 Item No. 2 Page 3 of 22 57 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Complete Round SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Acceptance Testing Industrial Stock Support SubTotal Prod. Support Total E02000 (E01902) CTG 7.62MM BLANK M82 LINKED/M13 Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 3270 13209 Weapon System Type: FY 03 UnitCost $ 0.25 Date: February 2003 CTG 7.62MM BLANK M82 LINKED/M13 (E01902) TotalCost Qty $000 x1000 1179 5011 FY 04 UnitCost $ 0.24 TotalCost Qty $000 x1000 11584 44028 FY 05 UnitCost $ 0.26 TotalCost Qty $000 x1000 5315 3270 1179 11584 5315 98 5 161 27 74 5 96 2 190 94 2 291 81 288 96 3561 15418 UnitCost $ 0.34 2 0.27 1260 Item No. 2 Page 4 of 22 58 0.26 11872 0.27 5411 0.36 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Complete Round FY 2002 FY 2003 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 7.62MM BLANK M82 LINKED/M13 (E01902) Contractor and Location Alliant (Lake City AAP) Independence, MO Alliant (Lake City AAP) Independence, MO Alliant (Lake City AAP) Independence, MO Alliant (Lake City AAP) Independence, MO Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? SS/FP JMC, Rock Island, IL Jan 2002 Jan 2003 13209 0.25 SS/FP JMC, Rock Island, IL Feb 2003 Oct 2003 5011 0.24 Y SS/FP JMC, Rock Island, IL Jan 2004 Oct 2004 44028 0.26 Y SS/FP JMC, Rock Island, IL Jan 2005 Oct 2005 15418 0.34 Y Date Revsn Avail RFP Issue Date REMARKS: E02000 (E01902) CTG 7.62MM BLANK M82 LINKED/M13 Item No. 2 Page 5 of 22 59 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 7.62MM BLANK M82 LINKED/M13 (E01902) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS S E R V PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 Calendar Year 04 L A T E R M F R FY 1 FY 02 P A 6.80 2.80 1 FY 02 A 13.20 0.00 13.20 1 FY 03 A 5.01 0.00 5.01 1 FY 04 A 44.00 0.00 44.00 1 FY 05 A 15.40 0.00 15.40 1 FY 02 MC 0.03 0.00 1 FY 03 MC 0.90 0.00 0.03 0.03 0.90 1 FY 04 MC 5.04 0.00 5.04 1 FY 05 MC 4.85 0.00 4.85 1 FY 02 SOF 1.00 0.00 1.00 1 FY 04 SOF 1.50 0.00 1.50 1.50 1 FY 05 SOF 1.50 0.00 1.50 1.50 99.23 2.80 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round Total 4.00 2.00 2.00 A R 1 NAME/LOCATION Alliant (Lake City AAP), Independence, MO MIN. .00 1-8-5 5.16 0 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 MAX. 17.77 4.85 0.70 N O V 1 0.30 0 1.10 2.10 2.10 1.80 1.10 1.10 1.60 1.60 1.70 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.21 0.10 D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 5 0 5.04 MFR REACHED 0 44.00 15.40 96.43 2.03 2.00 PRODUCTION RATES F 0 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.11 A O C T M 0 1.10 2.10 2.10 1.10 1.10 1.10 1.60 1.60 1.40 O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R M A Y J U N 72.29 J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E02000 (E01902) CTG 7.62MM BLANK M82 LINKED/M13 Item No. 2 Page 6 of 22 60 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 7.62MM BLANK M82 LINKED/M13 (E01902) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS S E R V PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 Calendar Year 06 L A T E R M F R FY 1 FY 02 P A 6.80 6.80 0.00 0 1 FY 02 A 13.20 13.20 0.00 0 1 FY 03 A 5.01 5.01 0.00 0 1 FY 04 A 44.00 0.00 1 FY 05 A 15.40 0.00 1 FY 02 MC 0.03 0.03 1 FY 03 MC 0.90 0.90 0.00 0 1 FY 04 MC 5.04 0.00 0 1 FY 05 MC 4.85 0.00 1 FY 02 SOF 1.00 1.00 5.04 0.70 0.70 0.70 0.70 0.70 0.70 0.10 0.10 0.10 0.10 0.20 0.24 4.85 0.70 0.70 0.70 0.70 0.70 0.70 0.20 0.20 0.20 0.05 0.00 1 FY 04 SOF 1.50 0.00 0 1 FY 05 SOF 1.50 0.00 1.50 0.20 0.20 0.20 0.20 0.10 0.10 0.20 0.10 0.20 1.50 99.23 26.94 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round Total 44.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 2.00 2.00 15.40 A 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.10 0.00 PRODUCTION RATES R 1 REACHED NAME/LOCATION Alliant (Lake City AAP), Independence, MO MIN. .00 1-8-5 5.16 N O V D E C J A N F E B MFR F MAX. 17.77 0 0 0 0 0.20 0.20 0.20 0.10 0.10 0.10 0.20 0.20 0.20 0 72.29 4.90 4.90 4.90 4.90 4.80 4.80 4.30 4.20 4.30 4.10 2.20 2.24 2.20 2.20 2.20 2.10 2.10 2.10 1.70 1.70 1.70 1.35 1.30 1.10 O C T M 0 5 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ M A R O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E02000 (E01902) CTG 7.62MM BLANK M82 LINKED/M13 Item No. 2 Page 7 of 22 61 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG 7.62MM 4 BALL/1 TRACER LINKED (E02002) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 866034 8339 76212 30180 34007 34241 37203 35577 1121793 260.2 4.0 34.1 14.0 16.1 16.6 18.5 18.1 381.7 260.2 4.0 34.1 14.0 16.1 16.6 18.5 18.1 381.7 260.2 4.0 34.1 14.0 16.1 16.6 18.5 18.1 381.7 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This item consists of ball and tracer rounds linked four to one and is used in Machine Gun Series M60 and M240. It is intended for use against personal and non-armor targets. This is Code A, approved for service use. Justification: This is a training standard item used in both training and combat. FY 2004 funding supports a new Army training strategy that begins in FY 2005. This enhanced training strategy more closely aligns live fire training events with readiness doctrine and standards. As a result, there was a significant increase in training funding in FY 2004 to support these new requirements. This training strategy continues into the future and the Army intends to fully resource these requirements in subsequent budget years. TYPE CLASSIFICATION DATE: 1957 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois E02000 (E02002) CTG 7.62MM 4 BALL/1 TRACER LINKED Item No. 2 Page 8 of 22 62 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Industrial Stock Support SubTotal Prod. Support Total E02000 (E02002) CTG 7.62MM 4 BALL/1 TRACER LINKED Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 Weapon System Type: FY 03 UnitCost $ Date: February 2003 CTG 7.62MM 4 BALL/1 TRACER LINKED (E02002) TotalCost Qty $000 x1000 4001 8339 FY 04 UnitCost $ 0.48 TotalCost Qty $000 x1000 34059 76212 FY 05 UnitCost $ 0.45 TotalCost Qty $000 x1000 13916 4001 34059 13916 14 78 4 84 4 82 88 30181 UnitCost $ 0.46 6 20 4021 Item No. 2 Page 9 of 22 63 0.49 34141 0.45 14004 0.47 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2003 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 7.62MM 4 BALL/1 TRACER LINKED (E02002) Contractor and Location Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? SS/FP JMC, Rock Island, IL Feb 2003 Oct 2003 8339 0.48 Y SS/FP JMC, Rock Island, IL Jan 2004 Oct 2004 76212 0.45 Y SS/FP JMC, Rock Island, IL Jan 2005 Oct 2005 30181 0.46 Y Date Revsn Avail RFP Issue Date REMARKS: E02000 (E02002) CTG 7.62MM 4 BALL/1 TRACER LINKED Item No. 2 Page 10 of 22 64 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 7.62MM 4 BALL/1 TRACER LINKED (E02002) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Production Engineering 1 FY 03 A 8.34 0.00 8.34 1 FY 04 A 76.20 0.00 76.20 1 FY 05 A 30.20 0.00 30.20 1 FY 03 AF 3.33 0.00 3.33 1 FY 04 CG 0.10 0.00 0.10 0.10 1 FY 05 CG 0.12 0.00 0.12 0.12 1 FY 02 MC 13.50 0.00 1 FY 03 MC 13.60 0.00 1 FY 04 MC 10.30 1 FY 05 MC 1 FY 03 NS 1 FY 04 1 1 A 30.20 10.30 10.30 0.00 10.30 10.30 3.25 0.00 3.25 NS 3.54 0.00 3.54 3.54 FY 05 NS 3.08 0.00 3.08 3.08 FY 02 SOF 4.60 0.00 1 FY 03 SOF 5.00 0.00 1 FY 04 SOF 3.00 0.00 4.60 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.20 5.00 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.60 3.00 3.00 1 FY 05 SOF 4.00 0.00 4.00 4.00 M 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.05 PRODUCTION RATES .00 1-8-5 13.85 N O V D E C J A N F E B M A R MFR REACHED MIN. 0 0 0 0 0 192.46 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.90 1.90 1.90 1.40 0.50 3.50 3.50 3.50 3.50 3.33 2.80 2.80 2.80 2.45 2.40 1.94 1.00 140.84 F NAME/LOCATION 0 0.00 192.46 Alliant Tech (LCAAP), Independence, MO 76.20 0.70 0.70 0.70 0.70 0.53 O C T 1 0 A 13.50 1.10 1.10 1.10 1.10 1.10 1.10 1.10 1.50 1.50 1.50 1.00 0.30 13.60 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 0.40 10.30 Total R 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.34 MAX. 47.80 0 1 M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ A P R O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E02000 (E02002) CTG 7.62MM 4 BALL/1 TRACER LINKED Item No. 2 Page 11 of 22 65 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 7.62MM 4 BALL/1 TRACER LINKED (E02002) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Production Engineering 1 FY 03 A 8.34 8.34 1 FY 04 A 76.20 0.00 1 FY 05 A 30.20 0.00 1 FY 03 AF 3.33 3.33 1 FY 04 CG 0.10 0.00 1 FY 05 CG 0.12 0.00 1 FY 02 MC 13.50 13.50 0.00 0 1 FY 03 MC 13.60 13.60 0.00 0 1 FY 04 MC 10.30 0.00 1 FY 05 MC 10.30 0.00 1 FY 03 NS 3.25 3.25 0.00 0 1 FY 04 NS 3.54 0.00 0 1 FY 05 NS 3.08 0.00 1 FY 02 SOF 4.60 4.60 3.54 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.24 3.08 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.08 0.00 1 FY 03 SOF 5.00 5.00 0.00 0 1 FY 04 SOF 3.00 0.00 0 1 FY 05 SOF 4.00 0.00 3.00 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.20 0.20 0.20 0.20 0.10 4.00 0.30 0.30 0.30 0.30 0.40 0.40 0.40 0.40 0.40 0.40 0.40 192.46 51.62 Total 0.00 0 76.20 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 4.00 2.20 30.20 A 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.70 0.00 0.10 0.05 0.12 R 1 NAME/LOCATION MIN. .00 1-8-5 13.85 N O V D E C J A N F E B M A R MFR REACHED Alliant Tech (LCAAP), Independence, MO MAX. 47.80 0 0.06 0 0 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.30 0 0 0 0 140.84 8.65 8.60 8.65 8.60 8.60 8.60 8.60 8.50 8.50 8.50 4.80 2.54 4.16 4.10 4.16 4.10 4.20 4.20 4.20 4.20 4.20 4.20 3.28 2.70 PRODUCTION RATES F 0 0 0.06 10.30 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.30 10.30 O C T M 0.05 0 0 1 M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ A P R O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E02000 (E02002) CTG 7.62MM 4 BALL/1 TRACER LINKED Item No. 2 Page 12 of 22 66 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG 7.62MM BALL M80 LINKED/M13 (E02003) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 203201 6315 13937 11877 24757 10588 10602 12326 12262 13067 318932 65.7 3.3 7.0 6.0 11.4 5.0 5.2 6.3 6.4 7.0 123.4 65.7 3.3 7.0 6.0 11.4 5.0 5.2 6.3 6.4 7.0 123.4 65.7 3.3 7.0 6.0 11.4 5.0 5.2 6.3 6.4 7.0 123.4 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This cartridge is for use in the Machine Gun Series M60, M73, M219, and M240. The straight ball M80 configuration is used in support of training. The bullet consists of a gilding-metal steel jacket with a lead-antimony slug. The cartridge case is brass and the bullet is unpainted. This item is Code A, approved for service use. Justification: This is a training standard item used for both training and combat. FY 2004 funding supports a new Army training strategy that begins in FY 2005. This enhanced training strategy more closely aligns live fire training events with readiness doctrine and standards. As a result, there was a significant increase in training funding in FY 2004 to support these new requirements. This training strategy continues into the future and the Army intends to fully resource these requirements in subsequent budget years. TYPE CLASSIFICATION DATE: 1979 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois E02000 (E02003) CTG 7.62MM BALL M80 LINKED/M13 Item No. 2 Page 13 of 22 67 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Complete Round SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Industrial Stock Support SubTotal Prod. Support Total E02000 (E02003) CTG 7.62MM BALL M80 LINKED/M13 Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 6821 13937 Weapon System Type: FY 03 UnitCost $ 0.49 Date: February 2003 CTG 7.62MM BALL M80 LINKED/M13 (E02003) TotalCost Qty $000 x1000 5891 11877 FY 04 UnitCost $ 0.50 TotalCost Qty $000 x1000 11299 24757 FY 05 UnitCost $ 0.46 TotalCost Qty $000 x1000 4986 6821 5891 11299 4986 118 5 28 115 6 8 57 1 59 1 151 129 58 60 6972 0.50 6020 Item No. 2 Page 14 of 22 68 0.51 11357 0.46 5046 10588 UnitCost $ 0.47 0.48 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Complete Round FY 2002 FY 2003 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 7.62MM BALL M80 LINKED/M13 (E02003) Contractor and Location Alliant (Lake City AAP) Independence, MO Alliant (Lake City AAP) Independence, MO Alliant (Lake City AAP) Independence, MO Alliant (Lake City AAP) Independence, MO Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? SS/FP JMC, Rock Island, IL Jan 2002 Oct 2002 13937 0.49 SS/FP JMC, Rock Island, IL Feb 2003 Oct 2003 11877 0.50 Y SS/FP JMC, Rock Island, IL Jan 2004 Oct 2004 24757 0.46 Y SS/FP JMC, Rock Island, IL Jan 2005 Oct 2005 10588 0.47 Y Date Revsn Avail RFP Issue Date REMARKS: E02000 (E02003) CTG 7.62MM BALL M80 LINKED/M13 Item No. 2 Page 15 of 22 69 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 7.62MM BALL M80 LINKED/M13 (E02003) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 1 FY 02 A 13.90 0.00 1 FY 03 A 11.90 0.00 1 FY 04 A 24.80 0.00 1 FY 05 A 10.60 0.00 1 FY 02 AF 3.20 0.00 1 FY 03 AF 9.70 0.00 3.20 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 9.70 1 FY 04 AF 9.60 0.00 9.60 9.60 1 FY 05 AF 11.90 0.00 11.90 11.90 1 FY 05 NS 0.23 0.00 0.23 0.23 Total 95.83 13.90 1.10 1.10 1.10 1.10 1.10 1.10 1.10 1.10 1.10 1.10 1.10 1.80 11.90 A 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.90 24.80 A 10.60 M PRODUCTION RATES 1 REACHED NAME/LOCATION Alliant (Lake City AAP), Independence, MO MIN. .00 1-8-5 11.08 D E C J A N F E B M A R MFR F R N O V MAX. 38.24 0 1 M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ A P R 0 24.80 10.60 0 1.10 1.10 1.10 1.10 1.10 1.10 1.10 1.10 0.90 0 95.83 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.10 1.10 1.10 1.80 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 1.90 1.00 1.00 0.90 O C T 0 O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R M A Y J U N J U L A U G 57.13 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E02000 (E02003) CTG 7.62MM BALL M80 LINKED/M13 Item No. 2 Page 16 of 22 70 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 7.62MM BALL M80 LINKED/M13 (E02003) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 1 FY 02 A 13.90 13.90 0.00 0 1 FY 03 A 11.90 11.90 0.00 0 1 FY 04 A 24.80 0.00 1 FY 05 A 10.60 0.00 1 FY 02 AF 3.20 3.20 1 FY 03 AF 9.70 9.70 1 FY 04 AF 9.60 0.00 1 FY 05 AF 11.90 0.00 1 FY 05 NS 0.23 0.00 9.60 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 11.90 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.90 0.23 0.10 0.10 0.03 95.83 38.70 57.13 2.80 2.90 2.80 2.90 2.80 2.90 2.80 2.90 2.80 2.90 2.80 3.10 2.00 1.90 2.00 1.90 1.93 1.90 1.90 1.90 1.90 1.90 1.90 1.60 Total 24.80 2.00 2.10 2.00 2.10 2.00 2.10 2.00 2.10 2.00 2.10 2.00 2.30 10.60 A 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.70 0.00 0.00 PRODUCTION RATES R 1 REACHED NAME/LOCATION Alliant (Lake City AAP), Independence, MO MIN. .00 1-8-5 11.08 N O V D E C J A N F E B M A R MFR F MAX. 38.24 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 0 0 0 0 O C T M 0 O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R M A Y J U N J U L A U G 0 0 0 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E02000 (E02003) CTG 7.62MM BALL M80 LINKED/M13 Item No. 2 Page 17 of 22 71 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG 7.62MM 4 BALL/1 TRACER F/MINIGUN (E02006) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 62651 3695 10478 7113 13703 6811 6813 8914 9636 9847 139661 23.4 1.6 4.5 3.0 5.9 3.2 3.3 4.4 4.9 5.1 59.3 23.4 1.6 4.5 3.0 5.9 3.2 3.3 4.4 4.9 5.1 59.3 23.4 1.6 4.5 3.0 5.9 3.2 3.3 4.4 4.9 5.1 59.3 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This ammunition item consists of four M80 ball cartridges and one M62 tracer cartridge linked using M13 metallic links containing 750 cartridges. These cartridges are fired from the M134 minigun and primarily used against personnel and unarmored targets. The tracer cartridge permits visible observation of the bullet's path to the point of target impact allowing for trajectory adjustment. This item is Code A, approved for service use. Justification: FY 2004 funding supports a new Army training strategy that begins in FY 2005. This enhanced training strategy more closely aligns live fire training events with readiness doctrine and standards. As a result, there was a significant increase in training funding in FY 2004 to support these new requirements. This training strategy continues into the future and the Army intends to fully resource these requirements in subsequent budget years. TYPE CLASSIFICATION DATE: 1975 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois Non-add Defense Emergency Response Funding (DERF) to allow full training of troops to meet standards is provided as follows: FY 2002 2,441 thousand rounds/$0.941 million E02000 (E02006) CTG 7.62MM 4 BALL/1 TRACER F/MINIGUN Item No. 2 Page 18 of 22 72 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack Box Metal M548 *Box Metal M548 SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Interim Transportation Industrial Stock Support SubTotal Prod. Support COST - Nonrecurring * Government Furnished Material Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 Weapon System Type: FY 03 UnitCost $ Date: February 2003 CTG 7.62MM 4 BALL/1 TRACER F/MINIGUN (E02006) TotalCost Qty $000 x1000 FY 04 UnitCost $ 4389 10478 0.42 2930 7113 0.41 149 7 20.30 101 5 20.30 TotalCost Qty $000 x1000 5551 225 13703 10 FY 05 UnitCost $ 0.41 23.46 TotalCost Qty $000 x1000 3025 114 4538 3031 5776 3139 102 5 88 5 96 3 103 3 25 4 132 97 99 106 -149 -101 6811 5 UnitCost $ 0.44 23.90 SubTotal COST - Nonrecurring ---------------------------------------DERF funding detailed on the P -40 is not included on this form. Total E02000 (E02006) CTG 7.62MM 4 BALL/1 TRACER F/MINIGUN 4521 0.43 3027 Item No. 2 Page 19 of 22 73 0.43 5875 0.43 3245 0.48 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2002 FY 2003 FY 2004 FY 2005 *Box Metal M548 FY 2002 FY 2003 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 7.62MM 4 BALL/1 TRACER F/MINIGUN (E02006) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO SS/FP JMC, Rock Island, IL Jan 2002 Oct 2002 10478 0.42 SS/FP JMC, Rock Island, IL Feb 2003 Oct 2003 7113 0.41 Y SS/FP JMC, Rock Island, IL Jan 2004 Oct 2004 13703 0.41 Y SS/FP JMC, Rock Island, IL Jan 2005 Oct 2005 6811 0.44 Y Stock Issue Stock Issue TBS TBS N/A C/FP C/FP C/FP N/A N/A JMC, Rock Island, IL JMC, Rock Island, IL N/A N/A Jan 2004 N/A N/A Jul 2004 Jan 2005 Jul 2005 7 5 10 5 23.46 23.90 Y Y Date Revsn Avail RFP Issue Date TBS - To Be Selected * Government Furnished Materiel REMARKS: Non-add Defense Emergency Response Funding (DERF) to allow full training of troops to meet standards is provided as follows: FY 2002 (2,441 thousand rounds/$0.941 million). Contract will be SS/FP with Alliant Tech (LCAAP), Independence, MO. The PCO is located at JMC, Rock Island, Il. Contract will be awarded with a planned procurement buy. E02000 (E02006) CTG 7.62MM 4 BALL/1 TRACER F/MINIGUN Item No. 2 Page 20 of 22 74 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 7.62MM 4 BALL/1 TRACER F/MINIGUN (E02006) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N 1.0 1.0 1.0 1.0 F E B M A R A P R M A Y 1.0 1.0 1.0 1.0 Calendar Year 04 J U N J U L A U G S E P 1.0 1.0 0.2 0.3 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L 0.6 0.6 0.6 A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 A 10.5 0.0 10.5 1 FY 03 A 7.1 0.0 7.1 1 FY 04 A 13.7 0.0 13.7 1 FY 05 A 6.8 0.0 6.8 1 FY 03 NS 0.7 0.0 0.7 1 FY 04 NS 1.5 0.0 1.5 1 FY 05 NS 1.5 0.0 1.5 1 FY 02 SOF 1.1 0.0 1.1 1 FY 03 SOF 0.5 0.0 0.5 1 FY 04 SOF 0.5 0.0 0.5 0.5 1 FY 05 SOF 0.5 0.0 0.5 0.5 1 FY 02 A 2.4 2.4 0.0 0.2 46.9 2.4 44.4 1.3 1.3 O C T N O V A 0 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.5 A 0 13.7 6.8 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.0 0 1.5 1.5 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0 0.1 0.1 0.1 0.1 0.1 0 DERF Total M PRODUCTION RATES 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 13.85 0.2 0.2 0.2 1.3 1.3 1.3 F E B D E C J A N 0.2 0.2 0.2 0.2 0.2 1.3 1.3 1.3 1.3 1.3 0.5 0.6 0.8 0.8 0.7 0.8 0.7 0.8 0.8 0.7 0.6 0.6 0.6 0.5 M A R A P R J U N J U L A U G S E P O C T D E C F E B A P R M A Y J U L S E P MFR F R 0.2 MAX. 47.80 0 1 0.2 ADMINLEAD TIME Number D+ M A Y 0.2 -2.4 N O V J A N M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 J U N A U G 22.1 REMARKS See remarks on P5A on DERF. Line for DERF is non-add. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E02000 (E02006) CTG 7.62MM 4 BALL/1 TRACER F/MINIGUN Item No. 2 Page 21 of 22 75 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 7.62MM 4 BALL/1 TRACER F/MINIGUN (E02006) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 A 10.5 10.5 0.0 1 FY 03 A 7.1 7.1 0.0 1 FY 04 A 13.7 0.0 13.7 1 FY 05 A 6.8 0.0 6.8 1 FY 03 NS 0.7 0.7 0.0 1 FY 04 NS 1.5 0.0 1.5 1 FY 05 NS 1.5 0.0 1.5 1 FY 02 SOF 1.1 1.1 0.0 1 FY 03 SOF 0.5 0.5 0.0 1 FY 04 SOF 0.5 0.0 0.5 1 FY 05 SOF 0.5 0.0 0.5 44.4 19.9 24.5 Total M PRODUCTION RATES 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 13.85 0 1.2 1.1 1.2 1.1 1.2 1.1 MAX. 47.80 1.2 1.1 1.2 1.0 0 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.4 0.4 0 0 0.1 0.2 0.1 0.2 0.1 0.2 0.1 0.2 0.1 0.1 0.1 0 0.1 0.2 0.1 0.2 0.1 0.2 0.1 0.2 0.1 0.1 0.1 0 0 0 0.1 0.1 0.1 0.1 0.1 0 0.1 0.1 1.4 1.4 O C T N O V 1.4 1.3 D E C J A N 1 0.1 0.1 0.1 0 1.3 1.4 1.4 1.3 1.3 1.2 1.3 1.0 0.8 0.9 0.8 0.8 0.7 0.9 0.8 0.8 0.7 0.7 0.5 0.4 F E B M A R A P R J U N J U L A U G S E P O C T D E C F E B A P R M A Y J U L S E P M A Y ADMINLEAD TIME Number D+ 0 1.2 1.1 A MFR F R 0 N O V J A N M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 J U N A U G REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E02000 (E02006) CTG 7.62MM 4 BALL/1 TRACER F/MINIGUN Item No. 2 Page 22 of 22 76 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG, 9MM, ALL TYPES (EA3000) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 64.6 5.6 2.6 16.3 5.6 6.7 7.6 7.8 8.2 8.2 133.2 64.6 5.6 2.6 16.3 5.6 6.7 7.6 7.8 8.2 8.2 133.2 64.6 5.6 2.6 16.3 5.6 6.7 7.6 7.8 8.2 8.2 133.2 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes 9MM ALL TYPES. Justification: FY 2004 funding supports a new Army training strategy that begins in FY 2005. This enhanced training strategy more closely aligns live fire training events with readiness doctrine and standards. As a result, there was a significant increase in training funding in FY 2004 to support these new requirements. This training strategy continues into the future and the Army intends to fully resource these requirements in subsequent budget years. Non-add Defense Emergency Response Funding (DERF) to allow full training of troops to meet standards is provided as follows: FY 2002 $2.0 million EA3000 CTG, 9MM, ALL TYPES Item No. 3 Page 1 of 14 77 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. TotalCost Total EA3000 CTG, 9MM, ALL TYPES 2627 2627 Qty x1000 22416 Weapon System Type: FY 03 UnitCost $ 0.12 Date: February 2003 CTG, 9MM, ALL TYPES (EA3000) FY 02 ID CD $000 CTG 9MM BALL M882 CTG 9MM BALL M882 COMMERCIAL PACK AT -4 MULTI-PURPOSE WEAPON TRAINER ---------------------------------------DERF funding detailed on the P -40 is not included on this form. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition TotalCost Qty $000 x1000 13303 129078 2954 32293 16257 Item No. 3 Page 2 of 14 78 FY 04 UnitCost $ 0.10 0.09 TotalCost Qty $000 x1000 4772 785 5557 52735 581 FY 05 UnitCost $ 0.09 1.35 TotalCost Qty $000 x1000 1550 5044 103 14289 56163 UnitCost $ 0.11 0.09 6697 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG 9MM BALL M882 (E05210) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 215088 52009 22416 129078 14289 23383 23812 27112 26853 534040 29.5 5.6 2.6 13.3 1.6 2.6 2.7 3.1 3.2 64.1 29.5 5.6 2.6 13.3 1.6 2.6 2.7 3.1 3.2 64.1 29.5 5.6 2.6 13.3 1.6 2.6 2.7 3.1 3.2 64.1 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 9mm, M882 ball cartridge contains a bullet comprised of a copper alloy jacket and a lead alloy core. The ammunition complies with NATO STANAG 4090 and is packed in military type packaging. It is used in the M9 and M11 pistols and is Code A, approved for service use. Justification: This is a training standard item used in both training and combat. FY 2005 funding supports annual peacetime training and builds a war reserve inventory in accordance with the Army's procurement goals. TYPE CLASSIFICATION DATE: 1985 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois Non-add Defense Emergency Response Funding (DERF) to allow full training of troops to meet standards is provided as follows: FY 2002 18,796 thousand rounds/$2.0 million EA3000 (E05210) CTG 9MM BALL M882 Item No. 3 Page 3 of 14 79 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack Box Metal M2A1 SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Industrial Stock Support SubTotal Prod. Support Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 2387 151 22416 23 Weapon System Type: FY 03 UnitCost $ 0.11 6.58 Date: February 2003 CTG 9MM BALL M882 (E05210) TotalCost Qty $000 x1000 12327 129078 910 132 FY 04 UnitCost $ 0.10 6.91 TotalCost Qty $000 x1000 FY 05 UnitCost $ TotalCost Qty $000 x1000 1439 97 2538 13237 1536 64 4 21 44 3 19 14 89 66 14 14289 15 UnitCost $ 0.10 6.66 ---------------------------------------DERF funding detailed on the P -40 is not included on this form. Total EA3000 (E05210) CTG 9MM BALL M882 2627 0.12 13303 Item No. 3 Page 4 of 14 80 0.11 1550 0.11 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2002 FY 2003 FY 2005 Box Metal M2A1 FY 2002 FY 2003 FY 2005 REMARKS: February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 9MM BALL M882 (E05210) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? Olin Corp East Alton, IL Olin Corp East Alton, IL Olin Corp East Alton, IL SS/FP JMC, Rock Island, IL Jan 2002 Jul 2002 22416 0.11 SS/FP JMC, Rock Island, IL Feb 2003 Jul 2003 129078 0.10 Y C /FP JMC, Rock Island, IL Jan 2005 Jul 2005 14289 0.10 Y Brockway Standard Homerville, GA TBS TBS C/FP JMC, Rock Island, IL Mar 2002 May 2002 23 6.58 C/FP C/FP JMC, Rock Island, IL JMC. Rock Island, IL Mar 2003 Jan 2005 May 2003 May 2005 132 15 6.91 6.66 Date Revsn Avail RFP Issue Date Y Y TBS - To Be Selected Non-add Defense Emergency Response Funding (DERF) to allow full training of troops to meet standards is provided as follows: FY 2002 (18,796 thousand rounds/$2.0 million). Contract will be SS/FP with Olin Corp, East Alton, IL. The PCO is located at JMC, Rock Island, IL. Contract will be awarded with a planned procurement buy. EA3000 (E05210) CTG 9MM BALL M882 Item No. 3 Page 5 of 14 81 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 9MM BALL M882 (E05210) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N 1.5 1.5 1.5 1.5 F E B M A R A P R M A Y 1.5 1.5 1.5 1.5 J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 A 22.4 9.3 13.1 1 FY 03 A 129.0 0.0 129.0 1 FY 05 A 14.3 0.0 14.3 1 FY 03 AF 3.3 0.0 3.3 1 FY 04 AF 6.3 0.0 6.3 2 FY 05 AF 8.8 0.0 8.8 1 FY 02 CG 3.2 1.5 1.7 1 FY 03 CG 4.7 0.0 4.7 1 FY 04 CG 6.0 0.0 6.0 2 FY 05 CG 5.8 0.0 5.8 1 FY 02 MC 30.0 4.0 26.0 1 FY 03 MC 12.1 0.0 12.1 1 FY 04 MC 11.9 0.0 11.9 1 FY 05 MC 41.7 0.0 41.7 1 FY 02 NS 24.4 6.0 18.4 1 FY 03 NS 32.6 0.0 32.6 1 FY 04 NS 24.7 0.0 24.7 2 FY 05 NS 23.2 0.0 23.2 PRODUCTION RATES 1.0 R 1 REACHED NAME/LOCATION Olin Corp, East Alton, IL MIN. 1.00 1-8-5 6.00 MAX. 16.00 1.2 1.1 0 4.5 8.8 0.5 0.5 0.7 0 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.5 0 0.5 0.5 0.5 4.5 5.8 2.5 2.5 2.5 2.5 2.5 2.5 3.5 3.5 4.0 0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.1 0 1.2 1.2 1.2 8.3 41.7 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.4 0 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 1.8 0 2.0 2.0 2.0 18.7 23.2 N O V D E C J A N F E B 1 M A R A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 1 0 0.6 0.6 0.6 MFR F 0 10.0 10.0 10.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 12.0 10.0 14.3 O C T M 1.1 A O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 6 10 REORDER 6 4 6 10 A P R M A Y J U N J U L A U G S E P REMARKS See remarks on P5A on DERF. Line for DERF is non-add. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER EA3000 CTG 9MM BALL M882 Item No. 3 Page 6 of 14 82 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 9MM BALL M882 (E05210) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT 1 FY 02 SOF 7.0 0.0 7.0 1 FY 03 SOF 4.0 0.0 4.0 1 FY 04 SOF 4.0 0.0 4.0 2 FY 05 SOF 4.0 0.0 4.0 1 FY 02 A 18.8 4.8 14.0 442.2 25.6 Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N 2.0 2.0 2.0 1.0 F E B M A R A P R M A Y J U N Calendar Year 04 J U L A U G S E P O C T N O V 0.3 0.3 0.3 0.3 0.3 D E C J A N F E B M A R A P R M A Y J U N J U L 0.3 0.3 0.3 A U G S E P L A T E R 0 0.3 0.3 0.3 0.3 0.3 0.1 0 0.4 0.4 0.4 2.8 4.0 DERF Total 1.6 1.6 1.6 1.6 416.6 10.1 10.1 10.3 8.6 7.6 F E B O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION Olin Corp, East Alton, IL MIN. 1.00 1-8-5 6.00 N O V D E C J A N MFR F R 1.6 MAX. 16.00 1 1 1.6 1.6 1.2 7.6 8.6 8.6 8.7 15.4 15.6 15.5 15.4 15.4 15.4 15.4 15.4 15.4 15.4 16.4 13.5 5.3 5.1 5.2 M A R A P R J U N J U L S E P M A Y 0 J U L A U G S E P ADMINLEAD TIME Number D+ 1.6 O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 6 10 REORDER 6 4 6 10 A P R M A Y J U N A U G 136.6 REMARKS See remarks on P5A on DERF. Line for DERF is non-add. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER EA3000 (E05210) CTG 9MM BALL M882 Item No. 3 Page 7 of 14 83 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 9MM BALL M882 (E05210) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 A 22.4 22.4 0.0 1 FY 03 A 129.0 129.0 0.0 1 FY 05 A 14.3 0.0 14.3 1 FY 03 AF 3.3 3.3 0.0 1 FY 04 AF 6.3 1.8 4.5 2 FY 05 AF 8.8 0.0 8.8 1 FY 02 CG 3.2 3.2 0.0 1 FY 03 CG 4.7 4.7 0.0 1 FY 04 CG 6.0 1.5 4.5 2 FY 05 CG 5.8 0.0 5.8 1 FY 02 MC 30.0 30.0 0.0 1 FY 03 MC 12.1 12.1 0.0 1 FY 04 MC 11.9 3.6 8.3 1 FY 05 MC 41.7 0.0 41.7 1 FY 02 NS 24.4 24.4 0.0 1 FY 03 NS 32.6 32.6 0.0 1 FY 04 NS 24.7 6.0 18.7 2 FY 05 NS 23.2 0.0 23.2 0 0 A PRODUCTION RATES R 1 REACHED NAME/LOCATION Olin Corp, East Alton, IL MIN. 1.00 1-8-5 6.00 0.6 0.6 0.6 0.6 MAX. 16.00 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 0.9 0 0.6 0.3 0 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 1.1 0 0 0 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.3 0 0 0 1.2 1.2 1.2 1.2 1.2 1.2 1.1 0 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.2 0 0 0 2.0 2.0 N O V 2.0 2.0 D E C J A N 2.0 F E B 1 2.0 M A R 2.0 2.0 A P R M A Y 2.7 J U N 0 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9 2.3 J U L A U G S E P O C T D E C F E B A P R M A Y ADMINLEAD TIME Number D+ 1 0.6 0.7 MFR F 1.2 0 0.6 O C T M 1.4 N O V J A N M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 6 10 REORDER 6 4 6 10 J U N 0 J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER EA3000 CTG 9MM BALL M882 Item No. 3 Page 8 of 14 84 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 9MM BALL M882 (E05210) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R FY S E R V PROC QTY x1000 ACCEP PRIOR TO 1 OCT 1 FY 02 SOF 7.0 7.0 0.0 1 FY 03 SOF 4.0 4.0 0.0 1 FY 04 SOF 4.0 1.2 2.8 2 FY 05 SOF 4.0 0.0 4.0 423.4 286.8 136.6 Total M PRODUCTION RATES 1 REACHED NAME/LOCATION Olin Corp, East Alton, IL MIN. 1.00 1-8-5 6.00 O C T N O V D E C J A N F E B MAX. 16.00 A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R 0 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0 0.4 4.7 4.7 O C T N O V 4.7 4.7 D E C J A N 1 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0 4.7 4.7 4.6 2.8 3.2 8.4 8.2 8.2 8.2 8.2 8.2 8.2 8.2 8.2 8.2 7.8 7.8 F E B M A R A P R J U N J U L A U G S E P O C T D E C F E B A P R M A Y M A Y ADMINLEAD TIME Number D+ 1 M A R 0 MFR F R BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 N O V J A N M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 6 10 REORDER 6 4 6 10 J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER EA3000 (E05210) CTG 9MM BALL M882 Item No. 3 Page 9 of 14 85 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature Ctg 9MM Ball M882: Commercial Pack (E99900) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 32293 52735 56163 55007 54551 53482 52564 356795 3.0 4.8 5.0 5.0 5.1 5.1 5.1 33.1 3.0 4.8 5.0 5.0 5.1 5.1 5.1 33.1 3.0 4.8 5.0 5.0 5.1 5.1 5.1 33.1 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 9mm, M882 ball cartridge contains a bullet comprised of a copper alloy jacket and a lead alloy core. It is packed in commercial type packaging and is not intended for OCONUS shipment. It is used in the M9 and M11 pistols and is Code A, approved for service use. Justification: This is a training standard item, used in both training and combat. FY 2004/2005 procurements support annual peacetime training and builds a war reserve inventory in accordance with the Army's procurement goals. TYPE CLASSIFICATION DATE: 1985 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois EA3000 (E99900) Ctg 9MM Ball M882: Commercial Pack Item No. 3 Page 10 of 14 86 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Industrial Stock Support SubTotal Prod. Support Total EA3000 (E99900) Ctg 9MM Ball M882: Commercial Pack Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 Weapon System Type: FY 03 UnitCost $ Date: February 2003 Ctg 9MM Ball M882: Commercial Pack (E99900) TotalCost Qty $000 x1000 2671 32293 FY 04 UnitCost $ 0.08 TotalCost Qty $000 x1000 4609 52735 FY 05 UnitCost $ 0.09 TotalCost Qty $000 x1000 4999 2671 4609 4999 273 6 4 161 2 44 1 283 163 45 2954 Item No. 3 Page 11 of 14 87 0.10 4772 0.10 5044 56163 UnitCost $ 0.09 0.09 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2003 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nomenclature: Ctg 9MM Ball M882: Commercial Pack (E99900) Contractor and Location Olin Corp East Alton, IL Olin Corp East Alton, IL Olin Corp East Alton, IL Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? C/FP JMC, Rock Island, IL Feb 2003 Jul 2003 32293 0.08 Y C/FP JMC, Rock Island, IL Jan 2004 Jul 2004 52735 0.09 Y C/FP JMC, Rock Island, IL Jan 2005 Jul 2005 56163 0.09 Y Date Revsn Avail RFP Issue Date REMARKS: EA3000 (E99900) Ctg 9MM Ball M882: Commercial Pack Item No. 3 Page 12 of 14 88 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: Ctg 9MM Ball M882: Commercial Pack (E99900) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N Calendar Year 04 J U L A U G S E P O C T N O V 3.0 3.0 3.0 3.0 3.0 D E C J A N F E B M A R A P R M A Y J U N J U L 3.0 1.2 1.1 A U G S E P L A T E R Load, Assemble, and Pack 1 FY 03 A 32.3 0.0 32.3 1 FY 04 A 52.7 0.0 52.7 1 FY 05 A 56.2 0.0 56.2 Total 141.2 A PRODUCTION RATES R 1 NAME/LOCATION Olin Corp, East Alton, IL MIN. 1.00 1-8-5 6.00 N O V D E C J A N F E B M A R MFR REACHED MAX. 16.00 1 A P R M A Y J U N 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 1.2 1.1 4.5 4.5 4.5 J U L A U G S E P O C T D E C F E B A P R M A Y J U L S E P ADMINLEAD TIME Number D+ 1 0 4.5 4.5 4.5 39.2 56.2 141.2 F 3.0 3.0 A O C T M 3.0 3.0 N O V J A N M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 6 10 REORDER 6 4 6 10 J U N A U G 95.4 REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER EA3000 (E99900) Ctg 9MM Ball M882: Commercial Pack Item No. 3 Page 13 of 14 89 Exhibit P-21 Production Schedule P -1 Item Nomenclature: Ctg 9MM Ball M882: Commercial Pack (E99900) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N 4.5 4.5 4.5 4.5 F E B M A R A P R M A Y 4.5 4.5 4.5 4.5 J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 03 A 32.3 32.3 0.0 1 FY 04 A 52.7 13.5 39.2 1 FY 05 A 56.2 0.0 56.2 141.2 45.8 95.4 Total M PRODUCTION RATES 1 REACHED NAME/LOCATION Olin Corp, East Alton, IL MIN. 1.00 1-8-5 6.00 MAX. 16.00 4.5 4.5 O C T N O V 4.5 4.5 D E C J A N 1 4.8 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 1.6 4.5 4.5 4.5 4.5 3.2 4.8 4.8 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 1.6 F E B M A R A P R J U N J U L A U G S E P O C T D E C F E B A P R M A Y M A Y ADMINLEAD TIME Number D+ 1 0 4.8 MFR F R 0 3.2 N O V J A N M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 6 10 REORDER 6 4 6 10 J U N 0 J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER EA3000 (E99900) Ctg 9MM Ball M882: Commercial Pack Item No. 3 Page 14 of 14 90 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature CTG, .50 CAL, ALL TYPES (E08000) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 557.0 19.2 34.4 57.7 60.5 38.1 38.6 40.6 35.9 35.6 917.6 557.0 19.2 34.4 57.7 60.5 38.1 38.6 40.6 35.9 35.6 917.6 557.0 19.2 34.4 57.7 60.5 38.1 38.6 40.6 35.9 35.6 917.6 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes .50 CAL ALL TYPES. Justification: FY 2004 funding supports a new Army training strategy that begins in FY 2005. This enhanced training strategy more closely aligns live fire training events with readiness doctrine and standards. As a result, there was a significant increase in training funding in FY 2004 to support these new requirements. This training strategy continues into the future and the Army intends to fully resource these requirements in subsequent budget years. Non-add Defense Emergency Response Funding (DERF) to allow full training of troops to meet standards is provided as follows: FY 2002 $2.0 million E08000 CTG, .50 CAL, ALL TYPES Item No. 4 Page 1 of 22 91 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements CTG CAL .50 BALL M33 W/M9 LINK CTG CAL .50 4 BALL/1 TRACER W/M9 LINK CTG CAL .50 SLAPT M903 (M962 TRACER) CTG CAL .50 API MK211 MOD 0 MULTI SNGLE CTG CAL .50 APIT M20 W/M9 LINK CTG CAL .50 BLANK M1A1 LKD W/M9 LNK CTG CAL .50 SLAP -T M962 CTG, CAL .50 API MK211 MOD O LKD 4/1 Total E08000 CTG, .50 CAL, ALL TYPES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 FY 03 UnitCost TotalCost $ $000 Qty Date: February 2003 x1000 FY 04 UnitCost $ 7865 12734 8935 4654 7149 905 1.69 1.78 9.87 19146 21471 8399 11199 12046 876 1.71 1.78 9.59 2330 3412 0.68 2057 2914 0.71 2519 315 8.00 6635 845 7.85 34383 Weapon System Type: CTG, .50 CAL, ALL TYPES (E08000) 57708 Item No. 4 Page 2 of 22 92 TotalCost Qty $000 x1000 10324 33592 1766 1180 4294 4905 1283 3140 60484 5760 18676 196 165 1132 7092 100 399 FY 05 UnitCost $ 1.79 1.80 0.90 7.15 3.79 0.69 0.13 7.87 TotalCost Qty $000 x1000 UnitCost $ 11533 17632 1763 1 6429 9332 193 1.79 1.89 0.90 3115 881 3134 4345 65 392 0.72 0.14 8.00 38059 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG CAL .50 BALL M33 W/M9 LINK (E07100) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 38389 3356 4654 11199 5760 6429 6399 6218 6136 6081 94621 52.1 5.7 7.9 19.1 10.3 11.5 11.7 11.7 11.8 12.0 153.9 52.1 5.7 7.9 19.1 10.3 11.5 11.7 11.7 11.8 12.0 153.9 52.1 5.7 7.9 19.1 10.3 11.5 11.7 11.7 11.8 12.0 153.9 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The caliber .50 ball M33 is linked with the M9 links for use in Army training with caliber .50 machine guns, M2 and M3. These rounds are also used in function test firing of the M2 and M3 machine guns. This item is Code A, approved for service use. Justification: This is a training unique item not used in combat. FY2004/2005 procurements support annual peacetime training and builds a depot level in accordance with the Army's procurement goals. TYPE CLASSIFICATION DATE: 1951 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois E08000 (E07100) CTG CAL .50 BALL M33 W/M9 LINK Item No. 4 Page 3 of 22 93 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack Box Metal M2A1 SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Acceptance Testing Industrial Stock Support SubTotal Prod. Support Total E08000 (E07100) CTG CAL .50 BALL M33 W/M9 LINK Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 7467 313 4654 47 Weapon System Type: FY 03 UnitCost $ 1.60 6.58 Date: February 2003 CTG CAL .50 BALL M33 W/M9 LINK (E07100) TotalCost Qty $000 x1000 18213 790 11199 114 FY 04 UnitCost $ 1.63 6.91 TotalCost Qty $000 x1000 9510 384 5760 59 FY 05 UnitCost $ 1.65 6.54 TotalCost Qty $000 x1000 10955 437 7780 19003 9894 11392 37 3 111 5 160 3 267 139 2 45 27 85 143 430 141 7865 1.69 19146 Item No. 4 Page 4 of 22 94 1.71 10324 1.80 11533 6429 66 UnitCost $ 1.70 6.66 1.80 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2002 FY 2003 FY 2004 FY 2005 Box Metal M2A1 FY 2002 FY 2003 FY 2004 FY 2005 REMARKS: February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG CAL .50 BALL M33 W/M9 LINK (E07100) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO SS/FP JMC, Rock Island, IL Mar 2002 Oct 2002 4654 1.60 SS/FP JMC, Rock Island, IL Feb 2003 Oct 2003 11199 1.63 Y SS/FP JMC, Rock Island, IL Jan 2004 Oct 2004 5760 1.65 Y SS/FP JMC, Rock Island, IL Jan 2005 Oct 2005 6429 1.70 Y Brockway Standard Homerville, GA TBS TBS TBS C/FP JMC, Rock Island, IL N/A N/A 47 6.58 C/FP C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL Mar 2003 Jul 2003 Jan 2004 Jan 2005 Jul 2004 Jul 2005 114 59 66 6.91 6.54 6.66 Date Revsn Avail RFP Issue Date Y Y Y TBS - To Be Selected E08000 (E07100) CTG CAL .50 BALL M33 W/M9 LINK Item No. 4 Page 5 of 22 95 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG CAL .50 BALL M33 W/M9 LINK (E07100) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 A 4.65 0.00 1 FY 03 A 11.20 0.00 11.20 1 FY 04 A 5.80 0.00 5.80 1 FY 05 A 6.40 0.00 6.40 1 FY 02 AF 0.87 0.00 0.87 1 FY 03 AF 0.80 0.00 0.80 1 FY 04 AF 0.17 0.00 0.17 0.17 1 FY 05 AF 0.16 0.00 0.16 0.16 1 FY 04 MC 0.77 0.00 0.77 0.77 1 FY 05 MC 0.32 0.00 0.32 0.32 1 FY 02 NS 0.47 0.00 1 FY 03 NS 0.20 0.00 0.47 0.10 0.10 0.10 0.10 0.07 0.20 1 FY 04 NS 0.25 0.00 0.25 1 FY 05 NS 0.20 0.00 0.20 1 FY 03 SOF 0.75 0.00 0.75 Total 33.01 4.65 0.39 0.39 0.39 0.39 0.39 0.39 0.39 0.39 0.39 0.39 0.39 0.36 A A 6.40 R 1 PRODUCTION RATES NAME/LOCATION MIN. .00 1-8-5 5.99 MAX. 20.77 0 0.10 0.10 0 0.20 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.05 N O V D E C J A N F E B 1 M A R A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 5 0 0.25 MFR REACHED Alliant Tech (LCAAP), Independence, MO 0 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.03 0 33.01 0.49 0.49 0.49 0.49 0.46 0.39 0.49 0.49 0.49 0.49 0.59 0.63 1.21 1.11 1.21 1.11 1.11 1.11 1.11 1.06 1.01 1.01 1.01 0.89 F 0 5.80 0.10 0.10 0.10 0.10 0.20 0.27 O C T M 0 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.86 O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R M A Y J U N J U L A U G 14.07 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E08000 (E07100) CTG CAL .50 BALL M33 W/M9 LINK Item No. 4 Page 6 of 22 96 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG CAL .50 BALL M33 W/M9 LINK (E07100) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 A 4.65 4.65 0.00 0 1 FY 03 A 11.20 11.20 0.00 0 1 FY 04 A 5.80 0.00 0 1 FY 05 A 6.40 0.00 1 FY 02 AF 0.87 0.87 5.80 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.30 6.40 A 0.57 0.53 0.53 0.53 0.53 0.53 0.53 0.53 0.53 0.53 0.53 0.53 0.00 1 FY 03 AF 0.80 0.80 0.00 0 1 FY 04 AF 0.17 0.00 0 1 FY 05 AF 0.16 0.00 1 FY 04 MC 0.77 0.00 0.17 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.06 0.16 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.05 0.77 0.50 0.27 1 FY 05 MC 0.32 0.00 0.32 0 1 FY 02 NS 0.47 0.47 0.00 1 FY 03 NS 0.20 0.20 0.00 1 FY 04 NS 0.25 0.00 1 FY 05 NS 0.20 0.00 0.25 0.10 0.20 1 FY 03 SOF 0.75 0.75 0.00 33.01 18.94 Total 0.10 0.10 0.12 R 1 NAME/LOCATION MIN. .00 1-8-5 5.99 MAX. 20.77 0 0 0.10 0.05 0 0.10 0.10 0 0 N O V D E C J A N F E B MFR REACHED Alliant Tech (LCAAP), Independence, MO 0 14.07 1.11 0.78 0.61 0.51 0.56 0.51 0.51 0.51 0.51 0.51 0.51 0.36 0.78 0.64 0.76 0.54 0.54 0.54 0.54 0.54 0.54 0.54 0.54 0.58 PRODUCTION RATES F 0 0 O C T M 0 5 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ M A R O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E08000 (E07100) CTG CAL .50 BALL M33 W/M9 LINK Item No. 4 Page 7 of 22 97 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG CAL .50 4 BALL/1 TRACER W/M9 LINK (E07200) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 408552 2383 7149 12046 18676 9332 9310 9045 9484 9011 494988 326.6 4.6 12.7 21.5 33.6 17.6 18.0 18.6 20.0 19.4 492.6 326.6 4.6 12.7 21.5 33.6 17.6 18.0 18.6 20.0 19.4 492.6 326.6 4.6 12.7 21.5 33.6 17.6 18.0 18.6 20.0 19.4 492.6 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This item consists of M33 ball and M17 tracer linked 4 to 1 with the M9 link. These cartridges in the linked configuration are for training use in either vehicle-mounted or ground-mounted machine guns. The tracer round permits observation of the bullet's trajectory to the point of impact. The ammunition is designed for use in the M2 or M3 machine guns. This item is Code A, approved for service use. Justification: This is a training unique item not used in combat. FY 2004 funding supports a new Army t raining strategy that begins in FY 2005. This enhanced training strategy more closely aligns live fire training events with readiness doctrine and standards. As a result, there was a significant increase in training funding in FY 2004 to support these new requirements. This training strategy continues into the future and the Army intends to fully resource these requirements in subsequent budget years. TYPE CLASSIFICATION DATE: 1968 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois E08000 (E07200) CTG CAL .50 4 BALL/1 TRACER W/M9 LINK Item No. 4 Page 8 of 22 98 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack Box Metal M2A1 SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Interim Transportation Industrial Stock Support SubTotal Prod. Support Total E08000 (E07200) CTG CAL .50 4 BALL/1 TRACER W/M9 LINK Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 11966 480 7149 73 Weapon System Type: FY 03 UnitCost $ 1.67 6.58 Date: February 2003 CTG CAL .50 4 BALL/1 TRACER W/M9 LINK (E07200) TotalCost Qty $000 x1000 20437 849 12046 123 FY 04 UnitCost $ 1.70 6.91 TotalCost Qty $000 x1000 32172 1245 18676 191 FY 05 UnitCost $ 1.72 6.54 TotalCost Qty $000 x1000 16859 634 12446 21286 33417 17493 144 4 1 139 149 6 169 6 134 5 288 185 175 139 12734 9332 95 UnitCost $ 1.81 6.66 30 1.78 21471 Item No. 4 Page 9 of 22 99 1.79 33592 1.80 17632 1.89 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2002 FY 2003 FY 2004 FY 2005 Box Metal M2A1 FY 2002 FY 2003 FY 2004 FY 2005 REMARKS: February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG CAL .50 4 BALL/1 TRACER W/M9 LINK (E07200) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO SS/FP JMC, Rock Island, IL Mar 2002 Jan 2003 7149 1.67 SS/FP JMC, Rock Island, IL Feb 2003 Oct 2003 12046 1.70 Y SS/FP JMC, Rock Island, IL Jan 2004 Oct 2004 18676 1.72 Y SS/FP JMC, Rock Island, IL Jan 2005 Oct 2005 9332 1.81 Y Brockway Standard JMC, Rock Island, IL TBS TBS TBS C/FP JMC, Rock Island, IL Mar 2002 May 2003 C/FP C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL Mar 2003 Jul 2003 Jan 2004 Jan 2005 Jul 2004 Jul 2005 6.91 6.54 6.66 Y Y Y Date Revsn Avail RFP Issue Date 73 123 191 95 TBS - To Be Selected E08000 (E07200) CTG CAL .50 4 BALL/1 TRACER W/M9 LINK Item No. 4 Page 10 of 22 100 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG CAL .50 4 BALL/1 TRACER W/M9 LINK (E07200) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 A 7.15 0.00 7.15 1 FY 03 A 12.00 0.00 12.00 1 FY 04 A 18.70 0.00 18.70 1 FY 05 A 9.30 0.00 9.30 1 FY 03 AF 0.68 0.00 0.68 1 FY 04 AF 0.89 0.00 0.89 0.89 1 FY 05 AF 1.18 0.00 1.18 1.18 1 FY 02 P CG 0.19 0.00 1 FY 02 CG 0.25 0.00 0.19 0.19 0.25 1 FY 03 CG 0.51 0.00 0.51 1 FY 04 CG 0.58 0.00 0.58 1 FY 05 CG 0.58 0.00 0.58 1 FY 02 NS 0.30 0.00 1 FY 03 NS 0.60 0.00 0.30 0.05 0.60 1 FY 04 NS 0.40 0.00 0.40 0.40 1 FY 05 NS 0.60 0.00 0.60 0.60 Total 53.91 0.83 0.79 0.79 0.79 0.79 0.79 0.79 0.79 0.79 A A 9.30 PRODUCTION RATES R 1 NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. .00 1-8-5 5.99 MAX. 20.77 0 0.58 0.58 0.05 0.05 0.05 0.05 0 0.10 0.10 0.10 0.10 0.10 0.05 0.83 1.04 0.84 0.84 0.79 0.84 0.79 0.84 0.79 1.20 1.10 1.20 1.10 1.20 1.10 1.10 1.20 1.10 1.21 1.21 1.07 D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number 1 0.05 0.10 N O V D+ 0 0 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.05 0.05 0.05 MFR REACHED 0 0 0.20 0.05 53.91 0.24 F 0 18.70 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.06 0.02 O C T M 0 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.10 0.90 O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R M A Y J U N J U L A U G 0 32.23 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E08000 (E07200) CTG CAL .50 4 BALL/1 TRACER W/M9 LINK Item No. 4 Page 11 of 22 101 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG CAL .50 4 BALL/1 TRACER W/M9 LINK (E07200) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 A 7.15 7.15 0.00 0 1 FY 03 A 12.00 12.00 0.00 0 1 FY 04 A 18.70 0.00 1 FY 05 A 9.30 0.00 1 FY 03 AF 0.68 0.68 1 FY 04 AF 0.89 0.00 1 FY 05 AF 1.18 0.00 1 FY 02 P CG 0.19 1 FY 02 CG 1 FY 03 1 18.70 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.10 9.30 A 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.50 0.00 0 0 0.19 0.89 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.12 1.18 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.08 0.00 0.25 0.25 0.00 0 CG 0.51 0.51 0.00 0 FY 04 CG 0.58 0.00 1 FY 05 CG 0.58 0.00 0.58 0.10 0.10 0.10 0.10 0.18 0.58 1 FY 02 NS 0.30 0.30 0.00 1 FY 03 NS 0.60 0.60 0.00 1 FY 04 NS 0.40 0.00 1 FY 05 NS 0.60 0.00 0.40 0.05 0.60 53.91 21.68 Total R 1 NAME/LOCATION MIN. .00 1-8-5 5.99 MAX. 20.77 0 0 0.10 0.10 0.10 0.10 0.18 0 0 0.05 0.05 0.05 0.05 0.10 0.05 0 0.10 N O V D E C J A N F E B M A R MFR REACHED Alliant Tech (LCAAP), Independence, MO 0 0.10 0.10 0.10 0.10 0.10 0 32.23 1.82 1.77 1.82 1.77 1.90 1.67 1.72 1.67 1.72 1.67 1.77 1.27 1.10 1.00 1.10 1.00 1.18 0.90 1.00 0.90 1.00 0.90 1.00 0.58 PRODUCTION RATES F 0 0 O C T M 0 0 1 M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ A P R O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E08000 (E07200) CTG CAL .50 4 BALL/1 TRACER W/M9 LINK Item No. 4 Page 12 of 22 102 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature Ctg cal .50 API, MK211, MOD 0, Lkd 4/1 (F47400) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 842 452 315 845 399 392 387 386 4018 Gross Cost 5.9 3.0 2.5 6.6 3.1 3.1 3.1 3.2 0.0 30.6 5.9 3.0 2.5 6.6 3.1 3.1 3.1 3.2 0.0 30.6 5.9 3.0 2.5 6.6 3.1 3.1 3.1 3.2 0.0 30.6 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This round is used in the M2 machine gun. The Grade B MK211 will be linked in a 4:1 ratio with the caliber .50 M20 Armor Piercing Incendiary Tracer Cartridge. The cartridge provides improved penetration performance against light armor vehicles and personnel. The projectile consists of a brass jacket surrounding a steel body and tungsten core with incendiary and high explosive charges. This item is Code A, approved for service use. Justification: This is a war reserve item, used in combat. FY2004/2005 procurements support the war reserve requirement. TYPE CLASSIFICATION: 1996 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois E08000 (F47400) Ctg cal .50 API, MK211, MOD 0, Lkd 4/1 Item No. 4 Page 13 of 22 103 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack Box Metal M2A1 SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Interim Transportation Industrial Stock Support SubTotal Prod. Support Total E08000 (F47400) Ctg cal .50 API, MK211, MOD 0, Lkd 4/1 Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 2422 21 315 3 Weapon System Type: FY 03 UnitCost $ 7.68 6.58 Date: February 2003 Ctg cal .50 API, MK211, MOD 0, Lkd 4/1 (F47400) TotalCost Qty $000 x1000 6560 60 845 9 FY 04 UnitCost $ 7.76 6.91 TotalCost Qty $000 x1000 3110 27 399 4 FY 05 UnitCost $ 7.79 6.54 TotalCost Qty $000 x1000 3104 27 2443 6620 3137 3131 46 4 6 3 3 26 9 76 15 3 3 2519 7.99 6635 Item No. 4 Page 14 of 22 104 7.86 3140 7.87 3134 392 4 UnitCost $ 7.92 6.66 8.00 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2002 FY 2003 FY 2004 FY 2005 Box Metal M2A1 FY 2002 FY 2003 FY 2004 FY 2005 REMARKS: February 2003 Weapon System Type: P -1 Line Item Nomenclature: Ctg cal .50 API, MK211, MOD 0, Lkd 4/1 (F47400) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First QTY Unit Cost Delivery x1000 $ Specs Avail Now? Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO Alliant Tech (LCAAP) Independence, MO SS/FP JMC, Rock Island, IL Oct 2002 Sep 2003 315 7.68 SS/FP JMC, Rock Island, IL Feb 2003 Oct 2003 845 7.76 Y SS/FP JMC, Rock Island, IL Jan 2004 Oct 2004 399 7.79 Y SS/FP JMC, Rock Island, IL Jan 2005 Oct 2005 392 7.92 Y Brockway Standard Homerville, GA TBS TBS TBS C/FP JMC, Rock Island, IL Jun 2002 Dec 2002 3 6.58 C/FP C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL Mar 2003 Sep 2003 Mar 2004 Mar 2005 Sep 2004 Sep 2005 9 4 4 6.91 6.54 6.66 Date Revsn Avail RFP Issue Date Y Y Y TBS - To Be Selected E08000 (F47400) Ctg cal .50 API, MK211, MOD 0, Lkd 4/1 Item No. 4 Page 15 of 22 105 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: Ctg cal .50 API, MK211, MOD 0, Lkd 4/1 (F47400) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS S E R V PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT M F R FY 1 FY 02 P A 0.37 0.00 0.37 1 FY 02 A 0.32 0.00 0.32 1 FY 03 A 0.85 0.00 0.85 1 FY 04 A 0.40 0.00 0.40 1 FY 05 A 0.39 0.00 0.39 Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack Total 2.33 0.37 A PRODUCTION RATES 0.37 R 1 NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. 1-8-5 .00 .14 N O V D E C J A N 0.32 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.05 F E B M A R MFR REACHED MAX. D+ .50 6 0 0.40 0.39 2.33 F 0 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.05 A O C T M 0 0.32 M A Y J U N J U L A U G S E P ADMINLEAD TIME Number 1 A P R O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R M A Y J U N 0.79 J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E08000 (F47400) Ctg cal .50 API, MK211, MOD 0, Lkd 4/1 Item No. 4 Page 16 of 22 106 Exhibit P-21 Production Schedule P -1 Item Nomenclature: Ctg cal .50 API, MK211, MOD 0, Lkd 4/1 (F47400) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS S E R V PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 Calendar Year 06 L A T E R M F R FY 1 FY 02 P A 0.37 0.37 0.00 0 1 FY 02 A 0.32 0.32 0.00 0 1 FY 03 A 0.85 0.85 0.00 0 1 FY 04 A 0.40 0.00 1 FY 05 A 0.39 0.00 0.40 0.10 0.10 0.10 0.10 0.39 A 2.33 1.54 0.79 0.10 0.10 0.10 0.10 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Load, Assemble, and Pack Total O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION Alliant Tech (LCAAP), Independence, MO MIN. 1-8-5 .00 .14 D E C J A N MAX. D+ .50 6 M A R A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number 1 0 0.10 0.10 0.10 0.09 F E B MFR F R N O V 0 0.10 0.10 0.10 0.09 O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E08000 (F47400) Ctg cal .50 API, MK211, MOD 0, Lkd 4/1 Item No. 4 Page 17 of 22 107 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG CAL .50 SLAPT M903 (M962 TRACER) (F88000) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 1139 627 905 876 196 193 188 185 4309 Gross Cost 10.1 6.0 8.9 8.4 1.8 1.8 1.8 1.8 40.4 10.1 6.0 8.9 8.4 1.8 1.8 1.8 1.8 40.4 10.1 6.0 8.9 8.4 1.8 1.8 1.8 1.8 40.4 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The Saboted Light Armor Penetrator (SLAP), M903 cartridge consists of a heavy metal penetrator which is sabot-launched at a much higher velocity than standard rounds, with Tracer, M962. The sabot, which is designed to break up at the muzzle to release the penetrator, must also survive the gun environment until launch. It is injection molded of special high strength plastic and is reinforced with an aluminum insert in the base section. The tungsten alloy penetrator has a slot in the base to insure full spin-up before separation from the sabot at the muzzle. The companion tracer cartridge, M962, consists of a tungsten alloy penetrator of the same mass as the M903 and is launched from a sabot of the same material and similar design. The penetrator base is cored out to accommodate a trace mix composition. This ammunition is linked four M903 SLAP to one M962 tracer for use in the M2 Heavy Barrel Machine Gun. The item is Code "A", approved for service use. Justification: This is a war reserve item used in combat. FY 2004/2005 procurements build toward the Army's war reserve requirements. The SLAP-T is used against current and future light armored targets and Armored Attack Helicopters (AAHs). The M903 offers the capability to defeat these targets at ranges two to three times that of currently available ammunition. TYPE CLASSIFIED (TC) DATE: March 1993 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny, NJ E08000 (F88000) CTG CAL .50 SLAPT M903 (M962 TRACER) Item No. 4 Page 18 of 22 108 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Acceptance Testing Engineering Study ECP SubTotal Prod. Support Total E08000 (F88000) CTG CAL .50 SLAPT M903 (M962 TRACER) Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD A TotalCost Qty $000 x1000 8048 905 Weapon System Type: FY 03 UnitCost $ 8.89 Date: February 2003 CTG CAL .50 SLAPT M903 (M962 TRACER) (F88000) TotalCost Qty $000 x1000 7803 876 FY 04 UnitCost $ 8.91 TotalCost Qty $000 x1000 1534 196 FY 05 UnitCost $ 7.83 TotalCost Qty $000 x1000 1531 8048 7803 1534 1531 400 51 50 307 79 346 100 150 187 20 25 187 20 25 887 596 232 232 8935 9.87 8399 Item No. 4 Page 19 of 22 109 9.59 1766 9.01 1763 193 UnitCost $ 7.93 9.13 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2002 FY 2002 FY 2002 FY 2003 FY 2004 FY 2005 REMARKS: February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG CAL .50 SLAPT M903 (M962 TRACER) (F88000) Contractor and Location Olin East Alton, IL Olin East Alton, IL TBS TBS TBS TBS Contract Method and Type Location of PCO Award Date Date of First QTY Unit Cost Delivery x1000 $ Specs Avail Now? SS/Option TACOM-ARDEC, Picatinny, NJ SEP 02 AUG 03 568 8.83 YES SS/Option TACOM-ARDEC, Picatinny, NJ FEB 03 FEB 04 151 9.00 YES C/Option C/Option C/Option C/Option TACOM-ARDEC, Picatinny, NJ TACOM-ARDEC, Picatinny, NJ TACOM-ARDEC, Picatinny, NJ TACOM-ARDEC, Picatinny, NJ JUN 03 JUN 03 NOV 03 JUL 04 AUG 04 JAN 06 APR 06 9.00 8.91 7.83 7.93 YES YES YES NOV 04 186 876 196 193 Date Revsn Avail RFP Issue Date Lead times are based on receipt of long leadtime components E08000 (F88000) CTG CAL .50 SLAPT M903 (M962 TRACER) Item No. 4 Page 20 of 22 110 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG CAL .50 SLAPT M903 (M962 TRACER) (F88000) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS S E R V PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 M F R FY 1 FY 02 P A 1346 95 1251 2 FY 02 A 186 0 186 A 2 FY 03 A 876 0 876 A 2 FY 04 A 196 0 196 2 FY 05 A 193 0 193 1 FY 02 FMS 497 76 421 1 FY 02 FMS 100 0 100 1 FY 03 FMS 11 0 11 2 FY 03 FMS 2690 0 2690 6095 171 5924 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack Total M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 100 100 MAX. Olin, East Alton, IL 50.00 220.00 440.00 0 2 TBS 50.00 220.00 440.00 0 12 100 50 100 100 100 100 89 100 0 100 86 0 14 100 762 196 100 100 100 100 193 21 0 100 0 11 100 100 100 100 100 100 100 100 100 O C T D E C N O V J A N F E B M A R 1 2 A P R M A Y J U N 33 J U L 100 100 A U G S E P ADMINLEAD TIME O C T N O V 0 50 100 100 100 100 100 100 D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 4 10 12 22 REORDER 4 8 12 20 INITIAL 4 2 26 28 REORDER 4 2 17 19 Number D+ 1 100 100 A MFR F R 100 A P R M A Y J U N 100 100 100 2390 200 200 200 3541 J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E08000 (F88000) CTG CAL .50 SLAPT M903 (M962 TRACER) Item No. 4 Page 21 of 22 111 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG CAL .50 SLAPT M903 (M962 TRACER) (F88000) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS S E R V PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 06 Calendar Year 05 BAL DUE AS OF 1 OCT Calendar Year 06 L A T E R M F R FY 1 FY 02 P A 1346 1346 0 2 FY 02 A 186 186 0 2 FY 03 A 876 114 762 2 FY 04 A 196 0 196 2 FY 05 A 193 0 193 1 FY 02 FMS 497 497 0 0 1 FY 02 FMS 100 100 0 0 1 FY 03 FMS 11 11 0 2 FY 03 FMS 2690 300 2390 100 100 100 100 100 100 100 138 200 200 200 200 200 200 200 152 6095 2554 3541 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 O C T D E C O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Load, Assemble, and Pack Total M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 0 100 100 100 100 100 100 100 MAX. Olin, East Alton, IL 50.00 220.00 440.00 0 2 TBS 50.00 220.00 440.00 0 0 50 50 A 48 52 0 75 66 0 0 N O V J A N F E B M A R 1 2 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N 0 50 F E B 50 100 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 4 10 12 22 REORDER 4 8 12 20 INITIAL 4 2 26 28 REORDER 4 2 17 19 Number D+ 1 62 48 MFR F R 0 A P R 75 M A Y 66 J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E08000 (F88000) CTG CAL .50 SLAPT M903 (M962 TRACER) Item No. 4 Page 22 of 22 112 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature CTG, 20MM, ALL TYPES (E08900) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 308.9 0.1 309.0 308.9 0.1 309.0 308.9 0.1 309.0 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes 20MM ALL TYPES. This ammunition is used to suppress or fire against light armored vehicles. E08900 CTG, 20MM, ALL TYPES Item No. 5 Page 1 of 2 113 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements CTG 20MM LINKED TP M55A2/TPT Total E08900 CTG, 20MM, ALL TYPES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 Weapon System Type: FY 03 UnitCost $ Date: February 2003 CTG, 20MM, ALL TYPES (E08900) TotalCost Qty $000 x1000 FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ TotalCost Qty $000 x1000 UnitCost $ 84 84 Item No. 5 Page 2 of 2 114 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature CTG, 25MM, ALL TYPES (E08200) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 1359.4 65.8 60.8 66.2 8.8 45.2 14.6 44.2 44.4 44.6 1754.0 1359.4 65.8 60.8 66.2 8.8 45.2 14.6 44.2 44.4 44.6 1754.0 1359.4 65.8 60.8 66.2 8.8 45.2 14.6 44.2 44.4 44.6 1754.0 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes 25MM ALL TYPES. E08200 CTG, 25MM, ALL TYPES Item No. 6 Page 1 of 22 115 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements CTG 25MM TP-T M793 CTG 25MM TPDS-T M910 CTG 25MM TP-T XM910E1 CTG 25MM APFSDS-T M919 Total E08200 CTG, 25MM, ALL TYPES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 Weapon System Type: FY 03 UnitCost $ TotalCost Qty $000 x1000 FY 04 UnitCost $ TotalCost Qty $000 x1000 10397 20661 731 1310 14.22 15.77 28448 16694 2105 1021 13.51 16.35 7878 443 29700 278 94.00 21076 159 102.00 491 60758 Date: February 2003 CTG, 25MM, ALL TYPES (E08200) 66218 Item No. 6 Page 2 of 22 116 8812 385 FY 05 UnitCost $ 20.46 TotalCost Qty $000 x1000 5974 40 39190 UnitCost $ 299 19.98 1770 20.00 45204 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG 25MM TP-T M793 (E08203) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 22490 899 731 2105 385 299 288 671 720 740 29328 Gross Cost 316.2 12.2 10.4 28.4 7.9 6.0 6.0 14.0 15.4 16.1 432.6 316.2 12.2 10.4 28.4 7.9 6.0 6.0 14.0 15.4 16.1 432.6 316.2 12.2 10.4 28.4 7.9 6.0 6.0 14.0 15.4 16.1 432.6 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The M793 cartridge is a percussion primed 25MM Target Practice-Traced (TP-T) cartridge with M28 link for use in the M242 gun which is mounted on the Bradley Fighting Vehicle System. The M793 training round is ballistically similar to the M792 High Explosive Incendiary-Tracer (HEI-T) ammunition. This round will be packaged/shipped in the M621 plastic container, 30 rounds per container. This item is Code A, approved for service use. Justification: This is a training unique item not used in combat. FY2004/2005 procurements support annual peacetime training and builds a war reserve level in accordance with the Army's procurement goals. TYPE CLASSIFICATION DATE: 1979 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois E08200 (E08203) CTG 25MM TP-T M793 Item No. 6 Page 3 of 22 117 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack Container PA125 Wood Pallet F/25MM SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance SubTotal Prod. Support Total E08200 (E08203) CTG 25MM TP-T M793 Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 8472 959 28 731 24 Weapon System Type: FY 03 UnitCost $ 11.60 39.32 60.53 Date: February 2003 CTG 25MM TP-T M793 (E08203) TotalCost Qty $000 x1000 24412 2891 89 2105 70 1 FY 04 UnitCost $ 11.60 41.11 67.04 TotalCost Qty $000 x1000 6750 543 18 385 13 FY 05 UnitCost $ 17.55 42.29 74.45 TotalCost Qty $000 x1000 5346 430 14 9459 27392 7311 5790 910 28 1029 27 561 6 179 5 938 1056 567 184 10397 14.23 28448 Item No. 6 Page 4 of 22 118 13.52 7878 20.48 5974 299 10 UnitCost $ 17.88 43.08 75.84 19.98 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammu nition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2002 FY 2002 FY 2003 FY 2004 FY 2005 Container PA125 FY 2002 FY 2003 FY 2004 FY 2005 Wood Pallet F/25MM FY 2002 FY 2003 FY 2004 REMARKS: February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 25MM TP-T M793 (E08203) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First QTY Delivery x1000 Unit Cost $ Alliant Tech Sys, Inc New Brighton, MN General Dynamics Ord & Tacs Marion, IL TBS TBS TBS CM4/FP JMC, Rock Island, IL Mar 2002 Jun 2003 329 11.60 CM4/FP JMC, Rock Island, IL Mar 2002 Mar 2003 402 11.60 CM5/FP C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL Mar 2003 Mar 2004 Mar 2005 Mar 2004 Mar 2005 Mar 2006 2105 385 299 11.60 17.55 17.88 Conco Inc Louisville, KY TBS TBS TBS C/FP JMC, Rock Island, IL Apr 2002 Jan 2003 24 39.32 C/FP C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL Apr 2003 Apr 2004 Jan 2004 Jan 2005 Apr 2005 Jan 2006 70 13 10 41.11 42.29 43.08 Conco Inc Louisville, KY TBS TBS C/FP JMC, Rock Island, IL Apr 2002 Jan 2003 C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL Apr 2003 Jan 2004 Apr 2004 Jan 2005 Specs Avail Now? Date Revsn Avail RFP Issue Date # Y Y Y Y Y Y 60.53 1 67.04 74.45 Y Y TBS - To Be Selected FY03 procurement will be a split buy. E08200 (E08203) CTG 25MM TP-T M793 Item No. 6 Page 5 of 22 119 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: REMARKS: P -1 Line Item Nomenclature: CTG 25MM TP-T M793 (E08203) WBS Cost Elements: FY 2005 February 2003 Contractor and Location TBS Contract Method and Type C/FP Location of PCO Award Date Date of First Delivery JMC, Rock Island, IL Apr 2005 Jan 2006 QTY x1000 Unit Cost $ 75.84 Specs Avail Now? Date Revsn Avail RFP Issue Date Y TBS - To Be Selected FY03 procurement will be a split buy. E08200 (E08203) CTG 25MM TP-T M793 Item No. 6 Page 6 of 22 120 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 25MM TP -T M793 (E08203) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 A 0.33 0.00 0.33 5 FY 02 A 0.40 0.00 0.40 3 FY 03 A 2.11 0.00 2.11 3 FY 04 A 0.38 0.00 0.38 3 FY 05 A 0.30 0.00 0.30 1 FY 02 MC 0.15 0.00 0.15 5 FY 02 MC 0.12 0.00 0.12 3 FY 03 MC 0.24 0.00 0.24 3 FY 04 MC 0.19 0.00 0.19 3 FY 05 MC 0.19 0.00 0.19 1 FY 02 NS 0.21 0.00 0.21 5 FY 02 NS 0.01 0.00 0.01 3 FY 03 NS 0.10 0.00 0.10 3 FY 04 NS 0.12 0.00 0.12 0.12 3 FY 05 NS 0.13 0.00 0.13 0.13 Total 4.98 0.10 0.10 0.10 0.03 PRODUCTION RATES R MIN. 1-8-5 1 Alliant Tech Sys, Inc, New Brighton, MN NAME/LOCATION .26 .26 MAX. .75 12 3 TBS .00 .40 .75 12 5 General Dynamics Ord & Tacs, Marion, IL .08 .20 .52 0 0.90 0.38 0.30 0.05 0.10 0 0.12 0 0.10 0.10 0.04 0 0.19 0.19 0.07 0.07 0.07 0 0.01 0 0.10 0.13 N O V D E C J A N 0.10 0.10 0.22 0.37 0.17 0.10 0.03 F E B MFR REACHED 0.17 0.17 0.17 0.17 0.17 0.18 0.18 A 4.98 F 0 A O C T M 0 0.10 0.10 0.10 0.10 1 3 5 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME 0.37 0.27 0.21 0.17 0.17 0.18 0.18 O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 14 20 REORDER 6 6 12 18 INITIAL 6 6 14 20 REORDER 6 6 12 18 INITIAL 6 6 14 20 REORDER 6 6 12 18 Number D+ M A R 0 A P R M A Y J U N J U L A U G 2.21 S E P REMARKS LAP lines shared for each contractor with other 25MM items. INITIAL REORDER INITIAL REORDER E08200 (E08203) CTG 25MM TP-T M793 Item No. 6 Page 7 of 22 121 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 25MM TP -T M793 (E08203) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 A 0.33 0.33 0.00 0 5 FY 02 A 0.40 0.40 0.00 0 3 FY 03 A 2.11 1.21 0 3 FY 04 A 0.38 0.00 3 FY 05 A 0.30 0.00 0.90 0.18 0.18 0.18 0.18 0.18 0.38 0.10 0.10 0.10 0.08 0.30 A 1 FY 02 MC 0.15 0.15 0.00 0 5 FY 02 MC 0.12 0.12 0.00 0 3 FY 03 MC 0.24 0.24 0.00 3 FY 04 MC 0.19 0.00 0.19 3 FY 05 MC 0.19 0.00 0.19 1 FY 02 NS 0.21 0.21 0.00 0 5 FY 02 NS 0.01 0.01 0.00 0 3 FY 03 NS 0.10 0.10 0.00 3 FY 04 NS 0.12 0.00 0.12 3 FY 05 NS 0.13 0.00 0.13 4.98 2.77 2.21 0.18 0.18 0.18 0.18 0.18 0.32 0.19 0.10 0.08 Total PRODUCTION RATES 0 REACHED R MIN. 1-8-5 1 Alliant Tech Sys, Inc, New Brighton, MN NAME/LOCATION .26 .26 MAX. .75 12 3 TBS .00 .40 .75 12 5 General Dynamics Ord & Tacs, Marion, IL .08 .20 .52 0 0 0.10 0.09 0 0 0.12 0 0.13 N O V D E C J A N F E B MFR F 0 0.10 0.09 O C T M 0 0.10 0.10 0.10 1 3 5 A P R M A Y J U N 0.33 0.19 0.10 J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 14 20 REORDER 6 6 12 18 INITIAL 6 6 14 20 REORDER 6 6 12 18 INITIAL 6 6 14 20 REORDER 6 6 12 18 Number D+ M A R 0 A P R M A Y J U N J U L A U G S E P REMARKS LAP lines shared for each contractor with 25MM items. INITIAL REORDER INITIAL REORDER E08200 (E08203) CTG 25MM TP-T M793 Item No. 6 Page 8 of 22 122 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG 25MM TPDS-T M910 (E08204) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 18283 1066 1310 1021 21680 Gross Cost 316.5 16.9 20.7 16.7 0.4 0.0 371.3 316.5 16.9 20.7 16.7 0.4 0.0 371.3 316.5 16.9 20.7 16.7 0.4 0.0 371.3 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 25MM Armor Piercing (AP) training round is ballistically matched to the 25MM cartridge Armor Piercing Discarding Sabot-Tracer (APDS-T) M791 and the Armor Piercing Fin Stabilized Discarding Sabot, with Tracer (APFSDS-T) M919. The M910 is used in gunnery training and qualification of the M2/M3 Bradley Fighting Vehicles in lieu of the M791 and the M919. This round supports live fire training on Bradley Fighting Vehicle at smaller facilities that cannot use the long-range combat cartridges. This item is Code A, approved for service use. Justification: FY 2004 funding supports a new Army training strategy that begins in FY 2005. This enhanced training strategy more closely aligns live fire training events with readiness doctrine and standards. As a result, there was a significant increase in training funding in FY 2004 to support these new requirements. This training strategy continues into the future and the Army intends to fully resource these requirements in subsequent budget years. TYPE CLASSIFICATION DATE: 1988 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois E08200 (E08204) CTG 25MM TPDS-T M910 Item No. 6 Page 9 of 22 123 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack Container PA125 Wood Pallet F/25MM SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Acceptance Testing SubTotal Prod. Support Total E08200 (E08204) CTG 25MM TPDS-T M910 Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 17886 1720 1310 44 Weapon System Type: FY 03 UnitCost $ 13.65 39.32 Date: February 2003 CTG 25MM TPDS-T M910 (E08204) TotalCost Qty $000 x1000 13937 1402 43 1021 34 1 FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ TotalCost Qty $000 x1000 15382 715 43 297 1044 39 229 440 3 35 5 1055 1312 443 40 443 40 15.77 16694 Item No. 6 Page 10 of 22 124 $ 13.65 41.11 67.04 19606 20661 UnitCost 16.36 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: FY 2002 FY 2003 Container PA125 FY 2002 FY 2003 Wood Pallet F/25MM FY 2003 REMARKS: P -1 Line Item Nomenclature: CTG 25MM TPDS-T M910 (E08204) WBS Cost Elements: Load, Assemble, and Pack FY 2002 February 2003 Contractor and Location Contract Method and Type Location of PCO Award Date Date of First QTY Delivery x1000 Unit Cost $ Specs Avail Now? Alliant Tech New Brighton, MN General Dynamics Ord & Tac Marion, IL TBS CM-4/FP JMC, Rock Island, IL Mar 2002 Jul 2003 590 13.65 CM-4/FP JMC, Rock Island, IL Mar 2002 May 2003 721 13.65 CM-5/FP JMC, Rock Island, IL Mar 2003 Mar 2004 1021 13.65 CONCO INC Louisville, KY TBS C/FP JMC, Rock Island, IL Apr 2002 Mar 2003 44 39.32 C/FP JMC, Rock Island, IL Apr 2003 Jan 2004 34 41.11 Y TBS C/FP JMC, Rock Island, IL Apr 2003 Jan 2004 1 67.04 Y Date Revsn Avail RFP Issue Date Y TBS - To Be Selected FY03 procurement will be a split buy. E08200 (E08204) CTG 25MM TPDS-T M910 Item No. 6 Page 11 of 22 125 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 25MM TPDS-T M910 (E08204) FY 02 / 03 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 02 COST ELEMENTS M F R S E R V FY PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 03 Calendar Year 02 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 03 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 A 0.60 0.00 0.60 4 FY 02 A 0.70 0.00 0.70 2 FY 03 A 1.02 0.00 1.02 1 FY 02 MC 0.06 0.00 0.06 4 FY 02 MC 0.07 0.00 0.07 2 FY 03 MC 0.20 0.00 0.20 Total 2.65 0.10 0.10 0.10 0.10 0.10 0.10 PRODUCTION RATES 0.06 MIN. 1-8-5 1 Alliant Tech, New Brighton, MN NAME/LOCATION .26 .26 MAX. .75 12 2 TBS .26 .26 .75 12 4 General Dynamics Ord & Tac, Marion, IL .33 .33 .94 12 0 0.08 0.08 0.04 0.10 0.17 0.20 0.20 0.26 0.20 0.20 0.10 N O V D E C J A N F E B M A R 1 2 4 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C 0 0.17 0.17 0.13 0.09 0.09 0.09 0.09 J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 14 20 REORDER 6 6 12 18 INITIAL 6 6 14 20 REORDER 6 6 12 18 INITIAL 6 6 14 20 REORDER 6 6 12 18 Number D+ A P R 0.39 0 0.07 MFR REACHED R 0.09 0.09 0.09 0.09 0.09 0.09 0.09 2.65 F 0 A O C T M 0 0.10 0.10 0.10 0.10 0.10 0.10 0.10 A P R M A Y J U N J U L A U G 0.39 S E P REMARKS LAP lines for each contractor are shared with other 25MM items. INITIAL REORDER INITIAL REORDER E08200 (E08204) CTG 25MM TPDS-T M910 Item No. 6 Page 12 of 22 126 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 25MM TPDS-T M910 (E08204) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 05 Calendar Year 04 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 A 0.60 0.60 0.00 0 4 FY 02 A 0.70 0.70 0.00 0 2 FY 03 A 1.02 0.63 0 1 FY 02 MC 0.06 0.06 0.39 0.09 0.09 0.09 0.09 0.03 0.00 4 FY 02 MC 0.07 0.07 0.00 0 2 FY 03 MC 0.20 0.20 0.00 0 2.65 2.26 0.39 0.09 0.09 0.09 0.09 0.03 Total O C T M PRODUCTION RATES REACHED NAME/LOCATION D E C J A N F E B M A R MFR F R N O V 0 MIN. 1-8-5 1 Alliant Tech, New Brighton, MN .26 .26 MAX. .75 12 2 TBS .26 .26 .75 12 4 General Dynamics Ord & Tac, Marion, IL .33 .33 .94 12 1 2 4 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 14 20 REORDER 6 6 12 18 INITIAL 6 6 14 20 REORDER 6 6 12 18 INITIAL 6 6 14 20 REORDER 6 6 12 18 Number D+ A P R A P R M A Y J U N J U L A U G S E P REMARKS LAP lines for each contractor are shared with other 25MM items. INITIAL REORDER INITIAL REORDER E08200 (E08204) CTG 25MM TPDS-T M910 Item No. 6 Page 13 of 22 127 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 Date: February 2003 P-1 Item Nomenclature CTG 25MM APFSDS-T M919 (E08210) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 1478 355 278 159 2270 Gross Cost 218.8 36.7 29.7 21.1 0.5 306.8 218.8 36.7 29.7 21.1 0.5 306.8 218.8 36.7 29.7 21.1 0.5 306.8 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 25mm M919 is an Armor Piercing, Fin Stabilized, Discarding Sabot w/Tracer (APFSDS-T) cartridge, fired from the M242 Bushmaster automatic cannon mounted on the Army's M2/M3-series of Bradley Fighting Vehicles (BFVs). It uses state-of-the-art technology by incorporating high energy propellants, low-drag design, an aluminum sabot, and improved depleted uranium penetrator material. This system supports the Legacy-to-Objective transition path of the Transformation Campaign Plan (TCP). This item is code A, approved for service use. Justification: The M919 replaces the M791 as the primary armor-piercing cartridge for use in the 25mm M242 Bushmaster. The M919 cartridge significantly increases the lethality of the BFVs against all threat infantry fighting vehicles. The M791 does not defeat the existing threat. The M919 state-of-the-art armor defeat mechanism, combined with a high muzzle velocity, yields a very high kill probability for firing at stationary and moving threat targets. The M919 is the only 25mm "long-rod" penetrator produced for the M242 cannon. The M919 provides the soldier greater standoff, thus increasing battlefield survivability for the Bradley and accompanying infantry. The M919 provides the soldier with the lethality needed to defeat the enemy, accomplish the BFVS mission, and to survive on today's modern battlefield. TYPE CLASSIFICATION DATE: September 1993. PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny, NJ E08200 (E08210) CTG 25MM APFSDS-T M919 Item No. 6 Page 14 of 22 128 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE 1. Complete Round 2. Other Hardware 3. Hazardous Waste Disposal SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Acceptance Testing SubTotal Prod. Support Appropriation/Budget Activity/Serial No. TotalCost Qty $000 x1000 26142 465 348 FY 03 UnitCost $ 94 TotalCost Qty $000 x1000 16218 249 500 26955 16967 1900 560 285 1989 620 300 2745 2909 SubTotal COST - Nonrecurring E08200 (E08210) CTG 25MM APFSDS-T M919 278 29700 Weapon System Type: Date: February 2003 CTG 25MM APFSDS-T M919 (E08210) FY 02 ID CD COST - Nonrecurring Program Close-out Total P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition 159 FY 04 UnitCost $ TotalCost Qty $000 x1000 $ TotalCost Qty $000 x1000 UnitCost $ 102 1200 491 1200 491 21076 491 Item No. 6 Page 15 of 22 129 FY 05 UnitCost Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: 1. Complete Round FY 2002 FY 2003 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 25MM APFSDS-T M919 (E08210) Contractor and Location PRIMEX MARION, IL PRIMEX MARION, IL Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? Date Revsn Avail SS/FP TACOM-ARDEC, Picatinny, NJ May-02 Oct-02 278 94 Yes Sep-93 SS/FP TACOM-ARDEC, Picatinny, NJ Dec-02 Nov-03 159 102 Yes Sep-93 RFP Issue Date REMARKS: E08200 (E08210) CTG 25MM APFSDS-T M919 Item No. 6 Page 16 of 22 130 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 25MM APFSDS-T M919 (E08210) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B 22 21 M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R 1. Complete Round 1 FY 02 A 278 0 278 1 FY 03 A 159 0 159 Total 437 437 22 PRODUCTION RATES 1 REACHED NAME/LOCATION PRIMEX, MARION, IL MIN. 15.00 1-8-5 27.00 21 MAX. 40.00 22 21 N O V 21 22 D E C J A N 21 F E B 21 M A R 21 21 22 21 21 1 22 A P R 21 M A Y 21 J U N 22 J U L 21 A U G 21 S E P ADMINLEAD TIME Number D+ 0 22 15 7 0 8 MFR F R 21 A O C T M 21 15 O C T 15 15 N O V 15 D E C 15 15 J A N 15 15 15 F E B 15 M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 3 12 8 20 REORDER 3 3 11 14 15 15 A P R 15 15 15 M A Y 15 J U N 15 15 J U L 15 15 A U G 16 0 16 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E08200 (E08210) CTG 25MM APFSDS-T M919 Item No. 6 Page 17 of 22 131 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: B FY 2003 February 2003 P-1 Item Nomenclature Ctg, 25mm, TP-T: XM910E1 (E08211) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 1770 320 1330 1270 1250 5940 Gross Cost 39.2 8.6 30.2 29.0 28.6 135.5 39.2 8.6 30.2 29.0 28.6 135.5 39.2 8.6 30.2 29.0 28.6 135.5 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 25MM Armor Piercing (AP) training round is ballistically similar to the 25MM cartridge Armor Piercing, Fin Stabilized Discarding Sabot-Tracer (APFSDS-T) M919. The M910E1 is used in gunnery training and qualification of the M2/M3 Bradley Fighting Vehicles. This system supports the Legacy-to-Objective transition path of the Transformation Campaign Plan (TCP). This item is Code B; not approved for service use. Justification: This is a training unique item not used in combat. FY 2005 procurement supports annual peactime training and builds a depot level in accordance with the Army's procurement goals. The M919 service cartridge contains a DU penetrator and is not used for training. The M919 and M791 service cartridges exceed the maximum range requirement for most training ranges. Bradley Fighting Vehicle crews cannot obtain meaningful training without this round. TYPE CLASSIFICATION LIMITED PRODUCTION: November 2004 TYPE CLASSIFICATION STANDARD: May 2005 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny, NJ E08200 (E08211) Ctg, 25mm, TP-T: XM910E1 Item No. 6 Page 18 of 22 132 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 FY 03 UnitCost $ TotalCost Qty $000 x1000 AMMUNITION HARDWARE Complete Round Date: February 2003 FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ TotalCost Qty $000 x1000 34712 SubTotal AMMO Hardware 1770 UnitCost $ 20 34712 Production Support Costs Production Engineering Quality Assurance Acceptance Testing 1076 538 1614 Sub Total Prod.Support 3228 Cost-Nonrecurring First Article Testing Value Engineering/ECPs 850 400 SubToal COST - Nonrecurring 1250 Total E08200 (E08211) Ctg, 25mm, TP-T: XM910E1 Weapon System Type: Ctg, 25mm, TP -T: XM910E1 (E08211) 39190 Item No. 6 Page 19 of 22 133 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: P -1 Line Item Nomenclature: Ctg, 25mm, TP-T: XM910E1 (E08211) WBS Cost Elements: Complete Round FY 2005 February 2003 Contractor and Location TBS Contract Method and Type C/FP Location of PCO Award Date Date of First Delivery TACOM-ARDEC, Picatinny, NJ Jan-05 Mar-06 QTY x1000 1770 Unit Cost $ 20 Specs Avail Now? Date Revsn Avail RFP Issue Date No May 05 REMARKS: E08200 (E08211) Ctg, 25mm, TP-T: XM910E1 Item No. 6 Page 20 of 22 134 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: Ctg, 25mm, TP -T: XM910E1 (E08211) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 05 Calendar Year 04 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 1 FY 05 A 1770 Total 0 1770 1770 A 1770 1770 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION TBS MIN. 260.00 1-8-5 325.00 N O V D E C J A N F E B M A R MFR F R 1770 MAX. 750.00 0 1 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 3 4 14 18 REORDER 3 4 12 16 Number D+ A P R A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E08200 (E08211) Ctg, 25mm, TP-T: XM910E1 Item No. 6 Page 21 of 22 135 Exhibit P-21 Production Schedule P -1 Item Nomenclature: Ctg, 25mm, TP -T: XM910E1 (E08211) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 07 Calendar Ye ar 06 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 1 FY 05 A 1770 Total 0 1770 1770 147 148 147 148 147 148 147 148 147 148 147 148 1770 147 148 147 148 147 148 147 148 147 148 147 148 O C T M PRODUCTION RATES REACHED R 1 NAME/LOCATION TBS MIN. 260.00 1-8-5 325.00 N O V D E C J A N F E B M A R MFR F MAX. 750.00 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 3 4 14 18 REORDER 3 4 12 16 Number D+ 0 0 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E08200 (E08211) Ctg, 25mm, TP-T: XM910E1 Item No. 6 Page 22 of 22 136 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature CTG, 30MM, ALL TYPES (ER8120) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 454.2 14.0 9.7 9.6 12.9 11.0 12.8 11.3 11.2 11.4 558.2 454.2 14.0 9.7 9.6 12.9 11.0 12.8 11.3 11.2 11.4 558.2 454.2 14.0 9.7 9.6 12.9 11.0 12.8 11.3 11.2 11.4 558.2 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes 30MM ALL TYPES Justification: FY 2004 funding supports a new Army training strategy that begins in FY 2005. This enhanced training strategy more closely aligns live fire training events with readiness doctrine and standards. As a result, there was a significant increase in training funding in FY 2004 to support these new requirements. This training strategy continues into the future and the Army int ends to fully resource these requirements in subsequent budget years. ER8120 CTG, 30MM, ALL TYPES Item No. 7 Page 1 of 7 137 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. TotalCost Qty $000 x1000 9696 Total 9696 827 Weapon System Type: FY 03 UnitCost $ 11.72 Date: February 2003 CTG, 30MM, ALL TYPES (ER8120) FY 02 ID CD CTG 30MM TP M788 CTG 30MM HEDP M789 ER8120 CTG, 30MM, ALL TYPES P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition TotalCost Qty $000 x1000 9646 801 9646 Item No. 7 Page 2 of 7 138 FY 04 UnitCost $ 12.04 TotalCost Qty $000 x1000 11983 958 12941 660 16 FY 05 UnitCost $ 18.16 0.60 TotalCost Qty $000 x1000 10751 199 612 UnitCost $ 17.57 10950 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG 30MM TP M788 (E10100) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 9992 722 827 801 660 612 610 611 606 603 16044 Gross Cost 116.0 8.3 9.7 9.6 12.0 10.8 10.9 11.1 11.2 11.4 211.0 116.0 8.3 9.7 9.6 12.0 10.8 10.9 11.1 11.2 11.4 211.0 116.0 8.3 9.7 9.6 12.0 10.8 10.9 11.1 11.2 11.4 211.0 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 30MM Linked Target Practice (TP) M788 cartridge is an electric primed aluminum cased cartridge which is used in the 30MM M230 chain gun weapon system. The system is used as the secondary armament system on the Apache Advanced Attack Helicopter(AH-64). This item is Code A, approved for service use. Justification: This is a training unique item not used in combat. FY 2004/2005 procurements support annual peacetime training and build a depot level in accordance with the Army's procurement goals. TYPE CLASSIFICATION DATE: 1982 PROCUREMENT CONTRACTING OFFICE: Joint Muntions Command (PROV), Rock Island, Ill ER8120 (E10100) CTG 30MM TP M788 Item No. 7 Page 3 of 7 139 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Complete Round SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance SubTotal Prod. Support Total ER8120 (E10100) CTG 30MM TP M788 Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 9013 827 Weapon System Type: FY 03 UnitCost $ 10.90 Date: February 2003 CTG 30MM TP M788 (E10100) TotalCost Qty $000 x1000 8724 801 FY 04 UnitCost $ 10.90 TotalCost Qty $000 x1000 10960 660 FY 05 UnitCost $ 16.62 TotalCost Qty $000 x1000 10362 9013 8724 10960 10362 661 22 898 24 999 24 367 22 683 922 1023 389 9696 11.72 9646 Item No. 7 Page 4 of 7 140 12.05 11983 18.17 10751 612 UnitCost $ 16.93 17.57 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Complete Round FY 2002 FY 2003 FY 2004 FY 2005 REMARKS: February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 30MM TP M788 (E10100) Contractor and Location Alliant Tech Sys, Inc New Brighton, MN Alliant Tech Sys, Inc New Brighton, MN TBS TBS Contract Method and Type Location of PCO Award Date Date of First QTY Delivery x1000 Unit Cost $ Specs Avail Now? CM-4/FP JMC, Rock Island, IL Mar 2002 Jan 2003 827 10.90 CM-5/FP JMC, Rock Island, IL Mar 2003 Feb 2004 801 10.90 Y C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL Mar 2004 Mar 2005 Feb 2005 Feb 2006 660 612 16.62 16.93 Y Y Date Revsn Avail RFP Issue Date TBS - To Be Selected ER8120 (E10100) CTG 30MM TP M788 Item No. 7 Page 5 of 7 141 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 30MM TP M788 (E10100) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 1 FY 02 A 0.83 0.00 0.83 1 FY 03 A 0.80 0.00 0.80 2 FY 04 A 0.66 0.00 0.66 2 FY 05 A 0.61 0.00 0.61 Total 2.90 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.03 PRODUCTION RATES 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.03 R NAME/LOCATION N O V D E C J A N F E B MFR REACHED MIN. 1-8-5 MAX. D+ 1 Alliant Tech Sys, Inc, New Brighton, MN .05 .12 .30 0 2 TBS .05 .12 .30 0 0.25 0.66 0.61 2.90 F 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.06 A O C T M 0 A 2 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME 0.07 0.07 0.07 0.07 0.07 0.07 0.07 0.06 O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 11 17 REORDER 6 4 11 15 INITIAL 6 6 11 17 REORDER 6 4 11 15 Number 1 M A R A P R M A Y J U N J U L A U G 1.52 S E P REMARKS LAP LINE SHARED WITH OTHER 30MM ITEMS INITIAL REORDER INITIAL REORDER INITIAL REORDER ER8120 (E10100) CTG 30MM TP M788 Item No. 7 Page 6 of 7 142 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 30MM TP M788 (E10100) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 1 FY 02 A 0.83 0.83 0.00 0 1 FY 03 A 0.80 0.55 0 2 FY 04 A 0.66 0.00 2 FY 05 A 0.61 0.00 0.25 0.07 0.07 0.07 0.04 0.66 0.10 0.10 0.10 0.10 0.10 0.10 0.06 0.61 A 2.90 1.38 1.52 0.07 0.07 0.07 0.04 0.10 0.10 0.10 0.10 0.10 0.10 0.06 Total O C T M PRODUCTION RATES REACHED NAME/LOCATION D E C J A N F E B MFR F R N O V MIN. 1-8-5 MAX. D+ 1 Alliant Tech Sys, Inc, New Brighton, MN .05 .12 .30 0 2 TBS .05 .12 .30 0 2 A P R M A Y J U N J U L A U G 0 0.10 0.10 0.10 0.10 0.10 0.10 0.01 S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 11 17 REORDER 6 4 11 15 INITIAL 6 6 11 17 REORDER 6 4 11 15 Number 1 M A R 0 0.10 0.10 0.10 0.10 0.10 0.10 0.01 A P R M A Y J U N J U L A U G S E P REMARKS LAP LINE SHARED WITH OTHER 30MM ITEMS INITIAL REORDER INITIAL REORDER INITIAL REORDER ER8120 (E10100) CTG 30MM TP M788 Item No. 7 Page 7 of 7 143 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature CTG, 40MM, ALL TYPES (ER8001) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 782.6 60.5 23.3 68.5 127.0 61.0 65.6 76.6 81.9 87.0 1434.0 782.6 60.5 23.3 68.5 127.0 61.0 65.6 76.6 81.9 87.0 1434.0 782.6 60.5 23.3 68.5 127.0 61.0 65.6 76.6 81.9 87.0 1434.0 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes 40MM ALL TYPES Justification: FY 2004 funding supports a new Army training strategy that begins in FY 2005. This enhanced training strategy more closely aligns live fire training events with readiness doctrine and standards. As a result, there was a significant increase in training funding in FY 2004 to support these new requirements. This training strategy continues into the future and the Army intends to fully resource these requirements in subsequent budget years. ER8001 CTG, 40MM, ALL TYPES Item No. 8 Page 1 of 31 144 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements CTG 40MM HEDP M430 F/MK19 MG CTG 40MM WHITE STAR PARA M583 CTG 40MM PRACTICE M385A1 CTG 40MM TP M918 LINKED F/MK 19MG CTG 40MM PRACTICE M781 AMMO 40MM CANNISTER XM1001 Total ER8001 CTG, 40MM, ALL TYPES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 FY 03 UnitCost $ 2024 65 31.14 951 19839 533 68 1163 0.14 17.06 23347 Weapon System Type: Date: February 2003 CTG, 40MM, ALL TYPES (ER8001) TotalCost Qty $000 x1000 6326 2889 3621 39866 10352 5464 256 76 296 2259 2073 61 68518 Item No. 8 Page 2 of 31 145 FY 04 UnitCost $ 24.71 38.01 12.23 17.65 4.99 0.90 TotalCost Qty $000 x1000 1766 3443 96 95496 26193 126994 FY 05 UnitCost $ 50 89 35.32 38.69 4937 5094 19.34 5.14 TotalCost Qty $000 x1000 4073 2426 245 46776 7473 165 62 18 2352 1350 UnitCost $ 24.69 39.13 0.14 19.89 5.54 60993 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG 40MM HEDP M430 F/MK19 MG (E11800) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 43788 433 65 256 50 165 159 119 84 84 45203 Gross Cost 301.4 9.5 2.0 6.3 1.8 4.1 4.1 3.1 2.3 2.3 336.7 301.4 9.5 2.0 6.3 1.8 4.1 4.1 3.1 2.3 2.3 336.7 301.4 9.5 2.0 6.3 1.8 4.1 4.1 3.1 2.3 2.3 336.7 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The M430 cartridge is a High-Explosive Dual-Purpose (HEDP) impact type round. This cartridge is fired from the MK 19 MOD 3 grenade machine gun mounted on several vehicles to include the family of high-mobility, multi-purpose, wheeled vehicles; the M113 family of vehicles; Stryker Brigade Combat Vehicles; 5-ton trucks, and M88A1 recovery vehicles. It is capable of penetrating two inches of steel armor plate at zero angle of obliquity and inflicting personnel casualties in the target area. This round replaces the M383 and M384 cartridges, which were strictly anti-personnel in nature. The M430 is a fixed round of ammunition consisting of an internally-embossed, one-piece projectile body that contains an explosive charge of composition A-5 with a copper coneshaped liner, a rotating band, and a M549 point initiating base detonating fuze with spitback and is crimped to the cartridge case. This item is Code A, approved for service use. Justification: This is a training standard used in both training and combat. FY2004/2005 procurement supports annual peacetime training and builds a war reserve inventory in accordance with the Army's procurement goals. TYPE CLASSIFICATION DATE: 1971 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois ER8001 (E11800) CTG 40MM HEDP M430 F/MK19 MG Item No. 8 Page 3 of 31 146 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack Body Assy Metal Parts Liner Fluted Ext *Comp A-5 Class 1 (LB) *Lead Azide (SP) (LB) M2 SP .019 F/40MM (LB) *Comp CH-6 (LB) FZ PIBD M549A1 Det Stab M55 *RDX Type II Class 3 (LB) SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Interim Transportation Industrial Stock Support SubTotal Prod. Support COST - Nonrecurring *Government Furnished Material Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 FY 03 UnitCost 527 135 55 34 65 67 67 6 18 1 674 61 1 67 70 Weapon System Type: $ 8.13 2.00 0.82 5.55 23.16 17.77 19.69 10.00 0.87 10.21 Date: February 2003 CTG 40MM HEDP M430 F/MK19 MG (E11800) TotalCost Qty $000 x1000 2084 532 216 135 2 73 4 2667 242 FY 04 UnitCost 256 267 265 24 4 267 277 $ 8.13 2.00 0.82 5.55 23.16 17.77 19.69 10.00 0.87 10.21 TotalCost Qty $000 x1000 FY 05 UnitCost $ 413 106 43 26 50 52 51 5 14 1 536 41 1 52 53 8.31 2.04 0.83 5.55 23.16 17.98 19.69 10.38 0.78 10.21 TotalCost Qty $000 x1000 1394 357 145 87 1 48 3 1812 140 1505 5955 1180 3987 531 11 1 12 491 13 606 7 176 1 555 512 613 177 -36 -141 -27 -91 UnitCost 165 171 170 16 3 171 175 $ 8.46 2.08 0.85 5.55 23.16 18.32 19.69 10.57 0.80 10.21 8 Subtotal Nonrecurring Total ER8001 (E11800) CTG 40MM HEDP M430 F/MK19 MG 2024 31.23 6326 Item No. 8 Page 4 of 31 147 24.68 1766 35.53 4073 24.72 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: FY 2003 FY 2004 FY 2005 Body Assy Metal Parts FY 2002 FY 2003 FY 2004 FY 2005 Liner Fluted Ext FY 2002 FY 2003 FY 2004 FY 2005 P -1 Line Item Nomenclature: CTG 40MM HEDP M430 F/MK19 MG (E11800) WBS Cost Elements: Load, Assemble, and Pack FY 2002 February 2003 Contractor and Location Contract Method and Type Location of PCO Award Date Date of First QTY Unit Cost Delivery x1000 $ 65 8.13 Specs Avail Now? American Ordnance (MAAP) Milan, TN American Ordnance (MAAP) Milan, TN TBS TBS C/FP JMC, Rock Island, IL Mar 2003 May 2004 C/FP JMC, Rock Island, IL Mar 2003 Jun 2004 256 8.13 Y C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL Dec 2003 Dec 2004 Apr 2005 Apr 2006 50 165 8.31 8.46 Y Y TBS TBS TBS TBS C/FP C/FP C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL Mar 2003 Mar 2003 Mar 2004 Apr 2004 Mar 2004 Mar 2005 Feb 2005 Feb 2006 67 267 52 171 2.00 2.00 2.04 2.08 Y Y Y TBS TBS TBS TBS C/FP C/FP C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL Mar 2003 Mar 2003 Mar 2004 Apr 2004 Mar 2004 Mar 2005 Feb 2005 Feb 2006 67 265 51 170 0.82 0.82 0.83 0.85 Y Y Y Date Revsn Avail RFP Issue Date TBS - To Be Selected *Government Furnished Materiel REMARKS: ER8001 (E11800) CTG 40MM HEDP M430 F/MK19 MG Item No. 8 Page 5 of 31 148 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: P -1 Line Item Nomenclature: CTG 40MM HEDP M430 F/MK19 MG (E11800) WBS Cost Elements: *Comp A-5 Class 1 (LB) FY 2002 FY 2003 FY 2004 FY 2005 *Lead Azide (SP) (LB) FY 2002 FY 2003 FY 2004 FY 2005 M2 SP .019 F/40MM (LB) FY 2002 FY 2003 FY 2004 FY 2005 February 2003 Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery Stock Issue Stock Issue Stock Issue Stock Issue N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Stock Issue Stock Issue Stock Issue Stock Issue N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A TBS TBS TBS TBS C/FP C/FP C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL Mar 2003 Mar 2004 Mar 2003 Mar 2004 Mar 2005 Apr 2004 Feb 2005 Feb 2006 QTY x1000 1 4 1 3 Unit Cost $ 17.77 17.77 17.98 18.32 Specs Avail Now? Date Revsn Avail RFP Issue Date Y Y Y TBS - To Be Selected *Government Furnished Materiel REMARKS: ER8001 (E11800) CTG 40MM HEDP M430 F/MK19 MG Item No. 8 Page 6 of 31 149 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: P -1 Line Item Nomenclature: CTG 40MM HEDP M430 F/MK19 MG (E11800) WBS Cost Elements: *Comp CH-6 (LB) FY 2002 FY 2003 FY 2004 FY 2005 FZ PIBD M549A1 FY 2002 FY 2003 FY 2004 FY 2005 Det Stab M55 FY 2002 FY 2003 FY 2004 FY 2005 February 2003 Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery Stock Issue Stock Issue Stock Issue Stock Issue N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A TBS TBS TBS TBS C/FP C/FP C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL Mar 2003 Mar 2004 Mar 2003 Mar 2004 Mar 2005 Apr 2004 Feb 2005 Feb 2006 TBS TBS TBS TBS C/FP C/FP C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL May 2003 Feb 2004 May 2003 Feb 2004 Dec 2003 Dec 2004 Dec 2004 Dec 2005 QTY x1000 Unit Cost $ Specs Avail Now? 67 267 52 171 10.00 10.00 10.38 10.57 Y Y Y 70 277 53 175 0.87 0.87 0.78 0.80 Y Y Y Date Revsn Avail RFP Issue Date TBS - To Be Selected *Government Furnished Materiel REMARKS: ER8001 (E11800) CTG 40MM HEDP M430 F/MK19 MG Item No. 8 Page 7 of 31 150 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: *RDX Type II Class 3 (LB) FY 2002 FY 2003 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 40MM HEDP M430 F/MK19 MG (E11800) Contractor and Location Stock Issue Stock Issue Stock Issue Stock Issue Contract Method and Type N/A N/A N/A N/A Location of PCO Award Date Date of First Delivery N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A QTY x1000 Unit Cost $ Specs Avail Now? Date Revsn Avail RFP Issue Date TBS - To Be Selected *Government Furnished Materiel REMARKS: ER8001 (E11800) CTG 40MM HEDP M430 F/MK19 MG Item No. 8 Page 8 of 31 151 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 40MM HEDP M430 F/MK19 MG (E11800) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS S E R V PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 Calendar Year 04 L A T E R M F R FY 3 FY 02 P A 0.43 0.00 0.43 3 FY 02 A 0.07 0.00 0.07 3 FY 03 A 0.26 0.00 0.26 2 FY 04 A 0.05 0.00 0.05 2 FY 05 A 0.17 0.00 0.17 2 FY 05 MC 0.55 0.00 0.55 3 FY 02 NS 0.08 0.00 0.08 3 FY 03 NS 0.04 0.00 0.04 2 FY 04 NS 0.18 0.00 0.18 0.18 2 FY 05 NS 0.18 0.00 0.18 0.18 2 FY 04 SOF 0.02 0.00 0.02 0.02 2 FY 05 SOF 0.06 0.00 0.06 0.06 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Load, Assemble, and Pack Total 2.09 0.28 0.15 A PRODUCTION RATES 0.55 0.08 R NAME/LOCATION MIN. 1-8-5 MAX. 0.08 N O V D E C J A N F E B TBS 269.00 320.00 500.00 0 3 American Ordnance (MAAP), Milan, TN 269.00 320.00 500.00 0 2 3 M A R A P R M A Y J U N J U L 0 0.28 0.19 0.07 0.26 A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 3 19 22 REORDER 6 3 16 19 INITIAL 6 3 19 22 REORDER 6 3 16 19 Number D+ 2 0 0.04 MFR REACHED 0 0.05 0.17 2.09 F 0 0.26 A O C T M 0 0.07 A P R M A Y J U N 1.21 J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER ER8001 (E11800) CTG 40MM HEDP M430 F/MK19 MG Item No. 8 Page 9 of 31 152 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 40MM HEDP M430 F/MK19 MG (E11800) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS S E R V PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 Calendar Year 06 L A T E R M F R FY 3 FY 02 P A 0.43 0.43 0.00 0 3 FY 02 A 0.07 0.07 0.00 0 3 FY 03 A 0.26 0.26 0.00 2 FY 04 A 0.05 0.00 0.05 2 FY 05 A 0.17 0.00 0.17 2 FY 05 MC 0.55 0.00 0.55 3 FY 02 NS 0.08 0.08 0.00 3 FY 03 NS 0.04 0.04 0.00 2 FY 04 NS 0.18 0.00 0.18 2 FY 05 NS 0.18 0.00 0.18 2 FY 04 SOF 0.02 0.00 0.02 2 FY 05 SOF 0.06 0.00 0.06 2.09 0.88 1.21 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Load, Assemble, and Pack Total 0 0.05 PRODUCTION RATES REACHED R NAME/LOCATION MIN. 1-8-5 MAX. TBS 269.00 320.00 500.00 0 3 American Ordnance (MAAP), Milan, TN 269.00 320.00 500.00 0 0 0 0 0.10 0.08 0 0.02 0 0.06 0.25 N O V D E C J A N F E B M A R 2 3 A P R 0 0.26 0.33 0.20 0.17 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 3 19 22 REORDER 6 3 16 19 INITIAL 6 3 19 22 REORDER 6 3 16 19 Number D+ 2 0 0.05 0.20 0.15 0.15 0.18 MFR F 0.05 0.05 0.05 0.02 0 O C T M 0 A A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER ER8001 (E11800) CTG 40MM HEDP M430 F/MK19 MG Item No. 8 Page 10 of 31 153 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG 40MM TP M918 LINKED F/MK19 MG (E71100) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 15835 2903 1163 2259 4937 2352 2532 3044 3281 3441 41747 Gross Cost 238.7 42.7 19.8 39.9 95.5 46.8 51.2 62.6 68.7 73.4 739.3 238.7 42.7 19.8 39.9 95.5 46.8 51.2 62.6 68.7 73.4 739.3 238.7 42.7 19.8 39.9 95.5 46.8 51.2 62.6 68.7 73.4 739.3 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 40MM Target Practice (TP) cartridge for the MK19 machine gun is a high velocity training projectile with realistic signature effects providing sufficient flash, smoke, and sound upon impact to be seen/heard at a 1200-meter minimum range under standard atmospheric conditions and level terrain. In addition to providing audible/visual signature for day or night firing, the TP for MK19 gun will minimize hazards to troops in the training area. This item is Code A, approved for service use. Justification: This is a training unique item; not used in combat. This cartridge is required since firing the standard service 40MM High-Explosive Dual-Purpose (HEDP) M430 cartridge is prohibited at many training ranges. The M918 allows frequent and safe MK 19 MOD 3 40MM Grenade Machine Gun and M129 Grenade launcher training. FY 2004 funding supports a new Army training strategy that begins in FY 2005. This enhanced training strategy more closely aligns live fire training events with readiness doctrine and standards. As a result, there was a significant increase in training funding in FY 2004 to support these new requirements. This training strategy continues into the future and the Army intends to fully resource these requirements in subsequent budget years. TYPE CLASSIFICATION DATE: 1985 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois ER8001 (E71100) CTG 40MM TP M918 LINKED F/MK19 MG Item No. 8 Page 11 of 31 154 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack Proj Assy M2 SP .019 F/40MM (LB) *M2 SP .019 F/40MM (LB) M550 Escape Assy DET Stab M55 SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Interim Transportation Industrial Stock Support SubTotal Prod. Support COST - Nonrecurring *Government Furnished Material Total ER8001 (E71100) CTG 40MM TP M918 LINKED F/MK19 MG Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 Weapon System Type: FY 03 UnitCost $ 7892 8083 1163 1197 6.79 6.75 293 2203 947 17 1224 1227 16.81 1.80 0.77 Date: February 2003 CTG 40MM TP M918 LINKED F/MK19 MG (E71100) TotalCost Qty $000 x1000 FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ TotalCost Qty $000 x1000 UnitCost $ 15712 16553 602 2259 2327 34 6.96 7.11 17.77 34992 44419 1331 4937 5085 74 7.09 8.73 17.98 16985 21561 646 2352 2423 35 7.22 8.90 18.32 4018 2082 2379 2383 1.69 0.87 9809 4087 5200 5200 1.89 0.79 4761 1984 2477 2482 1.92 0.80 19418 38967 94638 45937 522 14 17 161 830 14 843 15 823 16 714 899 858 839 55 -293 19839 17.06 39866 Item No. 8 Page 12 of 31 155 17.65 95496 19.35 46776 19.89 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2002 FY 2003 FY 2004 FY 2005 Proj Assy FY 2002 FY 2003 FY 2004 FY 2005 *M2 SP .019 F/40MM (LB) FY 2002 * FY 2003 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 40MM TP M918 LINKED F/MK19 MG (E71100) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? American Ordnance (MAAP) Milan, TN American Ordnance (MAAP) Milan, TN TBS TBS C/FP JMC, Rock Island, IL Feb 2003 Oct 2003 1163 6.79 C/FP JMC, Rock Island, IL Feb 2003 May 2004 2259 6.96 Y C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL Sep 2004 Sep 2005 May 2005 May 2006 4937 2352 7.09 7.22 Y Y JKS Ind Tampa, FL TBS TBS TBS C/FP JMC, Rock Island, IL Apr 2002 Feb 2003 1197 6.75 C/FP C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL Mar 2003 Mar 2004 Mar 2005 Mar 2004 Mar 2005 Mar 2006 2327 5085 2423 7.11 8.73 8.90 Y Y Y Stock Issue TBS TBS TBS N/A C/FP C/FP C/FP N/A JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL N/A N/A Mar 2003 Mar 2004 Mar 2005 Mar 2004 Mar 2005 Mar 2006 17 34 74 35 17.77 17.98 18.32 Y Y Y Date Revsn Avail RFP Issue Date TBS - To Be Selected *Government Furnished Material REMARKS: ER8001 (E71100) CTG 40MM TP M918 LINKED F/MK19 MG Item No. 8 Page 13 of 31 156 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: M550 Escape Assy FY 2002 FY 2003 FY 2004 FY 2005 DET Stab M55 FY 2002 FY 2003 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 40MM TP M918 LINKED F/MK19 MG (E71100) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Dayron Corp Orlando, FL TBS TBS TBS C/FP JMC,Rock Island, IL Apr 2002 Dec 2002 1224 1.80 C/FP C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL Mar 2003 Mar 2004 Jan 2004 Jan 2005 Mar 2005 Jan 2006 2379 5200 2477 1.69 1.89 1.92 Day & Zimmerman (LSAAP) Texarkana, TX TBS TBS TBS C/FP JMC, Rock Island, IL Apr 2002 Nov 2002 1227 0.77 C/FP C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL Mar 2003 Dec 2003 Mar 2004 Mar 2005 Dec 2004 Dec 2005 2383 5209 2482 0.87 0.79 0.80 Specs Avail Now? Date Revsn Avail RFP Issue Date Y Y Y Y Y Y TBS - To Be Selected *Government Furnished Material REMARKS: ER8001 (E71100) CTG 40MM TP M918 LINKED F/MK19 MG Item No. 8 Page 14 of 31 157 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 40MM TP M918 LINKED F/MK19 MG (E71100) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS S E R V PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 M F R FY 7 FY 02 P A 5.20 3.10 7 FY 02 A 1.50 0.30 7 FY 03 A 2.30 0.00 9 FY 04 A 5.00 0.06 2.10 0.20 0.20 0.20 0.20 0.20 0.20 1.20 A 2.30 A 4.94 9 FY 05 A 2.40 0.05 2.35 7 FY 02 AF 0.05 0.00 0.05 7 FY 03 AF 0.06 0.00 0.06 9 FY 04 AF 0.01 0.00 0.01 9 FY 05 AF 0.02 0.00 0.02 7 FY 02 SOF 0.11 0.00 0.11 9 FY 05 SOF 0.06 0.00 0.06 16.71 3.51 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack Total NAME/LOCATION 1.35 A 4.94 2.35 0 0.06 0 0.01 0.02 0.11 0 0.06 N O V D E C J A N F E B M A R MFR REACHED R 0 0.19 0.19 0.19 0.19 0.19 13.20 0.20 0.20 0.20 0.20 0.20 0.20 0.16 0.20 0.20 0.20 0.20 0.10 0.20 0.20 0.20 0.20 0.20 0.20 0.06 0.19 0.19 0.19 0.19 0.19 PRODUCTION RATES F 0 0.20 0.20 0.20 0.20 0.20 0.20 0.05 O C T M 0.20 0.20 0.20 0.20 0.10 MIN. 1-8-5 MAX. D+ 7 American Ordnance (MAAP), Milan, TN .14 .30 .60 0 9 TBS .14 .30 .60 0 9 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 12 10 22 REORDER 6 12 8 20 INITIAL 6 12 10 22 REORDER 6 12 8 20 Number 7 A P R A P R M A Y J U N J U L A U G 8.73 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER ER8001 (E71100) CTG 40MM TP M918 LINKED F/MK19 MG Item No. 8 Page 15 of 31 158 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 40MM TP M918 LINKED F/MK19 MG (E71100) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS S E R V PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 Calendar Year 06 L A T E R M F R FY 7 FY 02 P A 5.20 5.20 0.00 0 7 FY 02 A 1.50 1.50 0.00 0 7 FY 03 A 2.30 0.95 0 9 FY 04 A 5.00 0.06 9 FY 05 A 2.40 0.05 7 FY 02 AF 0.05 0.05 1.35 0.19 0.19 0.19 0.19 0.19 0.19 0.21 4.94 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.32 2.35 A 0.20 0.20 0.20 0.20 0.20 0.00 7 FY 03 AF 0.06 0.06 0.00 9 FY 04 AF 0.01 0.00 0.01 9 FY 05 AF 0.02 0.00 0.02 7 FY 02 SOF 0.11 0.11 0.00 9 FY 05 SOF 0.06 0.00 0.06 16.71 7.98 8.73 0.19 0.19 0.19 0.19 0.19 0.19 0.21 0.43 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.32 0.28 0.20 0.20 0.20 0.20 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Load, Assemble, and Pack Total PRODUCTION RATES REACHED R MIN. 1-8-5 MAX. D+ 7 American Ordnance (MAAP), Milan, TN NAME/LOCATION .14 .30 .60 0 9 TBS .14 .30 .60 0 0 0.02 0 0 0.06 N O V D E C J A N F E B M A R MFR F 0 0 0.01 O C T M 0 1.35 9 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 12 10 22 REORDER 6 12 8 20 INITIAL 6 12 10 22 REORDER 6 12 8 20 Number 7 A P R A P R M A Y 0 J U N J U L A U G 1.35 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER ER8001 (E71100) CTG 40MM TP M918 LINKED F/MK19 MG Item No. 8 Page 16 of 31 159 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 40MM TP M918 LINKED F/MK19 MG (E71100) FY 07 / 08 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 07 COST ELEMENTS S E R V PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 08 Calendar Year 07 Calendar Year 08 L A T E R M F R FY 7 FY 02 P A 5.20 5.20 0.00 0 7 FY 02 A 1.50 1.50 0.00 0 7 FY 03 A 2.30 2.30 0.00 0 9 FY 04 A 5.00 5.00 0.00 0 9 FY 05 A 2.40 1.05 0 7 FY 02 AF 0.05 0.05 1.35 0.20 0.20 0.20 0.20 0.20 0.20 0.15 0.00 7 FY 03 AF 0.06 0.06 0.00 0 9 FY 04 AF 0.01 0.01 0.00 0 9 FY 05 AF 0.02 0.02 0.00 0 7 FY 02 SOF 0.11 0.11 0.00 0 9 FY 05 SOF 0.06 0.06 0.00 0 16.71 15.36 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Load, Assemble, and Pack Total 1.35 0.20 0.20 0.20 0.20 0.20 0.20 0.15 O C T M PRODUCTION RATES REACHED R NAME/LOCATION N O V D E C J A N F E B M A R MFR F 0 MIN. 1-8-5 MAX. D+ 7 American Ordnance (MAAP), Milan, TN .14 .30 .60 0 9 TBS .14 .30 .60 0 9 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 12 10 22 REORDER 6 12 8 20 INITIAL 6 12 10 22 REORDER 6 12 8 20 Number 7 A P R A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER ER8001 (E71100) CTG 40MM TP M918 LINKED F/MK19 MG Item No. 8 Page 17 of 31 160 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 18906 1579 51.2 7.5 51.2 51.2 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG 40MM PRACTICE M781 (E74200) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 2073 5094 1350 1337 1347 1336 1328 34350 0.5 10.4 26.2 7.5 7.6 7.8 7.9 8.1 134.7 7.5 0.5 10.4 26.2 7.5 7.6 7.8 7.9 8.1 134.7 7.5 0.5 10.4 26.2 7.5 7.6 7.8 7.9 8.1 134.7 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The M781 practice cartridge replaced the M407 practice cartridge. The M781 is a low-cost, unfuzed fixed round of practice ammunition ready for use as issued and is compatible with the M79 and M203 Grenade Launchers. The cartridge case is made of plastic material and the projectile is also plastic with an aluminum rotating band. The ogive is made of a frangible plastic material and contains a colored dye in granular form, the consistency of talcum powder which is used to generate a signature. The propulsion system consists of a standard .38 caliber blank. This item is Code A, approved for service use. Justification: This is a training unique item; not used in combat. FY 2004 funding supports a new Army training strategy that begins in FY 2005. This enhanced training strategy more closely aligns live fire training events with readiness doctrine and standards. As a result, there was a significant increase in training funding in FY 2004 to support these new requirements. This training strategy continues into the future and the Army intends to fully resource these requirements in subsequent budget years. TYPE CLASSIFICATION DATE: 1978 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois ER8001 (E74200) CTG 40MM PRACTICE M781 Item No. 8 Page 18 of 31 161 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 AMMUNITION HARDWARE Complete Round FY 03 UnitCost $ TotalCost Qty $000 x1000 9748 SubTotal AMMO Hardware Weapon System Type: Date: February 2003 CTG 40MM PRACTICE M781 (E74200) 2073 FY 04 UnitCost $ 4.70 TotalCost Qty $000 x1000 25559 5094 FY 05 UnitCost $ 5.02 TotalCost Qty $000 x1000 6902 9748 25559 6902 526 7 581 9 14 616 18 556 15 SubTotal Prod. Support 533 604 634 571 Total 533 10352 Production Support Costs Production Engineering Quality Assurance Industrial Stock Support ER8001 (E74200) CTG 40MM PRACTICE M781 Item No. 8 Page 19 of 31 162 5.00 26193 5.15 7473 1350 UnitCost $ 5.11 5.54 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: REMARKS: P -1 Line Item Nomenclature: CTG 40MM PRACTICE M781 (E74200) WBS Cost Elements: Complete Round FY 2003 FY 2004 FY 2005 February 2003 Contractor and Location TBS TBS TBS Contract Method and Type C/FP C/FP C/FP Location of PCO Award Date Date of First Delivery JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL Mar 2003 Oct 2003 Feb 2004 Feb 2005 Dec 2004 Dec 2005 QTY x1000 2073 5094 1350 Unit Cost $ 4.70 5.02 5.11 Specs Avail Now? Date Revsn Avail RFP Issue Date Y Y Y TBS - To Be Selected ER8001 (E74200) CTG 40MM PRACTICE M781 Item No. 8 Page 20 of 31 163 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 40MM PRACTICE M781 (E74200) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 2 FY 02 A 0.49 0.13 3 FY 02 A 1.25 0.55 1 FY 02 A 0.49 0.24 4 FY 03 A 2.10 0.00 4 FY 04 A 5.10 0.00 0.36 0.05 0.05 0.05 0.05 0.05 0.05 0.06 0.70 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.25 0.06 0.06 0.05 0.05 0.03 2.10 A 5.10 4 FY 05 A 1.35 0.00 1.35 3 FY 02 P AF 0.10 0.00 0.10 0.01 0.05 0.04 0 1 FY 02 P AF 0.06 0.00 0.06 0.01 0.05 0 2 FY 02 AF 0.19 0.00 3 FY 02 AF 0.03 0.00 0.19 0.06 0.13 0.03 1 FY 02 AF 0.26 0.00 0.26 4 FY 03 AF 0.22 0.00 0.22 4 FY 04 AF 0.14 0.00 0.14 4 FY 05 AF 0.29 0.00 0.29 2 FY 02 MC 0.04 0.00 0.04 1 FY 02 MC 0.44 0.00 0.44 4 FY 03 MC 0.22 0.00 0.22 4 FY 04 MC 0.38 0.00 0.38 PRODUCTION RATES REACHED R MIN. 1-8-5 MAX. D+ 1 Martin Elec, Perry, FL NAME/LOCATION .00 .23 .46 0 2 Mast Tech, Las Vegas, NV .00 .06 .13 0 3 AMTEC Corp, Janesville, WI .00 .05 .13 0 4 TBS .00 .23 .46 0 0 0.21 0.21 0.11 0.11 0.11 0.11 0.11 0.23 0.23 0.23 0.23 0.21 A 0 5.10 0 0.02 0.01 0 0.05 0.05 0.05 0.05 0.05 0.01 0 0.05 0.05 0.05 0.05 0.02 0 0.14 0.29 0.04 0 0.05 0.05 0.15 0.15 0.04 0 0.05 0.05 0.05 0.05 0.02 0 0.38 N O V D E C J A N F E B M A R MFR F 0 1.35 O C T M 0 2 3 4 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 5 13 18 REORDER 6 5 10 15 INITIAL 6 5 13 18 REORDER 6 5 10 15 INITIAL 6 5 13 18 REORDER 6 5 10 15 INITIAL 6 5 13 18 REORDER 6 5 10 15 Number 1 A P R A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER ER8001 CTG 40MM PRACTICE M781 Item No. 8 Page 21 of 31 164 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 40MM PRACTICE M781 (E74200) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R FY S E R V PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT O C T N O V J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R FY 05 MC 0.55 0.00 0.55 0.55 4 FY 04 NS 0.24 0.00 0.24 0.24 13.94 0.92 13.02 0.27 0.34 0.25 0.25 0.23 0.22 0.31 0.12 0.10 0.15 0.15 0.04 0.21 0.21 0.21 0.21 0.21 0.21 0.15 0.23 0.23 0.23 0.23 0.21 O C T M PRODUCTION RATES N O V D E C J A N F E B M A R MFR F REACHED NAME/LOCATION D E C 4 Total R Fiscal Year 04 Calendar Year 03 MIN. 1-8-5 MAX. D+ 1 Martin Elec, Perry, FL .00 .23 .46 0 2 Mast Tech, Las Vegas, NV .00 .06 .13 0 3 AMTEC Corp, Janesville, WI .00 .05 .13 0 4 TBS .00 .23 .46 0 2 3 4 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 5 13 18 REORDER 6 5 10 15 INITIAL 6 5 13 18 REORDER 6 5 10 15 INITIAL 6 5 13 18 REORDER 6 5 10 15 INITIAL 6 5 13 18 REORDER 6 5 10 15 Number 1 A P R A P R M A Y J U N J U L A U G 8.05 S E P REMARKS INITIAL REORDER ER8001 (E74200) CTG 40MM PRACTICE M781 Item No. 8 Page 22 of 31 165 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 40MM PRACTICE M781 (E74200) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 2 FY 02 A 0.49 0.49 0.00 0 3 FY 02 A 1.25 1.25 0.00 0 1 FY 02 A 0.49 0.49 0.00 0 4 FY 03 A 2.10 2.10 0.00 4 FY 04 A 5.10 0.00 5.10 4 FY 05 A 1.35 0.00 1.35 3 FY 02 P AF 0.10 0.10 0.00 0 1 FY 02 P AF 0.06 0.06 0.00 0 2 FY 02 AF 0.19 0.19 0.00 0 3 FY 02 AF 0.03 0.03 0.00 0 1 FY 02 AF 0.26 0.26 0.00 0 4 FY 03 AF 0.22 0.22 0.00 4 FY 04 AF 0.14 0.00 0.14 4 FY 05 AF 0.29 0.00 0.29 2 FY 02 MC 0.04 0.04 0.00 0 1 FY 02 MC 0.44 0.44 0.00 0 4 FY 03 MC 0.22 0.22 0.00 4 FY 04 MC 0.38 0.00 0.38 0 0.43 0.43 0.43 0.43 0.43 0.43 0.43 0.43 0.43 0.43 0.43 0.37 A PRODUCTION RATES REACHED R MIN. 1-8-5 MAX. D+ 1 Martin Elec, Perry, FL NAME/LOCATION .00 .23 .46 0 2 Mast Tech, Las Vegas, NV .00 .06 .13 0 3 AMTEC Corp, Janesville, WI .00 .05 .13 0 4 TBS .00 .23 .46 0 0 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.02 0 0 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.05 N O V D E C J A N F E B M A R MFR F 0.15 0 0.02 0.02 0.02 0.02 0.02 0.02 0.02 O C T M 0 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 2 3 4 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 5 13 18 REORDER 6 5 10 15 INITIAL 6 5 13 18 REORDER 6 5 10 15 INITIAL 6 5 13 18 REORDER 6 5 10 15 INITIAL 6 5 13 18 REORDER 6 5 10 15 Number 1 A P R 0 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER ER8001 CTG 40MM PRACTICE M781 Item No. 8 Page 23 of 31 166 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 40MM PRACTICE M781 (E74200) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R FY S E R V PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT 4 FY 05 MC 0.55 0.00 0.55 4 FY 04 NS 0.24 0.00 0.24 13.94 5.89 8.05 Total O C T N O V PRODUCTION RATES REACHED NAME/LOCATION J A N F E B M A R MIN. 1-8-5 MAX. D+ 1 Martin Elec, Perry, FL .00 .23 .46 0 2 Mast Tech, Las Vegas, NV .00 .06 .13 0 3 AMTEC Corp, Janesville, WI .00 .05 .13 0 4 TBS .00 .23 .46 0 A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 D E C J A N F E B M A R 2 3 4 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 5 13 18 REORDER 6 5 10 15 INITIAL 6 5 13 18 REORDER 6 5 10 15 INITIAL 6 5 13 18 REORDER 6 5 10 15 INITIAL 6 5 13 18 REORDER 6 5 10 15 Number 1 A P R L A T E R 0.05 0 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.48 0.48 0.48 0.48 0.44 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.19 N O V MFR F R D E C 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 O C T M Fiscal Year 06 Calendar Year 05 A P R M A Y J U N J U L A U G 0.20 S E P REMARKS INITIAL REORDER ER8001 (E74200) CTG 40MM PRACTICE M781 Item No. 8 Page 24 of 31 167 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 40MM PRACTICE M781 (E74200) FY 07 / 08 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 07 COST ELEMENTS M F R S E R V FY PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 08 Calendar Year 07 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 08 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 2 FY 02 A 0.49 0.49 0.00 0 3 FY 02 A 1.25 1.25 0.00 0 1 FY 02 A 0.49 0.49 0.00 0 4 FY 03 A 2.10 2.10 0.00 0 4 FY 04 A 5.10 5.10 0.00 0 4 FY 05 A 1.35 1.20 0 3 FY 02 P AF 0.10 0.10 0.15 0.12 0.03 0.00 1 FY 02 P AF 0.06 0.06 0.00 0 2 FY 02 AF 0.19 0.19 0.00 0 3 FY 02 AF 0.03 0.03 0.00 0 1 FY 02 AF 0.26 0.26 0.00 0 4 FY 03 AF 0.22 0.22 0.00 0 4 FY 04 AF 0.14 0.14 0.00 0 4 FY 05 AF 0.29 0.29 0.00 0 2 FY 02 MC 0.04 0.04 0.00 0 1 FY 02 MC 0.44 0.44 0.00 0 4 FY 03 MC 0.22 0.22 0.00 0 4 FY 04 MC 0.38 0.38 0.00 0 O C T M PRODUCTION RATES REACHED NAME/LOCATION D E C J A N F E B M A R MFR F R N O V 0 MIN. 1-8-5 MAX. D+ 1 Martin Elec, Perry, FL .00 .23 .46 0 2 Mast Tech, Las Vegas, NV .00 .06 .13 0 3 AMTEC Corp, Janesville, WI .00 .05 .13 0 4 TBS .00 .23 .46 0 2 3 4 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 5 13 18 REORDER 6 5 10 15 INITIAL 6 5 13 18 REORDER 6 5 10 15 INITIAL 6 5 13 18 REORDER 6 5 10 15 INITIAL 6 5 13 18 REORDER 6 5 10 15 Number 1 A P R A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER ER8001 CTG 40MM PRACTICE M781 Item No. 8 Page 25 of 31 168 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 40MM PRACTICE M781 (E74200) FY 07 / 08 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 07 COST ELEMENTS M F R FY S E R V PROC QTY x1Mil ACCEP PRIOR TO 1 OCT 4 FY 05 MC 0.55 0.50 4 FY 04 NS 0.24 0.24 13.94 13.74 Total BAL DUE AS OF 1 OCT O C T N O V F E B M A R A P R M A Y J U N J U L A U G Calendar Year 08 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R 0 0 N O V D E C J A N F E B M A R MFR REACHED NAME/LOCATION J A N 0.20 0.17 0.03 PRODUCTION RATES F R D E C 0.05 0.05 0.00 O C T M Fiscal Year 08 Calendar Year 07 MIN. 1-8-5 MAX. D+ 1 Martin Elec, Perry, FL .00 .23 .46 0 2 Mast Tech, Las Vegas, NV .00 .06 .13 0 3 AMTEC Corp, Janesville, WI .00 .05 .13 0 4 TBS .00 .23 .46 0 2 3 4 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 5 13 18 REORDER 6 5 10 15 INITIAL 6 5 13 18 REORDER 6 5 10 15 INITIAL 6 5 13 18 REORDER 6 5 10 15 INITIAL 6 5 13 18 REORDER 6 5 10 15 Number 1 A P R A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER ER8001 (E74200) CTG 40MM PRACTICE M781 Item No. 8 Page 26 of 31 169 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 Date: February 2003 P-1 Item Nomenclature AMMO 40MM CANNISTER M1001 (F00900) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 61 61 Gross Cost 5.5 5.5 5.5 5.5 5.5 5.5 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 40mm M1001 Canister round is fired from the MK19 Mod 3 Grenade Machine Gun (GMG). It has been designed to provide suppressive fire at ranges less than 100 meters. The projectile uses ball powder as an expulsion charge that expels 133 heat-treated steel flechettes to the target. This item is Code "A", approved for service use. This system supports the Legacy-to-Objective path of the Transformation Campaign Plan (TCP). Justification: FY 2003 procurement builds war reserve inventory in accordance with the Army's procurement goals. Procurement will be used to provide effective anti-personnel capability at ranges less than 100m to counter the threat of ground forces that would disrupt rear area operation, destroy command and control facilities, operations, airfields, and special weapons and storage sites. Type Classification Date: March 2001 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny, NJ ER8001 (F00900) AMMO 40MM CANNISTER M1001 Item No. 8 Page 27 of 31 170 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Complete Round SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance SubTotal Prod. Support COST - Nonrecurring First Article Testing/IPT Validation Testing SubTotal COST - Nonrecurring Total ER8001 (F00900) AMMO 40MM CANNISTER M1001 Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD A TotalCost Qty $000 x1000 Weapon System Type: FY 03 UnitCost $ Date: February 2003 AMMO 40MM CANNISTER M1001 (F00900) TotalCost Qty $000 x1000 4739 61 FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ TotalCost Qty $000 x1000 UnitCost $ 0.78 4739 305 45 350 100 275 375 5464 Item No. 8 Page 28 of 31 171 89.57 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Complete Round FY 2003 February 2003 Weapon System Type: P -1 Line Item Nomenclature: AMMO 40MM CANNISTER M1001 (F00900) Contractor and Location GDOTS Red Lion, PA Contract Method and Type SS/FP Location of PCO Award Date Date of First Delivery TACOM-ARDEC, Picatinny, NJ JUN 03 JUL 04 QTY Unit Cost x1000 $ 61 0.78 Specs Avail Now? Date Revsn Avail RFP Issue Date YES REMARKS: ER8001 (F00900) AMMO 40MM CANNISTER M1001 Item No. 8 Page 29 of 31 172 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: AMMO 40MM CANNISTER M1001 (F00900) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 1 FY 03 A 61 Total 0 61 61 A 61 15 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION GDOTS, Red Lion, PA MIN. 7.00 1-8-5 16.00 N O V D E C J A N F E B M A R MFR F R 15 MAX. 25.00 0 1 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 4 9 13 22 REORDER 4 6 11 17 Number D+ A P R A P R M A Y J U N J U L 15 15 A U G 15 16 15 16 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER ER8001 (F00900) AMMO 40MM CANNISTER M1001 Item No. 8 Page 30 of 31 173 Exhibit P-21 Production Schedule P -1 Item Nomenclature: AMMO 40MM CANNISTER M1001 (F00900) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT 61 45 16 61 45 16 Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 1 FY 03 A Total 16 16 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION GDOTS, Red Lion, PA MIN. 7.00 1-8-5 16.00 N O V D E C J A N F E B M A R MFR F R 0 MAX. 25.00 0 1 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 4 9 13 22 REORDER 4 6 11 17 Number D+ A P R A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER ER8001 (F00900) AMMO 40MM CANNISTER M1001 Item No. 8 Page 31 of 31 174 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature 60MM MORTAR, ALL TYPES (E89600) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 627.4 36.2 44.9 31.2 45.4 25.8 26.3 27.7 37.7 38.3 940.8 627.4 36.2 44.9 31.2 45.4 25.8 26.3 27.7 37.7 38.3 940.8 627.4 36.2 44.9 31.2 45.4 25.8 26.3 27.7 37.7 38.3 940.8 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This line includes 60mm Mortar Ammunition, All Types. These items are designed for use with the M224 Lightweight Company Mortar System (LWCMS), in all light infantry battalions including Airbourne, Air Assault, and Ranger. The LWCMS will also be issued to the Brigade Combat Teams. Justification: FY 2004 funding supports a new Army training strategy that begins in FY 2005. This enhanced training strategy more closely aligns live fire training events with readiness doctrine and standards. As a result, there was a significant increase in training funding in FY 2004 to support these new requirements. This training strategy continues into the future and the Army intends to fully resource these requirements in subsequent budget years. FY04 increase supports the Army new training strategy at C-2 level of readiness. The Army plans to reallocate funds in subsequent budget years to support these training requirements. E89600 60MM MORTAR, ALL TYPES Item No. 9 Page 1 of 34 175 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements E67303 CTG MTR 60MM HE M720 W/MO Fuze E93900 CTG MTR 60MM HE M720A1 W/MO Fuze E92900 CTG,MTR,60MM HE W/PD FUZE,M768 E70400 CTG MTR 60MM ILLUM M721/M767 E70500 CTG MTR 60MM SMOKE WP M722 E92200 60MM MTR, FULL RANGE PRAC M769 Total E89600 60MM MORTAR, ALL TYPES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 Weapon System Type: FY 03 UnitCost $ TotalCost Qty $000 x1000 FY 04 UnitCost $ TotalCost Qty $000 x1000 18102 40 448 7919 16 507 11722 7416 248 7369 36 12 331 604 14865 41 365 11811 32362 49 154 8431 55 156 44857 Date: February 2003 60MM MORTAR, ALL TYPES (E89600) 31215 Item No. 9 Page 2 of 34 176 FY 05 UnitCost 24 91 $ 485 349 TotalCost Qty UnitCost $000 x1000 $ 7146 13633 13 36 534 383 1235 5002 27 185 45408 25781 Exhibit P-5 Weapon System Cost Analysis Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty 1136 Gross Cost 138.6 FY 2001 FY 2002 Code: A FY 2003 Date: February 2003 P-1 Item Nomenclature CTG MORTAR 60MM HE M720/M720A1 W/M734 FUZE (E67303) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 40 16 1192 2.0 18.1 7.9 166.6 138.6 2.0 18.1 7.9 166.6 138.6 2.0 18.1 7.9 166.6 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The M720/M720A1 60mm High Explosive cartridge with Multi-Option Fuze is designed for use with the M224 Lightweight Company Mortar System (LWCMS) in all light infantry battalions including Airborne, Air Assault and Ranger. The round is used against personnel and materiel providing both fragmentation and blast effect. It consists of a multi-option fuze, tail assembly, and projectile body with a TNT or composition B explosive fill. The M720A1 incorporates several new design features which significantly decreases its sensitivity to unplanned stimuli (enhanced insensitive performance). The composition B explosive has been replaced by a new insensitive main charge explosive called PAX-21. Additional changes have been made to the fuze adaptor, packaging and fuze explosive charge. Lethality is maintained by using a high fragmentation steel (HF-1) shell body. The M720A1 also incorporates the highly reliable and countermeasure resistant M734A1 Multi-option fuze. When the fuze is set in the proximity mode, it functions at a height over the target which is optimized for lethality. The M720 and M720A1 are Code A; they have been approved for service use. Justification: Procurement supports annual training requirements and builds a war reserve inventory in accordance with the Army's procurement goals. Type Classification date: M720 STD Jan 86; M720A1 STD Sep 01 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny, NJ E89600 (E67303) CTG MORTAR 60MM HE M720/M720A1 W/M734 FUZE Item No. 9 Page 3 of 34 177 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 AMMUNITION HARDWARE Load, Assemble, and Pack Shell Body - HF1 Fuze, Multi- Option M734A1 Ignition Cartridge M702 Propelling Charge M235 Fin Assembly M27 SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Acceptance Testing Interim Transportation SubTotal Prod. Support Total E89600 (E67303) CTG MORTAR 60MM HE M720/M720A1 W/M734 FUZE 3141 1909 9470 730 1067 288 40 42 42 42 165 42 FY 03 UnitCost $ 78 45 226 17 6 7 TotalCost Qty $000 x1000 1220 760 3734 291 418 116 16605 6539 830 240 323 104 842 244 221 73 1497 1380 18102 Weapon System Type: 448 Date: February 2003 CTG MORTAR 60MM HE M720/M720A1 W/M734 FUZE (E67303) 16 16 16 16 64 16 7919 Item No. 9 Page 4 of 34 178 FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ TotalCost Qty $000 x1000 UnitCost $ 78 47 230 18 7 7 507 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: FY 2003 Shell Body - HF1 FY 2002 FY 2003 Fuze, Multi-Option M734A1 FY 2002 FY 2003 Ignition Cartridge M702 FY 2002 FY 2003 Propelling Charge M235 FY 2002 FY 2003 P -1 Line Item Nomenclature: CTG MORTAR 60MM HE M720/M720A1 W/M734 FUZE (E67303) WBS Cost Elements: Load, Assemble, and Pack FY 2002 February 2003 Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost x1000 $ Specs Avail Now? Date Revsn Avail Day & Zimmerman Parsons, KS Day & Zimmerman Parsons, KS C/Option TACOM-ARDEC, Picatinny, NJ Jul 02 Jun 04 40 78 YES N/A Option TACOM-ARDEC, Picatinny, NJ Jun 03 Feb 05 16 78 YES N/A Medico Industries Inc Scranton, PA Medico Industries Inc Scranton, PA C/Option TACOM-ARDEC, Picatinny, NJC Mar 02 Feb 03 42 45 YES N/A Option TACOM-ARDEC, Picatinny, NJ Feb 03 Mar 04 16 47 YES N/A KDI Precision Products Inc Cincinnati, OH To Be Selected C/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Feb 03 42 226 YES N/A C/FP TACOM-ARDEC, Picatinny, NJ Jun 03 Jun 04 16 230 YES N/A GD ATP Stone County, MS GD ATP Stone County, MS C/Option TACOM-ARDEC, Picatinny, NJ Apr 02 Jul 03 42 17 YES N/A Option TACOM-ARDEC, Picatinny, NJ Jun 03 Jun 04 16 18 YES N/A Valentec Systems Inc Mt. Arlington, NJ Valentec Systems Inc Mt. Arlington, NJ C/Option TACOM-ARDEC, Picatinny, NJ Feb 02 Mar 03 165 6 YES N/A Option TACOM-ARDEC, Picatinny, NJ Feb 03 Mar 04 64 7 YES N/A RFP Issue Date LAP for the M720A1, and M768 are combined on one contract. Shell bodies for the M720A1, M768 and M769 are combined on one contract. 60mm Mortar Common Components (M702 Ignition Cartridge, M235 Prop Charge and M27 fin) are procured on the same contract for all 60mm mortar rounds. The M734A1 fuze is common to the 60mm HE, 120mm HE and 120mm WP Smoke. The FY03 M27 Fin Assembly will be awarded as an option to an existing competitive fixed-price contract. REMARKS: E89600 (E67303) CTG MORTAR 60MM HE M720/M720A1 W/M734 FUZE Item No. 9 Page 5 of 34 179 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: FY 2003 P -1 Line Item Nomenclature: CTG MORTAR 60MM HE M720/M720A1 W/M734 FUZE (E67303) WBS Cost Elements: Fin Assembly M27 FY 2002 February 2003 Contractor and Location Wilkinson Fort Calhoon, NE Gayston Corp. Springboro, OH Contract Method and Type Location of PCO Award Date Date of First Delivery C/FP JMC, Rock Island, IL Option TACOM-ARDEC, Picatinny, NJ May 03 Sep 02 QTY Unit Cost x1000 $ Specs Avail Now? Date Revsn Avail Jul 03 42 7 YES N/A Jun 04 16 7 YES N/A RFP Issue Date LAP for the M720A1, and M768 are combined on one contract. Shell bodies for the M720A1, M768 and M769 are combined on one contract. 60mm Mortar Common Components (M702 Ignition Cartridge, M235 Prop Charge and M27 fin) are procured on the same contract for all 60mm mortar rounds. The M734A1 fuze is common to the 60mm HE, 120mm HE and 120mm WP Smoke. The FY03 M27 Fin Assembly will be awarded as an option to an existing competitive fixed-price contract. REMARKS: E89600 (E67303) CTG MORTAR 60MM HE M720/M720A1 W/M734 FUZE Item No. 9 Page 6 of 34 180 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG MORTAR 60MM HE M720/M720A1 W/M734 FUZE (E67303) FY 02 / 03 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 02 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 03 Calendar Year 02 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 03 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 &P A 42 0 42 1 FY 02 A 40 0 40 1 FY 03 A 16 0 16 1 FY 02 & P FMS 4 0 4 3 FY 02 &P A 45 45 0 3 FY 02 A 42 0 42 3 FY 03 A 16 0 16 3 FY 02 &P FMS 0 0 0 205 45 160 42 A 40 A 16 4 0 Fuze, Multi-Option M734A1 Total 0 A PRODUCTION RATES R REACHED NAME/LOCATION MIN. 1-8-5 MAX. 4 N O V 15 D E C J A N F E B Day & Zimmerman, Parsons, KS 5.00 10.00 20.00 0 3 KDI Precision Products Inc, Cincinnati, OH 5.00 15.00 40.00 0 1 3 M A R A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B 15 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 7 28 35 REORDER 3 5 21 26 INITIAL 6 7 12 19 REORDER 3 5 14 19 Number D+ 1 12 0 16 0 MFR F 15 A O C T M 15 12 A P R 114 M A Y J U N J U L A U G S E P REMARKS M720A1 and M768 are produced on the same line. Deliveries are scheduled for continuity of production. Lead times are actual. INITIAL REORDER INITIAL REORDER INITIAL REORDER E89600 (E67303) CTG MORTAR 60MM HE M720/M720A1 W/M734 FUZE Item No. 9 Page 7 of 34 181 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG MORTAR 60MM HE M720/M720A1 W/M734 FUZE (E67303) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 05 Calendar Year 04 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 &P A 42 0 42 1 FY 02 A 40 0 40 1 FY 03 A 16 0 16 1 FY 02 & P FMS 4 4 0 3 FY 02 &P A 45 45 0 3 FY 02 A 42 42 0 3 FY 03 A 16 0 16 3 FY 02 &P FMS 0 0 0 205 91 114 2 10 10 10 10 0 6 10 10 10 4 0 10 6 0 4 -4 Fuze, Multi-Option M734A1 Total 0 0 8 PRODUCTION RATES 2 R REACHED NAME/LOCATION MIN. 1-8-5 N O V D E C J A N 10 F E B MFR F MAX. Day & Zimmerman, Parsons, KS 5.00 10.00 20.00 0 3 KDI Precision Products Inc, Cincinnati, OH 5.00 15.00 40.00 0 1 3 10 M A R 10 A P R 10 M A Y 14 J U N 18 J U L 10 A U G 10 S E P ADMINLEAD TIME 4 O C T 10 N O V D E C J A N F E B 10 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 7 28 35 REORDER 3 5 21 26 INITIAL 6 7 12 19 REORDER 3 5 14 19 Number D+ 1 0 0 O C T M 8 -4 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E89600 (E67303) CTG MORTAR 60MM HE M720/M720A1 W/M734 FUZE Item No. 9 Page 8 of 34 182 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 Date: February 2003 P-1 Item Nomenclature CTG MORTAR 60MM ILLUM M721 (E70400) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 104 19 12 135 Gross Cost 51.0 10.7 7.4 69.1 51.0 10.7 7.4 69.1 51.0 10.7 7.4 69.1 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 60MM Mortar Illuminating Cartridges are designed for use with the M224 lightweight company mortar system (LWCMS) in all light infantry battalions including Airborne, Air Assault and Ranger. The M721 will provide visible light illuminating capability at the same effective range as the companion High Explosive (HE) Cartridges, M720/M720A1 (Range 3,200-3,800 Meters Maximum). The M767 provides infrared illumination which greatly enhances the effectiveness of night vision devices. The two rounds are identical except for the composition of the illuminant. The M721/M767 Illumination Cartridges are ballistically similar to the M720A1 HE Cartridge, allowing a gun to illuminate and fire on the same target without adjustments. Procurements include both visible light, M721, and infrared illuminant, M767. These items are Code A, approved for service use. Justification: Procurement meets the annual peacetime training requirements and builds a war reserve stockpile in support of fielded Mortar Weapons. TYPE CLASSIFICATION DATE: M721 SEP 1984 - M767 SEP 1999 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny, NJ E89600 (E70400) CTG MORTAR 60MM ILLUM M721 Item No. 9 Page 9 of 34 183 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. TotalCost Qty $000 x1000 887 704 946 418 215 1788 222 324 88 SubTotal AMMO Hardware 5592 FY 03 UnitCost $ Date: February 2003 TotalCost Qty $000 x1000 FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ TotalCost Qty $000 x1000 UnitCost $ 74 110 148 33 17 140 17 7 6 1351 254 164 55 SubTotal Prod. Support 1824 Total 7416 E89600 (E70400) CTG MORTAR 60MM ILLUM M721 12 6 6 13 13 13 13 50 13 Weapon System Type: CTG MORTAR 60MM ILLUM M721 (E70400) FY 02 ID CD AMMUNITION HARDWARE Load, Assemble, and Pack M721/M767 Visible Light Illumination Cannister Infrared Light Illumination Cannister Body Tube & Tail Cone Parachute Fuze, MTSQ, M776 Ignition Cartridge M702 Propelling Charge M235 Fin Assembly M27 Production Support Costs Production Engineering Quality Assurance Acceptance Testing Interim Transportation P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition Item No. 9 Page 10 of 34 184 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack M721/M767 FY 2002 Visible Light Illumination Cannister FY 2002 Infrared Light Illumination Cannister FY 2002 Body Tube & Tail Cone FY 2002 Parachute FY 2002 Fuze, MTSQ, M776 FY 2002 Ignition Cartridge M702 FY 2002 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG MORTAR 60MM ILLUM M721 (E70400) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? Date Revsn Avail Pine Bluff Arsenal Pine Bluff, AR SS/FP TACOM-ARDEC, Picatinny, NJ Mar 02 Dec 03 12 74 YES N/A Crane Army Ammunition Activity Crane, IN C/FP TACOM-ARDEC, Picatinny, NJ Mar 02 Apr 03 6 110 YES N/A Crane Army Ammunition Activity Crane, IN C/FP TACOM-ARDEC, Picatinny, NJ Mar 02 Apr 03 6 148 YES N/A Lewis Engineering Marshall, TX C/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Feb 03 13 33 YES N/A Paranetics San Diego, CA C/Option TACOM-ARDEC, Picatinny, NJ Aug 02 Feb 03 13 17 YES N/A Diehl GMBH Schramberg, GER SS/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Apr 03 13 140 YES N/A GDATP Stone County, Ms C/Option TACOM-ARDEC, Picatinny, NJ Apr 02 Apr 03 13 17 YES N/A RFP Issue Date Propelling Charge M235 Pine Bluff Arsenal is a government owned/government operated (GOGO) facility. The illuminant candle assembly is produced at Crane Army Ammunition Activity, Crane IN, another GOGO facility. Work is performed through work orders, not contracts. This is a fixed price work order within the AWCF rules. REMARKS: 60mm Common Components (M720 Ignition Cartridge, M235 Prop Charge, M27 Fin) are procured on the same contract for all 60mm rounds. Original Contracts; M776 Fuze - SS/FP FY99; M235 Prop Charge C/FP FY98; M702 Prop Charge C/FP FY00; M27 Fin Assembly M27 C/FP FY99 E89600 (E70400) CTG MORTAR 60MM ILLUM M721 Item No. 9 Page 11 of 34 185 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: FY 2002 Fin Assembly M27 FY 2002 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG MORTAR 60MM ILLUM M721 (E70400) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? Date Revsn Avail Valentec Systems Inc. Mt. Arlington, NJ SS/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Mar 03 50 7 YES N/A Wilkinson Fort Calhoon, NE C/FP JMC, Rock Island, IL Jan 03 13 6 YES N/A Aug 02 RFP Issue Date Pine Bluff Arsenal is a government owned/government operated (GOGO) facility. The illuminant candle assembly is produced at Crane Army Ammunition Activity, Crane IN, another GOGO facility. Work is performed through work orders, not contracts. This is a fixed price work order within the AWCF rules. REMARKS: 60mm Common Components (M720 Ignition Cartridge, M235 Prop Charge, M27 Fin ) are procured on the same contract for all 60mm rounds. Original Contracts; M776 Fuze - SS/FP FY99; M235 Prop Charge C/FP FY98; M702 Prop Charge C/FP FY00; M27 Fin Assembly M27 C/FP FY99 E89600 (E70400) CTG MORTAR 60MM ILLUM M721 Item No. 9 Page 12 of 34 186 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG MORTAR 60MM ILLUM M721 (E70400) FY 02 / 03 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 02 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 03 Calendar Year 02 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 03 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack M721/M767 1 FY 02 &P A 19 0 19 1 FY 02 A 12 0 12 3 FY 02 &p A 20 0 20 3 FY 02 A 13 0 13 10 9 0 A 12 Fuze, MTSQ, M776 Total 64 10 64 PRODUCTION RATES R REACHED NAME/LOCATION MIN. 1-8-5 N O V D E C J A N F E B M A R MFR F MAX. Pine Bluff Arsenal, Pine Bluff, AR 6.00 20.00 35.00 0 3 Diehl GMBH, Schramberg, GER 5.00 30.00 90.00 0 1 3 A P R 10 M A Y 10 J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B 9 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 24 30 REORDER 3 6 21 27 INITIAL 6 9 14 23 REORDER 3 5 12 17 Number D+ 1 0 7 10 O C T M 10 A 6 7 A P R 0 6 M A Y 12 J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E89600 (E70400) CTG MORTAR 60MM ILLUM M721 Item No. 9 Page 13 of 34 187 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG MORTAR 60MM ILLUM M721 (E70400) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 05 Calendar Year 04 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack M721/M767 1 FY 02 &P A 19 19 0 1 FY 02 A 12 0 12 3 FY 02 &p A 20 20 0 0 3 FY 02 A 13 13 0 0 64 52 12 0 6 6 0 Fuze, MTSQ, M776 Total 6 O C T M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 D E C 6 J A N F E B M A R MFR F R N O V MAX. Pine Bluff Arsenal, Pine Bluff, AR 6.00 20.00 35.00 0 3 Diehl GMBH, Schramberg, GER 5.00 30.00 90.00 0 1 3 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 24 30 REORDER 3 6 21 27 INITIAL 6 9 14 23 REORDER 3 5 12 17 Number D+ 1 A P R A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E89600 (E70400) CTG MORTAR 60MM ILLUM M721 Item No. 9 Page 14 of 34 188 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 Proc Qty 25 49 55 Gross Cost 5.7 7.4 8.4 5.7 7.4 5.7 7.4 February 2003 P-1 Item Nomenclature 60MM MORTAR, FULL RANGE PRACTICE ROUND, M769 (E92200) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 27 27 28 28 28 267 1.2 5.0 5.1 5.3 5.4 5.5 49.0 8.4 1.2 5.0 5.1 5.3 5.4 5.5 49.0 8.4 1.2 5.0 5.1 5.3 5.4 5.5 49.0 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The M769 60mm Full Range Practice Cartridge is designed for use with the M224 Lightweight Company Mortar System (LWCMS) in all light infantry battalions including Airborne, Air Assault and Ranger. The M769 is a low-cost, full range, practice round that will replace a percentage of the standard High Explosive (HE) rounds used in 60mm mortar training. It consists of a M775 point detonating practice fuze which simulates the multi-option fuze and provides flash, bang and smoke; a steel body that approximates the shape of the 60mm HE service round; and a fin assembly, ignition cartridge and propelling charge that make up the propulsion system. This item is code A, approved for service use. Justification: This is a training-unique item; not used in combat. Use of the M769 will reduce training costs and environmental impacts. FY 2004 funds annualized engineering support and FY 2005 procurement supports annual peacetime training requirements and builds toward authorized depot level for training unique ammunition. TYPE CLASSIFICATION DATE: TC Standard September 2001 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny Arsenal, NJ E89600 (E92200) 60MM MORTAR, FULL RANGE PRACTICE ROUND, M769 Item No. 9 Page 15 of 34 189 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 AMMUNITION HARDWARE Load, Assemble, and Pack Shell Body Fuze, Practice, M775 Ignition Cartridge M702 Propellant Charge M235 Fin Assembly M27 SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Acceptance Testing Interim Transportation SubTotal Prod. Support 1178 1560 763 865 1264 342 49 50 50 50 196 50 FY 03 UnitCost $ 25 31 15 17 6 7 TotalCost Qty $000 x1000 1353 1811 879 1010 1451 402 55 56 56 56 222 56 $ TotalCost Qty $000 x1000 25 32 16 18 7 7 FY 05 UnitCost $ TotalCost Qty $000 x1000 699 1027 457 517 750 207 5972 6906 827 110 345 115 865 135 386 139 881 137 897 140 231 77 1397 1525 1018 1345 27 28 28 28 111 28 UnitCost $ 26 37 16 18 7 7 3657 217 SubTotal COST - Nonrecurring E89600 (E92200) 60MM MORTAR, FULL RANGE PRACTICE ROUND, M769 Date: February 2003 FY 04 UnitCost COST - Nonrecurring Ignition Cartridge Material Change Total Weapon System Type: 60MM MORTAR, FULL RANGE PRACTICE ROUND, M769 (E92200) 217 7369 154 8431 Item No. 9 Page 16 of 34 190 156 1235 5002 185 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: FY 2003 FY 2005 Shell Body FY 2002 FY 2003 FY 2005 Fuze, Practice, M775 FY 2002 FY 2003 FY 2005 Ignition Cartridge M702 FY 2002 FY 2003 P -1 Line Item Nomenclature: 60MM MORTAR, FULL RANGE PRACTICE ROUND, M769 (E92200) WBS Cost Elements: Load, Assemble, and Pack FY 2002 February 2003 Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? Pocal Industries Moscow, PA Pocal Industries Moscow, PA Pocal Industries Moscow, PA SS/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Jan 04 49 25 Yes Option TACOM-ARDEC, Picatinny, NJ Feb 03 Nov 04 55 25 Yes SS/Option TACOM-ARDEC, Picatinny, NJ Feb 05 Nov 06 27 26 Yes Medico Industries Scranton, PA Medico Industries Scranton, PA Medico Industries Scranton, PA C/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Apr 03 50 31 Yes Option TACOM-ARDEC, Picatinny, NJ Feb 03 Mar 04 56 32 Yes Option TACOM-ARDEC, Picatinny, NJ Feb 05 Mar 06 28 37 Yes From Stock From Stock To Be Selected N/A N/A C/FP TACOM-ARDEC, Picatinny, NJ Mar 02 TACOM-ARDEC, Picatinny, NJ Apr 03 TACOM-ARDEC, Picatinny, NJ Apr 05 Apr 03 May 04 Mar 06 50 56 28 15 16 16 Yes Yes Yes GD ATP Stone County, MS GD ATP Stone County, MS C/Option TACOM-ARDEC, Picatinny, NJ Apr 02 Jul 03 50 17 Yes Option TACOM-ARDEC, Picatinny, NJ Jun 03 Jun 04 56 18 Yes Date Revsn Avail RFP Issue Date Shell bodies for the M720A1, M768 and M769 are combined on one contract. 60mm Common Components (M702 Ignition Cartridge, M235 Prop Charge and M27 Fin) are procured on the same contract for all 60mm rounds. Original Contracts; Shell Body C/FP FY99; Practice Fuze C/FP FY99; M702 Ignition Cartridge C/FP FY00; M235 Prop Charge C/FP FY98 ; M27 Fin Assembly M27 C/FP FY99 REMARKS: E89600 (E92200) 60MM MORTAR, FULL RANGE PRACTICE ROUND, M769 Item No. 9 Page 17 of 34 191 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: Propellant Charge M235 FY 2002 FY 2003 FY 2005 Fin Assembly M27 FY 2002 FY 2003 FY 2005 P -1 Line Item Nomenclature: 60MM MORTAR, FULL RANGE PRACTICE ROUND, M769 (E92200) WBS Cost Elements: FY 2005 February 2003 Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? GD ATP Stone County, MS Option TACOM-ARDEC, Picatinny, NJ Feb 05 Apr 06 28 18 Yes Valentec Systems Inc. Mt. Arlington, NJ Valentec Systems Inc. Mt. Arlington, NJ To Be Selected C/Option TACOM-ARDEC, Picatinny, NJ Mar 02 May 03 196 6 Yes Option TACOM-ARDEC, Picatinny, NJ Apr 03 May 04 222 7 Yes C/FP TACOM-ARDEC, Picatinny, NJ Feb 05 Mar 06 111 7 Yes Wilkinson Fort Calhoon, NE To Be Selected To Be Selected SS/Option JMC, Rock Island, IL Jun 04 50 7 Yes C/FP C/FP TACOM-ARDEC, Picatinny, NJ May 03 TACOM-ARDEC, Picatinny, NJ Apr 05 Jun 04 Mar 06 56 28 7 7 Yes Yes Oct 02 Date Revsn Avail RFP Issue Date Shell bodies for the M720A1, M768 and M769 are combined on one contract. 60mm Common Components (M702 Ignition Cartridge, M235 Prop Charge and M27 Fin) are procured on the same contract for all 60mm rounds. Original Contracts; Shell Body C/FP FY99; Practice Fuze C/FP FY99; M702 Ignition Cartridge C/FP FY00; M235 Prop Charge C/FP FY98 ; M27 Fin Assembly M27 C/FP FY99 REMARKS: E89600 (E92200) 60MM MORTAR, FULL RANGE PRACTICE ROUND, M769 Item No. 9 Page 18 of 34 192 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: 60MM MORTAR, FULL RANGE PRACTICE ROUND, M769 (E92200) FY 02 / 03 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 02 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 03 Calendar Year 02 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 03 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 &P A 25 0 25 1 FY 02 A 49 0 49 1 FY 03 A 55 0 55 1 FY 05 A 27 0 27 Total 156 5 1 PRODUCTION RATES 27 5 NAME/LOCATION MIN. 5.00 1-8-5 15.00 N O V D E C J A N F E B M A R MFR REACHED Pocal Industries, Moscow, PA 55 156 F R 49 A O C T M MAX. 40.00 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 21 27 REORDER 3 5 21 26 Number D+ 0 20 A A P R M A Y J U N J U L 151 A U G S E P REMARKS FY02&P was delayed pending a resolution of Small Business Administration concerns. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E89600 (E92200) 60MM MORTAR, FULL RANGE PRACTICE ROUND, M769 Item No. 9 Page 19 of 34 193 Exhibit P-21 Production Schedule P -1 Item Nomenclature: 60MM MORTAR, FULL RANGE PRACTICE ROUND, M769 (E92200) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 05 Calendar Year 04 O C T N O V D E C J A N F E B 10 10 M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 &P A 25 5 20 1 FY 02 A 49 0 49 1 FY 03 A 55 0 55 1 FY 05 A 27 0 27 156 5 151 Total 10 PRODUCTION RATES 1 REACHED NAME/LOCATION Pocal Industries, Moscow, PA MIN. 5.00 1-8-5 15.00 MAX. 40.00 10 N O V 10 10 D E C J A N 10 F E B 10 M A R 9 0 10 10 10 10 10 0 1 10 A P R 9 M A Y 5 J U N J U L A U G S E P ADMINLEAD TIME O C T N O V 10 D E C 10 J A N 27 10 F E B 10 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 21 27 REORDER 3 5 21 26 Number D+ 0 10 A MFR F R 0 10 5 O C T M 10 10 A P R 27 M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E89600 (E92200) 60MM MORTAR, FULL RANGE PRACTICE ROUND, M769 Item No. 9 Page 20 of 34 194 Exhibit P-21 Production Schedule P -1 Item Nomenclature: 60MM MORTAR, FULL RANGE PRACTICE ROUND, M769 (E92200) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 07 Calendar Year 06 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 &P A 25 25 0 0 1 FY 02 A 49 49 0 0 1 FY 03 A 55 55 0 1 FY 05 A 27 0 27 156 129 27 Total 0 7 7 O C T M PRODUCTION RATES R 1 REACHED NAME/LOCATION Pocal Industries, Moscow, PA MIN. 5.00 1-8-5 15.00 N O V D E C J A N F E B M A R MFR F MAX. 40.00 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V 10 D E C 10 0 10 J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 21 27 REORDER 3 5 21 26 Number D+ 0 10 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E89600 (E92200) 60MM MORTAR, FULL RANGE PRACTICE ROUND, M769 Item No. 9 Page 21 of 34 195 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 Proc Qty Gross Cost FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG,MORTAR,60MM HE W/PD FUZE, M768 (E92900) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 43 36 41 91 36 36 38 63 63 447 1.3 16.8 11.7 14.9 32.4 13.6 13.9 15.0 24.7 25.1 169.4 1.3 16.8 11.7 14.9 32.4 13.6 13.9 15.0 24.7 25.1 169.4 1.3 16.8 11.7 14.9 32.4 13.6 13.9 15.0 24.7 25.1 169.4 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 60MM Mortar High Explosive/Point Detonating (HE/PD) cartridges are designed for use with the M224 Lightweight Company Mortar System (LWCMS) in all light infantry battalions including Airborne, Air Assault and Ranger. It will use the new M783 dual safety, point detonating/delay fuze. It will also use PAX-21 insensitive explosive fill, and a new fuze adapter and packaging which will enable the round to meet most insensitive munition requirements. Lethality is maintained by using a high fragmentation steel (HF-1) shell body. The tail assembly and propulsion system will be common to all other 60mm rounds. This round will be used primarily in training because it is significantly less expensive than the M720A1, the preferred warfighting round. However, the M768 will be highly lethal and can be used in combat. This item is code A; approved for service use. Justification: FY 2004/2005 procurements support annual training requirements and build a depot level in accordance with Army procurement goals. TYPE CLASSIFICATION DATE: Sep 2001 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny, NJ This is a training standard item used in both training and combat. The intended use is to maintain environmentally "clean" ranges. E89600 (E92900) CTG,MORTAR,60MM HE W/PD FUZE, M768 Item No. 9 Page 22 of 34 196 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack Shell Body HF1 Fuze, Point Detonating, M783 Ignition Cartridge M702 Propellant Charge M235 Fin Assembly M27 SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Acceptance Testing Interim Transportation SubTotal Prod. Support Total E89600 (E92900) CTG,MORTAR,60MM HE W/PD FUZE, M768 Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 2754 1674 4400 640 935 253 36 37 37 37 145 37 Weapon System Type: FY 03 UnitCost $ 78 45 120 17 6 7 Date: February 2003 CTG,MORTAR,60MM HE W/PD FUZE, M768 (E92900) TotalCost Qty $000 x1000 3189 1986 5655 760 1093 303 41 42 42 42 167 42 FY 04 UnitCost $ 78 47 133 18 7 7 TotalCost Qty $000 x1000 7415 4622 13089 1746 2529 700 91 96 96 96 380 96 FY 05 UnitCost $ 80 48 136 18 7 7 TotalCost Qty $000 x1000 2918 1808 5121 683 990 274 10656 12986 30101 11794 655 150 200 61 893 250 583 153 909 201 828 323 926 205 504 204 1066 1879 2261 1839 11722 331 14865 Item No. 9 Page 23 of 34 197 365 32362 349 13633 36 37 37 37 146 37 UnitCost $ 82 49 138 18 7 7 383 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2002 FY 2003 FY 2004 FY 2005 Shell Body HF1 FY 2002 FY 2003 FY 2004 FY 2005 Fuze, Point Detonating, M783 FY 2002 FY 2003 FY 2004 FY 2005 REMARKS: February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG,MORTAR,60MM HE W/PD FUZE, M768 (E92900) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? Day & Zimmerman Parsons, KS Day & Zimmerman Parsons, KS Day & Zimmerman Parsons, KS Day & Zimmerman Parsons, KS SS/Option TACOM-ARDEC, Picatinny, NJ Jul 02 Oct 04 36 78 Yes Option TACOM-ARDEC, Picatinny, NJ Jun 03 Mar 05 41 78 Yes Option TACOM-ARDEC, Picatinny, NJ Feb 04 Jan 06 91 80 Yes Option TACOM-ARDEC, Picatinny, NJ Feb 05 Jan 07 36 82 Yes Medico Industries Inc Scranton, PA Medico Industries Inc Scranton, PA Medico Industries Inc Scranton, PA Medico Industries Inc Scranton, PA SS/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Apr 03 37 45 Yes Option TACOM-ARDEC, Picatinny, NJ Feb 03 Apr 04 42 47 Yes Option TACOM-ARDEC, Picatinny, NJ Feb 04 Apr 06 96 48 Yes Option TACOM-ARDEC, Picatinny, NJ Feb 05 Apr 06 37 49 Yes KDI Cincinatti, OH To Be Selected TBD To Be Selected TBD To Be Selected TBD SS/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Apr 03 37 120 Yes C/FP TACOM-ARDEC, Picatinny, NJ Jun 03 Jun 04 42 133 Yes C/Option TACOM-ARDEC, Picatinny, NJ Feb 04 Mar 05 96 136 Yes C/Option TACOM-ARDEC, Picatinny, NJ Feb 05 Mar 06 37 138 Yes Date Revsn Avail RFP Issue Date The FY03 M27 Fin Assembly will be awarded as an option to an existing competitive fixed price contract. E89600 (E92900) CTG,MORTAR,60MM HE W/PD FUZE, M768 Item No. 9 Page 24 of 34 198 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Ignition Cartridge M702 FY 2002 FY 2003 FY 2004 FY 2005 Propellant Charge M235 FY 2002 FY 2003 FY 2004 FY 2005 Fin Assembly M27 FY 2002 FY 2003 FY 2004 FY 2005 REMARKS: February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG,MORTAR,60MM HE W/PD FUZE, M768 (E92900) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? GD ATP Stone County, MS GD ATP Stone County, MS GD ATP Stone County, MS GD ATP Stone County, MS SS/Option TACOM-ARDEC, Picatinny, NJ Apr 02 Jul 03 37 17 Yes Option TACOM-ARDEC, Picatinny, NJ Jun 03 Aug 04 42 18 Yes Option TACOM-ARDEC, Picatinny, NJ Feb 04 Apr 05 96 18 Yes Option TACOM-ARDEC, Picatinny, NJ Feb 05 Apr 06 37 18 Yes Valentec Systems Inc. Mt. Arlington, NJ Valentec Systems Inc. Mt. Arlington, NJ To Be Selected TBD To Be Selected TBD SS/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Mar 03 145 6 Yes Option TACOM-ARDEC, Picatinny, NJ Feb 03 Apr 04 167 7 Yes C/FP TACOM-ARDEC, Picatinny, NJ Feb 04 Apr 05 380 7 Yes C/Option TACOM-ARDEC, Picatinny, NJ Feb 05 Apr 06 146 7 Yes Wilkinson Fort Calhoon, NE Gayston Corp. Springboro, OH To Be Selected TBD To Be Selected TBD C/Option JMC, Rock Island, IL Jan 03 37 7 Yes Option TACOM-ARDEC, Picatinny, NJ May 03 Jun 04 42 7 Yes C/FP TACOM-ARDEC, Picatinny, NJ Feb 04 Mar 05 96 7 Yes C/FP TACOM-ARDEC, Picatinny, NJ Feb 05 Mar 06 37 7 Yes Oct 02 Date Revsn Avail RFP Issue Date The FY03 M27 Fin Assembly will be awarded as an option to an existing competitive fixed price contract. E89600 (E92900) CTG,MORTAR,60MM HE W/PD FUZE, M768 Item No. 9 Page 25 of 34 199 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG,MORTAR,60MM HE W/PD FUZE, M768 (E92900) FY 02 / 03 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 02 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 03 Calendar Year 02 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G L A T E R Calendar Year 03 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Load, Assemble, and Pack 1 FY 02 &P A 43 0 43 1 FY 02 A 36 0 36 1 FY 03 A 41 0 41 1 FY 04 A 91 0 91 91 1 FY 05 A 36 0 36 36 Total 247 5 A M 1 PRODUCTION RATES 5 NAME/LOCATION MIN. 5.00 1-8-5 10.00 N O V D E C J A N F E B M A R MFR REACHED Day & Zimmerman, Parsons, KS 41 247 F R 36 A O C T MAX. 30.00 0 1 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct Afte r 1 Oct After 1 Oct After 1 Oct INITIAL 6 9 24 33 REORDER 3 5 23 28 Number D+ A P R 38 A P R M A Y J U N J U L A U G 242 S E P REMARKS M768 and M720A1 are produced on the same line. Deliveries are scheduled for continuity of production. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E89600 (E92900) CTG,MORTAR,60MM HE W/PD FUZE, M768 Item No. 9 Page 26 of 34 200 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG,MORTAR,60MM HE W/PD FUZE, M768 (E92900) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 05 Calendar Year 04 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 &P A 43 5 38 1 FY 02 A 36 0 36 1 FY 03 A 41 0 41 1 FY 04 A 91 0 91 1 FY 05 A 36 0 36 247 5 242 Total 10 PRODUCTION RATES 1 REACHED NAME/LOCATION Day & Zimmerman, Parsons, KS MIN. 5.00 1-8-5 10.00 8 0 MAX. 30.00 10 10 0 10 10 10 7 0 A 91 A 10 10 N O V 10 D E C 8 J A N 6 F E B M A R 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T 10 N O V 10 D E C 36 10 J A N 4 F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 9 24 33 REORDER 3 5 23 28 Number D+ 0 10 4 MFR F R 10 6 O C T M 10 10 A P R 10 M A Y 10 J U N 7 J U L 127 A U G S E P REMARKS M768 and M720A1 are produced on the same line. Deliveries are scheduled for continuity of production. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E89600 (E92900) CTG,MORTAR,60MM HE W/PD FUZE, M768 Item No. 9 Page 27 of 34 201 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG,MORTAR,60MM HE W/PD FUZE, M768 (E92900) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 07 Calendar Year 06 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 &P A 43 43 0 0 1 FY 02 A 36 36 0 0 1 FY 03 A 41 41 0 1 FY 04 A 91 0 91 1 FY 05 A 36 0 36 247 120 127 Total 0 3 PRODUCTION RATES 3 1 REACHED NAME/LOCATION Day & Zimmerman, Parsons, KS MIN. 5.00 1-8-5 10.00 N O V D E C J A N 10 F E B 10 M A R MFR F R 10 MAX. 30.00 10 10 10 10 10 8 0 1 10 A P R 10 M A Y 10 J U N 10 J U L 10 A U G 10 S E P ADMINLEAD TIME 8 O C T 5 N O V D E C J A N 10 10 10 F E B 10 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 9 24 33 REORDER 3 5 23 28 Number D+ 0 10 5 O C T M 10 10 1 10 A P R 0 1 M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E89600 (E92900) CTG,MORTAR,60MM HE W/PD FUZE, M768 Item No. 9 Page 28 of 34 202 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 Proc Qty Gross Cost February 2003 P-1 Item Nomenclature CTG 60MM MORTAR: HE, M720A1w/M734A1 MOF (E93900) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 24 13 13 13 13 13 89 11.8 7.1 7.3 7.5 7.6 7.7 49.0 11.8 7.1 7.3 7.5 7.6 7.7 49.0 11.8 7.1 7.3 7.5 7.6 7.7 49.0 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The M720A1 60mm High Explosive cartridge with Multi-Option Fuze is designed for use with the M224 lightweight company mortar system (LWCMS) in all light infantry battalions including Airborne, Air Assault and Ranger. The round is used against personnel and materiel providing both fragmentation and blast effect. This round uses a new insensitive main charge explosive called PAX-21. Additional changes have been made to the fuze adaptor, packaging and fuze explosive charge. Lethality is maintained by using a high fragmentation steel (HF-1) shell body. The M720A1 also incorporates the highly reliable and countermeasure resistant M734A1 Multi-option fuze. When the fuze is set in the proximity mode, it functions at a height over the target which is optimized for lethality. The M720A1 is Code A; Approved for service use. Justification: The FY 2004/2005 procurements support annual training requirements and build a depot level in accordance with the Army's procurement goals. TYPE CLASSIFICATION DATE: Standard September 2001 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny, NJ E89600 (E93900) CTG 60MM MORTAR: HE, M720A1w/M734A1 MOF Item No. 9 Page 29 of 34 203 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 FY 03 UnitCost $ TotalCost Qty $000 x1000 AMMUNITION HARDWARE Load, Assemble, and Pack Shell Body - HF1 Fuze, Multi- Option M734A1 Ignition Cartridge M702 Propelling Charge M235 Fin Assembly M27 Date: February 2003 FY 04 UnitCost $ TotalCost Qty $000 x1000 1947 1213 5929 458 664 184 SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Acceptance Testing Interim Transportation SubTotal Prod. Support Total E89600 (E93900) CTG 60MM MORTAR: HE, M720A1w/M734A1 MOF Weapon System Type: CTG 60MM MORTAR: HE, M720A1w/M734A1 MOF (E93900) $ 80 48 234 18 7 7 TotalCost Qty $000 x1000 1096 679 3320 256 372 103 10395 5826 858 248 233 77 874 253 143 50 1416 1320 11811 Item No. 9 Page 30 of 34 204 24 25 25 25 100 25 FY 05 UnitCost 485 7146 UnitCost 13 14 14 14 55 14 $ 82 49 238 18 7 7 534 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2004 FY 2005 Shell Body - HF1 FY 2004 FY 2005 Fuze, Multi-Option M734A1 FY 2004 FY 2005 Ignition Cartridge M702 FY 2004 FY 2005 Propelling Charge M235 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 60MM MORTAR: HE, M720A1w/M734A1 MOF (E93900) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? Day & Zimmerman Parsons, KS Day & Zimmerman Parsons, KS C/Option TACOM-ARDEC, Picatinny, NJ Feb 04 Nov 05 24 80 Yes Option TACOM-ARDEC, Picatinny, NJ Feb 05 Nov 06 13 82 Yes Medico Industries Inc Scranton, PA Medico Industries Inc Scranton, PA C/Option TACOM-ARDEC, Picatinny, NJ Feb 04 Apr 05 25 48 Yes Option TACOM-ARDEC, Picatinny, NJ Feb 05 Apr 06 14 49 Yes To Be Selected To Be Selected C/FP C/FP TACOM-ARDEC, Picatin ny, NJ Feb 04 TACOM-ARDEC, Picatinny, NJ Feb 05 Feb 05 Feb 06 25 14 234 239 Yes Yes GD ATP Stone County, MS GD ATP Stone County, MS C/Option TACOM-ARDEC, Picatinny, NJ Feb 04 Mar 05 25 18 Yes Option TACOM-ARDEC, Picatinny, NJ Feb 05 Mar 06 14 18 Yes To Be Selected To Be Selected C/FP C/FP TACOM-ARDEC, Picatinny, NJ Apr 04 TACOM-ARDEC, Picatinny, NJ Feb 05 May 05 Mar 06 100 55 7 7 Yes Yes Date Revsn Avail RFP Issue Date Shell bodies for the M720A1, M768 and M769 are combined on one contract. 60mm Common Components (M702 Ignition Cartridge, M235 Prop Charge and M27 Fin) are procured on the same contract for all 60mm rounds. Original Contracts; Shell Body C/FP FY99; M734A1 Fuze C/FP FY03; M702 Ignition Cartridge C/FP FY00; M235 Prop Charge C/FP FY03 ; REMARKS: E89600 (E93900) CTG 60MM MORTAR: HE, M720A1w/M734A1 MOF Item No. 9 Page 31 of 34 205 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Fin Assembly M27 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 60MM MORTAR: HE, M720A1w/M734A1 MOF (E93900) Contractor and Location To Be Selected To Be Selected Contract Method and Type C/FP C/FP Location of PCO Award Date Date of First Delivery TACOM-ARDEC, Picatinny, NJ Feb 04 TACOM-ARDEC, Picatinny, NJ Feb 05 Jun 05 Jan 06 QTY x1000 25 14 Unit Cost $ 7 7 Specs Avail Now? Date Revsn Avail RFP Issue Date Yes Yes Shell bodies for the M720A1, M768 and M769 are combined on one contract. 60mm Common Components (M702 Ignition Cartridge, M235 Prop Charge and M27 Fin) are procured on the same contract for all 60mm rounds. Original Contracts; Shell Body C/FP FY99; M734A1 Fuze C/FP FY03; M702 Ignition Cartridge C/FP FY00; M235 Prop Charge C/FP FY03 ; REMARKS: E89600 (E93900) CTG 60MM MORTAR: HE, M720A1w/M734A1 MOF Item No. 9 Page 32 of 34 206 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 60MM MORTAR: HE, M720A1w/M734A1 MOF (E93900) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 05 Calendar Year 04 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 04 A 24 0 24 1 FY 05 A 13 0 13 3 FY 04 A 25 0 25 3 FY 05 A 14 0 14 A 24 A 13 Fuze, Multi-Option M734A1 Total 76 A 76 PRODUCTION RATES REACHED R NAME/LOCATION MIN. 1-8-5 MAX. D E C J A N F E B M A R Day & Zimmerman, Parsons, KS 5.00 10.00 25.00 0 3 To Be Selected 5.00 15.00 40.00 0 1 3 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B 15 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 7 28 35 REORDER 3 5 21 26 INITIAL 6 7 12 19 REORDER 3 5 12 17 Number D+ 1 0 14 10 N O V MFR F 15 A O C T M 10 51 A P R M A Y J U N J U L A U G S E P REMARKS M720A1 and M768 are produced on the same line. Deliveries are scheduled for continunity of production INITIAL REORDER INITIAL REORDER INITIAL REORDER E89600 (E93900) CTG 60MM MORTAR: HE, M720A1w/M734A1 MOF Item No. 9 Page 33 of 34 207 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 60MM MORTAR: HE, M720A1w/M734A1 MOF (E93900) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 07 Calendar Year 06 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 04 A 24 0 24 1 FY 05 A 13 0 13 3 FY 04 A 25 25 0 3 FY 05 A 14 0 14 76 25 51 8 10 6 0 9 4 0 Fuze, Multi-Option M734A1 Total 0 14 8 O C T M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 10 D E C 6 J A N 14 F E B 9 M A R MFR F R N O V 0 MAX. Day & Zimmerman, Parsons, KS 5.00 10.00 25.00 0 3 To Be Selected 5.00 15.00 40.00 0 1 3 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V 4 D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 7 28 35 REORDER 3 5 21 26 INITIAL 6 7 12 19 REORDER 3 5 12 17 Number D+ 1 A P R A P R M A Y J U N J U L A U G S E P REMARKS M720A1 and M768 are produced on the same line. Deliveries are scheduled for continunity of production INITIAL REORDER INITIAL REORDER INITIAL REORDER E89600 (E93900) CTG 60MM MORTAR: HE, M720A1w/M734A1 MOF Item No. 9 Page 34 of 34 208 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature 81MM MORTAR, ALL TYPES (E76000) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 346.9 3.8 12.6 6.7 14.1 4.6 4.7 11.8 13.2 14.4 432.8 346.9 3.8 12.6 6.7 14.1 4.6 4.7 11.8 13.2 14.4 432.8 346.9 3.8 12.6 6.7 14.1 4.6 4.7 11.8 13.2 14.4 432.8 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This includes 81mm Mortar Ammunition, All Types. These rounds are fired from the M252 81mm Light Battalion Mortar System, currently fielded to all light infantry units in the Army. In the future, these rounds will be also used in subcaliber training with the M120/M121 120mm Heavy Battalion Mortar System using the M303E1 training device. Justification: This is a training standard item used in both training and combat. The intended use is to maintain environmentally "clean" ranges. E76000 81MM MORTAR, ALL TYPES Item No. 10 Page 1 of 10 209 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Ctg, Mortar, 81mm Illum M853A1 Ctg, 81mm M889 IUK w/M935 PD Fuze Ctg, Mortar, 81mm HE (IM) M821A2 Ctg, 81mm Infrared (IR) Illum M816 Total E76000 81MM MORTAR, ALL TYPES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 FY 03 UnitCost $ 3484 6 581 3437 5682 8 700 12603 Weapon System Type: Date: February 2003 81MM MORTAR, ALL TYPES (E76000) TotalCost Qty $000 x1000 1182 5498 FY 04 UnitCost 7 6680 Item No. 10 Page 2 of 10 210 $ 971 TotalCost Qty $000 x1000 FY 05 UnitCo st $ TotalCost Qty $000 x1000 2283 3 761 23 11821 3 3940 4579 14104 UnitCost 3 $ 1526 4602 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG, MORTAR, 81MM INFRARED (IR) ILLUM M816 (E90000) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 8 8 7 13 3 3 5 6 7 60 11.4 5.7 5.5 11.8 4.6 4.7 5.9 7.3 8.5 65.3 11.4 5.7 5.5 11.8 4.6 4.7 5.9 7.3 8.5 65.3 11.4 5.7 5.5 11.8 4.6 4.7 5.9 7.3 8.5 65.3 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The M816 81mm Infrared Illumination Cartridge with Mechanical Time - Super Quick (MTSQ) Fuze is designed for use with the M252 81mm Light Battalion Mortar System, currently fielded to all Light Infantry units in the Army. The round is used to illuminate targets during night operations. Infrared Illumination greatly enhances the effectiveness of night vision devices. The round consists of a two-piece body filled with illuminating flare, M772 MTSQ fuze and tail assembly. The round is range-matched to the 81mm High Explosive (HE) and smoke cartridges. This item is Code A. Approved for service use. Justification: This is a training standard item used in both training and combat. The intended use is to maintain environmentally "clean" ranges. The FY 2004/FY 2005 procurements support annual peacetime training in accordance with the Army's procurement goals. TYPE CLASSIFICATION TCLP July 1994, STD September 2001 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny, NJ E76000 (E90000) CTG, MORTAR, 81MM INFRARED (IR) ILLUM M816 Item No. 10 Page 3 of 10 211 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD AMMUNITION HARDWARE Load, Assemble, and Pack *Shell Body *Fuze M772 MTSQ Fuze, Electronic Time XM785 IR Cannister Assembly *Parachute Ignition Cartridge M752 *Propellant Charge M219 *Fin Assembly M29 SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Acceptance Testing Interim Transportation SubTotal Prod. Support COST - Nonrecurring First Article Testing Government Furnished Materiel TotalCost Qty $000 x1000 Weapon System Type: FY 03 UnitCost $ Date: February 2003 CTG, MORTAR, 81MM INFRARED (IR) ILLUM M816 (E90000) TotalCost Qty $000 x1000 FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ 1634 492 1186 8 8 8 201 58 140 1161 333 843 7 7 7 205 56 143 2860 820 2082 13 13 13 209 58 146 1281 269 336 333 254 8 8 8 33 8 152 32 40 0 30 911 191 239 262 181 7 7 7 27 7 155 32 41 11 30 2154 459 584 653 444 13 13 13 56 13 154 33 42 12 32 TotalCost Qty UnitCost $000 x1000 $ 726 208 3 3 213 59 794 546 116 148 165 114 3 3 3 3 14 3 224 154 33 42 12 32 5785 4121 10056 2817 1296 200 170 64 995 204 112 66 1141 205 289 130 1315 210 174 63 1730 1377 1765 1762 833 -2534 SubTotal COST - Nonrecurring Total E76000 (E90000) CTG, MORTAR, 81MM INFRARED (IR) ILLUM M816 5814 700 5498 Item No. 10 Page 4 of 10 212 971 11821 863 4579 1343 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2002 FY 2003 FY 2004 FY 2005 *Shell Body FY 2002 FY 2003 FY 2004 FY 2005 *Fuze M772 MTSQ FY 2002 FY 2003 FY 2004 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG, MORTAR, 81MM INFRARED (IR) ILLUM M816 (E90000) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? Pine Bluff Arsenal Pine Bluff, AR Pine Bluff Arsenal Pine Bluff, AR Pine Bluff Arsenal Pine Bluff, AR Pine Bluff Arsenal Pine Bluff, AR SS/FP TACOM-ARDEC, Picatinny, NJ Apr 02 Mar 04 8 201 Yes SS/FP TACOM-ARDEC, Picatinny, NJ Mar 03 Feb 05 7 205 Yes SS/FP TACOM-ARDEC, Picatinny, NJ Mar 04 Feb 06 13 209 Yes SS/FP TACOM-ARDEC, Picatinny, NJ Mar 05 Feb 07 3 213 Yes Stock Issue Lewis Engineering Marshall, TX Lewis Engineering Marshall, TX To Be Selected TBD NA SS/Option TACOM-ARDEC, Picatinny, NJ Feb 02 TACOM-ARDEC, Picatinny, NJ Feb 03 NA Apr 04 8 7 56 NA Yes SS TACOM-ARDEC, Picatinny, NJ Feb 04 Jun 05 14 58 Yes C/FP TACOM-ARDEC, Picatinny, NJ Apr 05 Apr 06 4 59 Yes Stock Issue Diehll GMBH Scramberg, Ger Diehll GMBH Scramberg, Ger NA SS/Option TACOM-ARDEC, Picatinny, NJ Feb 02 TACOM-ARDEC, Picatinny, NJ Mar 03 NA Feb 04 8 7 143 NA Yes SS/Option TACOM-ARDEC, Picatinny, NJ Mar 04 Feb 05 13 146 Yes Date Revsn Avail RFP Issue Date Fuze, Electronic Time XM785 Original Contract s: Shell Body C/FP FY99; Fuze SS/FP FY99; Parachute C/FP FY01; Prop Charge C/FP FY00; Fin Assy C/FP FY99. Initial production of Fuze, Electronic Time XM785 will be procured as an option to the development contract. REMARKS: Pine Bluff Arsenal is a government owned/government operated (GOGO) facility. The illuminant candle assembly is produced at Crane Army Ammunition Activity, Crane IN, another GOGO facility. Work is performed through work orders, not contracts. This is a fixed price work order within the AWCF rules. E76000 (E90000) CTG, MORTAR, 81MM INFRARED (IR) ILLUM M816 Item No. 10 Page 5 of 10 213 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: FY 2005 IR Cannister Assembly FY 2002 FY 2003 FY 2004 FY 2005 *Parachute FY 2002 FY 2003 FY 2004 FY 2005 Ignition Cartridge M752 FY 2002 FY 2003 FY 2004 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG, MORTAR, 81MM INFRARED (IR) ILLUM M816 (E90000) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? Date Revsn Avail Dec 04 Alliant Techsystems Edina, MN SS/Option TACOM-ARDEC, Picatinny, NJ Apr 05 Apr 06 3 224 No Crane Army Ammunition Activity Crane, IN Crane Army Ammunition Activity Crane, IN Crane Army Ammunition Activity Crane, IN Crane Army Ammunition Activity Crane, IN SS/FP TACOM-ARDEC, Picatinny, NJ Mar 02 Apr 03 8 152 Yes SS/FP TACOM-ARDEC, Picatinny, NJ Mar 03 Apr 04 7 155 Yes SS/FP TACOM-ARDEC, Picatinny, NJ Mar 04 Apr 05 13 154 Yes SS/FP TACOM-ARDEC, Picatinny, NJ Mar 05 Apr 06 3 154 Yes Stock Issue Paranetics San Diego, CA Paranetics San Diego, CA Paranetics San Diego, CA NA SS/Option TACOM-ARDEC, Picatinny, NJ NA TACOM-ARDEC, Picatinny, NJ Apr 03 NA Jan 04 8 7 32 NA Yes SS/Option TACOM-ARDEC, Picatinny, NJ Feb 04 Jan 05 13 33 Yes SS/Option TACOM-ARDEC, Picatinny, NJ Feb 05 Jan 06 3 33 Yes GD ATP Stone County, MS To Be Selected TBD To Be Selected TBD C/Option TACOM-ARDEC, Picatinny, NJ Jun 02 Jun 03 8 40 Yes C/FP TACOM-ARDEC, Picatinny, NJ May 03 Jan 04 7 41 Yes C/Option TACOM-ARDEC, Picatinny, NJ Feb 04 Jan 05 13 42 Yes RFP Issue Date Original Contracts: Shell Body C/FP FY99; Fuze SS/FP FY99; Parachute C/FP FY01; Prop Charge C/FP FY00; Fin Assy C/FP FY99. Initial production of Fuze, Electronic Time XM785 will be procured as an option to the development contract. REMARKS: Pine Bluff Arsenal is a government owned/government operated (GOGO) facility. The illuminant candle assembly is produced at Crane Army Ammunition Activity, Crane IN, another GOGO facility. Work is performed through work orders, not contracts. This is a fixed price work order within the AWCF rules. E76000 (E90000) CTG, MORTAR, 81MM INFRARED (IR) ILLUM M816 Item No. 10 Page 6 of 10 214 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: FY 2005 *Propellant Charge M219 FY 2002 FY 2003 FY 2004 FY 2005 *Fin Assembly M29 FY 2002 FY 2003 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG, MORTAR, 81MM INFRARED (IR) ILLUM M816 (E90000) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? To Be Selected TBD C/FP TACOM-ARDEC, Picatinny, NJ Feb 05 Jan 06 3 42 Yes Stock Issue GD ATP Stone County, MS GD ATP Stone County, MS GD ATP Stone County, MS NA SS/Option TACOM-ARDEC, Picatinny, NJ Feb 02 TACOM-ARDEC, Picatinny, NJ Jun 03 NA May 04 33 27 11 NA Yes SS/Option TACOM-ARDEC, Picatinny, NJ Feb 04 Jan 05 56 12 Yes SS/Option TACOM-ARDEC, Picatinny, NJ Feb 05 Jan 06 15 12 Yes Stock Issue Wilkinson Manufacturing Ft Calhoon, NE Wilkinson Manufacturing Ft Calhoon, NE Wilkinson Manufacturing Ft Calhoon, NE NA SS/Option TACOM-ARDEC, Picatinny, NJ Feb 02 TACOM-ARDEC, Picatinny, NJ Feb 03 NA Jan 04 8 7 30 Yes Yes SS/Option TACOM-ARDEC, Picatinny, NJ Feb 04 May 05 13 32 Yes SS/Option TACOM-ARDEC, Picatinny, NJ Feb 05 Jan 06 3 32 Yes Date Revsn Avail RFP Issue Date Original Contracts: Shell Body C/FP FY99; Fuze SS/FP FY99; Parachute C/FP FY01; Prop Charge C/FP FY00; Fin Assy C/FP FY99. Initial production of Fuze, Electronic Time XM785 will be procured as an option to the development contract. REMARKS: Pine Bluff Arsenal is a government owned/government operated (GOGO) facility. The illuminant candle assembly is produced at Crane Army Ammunition Activity, Crane IN, another GOGO facility. Work is performed through work orders, not contracts. This is a fixed price work order within the AWCF rules. E76000 (E90000) CTG, MORTAR, 81MM INFRARED (IR) ILLUM M816 Item No. 10 Page 7 of 10 215 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG, MORTAR, 81MM INFRARED (IR) ILLUM M816 (E90000) FY 02 / 03 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 02 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 03 Calendar Year 02 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 03 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 &P A 8 0 8 1 FY 02 A 8 0 8 1 FY 03 A 7 0 7 1 FY 04 A 13 0 14 1 FY 05 A 3 0 3 1 FY 03 MC 7 0 7 Total 46 3 PRODUCTION RATES R 1 NAME/LOCATION Pine Bluff Arsenal, Pine Bluff, AR MIN. 1.00 1-8-5 10.00 MAX. 30.00 3 3 N O V D E C J A N F E B M A R 1 7 5 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME 39 O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 23 29 REORDER 6 6 23 29 Number D+ 0 7 A MFR REACHED 8 14 47 F 0 A O C T M 5 A A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E76000 (E90000) CTG, MORTAR, 81MM INFRARED (IR) ILLUM M816 Item No. 10 Page 8 of 10 216 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG, MORTAR, 81MM INFRARED (IR) ILLUM M816 (E90000) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 05 Calendar Year 04 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 &P A 8 8 0 1 FY 02 A 8 0 8 1 FY 03 A 7 0 7 1 FY 04 A 13 -1 14 1 FY 05 A 3 0 3 A 1 FY 03 MC 7 0 7 1 46 7 39 Total 0 4 PRODUCTION RATES R 1 REACHED NAME/LOCATION Pine Bluff Arsenal, Pine Bluff, AR MIN. 1.00 1-8-5 10.00 MAX. 30.00 0 14 4 N O V D E C J A N F E B M A R 1 4 A P R 4 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B 3 4 4 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 23 29 REORDER 6 6 23 29 Number D+ 0 3 A MFR F 0 4 O C T M 4 2 4 A P R 0 2 M A Y 17 J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E76000 (E90000) CTG, MORTAR, 81MM INFRARED (IR) ILLUM M816 Item No. 10 Page 9 of 10 217 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG, MORTAR, 81MM INFRARED (IR) ILLUM M816 (E90000) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 07 Calendar Year 06 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 &P A 8 8 0 0 1 FY 02 A 8 8 0 0 1 FY 03 A 7 7 0 1 FY 04 A 13 -1 14 1 FY 05 A 3 0 3 1 FY 03 MC 7 7 0 46 29 17 Total 0 4 PRODUCTION RATES R 1 REACHED NAME/LOCATION Pine Bluff Arsenal, Pine Bluff, AR MIN. 1.00 1-8-5 10.00 MAX. 30.00 4 N O V D E C J A N F E B 10 M A R 1 3 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 23 29 REORDER 6 6 23 29 Number D+ 0 0 0 MFR F 0 3 O C T M 10 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E76000 (E90000) CTG, MORTAR, 81MM INFRARED (IR) ILLUM M816 Item No. 10 Page 10 of 10 218 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature CTG, MORTAR, 120MM, ALL TYPES (E25500) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 751.9 78.5 62.8 56.1 53.6 38.3 34.9 58.6 96.1 94.2 1324.9 751.9 78.5 62.8 56.1 53.6 38.3 34.9 58.6 96.1 94.2 1324.9 751.9 78.5 62.8 56.1 53.6 38.3 34.9 58.6 96.1 94.2 1324.9 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line item includes 120mm Mortars, All Types. They are designed for use with the M120/M121 120mm Battalion Mortar System, currently fielded to all Armor and Mechanized Infantry units in the Army, and for the Soltam Recoiling Mortar System which is planned for the Stryker Brigade Combat Team. E25500 CTG, MORTAR, 120MM, ALL TYPES Item No. 11 Page 1 of 34 219 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Ctg, Mortar 120mm HE M934 w/MO Fuze Ctg, Mortar 120mm HE M934A1 w/MO Fuze Ctg, Mortar, 120mm Illum XM930 W/MTSQ FZ Ctg, Mortar, 120mm WP Smoke M929A1 Ctg, Mortar 120mm Mortar IR Illum M983 Total E25500 CTG, MORTAR, 120MM, ALL TYPES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 43026 10 10981 8768 62785 55 11 3 Weapon System Type: FY 03 UnitCost $ Date: February 2003 CTG, MORTAR, 120MM, ALL TYPES (E25500) TotalCost Qty $000 x1000 FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ TotalCost Qty UnitCost $000 x1000 $ 781 1041 2834 36703 1926 12235 5198 46 1 5 3 56062 Item No. 11 Page 2 of 34 220 813 1926 1050 2051 31819 1963 8979 10860 53621 30 1 8 5 1061 1963 1136 2067 17540 1959 9642 9155 17 1 9 4 1032 1959 1127 2342 38296 Exhibit P-5 Weapon System Cost Analysis Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 Date: February 2003 P-1 Item Nomenclature CTG MORTAR 120MM HE M934 W/MO FUZE (E25501) Other Related Program Elements: E91400 (M934A1 funding starting in FY03) FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 343 65 55 463 201.1 48.7 43.0 292.8 201.1 48.7 43.0 292.8 201.1 48.7 43.0 292.8 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The M934A1 High Explosive (HE) Cartridge with Multi Option Fuze is designed for use with the M120/M121 120mm Battalion Mortar System, currently fielded to all Armor and Mechanized Infantry units in the Army. The round is used against personnel and materiel providing both fragmentation and blast effect. It consists of a multi-option fuze, tail assembly, and projectile body with composition B explosive fill. The M934A1 uses the highly reliable and countermeasure resistant M734A1 multi-option fuze. The proximity setting will burst the round at a height over the target which is optimized for lethality. The round increases the lethality to 1.5 times the 4.2 inch high explosive round it replaces. This item is code A; it has been approved for service use. Justification: Procurement supports buildup of war reserve in accordance with the Army's procurement goals. TYPE CLASSIFICATION DATE: Non-Developmental Item (NDI) - MAR 90, Limited Procurement-Urgent (LPU); Enhanced Ammunition - M934 standard (STD) MAY92; M934A1 STD JUN 96. PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny, NJ E25500 (E25501) CTG MORTAR 120MM HE M934 W/MO FUZE Item No. 11 Page 3 of 34 221 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements HARDWARE Load, Assemble, and Pack Shell Body Fuze, M734A1 Propellant Charge M234 Ignition Cartridge M1020 Fin Assembly M31 Fiber Container PA153 Overpack Container PA154 SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Acceptance Testing Interim Transportation PMO Core SubTotal Prod. Support COST - Nonrecurring Materiel Change - Insensitive Explosive SubTotal COST - Nonrecurring Total E25500 (E25501) CTG MORTAR 120MM HE M934 W/MO FUZE Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 6798 7279 12931 3690 1786 1910 596 1294 55 57 57 226 57 57 57 29 Weapon System Type: FY 03 UnitCost $ Date: February 2003 CTG MORTAR 120MM HE M934 W/MO FUZE (E25501) TotalCost Qty $000 x1000 FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ TotalCost Qty $000 x1000 UnitCost $ 123 127 226 16 31 33 10 45 36284 1057 245 689 601 2039 4631 2111 2111 43026 Item No. 11 Page 4 of 34 222 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2002 Shell Body FY 2002 Fuze, M734A1 FY 2002 Propellant Charge M234 FY 2002 Ignition Cartridge M1020 FY 2002 Fin Assembly M31 FY 2002 Fiber Container PA153 FY 2002 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG MORTAR 120MM HE M934 W/MO FUZE (E25501) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? SNC Technologies LeGardeur, PQ, Canada SS/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Dec 03 55 123 yes Chamberlain Mfg Scranton, PA CM-1/FP TACOM-ARDEC, Picatinny, NJ Mar 02 Jun 03 57 127 yes KDI Precision Products Inc. Cincinnati,OH SS/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Mar 03 57 226 yes GD ATP Stone County, MS SS/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Mar 03 226 16 yes Pocal Industries Moscow, PA SS/Option TACOM-ARDEC, Picatinny, NJ Apr 02 Mar 03 57 31 yes Lockheed-Martin Naval Electron Archbald, PA SS/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Feb 03 57 33 yes United Ammo Container Milan, TN SS/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Sep 02 57 10 yes Date Revsn Avail RFP Issue Date Overpack Container PA154 120mm components (M31 fin, M1020 Ignition Cartridge, M734A1 Fuze, M234 Prop Charge, PA153 Container and PA154 Container) are procured on same contracts as other 120mm mortar rounds. Original Contracts: LAP - C/FP FY98; Shell Body - C/FP FY01; M734A1 Fuze - C/FP FY98; Ign Ctg C/FP FY98; PA153 Container C/FP FY99; PA154 Container C/FP FY98. REMARKS: The remaining 3 years on this MYP contract is on E91400. E25500 (E25501) CTG MORTAR 120MM HE M934 W/MO FUZE Item No. 11 Page 5 of 34 223 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: FY 2002 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG MORTAR 120MM HE M934 W/MO FUZE (E25501) Contractor and Location Brockway Standard Atlanta, GA Contract Method and Type SS/Option Location of PCO Award Date Date of First Delivery TACOM-ARDEC, Picatinny, NJ Mar 02 Sep 02 QTY x1000 29 Unit Cost $ 45 Specs Avail Now? Date Revsn Avail RFP Issue Date yes 120mm components (M31 fin, M1020 Ignition Cartridge, M734A1 Fuze, M234 Prop Charge, PA153 Container and PA154 Container) are procured on same contracts as other 120mm mortar rounds. Original Contracts: LAP - C/FP FY98; Shell Body - C/FP FY01; M734A1 Fuze - C/FP FY98; Ign Ctg C/FP FY98; PA153 Container C/FP FY99; PA154 Container C/FP FY98. REMARKS: The remaining 3 years on this MYP contract is on E91400. E25500 (E25501) CTG MORTAR 120MM HE M934 W/MO FUZE Item No. 11 Page 6 of 34 224 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG MORTAR 120MM HE M934 W/MO FUZE (E25501) FY 02 / 03 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 02 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 03 Calendar Year 02 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 03 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 &P A 130 0 130 1 FY 02 A 55 0 55 Total 185 10 PRODUCTION RATES 10 R 1 REACHED NAME/LOCATION SNC Technologies, LeGardeur, PQ, Canada MIN. 5.00 1-8-5 10.00 N O V D E C J A N F E B M A R MFR F MAX. 24.00 10 10 10 5 10 10 10 1 A P R M A Y 10 J U N 10 J U L 10 A U G 10 S E P ADMINLEAD TIME 10 O C T 5 N O V 10 D E C J A N 10 F E B 10 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 24 30 REORDER 3 6 21 27 Number D+ 0 10 10 10 10 5 0 55 185 O C T M 10 A 10 A P R 10 M A Y 10 J U N 5 J U L 55 A U G S E P REMARKS The M734A1 fuze is used on three different U.S. Mortar rounds. Production is nearly continuous INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E25500 (E25501) CTG MORTAR 120MM HE M934 W/MO FUZE Item No. 11 Page 7 of 34 225 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG MORTAR 120MM HE M934 W/MO FUZE (E25501) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 05 Calendar Year 04 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B 10 10 M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 &P A 130 130 0 1 FY 02 A 55 0 55 185 130 55 Total 0 5 5 10 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION SNC Technologies, LeGardeur, PQ, Canada MIN. 5.00 1-8-5 10.00 D E C J A N 10 F E B 10 M A R MFR F R N O V 10 MAX. 24.00 0 1 10 A P R 10 0 10 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 24 30 REORDER 3 6 21 27 Number D+ 10 A P R M A Y J U N J U L A U G S E P REMARKS The M734A1 fuze is used on 3 different U.S. Mortar rounds. Production is nearly continuous. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E25500 (E25501) CTG MORTAR 120MM HE M934 W/MO FUZE Item No. 11 Page 8 of 34 226 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG 120MM WP SMOKE M929A1 (E91300) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 64 15 11 5 8 8 8 8 8 8 143 59.3 24.8 11.0 12.2 9.0 9.6 9.8 10.1 10.3 10.5 166.7 59.3 24.8 11.0 12.2 9.0 9.6 9.8 10.1 10.3 10.5 166.7 59.3 24.8 11.0 12.2 9.0 9.6 9.8 10.1 10.3 10.5 166.7 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The M929 White Phosphorus (WP) Smoke cartridge is designed for use with the M120/M121 120mm Battalion Mortar System, which is currently fielded to all Armor and Mechanized Infantry units in the Army, and for the Soltam Recoiling Mortar System which is planned for the Stryker Brigade Combat Team. The round is used to provide smoke, with some incendiary effect, for various screening uses. It consists of a body with WP impregnated felt wedges, fuze, and tail assembly. The M929A1 uses the highly reliable and countermeasure resistant M734A1 multi-option fuze. The proximity setting bursts the round over a target, producing dense smoke which is 100 percent greater than the 4.2-in smoke round it replaces. The round is range matched to the 120mm High Explosive (HE) and illuminating cartridges. This item is code A, approved for service use. Justification: FY 2004/FY 2005 procurements support annual peacetime training requirements in accordance with the Army's procurement goals. TYPE CLASSIFICATION DATE: NDI - MAR 90, limited procurement - urgent(LPU); Enhanced Ammunition - XM929, Limited Rate Production (LRP) MAY 92; M929, standard (STD) JUN 96. PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny, NJ E25500 (E91300) CTG 120MM WP SMOKE M929A1 Item No. 11 Page 9 of 34 227 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack Shell Body LAP Burster M86 Burster Housing Fuze, Multi- Option. M734A1 Ignition Cartridge M1020 Propellant Charge M234 Fin Assembly M31 Fiber Container PA153 Metal Overpack PA154 SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Acceptance Testing Interim Transportation SubTotal Prod. Support Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 2528 2073 287 236 2476 342 706 366 114 248 11 11 11 11 11 11 43 11 11 5 FY 03 UnitCost $ 240 189 26 22 226 31 16 33 10 45 TotalCost Qty $000 x1000 1136 965 130 107 1113 154 323 162 51 111 5 5 5 5 5 5 19 5 5 2 FY 04 UnitCost $ 244 199 27 22 230 32 17 34 11 46 TotalCost Qty $000 x1000 1951 1669 226 185 1926 266 559 277 89 193 FY 05 UnitCost 8 8 8 8 8 8 32 8 8 4 $ 247 203 27 23 234 32 17 34 11 47 TotalCost Qty $000 x1000 2151 1724 249 204 2123 293 616 306 98 212 4252 7341 7976 1035 323 167 80 1067 328 149 37 1070 334 152 82 1090 337 151 88 1605 1581 1638 1666 UnitCost 8 8 8 8 8 8 35 8 8 4 $ 251 194 28 23 239 33 18 34 11 48 6402 SubTotal Other E25500 (E91300) CTG 120MM WP SMOKE M929A1 Date: February 2003 9376 Other WP Facility Equipment (PBA) Total Weapon System Type: CTG 120MM WP SMOKE M929A1 (E91300) 6402 10981 1041 12235 Item No. 11 Page 10 of 34 228 1050 8979 1136 9642 1127 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2002 FY 2003 FY 2004 FY 2005 Shell Body FY 2002 FY 2003 FY 2004 FY 2005 LAP Burster M86 FY 2002 FY 2003 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 120MM WP SMOKE M929A1 (E91300) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? Pine Bluff Arsenal Pine Bluff, AR Pine Bluff Arsenal Pine Bluff, AR Pine Bluff Arsenal Pine Bluff, AR Pine Bluff Arsenal Pine Bluff, AR SS/FP TACOM-ARDEC, Picatinny, NJ Mar 02 Dec 03 11 240 yes SS/FP TACOM-ARDEC, Picatinny, NJ Mar 03 Dec 04 5 244 yes SS/FP TACOM-ARDEC, Picatinny, NJ Mar 04 Dec 05 8 247 yes SS/FP TACOM-ARDEC, Picatinny, NJ Mar 05 Dec 06 8 251 yes Chamberlain Manufacturing Scranton, PA Chamberlain Manufacturing Scranton, PA Chamberlain Manufacturing Scranton, PA Chamberlain Manufacturing Scranton, PA CM-1/FP TACOM-ARDEC, Picatinny, NJ Mar 02 Feb 03 11 189 yes CM-2/FP TACOM-ARDEC, Picatinny, NJ Feb 03 Feb 04 5 199 yes CM-3/FP TACOM-ARDEC, Picatinny, NJ Feb 04 Feb 05 8 203 yes CM-4/FP TACOM-ARDEC, Picatinny, NJ Feb 05 Feb 06 8 194 yes American Ordnance Milan TN American Ordnance Milan TN American Ordnance Milan TN American Ordnance Milan TN SS/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Jan 03 11 26 yes Option TACOM-ARDEC, Picatinny, NJ Feb 03 Jan 04 5 27 yes Option TACOM-ARDEC, Picatinny, NJ Feb 04 Mar 05 8 27 yes Option TACOM-ARDEC, Picatinny, NJ Apr 05 Mar 06 8 28 yes Date Revsn Avail RFP Issue Date Pine Bluff Arsenal is a Government owned - Government Operated (GOGO) facility. Work is performed through yearly negotiated work orders, not contracts. This is a fixed price work order within the AWCF rules. 120mm common componens (M1020 Ignition Cartridge,M234 Prop Charge, M31 fin and PA153 & PA154 Containers) are procured on the same contract as other 120mm mortar rounds. Original Contracts: Shell Body - C/MYR/FP FY01; M734A1 Fuze - C/FP FY98; Ign Ctg C/FP FY98; PA153 Container C/FP FY99; PA154 Container C/FP FY98; Burster, M86 C/FP FY00; Burster Housing C/FP FY00. REMARKS: This is a 4 year mult -year contract. E25500 (E91300) CTG 120MM WP SMOKE M929A1 Item No. 11 Page 11 of 34 229 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Burster Housing FY 2002 FY 2003 FY 2004 FY 2005 Fuze, Multi-Option. M734A1 FY 2002 FY 2003 FY 2004 FY 2005 Ignition Cartridge M1020 FY 2002 FY 2003 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 120MM WP SMOKE M929A1 (E91300) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? MaTech Hebron, MD MaTech Hebron, MD MaTech Hebron, MD MaTech Hebron, MD SS/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Mar 03 11 22 yes Option TACOM-ARDEC, Picatinny, NJ Feb 03 Mar 04 5 22 yes Option TACOM-ARDEC, Picatinny, NJ Feb 04 Mar 05 8 23 yes Option TACOM-ARDEC, Picatinny, NJ Apr 05 Mar 06 9 23 yes KDI Precision Products Inc. Cincinatti, OH To Be Selected To Be Selected To Be Selected C/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Feb 03 11 226 yes C/FP C/FP C/FP TACOM-ARDEC, Picatinny, NJ Apr 03 TACOM-ARDEC, Picatinny, NJ Feb 04 TACOM-ARDEC, Picatinny, NJ Feb 05 Jun 04 Feb 05 Feb 06 5 8 8 230 234 239 yes yes yes Pocal Industries Moscow PA Pocal Industries Moscow PA To Be Selected To Be Selected SS/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Feb 03 11 31 yes Option TACOM-ARDEC, Picatinny, NJ Mar 03 Feb 04 5 32 yes C/FP C/FP TACOM-ARDEC, Picatinny, NJ Apr 04 TACOM-ARDEC, Picatinny, NJ Mar 05 Mar 05 8 8 32 33 yes yes Feb 06 Date Revsn Avail RFP Issue Date Pine Bluff Arsenal is a Government owned - Government Operated (GOGO) facility. Work is performed through yearly negotiated work orders, not contracts. This is a fixed price work order within the AWCF rules. 120mm common componens (M1020 Ignition Cartridge,M234 Prop Charge, M31 fin and PA153 & PA154 Containers) are procured on the same contract as other 120mm mortar rounds. Original Contracts: Shell Body - C/MYR/FP FY01; M734A1 Fuze - C/FP FY98; Ign Ctg C/FP FY98; PA153 Container C/FP FY99; PA154 Container C/FP FY98; Burster, M86 C/FP FY00; Burster Housing C/FP FY00. REMARKS: This is a 4 year mult -year contract. E25500 (E91300) CTG 120MM WP SMOKE M929A1 Item No. 11 Page 12 of 34 230 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Propellant Charge M234 FY 2002 FY 2003 FY 2004 FY 2005 Fin Assembly M31 FY 2002 FY 2003 FY 2004 FY 2005 Fiber Container PA153 FY 2002 FY 2003 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 120MM WP SMOKE M929A1 (E91300) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? GD ATP Stone County, MS GD ATP Stone County, MS GD ATP Stone County, MS GD ATP Stone County, MS SS/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Jun 0 3 44 16 yes Option TACOM-ARDEC, Picatinny, NJ Jun 03 Jun 04 19 17 yes Option TACOM-ARDEC, Picatinny, NJ Feb 04 Feb 05 33 17 yes Option TACOM-ARDEC, Picatinny, NJ Feb 05 Feb 06 35 18 yes Lockheed-Martin Naval Electron Archbald, PA Lockheed-Martin Naval Electron Archbald, PA Lockheed-Martin Naval Electron Archbald, PA Lockheed-Martin Naval Electron Archbald, PA SS/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Jan 03 11 33 yes Option TACOM-ARDEC, Picatinny, NJ Feb 03 Jan 04 5 34 yes Option TACOM-ARDEC, Picatinny, NJ Feb 04 Jan 05 8 34 yes Option TACOM-ARDEC, Picatinny, NJ Feb 05 Jan 06 8 34 yes United Ammo Container Milan, TN United Ammo Container Milan, TN United Ammo Container Milan, TN To Be Selected SS/Option TACOM-ARDEC, Picatinny, NJ Feb 02 Aug 02 11 10 yes Option TACOM-ARDEC, Picatinny, NJ Feb 03 Aug 03 5 11 yes Option TACOM-ARDEC, Picatinny, NJ Feb 04 Aug 04 8 11 yes C/FP TACOM-ARDEC, Picatinny, NJ Apr 05 Dec 05 8 11 yes Date Revsn Avail RFP Issue Date Pine Bluff Arsenal is a Government owned - Government Operated (GOGO) facility. Work is performed through yearly negotiated work orders, not contracts. This is a fixed price work order within the AWCF rules. 120mm common componens (M1020 Ignition Cartridge,M234 Prop Charge, M31 fin and PA153 & PA154 Containers) are procured on the same contract as other 120mm mortar rounds. Original Contracts: Shell Body - C/MYR/FP FY01; M734A1 Fuze - C/FP FY98; Ign Ctg C/FP FY98; PA153 Container C/FP FY99; PA154 Container C/FP FY98; Burster, M86 C/FP FY00; Burster Housing C/FP FY00. REMARKS: This is a 4 year mult -year contract. E25500 (E91300) CTG 120MM WP SMOKE M929A1 Item No. 11 Page 13 of 34 231 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Metal Overpack PA154 FY 2002 FY 2003 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 120MM WP SMOKE M929A1 (E91300) Contractor and Location Brockway Standard Atlanta, GA Brockway Standard Atlanta, GA Brockway Standard Atlanta, GA To Be Selected Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? SS/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Aug 02 5 45 yes Option TACOM-ARDEC, Picatinny, NJ Feb 03 Aug 03 2 46 yes Option TACOM-ARDEC, Picatinny, NJ Feb 04 Aug 04 4 47 yes C/FP TACOM-ARDEC, Picatinny, NJ Apr 05 Dec 05 4 48 yes Date Revsn Avail RFP Issue Date Pine Bluff Arsenal is a Government owned - Government Operated (GOGO) facility. Work is performed through yearly negotiated work orders, not contracts. This is a fixed price work order within the AWCF rules. 120mm common componens (M1020 Ignition Cartridge,M234 Prop Charge, M31 fin and PA153 & PA154 Containers) are procured on the same contract as other 120mm mortar rounds. Original Contracts: Shell Body - C/MYR/FP FY01; M734A1 Fuze - C/FP FY98; Ign Ctg C/FP FY98; PA153 Container C/FP FY99; PA154 Container C/FP FY98; Burster, M86 C/FP FY00; Burster Housing C/FP FY00. REMARKS: This is a 4 year mult -year contract. E25500 (E91300) CTG 120MM WP SMOKE M929A1 Item No. 11 Page 14 of 34 232 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 120MM WP SMOKE M929A1 (E91300) FY 02 / 03 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 02 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 03 Calendar Year 02 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 03 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 & P A 80 0 80 1 FY 02 A 11 0 11 1 FY 03 A 5 0 5 1 FY 04 A 8 0 8 8 1 FY 05 A 8 0 8 8 5 FY 02 & P A 82 66 16 8 5 FY 02 A 11 0 11 A 5 FY 03 A 5 0 5 5 FY 04 A 8 0 8 8 5 FY 05 A 8 0 8 8 226 66 160 9 9 9 9 9 9 11 5 5 5 0 A 11 A 5 Fuze, Multi-Option. M734A1 Total PRODUCTION RATES 8 R REACHED NAME/LOCATION MIN. 1-8-5 N O V D E C J A N F E B M A R MFR F MAX. Pine Bluff Arsenal, Pine Bluff, AR 5.00 10.00 30.00 0 5 KDI Precision Products Inc., Cincinatti, OH 5.00 15.00 40.00 0 0 1 5 8 A P R 9 M A Y J U N 9 J U L 9 A U G 9 S E P ADMINLEAD TIME 9 O C T 9 N O V 11 D E C 5 11 J A N F E B 5 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 24 30 REORDER 3 6 21 27 INITIAL 6 7 12 19 REORDER 3 5 12 17 Number D+ 1 0 11 A O C T M 8 A P R M A Y J U N 5 J U L 5 A U G 53 S E P REMARKS The M734A1 fuze is used on three different U.S. Mortar rounds. Production is near continuous. INITIAL REORDER INITIAL REORDER INITIAL REORDER E25500 (E91300) CTG 120MM WP SMOKE M929A1 Item No. 11 Page 15 of 34 233 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 120MM WP SMOKE M929A1 (E91300) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 05 Calendar Year 04 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 & P A 80 80 0 1 FY 02 A 11 0 11 1 FY 03 A 5 0 5 1 FY 04 A 8 0 8 1 FY 05 A 8 0 8 5 FY 02 & P A 82 82 0 5 FY 02 A 11 11 0 5 FY 03 A 5 0 5 5 FY 04 A 8 0 8 5 FY 05 A 8 0 8 226 173 53 0 5 6 0 5 0 A 8 A 8 Fuze, Multi-Option. M734A1 Total 0 0 5 PRODUCTION RATES 5 REACHED NAME/LOCATION MIN. 1-8-5 N O V D E C 6 J A N 5 F E B M A R MFR F R 3 MAX. Pine Bluff Arsenal, Pine Bluff, AR 5.00 10.00 30.00 0 5 KDI Precision Products Inc., Cincinatti, OH 5.00 15.00 40.00 0 0 1 5 A P R M A Y J U N 5 J U L A U G S E P ADMINLEAD TIME O C T N O V D E C 8 3 J A N F E B 5 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 24 30 REORDER 3 6 21 27 INITIAL 6 7 12 19 REORDER 3 5 12 17 Number D+ 1 5 A O C T M 0 A 24 A P R M A Y J U N J U L A U G S E P REMARKS The M734A1 fuze is used on three different U.S. Mortar rounds. Production is near continuous INITIAL REORDER INITIAL REORDER INITIAL REORDER E25500 (E91300) CTG 120MM WP SMOKE M929A1 Item No. 11 Page 16 of 34 234 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 120MM WP SMOKE M929A1 (E91300) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 07 Calendar Year 06 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 & P A 80 80 0 0 1 FY 02 A 11 11 0 0 1 FY 03 A 5 5 0 1 FY 04 A 8 0 8 1 FY 05 A 8 0 8 5 FY 02 & P A 82 82 0 0 5 FY 02 A 11 11 0 0 5 FY 03 A 5 5 0 0 5 FY 04 A 8 8 0 5 FY 05 A 8 0 8 226 202 24 0 3 5 0 3 5 0 Fuze, Multi-Option. M734A1 Total 0 4 3 O C T M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 D E C 5 J A N 4 F E B MAX. Pine Bluff Arsenal, Pine Bluff, AR 5.00 10.00 30.00 0 5 KDI Precision Products Inc., Cincinatti, OH 5.00 15.00 40.00 0 1 5 3 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C 5 J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 24 30 REORDER 3 6 21 27 INITIAL 6 7 12 19 REORDER 3 5 12 17 Number D+ 1 0 4 M A R MFR F R N O V 4 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E25500 (E91300) CTG 120MM WP SMOKE M929A1 Item No. 11 Page 17 of 34 235 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 Proc Qty Gross Cost FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature 120MM MORTAR HE M934A1 (E91400) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 46 37 13 17 30 54 54 251 36.7 31.8 17.5 17.8 31.1 55.6 56.4 247.0 36.7 31.8 17.5 17.8 31.1 55.6 56.4 247.0 36.7 31.8 17.5 17.8 31.1 55.6 56.4 247.0 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The M934A1 High Explosive (HE) Cartridge with Multi Option Fuze is designed for use with the M120/M121 120mm Battalion Mortar System, currently fielded to all Armor and Mechanized Infantry units in the Army, and for the Soltam Recoiling Mortar System which is planned for the Stryker Brigade Combat Team. The round is used against personnel and materiel providing both fragmentation and blast effect. It consists of a multi-option fuze, tail assembly, and projectile body with composition B explosive fill. The M934A1 uses the highly reliable and countermeasure resistant M734A1 multi-option fuze. The proximity setting will burst the round at a height over the target which is optimized for lethality. The round increases the lethality to 1.5 times the 4.2 inch high explosive round it replaces. This item is code A; it has been approved for service use. Justification: The FY 2004/FY 2005 procurements of the M934A1 support annual training and build a war reserve inventory, which will replace the M934 as the preferred 120mm mortar ammunition. Additionally, funds will be used to incorporate a material modification to incorporate insensitive munitions technology into this round. TYPE CLASSIFICATION DATE: STD JUN 96. PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny, NJ E25500 (E91400) 120MM MORTAR HE M934A1 Item No. 11 Page 18 of 34 236 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Hardware Load, Assemble, and Pack Shell Body Fuze, M734A1 CBR Explosive (9 lbs per round) Propellant Charge M234 Ignition Cartridge M1020 Fin Assembly M31 Fiber Container PA153 Overpack Container PA154 SubTotal AMMO Hardware Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 Weapon System Ty pe: FY 03 UnitCost $ Date: February 2003 120MM MORTAR HE M934A1 (E91400) TotalCost Qty $000 x1000 FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ 5680 6035 10804 46 47 47 126 129 230 4694 4987 8928 37 38 38 128 131 234 3133 1492 1577 498 1081 185 47 47 47 23 17 32 34 11 46 2589 1233 1285 411 893 150 38 38 38 19 17 32 34 11 47 TotalCost Qty $000 x1000 1741 1850 3312 3002 961 457 477 153 331 30300 25020 12284 3158 249 628 554 3225 255 443 507 3276 258 331 391 4589 4430 4256 1814 2369 1000 1814 2369 1000 TOTAL 36703 31819 17540 Total 36703 Production Support Costs Production Engineering Quality Assurance Acceptance Testing Interim Transportation SubTotal Prod. Support COST - Nonrecurring Production Verification Test Materiel Change - Insensitive Munition SubTotal COST - Nonrecurring E25500 (E91400) 120MM MORTAR HE M934A1 Item No. 11 Page 19 of 34 237 813 31819 868 17540 13 14 14 120 55 14 14 14 7 UnitCost $ 130 133 239 25 18 33 34 11 48 1314 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2003 FY 2004 FY 2005 Shell Body FY 2003 FY 2004 FY 2005 Fuze, M734A1 FY 2003 FY 2004 FY 2005 CBR Explosive (9 lbs per round) FY 2005 Propellant Charge M234 February 2003 Weapon System Type: P -1 Line Item Nomenclature: 120MM MORTAR HE M934A1 (E91400) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? SNC Technologies LeGardeur, PQ, Canada SNC Technologies LeGardeur, PQ, Canada To Be Selected C/Option TACOM-ARDEC, Picatinny, NJ Feb 03 Nov 04 46 126 Yes C/Option TACOM-ARDEC, Picatinny, NJ Feb 04 Mar 06 37 128 No C/FP TACOM-ARDEC, Picatinny, NJ Apr 05 Nov 06 16 130 No Chamberlain Mfg Scranton, PA Chamberlain Mfg Scranton, PA Chamberlain Mfg Scranton, PA CM-2/FP TACOM-ARDEC, Picatinny, NJ Feb 03 May 04 48 129 Yes CM-3/FP TACOM-ARDEC, Picatinny, NJ Feb 04 May 05 31 131 Yes CM-4/FP TACOM-ARDEC, Picatinny, NJ Feb 05 May 06 14 133 Yes To Be Selected To Be Selected To Be Selected C/FP C/FP C/FP TACOM-ARDEC, Picatinny, NJ Apr 03 TACOM-ARDEC, Picatinny, NJ Feb 04 TACOM-ARDEC, Picatinny, NJ Feb 05 May 04 48 38 14 230 234 239 Yes Yes Yes To Be Selected C/FP 120 25 No Feb 05 Feb 06 Date Revsn Avail RFP Issue Date 120mm components (M31 fin, M1020 Ignition Cartridge, M734A1 Fuze, M234 Prop Charge, PA153 Container and PA154 Container) are procured on same contracts as other 120mm mortar rounds. Original Contracts: LAP - C/FP FY98; Shell Body - C/FP/MYR FY01; PA153 Container C/FP FY99; PA154 Container C/FP FY98 REMARKS: E25500 (E91400) 120MM MORTAR HE M934A1 Item No. 11 Page 20 of 34 238 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: FY 2003 FY 2004 FY 2005 Ignition Cartridge M1020 FY 2003 FY 2004 FY 2005 Fin Assembly M31 FY 2003 FY 2004 FY 2005 Fiber Container PA153 FY 2003 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nomenclature: 120MM MORTAR HE M934A1 (E91400) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? GD ATP Stone County, MS GD ATP Stone County, MS GD ATP Stone County, MS SS/Option TACOM-ARDEC, Picatinny, NJ Jun 03 Feb 04 185 17 Yes Option TACOM-ARDEC, Picatinny, NJ Jun 04 Jun 05 150 17 Yes Option TACOM-ARDEC, Picatinny, NJ Feb 05 May 06 55 18 Yes POCAL Industries Scranton, PA To Be Selected To Be Selected C/Option TACOM-ARDEC, Picatinny, NJ Feb 03 Jul 04 47 32 Yes C/FP C/FP TACOM-ARDEC, Picatinny, NJ Apr 04 TACOM-ARDEC, Picatinny, NJ Feb 05 Feb 05 Feb 06 31 16 32 33 Yes Yes Lockheed-Martin Naval Electron Archbald, PA Lockheed-Martin Naval Electron Archbald, PA Lockheed-Martin Naval Electron Archbald, PA SS/Option TACOM-ARDEC, Picatinny, NJ Feb 03 Jan 04 47 34 Yes Option TACOM-ARDEC, Picatinny, NJ Feb 04 Jan 05 38 34 Yes Option TACOM-ARDEC, Picatinny, NJ Feb 05 May 06 14 34 Yes United Ammo Container Milan, TN United Ammo Container Milan, TN To Be Selected SS/Option TACOM-ARDEC, Picatinny, NJ Feb 03 Aug 03 47 11 Yes Option TACOM-ARDEC, Picatinny, NJ Feb 04 Dec 04 38 11 Yes C/FP TACOM-ARDEC, Picatinny, NJ Apr 05 Aug 05 14 11 Yes Date Revsn Avail RFP Issue Date 120mm components (M31 fin, M1020 Ignition Cartridge, M734A1 Fuze, M234 Prop Charge, PA153 Container and PA154 Container) are procured on same contracts as other 120mm mortar rounds. Original Contracts: LAP - C/FP FY98; Shell Body - C/FP/MYR FY01; PA153 Container C/FP FY99; PA154 Container C/FP FY98 REMARKS: E25500 (E91400) 120MM MORTAR HE M934A1 Item No. 11 Page 21 of 34 239 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Overpack Container PA154 FY 2003 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nomenclature: 120MM MORTAR HE M934A1 (E91400) Contractor and Location Brockway Standard Atlanta, GA Brockway Standard Atlanta, GA To Be Selected Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? SS/Option TACOM-ARDEC, Picatinny, NJ Feb 03 Aug 03 23 46 Yes Option TACOM-ARDEC, Picatinny, NJ Feb 04 Dec 04 19 47 Yes C/FP TACOM-ARDEC, Picatinny, NJ Apr 05 Aug 05 7 48 Yes Date Revsn Avail RFP Issue Date 120mm components (M31 fin, M1020 Ignition Cartridge, M734A1 Fuze, M234 Prop Charge, PA153 Container and PA154 Container) are procured on same contracts as other 120mm mortar rounds. Original Contracts: LAP - C/FP FY98; Shell Body - C/FP/MYR FY01; PA153 Container C/FP FY99; PA154 Container C/FP FY98 REMARKS: E25500 (E91400) 120MM MORTAR HE M934A1 Item No. 11 Page 22 of 34 240 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: 120MM MORTAR HE M934A1 (E91400) FY 02 / 03 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 02 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 03 Calendar Year 02 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 03 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 03 A 46 0 46 1 FY 04 A 37 0 37 37 3 FY 05 A 13 0 13 13 8 FY 03 A 48 0 48 8 FY 04 A 31 0 31 31 8 FY 05 A 16 0 16 16 A 46 Fuze, M734A1 Total 191 A 191 191 O C T M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 N O V D E C J A N F E B M A R MFR F R 48 MAX. SNC Technologies, LeGardeur, PQ, Canada 5.00 10.00 24.00 0 8 KDI Precision Products Inc.,, Cincinnati, OH 5.00 15.00 40.00 0 1 8 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 24 30 REORDER 3 5 21 26 INITIAL 6 7 12 19 REORDER 3 5 12 17 Number D+ 1 A P R A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E25500 (E91400) 120MM MORTAR HE M934A1 Item No. 11 Page 23 of 34 241 Exhibit P-21 Production Schedule P -1 Item Nomenclature: 120MM MORTAR HE M934A1 (E91400) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 05 Calendar Year 04 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 03 A 46 0 46 1 FY 04 A 37 0 37 3 FY 05 A 13 0 13 8 FY 03 A 48 0 48 8 FY 04 A 31 0 31 8 FY 05 A 16 0 16 6 10 10 10 10 0 A 37 A 13 Fuze, M734A1 Total 191 5 PRODUCTION RATES 5 R NAME/LOCATION MIN. 1-8-5 N O V D E C J A N F E B M A R MFR REACHED MAX. SNC Technologies, LeGardeur, PQ, Canada 5.00 10.00 24.00 0 8 KDI Precision Products Inc.,, Cincinnati, OH 5.00 15.00 40.00 0 3 0 10 11 0 1 8 A P R M A Y 10 J U N 15 J U L 15 A U G 3 S E P ADMINLEAD TIME 6 O C T N O V 10 D E C 10 J A N 16 20 F E B 20 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 24 30 REORDER 3 5 21 26 INITIAL 6 7 12 19 REORDER 3 5 12 17 Number D+ 1 15 10 191 F 15 A O C T M 10 A 11 A P R 66 M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E25500 (E91400) 120MM MORTAR HE M934A1 Item No. 11 Page 24 of 34 242 Exhibit P-21 Production Schedule P -1 Item Nomenclature: 120MM MORTAR HE M934A1 (E91400) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 07 Calendar Year 06 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 03 A 46 46 0 1 FY 04 A 37 0 37 3 FY 05 A 13 0 13 8 FY 03 A 48 48 0 8 FY 04 A 31 31 0 8 FY 05 A 16 0 16 191 125 66 0 5 10 10 10 2 0 5 5 3 0 Fuze, M734A1 Total 0 0 6 5 O C T M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 D E C J A N 16 F E B 20 M A R MFR F R N O V 10 MAX. SNC Technologies, LeGardeur, PQ, Canada 5.00 10.00 24.00 0 8 KDI Precision Products Inc.,, Cincinnati, OH 5.00 15.00 40.00 0 1 8 10 A P R 2 M A Y 5 J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 24 30 REORDER 3 5 21 26 INITIAL 6 7 12 19 REORDER 3 5 12 17 Number D+ 1 0 5 A P R 3 M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E25500 (E91400) 120MM MORTAR HE M934A1 Item No. 11 Page 25 of 34 243 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 Proc Qty Gross Cost FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG 120MM Mortar IR ILLUM M983 (E91500) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 3 3 5 4 2 2 2 2 23 8.8 5.2 10.9 9.2 5.3 5.5 5.6 5.7 56.2 8.8 5.2 10.9 9.2 5.3 5.5 5.6 5.7 56.2 8.8 5.2 10.9 9.2 5.3 5.5 5.6 5.7 56.2 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The M983 Infrared Illumination Cartridge with Mechanical Time - Super Quick Fuze is designed for use with the M120/M121 120mm Battalion Mortar System, currently fielded to all Armor and Mechanized Infantry units in the Army, and for the Soltam Recoiling Mortar System which is planned for the Stryker Brigade Combat Team. The round is used to illuminate targets during night operations. Infrared Illumination greatly enhances the effectiveness of night vision devices. The round consists of a two-piece body filled with illuminating flare, M776 Mechanical Time (MT) fuze and tail assembly. The round is range matched to the 120mm High Explosive (HE) and smoke cartridges. This item is code A, approved for service use. Justification: This procurement is part of the total package fielding effort for the 120mm mortar system. FY2004/FY2005 procurements support training and build war reserve inventory in accordance with the Army's procurement goals. TYPE CLASSIFICATION TCLP 3Q98, STD Jun 00 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny, NJ E25500 (E91500) CTG 120MM Mortar IR ILLUM M983 Item No. 11 Page 26 of 34 244 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack Shell Body Infrared Cannister Parachute Assembly Fuze, MTSQ, M776 Fuze, Electronic Time, XM784 Ignition Cartridge M1020 Propellant Charge M234 Fin Assembly M31 Fiber Container PA153 Metal Container PA154 SUBTOTAL HARDWARE PRODUCTION SUPPORT COSTS Production Engineering Quality Assurance Acceptance Testing Interim Transportation SUBTOTAL PRODUCTION SUPPORT NON RECURRING COSTS Material Change - Electronic Time Fuze Appropriation/Budget Activity/Serial No. TotalCost Qty $000 x1000 Weapon System Type: FY 03 UnitCost $ Date: February 2003 CTG 120MM Mortar IR ILLUM M983 (E91500) FY 02 ID CD TotalCost Qty $000 x1000 FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ 1922 981 1022 157 452 3 3 3 3 3 621 305 318 49 140 1606 850 707 131 378 3 3 3 3 3 634 323 268 50 143 3480 1753 1748 264 779 5 5 5 5 5 678 328 327 49 146 100 207 107 33 73 3 13 3 3 2 31 16 33 10 45 84 176 89 28 61 3 10 3 3 1 32 17 34 11 46 173 363 180 58 125 5 22 5 5 3 32 17 34 11 47 TotalCost Qty $000 x1000 UnitCost $ 2680 1365 1413 203 4 4 4 4 690 338 350 50 904 133 279 139 44 96 4 4 16 4 4 2 224 33 18 34 11 48 5054 4110 8923 7256 1300 200 265 129 715 102 168 103 1351 207 271 108 1376 211 220 92 1894 1088 1937 1899 1820 SUBTOTAL NON RECURRING 1820 Total 8768 E25500 (E91500) CTG 120MM Mortar IR ILLUM M983 P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition 2834 5198 Item No. 11 Page 27 of 34 245 2051 10860 2114 9155 2358 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2002 FY 2003 FY 2004 FY 2005 Shell Body FY 2002 FY 2003 FY 2004 FY 2005 Infrared Cannister FY 2002 FY 2003 FY 2004 FY 2005 REMARKS: February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 120MM Mortar IR ILLUM M983 (E91500) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? Pine Bluff Arsenal Pine Bluff, AR Pine Bluff Arsenal Pine Bluff, AR Pine Bluff Arsenal Pine Bluff, AR Pine Bluff Arsenal Pine Bluff, AR SS/FP TACOM-ARDEC, Picatinny, NJ Mar 02 Nov 03 3 621 yes SS/FP TACOM-ARDEC, Picatinny, NJ Mar 03 Dec 04 3 634 yes SS/FP TACOM-ARDEC, Picatinny, NJ Mar 04 Dec 05 5 678 yes SS/FP TACOM-ARDEC, Picatinny, NJ Mar 05 Dec 06 4 690 yes Chamberlain Manufacturing Scranton, PA Chamberlain Manufacturing Scranton, PA Chamberlain Manufacturing Scranton, PA Chamberlain Manufacturing Scranton, PA CM-1/FP TACOM-ARDEC, Picatinny, NJ Mar 02 Jul 03 3 305 yes CM-2/FP TACOM-ARDEC, Picatinny, NJ Feb 03 Mar 04 3 323 yes CM-3/FP TACOM-ARDEC, Picatinny, NJ Feb 04 Mar 05 6 328 yes CM-4/FP TACOM-ARDEC, Picatinny, NJ Feb 05 Mar 06 4 338 yes Crane Army Ammunition Activity Crane, IN Crane Army Ammunition Activity Crane, IN Crane Army Ammunition Activity Crane, IN Crane Army Ammunition Activity Crane, IN SS/FP TACOM-ARDEC, Picatinny, NJ Mar 02 May 03 3 318 yes SS/FP TACOM-ARDEC, Picatinny, NJ Mar 03 May 04 3 268 yes SS/FP TACOM-ARDEC, Picatinny, NJ Mar 04 May 05 5 327 yes SS/FP TACOM-ARDEC, Picatinny, NJ Mar 05 May 06 4 350 yes Date Revsn Avail RFP Issue Date Initial production of XM784 Fuze will be an option to the development contract. Pine Bluff Arsenal is a government owned/government operated (GOGO) facility. The illuminant candle assembly is produced at Crane Army Ammunition Activity, Crane IN, another GOGO facility. Work is performed through work orders, not contracts. This is a fixed price work order within the AWCF rules. E25500 (E91500) CTG 120MM Mortar IR ILLUM M983 Item No. 11 Page 28 of 34 246 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Parachute Assembly FY 2002 FY 2003 FY 2004 FY 2005 Fuze, MTSQ, M776 FY 2002 FY 2003 FY 2004 Fuze, Electronic Time, XM784 FY 2005 Ignition Cartridge M1020 FY 2002 FY 2003 FY 2004 REMARKS: February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 120MM Mortar IR ILLUM M983 (E91500) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? Paranetics San Diego, CA Paranetics San Diego, CA Paranetics San Diego, CA Paranetics San Diego, CA SS/Option TACOM-ARDEC, Picatinny, NJ Aug 02 Jul 03 3 49 yes Option TACOM-ARDEC, Picatinny, NJ Feb 03 Jan 04 3 50 yes Option TACOM-ARDEC, Picatinny, NJ Feb 04 Jan 05 5 49 yes Option TACOM-ARDEC, Picatinny, NJ Feb 05 Jan 06 4 50 yes Diehl GMBH Schramberg, GER Diehl GMBH Schramberg, GER Diehl GMBH Schramberg, GER SS/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Apr 03 3 140 yes Option TACOM-ARDEC, Picatinny, NJ Mar 03 Apr 04 3 143 yes Option TACOM-ARDEC, Picatinny, NJ Mar 04 Apr 05 6 146 yes Alliant Techsystems Edina, MN SS/FP TACOM-ARDEC, Picatinny, NJ Apr 05 May 06 4 224 no Pocal Industries Scranton, PA Pocal Industries Scranton, PA To Be Selected SS/Option TACOM-ARDEC, Picatinny, NJ Feb 02 Feb 03 3 31 Option TACOM-ARDEC, Picatinny, NJ Feb 03 Feb 04 3 32 yes C/FP TACOM-ARDEC, Picatinny, NJ Apr 04 Apr 05 6 32 yes Date Revsn Avail RFP Issue Date Dec 04 Initial production of XM784 Fuze will be an option to the development contract. Pine Bluff Arsenal is a government owned/government operated (GOGO) facility. The illuminant candle assembly is produced at Crane Army Ammunition Activity, Crane IN, another GOGO facility. Work is performed through work orders, not contracts. This is a fixed price work order within the AWCF rules. E25500 (E91500) CTG 120MM Mortar IR ILLUM M983 Item No. 11 Page 29 of 34 247 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: FY 2005 Propellant Charge M234 FY 2002 FY 2003 FY 2004 FY 2005 Fin Assembly M31 FY 2002 FY 2003 FY 2004 FY 2005 Fiber Container PA153 FY 2002 FY 2003 FY 2004 REMARKS: February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 120MM Mortar IR ILLUM M983 (E91500) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? To Be Selected C/Option TACOM-ARDEC, Picatinny, NJ Feb 05 Feb 06 4 33 yes GD ATP Stone County, MS GD ATP Stone County, MS GD ATP Stone County, MS GD ATP Stone County, MS SS/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Jun 03 13 16 yes Option TACOM-ARDEC, Picatinny, NJ Jun 03 Jun 04 10 17 yes Option TACOM-ARDEC, Picatinny, NJ Feb 04 Feb 05 22 17 yes Option TACOM-ARDEC, Picatinny, NJ Feb 05 Feb 06 17 18 yes Lockheed-Martin Naval Electron Archbald, PA Lockheed-Martin Naval Electron Archbald, PA Lockheed-Martin Naval Electron Archbald, PA Lockheed-Martin Naval Electron Archbald, PA SS/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Feb 03 3 33 yes Option TACOM-ARDEC, Picatinny, NJ Feb 03 Jan 04 3 34 yes Option TACOM-ARDEC, Picatinny, NJ Feb 04 Jan 05 5 34 yes Option TACOM-ARDEC, Picatinny, NJ Feb 05 Jan 06 4 34 yes United Ammo Container Milan, TN United Ammo Container Milan, TN United Ammo Container Milan, TN SS/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Sep 02 3 10 yes Option TACOM-ARDEC, Picatinny, NJ Feb 03 Aug 03 3 11 yes Option TACOM-ARDEC, Picatinny, NJ Feb 04 Aug 04 5 11 yes Date Revsn Avail RFP Issue Date Initial production of XM784 Fuze will be an option to the development contract. Pine Bluff Arsenal is a government owned/government operated (GOGO) facility. The illuminant candle assembly is produced at Crane Army Ammunition Activity, Crane IN, another GOGO facility. Work is performed through work orders, not contracts. This is a fixed price work order within the AWCF rules. E25500 (E91500) CTG 120MM Mortar IR ILLUM M983 Item No. 11 Page 30 of 34 248 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: FY 2005 Metal Container PA154 FY 2002 FY 2003 FY 2004 FY 2005 REMARKS: February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG 120MM Mortar IR ILLUM M983 (E91500) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? To Be Selected C/FP TACOM-ARDEC, Picatinny, NJ Apr 05 Sep 0 5 4 11 yes Brockway Standard Atlanta, GA Brockway Standard Atlanta, GA Brockway Standard Atlanta, GA To Be Selected SS/Option TACOM-ARDEC, Picatinny, NJ Mar 02 Sep 02 2 45 yes Option TACOM-ARDEC, Picatinny, NJ Feb 03 Aug 03 1 46 yes Option TACOM-ARDEC, Picatinny, NJ Feb 04 Aug 04 3 47 yes C/FP TACOM-ARDEC, Picatinny, NJ Apr 05 Dec 05 2 48 yes Date Revsn Avail RFP Issue Date Initial production of XM784 Fuze will be an option to the development contract. Pine Bluff Arsenal is a government owned/government operated (GOGO) facility. The illuminant candle assembly is produced at Crane Army Ammunition Activity, Crane IN, another GOGO facility. Work is performed through work orders, not contracts. This is a fixed price work order within the AWCF rules. E25500 (E91500) CTG 120MM Mortar IR ILLUM M983 Item No. 11 Page 31 of 34 249 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG 120MM Mortar IR ILLUM M983 (E91500) FY 02 / 03 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 02 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 03 Calendar Year 02 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 03 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 01 &P A 11.4 0.0 11.4 1 FY 02 A 3.1 0.0 3.1 1 FY 03 A 2.6 0.0 2.6 1 FY 04 A 5.4 0.0 5.4 5.4 1 FY 05 A 4.3 0.0 4.3 4.3 4 FY 01 &P A 11.9 11.9 0.0 4 FY 02 A 3.2 1.6 1.6 4 FY 03 A 2.7 0.0 2.7 4 FY 04 A 5.7 0.0 5.7 5.7 12 FY 05 A 4.4 0.0 4.4 4.4 54.7 13.5 41.2 6.5 4.9 0 A 3.1 A 2.6 Fuze, MTSQ, M776 0 A 1.6 0 A 2.7 Fuze, Electronic Time, XM784 Total O C T M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 D E C J A N F E B M A R MFR F R N O V MAX. Pine Bluff Arsenal, Pine Bluff, AR 5.00 10.00 30.00 0 4 Diehl GMBH, Schramberg, GER 10.00 10.00 40.00 0 12 Alliant Tech Systems, Minneapolis, MN 10.00 15.00 40.00 0 1 4 12 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 24 30 REORDER 3 6 21 27 INITIAL 6 9 15 24 REORDER 6 5 13 18 INITIAL 0 0 0 0 REORDER 0 0 0 0 Number D+ 1 A P R 1.6 6.5 4.9 A P R M A Y J U N 28.2 J U L A U G S E P REMARKS FY00 and prior funded under SSN E25503, XM930. M983 and XM930 are produced on the same line. INITIAL REORDER INITIAL REORDER E25500 (E91500) CTG 120MM Mortar IR ILLUM M983 Item No. 11 Page 32 of 34 250 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 120MM Mortar IR ILLUM M983 (E91500) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 05 Calendar Year 04 O C T N O V D E C 1.6 1.5 J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 01 &P A 11.4 11.4 0.0 1 FY 02 A 3.1 0.0 3.1 1 FY 03 A 2.6 0.0 2.6 1 FY 04 A 5.4 0.0 5.4 1 FY 05 A 4.3 0.0 4.3 4 FY 01 &P A 11.9 11.9 0.0 4 FY 02 A 3.2 3.2 0.0 4 FY 03 A 2.7 0.0 2.7 4 FY 04 A 5.7 0.0 5.7 12 FY 05 A 4.4 0.0 4.4 54.7 26.5 28.2 0 0 2.6 0 A 5.4 A 4.3 Fuze, MTSQ, M776 0 0 2.7 0 A 5.7 0 Fuze, Electronic Time, XM784 Total A 1.6 O C T M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 1.5 D E C 2.7 J A N F E B M A R MFR F R N O V MAX. Pine Bluff Arsenal, Pine Bluff, AR 5.00 10.00 30.00 0 4 Diehl GMBH, Schramberg, GER 10.00 10.00 40.00 0 12 Alliant Tech Systems, Minneapolis, MN 10.00 15.00 40.00 0 1 4 12 2.6 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C 5.7 J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 24 30 REORDER 3 6 21 27 INITIAL 6 9 15 24 REORDER 6 5 13 18 INITIAL 0 0 0 0 REORDER 0 0 0 0 Number D+ 1 A P R 4.4 A P R 14.1 M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER E25500 (E91500) CTG 120MM Mortar IR ILLUM M983 Item No. 11 Page 33 of 34 251 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG 120MM Mortar IR ILLUM M983 (E91500) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 07 Calendar Year 06 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 01 &P A 11.4 11.4 0.0 0 1 FY 02 A 3.1 3.1 0.0 0 1 FY 03 A 2.6 2.6 0.0 1 FY 04 A 5.4 0.0 5.4 1 FY 05 A 4.3 0.0 4.3 4 FY 01 &P A 11.9 11.9 0.0 0 4 FY 02 A 3.2 3.2 0.0 0 4 FY 03 A 2.7 2.7 0.0 0 4 FY 04 A 5.7 5.7 0.0 0 12 FY 05 A 4.4 0.0 4.4 54.7 40.6 14.1 0 5.4 0 4.3 0 Fuze, MTSQ, M776 Fuze, Electronic Time, XM784 Total 4.4 5.4 O C T M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 D E C 4.4 J A N F E B M A R MFR F R N O V MAX. Pine Bluff Arsenal, Pine Bluff, AR 5.00 10.00 30.00 0 4 Diehl GMBH, Schramberg, GER 10.00 10.00 40.00 0 12 Alliant Tech Systems, Minneapolis, MN 10.00 15.00 40.00 0 1 4 12 A P R 4.3 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 24 30 REORDER 3 6 21 27 INITIAL 6 9 15 24 REORDER 6 5 13 18 INITIAL 0 0 0 0 REORDER 0 0 0 0 Number D+ 1 0 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER E25500 (E91500) CTG 120MM Mortar IR ILLUM M983 Item No. 11 Page 34 of 34 252 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature CTG TANK 105MM: ALL TYPES (E22203) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 2306.5 2.0 6.0 8.0 20.6 27.4 22.5 25.5 5.9 28.2 2452.5 2306.5 2.0 6.0 8.0 20.6 27.4 22.5 25.5 5.9 28.2 2452.5 2306.5 2.0 6.0 8.0 20.6 27.4 22.5 25.5 5.9 28.2 2452.5 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes Cartridge, Tank, 105mm, All Types. E22203 CTG TANK 105MM: ALL TYPES Item No. 12 Page 1 of 12 253 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Ctg, 105mm, HEP-TP Ctg, Tank, 105mm, HEP -T, W/Fuze Gun Ctg,Tank, 105mm, APERS-T F/Tank Gun Total E22203 CTG TANK 105MM: ALL TYPES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 5966 5966 FY 03 UnitCost 1 Weapon System Type: $ 5424 Date: February 2003 CTG TANK 105MM: ALL TYPES (E22203) TotalCost Qty $000 x1000 5910 2068 FY 04 UnitCost 2 1 7978 Item No. 12 Page 2 of 12 254 $ 2373 5170 TotalCost Qty $000 x1000 9813 7850 2944 20607 FY 05 UnitCost $ 6 3 1 1764 2855 2103 TotalCost Qty $000 x1000 14689 7834 4896 UnitCost 10 3 3 $ 1545 2429 1527 27419 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 February 2003 P-1 Item Nomenclature CTG, 105MM, HEP-TP (E22300) Other Related Program Elements: Code: B FY 2003 FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 352 2 6 10 15 15 400 Gross Cost 25.8 5.9 9.8 14.7 20.5 20.8 97.5 25.8 5.9 9.8 14.7 20.5 20.8 97.5 25.8 5.9 9.8 14.7 20.5 20.8 97.5 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 105mm Target Practice w/Tracer (TP-T) cartridge will be an inert round of ammunition fitted with a tracer for use by the Army’s new Mobile Gun System (MGS) in gunnery qualification and training. It will be similar in appearance and ballistically similar to the 105mm High Explosive w/Tracer (HE-T) tactical cartridge being procured for the MGS. This item is being procured as a non-developmental item in parallel with the high-explosive tactical cartridge. This system supports the Legacy-to-Objective transition path of the Transformation Campaign Plan (TCP). This item is Code B, not approved for service use. Justification: This is training unique item, not used in combat. Currently, there are approximately 8,000 older 105mm training cartridges in the Army’s stockpile, which could be used to support short -term training requirements until new training ammunition becomes available. This procurement addresses new training ammunition only. The current estimated annual requirement is just over 10,000 cartridges based on a draft Standards in Training Commission (STRAC) manual to support the MGS in the six Stryker Brigade Combat Teams. FY 2004/FY 2005 procurement supports annual peacetime training and builds a depot-level inventory in accordance with the Army's procurement goals. TYPE CLASSIFICATION LIMITED PRODUCTION: February 2003 TYPE CLASSIFIED STANDARD: March 2004 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny, NJ E22203 (E22300) CTG, 105MM, HEP-TP Item No. 12 Page 3 of 12 255 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Complete Round SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Acceptance Testing SobTotal Production Support Total E22203 (E22300) CTG, 105MM, HEP-TP Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 Weapon System Type: FY 03 UnitCost $ Date: February 2003 CTG, 105MM, HEP-TP (E22300) TotalCost Qty $000 x1000 4927 FY 04 UnitCost 2 $ 1978 TotalCost Qty $000 x1000 8753 FY 05 UnitCost $ 6 1573 TotalCost Qty $000 x1000 13612 4927 8753 13612 260 250 473 265 265 530 275 275 527 983 1060 1077 5910 9813 14689 Item No. 12 Page 4 of 12 256 UnitCost 10 $ 1432 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: P -1 Line Item Nomenclature: CTG, 105MM, HEP -TP (E22300) WBS Cost Elements: Complete Round FY 2003 FY 2004 FY 2005 February 2003 Contractor and Location TBS TBS TBS Contract Method and Type C/FP C/FP C/FP Location of PCO Award Date Date of First Delivery TACOM-ARDEC, Picatinny, NJ Mar-03 TACOM-ARDEC, Picatinny, NJ Dec-03 TACOM-ARDEC, Picatinny, NJ Dec-04 Aug-03 Aug-04 Aug-05 QTY Unit Cost x1000 $ 2 6 10 1978 1573 1432 Specs Avail Now? Date Revsn Avail RFP Issue Date No Mar-04 No Mar-04 No Mar-04 REMARKS: E22203 (E22300) CTG, 105MM, HEP-TP Item No. 12 Page 5 of 12 257 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG, 105MM, HEP-TP (E22300) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 04 Calendar Year 03 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 1 FY 03 A 2 0 2 1 FY 04 A 6 0 6 1 FY 05 A 10 0 10 Total 18 A PRODUCTION RATES 1 R 1 NAME/LOCATION TBS MIN. .20 1-8-5 1.25 N O V D E C J A N F E B M A R MFR REACHED MAX. 3.75 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 0 0 1 5 10 18 F 1 A O C T M 1 1 O C T N O V D E C 1 J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 3 6 6 12 REORDER 3 3 8 11 A P R M A Y J U N J U L A U G 15 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E22203 (E22300) CTG, 105MM, HEP-TP Item No. 12 Page 6 of 12 258 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG, 105MM, HEP-TP (E22300) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 06 Calendar Year 05 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 1 FY 03 A 2 2 0 1 FY 04 A 6 1 5 1 FY 05 A 10 0 10 18 3 15 Total 0 1 PRODUCTION RATES REACHED 1 NAME/LOCATION TBS MIN. .20 1-8-5 1.25 MAX. 3.75 1 N O V 1 D E C J A N 1 F E B M A R 1 0 1 1 A P R M A Y 1 J U N J U L 1 1 A U G 1 1 S E P ADMINLEAD TIME Number D+ 0 1 1 MFR F R 1 A O C T M 1 1 1 O C T N O V 1 1 D E C J A N 1 1 F E B 1 M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 3 6 6 12 REORDER 3 3 8 11 1 1 1 A P R 1 1 M A Y 1 1 J U N 0 1 J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E22203 (E22300) CTG, 105MM, HEP-TP Item No. 12 Page 7 of 12 259 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: B FY 2003 February 2003 P-1 Item Nomenclature CTG, TANK, 105MM, HEP-T, W/FUZE M393A2 (E24300) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 1415 1 1 1 3 3 1424 Gross Cost 97.5 2.0 6.0 2.1 7.9 7.8 123.2 97.5 2.0 6.0 2.1 7.9 7.8 123.2 97.5 2.0 6.0 2.1 7.9 7.8 123.2 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The next generation 105mm High Explosive w/Tracer (HE-T) cartridge will replace the current, aged stockpile of M393A2 High Explosive Plastic (HEP) 105mm tank ammunition cartridges. This updated high explosive cartridge will be fired from the 105mm main armament of the Mobile Gun System (MGS) variant of the Stryker. Procured using a performance specification with threshold requirements equating to M393A2 performance, this non-developmental acquisition will incorporate components which meet current safety requirements, fuze, and improved insensitive munitions requirements. While a variety of contractor developed solutions are possible, a cartridge case, granular propellant, electrically initiated primer, high explosive projectile, and impact initiating fuze will be used to meet ammunition interface requirements for the MGS. This system supports the Legacy-to-Objective transition path of the Transformation Campaign Plan (TCP). This item is Code B, not approved for service use. Justification: The procurement of this high explosive cartridge adheres to the US Army's Transformation Campaign Plan and Modernization Strategy. The MGS is the Stryker variant providing the Stryker Brigade Combat Team with direct fire support to dismounted infantry. A Key Performance Parameter (KPP) for the Mobile Gun System is that the primary armament system must create an opening in a double reinforced concrete wall through which infantry can pass. The 105mm HE-T will be the ammunition cartridge to achieve this KPP. LRIP: February 2003. TYPE CLASSIFIED STANDARD: March 2004. PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny, NJ E22203 (E24300) CTG, TANK, 105MM, HEP-T, W/FUZE M393A2 Item No. 12 Page 8 of 12 260 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Complete Round SubTotal AMMO Hardware Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 3096 FY 03 UnitCost 1 Weapon System Type: $ 2814 Date: February 2003 CTG, TANK, 105MM, HEP-T, W/FUZE M393A2 (E24300) TotalCost Qty $000 x1000 1080 FY 04 UnitCost 1 $ 2700 TotalCost Qty $000 x1000 6938 FY 05 UnitCost $ 3 2522 TotalCost Qty $000 x1000 6966 3096 1080 6938 6966 950 420 1500 550 185 253 505 157 250 500 118 250 SubTotal Prod. Support 2870 988 912 868 Total 5966 2068 7850 7834 Production Support Costs Production Engineering Quality Assurance Acceptance Testing E22203 (E24300) CTG, TANK, 105MM, HEP-T, W/FUZE M393A2 Item No. 12 Page 9 of 12 261 UnitCost 3 $ 2160 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: P -1 Line Item Nomenclature: CTG, TANK, 105MM, HEP -T, W/FUZE M393A2 (E24300) WBS Cost Elements: Complete Round FY 2002 FY 2003 FY 2004 FY 2005 February 2003 Contractor and Location TBS TBS TBS TBS Contract Method and Type C/FP C/FP C/FP C/FP Location of PCO Award Date Date of First Delivery TACOM-ARDEC, Picatinny, NJ TACOM-ARDEC, Picatinny, NJ TACOM-ARDEC, Picatinny, NJ TACOM-ARDEC, Picatinny, NJ Mar-03 Sep-03 Mar-03 Dec-03 Dec-04 Nov-03 Sep-04 Sep-05 QTY Unit Cost Each $ Specs Avail Now? Date Revsn Avail 2814 2700 2522 2160 No No No No Mar-04 Mar-04 Mar-04 Mar-04 1 1 3 3 RFP Issue Date REMARKS: E22203 (E24300) CTG, TANK, 105MM, HEP-T, W/FUZE M393A2 Item No. 12 Page 10 of 12 262 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG, TANK, 105MM, HEP-T, W/FUZE M393A2 (E24300) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 04 Calendar Year 03 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G L A T E R Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round 1 FY 02 A 1 0 1 A 1 FY 03 A 1 0 1 A 1 FY 04 A 3 0 3 1 FY 05 A 3 0 3 Total 8 PRODUCTION RATES 1 R 1 NAME/LOCATION TBS MIN. .10 1-8-5 1.50 N O V D E C J A N F E B M A R MFR REACHED MAX. 2.00 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 0 0 1 2 3 8 F 0 1 A O C T M 1 1 O C T N O V 1 D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 3 6 8 14 REORDER 3 3 9 12 A P R M A Y J U N J U L A U G 5 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E22203 (E24300) CTG, TANK, 105MM, HEP-T, W/FUZE M393A2 Item No. 12 Page 11 of 12 263 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG, TANK, 105MM, HEP-T, W/FUZE M393A2 (E24300) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 06 Calendar Year 05 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 1 FY 02 A 1 1 0 1 FY 03 A 1 1 0 1 FY 04 A 3 1 2 1 FY 05 A 3 0 3 8 3 5 Total 0 0 1 PRODUCTION RATES REACHED R 1 NAME/LOCATION TBS MIN. .10 1-8-5 1.50 1 1 1 N O V D E C J A N F E B M A R MFR F MAX. 2.00 1 1 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 0 0 A O C T M 1 1 1 O C T N O V 0 1 D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 3 6 8 14 REORDER 3 3 9 12 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E22203 (E24300) CTG, TANK, 105MM, HEP-T, W/FUZE M393A2 Item No. 12 Page 12 of 12 264 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature 120MM TANK TRAINING, ALL TYPES (E89700) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 2310.0 148.9 142.8 152.6 134.3 137.1 141.3 152.0 204.5 191.6 3715.0 2310.0 148.9 142.8 152.6 134.3 137.1 141.3 152.0 204.5 191.6 3715.0 2310.0 148.9 142.8 152.6 134.3 137.1 141.3 152.0 204.5 191.6 3715.0 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes 120mm Tank Training Ammunition, All Types. E89700 120MM TANK TRAINING, ALL TYPES Item No. 13 Page 1 of 17 265 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Ctg, 120mm, TP-T XM1002 Ctg, Tank, 120mm TP-T M831/M831A1 Ctg, Tank, 120mm TPCSDS-T M865 Total E89700 120MM TANK TRAINING, ALL TYPES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 46428 96343 142771 87 197 Weapon System Type: FY 03 UnitCost $ 534 489 Date: February 2003 120MM TANK TRAINING, ALL TYPES (E89700) TotalCost Qty $000 x1000 50690 101922 84 195 152612 Item No. 13 Page 2 of 17 266 FY 04 UnitCost $ 603 523 TotalCost Qty $000 x1000 9715 39905 84650 134270 3 57 128 FY 05 UnitCost $ 3238 700 661 TotalCost Qty $000 x1000 15473 34492 87183 7 48 130 UnitCost $ 2210 1 671 137148 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: B FY 2003 February 2003 P-1 Item Nomenclature Cartridge, 120mm, TP-T: XM1002 (E73201) Other Related Program Elements: FY 2004 Proc Qty Gross Cost FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 3 7 14 40 61 72 197 9.7 15.5 25.1 49.4 69.6 65.2 234.4 9.7 15.5 25.1 49.4 69.6 65.2 234.4 9.7 15.5 25.1 49.4 69.6 65.2 234.4 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The Cartridge, 120mm, Target Practice Multi Purpose-Tracer (TPMP-T) XM1002 is a target practice cartridge that simulates the size, weight, ballistics and the loader's function of setting the nose switch of the multi-purpose chemical energy cartridge M830A1. This cartridge is fired from the M256 120mm smooth bore cannon on the M1A1/M1A2/M1A2 SEP Abrams Tank. The projectile is inert and composed of an aluminum body, steel nose with dummy plastic switch, aluminum conical stabilizer, aluminum sabot, nylon obturators and tracer. The stabilizer imparts spin to the projectile in flight for stabilization and provides the mechanism to limit the projectile's maximum range. This system supports the Legacy-to-Objective transition path of the Transformation Campaign Plan (TCP). Justification: This is a training unique item; not for use in combat. The XM1002 is a replacement for the obsolete M831A1 cartridge. Tank crews will conduct live fire training with the cartridge to achieve and maintain gunnery proficiency. Production will support annual peactime training requirements and will build a depot level in accordance with the Army's procurement goals. The acquisition strategy for the cartridge is to ramp up the developing contractor as the first production source over a 3-year period, competitively select and qualify a second production source during the same period, and compete head-to-head after that period for follow-on production. The FY 2004 procurement supports the initial Limited Rate Production (LRP) of this cartridge by the developing contractor plus the delivery of a first article by the competitively selected second producer. FY 2005 buy will be split between the developing producer and a second source. TYPE CLASSIFICATION LIMITED PRODUCTION: March 2004 TYPE CLASSIFICATION STANDARD: May 2005 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny Arsenal, NJ E89700 (E73201) Cartridge, 120mm, TP-T: XM1002 Item No. 13 Page 3 of 17 267 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 FY 03 UnitCost $ TotalCost Qty $000 x1000 AMMUNITION HARDWARE Complete Round Date: February 2003 FY 04 UnitCost $ TotalCost Qty $000 x1000 5546 SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Acceptance Testing SubTotal Prod. Support COST - Nonrecurring First Article Testing FY 05 UnitCost $ 3 1980 TotalCost Qty $000 x1000 12642 5546 12642 2206 475 488 1848 484 499 3169 2831 UnitCost 7 $ 1806 1000 Total E89700 (E73201) Cartridge, 120mm, TP-T: XM1002 Weapon System Type: Cartridge, 120mm, TP -T: XM1002 (E73201) 9715 Item No. 13 Page 4 of 17 268 15473 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Complete Round FY 2004 FY 2005 REMARKS: February 2003 Weapon System Type: P -1 Line Item Nomenclature: Cartridge, 120mm, TP-T: XM1002 (E73201) Contractor and Location Alliant Techsystems Minneapolis, MN TBS Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? Date Revsn Avail SS/FP TACOM-ARDEC, Picatinny, NJ Apr-04 Jan-05 3 1980 No May-05 C/FP TACOM-ARDEC, Picatinny, NJ Dec-04 Sep-05 7 1806 No May-05 RFP Issue Date The FY 2004 buy is sole source to the developing producer. The FY 2005 buy will be split between the developing producer and a second source. E89700 (E73201) Cartridge, 120mm, TP-T: XM1002 Item No. 13 Page 5 of 17 269 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: Cartridge, 120mm, TP -T: XM1002 (E73201) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 04 Calendar Year 03 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 1 FY 04 A 3 0 3 2 FY 05 A 7 0 7 Total 10 A 7 10 10 O C T M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 N O V D E C J A N F E B M A R MFR F R 3 MAX. Alliant Techsystems, Minneapolis, MN 1.00 4.80 6.00 0 2 TBS 1.00 4.80 6.00 0 1 2 M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 1 A P R O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 3 7 9 16 REORDER 3 3 9 12 INITIAL 3 3 9 12 REORDER 3 3 9 12 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E89700 (E73201) Cartridge, 120mm, TP-T: XM1002 Item No. 13 Page 6 of 17 270 Exhibit P-21 Production Schedule P -1 Item Nomenclature: Cartridge, 120mm, TP -T: XM1002 (E73201) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 06 Calendar Year 05 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 1 FY 04 A 3 0 3 2 FY 05 A 7 0 7 Total 10 1 PRODUCTION RATES 1 REACHED R NAME/LOCATION MIN. 1-8-5 N O V D E C J A N 1 F E B M A R MFR F MAX. Alliant Techsystems, Minneapolis, MN 1.00 4.80 6.00 0 2 TBS 1.00 4.80 6.00 0 0 1 2 A P R 1 M A Y J U N J U L 1 1 A U G S E P ADMINLEAD TIME Number D+ 1 1 1 10 O C T M 1 A 1 1 O C T N O V D E C 1 1 J A N 1 1 F E B 1 M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 3 7 9 16 REORDER 3 3 9 12 INITIAL 3 3 9 12 REORDER 3 3 9 12 1 1 1 A P R 0 1 M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E89700 (E73201) Cartridge, 120mm, TP-T: XM1002 Item No. 13 Page 7 of 17 271 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG TANK 120MM TP-T M831/M831A1 (E73300) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 989 78 87 84 57 48 36 1379 765.5 43.7 46.4 50.7 39.9 34.5 27.3 1008.0 765.5 43.7 46.4 50.7 39.9 34.5 27.3 1008.0 765.5 43.7 46.4 50.7 39.9 34.5 27.3 1008.0 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 120MM M831A1 Target Practice-Tracer (TP-T) is a target practice round that simulates the ballistics of the chemical energy service round (M830). This round is fired from the M256 120MM smooth bore cannon on the M1A1/M1A2 Abrams tank. The projectile is inert and is composed of a steel spike aluminum body, ring, stabilizer, nylon obturator and tracer. The stabilizer spins the round in flight. This item is Code A, approved for service use. Justification: This is a training unique item; not used in combat. Tank crews conduct live fire training with this round to meet and maintain gunnery proficiency. FY 2004/2005 procurements support annual peacetime training and build a depot level in accordance with the Army's procurement goals. The acquisition strategy for FY 2004 - FY 2007 is a four year multi-year production contract. TYPE CLASSIFICATION DATE: 1983 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois E89700 (E73300) CTG TANK 120MM TP-T M831/M831A1 Item No. 13 Page 8 of 17 272 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Complete Round SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Acceptance Testing SubTotal Prod. Support Total E89700 (E73300) CTG TANK 120MM TP-T M831/M831A1 Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 45686 87 Weapon System Type: FY 03 UnitCost $ 524.86 Date: February 2003 CTG TANK 120MM TP-T M831/M831A1 (E73300) TotalCost Qty $000 x1000 44257 84 FY 04 UnitCost $ 529.86 TotalCost Qty $000 x1000 37010 FY 05 UnitCost 57 $ 644.71 TotalCost Qty $000 x1000 31313 45686 44257 37010 31313 742 5622 36 775 2576 30 289 2668 27 484 742 6433 2895 3179 46428 533.37 50690 Item No. 13 Page 9 of 17 273 606.88 39905 695.15 34492 UnitCost 48 $ 656.82 723.52 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Complete Round FY 2002 FY 2002 FY 2003 FY 2004 FY 2005 REMARKS: February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG TANK 120MM TP-T M831/M831A1 (E73300) Contractor and Location Alliant Tech Sys, Inc New Brighton, MN General Dynamics Ord & Tac St. Petersburg, FL TBS TBS TBS Contract Method and Type Location of PCO Award Date Date of First QTY Delivery x1000 Unit Cost $ CM-4/FP JMC, Rock Island, IL Feb 2002 Oct 2002 39 524.86 CM-4/FP JMC, Rock Island, IL Feb 2002 Jan 2003 48 524.86 CM-5/FP CM-1/FP CM-2/FP JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL Feb 2003 Jan 2004 Jan 2005 Oct 2003 Oct 2004 Oct 2005 84 57 48 529.86 644.71 656.82 Specs Avail Now? Date Revsn Avail RFP Issue Date Y Y Y TBS - To Be Selected This is a 4-year multiyear procurement. E89700 (E73300) CTG TANK 120MM TP-T M831/M831A1 Item No. 13 Page 10 of 17 274 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG TANK 120MM TP -T M831/M831A1 (E73300) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS L A T E R ACCEP PRIOR TO 1 OCT A 34.0 14.0 20.0 20.0 A 48.0 0.0 48.0 22.0 18.0 FY 02 A 39.0 0.0 39.0 3 FY 03 A 84.0 0.0 84.0 3 FY 04 A 57.0 0.0 57.0 3 FY 05 A 48.0 0.0 48.0 1 FY 02 P MC 4.0 2.0 2.0 2.0 0 4 FY 02 P MC 4.6 3.0 1.6 1.6 0 4 FY 02 MC 4.4 0.0 4.4 4.4 1 FY 02 MC 4.4 0.0 4.4 3 FY 03 MC 13.0 0.0 13.0 3 FY 04 MC 2.5 0.0 2.5 342.9 19.0 323.9 FY 4 FY 02 P 4 FY 02 1 BAL DUE AS OF 1 OCT Calendar Year 04 PROC QTY x1000 M F R S E R V Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round Total 2.0 PRODUCTION RATES REACHED R NAME/LOCATION MIN. 1-8-5 MAX. Alliant Tech Sys, Inc, New Brighton, MN .13 1.00 27.00 5 3 TBS .13 1.00 27.00 5 4 General Dynamics Ord & Tac, St. Petersburg, FL .13 1.00 27.00 5 0 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 7.2 4.8 0 57.0 48.0 0 4.4 0 13.0 0 2.5 2.0 50.0 18.0 N O V D E C J A N F E B 20.0 M A R 1 3 4 A P R 12.4 M A Y J U N J U L 17.0 A U G S E P ADMINLEAD TIME Number D+ 1 17.0 A MFR F 0 20.0 A O C T M 0 8.0 7.2 7.2 7.2 7.2 7.2 7.2 20.2 7.2 7.2 7.2 7.2 4.8 O C T D E C F E B M A Y J U L S E P N O V J A N M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 INITIAL 6 4 9 13 REORDER 6 4 9 13 INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R J U N A U G 107.5 REMARKS M865/M831A1 training rounds line share at Iowa AAP and have a 50/50 split multi-year procurement between Alliant and Primex. Leadtime reflects entire round cycle for all buys combined. It is not Service specific. INITIAL REORDER INITIAL REORDER E89700 (E73300) CTG TANK 120MM TP-T M831/M831A1 Item No. 13 Page 11 of 17 275 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG TANK 120MM TP -T M831/M831A1 (E73300) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS L A T E R ACCEP PRIOR TO 1 OCT A 34.0 34.0 0.0 0 A 48.0 48.0 0.0 0 FY 02 A 39.0 39.0 0.0 0 3 FY 03 A 84.0 84.0 0.0 3 FY 04 A 57.0 0.0 57.0 3 FY 05 A 48.0 0.0 48.0 1 FY 02 P MC 4.0 4.0 0.0 0 4 FY 02 P MC 4.6 4.6 0.0 0 4 FY 02 MC 4.4 4.4 0.0 0 1 FY 02 MC 4.4 4.4 0.0 0 3 FY 03 MC 13.0 13.0 0.0 3 FY 04 MC 2.5 0.0 2.5 342.9 235.4 107.5 FY 4 FY 02 P 4 FY 02 1 BAL DUE AS OF 1 OCT Calendar Year 06 PROC QTY x1000 M F R S E R V Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round Total M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 4.9 4.9 4.9 4.9 4.9 MAX. Alliant Tech Sys, Inc, New Brighton, MN .13 1.00 27.00 5 3 TBS .13 1.00 27.00 5 4 General Dynamics Ord & Tac, St. Petersburg, FL .13 1.00 27.00 5 4.9 4.9 4.9 3.1 0 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 2.9 0 0 2.5 4.9 4.9 O C T N O V 4.9 4.9 D E C J A N 1 3 4 0 4.9 4.9 4.9 4.9 4.9 4.9 4.9 3.1 4.1 4.1 4.1 4.1 4.1 4.1 6.6 4.1 4.1 4.1 4.1 2.9 F E B M A R A P R J U N J U L A U G S E P O C T D E C F E B A P R M A Y J U L S E P M A Y ADMINLEAD TIME Number D+ 1 4.9 4.9 A MFR F R 0 4.9 N O V J A N M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 INITIAL 6 4 9 13 REORDER 6 4 9 13 INITIAL 6 4 9 13 REORDER 6 4 9 13 J U N A U G REMARKS M865/M831A1 training rounds line share at Iowa AAP and have a 50/50 split multi-year procurement between Alliant and Primex. Leadtime reflects entire round cycle for all buys combined. It is not Service specific. INITIAL REORDER INITIAL REORDER E89700 (E73300) CTG TANK 120MM TP-T M831/M831A1 Item No. 13 Page 12 of 17 276 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG TANK 120MM TPCSDS-T M865 (E73400) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 2453 194 197 195 128 130 131 146 194 178 3946 1544.5 105.2 96.3 101.9 84.7 87.2 88.9 102.6 134.9 126.4 2472.6 1544.5 105.2 96.3 101.9 84.7 87.2 88.9 102.6 134.9 126.4 2472.6 1544.5 105.2 96.3 101.9 84.7 87.2 88.9 102.6 134.9 126.4 2472.6 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 120MM M865 Target Practice Cone-Stabilized Discarding Sabot with Tracer (TPCSDS-T) is a target practice round that simulates the ballistics of the 120MM M829A2 Armor Piercing FinStabilized Discarding Sabot with Tracer (APFSDS-T) round. This round is fired from the M256 120MM cannon on the M1A1/M1A2 Abrams tank. This item is Code A, approved for service use. Justification: This is a training unique item; not used in combat. FY 2004/2005 procurements support annual peacetime training and build a depot level in accordance with the Army's procurement goals. The requested ammunition is required to support annual tank proficiency training for 120MM gunned tanks. Training with this round simulates the firing of the Army's most lethal armor-defeating kinetic energy round in support of Army readiness objectives. The acquisition strategy for FY 2004 - 2007 is a four year, multi-year production contract. TYPE CLASSIFICATION DATE: 1984 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois E89700 (E73400) CTG TANK 120MM TPCSDS-T M865 Item No. 13 Page 13 of 17 277 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Complete Round SubTotal AMMO Hardware Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 96343 197 FY 03 UnitCost $ 488.93 96343 Production Support Costs Production Engineering Quality Assurance Acceptance Testing SubTotal Prod. Support Total E89700 (E73400) CTG TANK 120MM TPCSDS-T M865 96343 Weapon System Type: 488.93 Date: February 2003 CTG TANK 120MM TPCSDS-T M865 (E73400) TotalCost Qty $000 x1000 97269 195 FY 04 UnitCost $ 499.19 TotalCost Qty $000 x1000 79167 128 FY 05 UnitCost $ 619.13 TotalCost Qty $000 x1000 82089 97269 79167 82089 4006 48 599 4625 52 806 4243 51 800 4653 5483 5094 101922 Item No. 13 Page 14 of 17 278 523.07 84650 662.01 87183 130 UnitCost $ 630.76 669.91 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Complete Round FY 2002 # FY 2002 # FY 2003 FY 2004 FY 2005 REMARKS: February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG TANK 120MM TPCSDS-T M865 (E73400) Contractor and Location Alliant Tech New Brighton, MN General Dynamics Ord & Tac St. Petersburg, FL TBS TBS TBS Contract Method and Type Location of PCO Award Date Date of First QTY Delivery x1000 Unit Cost $ CM-4/FP JMC, Rock Island, IL Feb 2002 Feb 2003 99 488.93 CM-4/FP JMC, Rock Island, IL Feb 2002 Mar 2003 98 488.93 CM-5/FP CM-1/FP CM-2/FP JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL Feb 2003 Jan 2004 Jan 2005 Oct 2003 Oct 2004 Oct 2005 195 128 130 499.19 619.13 630.76 Specs Avail Now? Date Revsn Avail RFP Issue Date Y Y Y TBS - To Be Selected This is a 4-year multiyear E89700 (E73400) CTG TANK 120MM TPCSDS-T M865 Item No. 13 Page 15 of 17 279 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG TANK 120MM TPCSDS-T M865 (E73400) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS L A T E R ACCEP PRIOR TO 1 OCT A 100.0 74.0 26.0 A 94.0 44.0 50.0 FY 02 A 99.0 0.0 99.0 4 FY 02 A 98.0 0.0 98.0 20.0 3 FY 03 A 195.0 0.0 195.0 A 3 FY 04 A 128.0 0.0 128.0 3 FY 05 A 130.0 0.0 130.0 1 FY 02 MC 8.5 0.0 8.5 4 FY 02 MC 8.5 0.0 8.5 3 FY 03 MC 9.0 0.0 9.0 3 FY 04 MC 17.0 0.0 17.0 17.0 3 FY 05 MC 9.0 0.0 9.0 9.0 896.0 118.0 778.0 FY 4 FY 02 P 1 FY 02 1 BAL DUE AS OF 1 OCT Calendar Year 04 PROC QTY x1000 M F R S E R V Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round Total 26.0 PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 28.0 MAX. Alliant Tech, New Brighton, MN .13 1.00 27.00 5 3 TBS .13 1.00 27.00 5 4 General Dynamics Ord & Tac, St. Petersburg, FL .13 1.00 27.00 5 26.0 31.0 0 26.0 26.0 0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 17.0 17.0 17.0 17.0 15.0 0 128.0 130.0 7.0 1.5 0 8.5 0 9.0 25.0 25.0 33.0 14.0 20.0 N O V D E C J A N F E B M A R 1 3 4 26.0 28.0 A P R M A Y J U N 0 26.0 36.0 42.0 47.0 16.0 16.0 16.0 25.0 16.0 17.0 17.0 17.0 17.0 15.0 J U L A U G S E P ADMINLEAD TIME Number D+ 1 26.0 A MFR F R 0 14.0 O C T M 0 25.0 25.0 O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 INITIAL 6 4 9 13 REORDER 6 4 9 13 INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R M A Y J U N J U L A U G 284.0 S E P REMARKS M865/M831A1 training rounds line share at Iowa AAP and have a 50/50 split multi-year procurement between Alliant and Primex. Leadtime reflects entire round cycle for all buys combined. It is not Service specific. INITIAL REORDER INITIAL REORDER E89700 (E73400) CTG TANK 120MM TPCSDS-T M865 Item No. 13 Page 16 of 17 280 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG TANK 120MM TPCSDS-T M865 (E73400) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS L A T E R ACCEP PRIOR TO 1 OCT A 100.0 100.0 0.0 0 A 94.0 94.0 0.0 0 FY 02 A 99.0 99.0 0.0 0 4 FY 02 A 98.0 98.0 0.0 0 3 FY 03 A 195.0 195.0 0.0 3 FY 04 A 128.0 0.0 128.0 3 FY 05 A 130.0 0.0 130.0 1 FY 02 MC 8.5 8.5 0.0 0 4 FY 02 MC 8.5 8.5 0.0 0 3 FY 03 MC 9.0 9.0 0.0 3 FY 04 MC 17.0 0.0 17.0 3 FY 05 MC 9.0 0.0 9.0 896.0 612.0 FY 4 FY 02 P 1 FY 02 1 BAL DUE AS OF 1 OCT Calendar Year 06 PROC QTY x1000 M F R S E R V Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round Total 0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 A R NAME/LOCATION MIN. 1-8-5 MAX. N O V D E C J A N F E B M A R Alliant Tech, New Brighton, MN .13 1.00 27.00 5 3 TBS .13 1.00 27.00 5 4 General Dynamics Ord & Tac, St. Petersburg, FL .13 1.00 27.00 5 1 3 4 A P R M A Y J U N J U L A U G 0 7.0 11.0 11.0 11.0 11.0 11.0 20.0 11.0 11.0 11.0 11.0 11.0 9.0 S E P S E P ADMINLEAD TIME Number D+ 1 0 0 9.0 MFR REACHED 9.0 0 284.0 11.0 11.0 11.0 11.0 11.0 28.0 11.0 11.0 11.0 11.0 11.0 PRODUCTION RATES F 0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 17.0 O C T M 7.0 O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 4 9 13 REORDER 6 4 9 13 INITIAL 6 4 9 13 REORDER 6 4 9 13 INITIAL 6 4 9 13 REORDER 6 4 9 13 A P R M A Y J U N J U L A U G REMARKS M865/M831A1 training rounds line share at Iowa AAP and have a 50/50 split multi-year procurement between Alliant and Primex. Leadtime reflects entire round cycle for all buys combined. It is not Service specific. INITIAL REORDER INITIAL REORDER E89700 (E73400) CTG TANK 120MM TPCSDS-T M865 Item No. 13 Page 17 of 17 281 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost Code: FY 2001 FY 2002 February 2003 P-1 Item Nomenclature Ctg, Tank, 120mm Tactical, All Types (E78012) Other Related Program Elements: FY 2003 FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 5 10 12 14 12 8 8 8 77 2019.6 35.2 42.6 42.4 49.8 50.5 45.9 45.8 45.9 2377.7 2019.6 35.2 42.6 42.4 49.8 50.5 45.9 45.8 45.9 2377.7 2019.6 35.2 42.6 42.4 49.8 50.5 45.9 45.8 45.9 2377.7 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line item includes Cartridge, Tank, 120mm Tactical, All Types. E78012 Ctg, Tank, 120mm Tactical, All Types Item No. 14 Page 1 of 14 282 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Ctg, 120mm APFSDS M829E3 Cartridge, 120mm Canister, XM1028 Total E78012 Ctg, Tank, 120mm Tactical, All Types Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 35178 35178 FY 03 UnitCost 5 Weapon System Type: $ 7817 Date: February 2003 Ctg, Tank, 120mm Tactical, All Types (E78012) TotalCost Qty $000 x1000 39643 2954 FY 04 UnitCost 8 2 42597 Item No. 14 Page 2 of 14 283 $ 4669 1656 TotalCost Qty $000 x1000 36520 5888 42408 FY 05 UnitCost $ 8 4 4565 1472 TotalCost Qty $000 x1000 42500 7345 UnitCost 8 6 $ 5313 1175 49845 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Proc Qty Gross Cost Code: B FY 2003 February 2003 P-1 Item Nomenclature Cartridge, 120mm, Canister, XM1028 (E78011) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 2 4 6 4 16 3.0 5.9 7.3 5.9 22.1 3.0 5.9 7.3 5.9 22.1 3.0 5.9 7.3 5.9 22.1 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The XM1028 Canister is a muzzle action anti-personnel tank cartridge. This cartridge is fired from the 120mm main gun of the M1A1/M1A2 Abrams tank and is effective at ranges less than 700 meters. The baseline design utilizes a payload of approximately 1100 tungsten balls that are expelled from the projectile casing upon muzzle exit, similar to a shotgun shell. Unlike previous antipersonnel cartridges, the XM1028 will not have a fuze; it is intended to be a low-cost, low-technology cartridge. The XM1028 uses a combustible cartridge case and propulsion-ignition system common to the current 120mm tank ammunition. This system supports the Legacy-to-Objective transition path of the Transformation Campaign Plan (TCP). This item is Code B, not approved for service use. Justification: Procurement of the XM1028 adheres to the Army’s Transformation Campaign Plan and Modernization Strategy by maintaining the Abrams Main Battle tank as the Army’s premier lethal battlefield direct-fire assault vehicle. This cartridge meets an urgent requirement from the Commander-in-Chief, United States Forces Korea (USFK), to effectively provide rapid, lethal fire against massed assaulting infantry armed with hand-held anti-tank and automatic weapons at close range (500 meters or less). This cartridge will significantly increase the Abram’s lethality and enhance the tank crew’s survivability, especially in close-compartmented terrain, and provide necessary support to friendly assaulting infantry. This procurement will build a war reserve and training inventory of anti-personnel canister cartridges for the USFK. Procurement of this cartridge can be extended/expanded to meet additional Army needs, if required. TYPE CLASSIFICATION LIMITED PRODUCTION: March 2003 TYPE CLASSIFICATION STANDARD: December 2003 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny Arsenal, NJ E78012 (E78011) Cartridge, 120mm, Canister, XM1028 Item No. 14 Page 3 of 14 284 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Complete Round SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Acceptance Testing SubTotal Prod. Support Total E78012 (E78011) Cartridge, 120mm, Canister, XM1028 Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD Weapon System Type: Date: February 2003 Cartridge, 120mm, Canister, XM1028 (E78011) FY 03 FY 04 FY 05 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 x1000 $000 $000 x1000 $000 $000 x1000 $000 $000 x1000 $000 2104 2 1202 4613 4 1153 5960 2104 4613 5960 475 125 250 775 150 350 790 165 430 850 1275 1385 2954 5888 7345 Item No. 14 Page 4 of 14 285 6 954 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: P -1 Line Item Nomenclature: Cartridge, 120mm, Canister, XM1028 (E7801 1) WBS Cost Elements: Complete Round FY 2003 FY 2004 FY 2005 February 2003 Contractor and Location TBS TBS TBS Contract Method and Type C/FP C/FP C/FP Location of PCO Award Date Date of First Delivery TACOM-ARDEC, Picatinny, NJ Apr-03 TACOM-ARDEC, Picatinny, NJ Jan-04 TACOM-ARDEC, Picat inny, NJ Jan-05 Nov-03 Oct-04 Oct-05 QTY x1000 2 4 6 Unit Cost $ Specs Avail Now? Date Revsn Avail 1202 1153 954 No No No Dec-03 Dec-03 Dec-03 RFP Issue Date REMARKS: E78012 (E78011) Cartridge, 120mm, Canister, XM1028 Item No. 14 Page 5 of 14 286 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: Cartridge, 120mm, Canister, XM1028 (E78011) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY Units ACCEP PRIOR TO 1 OCT Fiscal Year 04 Calendar Year 03 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 1 FY 03 A 2 0 2 1 FY 04 A 4 0 4 1 FY 05 A 6 0 6 Total 12 A 12 PRODUCTION RATES REACHED R 1 NAME/LOCATION TBS MIN. .50 1-8-5 1.00 MAX. 4.00 D E C J A N F E B M A R 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 0 0 4 1 N O V MFR F 1 A 6 O C T M 1 O C T N O V 1 D E C J A N 10 F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 3 7 7 14 REORDER 3 4 9 13 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E78012 (E78011) Cartridge, 120mm, Canister, XM1028 Item No. 14 Page 6 of 14 287 Exhibit P-21 Production Schedule P -1 Item Nomenclature: Cartridge, 120mm, Canister, XM1028 (E78011) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY Units ACCEP PRIOR TO 1 OCT Fiscal Year 06 Calendar Year 05 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 1 FY 03 A 2 2 0 1 FY 04 A 4 0 4 1 FY 05 A 6 0 6 12 2 10 Total 0 1 PRODUCTION RATES REACHED 1 NAME/LOCATION TBS MIN. .50 1-8-5 1.00 MAX. 4.00 1 1 N O V D E C J A N 1 F E B M A R 0 1 A P R 1 M A Y J U N J U L A U G 1 1 S E P ADMINLEAD TIME Number D+ 0 1 1 MFR F R 1 A O C T M 1 O C T 1 1 N O V D E C 1 1 J A N F E B 1 M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 3 7 7 14 REORDER 3 4 9 13 1 A P R 1 1 M A Y J U N 0 1 J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E78012 (E78011) Cartridge, 120mm, Canister, XM1028 Item No. 14 Page 7 of 14 288 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 Proc Qty Gross Cost FY 2002 Code: B FY 2003 February 2003 P-1 Item Nomenclature Ctg, 120mm APFSDS M829E3 (E78013) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 5 8 8 8 8 8 8 8 61 35.2 39.6 36.5 42.5 44.6 45.9 45.8 45.9 336.1 35.2 39.6 36.5 42.5 44.6 45.9 45.8 45.9 336.1 35.2 39.6 36.5 42.5 44.6 45.9 45.8 45.9 336.1 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 120mm M829E3 Armor Piercing, Fin Stabilized, Discarding Sabot with Tracer (APFSDS-T) cartridge is the follow-on to the M829A2 APFSDS-T cartridge, with production beginning in FY02. The M829E3 is designed to be the most effective anti-armor kinetic energy round fired from the M256 120mm smoothbore cannon mounted on the Abrams Main Battle Tank. This cartridge has been specifically developed to counter advances in armor protection technologies, to include explosive reactive armor. The propulsion system consists of a high energy propellant and a combustible cartridge case with an electric primer. The projectile system consists of a Depleted Uranium (DU) penetrator mated to a drag reducing windshield and flight stabilizing multi-bladed tail fin, all secured for launch by a composite sabot. The M829E3 utilizes similar components to the M829A1 and M829A2 series of APFSDS-T cartridges, but incorporates technological advancements to provide significantly more effective anti-armor capability than the predecessor designs. This system supports the Legacy-to-Objective transition path of the Transformation Campaign Plan (TCP). This item is Code B, not approved for service use. Justification: Procurement of the M829E3 adheres to the Army's Transformation Campaign Plan and Moderization Strategy by maintaining the Abrams Main Battle Tank as the Army's premier lethal battlefield direct fire assault fighting vehicle. The Abrams' 120mm gun will remain in the bulk of the tank inventory for at least the next 25 years. The M829E3 ammunition is essential in maintaining the battlefield overmatch capabilities of the Abrams Tank. This procurement will build a war reserve inventory of anti-armor cartridges in accordance with the Army's procurement goal. A review for low-rate production was approved in December 2001 with Type Classification Standard scheduled for 2QFY03. Production and fielding of the M829E3 will maintain the ability of the Abrams Main Battle Tank to defeat current and postulated armor threats. This round incorporates revolutionary advances in technology and will represent the most lethal anti-armor tank cartridge in production. TYPE CLASSIFICATION LIMITED PRODUCTION: November 2001 TYPE CLASSIFICATION STANDARD: 2QFY03 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny Arsenal, NJ E78012 (E78013) Ctg, 120mm APFSDS M829E3 Item No. 14 Page 8 of 14 289 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Complete Round SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Acceptance Testing SubTotal Prod. Support COST - Nonrecurring First Article Testing Value Engineering/ECP's SubTotal COST - Nonrecurring Total E78012 (E78013) Ctg, 120mm APFSDS M829E3 Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 27614 FY 03 UnitCost 5 Weapon System Type: $ 6136 Date: February 2003 Ctg, 120mm APFSDS M829E3 (E78013) TotalCost Qty $000 x1000 33728 FY 04 UnitCost 8 $ 3972 TotalCost Qty $000 x1000 31453 FY 05 UnitCost $ 8 3931 TotalCost Qty $000 x1000 37561 27614 33728 31453 37561 2613 750 2027 2410 775 1925 2342 770 1955 2254 750 1935 5390 5110 5067 4939 1174 1000 55 750 2174 805 35178 39643 36520 42500 Item No. 14 Page 9 of 14 290 UnitCost 8 $ 4695 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Complete Round FY 2002 FY 2003 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nomenclature: Ctg, 120mm APFSDS M829E3 (E78013) Contractor and Location Alliant Techsystems Minneapolis, MN Alliant Techsystems Minneapolis, MN Alliant Techsystems Minneapolis, MN TBS Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost Units $ Specs Avail Now? Date Revsn Avail SS/FP TACOM-ARDEC, Picatinny, NJ Mar-02 Dec-02 5 6136 Yes Dec-02 SS/FP TACOM-ARDEC, Picatinny, NJ Mar-03 Oct-03 8 3972 Yes Dec-02 SS/FP TACOM-ARDEC, Picatinny, NJ Jan-04 Oct-04 8 3931 Yes Dec-02 C/FP TACOM-ARDEC, Picatinny, NJ Jan-05 Oct-05 8 4695 Yes Dec-02 RFP Issue Date REMARKS: E78012 (E78013) Ctg, 120mm APFSDS M829E3 Item No. 14 Page 10 of 14 291 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: Ctg, 120mm APFSDS M829E3 (E78013) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY Units ACCEP PRIOR TO 1 OCT Fiscal Year 04 Calendar Year 03 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G L A T E R Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round 1 FY 02 A 5 0 5 1 FY 03 A 8 0 8 1 FY 04 A 8 0 8 2 FY 05 A 8 0 8 8 2 FY 06 A 8 0 8 8 2 FY 07 A 8 0 8 8 2 FY 08 A 8 0 8 8 2 FY 09 A 8 0 8 8 Total 61 1 1 REACHED R NAME/LOCATION N O V D E C MIN. 1-8-5 MAX. 1 Alliant Techsystems, Minneapolis, MN .64 .80 1.60 0 2 TBS .64 .80 1.60 0 1 0 1 1 J A N F E B 1 M A R MFR F 1 1 1 1 1 1 1 1 A 61 PRODUCTION RATES 1 A O C T M 1 1 2 1 M A Y 1 J U N J U L 1 A U G S E P ADMINLEAD TIME Number D+ A P R O C T 1 N O V D E C 8 1 J A N 0 1 F E B 1 M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 3 6 9 15 REORDER 3 4 9 13 INITIAL 3 4 9 13 REORDER 3 4 9 13 A P R 1 M A Y J U N 1 J U L 1 A U G 48 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E78012 (E78013) Ctg, 120mm APFSDS M829E3 Item No. 14 Page 11 of 14 292 Exhibit P-21 Production Schedule P -1 Item Nomenclature: Ctg, 120mm APFSDS M829E3 (E78013) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY Units ACCEP PRIOR TO 1 OCT Fiscal Year 06 Calendar Year 05 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G L A T E R Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round 1 FY 02 A 5 5 0 1 FY 03 A 8 8 0 1 FY 04 A 8 0 8 2 FY 05 A 8 0 8 2 FY 06 A 8 0 8 2 FY 07 A 8 0 8 8 2 FY 08 A 8 0 8 8 2 FY 09 A 8 0 8 8 61 13 48 Total 0 0 1 PRODUCTION RATES REACHED NAME/LOCATION 1 MIN. 1-8-5 MAX. 1 Alliant Techsystems, Minneapolis, MN .64 .80 1.60 0 2 TBS .64 .80 1.60 0 1 1 1 1 0 1 1 1 1 1 1 1 1 A 1 1 N O V D E C 1 J A N F E B 1 M A R MFR F R 1 A O C T M 1 1 2 M A Y 1 J U N J U L 1 A U G 1 S E P ADMINLEAD TIME Number D+ 1 A P R 1 O C T 1 N O V 8 1 D E C J A N 0 1 F E B 1 M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 3 6 9 15 REORDER 3 4 9 13 INITIAL 3 4 9 13 REORDER 3 4 9 13 A P R 1 M A Y 1 J U N J U L 1 A U G 32 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E78012 (E78013) Ctg, 120mm APFSDS M829E3 Item No. 14 Page 12 of 14 293 Exhibit P-21 Production Schedule P -1 Item Nomenclature: Ctg, 120mm APFSDS M829E3 (E78013) FY 07 / 08 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 07 COST ELEMENTS M F R S E R V FY PROC QTY Units ACCEP PRIOR TO 1 OCT Fiscal Year 08 Calendar Year 07 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G L A T E R Calendar Year 08 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round 1 FY 02 A 5 5 0 0 1 FY 03 A 8 8 0 0 1 FY 04 A 8 8 0 0 2 FY 05 A 8 8 0 2 FY 06 A 8 0 8 2 FY 07 A 8 0 8 2 FY 08 A 8 0 8 2 FY 09 A 8 0 8 61 29 32 Total 0 1 PRODUCTION RATES REACHED NAME/LOCATION 1 MIN. 1-8-5 MAX. 1 Alliant Techsystems, Minneapolis, MN .64 .80 1.60 0 2 TBS .64 .80 1.60 0 1 1 1 1 0 1 1 1 1 1 1 1 1 A 0 8 8 1 1 N O V D E C 1 J A N F E B 1 M A R MFR F R 1 A O C T M 1 1 2 1 M A Y 1 J U N J U L 1 A U G 1 S E P ADMINLEAD TIME Number D+ A P R 1 O C T 1 N O V 1 D E C 1 J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 3 6 9 15 REORDER 3 4 9 13 INITIAL 3 4 9 13 REORDER 3 4 9 13 1 A P R M A Y 1 J U N 1 J U L A U G 1 16 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E78012 (E78013) Ctg, 120mm APFSDS M829E3 Item No. 14 Page 13 of 14 294 Exhibit P-21 Production Schedule P -1 Item Nomenclature: Ctg, 120mm APFSDS M829E3 (E78013) FY 09 / 10 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 09 COST ELEMENTS M F R S E R V FY PROC QTY Units ACCEP PRIOR TO 1 OCT Fiscal Year 10 Calendar Year 09 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G L A T E R Calendar Year 10 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round 1 FY 02 A 5 5 0 0 1 FY 03 A 8 8 0 0 1 FY 04 A 8 8 0 0 2 FY 05 A 8 8 0 0 2 FY 06 A 8 8 0 0 2 FY 07 A 8 8 0 2 FY 08 A 8 0 8 2 FY 09 A 8 0 8 61 45 16 Total 0 1 PRODUCTION RATES REACHED NAME/LOCATION 1 MIN. 1-8-5 MAX. 1 Alliant Techsystems, Minneapolis, MN .64 .80 1.60 0 2 TBS .64 .80 1.60 0 1 1 1 1 0 1 1 1 N O V D E C 1 J A N F E B 1 M A R MFR F R 1 A O C T M 1 1 2 M A Y 1 J U N 1 J U L A U G 1 S E P ADMINLEAD TIME Number D+ 1 A P R 1 1 O C T 1 1 N O V 1 1 D E C J A N 1 1 F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 3 6 9 15 REORDER 3 4 9 13 INITIAL 3 4 9 13 REORDER 3 4 9 13 1 1 A P R 1 1 M A Y J U N 1 1 J U L A U G 0 1 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E78012 (E78013) Ctg, 120mm APFSDS M829E3 Item No. 14 Page 14 of 14 295 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 Date: February 2003 P-1 Item Nomenclature CTG, ARTY, 75MM: ALL TYPES (E15101) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 20.5 1.8 1.5 4.1 2.3 2.3 2.6 2.7 37.8 20.5 1.8 1.5 4.1 2.3 2.3 2.6 2.7 37.8 20.5 1.8 1.5 4.1 2.3 2.3 2.6 2.7 37.8 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes 75MM ALL TYPES. The 75mm blank cartridge is used on the Pack 75 howitzer for ceremony, parade, and training purposes. The cartridge consists of a brass aluminum cartridge case containing loosely packed black powder and a press-fitted percussions primer. A fiber wad is inserted over the black powder and a polystyrene closing cap is cemented in place with a polyster resin adhensive. This item is Code A, approved for service use. Justification: This is a training unique item; not used in combat. The FY2004 funds will support annualized engineering support. E15101 CTG, ARTY, 75MM: ALL TYPES Item No. 15 Page 1 of 2 296 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements CTG ARTY 75MM BLANK M337A1 Total E15101 CTG, ARTY, 75MM: ALL TYPES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 1508 1508 31 Weapon System Type: FY 03 UnitCost $ 49 Date: February 2003 CTG, ARTY, 75MM: ALL TYPES (E15101) TotalCost Qty $000 x1000 4137 99 4137 Item No. 15 Page 2 of 2 297 FY 04 UnitCost $ 42 TotalCost Qty $000 x1000 FY 05 UnitCost $ TotalCost Qty $000 x1000 UnitCost $ 34 34 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature CTG, ARTY, 105MM: ALL TYPES (E21101) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 2612.2 13.7 5.4 31.6 30.2 38.7 39.7 42.5 46.8 47.0 2907.6 2612.2 13.7 5.4 31.6 30.2 38.7 39.7 42.5 46.8 47.0 2907.6 2612.2 13.7 5.4 31.6 30.2 38.7 39.7 42.5 46.8 47.0 2907.6 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes CTG, ARTILLERY, 105MM, ALL TYPES E21101 CTG, ARTY, 105MM: ALL TYPES Item No. 16 Page 1 of 9 298 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements CTG ARTY 105MM HE M1 W/O FUZE CTG ARTY 105MM ILLUM M314 SERIES CTG ARTY 105MM M927 Total E21101 CTG, ARTY, 105MM: ALL TYPES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 5016 348 5364 FY 03 UnitCost 6 Weapon System Type: $ 1 Date: February 2003 CTG, ARTY, 105MM: ALL TYPES (E21101) TotalCost Qty $000 x1000 26430 5129 FY 04 UnitCost 6 31559 Item No. 16 Page 2 of 9 299 $ 1 TotalCost Qty $000 x1000 24728 5423 30151 FY 05 UnitCost $ 8 1 TotalCost Qty $000 x1000 24678 14017 UnitCost 19 $ 1 38695 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG ARTY 105MM HE M1 W/O FUZE (E21501) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 2234.7 26.4 24.7 24.7 24.6 24.9 24.9 24.9 2409.8 2234.7 26.4 24.7 24.7 24.6 24.9 24.9 24.9 2409.8 2234.7 26.4 24.7 24.7 24.6 24.9 24.9 24.9 2409.8 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 105mm HE M1 cartridge contains High Explosive (HE) (either Comp B or TNT) and is used for fragmentation, blast, and mining in support of ground troops and armored columns. The round is loaded with an M67 propellant charge which consists of seven numbered increment bags tied together in numerical order. Projectile functioning is dependent upon the fuze used and may function on impact (instantaneous or delay), above ground at a predetermined height or in proximity to the target area. Fuze function detonates the HE projectile filler resulting in projectile fragmentation and blast. Range varies from 3510 meters to 11270 meters, depending on the number of charge bags used. This item is Code A, approved for service use. Justification: This program will accomplish the remanufacture of 150,000 rounds per year, plus required components of 105mm HE by replacing propellant with alternative modular charge, to be accomplished through an alternative engineering approach. This is a training standard item used in training and combat. FY 2004/2005 procurements support annual peacetime training and build a war reserve inventory in accordance with the Army's procurement goals. TYPE CLASSIFICATION DATE: 1966 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois E21101 (E21501) CTG ARTY 105MM HE M1 W/O FUZE Item No. 16 Page 3 of 9 300 Exhibit P-40 Budget Item Justification Sheet Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty 4126 Gross Cost 261.7 FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CTG ARTY 105MM ILLUM M314 SERIES (E21700) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 6 6 8 19 20 21 30 30 4266 0.3 5.0 5.1 5.4 14.0 15.1 15.4 21.8 22.1 365.9 261.7 0.3 5.0 5.1 5.4 14.0 15.1 15.4 21.8 22.1 365.9 261.7 0.3 5.0 5.1 5.4 14.0 15.1 15.4 21.8 22.1 365.9 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 105MM M314 Illumination Cartridge is used to illuminate a designated target area. It has a hollow steel forged projectile with a streamlined ogive, gliding metal rotating band, and a pinned base plug. The projectile cavity contains the expelling charge, illuminating canister, and parachute assembly. The projectile is assembled with a MTSQ fuze. The round is fired in the M101, M101A1, M102 and M119 Howitzers. This item is Code A, approved for service use. Justification: Procurement supports the acquisition of training and war reserve stockpile in accordance with Department of Defense guidance. FY 2004/2005 procurements support annual peacetime training and build a war reserve inventory in accordance with the Army's procurement goals. TYPE CLASSIFICATION DATE: 1QFY70 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Ill E21101 (E21700) CTG ARTY 105MM ILLUM M314 SERIES Item No. 16 Page 4 of 9 301 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack Proj 105 mm M314A2E1 *Ctg Case Steel M14B4 Charge Prop *Prop M1 SP (LB) *Prop M1 MP (LB) Primer 28B2 *Fuze Artillery Mech Time M577 *Fuze Artillery Elec Time M762 Fuze Artillery Elec Time M762A1 SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Acceptance Testing Interim Transportation Industrial Stock Support SubTotal Prod. Support COST - Nonrecurring * Government Furnished Material Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 3014 917 83 199 38 64 319 244 6 6 6 6 4 14 12 6 Weapon System Type: FY 03 UnitCost $ 483.62 144.25 13.03 31.24 9.44 4.57 25.86 39.15 Date: February 2003 CTG ARTY 105MM ILLUM M314 SERIES (E21700) TotalCost Qty $000 x1000 3137 954 83 209 38 63 338 241 6 6 6 6 4 14 12 6 FY 04 UnitCost $ 504.90 150.57 13.03 32.90 9.44 4.57 27.42 38.71 TotalCost Qty $000 x1000 FY 05 UnitCost $ 4836 8 592.45 572 8 70.04 TotalCost Qty UnitCost $000 x1000 $ 10835 19 569.77 2595 19 136.46 4878 5063 5408 13430 455 13 56 3 40 421 7 56 481 8 98 448 10 129 567 491 587 587 -429 -425 -572 7 SubTotal COST - Nonrecurring Total E21101 (E21700) CTG ARTY 105MM ILLUM M314 SERIES 5016 804.64 5129 Item No. 16 Page 5 of 9 302 825.43 5423 664.36 14017 737.07 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2002 FY 2003 FY 2004 FY 2005 Proj 105 mm M314A2E1 FY 2002 FY 2003 *Ctg Case Steel M14B4 FY 2002 FY 2003 Charge Prop FY 2002 FY 2003 February 2003 Weapon System Type: P -1 Line Item Nomenclature: CTG ARTY 105MM ILLUM M314 SERIES (E21700) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? SNC Technologies Montreal, CN SNC Technologies Montreal, CN SNC Technologies Montreal, CN TBS SS/FP JMC, Rock Island, IL Jul 2002 Oct 2003 6 483.62 SS/FP JMC, Rock Island, IL Mar 2003 May 2004 6 504.90 Y SS/FP JMC, Rock Island, IL Mar 2004 May 2005 8 592.45 Y C/FP JMC, Rock Island, IL Mar 2005 May 2006 19 569.77 Y SNC Technologies Montreal, CN SNC Technologies Montreal, CN SS/FP JMC, Rock Island, IL Jul 2002 Aug 2003 6 144.25 SS/FP JMC, Rock Island, IL Mar 2003 Mar 2004 6 150.57 Stock Issue Stock Issue N/A N/A N/A N/A N/A N/A N/A N/A 6 6 SNC Technologies Montreal, CN SNC Technologies Montreal, CN SS/FP JMC, Rock Island, IL Jul 2002 Jul 2003 6 31.24 SS/FP JMC, Rock Island, IL Mar 2003 Feb 2004 6 32.90 Date Revsn Avail RFP Issue Date Y Y *Prop M1 SP (LB) TBS - To Be Selected *Government Furnished Material REMARKS: FY 2002-2004 is a 3-year Requirements Contract; FY 2005 will be a new contract award. E21101 (E21700) CTG ARTY 105MM ILLUM M314 SERIES Item No. 16 Page 6 of 9 303 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: FY 2003 *Fuze Artillery Mech Time M577 FY 2002 FY 2003 *Fuze Artillery Elec Time M762 FY 2002 Fuze Artillery Elec Time M762A1 FY 2005 P -1 Line Item Nomenclature: CTG ARTY 105MM ILLUM M314 SERIES (E21700) WBS Cost Elements: FY 2002 FY 2003 *Prop M1 MP (LB) FY 2002 FY 2003 Primer 28B2 FY 2002 February 2003 Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? Stock Issue Stock Issue N/A N/A N/A N/A N/A N/A N/A N/A 4 4 Stock Issue Stock Issue N/A N/A N/A N/A N/A N/A N/A N/A 14 14 SNC Technologies Montreal, CN SNC Technologies Montreal, CN SS/FP JMC, Rock Island, IL Jul 2002 Jul 2003 12 25.86 SS/FP JMC, Rock Island, IL Feb 2003 Feb 2004 12 27.42 Y Stock Issue Stock Issue N/A N/A N/A N/A N/A N/A N/A N/A 6 6 Stock Issue N/A N/A N/A N/A 8 TBS C/FP JMC, Rock Island, IL Mar 2005 Jan 2006 136.46 Y 19 Date Revsn Avail RFP Issue Date TBS - To Be Selected *Government Furnished Material REMARKS: FY 2002-2004 is a 3-year Requirements Contract; FY 2005 will be a new contract award. E21101 (E21700) CTG ARTY 105MM ILLUM M314 SERIES Item No. 16 Page 7 of 9 304 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CTG ARTY 105MM ILLUM M314 SERIES (E21700) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS PROC QTY x1000 ACCEP PRIOR TO 1 OCT A 14.0 0.0 14.0 A 6.2 0.0 6.2 FY 03 A 6.2 0.0 6.2 3 FY 04 A 8.2 0.0 8.2 1 FY 05 A 19.0 0.0 19.0 M F R FY 3 FY 02 P 3 FY 02 3 S E R V BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T 9.0 5.0 N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack Total 53.6 PRODUCTION RATES NAME/LOCATION MIN. 1-8-5 MAX. TBS 7.00 9.60 24.00 0 3 SNC Technologies, Montreal, CN 7.00 9.60 24.00 0 8.2 19.0 N O V D E C J A N F E B 1 3 M A R A P R M A Y J U N J U L A U G 9.0 9.0 2.2 S E P O C T ADMINLEAD TIME N O V 6.2 D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 14 20 REORDER 6 6 14 20 INITIAL 6 6 14 20 REORDER 6 6 14 20 Number D+ 1 0 A MFR REACHED R 6.2 53.6 F 0 A O C T M 0 4.0 2.2 A P R M A Y 27.2 J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E21101 (E21700) CTG ARTY 105MM ILLUM M314 SERIES Item No. 16 Page 8 of 9 305 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CTG ARTY 105MM ILLUM M314 SERIES (E21700) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS L A T E R ACCEP PRIOR TO 1 OCT A 14.0 14.0 0.0 0 A 6.2 6.2 0.0 0 FY 03 A 6.2 6.2 0.0 3 FY 04 A 8.2 0.0 8.2 1 FY 05 A 19.0 0.0 19.0 53.6 26.4 27.2 FY 3 FY 02 P 3 FY 02 3 BAL DUE AS OF 1 OCT Calendar Year 06 PROC QTY x1000 M F R S E R V Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Load, Assemble, and Pack Total 0 8.2 PRODUCTION RATES REACHED R NAME/LOCATION MIN. 1-8-5 N O V D E C J A N F E B MFR F MAX. TBS 7.00 9.60 24.00 0 3 SNC Technologies, Montreal, CN 7.00 9.60 24.00 0 1 3 M A R A P R M A Y 0 9.0 10.0 J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 14 20 REORDER 6 6 14 20 INITIAL 6 6 14 20 REORDER 6 6 14 20 Number D+ 1 9.0 10.0 8.2 O C T M 0 A A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E21101 (E21700) CTG ARTY 105MM ILLUM M314 SERIES Item No. 16 Page 9 of 9 306 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature CTG, ARTY, 155MM, ALL TYPES (E89500) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 4139.1 50.0 46.4 47.6 77.8 76.3 92.4 97.7 63.0 61.4 4751.6 4139.1 50.0 46.4 47.6 77.8 76.3 92.4 97.7 63.0 61.4 4751.6 4139.1 50.0 46.4 47.6 77.8 76.3 92.4 97.7 63.0 61.4 4751.6 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes Cartridge, Artillery, 155mm All Types. E89500 CTG, ARTY, 155MM, ALL TYPES Item No. 17 Page 1 of 17 307 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Proj Arty 155mm Smoke WP M110 Projectile 155mm DP Basebled M864 Proj Arty 155mm HE M795 Proj Arty 155mm HE M107 Proj Arty 155mm Prac M804 Total E89500 CTG, ARTY, 155MM, ALL TYPES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 FY 03 UnitCost $ TotalCost Qty 46408 167 243 Date: February 2003 $000 x1000 FY 04 UnitCost $ 14083 5840 40568 Weapon System Type: CTG, ARTY, 155MM, ALL TYPES (E89500) 31958 1524 165 3 47565 Item No. 17 Page 2 of 17 308 194 508 TotalCost Qty $000 x1000 17407 36307 28 20776 3291 88 7 77781 FY 05 UnitCost $ TotalCost Qty UnitCost $000 x1000 $ 622 42011 236 470 30979 3285 90 7 344 469 76275 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature PROJ ARTY 155MM HE M107 (E27601) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 26962 204 167 165 88 90 130 141 152 151 28250 Gross Cost 1015.6 45.5 40.6 32.0 20.8 31.0 45.2 49.9 54.7 55.4 1390.5 1015.6 45.5 40.6 32.0 20.8 31.0 45.2 49.9 54.7 55.4 1390.5 1015.6 45.5 40.6 32.0 20.8 31.0 45.2 49.9 54.7 55.4 1390.5 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This is a multi-purpose High Explosive (HE) projectile fired from 155MM howitzers. It is used for blast effect and fragmentation. The projectile may be loaded with either 14.6 pounds of TNT or 15.4 pounds of composition B explosives. The normal cavity model will not accommodate a proximity-type fuze. The deep-cavity model has a supplementary charge of .3 pounds which may be removed to allow the use of proximity fuzes. This item is Code A, approved for service use. Justification: This is a training standard item used in both training and combat. The FY 2004/2005 procurements support annual peacetime training requirements and build war reserve inventory in accordance with the Army's procurement goals. TYPE CLASSIFICATION DATE: 1958 PROCUREMENT CONTRACTING OFFICE: Joint Muntions Command (PROV), Rock Island, Ill E89500 (E27601) PROJ ARTY 155MM HE M107 Item No. 17 Page 3 of 17 309 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack Proj M107 MPTS *Comp B Type 1 Grade A (LB) Insensitive RDX *Plug, Shock Attenuating Grommet *Supplemental Charge Reclaim OP F/Supp Chg SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Acceptance Testing Interim Transportation Industrial Stock Support SubTotal Prod. Support COST - Nonrecurring *Government Furnished Material Engineering Study SubTotal COST - Nonrecurring Total E89500 (E27601) PROJ ARTY 155MM HE M107 Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 Weapon System Type: FY 03 UnitCost $ Date: February 2003 PROJ ARTY 155MM HE M107 (E27601) TotalCost Qty $000 x1000 FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ 10979 17893 6722 167 171 2864 65.55 104.74 2.35 11366 17623 6620 165 168 2821 68.90 104.74 2.35 6138 12548 3549 88 90 1512 69.40 139.10 2.35 299 211 615 836 171 173 171 171 1.75 1.22 3.60 4.89 294 321 605 858 168 170 168 168 1.75 1.89 3.60 5.10 680 172 324 442 90 91 90 90 7.53 1.89 3.60 4.90 TotalCost Qty UnitCost $000 x1000 $ 6391 13065 90 92 70.71 141.71 9481 708 179 332 460 1410 92 93 92 92 6.72 7.68 1.92 3.60 4.99 37555 37687 23853 30616 613 12 250 49 312 546 8 1184 603 7 187 418 6 271 1236 1791 797 695 -7636 9413 -7520 -3874 -332 53 1777 40568 186.01 31958 Item No. 17 Page 4 of 17 310 193.74 20776 234.92 30979 342.75 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2002 FY 2003 FY 2004 FY 2005 Proj M107 MPTS FY 2002 FY 2003 FY 2004 FY 2005 *Comp B Type 1 Grade A (LB) FY 2002 FY 2003 FY 2004 Insensitive RDX February 2003 Weapon System Type: P -1 Line Item Nomenclature: PROJ ARTY 155MM HE M107 (E27601) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First QTY Delivery x1000 Unit Cost $ Specs Avail Now? American Ordinance (IAAP) Middletown, IA American Ordinance (IAAP) Middletown, IA American Ordinance (IAAP) Middletown, IA American Ordinance (IAAP) Middletown, IA SS/FP JMC, Rock Island, IL Sep 2002 Sep 2003 167 65.55 SS/FP JMC, Rock Island, IL Apr 2003 Mar 2004 165 68.90 Y SS/FP JMC, Rock Island, IL Mar 2004 Mar 2005 88 69.40 Y SS/FP JMC, Rock Island, IL Mar 2005 Mar 2006 90 70.71 Y Chamberlain Mfg (SCAAP) Scranton, PA Chamberlain Mfg (SCAAP) Scranton, PA TBS TBS C/FP JMC, Rock Island, IL Apr 2002 Feb 2003 171 104.74 C/FP JMC, Rock Island, IL Apr 2003 Jan 2004 168 104.74 Y C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL Mar 2004 Mar 2005 Jan 2005 Jan 2006 90 92 139.10 141.71 Y Y Stock Issue Stock Issue Stock Issue N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Date Revsn Avail RFP Issue Date 2864 2821 1512 TBS - To Be Selected *Government Furnished Material REMARKS: E89500 (E27601) PROJ ARTY 155MM HE M107 Item No. 17 Page 5 of 17 311 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: FY 2003 FY 2004 FY 2005 *Supplemental Charge FY 2002 FY 2003 FY 2004 P -1 Line Item Nomenclature: PROJ ARTY 155MM HE M107 (E27601) WBS Cost Elements: FY 2005 *Plug, Shock Attenuating FY 2002 * FY 2003 * FY 2004 FY 2005 Grommet FY 2002 February 2003 Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? TBS C/FP JMC, Rock Island, IL Mar 2005 Jan 2006 1410 6.72 Y Stock Issue Stock Issue TBS TBS N/A N/A C/FP C/FP N/A N/A JMC, Rock Island, IL JMC, Rock Island, IL N/A N/A Mar 2004 N/A N/A Nov 2004 Mar 2005 Nov 2005 171 168 90 92 7.53 7.68 Y Y Y LC Industries Hazelhurst, MS LC Industries Hazelhurst , MS LC Industries Hazelhurst, MS LC Industries Hazelhurst, MS C/FP JMC, Rock Island, IL May 2002 Mar 2003 173 1.22 C/FP JMC, Rock Island, IL Apr 2003 Dec 2003 170 1.89 Y C/FP JMC, Rock Island, IL Mar 2004 Dec 2004 91 1.89 Y C/FP JMC, Rock Island, IL Mar 2005 Dec 2005 93 1.92 Y Stock Issue Stock Issue Stock Issue N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 171 168 90 Date Revsn Avail RFP Issue Date Y Y TBS - To Be Selected *Government Furnished Material REMARKS: E89500 (E27601) PROJ ARTY 155MM HE M107 Item No. 17 Page 6 of 17 312 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: FY 2005 Reclaim OP F/Supp Chg FY 2002 FY 2003 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nomenclature: PROJ ARTY 155MM HE M107 (E27601) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ 92 Specs Avail Now? Stock Issue N/A N/A N/A N/A McAlester AAP (MCAAP) McAlester, OK McAlester AAP (MCAAP) McAlester, OK McAlester AAP (MCAAP) McAlester, OK McAlester AAP (MCAAP) McAlester, OK C/FP JMC, Rock Island, IL Feb 2002 Dec 2002 171 4.89 C/FP JMC, Rock Island, IL Apr 2003 Dec 2003 168 5.10 Y C/FP JMC, Rock Island, IL Mar 2004 Dec 2004 90 4.90 Y C/FP JMC, Rock Island, IL Mar 2005 Dec 2005 92 4.99 Y Date Revsn Avail RFP Issue Date Y TBS - To Be Selected *Government Furnished Material REMARKS: E89500 (E27601) PROJ ARTY 155MM HE M107 Item No. 17 Page 7 of 17 313 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: PROJ ARTY 155MM HE M107 (E27601) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS S E R V PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 Calendar Year 04 L A T E R M F R FY 8 FY 02 P A 204.0 45.0 159.0 8 FY 02 A 167.0 0.0 167.0 8 FY 03 A 165.0 0.0 165.0 8 FY 04 A 88.0 0.0 88.0 8 FY 05 A 90.0 0.0 90.0 8 FY 02 MC 28.0 0.0 28.0 8 FY 03 MC 49.0 0.0 49.0 8 FY 04 MC 49.0 0.0 49.0 49.0 8 FY 05 MC 26.0 0.0 26.0 26.0 866.0 45.0 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Load, Assemble, and Pack Total 22.0 55.0 R 8 NAME/LOCATION American Ordinance (IAAP), Middletown, IA MIN. 8.60 1-8-5 25.00 MAX. 42.30 0 30.0 40.0 40.0 55.0 88.0 90.0 14.0 14.0 0 16.0 N O V 35.0 D E C J A N F E B M A R 8 A P R M A Y J U N 87.0 J U L A U G S E P ADMINLEAD TIME 94.0 O C T N O V D E C 16.0 47.0 60.0 J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 12 18 REORDER 6 6 12 18 Number D+ 0 47.0 A MFR REACHED 0 80.0 A 821.0 22.0 55.0 PRODUCTION RATES F 47.0 40.0 O C T M 35.0 17.0 56.0 A P R M A Y J U N 57.0 J U L A U G 0 308.0 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E89500 (E27601) PROJ ARTY 155MM HE M107 Item No. 17 Page 8 of 17 314 Exhibit P-21 Production Schedule P -1 Item Nomenclature: PROJ ARTY 155MM HE M107 (E27601) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS S E R V PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 M F R FY 8 FY 02 P A 204.0 204.0 0.0 8 FY 02 A 167.0 167.0 0.0 8 FY 03 A 165.0 110.0 55.0 8 FY 04 A 88.0 0.0 88.0 30.0 8 FY 05 A 90.0 0.0 90.0 A 8 FY 02 MC 28.0 28.0 0.0 8 FY 03 MC 49.0 49.0 0.0 8 FY 04 MC 49.0 0.0 49.0 8 FY 05 MC 26.0 0.0 26.0 866.0 558.0 308.0 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack Total 0 0 55.0 PRODUCTION RATES R 8 REACHED NAME/LOCATION American Ordinance (IAAP), Middletown, IA MIN. 8.60 1-8-5 25.00 MAX. 42.30 30.0 30.0 0 0 16.0 17.0 0 12.0 55.0 N O V D E C 46.0 J A N F E B M A R 8 46.0 A P R M A Y J U N 45.0 J U L A U G S E P ADMINLEAD TIME 14.0 42.0 O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 12 18 REORDER 6 6 12 18 Number D+ 0 0 30.0 16.0 MFR F 28.0 0 O C T M 0 30.0 0 44.0 A P R M A Y J U N 30.0 J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E89500 (E27601) PROJ ARTY 155MM HE M107 Item No. 17 Page 9 of 17 315 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 Date: February 2003 P-1 Item Nomenclature PROJ ARTY 155MM SMOKE WP M110 (E27900) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 28 28 17.4 17.4 17.4 17.4 17.4 17.4 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 155mm Smoke WP M110A2 projectile is essentially a steel shell filled with 15.6 lb of White Phosphorous (WP) with an M54A1 burster extending through the center and an adapter in the nose of the projectile is threaded to receive the fuze. The M110A2 model has an aluminum plug which seals the base of the tube. A lifting plug is installed in the fuze cavity for shipping. A PD fuze is normally used with the projectile; although an MTSQ fuze may also be employed. This round is fired from 155mm howitzers to provide screening smoke. The projectile also has a sight incendiary effect. This item is Code A, approved for service use. Justification: FY 2004 procurement supports annual peacetime training and builds a war reserve inventory in accordance with the Army's procurement goals. TYPE CLASSIFICATION DATE: 1972 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois E89500 (E27900) PROJ ARTY 155MM SMOKE WP M110 Item No. 17 Page 10 of 17 316 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 Weapon System Type: FY 03 UnitCost $ Date: February 2003 PROJ ARTY 155MM SMOKE WP M110 (E27900) TotalCost Qty $000 x1000 AMMUNITION HARDWARE Load, Assemble, and Pack Proj 155MM WP M110A2 MPTS Chg BSTR M54A1 Assy Casing BSTR TNT Type I Flake (lb) Cyclotol 75/25 Type 1 *Universal Lifting Plug Grommet FY 04 UnitCost $ TotalCost Qty $000 x1000 6682 7308 1490 1254 14 322 61 54 SubTotal AMMO Hardware FY 05 UnitCost 28 28 28 28 6 51 28 28 $ TotalCost Qty $000 x1000 UnitCost $ 242.77 260.34 52.54 44.69 2.32 6.35 2.17 1.89 17185 Production Support Costs Production Engineering Quality Assurance Acceptance Testing 227 7 49 SubTotal Prod. Support 283 COST - Nonrecurring Government Furnished Material -61 SubTotal COST - Nonrecurring Total E89500 (E27900) PROJ ARTY 155MM SMOKE WP M110 17407 Item No. 17 Page 11 of 17 317 632.47 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: Proj 155MM WP M110A2 MPTS FY 2004 Chg BSTR M54A1 Assy FY 2004 Casing BSTR FY 2004 TNT Type I Flake (lb) FY 2004 Cyclotol 75/25 Type 1 FY 2004 *Universal Lifting Plug FY 2004 Grommet P -1 Line Item Nomenclature: PROJ ARTY 155MM SMOKE WP M110 (E27900) WBS Cost Elements: Load, Assemble, and Pack FY 2004 February 2003 Contractor and Location Contract Method and Type Location of PCO Award Date Date of First QTY Delivery x1000 Unit Cost $ Specs Avail Now? Pine Bluff Arsenal (PBA) Pine Bluff, AR SS/FP JMC, Rock Island, IL Mar 2004 Jul 2005 28 242.77 Y TBS C/FP JMC, Rock Island, IL May 2004 Jun 2005 28 260.34 Y TBS C/FP JMC, Rock Island, IL May 2004 Apr 2005 28 52.54 Y TBS C/FP JMC, Rock Island, IL May 2004 Jun 2005 28 44.69 Y TBS SS/FP JMC, Rock Island, IL Feb 2004 Mar 2005 6 2.32 Y TBS SS/FP JMC, Rock Island, IL Feb 2004 Jan 2005 51 6.35 Y Stock Issue N/A N/A N/A N/A 28 Date Revsn Avail RFP Issue Date TBS - To Be Selected * Government Furnished Material REMARKS: E89500 (E27900) PROJ ARTY 155MM SMOKE WP M110 Item No. 17 Page 12 of 17 318 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: P -1 Line Item Nomenclature: PROJ ARTY 155MM SMOKE WP M110 (E27900) WBS Cost Elements: FY 2004 February 2003 Contractor and Location TBS Contract Method and Type C/FP Location of PCO JMC, Rock Island, IL Award Date Date of First Mar 2004 QTY Unit Cost Delivery x1000 $ Apr 2004 28 1.89 Specs Avail Now? Date Revsn Avail RFP Issue Date Y TBS - To Be Selected * Government Furnished Material REMARKS: E89500 (E27900) PROJ ARTY 155MM SMOKE WP M110 Item No. 17 Page 13 of 17 319 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: PROJ ARTY 155MM SMOKE WP M110 (E27900) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calenda r Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 3 FY 04 A 27.60 0.00 27.60 3 FY 02 P MC 21.60 0.00 21.60 3 FY 02 MC 12.40 0.00 12.40 3 FY 03 MC 10.20 0.00 10.20 3 FY 04 MC 4.70 0.00 4.70 4.70 3 FY 05 MC 4.50 0.00 4.50 4.50 Total 81.00 A PRODUCTION RATES 13.0015.80 5.20 R 3 NAME/LOCATION Pine Bluff Arsenal (PBA), Pine Bluff, AR MIN. 8.00 1-8-5 13.00 N O V D E C J A N F E B M A R MFR REACHED MAX. 30.00 3 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 8 8 16 24 REORDER 6 6 16 22 Number D+ 0 0 10.00 81.00 F 0 7.20 5.20 O C T M 27.60 13.00 8.60 A P R M A Y 10.00 J U N J U L A U G 0.20 37.00 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E89500 (E27900) PROJ ARTY 155MM SMOKE WP M110 Item No. 17 Page 14 of 17 320 Exhibit P-21 Production Schedule P -1 Item Nomenclature: PROJ ARTY 155MM SMOKE WP M110 (E27900) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 3 FY 04 A 27.60 0.00 27.60 3 FY 02 P MC 21.60 21.60 0.00 0 3 FY 02 MC 12.40 12.40 0.00 0 3 FY 03 MC 10.20 10.00 3 FY 04 MC 4.70 0.00 0.20 0.20 4.70 3 FY 05 MC 4.50 0.00 4.50 81.00 44.00 Total 3.00 9.60 9.60 5.40 37.00 0.20 PRODUCTION RATES 3 REACHED NAME/LOCATION Pine Bluff Arsenal (PBA), Pine Bluff, AR MIN. 8.00 1-8-5 13.00 MAX. 30.00 D E C J A N F E B M A R 3 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T 0 4.50 N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 8 8 16 24 REORDER 6 6 16 22 Number D+ 0 0 3.00 9.60 14.30 5.40 N O V MFR F R 0 4.70 4.50 O C T M 0 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E89500 (E27900) PROJ ARTY 155MM SMOKE WP M110 Item No. 17 Page 15 of 17 321 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 Date: February 2003 P-1 Item Nomenclature PROJ ARTY 155MM HE M795 (E66800) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 384 384 191.4 2.0 5.8 199.2 191.4 2.0 5.8 199.2 191.4 2.0 5.8 199.2 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The M795 projectile consists of 23.8 pounds of TNT explosive loaded into a 78.1 pound high fragmentation steel body assembly. The projectile is fitted with a protective shock attenuating lifting plug at the nose and a grommet which protects the rotating band during shipping and handling. The projectile can use several different fuzes (impact, mechanical time and short intrusion proximity). The M795 supplements the currently stockpiled M107. It will be used for conventional fire support for harassment and interdiction, fragmentation, mining and blast effect. It is also used as a registration round for the M483A1 family of cargo. It provides greater range and effectiveness than the M107, which cannot be fired at top zone with the M203A1 (Zone 8) charge. This item is Code A, approved for service use. Justification: The M795 supports the following howitzers: M198, M109 Series, including Paladin, and the Trilateral FH70. Procurements provides for the Insensitive Munitions solution and adds additional metal parts. Additional metal parts were required due to projectile crazing and a higher than anticipated scrap rate. TYPE CLASSIFICATION DATE: February 1982 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny, NJ E89500 (E66800) PROJ ARTY 155MM HE M795 Item No. 17 Page 16 of 17 322 Exhibit P-40 Budget Item Justification Sheet Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature PROJECTILE 155 MILLIMETER DP BASEBLED M864 P71692 (E68500) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete 905 Total Prog 905 757.4 14.1 36.3 42.0 44.0 44.5 4.9 2.5 945.7 757.4 14.1 36.3 42.0 44.0 44.5 4.9 2.5 945.7 757.4 14.1 36.3 42.0 44.0 44.5 4.9 2.5 945.7 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The 155mm Recap program funds the refurbishment of M864 Basebleed Extended Range Dual Purpose Improved Conventional Munition (ER-DPICM) artillery projectiles in order to provide the Stryker Combat Teams with a self-destruct DPICM capability. The program strategy is to download M42 and M46 DPICM grenades from unserviceable M864 projectiles, remove existing M223 grenade fuzes and incorporate a Self-Destruct Fuze (SDF) to the grenades to greatly reduce the likelihood of Unexploded Ordnance (UXO) on the battlefield as evidenced with the use of DPICM during Operation Desert Storm. A corrective fix will then be made to the ogive-to-body interface on these unserviceable M864 projectiles before being loaded with the “recapped” grenades (M42E3/M46E3). The rounds will also include the application of an Extended Range Ordnance (ERO) obturator for increased gun tube life. The current M864 projectile consists of three components: An ogive, containing an expulsion charge (or self registration charge) at the base of the fuze well; the warhead, a payload of 72 M42/M46 DPICM grenades contained with a hollow steel body; and a solid propellant baseburn unit containing a composite propellant grain and igniter. The propellant grain is ignited by the hot propellant charge gases in the gun chamber and self sustained by the igniter. Burning continues for approximately thirty seconds, during which time significant base drag reduction is achieved resulting in extended range. The M864 is compatible with the M109 series Self-Propelled Howitzers (including the M109A6 Paladin), the M198 Towed Howitzer and the Joint Lightweight 155mm. The round is compatible with the M203A1 maximum charge and the Modular Artillery Charge System (MACS). This item is Code A, approved for service use. Justification: The FY 2004/2005 procurement will remanufacture and retrofit 11,400 and 12,945, respectively, M864 Basebleed ER-DPICM projectile. TYPE CLASSIFICATION DATE: December 1987 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny, NJ E89500 (E68500) PROJECTILE 155 MILLIMETER DP BASEBLED M864 P71692 Item No. 17 Page 17 of 17 323 Exhibit P-40 Budget Item Justification Sheet Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 Date: February 2003 P-1 Item Nomenclature REMOTE AREA DENIAL ARTILLERY MUNITION (RADAM) (E67505) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 8.2 0.0 3.9 12.2 8.2 0.0 3.9 12.2 8.2 0.0 3.9 12.2 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The Remote Area Denial Artillery Munition (RADAM) projectile, is a single shot artillery munition used with 155mm howitzers. The RADAM uses the existing Area Denial Artillery Munition (ADAM) and Remote Anti-Armor Munition (RAAM) submunitions to emplace artillery-delivered minefields to delay, disrupt, destroy and deny the enemy the use of certain terrain. Each RADAM projectile will contain anti-personnel and anti-armor submunitions that will self-destruct at a preset period of time. No modifications will be made to the submunitions. The RAAMS anti-armor mines accomplish the area denial objective of the minefield. The anti-armor mine arms after coming to rest on the ground. Any threat armored object passing over the mine will cause it to initiate and damage or destroy the vehicle. The ADAM anti-personnel submunitions prevent enemy personnel from neutralizing/breaching the RAAMS in the minefield after the minefield has been emplaced. When disturbed by enemy movement, the trip wire will activate the exp losive sequence. This item is Code A, approved for service use. Justification: This program was terminated in FY02. FY02 funds cover RADAM termination costs. TYPE CLASSIFICATION DATE: 25 October 2000 - Standard Acquisition Manager: Office of Project Manager for Close Combat Systems (OPM -CCS) E67505 REMOTE AREA DENIAL ARTILLERY MUNITION (RADAM) Item No. 18 Page 1 of 1 324 Exhibit P-40 Budget Item Justification Sheet Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature Modular Artillery Charge System (MACS), All Types (E27501) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 50.3 41.6 71.6 120.6 78.9 88.4 97.9 112.3 91.4 98.5 851.5 50.3 41.6 71.6 120.6 78.9 88.4 97.9 112.3 91.4 98.5 851.5 50.3 41.6 71.6 120.6 78.9 88.4 97.9 112.3 91.4 98.5 851.5 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line item funds MACS, all types. E27501 Modular Artillery Charge System (MACS), All Types Item No. 19 Page 1 of 16 325 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD E27502 MACS M231 ER8021 MACS M232 Total E27501 Modular Artillery Charge System (MACS), All Types TotalCost Qty $000 x1000 21392 50172 71564 270 511 Weapon System Type: FY 03 UnitCost $ 79 98 Date: February 2003 Modular Artillery Charge System (MACS), All Types (E27501) TotalCost Qty $000 x1000 41203 79352 508 744 120555 Item No. 19 Page 2 of 16 326 FY 04 UnitCost $ 81 107 TotalCost Qty $000 x1000 44808 34141 78949 544 316 FY 05 UnitCost $ 82 108 TotalCost Qty $000 x1000 48122 40299 573 357 UnitCost $ 84 113 88421 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature Modular Artillery Charge System (MACS), M231 (E27502) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 455 490 270 508 544 573 606 683 561 600 5290 Gross Cost 42.9 41.6 21.4 41.2 44.8 48.1 51.9 59.5 49.8 54.3 455.5 42.9 41.6 21.4 41.2 44.8 48.1 51.9 59.5 49.8 54.3 455.5 42.9 41.6 21.4 41.2 44.8 48.1 51.9 59.5 49.8 54.3 455.5 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This Standard Study Number funds production of the M231 model of the Modular Artillery Charge System (MACS), intended for use with US 155mm cannon field artillery systems including the M198 and XM777 towed cannon systems, the M109A3/A4/A5 and M109A6 Paladin self-propelled systems. The M231 is a "low zone" increment designed to achieve ranges from 3.0 to 11.5 km. Each MACS increment includes propellant, an ignition system, and a combustible case. Packaging permits long-term storage and helps protect the items from unplanned stimuli. This item is Type Classified A, approved for service use. This system supports the Legacy-to-Objective transition path of the Transformation Campaign Plan (TCP). Justification: This is a training standard item. FY 2004/2005 procurement supports annual peacetime training and testing of MACS and initial fielding stocks. MACS is required to achieve logistics improvements to 155MM cannon field artillery and operational flexibility, range, rate-of-fire, system accuracy and insensitive munitions (IM) compliance when used in host artillery systems. In addition, MACS is less expensive to procure than the current family of artillery propelling charges and is projected to decrease operation and support costs associated with artillery propelling charges at least 10% once fielded. TYPE CLASSIFICATION DATE: M231 - 25 Oct 99 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny, NJ E27501 (E27502) Modular Artillery Charge System (MACS), M 231 Item No. 19 Page 3 of 16 327 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack Combustible Case Sets Propellant, Single Base, M231 Ignition System Propellant Lap Containers Misc Components SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Testing Value Engineering Fielding SubTotal Prod. Support COST - Nonrecurring Inert Training Devices Software Integration Alternate Source Spt. SubTotal COST - Nonrecurring Total E27501 (E27502) Modular Artillery Charge System (MACS), M231 Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 4599 7801 4222 118 2773 270 279 947 17 68 Weapon System Type: FY 03 UnitCost $ 17 28 4 7 41 Date: February 2003 Modular Artillery Charge System (MACS), M231 (E27502) TotalCost Qty $000 x1000 8385 15446 7938 222 5339 293 508 524 1780 32 127 FY 04 UnitCost $ 17 29 4 7 42 TotalCost Qty $000 x1000 8698 17359 8608 272 5844 293 544 560 1930 34 136 FY 05 UnitCost $ 16 31 4 8 43 TotalCost Qty $000 x1000 9174 18309 9954 287 6307 293 19513 37623 41074 44324 953 105 250 100 277 1203 180 530 310 489 1348 192 494 320 525 1437 218 550 350 573 1685 2712 2879 3128 101 43 50 470 530 420 398 325 250 194 868 855 670 21392 41203 44808 48122 Item No. 19 Page 4 of 16 328 573 591 2007 36 143 UnitCost $ 16 31 5 8 44 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2002 FY 2003 FY 2004 FY 2005 Combustible Case Sets FY 2002 FY 2003 FY 2004 FY 2005 Propellant, Single Base, M231 FY 2002 FY 2003 FY 2004 FY 2005 REMARKS: February 2003 Weapon System Type: P -1 Line Item Nomenclature: Modular Artillery Charge System (MACS), M231 (E27502) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost x1000 $ Specs Avail Now? Date Revsn Avail RFP Issue Date GDOTS Camden, AR GDOTS Camden, AR TBS TBS C/FP TACOM-ARDEC, Picatinny, NJ Mar-02 Oct-02 270 17 Y Dec-01 Option TACOM-ARDEC, Picatinny, NJ Jan 03 Jul-03 508 17 Y Dec-01 C/FP Option TACOM-ARDEC, Picatinny, NJ Jan-04 TACOM-ARDEC, Picatinny, NJ Dec-04 May-04 Mar-05 544 573 16 16 Y Y Dec-03 Dec-03 Armtec Coachella, CA Armtec Coachella, CA Armtec Coachella, CA Armtec Coachella, CA SS/FP TACOM-ARDEC, Picatinny, NJ Dec-01 Jun-02 279 28 Y Sep-01 CM-1/FP TACOM-ARDEC, Picatinny, NJ Mar-03 May-03 524 29 Y Aug-02 CM-2/FP TACOM-ARDEC, Picatinny, NJ Nov-03 Apr-04 560 31 Y Aug-02 CM-3/FP TACOM-ARDEC, Picatinny, NJ Nov-04 Apr-05 591 31 Y Aug-02 Alliant Techsystems Radford, VA Alliant Techsystems Radford, VA Alliant Techsystems Radford, VA Alliant Techsystems Radford, VA Option TACOM-ARDEC, Picatinny, NJ Mar-02 Jul-02 947 4 Y Jan-02 C/FP TACOM-ARDEC, Picatinny, NJ Jan 03 Mar-03 1780 4 Y Sep-02 Option TACOM-ARDEC, Picatinny, NJ Nov-03 Mar-04 1930 4 Y Sep-02 Option TACOM-ARDEC, Picatinny, NJ Nov-04 Mar-05 2007 5 Y Sep-02 This is a 5-year multiyear E27501 (E27502) Modular Artillery Charge System (MACS), M231 Item No. 19 Page 5 of 16 329 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: FY 2003 FY 2004 FY 2005 Lap Containers FY 2002 FY 2003 FY 2004 FY 2005 REMARKS: P -1 Line Item Nomenclature: Modular Artillery Charge System (MACS), M231 (E27502) WBS Cost Elements: Ignition System Propellant FY 2002 February 2003 Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? Date Revsn Avail RFP Issue Date Primex St. Marks, FL Primex St. Marks, FL Primex St. Marks, FL Primex St. Marks, FL Option TACOM-ARDEC, Picatinny, NJ Oct-01 Feb-02 17 7 Y Sep-01 Option TACOM-ARDEC, Picatinny, NJ Feb 03 Apr 03 32 7 Y Sep-01 Option TACOM-ARDEC, Picatinny, NJ Dec-03 Feb-04 34 8 Y Sep-01 SS/FP TACOM-ARDEC, Picatinny, NJ Dec-04 Feb-05 36 8 Y Sep-04 Delfasco Afton, TN Delfasco Afton, TN TBS TBS C/FP TACOM-ARDEC, Picatinny, NJ Mar-02 Jul-02 68 41 Y Dec-01 Option TACOM-ARDEC, Picatinny, NJ Jan 03 Apr-03 127 42 Y Dec-01 CM-1/FP CM-2/FP TACOM-ARDEC, Picatinny, NJ Dec-03 TACOM-ARDEC, Picatinny, NJ Dec-04 Apr-04 Apr-05 136 143 43 44 Y Y Sep-03 Sep-03 This is a 5-year multiyear E27501 (E27502) Modular Artillery Charge System (MACS), M231 Item No. 19 Page 6 of 16 330 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: Modular Artillery Charge System (MACS), M231 (E27502) FY 02 / 03 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 02 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 03 Calendar Year 02 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 03 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 A 270 0 270 1 FY 03 A 508 0 508 2 FY 04 A 544 0 544 544 2 FY 05 A 573 0 573 573 Total 1895 A 1895 PRODUCTION RATES 93 REACHED R NAME/LOCATION MIN. 1-8-5 N O V D E C J A N F E B M A R MFR F MAX. GDOTS, Camden, AR 40.00 50.00 60.00 0 2 TBS 40.00 50.00 60.00 0 1 2 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 1 100 77 0 A O C T M 93 O C T 100 100 N O V D E C 77 J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 0 3 3 6 REORDER 12 3 4 7 INITIAL 2 3 3 6 REORDER 0 3 3 6 A P R M A Y 100 100 J U N J U L 100 A U G 308 1425 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E27501 (E27502) Modular Artillery Charge System (MACS), M231 Item No. 19 Page 7 of 16 331 Exhibit P-21 Production Schedule P -1 Item Nomenclature: Modular Artillery Charge System (MACS), M231 (E27502) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 05 Calendar Year 04 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 A 270 270 0 1 FY 03 A 508 200 308 2 FY 04 A 544 0 544 2 FY 05 A 573 0 573 1895 470 1425 Total 0 100 PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 MAX. GDOTS, Camden, AR 40.00 50.00 60.00 0 2 TBS 40.00 50.00 60.00 0 0 111 111 111 100 0 A 100 N O V 100 D E C J A N 100 F E B M A R 1 2 119 A P R M A Y 111 J U N J U L 111 A U G S E P ADMINLEAD TIME Number D+ 1 8 111 MFR F R 100 A O C T M 100 111 O C T N O V 117 100 D E C J A N 117 117 F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 0 3 3 6 REORDER 12 3 4 7 INITIAL 2 3 3 6 REORDER 0 3 3 6 117 117 A P R M A Y 117 J U N J U L A U G 117 105 117 105 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E27501 (E27502) Modular Artillery Charge System (MACS), M231 Item No. 19 Page 8 of 16 332 Exhibit P-21 Production Schedule P -1 Item Nomenclature: Modular Artillery Charge System (MACS), M231 (E27502) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 07 Calendar Year 06 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 02 A 270 270 0 0 1 FY 03 A 508 508 0 0 2 FY 04 A 544 544 0 2 FY 05 A 573 468 105 1895 1790 105 Total 0 105 105 O C T M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 N O V D E C J A N F E B M A R MFR F R 0 MAX. GDOTS, Camden, AR 40.00 50.00 60.00 0 2 TBS 40.00 50.00 60.00 0 1 2 M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 1 A P R O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 0 3 3 6 REORDER 12 3 4 7 INITIAL 2 3 3 6 REORDER 0 3 3 6 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E27501 (E27502) Modular Artillery Charge System (MACS), M231 Item No. 19 Page 9 of 16 333 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature MODULAR ARTILLERY CHARGE SYS (MACS), M232 (ER8021) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 60 511 744 316 357 401 451 348 364 3552 Gross Cost 7.4 50.2 79.4 34.1 40.3 46.1 52.8 41.5 44.3 396.0 7.4 50.2 79.4 34.1 40.3 46.1 52.8 41.5 44.3 396.0 7.4 50.2 79.4 34.1 40.3 46.1 52.8 41.5 44.3 396.0 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The M232 model of the Modular Artillery Charge System (MACS) is intended for use with US 155mm cannon field artillery systems including the M198 and XM777 towed cannon systems, the M109A3/A4/A5 and M109A6 Paladin self-propelled systems. The M232 "high zone" increment is designed to achieve ranges from 10-40+ km and their associated packaging. Each MACS increment includes propellant, an ignition system, and a combustible case. Performance enhancing additives are included in the M232 "high zone" increment. Packaging permits long-term storage and helps protect the items from unplanned stimuli. This item is type classified Code A, approved for service use. This system supports the Legacy-to-Objective transition path of the Transformation Campaign Plan (TCP). Justification: This is a training standard item. FY 2004/FY 2005 procurements support annual peacetime training and testing of MACS and initial fielding stocks. MACS is required to achieve logistics improvements to 155MM cannon field artillery and operational flexibility, range, rate-of-fire, system accuracy and Insensitive Munitions (IM) compliance when used in host artillery systems. In addition, MACS is less expensive to procure than the current family of artillery propelling charges and is projected to decrease operation and support costs associated with artillery propelling charges at least 10% once fielded. TYPE CLASSIFICATION DATE: M232 - 8 Aug 01 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny, NJ E27501 (ER8021) MODULAR ARTILLERY CHARGE SYS (MACS), M232 Item No. 19 Page 10 of 16 334 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD Ammunition Hardware Load, Assemble and Pack Combustible Case Sets Propellant (M232 Triple Base) Ignition System/Spheriodal Propellant LAP Containers Misc. Components Sub Total Ammo Hardware Production Support Costs Production Engineering Quality Assurance Testing Technical Rpt Prep Value Engineering Fielding Sub Total Production Support Costs Costs- Non Recurring Inert Training Devices Software Integration Sub Total Costs Non Recurring TotalCost Qty $000 x1000 8695 14752 15345 226 4418 90 511 527 2557 32 102 Weapon System Ty pe: FY 03 UnitCost $ 17 28 6 7 43 Date: February 2003 MODULAR ARTILLERY CHARGE SYS (MACS), M232 (ER8021) TotalCost Qty $000 x1000 13401 22238 29445 329 6403 293 744 767 3722 47 149 FY 04 UnitCost $ 18 29 8 7 43 TotalCost Qty $000 x1000 5852 9614 11077 150 2753 32 316 326 1582 20 63 FY 05 UnitCost $ 19 29 7 8 44 TotalCost Qty $000 x1000 6792 11047 14300 181 3110 55 43526 72109 29478 35485 2657 416 1420 2713 428 1604 2419 441 619 2657 455 729 185 620 230 1078 90 984 153 720 5298 6053 4553 4714 831 517 1190 110 100 1348 1190 110 100 50172 79352 34141 40299 357 368 1787 23 71 UnitCost $ 19 30 8 8 44 ---------------------------------------- Total E27501 (ER8021) MODULAR ARTILLERY CHARGE SYS (MACS), M232 Item No. 19 Page 11 of 16 335 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: FY 2003 FY 2004 FY 2005 Combustible Case Sets FY 2002 FY 2003 FY 2004 FY 2005 Propellant (M232 Triple Base) FY 2002 FY 2003 FY 2004 FY 2005 P -1 Line Item Nomenclature: MODULAR ARTILLERY CHARGE SYS (MACS), M232 (ER8021) WBS Cost Elements: Load, Assemble and Pack FY 2002 February 2003 Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost x1000 $ Specs Avail Now? Date Revsn Avail RFP Issue Date GDOTS Camden, AR GDOTS Camden, AR TBS TBS C-FP TACOM-ARDEC, Picatinny, NJ Mar-02 Jun-02 511 17 Y Dec-01 Option TACOM-ARDEC, Picatinny, NJ Jan 03 Jan-04 744 18 Y Dec-01 C-FP Option TACOM-ARDEC, Picatinny, NJ Mar-04 TACOM-ARDEC, Picatinny, NJ Mar-05 May-04 May-05 316 357 19 19 Y Y Dec-03 Dec-03 Armtec Coachella, CA Armtec Coachella, CA Armtec Coachella, CA Armtec Coachella, CA Option TACOM-ARDEC, Picatinny, NJ Dec-01 May-02 527 28 Y Sep-01 MYP -1 TACOM-ARDEC, Picatinny, NJ Mar-03 May-03 767 29 Y Aug-02 MYP -2 TACOM-ARDEC, Picatinny, NJ Nov-03 Apr-04 326 29 Y Aug-02 MYP -3 TACOM-ARDEC, Picatinny, NJ Nov-04 Apr-05 368 30 Y Aug-02 Canadian Commercial Corp. Ottawa, Canada Canadian Commercial Corp. Ottawa, Canada Canadian Commercial Corp. Ottawa, Canada Canadian Commercial Corp. Ottawa, Canada Option TACOM-ARDEC, Picatinny, NJ Mar-02 May-02 2557 6 Y Jan-02 C-FP TACOM-ARDEC, Picatinny, NJ Jan 03 Dec-03 3722 8 Y Sep-02 Option TACOM-ARDEC, Picatinny, NJ Nov-03 Aug-04 1582 7 Y Sep-02 Option TACOM-ARDEC, Picatinny, NJ Nov-04 Jan-05 1787 8 Y Sep-02 Nitroguanidine is a key ingredient in the M232 triple base propellant(M30A2 type) and is currently supplied from US stockpiles as government furnished material to the propellant contractor. Beginning in FY04, the NQ stockpile may be depleted and therefore NQ will have to be purchased by the contractor. The price of triple base propellant is projected to increase as a result of the depletion of the stockpile. This is a 5year multiyear REMARKS: E27501 (ER8021) MODULAR ARTILLERY CHARGE SYS (MACS), M232 Item No. 19 Page 12 of 16 336 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: FY 2003 FY 2004 FY 2005 LAP Containers FY 2002 FY 2003 FY 2004 FY 2005 P -1 Line Item Nomenclature: MODULAR ARTILLERY CHARGE SYS (MACS), M232 (ER8021) WBS Cost Elements: Ignition System/Spheriodal Propellant FY 2002 February 2003 Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? Date Revsn Avail RFP Issue Date Primex St. Marks, FL Primex St. Marks, FL Primex St. Marks, FL Primex St. Marks, FL Option TACOM-ARDEC, Picatinny, NJ Oct-01 May-02 32 7 Y Sep-01 Option TACOM-ARDEC, Picatinny, NJ Apr 03 May-03 47 7 Y Sep-01 Option TACOM-ARDEC, Picatinny, NJ Oct-03 May-04 20 8 Y Sep-01 SS-FP TACOM-ARDEC, Picatinny, NJ Dec-04 May-05 23 8 Y Sep-04 Delfasco Aton, TN Delfasco Aton, TN TBS TBS C-FP TACOM-ARDEC, Picatinny, NJ Mar-02 Apr-02 102 43 Y Dec-01 Option TACOM-ARDEC, Picatinny, NJ Jan-03 Mar-03 149 43 Y Dec-01 MYP -1 MYP -2 TACOM-ARDEC, Picatinny, NJ Dec-03 TACOM-ARDEC, Picatinny, NJ Dec-04 Apr-04 Apr-05 63 71 44 44 Y Y Sep-03 Sep-03 Nitroguanidine is a key ingredient in the M232 triple base propellant(M30A2 type) and is currently supplied from US stockpiles as government furnished material to the propellant contractor. Beginning in FY04, the NQ stockpile may be depleted and therefore NQ will have to be purchased by the contractor. The price of triple base propellant is projected to increase as a result of the depletion of the stockpile. This is a 5year multiyear REMARKS: E27501 (ER8021) MODULAR ARTILLERY CHARGE SYS (MACS), M232 Item No. 19 Page 13 of 16 337 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: MODULAR ARTILLERY CHARGE SYS (MACS), M232 (ER8021) FY 02 / 03 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 02 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 03 Calendar Year 02 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 03 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble and Pack 1 FY 02 A 511 0 511 1 FY 03 A 744 0 744 2 FY 04 A 316 0 316 316 2 FY 05 A 357 0 357 357 Total 1928 A 1928 PRODUCTION RATES 30 REACHED R NAME/LOCATION MIN. 1-8-5 N O V D E C J A N F E B M A R MFR F MAX. GDOTS, Camden, AR 30.00 60.00 80.00 0 2 TBS 40.00 50.00 60.00 0 6 1 2 A P R M A Y J U N 65 43 71 20 40 52 60 6 A U G S E P O C T N O V D E C 109 744 15 J U L ADMINLEAD TIME Number D+ 1 15 A O C T M 30 J A N 65 F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 1 6 3 9 REORDER 0 3 13 16 INITIAL 2 6 2 8 REORDER 0 6 2 8 43 A P R 71 M A Y 20 J U N 40 J U L 52 A U G 60 1526 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E27501 (ER8021) MODULAR ARTILLERY CHARGE SYS (MACS), M232 Item No. 19 Page 14 of 16 338 Exhibit P-21 Production Schedule P -1 Item Nomenclature: MODULAR ARTILLERY CHARGE SYS (MACS), M232 (ER8021) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 05 Calendar Year 04 O C T N O V D E C J A N F E B 66 66 M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble and Pack 1 FY 02 A 511 402 109 1 FY 03 A 744 0 744 2 FY 04 A 316 0 316 2 FY 05 A 357 0 357 1928 402 1526 Total 60 PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 MAX. 60 49 N O V D E C 66 66 J A N F E B 66 M A R GDOTS, Camden, AR 30.00 60.00 80.00 0 2 TBS 40.00 50.00 60.00 0 60 60 60 60 60 60 60 60 60 60 1 2 66 120 A P R M A Y 60 120 J U N J U L 60 120 A U G S E P ADMINLEAD TIME Number D+ 1 66 60 60 0 60 16 0 A MFR F R 0 66 A O C T M 49 60 120 O C T N O V 60 D E C 60 J A N 60 16 F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 1 6 3 9 REORDER 0 3 13 16 INITIAL 2 6 2 8 REORDER 0 6 2 8 60 60 A P R M A Y 60 J U N J U L A U G 60 177 60 177 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E27501 (ER8021) MODULAR ARTILLERY CHARGE SYS (MACS), M232 Item No. 19 Page 15 of 16 339 Exhibit P-21 Production Schedule P -1 Item Nomenclature: MODULAR ARTILLERY CHARGE SYS (MACS), M232 (ER8021) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 07 Calendar Year 06 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble and Pack 1 FY 02 A 511 511 0 0 1 FY 03 A 744 744 0 0 2 FY 04 A 316 316 0 2 FY 05 A 357 180 177 1928 1751 177 Total 0 60 60 O C T M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 57 60 N O V D E C 0 57 J A N F E B M A R MFR F R 60 MAX. GDOTS, Camden, AR 30.00 60.00 80.00 0 2 TBS 40.00 50.00 60.00 0 1 2 M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 1 A P R O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 1 6 3 9 REORDER 0 3 13 16 INITIAL 2 6 2 8 REORDER 0 6 2 8 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E27501 (ER8021) MODULAR ARTILLERY CHARGE SYS (MACS), M232 Item No. 19 Page 16 of 16 340 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature ARTILLERY FUZES, ALL TYPES (ER8000) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 572.6 75.0 52.5 68.1 47.4 56.7 54.2 57.7 69.1 72.7 1126.0 572.6 75.0 52.5 68.1 47.4 56.7 54.2 57.7 69.1 72.7 1126.0 572.6 75.0 52.5 68.1 47.4 56.7 54.2 57.7 69.1 72.7 1126.0 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes Artillery Fuzes, All Types ER8000 ARTILLERY FUZES, ALL TYPES Item No. 20 Page 1 of 20 341 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Fuze Artillery Electric Time M767 Fuze Multi Option Fuze Arty Elec Time M762 Total ER8000 ARTILLERY FUZES, ALL TYPES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 6245 37203 9087 52535 51 139 77 Weapon System Type: FY 03 UnitCost $ 122.0 267.6 118.0 Date: February 2003 ARTILLERY FUZES, ALL TYPES (ER8000) TotalCost Qty $000 x1000 20549 37734 9848 151 293 80 68131 Item No. 20 Page 2 of 20 342 FY 04 UnitCost $ 136.2 128.8 122.9 TotalCost Qty $000 x1000 14979 28948 3473 47400 118 115 29 FY 05 UnitCost $ 126.9 251.7 118.5 TotalCost Qty $000 x1000 13836 28889 13952 111 115 120 UnitCost $ 124.8 251.2 116.3 56677 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature FUZE ARTY ELEC TIME M767 (E61200) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 629 18 51 151 118 111 113 117 185 187 1680 Gross Cost 93.7 2.5 6.2 20.5 15.0 13.8 14.1 14.6 23.1 23.4 227.1 93.7 2.5 6.2 20.5 15.0 13.8 14.1 14.6 23.1 23.4 227.1 93.7 2.5 6.2 20.5 15.0 13.8 14.1 14.6 23.1 23.4 227.1 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The M767A1 Electronic Time (ET) Fuze is used with the 105mm and 155mm cargo carrying artillery projectiles. The M767A1 ET Fuze is a boostered version of the M762A1 ET Fuze. In tandem with the M767A1 Fuze, the M762A1 was qualified via a Materiel Change Program (MCP) on the basic M762 and M767 ET Fuze designs. The MCP improved producibility, upgraded the technology, provided a more robust design, and enhanced the user interface. The M767A1 retains the existing dual setting capability (1) hand set without need for any tool, and (2) remote inductive setting for higher rates of fire. In addition to US requirements, the Fuze will also comply with NATO Rationalization, Standarization, and Interoperability (RSI) agreements for artillery weapon systems. The fuze utilizes a quartz crystal for its time base providing greater accuracy without increased cost. Because of the faster and easier setting methods, employment of the M767A1 Fuze will result in fewer setting errors over the current M767 Fuze as well as over the M582 Mechanical Time Super Quick (MTSQ) Fuze that it replaces. The M767A1 Fuze is also considerably more accurate than the MTSQ, especially over extended ranges. Since the M762A1 and the M767A1 Fuzes are being produced on the same production line, the procurement of the M767A1 will maintain unit cost efficiencies for the entire ET artillery fuze family. This item is code A, approved for service use. Justification: The FY 2004/2005 procurement supports testing, training and war reserve requirements of the family of Improved Conventional Munitions (ICM). The M767A1 replaces the Mechanical Time Fuzes. The fuzes are procured on a 5 year multi-year contract. TYPE CLASSIFICATION STANDARD: M767 September 1988; M767A1 February 2001 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny, NJ ER8000 (E61200) FUZE ARTY ELEC TIME M767 Item No. 20 Page 3 of 20 343 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack Fuze Metal Parts - M767A1 Box, Metal, M2A1 SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Acceptance Testing SubTotal Prod. Support COST - Nonrecurring Government Furnished Material SubTotal COST - Nonrecurring Total ER8000 (E61200) FUZE ARTY ELEC TIME M767 Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD A TotalCost Qty $000 x1000 407 5650 45 51 51 6 Weapon System Type: FY 03 UnitCost $ 8 111 7 Date: February 2003 FUZE ARTY ELEC TIME M767 (E61200) TotalCost Qty $000 x1000 1207 16618 133 151 151 19 FY 04 UnitCost $ 8 111 7 TotalCost Qty $000 x1000 944 12630 104 118 118 15 FY 05 UnitCost $ 8 107 7 TotalCost Qty $000 x1000 887 11641 98 6102 17958 13678 12626 141 1499 60 1030 739 62 498 676 63 469 141 2589 1299 1208 2 2 2 2 2 2 2 2 6245 20549 14979 13836 Item No. 20 Page 4 of 20 344 111 111 14 UnitCost $ 8 105 7 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning February 2003 Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: FUZE ARTY ELEC TIME M767 (E61200) WBS Co st Elements: Load, Assemble, and Pack FY 2002 FY 2003 FY 2004 FY 2005 Fuze Metal Parts - M767A1 FY 2002 FY 2003 FY 2004 FY 2005 Box, Metal, M2A1 FY 2002 FY 2003 FY 2004 FY 2005 REMARKS: P -1 Line Item Nomenclature: Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery Bulova Bulova Bulova Bulova C/MY-2/FP C/MY-3/FP C/MY4/FP C/MY5/FP TACOM-ARDEC, Picatinny, NJ TACOM-ARDEC, Picatinny, NJ TACOM-ARDEC, Picatinny, NJ TACOM-ARDEC, Picatinny, NJ Feb 02 Aug 03 Feb 03 Feb04 Feb05 May 04 Apr 05 Apr 06 Bulova Bulova Bulova Bulova C/MY-2/FP C/MY-3/FP C/MY-4/FP C/MY-5/FP TACOM-ARDEC, Picatinny, NJ TACOM-ARDEC, Picatinny, NJ TACOM-ARDEC, Picatinny, NJ TACOM-ARDEC, Picatinny, NJ Feb 02 Aug 03 Feb 03 Feb 04 Feb 05 Apr 04 Apr 05 Apr 06 Brockway Standards Homeville, GA TBS TBS TBS C/FP JMC, Rock Island, IL Feb 02 Jul 03 C/FP C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL Feb 03 Feb 04 Mar 04 Mar 05 Feb 05 Mar 06 QTY x1000 Unit Cost $ Specs Avail Now? 51 151 118 111 8 8 8 8 Yes Yes Yes Yes 51 151 118 111 111 111 107 105 Yes Yes Yes Yes 6 7 Yes 19 15 14 7 7 7 Yes Yes Yes Date Revsn Avail RFP Issue Date The work for Load, Assemble, and Pack is included within the Fuze Metal Parts contract. ER8000 (E61200) FUZE ARTY ELEC TIME M767 Item No. 20 Page 5 of 20 345 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: FUZE ARTY ELEC TIME M767 (E61200) FY 02 / 03 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 02 COST ELEMENTS S E R V PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 03 Calendar Year 02 Calendar Year 03 L A T E R M F R FY 1 FY 02 P A 198 0 198 1 FY 02 A 51 0 51 1 FY 03 A 151 0 151 1 FY 04 A 118 0 118 118 1 FY 05 A 111 0 111 111 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Load, Assemble, and Pack Total 629 20 PRODUCTION RATES 20 R 1 NAME/LOCATION Bulova MIN. 9.00 1-8-5 22.00 N O V D E C J A N F E B M A R MFR REACHED MAX. 30.00 40 22 0 16 1 A P R M A Y J U N J U L A U G 38 S E P ADMINLEAD TIME O C T 38 N O V D E C 40 J A N F E B 19 151 40 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 4 5 15 20 REORDER 4 5 16 21 Number D+ 0 40 16 629 F 38 A O C T M 38 A A P R 22 M A Y 16 J U N J U L A U G 16 399 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER ER8000 (E61200) FUZE ARTY ELEC TIME M767 Item No. 20 Page 6 of 20 346 Exhibit P-21 Production Schedule P -1 Item Nomenclature: FUZE ARTY ELEC TIME M767 (E61200) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 04 COST ELEMENTS S E R V PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 05 Calendar Year 04 BAL DUE AS OF 1 OCT M F R FY 1 FY 02 P A 198 198 0 1 FY 02 A 51 32 19 1 FY 03 A 151 0 151 1 FY 04 A 118 0 118 1 FY 05 A 111 0 111 629 230 399 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack Total 0 19 PRODUCTION RATES REACHED R 1 NAME/LOCATION Bulova MIN. 9.00 1-8-5 22.00 MAX. 30.00 17 17 17 17 17 15 0 24 24 24 22 0 A 19 17 N O V D E C J A N F E B M A R 1 A P R M A Y 17 J U N 17 J U L 17 A U G 17 S E P ADMINLEAD TIME 17 O C T 17 N O V 17 D E C 111 15 J A N 24 F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 4 5 15 20 REORDER 4 5 16 21 Number D+ 0 17 24 MFR F 17 A O C T M 0 17 A P R 24 M A Y 24 J U N 24 J U L 22 A U G 111 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER ER8000 (E61200) FUZE ARTY ELEC TIME M767 Item No. 20 Page 7 of 20 347 Exhibit P-21 Production Schedule P -1 Item Nomenclature: FUZE ARTY ELEC TIME M767 (E61200) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 06 COST ELEMENTS S E R V PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 07 Calendar Year 06 BAL DUE AS OF 1 OCT Calendar Year 07 L A T E R M F R FY 1 FY 02 P A 198 198 0 0 1 FY 02 A 51 51 0 0 1 FY 03 A 151 151 0 0 1 FY 04 A 118 118 0 1 FY 05 A 111 0 111 629 518 111 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Load, Assemble, and Pack Total 0 13 13 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION Bulova MIN. 9.00 1-8-5 22.00 D E C J A N F E B M A R MFR F R N O V MAX. 30.00 0 1 13 13 M A Y 13 J U N 13 13 J U L 13 13 13 A U G 13 S E P ADMINLEAD TIME 13 13 O C T 10 10 10 N O V 0 10 D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 4 5 15 20 REORDER 4 5 16 21 Number D+ A P R 13 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER ER8000 (E61200) FUZE ARTY ELEC TIME M767 Item No. 20 Page 8 of 20 348 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature FUZE ARTY ELEC TIME M762 (E76300) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 716 182 77 80 29 120 92 115 116 118 1645 Gross Cost 68.7 25.1 9.1 9.8 3.5 14.0 10.7 13.4 13.5 13.7 181.5 68.7 25.1 9.1 9.8 3.5 14.0 10.7 13.4 13.5 13.7 181.5 68.7 25.1 9.1 9.8 3.5 14.0 10.7 13.4 13.5 13.7 181.5 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The M762A1 Electronic Time (ET) Fuze is used with the 105mm and 155mm cargo carrying artillery projectiles. In tandem with the M767A1 Fuze, the M762A1 was qualified via a Materiel Change Program (MCP) on the basic M762 and M767 ET Fuze designs. The MCP improved producibility, upgraded the technology, provided a more robust design, and enhanced the user interface. The M762A1 retains the existing dual setting capability: (1) Hand set without need for any tool, and (2) remote inductive setting for higher rates of fire. In addition to the US requirements, the Fuze complies with NATO Rationalization, Standardization and Interoperability (RSI) agreements for artillery weapon systems. The fuze utilizes a quartz crystal for its time base providing greater accuracy without increased cost. Because of the faster setting methods, employment of the M762A1 Fuze will result in fewer setting errors over the current M762 Fuze, as well as over the M577 Mechanical Time Super Quick (MTSQ) Fuze that it replaces. The M762A1 Fuze is also considerably more accurate than the MTSQ, especially over extended ranges. Since the M762A1 and the M767A1 Fuzes are being produced on the same production line, the procurement of the M762A1 will maintain unit cost efficiencies for the entire ET artillery fuze family. This item is code A, approved for service use. Justification: The FY 2004/FY2005 procurement continues to support testing, training and war reserve requirements of the family of Improved Conventional Munitions (ICM). The M762A1 is the replacement for the Mechanical Time Fuzes. This procurement is a 5 year multi-year buy. TYPE CLASSIFICATION STANDARD: M762 - September 1988, M762A1 - February 2001 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny, NJ ER8000 (E76300) FUZE ARTY ELEC TIME M762 Item No. 20 Page 9 of 20 349 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Fuze, ET, M762A1 Box, Metal, M2A1 SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Acceptance Testing SubTotal Prod. Support COST - Nonrecurring Government Furnished Material SubTotal COST - Nonrecurring Total ER8000 (E76300) FUZE ARTY ELEC TIME M762 Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 8546 68 77 10 Weapon System Type: FY 03 UnitCost $ 111 7 Date: February 2003 FUZE ARTY ELEC TIME M762 (E76300) TotalCost Qty $000 x1000 8826 71 80 10 FY 04 UnitCost $ 110 7 TotalCost Qty $000 x1000 3136 26 FY 05 UnitCost 29 4 $ 107 7 TotalCost Qty $000 x1000 12594 106 8614 8897 3162 12700 472 390 55 505 111 57 142 688 58 505 472 950 310 1251 1 1 1 1 1 1 1 1 9087 9848 3473 13952 Item No. 20 Page 10 of 20 350 120 15 UnitCost $ 105 7 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Fuze, ET, M762A1 FY 2002 FY 2003 FY 2004 FY 2005 Box, Metal, M2A1 FY 2002 FY 2003 FY 2004 FY 2005 REMARKS: February 2003 Weapon System Type: P -1 Line Item Nomenclature: FUZE ARTY ELEC TIME M762 (E76300) Contractor and Location Bulova Lancaster, PA Bulova Lancaster, PA Bulova Lancaster, PA Bulova Lancaster, PA To be selected To be selected To be selected Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? CM-2/FP TACOM-ARDEC, Picatinny, NJ Feb 02 Mar 03 77 111 Yes CM-3/FP TACOM-ARDEC, Picatinny, NJ Feb 03 Nov 03 80 110 Yes CM-4/FP TACOM-ARDEC, Picatinny, NJ Feb 04 Feb 05 29 107 Yes CM-5/FP TACOM-ARDEC, Picatinny, NJ Feb 05 Sep 05 120 105 Yes C/FP C/FP C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL Feb 02 Feb 03 Feb 04 Apr 03 Jan 04 Jan 05 Feb 05 Jan 06 10 10 4 15 7 7 7 7 Yes Yes Yes Yes Date Revsn Avail RFP Issue Date This is a 5 year multi-year procurement. ER8000 (E76300) FUZE ARTY ELEC TIME M762 Item No. 20 Page 11 of 20 351 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: FUZE ARTY ELEC TIME M762 (E76300) FY 02 / 03 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 02 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 03 Calendar Year 02 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 03 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Fuze, ET, M762A1 1 FY 02 A 77 0 77 1 FY 03 A 80 0 80 1 FY 04 A 29 0 29 29 1 FY 05 A 120 0 120 120 Total 306 A PRODUCTION RATES 16 R 1 REACHED NAME/LOCATION Bulova, Lancaster, PA MIN. 9.00 1-8-5 22.00 N O V D E C J A N F E B M A R MFR F MAX. 30.00 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 4 5 12 17 REORDER 4 5 7 12 Number D+ 0 16 16 16 13 0 80 306 O C T M 16 A 16 A P R 16 M A Y 16 J U N 13 J U L 229 A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER ER8000 (E76300) FUZE ARTY ELEC TIME M762 Item No. 20 Page 12 of 20 352 Exhibit P-21 Production Schedule P -1 Item Nomenclature: FUZE ARTY ELEC TIME M762 (E76300) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 05 Calendar Year 04 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B 13 13 M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Fuze, ET, M762A1 1 FY 02 A 77 77 0 1 FY 03 A 80 0 80 1 FY 04 A 29 0 29 1 FY 05 A 120 0 120 306 77 229 Total 0 13 PRODUCTION RATES 1 REACHED NAME/LOCATION Bulova, Lancaster, PA MIN. 9.00 1-8-5 22.00 MAX. 30.00 0 14 0 A 13 N O V 13 13 D E C J A N 13 F E B 13 M A R 1 15 A P R 15 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B 14 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 4 5 12 17 REORDER 4 5 7 12 Number D+ 0 15 15 MFR F R 13 A O C T M 13 A P R M A Y J U N J U L A U G 17 103 17 103 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER ER8000 (E76300) FUZE ARTY ELEC TIME M762 Item No. 20 Page 13 of 20 353 Exhibit P-21 Production Schedule P -1 Item Nomenclature: FUZE ARTY ELEC TIME M762 (E76300) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 06 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 07 Calendar Year 06 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Fuze, ET, M762A1 1 FY 02 A 77 77 0 0 1 FY 03 A 80 80 0 0 1 FY 04 A 29 29 0 1 FY 05 A 120 17 103 306 203 103 Total 0 17 17 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION Bulova, Lancaster, PA MIN. 9.00 1-8-5 22.00 17 N O V 17 17 17 17 D E C J A N 17 17 F E B 18 MAX. 30.00 0 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 4 5 12 17 REORDER 4 5 7 12 Number D+ 0 18 M A R MFR F R 17 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER ER8000 (E76300) FUZE ARTY ELEC TIME M762 Item No. 20 Page 14 of 20 354 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature FUZE MULTI OPTION (ER8017) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 55 161 139 155 115 115 108 109 121 135 1213 15.5 47.3 37.2 37.7 28.9 28.9 29.3 29.6 32.6 35.6 322.7 15.5 47.3 37.2 37.7 28.9 28.9 29.3 29.6 32.6 35.6 322.7 15.5 47.3 37.2 37.7 28.9 28.9 29.3 29.6 32.6 35.6 322.7 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The Multi Option Fuze for Artillery (MOFA) is compatible with all current bulk-filled bursting field artillery ammunition fired in 105mm and 155mm cannon systems including M109A6 (Paladin), M198 Towed Howitzer, and XM777 Lightweight 155mm Towed Howitzer. The MOFA provides proximity, precision time, delay and impact functions in a single fuze. The inductive fuze set feature optimizes MOFA for use with automated ammunition handling equipment. The MOFA combines proven subassemblies such as the safe and arm device with modern reserve batteries and Monolithic Millimeter/Microwave Integrated Circuit technology to affordably achieve enhanced performance, producibility and safety. This item is Code A, approved for service use. This system supports the Legacy-to-Objective transition path of the Transformation Campaign Plan. Justification: FY 2004/2005 procures war reserve inventory in accordance with the Army's procurement goals. MOFA is essential to support currently fielded 155mm artillery systems. TYPE CLASSIFICATION DATE: 13 Dec 1999 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny, NJ ER8000 (ER8017) FUZE MULTI OPTION Item No. 20 Page 15 of 20 355 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE M782 Complete Fuze M2A1 AMMO Cans (GFM) SubTotal AMMO Hardware Production Support Costs Production Engineering Logistics and Packaging Quality Assurance, Safety and Environ. Lot Acceptance Testing SubTotal Prod. Support COST - Nonrecurring First Article Testing Material Release Support SubTotal COST - Nonrecurring Total ER8000 (ER8017) FUZE MULTI OPTION Appropriatio n/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 Units 30232 191 139 17 Weapon System Type: FY 03 UnitCost $ 217 11 Date: February 2003 FUZE MULTI OPTION (ER8017) TotalCost Qty $000 Units 33709 214 155 19 FY 04 UnitCost $ 217 11 TotalCost Qty $000 Units 24942 158 115 14 FY 05 UnitCost $ 217 11 TotalCost Qty $000 Units 24845 158 30423 33923 25100 25003 1910 115 210 3686 840 118 278 2575 865 122 286 2575 890 126 295 2575 5921 3811 3848 3886 37734 28948 28889 115 14 UnitCost $ 216 11 777 82 859 37203 Item No. 20 Page 16 of 20 356 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning February 2003 Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: M782 Complete Fuze FY 2002 FY 2003 FY 2004 FY 2005 REMARKS: Weapon System Type: P -1 Line Item Nomenclature: FUZE MULTI OPTION (ER8017) Contractor and Location Contract Method and Type Alliant Techsystems Inc. Janesville, WI. Alliant Techsystems Inc. Janesville, WI. Alliant Techsystems Inc. Janesville, WI. Alliant Techsystems Inc. Janesville, WI. Location of PCO Award Date Date of First Delivery QTY Unit Cost x1000 $ Specs Avail Now? Date Revsn Avail RFP Issue Date CM-1/FP TACOM-ARDEC, Picatinny, NJ Sep-02 Mar-04 139 217 Y Feb-02 CM-2/FP TACOM-ARDEC, Picatinny, NJ Feb-03 Mar-05 155 217 Y Feb-02 CM-3/FP TACOM-ARDEC, Picatinny, NJ Feb-04 Feb-06 115 217 Y Feb-02 CM-4/FP TACOM-ARDEC, Picatinny, NJ Feb-05 Dec-06 115 216 Y Feb-02 The current Acquisition Strategy calls for a 4 year Multi-year contract for FY02-FY05. ER8000 (ER8017) FUZE MULTI OPTION Item No. 20 Page 17 of 20 357 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: FUZE MULTI OPTION (ER8017) FY 02 / 03 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 02 COST ELEMENTS S E R V PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 03 Calendar Year 02 Calendar Year 03 L A T E R M F R FY 1 FY 02 P A 161 0 161 2 FY 02 A 139 0 139 2 FY 03 A 155 0 155 2 FY 04 A 115 0 115 115 2 FY 05 A 115 0 115 115 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P M782 Complete Fuze Total 685 12 PRODUCTION RATES R NAME/LOCATION MIN. 1-8-5 D E C J A N F E B M A R MAX. KDI, Cincinnati, Ohio 10.00 22.00 30.00 0 2 Alliant Techsystems Inc., Janesville, WI. 10.00 22.00 30.00 0 1 2 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 7 15 22 REORDER 0 1 17 18 INITIAL 5 12 18 30 REORDER 5 5 22 27 Number D+ 1 A P R 89 155 12 N O V MFR REACHED 20 139 685 F 20 A O C T M 20 A A P R M A Y J U N 20 J U L 20 A U G 20 613 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER ER8000 (ER8017) FUZE MULTI OPTION Item No. 20 Page 18 of 20 358 Exhibit P-21 Production Schedule P -1 Item Nomenclature: FUZE MULTI OPTION (ER8017) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 04 COST ELEMENTS S E R V PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT M F R FY 1 FY 02 P A 161 72 89 2 FY 02 A 139 0 139 2 FY 03 A 155 0 155 2 FY 04 A 115 0 115 2 FY 05 A 115 0 115 685 72 613 Fiscal Year 05 Calendar Year 04 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R M782 Complete Fuze Total 20 PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 22 5 0 MAX. KDI, Cincinnati, Ohio 10.00 22.00 30.00 0 2 Alliant Techsystems Inc., Janesville, WI. 10.00 22.00 30.00 0 10 13 13 20 20 20 20 12 0 20 20 20 20 20 20 A 20 22 N O V 22 22 D E C J A N 5 F E B 4 M A R 2 8 A P R 10 M A Y 13 J U N 13 J U L 20 A U G 20 S E P ADMINLEAD TIME 20 O C T 20 N O V 115 12 D E C 20 J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 7 15 22 REORDER 0 1 17 18 INITIAL 5 12 18 30 REORDER 5 5 22 27 Number 1 15 115 A D+ 1 8 20 MFR F R 22 4 O C T M 22 20 A P R 20 M A Y 20 J U N 20 J U L 20 A U G 20 245 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER ER8000 (ER8017) FUZE MULTI OPTION Item No. 20 Page 19 of 20 359 Exhibit P-21 Production Schedule P -1 Item Nomenclature: FUZE MULTI OPTION (ER8017) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 06 COST ELEMENTS S E R V PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 07 Calendar Year 06 BAL DUE AS OF 1 OCT M F R FY 1 FY 02 P A 161 161 0 2 FY 02 A 139 139 0 2 FY 03 A 155 140 15 2 FY 04 A 115 0 115 2 FY 05 A 115 0 115 685 440 245 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R M782 Complete Fuze Total 0 0 15 PRODUCTION RATES 15 REACHED NAME/LOCATION MIN. 1-8-5 20 N O V D E C J A N F E B 20 M A R MFR F R 20 MAX. KDI, Cincinnati, Ohio 10.00 22.00 30.00 0 2 Alliant Techsystems Inc., Janesville, WI. 10.00 22.00 30.00 0 20 20 15 0 1 2 20 A P R 20 M A Y 20 J U N 15 J U L 20 A U G S E P ADMINLEAD TIME O C T N O V D E C 20 20 J A N 20 20 20 F E B 20 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 0 7 15 22 REORDER 0 1 17 18 INITIAL 5 12 18 30 REORDER 5 5 22 27 Number D+ 1 20 20 O C T M 0 20 20 20 A P R 15 0 15 M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER ER8000 (ER8017) FUZE MULTI OPTION Item No. 20 Page 20 of 20 360 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 Date: February 2003 P-1 Item Nomenclature MINE, TRAINING, ALL TYPES (EA0800) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 46.1 1.5 3.9 51.5 46.1 1.5 3.9 51.5 46.1 1.5 3.9 51.5 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line covers Mine Training, All Types, and provides funding for the M88 Practice Volcano Mine which consists of six dummy mines assembled into a canister with a propelling charge. The item provides capability for crew training and development of tactics in the use of the Volcano system which is the centerpiece of the Army family of mines. Training with the M88 will enable quick emplacement of Volcano minefields which are used to delay, disrupt, and canalize enemy forces or restrict their use of critical routes or terrain. EA0800 MINE, TRAINING, ALL TYPES Item No. 21 Page 1 of 2 361 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Mine Practice M88 (Volcano) Total EA0800 MINE, TRAINING, ALL TYPES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 Each 1496 1496 1 Weapon System Type: FY 03 UnitCost TotalCost Qty $000 $000 Each 1496.00 Date: February 2003 MINE, TRAINING, ALL TYPES (EA0800) 3940 4 FY 04 FY 05 UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 $000 Each $000 $000 Each $000 985.00 3940 Item No. 21 Page 2 of 2 362 Exhibit P-5 Weapon System Cost Analysis Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 Date: February 2003 P-1 Item Nomenclature Mine AT VOLCANO,: All Types (E72501) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 430.2 14.9 6.9 452.0 430.2 14.9 6.9 452.0 430.2 14.9 6.9 452.0 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes Mine AT VOLCANO, All types. E72501 Mine AT VOLCANO,: All Types Item No. 22 Page 1 of 6 363 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Mine AT (VOLCANO) Total E72501 Mine AT VOLCANO,: All Types Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 6918 FY 03 UnitCost 1 Weapon System Type: $ Date: February 2003 Mine AT VOLCANO,: All Types (E72501) TotalCost Qty $000 x1000 FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ TotalCost Qty $000 x1000 UnitCost $ 6918 6918 Item No. 22 Page 2 of 6 364 Exhibit P-5 Weapon System Cost Analysis Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 Date: February 2003 P-1 Item Nomenclature MINE AT M87 (VOLCANO) (E72195) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 187 3 1 191 430.2 14.9 6.9 452.0 430.2 14.9 6.9 452.0 430.2 14.9 6.9 452.0 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This canister will be loaded with six improved sensor anti-tank (AT) mines. This canister is designed for quick connect/disconnect to aid loading/unloading and is expendable after use. These mines will be deployed by the Volcano M139 Mine Disp enser to permit quick emplacement of a minefield (1000 meters by 120 meters) that will delay, disrupt and channel enemy forces and restrict their use of critical routes or terrain. This system is critical for the United States Army to be able to conduct Full-Dimension Operations. This item is Code A, approved for service use. Justification: The Volcano system is a key component of the Army landmine program. This system will replace the use of hand emplaced conventional minefields, thereby reducing the exposure of personnel to hostile fire. The M87A1 Volcano is Ottawa compliant. Type Classification Date: M87 Standard - January 1989 M87A1 LRIP - March 1994: Standard - September 1994 PROCUREMENT CONTRACTING OFFICE: Joint Muntions Command (PROV), Rock Island, IL. E72501 (E72195) MINE AT M87 (VOLCANO) Item No. 22 Page 3 of 6 365 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Hardware LAP (M87A1) MSEP Electronic Lens Coil and Strap Assembly Metal Parts Sets Miscellaneous Subtotal Production Support Program Management Production Engineering Quality Assurance Lot Acceptance Testing Subtotal Total E72501 (E72195) MINE AT M87 (VOLCANO) Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 1950 3385 325 450 1 12 1 1 Weapon System Type: FY 03 UnitCost $ Date: February 2003 MINE AT M87 (VOLCANO) (E72195) TotalCost Qty $000 x1000 FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ TotalCost Qty $000 x1000 UnitCost $ 1950 282 325 450 6110 140 399 199 70 808 6918 Item No. 22 Page 4 of 6 366 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: LAP (M87A1) FY 2002 MSEP Electronic Lens FY 2002 Coil and Strap Assembly FY 2002 Metal Parts Sets FY 2002 February 2003 Weapon System Type: P -1 Line Item Nomenclature: MINE AT M87 (VOLCANO) (E72195) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery Day&Zimmerman (LSAAP) Texarkana, TX SS/FP JMC, Rock Island, IL Alliant Techsystems Edina, MN SS/FP MaTech Salisbury, MD MaTech Salisbury, MD QTY x1000 Unit Cost $ Specs Avail Now? Dec 03 1 1950 Yes TACOM-ARDEC, Picatinny, NJ Mar 03 Jul 03 12 282 Yes Option TACOM-ARDEC, Picatinny, NJ Mar 03 Aug 03 1 325 Yes Option TACOM-ARDEC, Picatinny, NJ Mar 03 Aug 03 1 450 Yes May 03 Date Revsn Avail RFP Issue Date REMARKS: E72501 (E72195) MINE AT M87 (VOLCANO) Item No. 22 Page 5 of 6 367 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: MINE AT M87 (VOLCANO) (E72195) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 04 Calendar Year 03 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R LAP (M87A1) 1 FY 02 A 1 Total 0 1 1 A 1 PRODUCTION RATES R 1 REACHED NAME/LOCATION Day&Zimmerman (LSAAP), Texarkana, TX MIN. 1.00 1-8-5 4.00 N O V D E C J A N F E B MFR F MAX. 11.00 1 M A R A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 0 0 1 O C T M 1 O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 3 20 7 27 REORDER 3 11 6 17 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E72501 (E72195) MINE AT M87 (VOLCANO) Item No. 22 Page 6 of 6 368 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature MINE, CLEARING CHARGE, ALL TYPES (E75100) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 198.3 11.9 5.5 6.7 14.6 7.6 23.1 27.0 6.9 7.0 308.5 198.3 11.9 5.5 6.7 14.6 7.6 23.1 27.0 6.9 7.0 308.5 198.3 11.9 5.5 6.7 14.6 7.6 23.1 27.0 6.9 7.0 308.5 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget includes MINE, CLEARING CHARGE, ALL TYPES E75100 MINE, CLEARING CHARGE, ALL TYPES Item No. 23 Page 1 of 16 369 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements LINE CHARGE INERT M68A2 F/MICLIC EXPLOSIVE STANDOFF MINEFIELD BR ANTI-PERS OBSTACLE BREACHING SYS Total E75100 MINE, CLEARING CHARGE, ALL TYPES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD FY 03 Qty UnitCost TotalCost Qty UnitCost $000 Each $000 $000 Each $000 65 5472 366 15 Date: February 2003 FY 04 TotalCost 5407 Weapon System Type: MINE, CLEARING CHARGE, ALL TYPES (E75100) FY 05 TotalCost Qty UnitCost $000 Each $000 2447 114 21 6229 301 21 4231 401 11 8335 835 10 6678 Item No. 23 Page 2 of 16 370 14564 TotalCost Qty UnitCost $000 Each $000 286 6855 496 19 28 0 18 7637 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature ANTI-PERS OBSTACLE BREACHING SYSTEM (E72800) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 172 1253 366 401 835 28 3055 Gross Cost 2.4 11.9 5.4 4.2 8.3 0.5 32.8 2.4 11.9 5.4 4.2 8.3 0.5 32.8 2.4 11.9 5.4 4.2 8.3 0.5 32.8 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The Anti-Personnel Obstacle Breaching System (APOBS) consists of a line charge/fuze assembly and a rocket motor assembly. This item is a lightweight self-contained, one-shot expendable system which is transported and deployed by a two-man team. APOBS uses the EX126 Mod 0 rocket motor to propel a line charge over the obstacle. This system is employed in combat operations to breach a cleared lane through wire and anti-personnel mine obstacles. The APOBS will replace the Bangalore Torpedo for breaching complex wire and anti-personnel landmine obstacles. This item is Code A, approved for service use. This system supports the Legacy-to-Objective transition path of the Transformation Campaign Plan (TCP). Justification: The FY 2004/FY 2005 procurements build war reserve inventory in accordance with the Army's procurement goals. APOBS provides the Army with a lighter (320 lbs less), faster (two minutes versus thirty), insensitive munition certified, stand-off obstacle breeching system. The budget line includes both the tactical system and the training aid. Type Classification Date: November 2000 - LRIP Type Classification Date: July 2001 - Standard PROCUREMENT CONTRACTING OFFICE: MARCORSYSCOM, Quantico, VA E75100 (E72800) ANTI-PERS OBSTACLE BREACHING SYSTEM Item No. 23 Page 3 of 16 371 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Hardware 1. APOBS Tactical System 2. APOBS Training Aid 3. Training Aid Retrofit Kit 4. Initial Spares (Training Aid) Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD Weapon System Type: Date: February 2003 ANTI-PERS OBSTACLE BREACHING SYSTEM (E72800) FY 03 FY 04 FY 05 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 Each $000 $000 Each $000 $000 Each $000 $000 Each $000 2696 445 366 53 7.37 8.00 40 1 0.04 3012 401 7.51 142 283 0.50 6926 835 8.30 279 Subtotal 3181 3154 6926 279 Production Support Production Engineering Quality Assurance Lot Acceptance Testing Program Management Training & Maintenance Engineering Change Orders 536 139 260 243 443 605 303 124 250 147 253 309 124 585 147 244 107 10 20 10 70 Subtotal 2226 1077 1409 217 Total 5407 4231 8335 496 E75100 (E72800) ANTI-PERS OBSTACLE BREACHING SYSTEM Item No. 23 Page 4 of 16 372 28 9.96 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: 1. APOBS Tactical System FY 2002 FY 2003 FY 2004 FY 2005 2. APOBS Training Aid FY 2002 3. Training Aid Retrofit Kit FY 2003 4. Initial Spares (Training Aid) FY 2002 February 2003 Weapon System Type: P -1 Line Item Nomenclature: ANTI-PERS OBSTACLE BREACHING SYSTEM (E72800) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost Each $000 Specs Avail Now? Date Revsn Avail Ensign-Bickford Simsbury, CT Ensign-Bickford Simsbury, CT Ensign-Bickford Simsbury, CT Ensign-Bickford Simsbury, CT Option/FP Quantico, VA Apr 02 Apr 03 366 7.37 Yes Option/FP Quantico, VA May 03 Feb 04 401 7.51 No Mar 03 Option/FP Quantico, VA Jan 04 Oct 04 835 8.30 No Mar 03 Option/FP Quantico, VA Jan 05 Oct 05 28 9.96 No Mar 03 Ensign-Bickford Simsbury, CT Option/FP Quantico, VA Feb 02 Nov 02 53 8.00 Yes Ensign-Bickford Simsbury, CT Option/FP Quantico, VA Apr 03 Dec 03 283 0.50 No Ensign-Bickford Simsbury, CT Option/FP Quantico, VA Aug 02 Jan 03 1 0.04 Yes RFP Issue Date Mar 03 REMARKS: E75100 (E72800) ANTI-PERS OBSTACLE BREACHING SYSTEM Item No. 23 Page 5 of 16 373 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: ANTI-PERS OBSTACLE BREACHING SYSTEM (E72800) FY 02 / 03 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 02 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 03 Calendar Year 02 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 03 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R 1. APOBS Tactical System 1 FY 02 &P A 366 0 716 1 FY 03 A 401 0 401 1 FY 04 A 835 0 835 1 FY 05 A 28 0 28 2 FY 03 A 283 0 283 2 FY 02 A 1 0 1 1 FY 02 MC 970 0 970 1 FY 03 MC 1114 0 1114 175 175 27 175 164 0 A 200 201 0 A 835 28 3. Training Aid Retrofit Kit A 141 142 0 4. Initial Spares (Training Aid) 1 0 APOBS System Total 3998 159 159 218 217 217 4348 1 175 175 O C T M PRODUCTION RATES R REACHED NAME/LOCATION MIN. 1-8-5 N O V D E C J A N F E B M A R MFR F MAX. Ensign Bickford Co, Simsbury CT 80.00 175.00 250.00 0 2 Ensign-Bickford, Simsbury, CT 50.00 150.00 230.00 0 1 2 150 150 150 150 150 150 150 27 175 164 159 159 218 217 217 141 142 350 351 150 150 150 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 1 0 A O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 4 7 9 16 REORDER 4 4 9 13 INITIAL 4 7 8 15 REORDER 4 4 9 13 A P R M A Y J U N 64 0 150 150 64 863 J U L S E P A U G REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E75100 (E72800) ANTI-PERS OBSTACLE BREACHING SYSTEM Item No. 23 Page 6 of 16 374 Exhibit P-21 Production Schedule P -1 Item Nomenclature: ANTI-PERS OBSTACLE BREACHING SYSTEM (E72800) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 05 Calendar Year 04 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R 1. APOBS Tactical System 1 FY 02 &P A 366 366 0 1 FY 03 A 401 401 0 1 FY 04 A 835 0 835 1 FY 05 A 28 0 28 2 FY 03 A 283 283 0 0 2 FY 02 A 1 1 0 0 1 FY 02 MC 970 970 0 0 1 FY 03 MC 1114 1114 0 0 3998 3135 863 0 0 167 167 167 167 167 0 A 28 0 3. Training Aid Retrofit Kit 4. Initial Spares (Training Aid) APOBS System Total M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 167 167 167 O C T D E C N O V J A N F E B 28 M A R MFR F R 167 167 MAX. Ensign Bickford Co, Simsbury CT 80.00 175.00 250.00 0 2 Ensign-Bickford, Simsbury, CT 50.00 150.00 230.00 0 1 2 M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 1 A P R O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 4 7 9 16 REORDER 4 4 9 13 INITIAL 4 7 8 15 REORDER 4 4 9 13 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E75100 (E72800) ANTI-PERS OBSTACLE BREACHING SYSTEM Item No. 23 Page 7 of 16 375 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty 1383 Gross Cost 15.8 FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature LINE CHARGE INERT M68A2 F/MICLIC (E75102) Other Related Program Elements: FY 2004 114 301 0.1 2.4 6.2 15.8 0.1 2.4 15.8 0.1 2.4 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 302 300 301 301 3002 0.3 6.5 6.7 6.9 7.0 51.9 6.2 0.3 6.5 6.7 6.9 7.0 51.9 6.2 0.3 6.5 6.7 6.9 7.0 51.9 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The inert line charge consists of 6-inch long rubber composition blocks overwrapped with a nylon sleeve and tied to a nylon line. The line charge is designed to simulate the clearing of a lane in a minefield 5 meters wide, 90-110 meters long. The M68A2 line charge is deployed from a 3-1/2 ton trailer M353 and launched with the Navy 5-inch rocket MK22, MOD 4. This line charge is packed one each per metal container. This item is Code A, approved for service use. Justification: This is a training unique item; not used in combat. The Mine Clearing Line Charge (MICLIC) is the United States' only stand-off minefield breaching capability for mechanized heavy forces. It is essential that units have this traininng item in order to effectively employ the service items in time of conflict. FY 2004 procurement supports annual peacetime training and builds a war reserve level in accordance with the Army's procurement goals. The FY 2005 program funds annualized engineering support. Type Classification: 1985 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois E75100 (E75102) LINE CHARGE INERT M68A2 F/MICLIC Item No. 23 Page 8 of 16 376 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD Weapon System Type: Date: February 2003 LINE CHARGE INERT M68A2 F/MICLIC (E75102) FY 03 FY 04 FY 05 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 Each $000 $000 Each $000 $000 Each $000 $000 Each $000 AMMUNITION HARDWARE Complete Round 2248 SubTotal AMMO Hardware 114 19717.46 6033 301 20044.57 2248 6033 61 4 187 9 3 187 9 276 10 SubTotal Prod. Support 65 199 196 286 Total 65 2447 Production Support Costs Production Engineering Quality Assurance Industrial Stock Support E75100 (E75102) LINE CHARGE INERT M68A2 F/MICLIC Item No. 23 Page 9 of 16 377 21465.39 6229 20695.96 286 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: REMARKS: P -1 Line Item Nomenclature: LINE CHARGE INERT M68A2 F/MICLIC (E75102) WBS Cost Elements: Complete Round FY 2003 FY 2004 February 2003 Contractor and Location TBS TBS Contract Method and Type C/FP C/FP Location of PCO JMC, Rock Island, IL JMC, Rock Island, IL Award Date Date of First QTY Unit Cost Delivery Each $ Mar 2003 May 2005 Mar 2004 May 2006 114 301 19717.46 20044.57 Specs Avail Now? Date Revsn Avail RFP Issue Date Y Y TBS - To Be Selected E75100 (E75102) LINE CHARGE INERT M68A2 F/MICLIC Item No. 23 Page 10 of 16 378 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: LINE CHARGE INERT M68A2 F/MICLIC (E75102) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 1 FY 03 A 114 0 114 1 FY 04 A 301 0 301 Total 415 A PRODUCTION RATES 415 1 REACHED NAME/LOCATION TBS MIN. 1-8-5 .04 .11 N O V D E C J A N F E B M A R MFR F R 301 415 O C T M 114 A MAX. D+ .32 0 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 26 32 REORDER 6 6 26 32 Number 1 A P R A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E75100 (E75102) LINE CHARGE INERT M68A2 F/MICLIC Item No. 23 Page 11 of 16 379 Exhibit P-21 Production Schedule P -1 Item Nomenclature: LINE CHARGE INERT M68A2 F/MICLIC (E75102) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 1 FY 03 A 114 0 114 1 FY 04 A 301 0 301 Total 415 50 415 PRODUCTION RATES 50 REACHED R 1 NAME/LOCATION TBS MIN. 1-8-5 .04 .11 N O V D E C J A N F E B M A R MFR F MAX. D+ .32 0 0 128 128 O C T M 64 M A Y 64 J U N 128 128 J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 26 32 REORDER 6 6 26 32 Number 1 A P R A P R M A Y J U N 45 0 45 J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E75100 (E75102) LINE CHARGE INERT M68A2 F/MICLIC Item No. 23 Page 12 of 16 380 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: 654818 D415 Prior Years FY 2001 FY 2002 Code: B FY 2003 February 2003 P-1 Item Nomenclature EXPLOSIVE STANDOFF MINEFIELD BREACHER (ESMB) (E81400) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 19 61 90 170 Gross Cost 6.9 16.6 20.3 43.7 6.9 16.6 20.3 43.7 6.9 16.6 20.3 43.7 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The Explosive Standoff Minefield Breacher (Mongoose) is a rocket-deployed array of countermine shaped charges, launched across the minefield, from a stand-off position, and command detonated to provide a high confidence cleared lane for the passage of friendly troops. This item is type classified Code B, not approved for service use. This system supports the Legacy-toObjective transition path of the Transformation Campaign Plan (TCP). Justification: Mongoose will provide the Stryker Brigade Combat Team's engineer forces a state-of-the-art minefield clearing system. Mongoose will also replace the Mine Clearing Line Charge (MICLIC) on a one for one basis. Type Classification Date: (Proposed) January 2005 - Standard PROCUREMENT CONTRACTING OFFICE: CECOM, Alexandria, VA E75100 (E81400) EXPLOSIVE STANDOFF MINEFIELD BREACHER (ESMB) Item No. 23 Page 13 of 16 381 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. P -1 Line Item N omenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 Each Weapon System Type: FY 03 UnitCost $ Date: February 2003 EXPLOSIVE STANDOFF MINEFIELD BREACHER (ESMB) (E81400) TotalCost Qty $000 Each Hardware Mongoose FY 04 UnitCost $ TotalCost Qty $000 Each FY 05 UnitCost $ TotalCost Qty $000 Each 5795 Subtotal 19 $ 305 5795 Production Support Program Management Production Engineering Quality Assurance Training & Maintenance 200 505 250 105 Subtotal 1060 Total 6855 E75100 (E81400) EXPLOSIVE STANDOFF MINEFIELD BREACHER (ESMB) UnitCost Item No. 23 Page 14 of 16 382 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: P -1 Line Item Nomenclature: EXPLOSIVE STANDOFF MINEFIELD BREACHER (ESMB) (E81400) WBS Cost Elements: Mongoose FY 2005 February 2003 Contractor and Location BAE Systems Austin, TX. Contract Method and Type SS/FFP Location of PCO Award Date Date of First Delivery CECOM, Alexandria, VA. Mar 05 Dec 05 QTY Unit Cost Each $000 19 305 Specs Avail Now? No Date Revsn Avail RFP Issue Date Dec 04 Dec 04 REMARKS: E75100 (E81400) EXPLOSIVE STANDOFF MINEFIELD BREACHER (ESMB) Item No. 23 Page 15 of 16 383 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: EXPLOSIVE STANDOFF MINEFIELD BREACHER (ESMB) (E81400) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Mongoose 1 FY 05 A 19 Total 0 19 19 A 19 PRODUCTION RATES R 1 REACHED NAME/LOCATION BAE Systems, Austin, TX. MIN. 3.00 1-8-5 4.00 N O V D E C J A N F E B M A R MFR F MAX. 10.00 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number D+ 0 3 1 O C T M 1 O C T N O V D E C 4 3 J A N 4 4 F E B 4 M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 4 6 9 15 REORDER 4 4 5 9 4 3 4 A P R 0 3 M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E75100 (E81400) EXPLOSIVE STANDOFF MINEFIELD BREACHER (ESMB) Item No. 23 Page 16 of 16 384 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 Date: February 2003 P-1 Item Nomenclature WIDE AREA MUNITIONS (WAM), ALL TYPES (E78101) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 69.6 11.1 6.5 87.2 69.6 11.1 6.5 87.2 69.6 11.1 6.5 87.2 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes Wide Area Munitions (WAM), All Types. This program was terminated. E78101 WIDE AREA MUNITIONS (WAM), ALL TYPES Item No. 24 Page 1 of 2 385 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. TotalCost Qty $000 x1000 2002 3775 739 Total 6516 251 Weapon System Type: FY 03 UnitCost $ Date: February 2003 WIDE AREA MUNITIONS (WAM), ALL TYPES (E78101) FY 02 ID CD Wide Area Munition WAM Individual Trainer WAM Collective Trainer E78101 WIDE AREA MUNITIONS (WAM), ALL TYPES P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition TotalCost Qty $000 x1000 FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ TotalCost Qty $000 x1000 UnitCost $ 0 Item No. 24 Page 2 of 2 386 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature ANTIPERSONNEL LANDMINE ALTERNATIVES (E95900) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 34.9 91.4 128.0 132.5 126.9 513.6 34.9 91.4 128.0 132.5 126.9 513.6 34.9 91.4 128.0 132.5 126.9 513.6 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This Budget Line Includes Anti-Personnel Landmine Alternatives, All Types. E95900 ANTIPERSONNEL LANDMINE ALTERNATIVES Item No. 25 Page 1 of 6 387 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 FY 03 UnitCost $ TotalCost Qty $000 x1000 Non-Self Destruct AntiPersonnel Landmine Date: February 2003 FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ TotalCost Qty $000 x1000 34863 Total E95900 ANTIPERSONNEL LANDMINE ALTERNATIVES Weapon System Type: ANTIPE RSONNEL LANDMINE ALTERNATIVES (E95900) UnitCost 3 $ 13.41 34863 Item No. 25 Page 2 of 6 388 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: B FY 2003 February 2003 P-1 Item Nomenclature NON-SELF DEST (NSD) ANTIPERS LAND MINE (APL) ALT (E91700) Other Related Program Elements: FY 2004 Proc Qty Gross Cost FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 3 52 72 83 80 290 34.9 91.4 128.0 132.5 126.9 513.6 34.9 91.4 128.0 132.5 126.9 513.6 34.9 91.4 128.0 132.5 126.9 513.6 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The hand emplaced Non Self Destruct - Alternative (NSD-A) SPIDER system will consist of three main hardware items: a hand emplaced munition, a repeater and a controller. The SPIDER provides a man-in-the-loop for system operation and activation of the lethal mechanism. The SPIDER controller will have additional features such as command destruct, reset self destruct, and communication with the Tactical Internet. This item is Code B, not approved for service use. This system supports the Legacy-to-Objective transition path of the Transformation Campaign Plan (TCP). Justification: SPIDER is a DOD special interest program as a result of Presidential Decision Directive 64 which directs OSD to search aggressively for alternatives to the M14 and M16, legacy non-self-destruct antipersonnel landmines, for Korea by 2006. FY05 funds will pay for special tooling, facilitization and buy an initial quantity of 2,600 each SPIDER munitions in order to keep the Army on schedule to meet the 2006 goal. Type Clasification Date (Proposed): June 2005 - Standard Initial Operational Capability (IOC): June 2008 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny Arsenal, NJ E95900 (E91700) NON-SELF DEST (NSD) ANTIPERS LAND MINE (APL) ALT Item No. 25 Page 3 of 6 389 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 Weapon System Type: FY 03 UnitCost $ Date: February 2003 NON-SELF DEST (NSD) ANTIPERS LAND MINE (APL) ALT (E91700) TotalCost Qty $000 x1000 Hardware SPIDER system Load Assemble & Pack (LAP) of Munition RCU/Repeater FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ TotalCost Qty $000 x1000 7192 780 565 Subtotal 3 3 $ 2766 300 25682 8537 Production Support Program Management Production Engineering Quality Assurance Acceptance Testing 226 900 100 100 Subtotal 1326 Non Recurring Costs Special Tooling Facilitization 5000 20000 Subtotal 25000 Total 34863 E95900 (E91700) NON-SELF DEST (NSD) ANTIPERS LAND MINE (APL) ALT UnitCost Item No. 25 Page 4 of 6 390 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: Load Assemble & Pack (LAP) of Munition FY 2005 RCU/Repeater FY 2005 REMARKS: P -1 Line Item Nomenclature: NON-SELF DEST (NSD) ANTIPERS LAND MINE (APL) ALT (E91700) WBS Cost Elements: SPIDER system FY 2005 February 2003 Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ Specs Avail Now? Alliant Techsystems/Textron Plymounth MN, Wilmington MA SS/FP TACOM, Picatinny, NJ Jul 05 Mar 07 3 2766 No Day&Zimmerman (KAAP) Parsons, KS. SS/FP TACOM, Picatinny, NJ Jul 05 Mar 07 3 300 No Alliant Techsystems/Textron Plymounth MN, Wilmington MA SS/FP TACOM, Picatinny, NJ Jul 05 Mar 07 25682 No Date Revsn Avail RFP Issue Date RCU/Repeater FY05 procurement will be quantity of 31 each. E95900 (E91700) NON-SELF DEST (NSD) ANTIPERS LAND MINE (APL) ALT Item No. 25 Page 5 of 6 391 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: NON-SELF DEST (NSD) ANTIPERS LAND MINE (APL) ALT (E91700) FY 07 / 08 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 07 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 08 Calendar Year 07 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 08 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load Assemble & Pack (LAP) of Munition 2 FY 05 A 3 Total 0 3 3 1 3 1 O C T M PRODUCTION RATES R 2 REACHED NAME/LOCATION Day&Zimmerman (KAAP), Parsons, KS. MIN. 1.00 1-8-5 21.00 N O V D E C J A N F E B MFR F MAX. 35.00 2 M A R 1 1 A P R 0 1 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 3 10 20 30 REORDER 3 10 20 30 Number D+ 0 1 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E95900 (E91700) NON-SELF DEST (NSD) ANTIPERS LAND MINE (APL) ALT Item No. 25 Page 6 of 6 392 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature SHOULDER FIRED ROCKETS, ALL TYPES (EA4000) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 878.8 6.0 3.5 12.6 13.8 8.2 8.4 2.5 933.7 878.8 6.0 3.5 12.6 13.8 8.2 8.4 2.5 933.7 878.8 6.0 3.5 12.6 13.8 8.2 8.4 2.5 933.7 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes Shoulder Fired Rockets, All Types. EA4000 SHOULDER FIRED ROCKETS, ALL TYPES Item No. 26 Page 1 of 12 393 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AT -4 Multi Purpose Weapon Bunker Defeating Munition (Tactical) Total EA4000 SHOULDER FIRED ROCKETS, ALL TYPES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 3485 3485 250 Weapon System Type: FY 03 UnitCost $ 13.9 Date: February 2003 SHOULDER FIRED ROCKETS, ALL TYPES (EA4000) TotalCost Qty $000 x1000 12601 1500 12601 Item No. 26 Page 2 of 12 394 FY 04 UnitCost $ 8.4 TotalCost Qty $000 x1000 7005 6771 13776 4 1000 FY 05 UnitCost $ 1.8 6.8 TotalCost Qty $000 x1000 103 8114 1100 UnitCost $ 7.4 8217 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature AT-4 MULTI PURPOSE WEAPON (E36100) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 572 4 576 499.1 7.1 0.1 506.3 499.1 7.1 0.1 506.3 499.1 7.1 0.1 506.3 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The M136 AT-4 Rocket is the Army's primary light anti-tank weapon. It is used by Infantry forces for engagement and defeat of light armor. The AT-4 is a lightweight, self-contained, anti-armor weapon consisting of a free flight, fin-stabilized, rocket-type cartridge packed in an expendable, one-piece, fiberglass-wrapped tube. The recoiless design permits accurate delivery of an 84mm High Explosive Anti-Armor warhead with negligible recoil. The system's tactical engagement range is 250 meters. This item is Code A, approved for service use. Justification: This is a training standard item; used in training and combat. FY 2004 procurement supports annual peacetime training and war reserve requirements and FY 2005 funds annualized engineering support. TYPE CLASSIFICATION DATE: 11 September 1985 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois EA4000 (E36100) AT-4 MULTI PURPOSE WEAPON Item No. 26 Page 3 of 12 395 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 FY 03 UnitCost $ TotalCost Qty $000 x1000 AMMUNITION HARDWARE Complete Round Date: February 2003 FY 04 UnitCost $ TotalCost Qty $000 x1000 6627 SubTotal AMMO Hardware FY 05 UnitCost $ 4 TotalCost Qty $000 x1000 UnitCost $ 1680.57 6627 Production Support Costs Production Engineering Quality Assurance Acceptance Testing SubTotal Prod. Support Total EA4000 (E36100) AT-4 MULTI PURPOSE WEAPON Weapon System Type: AT-4 MULTI PURPOSE WEAPON (E36100) 354 9 75 98 5 438 103 7065 Item No. 26 Page 4 of 12 396 1789.33 103 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: REMARKS: P -1 Line Item Nomenclature: AT-4 MULTI PURPOSE WEAPON (E36100) WBS Cost Elements: Complete Round FY 2004 February 2003 Contractor and Location TBS Contract Method and Type C/FP Location of PCO Award Date Date of First Delivery JMC, Rock Island, IL Apr 2005 Nov 2005 QTY x1000 4 Unit Cost $ 1680.57 Specs Avail Now? Date Revsn Avail RFP Issue Date Y TBS - To Be Selected EA4000 (E36100) AT-4 MULTI PURPOSE WEAPON Item No. 26 Page 5 of 12 397 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: AT-4 MULTI PURPOSE WEAPON (E36100) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 1 FY 04 A 3.94 0.00 3.94 1 FY 03 MC 2.30 0.00 2.30 Total 6.24 A 2.30 6.24 6.24 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION TBS MIN. 5.00 1-8-5 8.00 N O V D E C J A N F E B M A R MFR F R 3.94 MAX. 14.00 0 1 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 7 19 26 REORDER 6 7 19 26 Number D+ A P R A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER EA4000 (E36100) AT-4 MULTI PURPOSE WEAPON Item No. 26 Page 6 of 12 398 Exhibit P-21 Production Schedule P -1 Item Nomenclature: AT-4 MULTI PURPOSE WEAPON (E36100) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 1 FY 04 A 3.94 0.00 3.94 1 FY 03 MC 2.30 0.00 2.30 Total 6.24 3.94 6.24 PRODUCTION RATES 1 REACHED NAME/LOCATION TBS MIN. 5.00 1-8-5 8.00 N O V 3.94 D E C J A N F E B M A R MFR F R 0 2.30 O C T M MAX. 14.00 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 7 19 26 REORDER 6 7 19 26 Number D+ 0 0 2.30 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER EA4000 (E36100) AT-4 MULTI PURPOSE WEAPON Item No. 26 Page 7 of 12 399 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature BUNKER DEFEATING MUNITION (TACTICAL) (E88401) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 7592 598 250 1500 1000 1100 1151 200 13391 Gross Cost 59.0 6.0 3.5 12.6 6.8 8.1 8.4 2.5 106.9 59.0 6.0 3.5 12.6 6.8 8.1 8.4 2.5 106.9 59.0 6.0 3.5 12.6 6.8 8.1 8.4 2.5 106.9 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The Bunker Defeat Munition (BDM) is a stand-alone, single-shot disposable munition which is used to defeat earth and timber field fortifications (bunkers). It also defeats light armored vehicles and breaches masonary walls. The need for the BDM was identified during operations Urgent Fury, Just Cause and Desert Shield/Storm. Other systems available (M136, AT4 and the M72 LAW) are ineffective against bunkers. The BDM is light weight (15.7 lbs.), man-portable and air deployable. The BDM will be used by contingency forces. The item is Code A, approved for service use. Justification: Procurement supports contingency forces only. TYPE CLASSIFIED (TC) Generic August 1993 & TC Limited Procurement September 1994 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny Arsenal, NJ EA4000 (E88401) BUNKER DEFEATING MUNITION (TACTICAL) Item No. 26 Page 8 of 12 400 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis Appropriation/Budget Activity/Serial No. AMMO Cost Elements AMMUNITION HARDWARE Complete Round P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD B SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Acceptance Testing Interim Transportation SubTotal Prod. Support Total EA4000 (E88401) BUNKER DEFEATING MUNITION (TACTICAL) Weapon System Type: Date: February 2003 BUNKER DEFEATING MUNITION (TACTICAL) (E88401) FY 03 FY 04 FY 05 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 Each $000 $000 Each $000 $000 Each $000 $000 Each $000 2625 250 11 11300 1500 8 6150 1000 6 7033 2625 11300 6150 7033 560 135 140 25 750 137 379 35 321 130 140 30 627 221 203 30 860 1301 621 1081 12601 6771 8114 3485 10 Item No. 26 Page 9 of 12 401 1100 6 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: FY 2003 FY 2004 FY 2005 P -1 Line Item Nomenclature: BUNKER DEFEATING MUNITION (TACTICAL) (E88401) WBS Cost Elements: Complete Round FY 2002 February 2003 Contractor and Location Talley Mesa, AZ Talley Mesa, AZ TBS TBS TBS TBS Contract Method and Type Location of PCO Award Date Date of First QTY Unit Cost Delivery Each $ C/FP TACOM-ARDEC, Picatinny, NJ Mar 03 May 04 250 11 C/FP TACOM-ARDEC, Picatinny, NJ Mar 03 May 04 1500 8 C/FP TACOM-ARDEC, Picatinny, NJ Feb 04 May 05 1000 6 C/FP TACOM-ARDEC, Picatinny, NJ Feb 05 May 06 1100 6 Specs Avail Now? Date Revsn Avail RFP Issue Date REMARKS: EA4000 (E88401) BUNKER DEFEATING MUNITION (TACTICAL) Item No. 26 Page 10 of 12 402 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: BUNKER DEFEATING MUNITION (TACTICAL) (E88401) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS S E R V PROC QTY Each ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 M F R FY 1 FY 02 P A 2714 0 2714 1 FY 02 A 250 0 250 A 1 FY 03 A 1500 0 1500 A 1 FY 04 A 1000 0 1000 1 FY 05 A 1100 0 1100 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round Total 6564 6564 823 PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 MAX. 823 Talley, Mesa, AZ 200.00 1500.00 3500.00 0 2 TBS, TBS 200.00 1500.00 3500.00 0 0 1250 250 189 N O V D E C 0 1000 1104 598 1500 250 J A N F E B M A R 1 2 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 14 20 REORDER 6 6 14 20 INITIAL 6 5 15 20 REORDER 6 5 15 20 Number D+ 1 0 250 1100 MFR F R 1104 598 A O C T M 189 A P R M A Y J U N 2100 J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER EA4000 (E88401) BUNKER DEFEATING MUNITION (TACTICAL) Item No. 26 Page 11 of 12 403 Exhibit P-21 Production Schedule P -1 Item Nomenclature: BUNKER DEFEATING MUNITION (TACTICAL) (E88401) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS S E R V PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 06 Calendar Year 05 BAL DUE AS OF 1 OCT Calendar Year 06 L A T E R M F R FY 1 FY 02 P A 2714 2714 0 0 1 FY 02 A 250 250 0 0 1 FY 03 A 1500 1500 0 1 FY 04 A 1000 0 1000 1 FY 05 A 1100 0 1100 6564 4464 2100 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round Total 0 1000 PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 N O V D E C J A N F E B M A R MFR F R 1100 1000 O C T M MAX. Talley, Mesa, AZ 200.00 1500.00 3500.00 0 2 TBS, TBS 200.00 1500.00 3500.00 0 1 2 A P R M A Y 0 1100 J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 14 20 REORDER 6 6 14 20 INITIAL 6 5 15 20 REORDER 6 5 15 20 Number D+ 1 0 A A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER EA4000 (E88401) BUNKER DEFEATING MUNITION (TACTICAL) Item No. 26 Page 12 of 12 404 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature ROCKET, HYDRA 70, ALL TYPES (E37300) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 1202.4 155.3 135.1 51.6 22.0 14.7 7.3 1588.3 1202.4 155.3 135.1 51.6 22.0 14.7 7.3 1588.3 1202.4 155.3 135.1 51.6 22.0 14.7 7.3 1588.3 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line procures all types Hydra 70 rockets in suppport of training and war reserve requirements. Further, the system provides combat overmatch capability and ensures a near-term warfighting readiness posture. This system of aerial rockets is used by Army aircraft (AH-64 Apache and OH-58D Kiowa Warrior helicopters) to perform a number of roles including anti-materiel, anti-personnel, and air-to-ground suppression. E37300 ROCKET, HYDRA 70, ALL TYPES Item No. 27 Page 1 of 28 405 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements ROCKET HYDRA 70 MPSM HE M261 ROCKET HYDRA 70 M255A 1 ROCKET HYDRA 70 MPSM PRAC M267 ROCKET HYDRA 70 HE/PD M151/M423 ROCKET HYDRA 70 SIG PRAC M274 Total E37300 ROCKET, HYDRA 70, ALL TYPES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 31055 25136 78860 135051 31 31 132 Weapon System Type: FY 03 UnitCost $ 1002 811 597 Date: February 2003 ROCKET, HYDRA 70, ALL TYPES (E37300) TotalCost Qty $000 x1000 FY 04 UnitCost $ 9904 19808 6 17 1769 1193 21894 29 755 51606 Item No. 27 Page 2 of 28 406 TotalCost Qty $000 x1000 21981 21981 FY 05 UnitCost 22 $ 999 TotalCost Qty $000 x1000 14689 UnitCost 13 $ 1130 14689 Exhibit P-5 Weapon System Cost Analysis Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Proc Qty Gross Cost Code: A FY 2003 Date: February 2003 P-1 Item Nomenclature ROCKET HYDRA 70 FLECHETTE M255A1 W/MK66 MOTOR (ALL (E05302) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 17 17 19.8 19.8 19.8 19.8 19.8 19.8 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C 1.2 Description: The HYDRA-70 family of rockets is used by Army aircraft (AH-64 Apache and OH-58D Kiowa Warrior helicopters) to perform a number of roles including anti-material, anti-personnel and airto-ground supression. The M 255A1 Flechette warhead is a cargo warhead consisting of a nose cone assembly, a warhead case, an intregal fuze, 1,179 sixty-grain flechettes and an expulsion charge assembly. The primary fuze (M439) is remotely set with Aerial Rocket Control System (ARCS), Multifunctional Display (MFD) or Rocket Management System (RMS) to provide range (time of flight) from 500 meters to 7200 meters. At expulsion, the 1,179 sixty grain hardened steel flechettes separate and form a disk-like mass, which breaks up with each flechette assuming an independent trajectory. The flechette uses kinetic energy derived from the velocity of the rocket to produce the desired impact and penetration on the target. The warhead weight is 20.3 pounds, and when mated to the MK66 motor, the live weight is 27.5 pounds. The overall length of the M255A1 Rocket is 66.1 inches. This item is Code A, approved for service use. Justification: FY 2003 procurement builds a War Reserve inventory in accordance with the Army procurement goals. PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, IL. E37300 (E05302) ROCKET HYDRA 70 FLECHETTE M255A1 W/MK66 MOTOR (ALL Item No. 27 Page 3 of 28 407 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 AMMUNITION HARDWARE Complete Round Sub Total AMMO Hardware Production Support Costs Production Engineering SubTotal Prod. Support Total E37300 (E05302) ROCKET HYDRA 70 FLECHETTE M255A1 W/MK66 MOTOR (ALL Weapon System Type: FY 03 UnitCost $ Date: February 2003 ROCKET HYDRA 70 FLECHETTE M255A1 W/MK66 MOTOR (ALL (E05302) TotalCost Qty $000 x1000 16449 17 FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ TotalCost Qty $000 x1000 UnitCost $ 990.90 16449 3359 3359 19808 Item No. 27 Page 4 of 28 408 1193.25 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Complete Round FY 2003 February 2003 Weapon System Type: P -1 Line Item Nomenclature: ROCKET HYDRA 70 FLECHETTE M255A1 W/MK66 MOTOR (ALL (E05302) Contractor and Location General Dynamics Burlington, VT Contract Method and Type SS/FP Location of PCO Award Date Date of First Delivery JMC, Rock Island, IL Feb 03 Aug 04 QTY Unit Cost x1000 $ 17 991 Specs Avail Now? Y Date Revsn Avail RFP Issue Date Oct 98 REMARKS: E37300 (E05302) ROCKET HYDRA 70 FLECHETTE M255A1 W/MK66 MOTOR (ALL Item No. 27 Page 5 of 28 409 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: ROCKET HYDRA 70 FLECHETTE M255A1 W/MK66 MOTOR (ALL (E05302) FY 02 / 03 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 02 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT 17.0 0.4 16.6 17.0 0.4 16.6 Fiscal Year 03 Calendar Year 02 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 03 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 1 FY 03 A Total A 16.6 O C T M PRODUCTION RATES R 1 REACHED NAME/LOCATION General Dynamics, Burlington, VT MIN. 1.60 1-8-5 15.00 N O V D E C J A N F E B M A R MFR F MAX. 46.00 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 7 22 29 REORDER 6 4 18 22 Number D+ 0 16.6 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E37300 (E05302) ROCKET HYDRA 70 FLECHETTE M255A1 W/MK66 MOTOR (ALL Item No. 27 Page 6 of 28 410 Exhibit P-21 Production Schedule P -1 Item Nomenclature: ROCKET HYDRA 70 FLECHETTE M255A1 W/MK66 MOTOR (ALL (E05302) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT 17.0 0.4 16.6 17.0 0.4 16.6 Fiscal Year 05 Calendar Year 04 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L Calendar Year 05 A U G S E P O C T N O V 2.5 2.5 2.5 2.5 D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 1 FY 03 A Total O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION General Dynamics, Burlington, VT MIN. 1.60 1-8-5 15.00 D E C J A N F E B M A R MFR F R N O V MAX. 46.00 0 1 M A Y J U N J U L 1.6 2.5 2.5 2.5 2.5 2.5 2.5 1.6 A U G S E P O C T D E C F E B ADMINLEAD TIME N O V J A N 0 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 7 22 29 REORDER 6 4 18 22 Number D+ A P R 2.5 2.5 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E37300 (E05302) ROCKET HYDRA 70 FLECHETTE M255A1 W/MK66 MOTOR (ALL Item No. 27 Page 7 of 28 411 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 Date: February 2003 P-1 Item Nomenclature ROCKET HYDRA 70 MPSM HE M261 (E37327) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 96 6 102 98.0 9.9 107.9 98.0 9.9 107.9 98.0 9.9 107.9 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The HYDRA-70 family of rockets is used by the Army aircraft (AH-64 Apache and OH-58D Kiowa Warrior helicopters) to perform a number of roles including anti-material, anti-personnel and air-to-ground supression. The M261 Multipurpose Submunition (MPSM) is a cargo warhead consisting of a nose cone assembly, a warhead case, an integral fuze, nine submunitions and an expulsion charge assembly. The primary warhead fuze (M439) is remotely set with the Aerial Rocket Control System (ARCS), Multifunctional Display (MFD) or Rocket Management System (RMS) to provide range (time of flight) from 500 meters to 7200 meters . At explusion, the submunitions are deployed over the target area and descend nearly vertical to the target or targets. The M73 grenades are shape charges with fragmentation dispersing 10-grain fragments radially over 360 degrees. The warhead weight is 13.5 pounds and, when mated to the MK66 motor, the live weight is 27.2 pounds. The overall length of the M261 is 66.1 inches. This item is Code A, approved for service use. Justification: FY 2003 procurement builds a War Reserve inventory in accordance with the Army procurement goals. TYPE CLASSIFICATION DATE: 1982 PROCUREMENT CONTRACTING OFFICE: JMC, Rock Island, IL E37300 (E37327) ROCKET HYDRA 70 MPSM HE M261 Item No. 27 Page 8 of 28 412 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMUNITION HARDWARE Complete Round Sub Total AMMO Hardware Production Support Costs Production Engineering Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 FY 03 UnitCost $ TotalCost Qty $000 x1000 8730 Date: February 2003 FY 04 UnitCost 6 $ TotalCost Qty $000 x1000 FY 05 UnitCost $ TotalCost Qty $000 x1000 UnitCost $ 1559 8730 1174 Sub Total Production Support 1174 Total 9904 E37300 (E37327) ROCKET HYDRA 70 MPSM HE M261 Weapon System Type: ROCKET HYDRA 70 MPSM HE M261 (E37327) Item No. 27 Page 9 of 28 413 1769 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Complete Round FY 2003 February 2003 Weapon System Type: P -1 Line Item Nomenclature: ROCKET HYDRA 70 MPSM HE M261 (E37327) Contractor and Location General Dynamics Burlington, VT Contract Method and Type SS/FP Location of PCO Award Date Date of First Delivery JMC, Rock Island, IL Feb 03 Aug 04 QTY x1000 6 Unit Cost $ 1559 Specs Avail Now? Y Date Revsn Avail RFP Issue Date Oct -98 REMARKS: E37300 (E37327) ROCKET HYDRA 70 MPSM HE M261 Item No. 27 Page 10 of 28 414 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: ROCKET HYDRA 70 MPSM HE M261 (E37327) FY 02 / 03 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 02 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT 5.6 0.0 BAL DUE AS OF 1 OCT Fiscal Year 03 Calendar Year 02 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 03 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 1 FY 03 A Total 5.6 5.6 A 5.6 5.6 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION General Dynamics, Burlington, VT MIN. 2.00 1-8-5 15.00 N O V D E C J A N F E B M A R MFR F R 5.6 MAX. 46.00 0 1 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 7 22 29 REORDER 6 4 18 22 Number D+ A P R A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E37300 (E37327) ROCKET HYDRA 70 MPSM HE M261 Item No. 27 Page 11 of 28 415 Exhibit P-21 Production Schedule P -1 Item Nomenclature: ROCKET HYDRA 70 MPSM HE M261 (E37327) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 04 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT 5.6 0.0 BAL DUE AS OF 1 OCT Fiscal Year 05 Calendar Year 04 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L Calendar Year 05 A U G S E P O C T N O V 1.5 1.5 1.5 1.1 D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round 1 FY 03 A Total 5.6 5.6 5.6 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION General Dynamics, Burlington, VT MIN. 2.00 1-8-5 15.00 D E C J A N F E B M A R MFR F R N O V MAX. 46.00 0 1 M A Y J U N J U L 1.5 1.5 1.5 1.1 A U G S E P O C T ADMINLEAD TIME N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 7 22 29 REORDER 6 4 18 22 Number D+ A P R 0 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E37300 (E37327) ROCKET HYDRA 70 MPSM HE M261 Item No. 27 Page 12 of 28 416 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 Date: February 2003 P-1 Item Nomenclature ROCKET HYDRA 70 MPSM PRAC M267 (E37334) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 325 29 31 385 247.0 30.8 31.1 308.8 247.0 30.8 31.1 308.8 247.0 30.8 31.1 308.8 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The HYDRA-70 family of rockets is used by Army aircraft (AH-64 Apache and OH-58D Kiowa Warrior helicopters) to perform a number of roles including anti-materiel, anti-personnel, and airto-ground suppression. The M267 Multipurpose Submunition (MPSM) practice round is identical in operation to the M261 tactical warhead except that it has three M75 practice submunitions, with a flash powder smoke signature, that takes the place of the nine M73 submunitions. Six inert submunitions are used to complete the weight and balance requirements. The M267 uses the M439 remote fuze, is mated to the MK66 Mod 4 rocket motor with electromagnetic radiation protection, and is required to train with the fire control and rocket management systems on attack helicopters. This item is Code A, approved for service use. Justification: This is a training unique item; not used in combat. TYPE CLASSIFICATION DATE: 1982 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, IL. E37300 (E37334) ROCKET HYDRA 70 MPSM PRAC M267 Item No. 27 Page 13 of 28 417 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Complete Round SubTotal AMMO Hardware Production Support Costs Production Engineering SubTotal Prod. Support Total E37300 (E37334) ROCKET HYDRA 70 MPSM PRAC M267 Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 29047 31 Weapon System Type: FY 03 UnitCost $ Date: February 2003 ROCKET HYDRA 70 MPSM PRAC M267 (E37334) TotalCost Qty $000 x1000 FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ TotalCost Qty $000 x1000 UnitCost $ 937 29047 2008 2008 31055 1002 Item No. 27 Page 14 of 28 418 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Complete Round FY 2002 February 2003 Weapon System Type: P -1 Line Item Nomenclature: ROCKET HYDRA 70 MPSM PRAC M267 (E37334) Contractor and Location General Dynamics Burlington, VT Contract Method and Type SS/FP Location of PCO Award Date Date of First Delivery JMC, Rock Island, IL Mar-02 Apr-03 QTY Unit Cost x1000 $ 31 937 Specs Avail Now? Y Date Revsn Avail RFP Issue Date Oct -98 REMARKS: E37300 (E37334) ROCKET HYDRA 70 MPSM PRAC M267 Item No. 27 Page 15 of 28 419 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: ROCKET HYDRA 70 MPSM PRAC M267 (E37334) FY 02 / 03 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 02 COST ELEMENTS M F R FY 1 FY 02 P S E R V PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT 96 15 81 96 15 81 Fiscal Year 03 Calendar Year 02 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 03 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round A Total 5 5 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION General Dynamics, Burlington, VT MIN. 2.00 1-8-5 15.00 5 5 N O V 5 5 D E C 4 5 J A N F E B MAX. 46.00 0 1 A P R 5 5 M A Y 2 5 J U N J U L 4 2 A U G S E P ADMINLEAD TIME O C T N O V D E C 4 4 J A N 4 4 F E B 6 4 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 7 22 29 REORDER 6 4 18 22 Number D+ 5 4 M A R MFR F R 5 5 6 A P R 5 5 M A Y J U N 17 5 J U L A U G 17 S E P REMARKS FY 02 and prior year deliveries are combined. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E37300 (E37334) ROCKET HYDRA 70 MPSM PRAC M267 Item No. 27 Page 16 of 28 420 Exhibit P-21 Production Schedule P -1 Item Nomenclature: ROCKET HYDRA 70 MPSM PRAC M267 (E37334) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 04 COST ELEMENTS M F R FY 1 FY 02 P S E R V PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT 96 79 17 96 79 17 Fiscal Year 05 Calendar Year 04 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round A Total 5 5 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION General Dynamics, Burlington, VT MIN. 2.00 1-8-5 15.00 5 5 N O V D E C 2 5 J A N F E B MAX. 46.00 0 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 7 22 29 REORDER 6 4 18 22 Number D+ 0 2 M A R MFR F R 5 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E37300 (E37334) ROCKET HYDRA 70 MPSM PRAC M267 Item No. 27 Page 17 of 28 421 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature ROCKET HYDRA 70 HE/PD M151/M423 (E37335) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 274 24 31 29 22 13 4 397 108.5 20.9 25.1 21.9 22.0 14.7 7.3 220.5 108.5 20.9 25.1 21.9 22.0 14.7 7.3 220.5 108.5 20.9 25.1 21.9 22.0 14.7 7.3 220.5 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The HYDRA-70 family of rockets is used by Army aircraft (AH-64 Apache and OH-58D Kiowa Warrior helicopters) to perform a number of roles including anti-materiel, anti-personnel, and airto-ground suppression. The M151 HEPD is a unitary fragmenting 10 lb anti-personnel warhead with the M423 Point Detonating Fuze. Upon detonation, the warhead fragments into thousands of small, high velocity fragments. This item is Code A, approved for service use. This system supports the Legacy to Objective transition path of the Transformation Campaign Plan (TCP). Justification: FY 2004/FY 2005 procurements build a war reserve inventory and support annual peacetime training requirements in accordance with the Army's procurement goals. This is a war reserve item and is also used for Special Forces training. TYPE CLASSIFICATION DATE: 26 February 1982 PROCUREMENT CONTRACTING OFFICE: AMCOM, Redstone Arsenal, AL. E37300 (E37335) ROCKET HYDRA 70 HE/PD M151/M423 Item No. 27 Page 18 of 28 422 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Complete Round SubTotal AMMO Hardware Production Support Costs Production Engineering SubTotal Prod. Support COST - Nonrecurring Materiel Change Motor Screening and Reuse SubTotal COST Nonrecurring Total E37300 (E37335) ROCKET HYDRA 70 HE/PD M151/M423 Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 19449 31 Weapon System Type: FY 03 UnitCost $ 627 Date: February 2003 ROCKET HYDRA 70 HE/PD M151/M423 (E37335) TotalCost Qty $000 x1000 18171 29 FY 04 UnitCost $ 627 TotalCost Qty $000 x1000 20568 FY 05 UnitCost 22 $ 935 TotalCost Qty $000 x1000 13476 19449 18171 20568 13476 1326 1953 1413 1213 1326 1953 1413 1213 3661 700 1770 4361 1770 25136 811 21894 Item No. 27 Page 19 of 28 423 755 21981 999 14689 UnitCost 13 $ 1037 1130 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Complete Round FY 2002 FY 2003 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nomenclature: ROCKET HYDRA 70 HE/PD M151/M423 (E37335) Contractor and Location General Dynamics Burlington, VT General Dynamics Burlington, VT General Dynamics Burlington, VT General Dynamics Burlington, VT Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost x1000 $ Specs Avail Now? Date Revsn Avail RFP Issue Date SS/FP JMC, Rock Island, IL Feb-02 Sep-03 31 627 Y Oct -98 SS/FP JMC, Rock Island, IL Jan-03 Jul-04 29 627 Y Oct -98 SS/FP AMCOM, Redstone Arsenal, AL Jan-04 Jul-05 22 935 Y N/A SS/FP AMCOM, Redstone Arsenal, AL Jan-05 Jul-06 13 1037 Y N/A Competitively awarded five year (1999-2003) fixed price requirements contract to General Dynamics Ordnance Systems in June 1999 (FY99-FY03 basic year FY99 with four year option in FY00-FY03). Contract is executed by placing delivery orders against separate contract line items for individual models of all up rockets, motors, and warheads. Contract established fixed prices for each contract line item number (CLIN) by pricing period and production quantity ranges. The plan is to accomplish the FY 04-06 procurement through a sole-source add-on to the APKWS contract thru Redstone Arsenal, AL. REMARKS: E37300 (E37335) ROCKET HYDRA 70 HE/PD M151/M423 Item No. 27 Page 20 of 28 424 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: ROCKET HYDRA 70 HE/PD M151/M423 (E37335) FY 02 / 03 BUDGET PRODUCTION SCHEDUL E Date: February 2003 Fiscal Year 02 COST ELEMENTS S E R V PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 03 Calendar Year 02 Calendar Year 03 L A T E R M F R FY 1 FY 02 P A 102 30 72 1 FY 03 A 29 0 29 1 FY 04 A 22 0 22 22 1 FY 05 A 13 0 13 13 166 30 136 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round Total 17 PRODUCTION RATES 17 R 1 REACHED NAME/LOCATION General Dynamics, Burlington, VT MIN. 2.00 1-8-5 15.00 N O V 12 D E C J A N F E B M A R MFR F MAX. 46.00 7 3 18 1 A P R M A Y J U N J U L 1 A U G S E P ADMINLEAD TIME O C T 7 N O V 3 D E C 18 J A N 14 29 F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 7 22 29 REORDER 6 4 18 22 Number D+ 0 1 A O C T M 12 A P R M A Y J U N J U L A U G 78 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E37300 (E37335) ROCKET HYDRA 70 HE/PD M151/M423 Item No. 27 Page 21 of 28 425 Exhibit P-21 Production Schedule P -1 Item Nomenclature: ROCKET HYDRA 70 HE/PD M151/M423 (E37335) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 04 COST ELEMENTS S E R V PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT M F R FY 1 FY 02 P A 102 88 14 1 FY 03 A 29 0 29 1 FY 04 A 22 0 22 1 FY 05 A 13 0 13 166 88 78 Fiscal Year 05 Calendar Year 04 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G L A T E R Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round Total 14 PRODUCTION RATES R 1 REACHED NAME/LOCATION General Dynamics, Burlington, VT MIN. 2.00 1-8-5 15.00 MAX. 46.00 2 2 2 2 3 3 3 3 3 0 2 2 A 14 N O V D E C J A N 2 F E B M A R 1 A P R M A Y J U N J U L 2 A U G 2 S E P ADMINLEAD TIME 2 O C T 2 N O V 2 D E C 2 J A N 16 13 3 F E B 3 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 7 22 29 REORDER 6 4 18 22 Number D+ 0 2 2 MFR F 2 A O C T M 0 2 3 A P R 3 M A Y 3 J U N 2 J U L 2 A U G 2 29 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E37300 (E37335) ROCKET HYDRA 70 HE/PD M151/M423 Item No. 27 Page 22 of 28 426 Exhibit P-21 Production Schedule P -1 Item Nomenclature: ROCKET HYDRA 70 HE/PD M151/M423 (E37335) FY 06 / 07 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 06 COST ELEMENTS S E R V PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 07 Calendar Year 06 BAL DUE AS OF 1 OCT M F R FY 1 FY 02 P A 102 102 0 1 FY 03 A 29 29 0 1 FY 04 A 22 6 16 1 FY 05 A 13 0 13 166 137 29 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 07 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round Total 0 0 2 PRODUCTION RATES 1 REACHED NAME/LOCATION General Dynamics, Burlington, VT MIN. 2.00 1-8-5 15.00 2 2 2 2 2 N O V 2 D E C 2 J A N 2 F E B MAX. 46.00 2 0 1 2 A P R 2 M A Y 2 2 J U N J U L 2 2 A U G 2 2 S E P ADMINLEAD TIME 2 2 O C T 2 2 N O V 1 2 D E C 0 1 J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 7 22 29 REORDER 6 4 18 22 Number D+ 0 2 2 M A R MFR F R 2 2 O C T M 2 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E37300 (E37335) ROCKET HYDRA 70 HE/PD M151/M423 Item No. 27 Page 23 of 28 427 Exhibit P-21 Production Schedule Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 Date: February 2003 P-1 Item Nomenclature ROCKET HYDRA 70 SIG PRAC M274 (E37337) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 1492 148 132 1772 Gross Cost 572.3 88.5 78.9 739.7 572.3 88.5 78.9 739.7 572.3 88.5 78.9 739.7 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The HYDRA-70 family of rockets is used by Army aircraft (AH-64 Apache and OH-58D Kiowa Warrior helicopters) to perform a number of roles including anti-materiel, anti-personnel, and airto-ground suppression. The M274 warhead is a smoke/flash signature practice warhead used for pilot/gunner training missions and consists of a cast iron warhead modified with vent holes, an aluminum nose cap with firing pin, a M423 fuze safe and arming device, and a smoke/flash cartridge. The M274, with the MK66 M od 4 rocket motor and electromagnetic radiation protection, can be fired by all aircraft. This item is Code A, approved for service use. Justification: This is a training unique item; not used in combat. TYPE CLASSIFICATION DATE: 1986 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, IL. E37300 (E37337) ROCKET HYDRA 70 SIG PRAC M274 Item No. 27 Page 24 of 28 428 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Complete Round SubTotal AMMO Hardware Production Support Costs Production Engineering SubTotal Prod. Support COST - Nonrecurring Materiel Change SubTotal COST - Nonrecurring Total E37300 (E37337) ROCKET HYDRA 70 SIG PRAC M274 Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 71246 132 Weapon System Type: FY 03 UnitCost $ Date: February 2003 ROCKET HYDRA 70 SIG PRAC M274 (E37337) TotalCost Qty $000 x1000 FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ TotalCost Qty $000 x1000 UnitCost $ 540 71246 5028 5028 2586 2586 78860 597 Item No. 27 Page 25 of 28 429 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Complete Round FY 2002 February 2003 Weapon System Type: P -1 Line Item Nomenclature: ROCKET HYDRA 70 SIG PRAC M274 (E37337) Contractor and Location General Dynamics Burlington, VT Contract Method and Type SS/FP Location of PCO Award Date Date of First Delivery JMC, Rock Island, IL Feb-02 Mar-04 QTY Unit Cost x1000 $ 132 540 Specs Avail Now? Y Date Revsn Avail RFP Issue Date Oct -98 REMARKS: E37300 (E37337) ROCKET HYDRA 70 SIG PRAC M274 Item No. 27 Page 26 of 28 430 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: ROCKET HYDRA 70 SIG PRAC M274 (E37337) FY 02 / 03 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 02 COST ELEMENTS M F R FY 1 FY 02 P S E R V PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 03 Calendar Year 02 O C T N O V D E C J A N F E B 14 11 M A R A P R M A Y J U N J U L A U G Calendar Year 03 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round A 70 329 399 70 329 Total 399 13 13 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION General Dynamics, Burlington, VT MIN. 2.00 1-8-5 15.00 12 14 N O V D E C J A N 9 11 F E B MAX. 46.00 0 1 13 4 A P R M A Y J U N J U L A U G 13 S E P ADMINLEAD TIME O C T 15 15 15 N O V 15 D E C 15 15 J A N 15 15 15 F E B 15 M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 7 22 29 REORDER 6 4 18 22 Number D+ 4 9 M A R MFR F R 12 15 15 A P R 15 13 15 M A Y 3 13 J U N 132 3 J U L 132 A U G S E P REMARKS FY 02 and prior production deliveries are combined. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E37300 (E37337) ROCKET HYDRA 70 SIG PRAC M274 Item No. 27 Page 27 of 28 431 Exhibit P-21 Production Schedule P -1 Item Nomenclature: ROCKET HYDRA 70 SIG PRAC M274 (E37337) FY 04 / 05 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 04 COST ELEMENTS M F R FY 1 FY 02 P S E R V PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 05 Calendar Year 04 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 05 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round A 267 132 399 267 132 Total 399 2 2 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION General Dynamics, Burlington, VT MIN. 2.00 1-8-5 15.00 D E C J A N F E B M A R MFR F R N O V MAX. 46.00 0 1 16 A P R 13 16 13 M A Y 16 J U N 18 18 J U L 18 18 18 A U G 18 S E P ADMINLEAD TIME 18 18 O C T 13 0 13 N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 7 22 29 REORDER 6 4 18 22 Number D+ 16 A P R M A Y J U N J U L A U G S E P REMARKS FY 02 and prior production deliveries are combined. INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E37300 (E37337) ROCKET HYDRA 70 SIG PRAC M274 Item No. 27 Page 28 of 28 432 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature DEMOLITION MUNITIONS, ALL TYPES (E55400) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 365.6 10.9 17.4 24.7 25.0 24.7 18.8 28.1 28.9 30.7 574.8 365.6 10.9 17.4 24.7 25.0 24.7 18.8 28.1 28.9 30.7 574.8 365.6 10.9 17.4 24.7 25.0 24.7 18.8 28.1 28.9 30.7 574.8 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes Demolition Munition All Types. E55400 DEMOLITION MUNITIONS, ALL TYPES Item No. 28 Page 1 of 12 433 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Chg Demo Blk Comp C-4 1-1/4 lb M112 Selective LtWt Attack Munition (SOF) Cord Detonating Type 1 Fuse Blasting Time M700 Charge Demo Shaped Clipped, M221 Cap Blasting Non-Elec w/500 ft Shock Tub Cap Blasting Non-Elec w/1000ft Shock Tub Igniter Time Fuze and Shock Tube, M81 Cap Blasting Non-Elec 20 min Delay, XM18 Igniter Electric Match, M79 Fighting Position Excavator, XM300 Booster Demo Charge, XM151 Demo Kit Bangalore Torpedo M1A2 Chg Demo Blk TNT 1/4 lb Cap Blasting Elec M6 Chg Demo Shaped M2 15lb Cutter Ctg Actuated 2 Sec Delay M21 Cap Blasting Inert Non-Elec Delay MK273 Mod 0 Emergency Para Jettison Dev Blast Cap,Non-Elec:200 Ft Minitube,XM19 Blast Cap,Non-Elec:Inert 200Ft M-T,XM20 Booster, Demo Charge, XM152 Cap, Blasting Inert Non-Elect w/70FT S-T Blast Cap,Non-Elec:500 Ft Minitube,XM21 Blast Cap,Non-Elec:1000 Ft Minitube,XM22 Blast Cap,Non-Elec:500 Ft:Inert,M-T,XM23 Total E55400 DEMOLITION MUNITIONS, ALL TYPES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD Weapon System Type: FY 03 FY 04 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty $000 Each $000 $000 Each $000 $000 Each 6736 668 50 43 975 880 1103 544 1564 50 457 117 22 19 165 156 8.33 40.00 58.05 3.30 10.03 426 80 5.33 14.74 4792 1 4792.00 672 202 3.33 2856 1534 7375 1700 200 4 1.68 7.67 1843.75 FY 05 UnitCost TotalCost Qty UnitCost $000 $000 Each $000 1178 2584 1575 341 67 17.58 5176 319 16.23 10364 1838 0.15 0.19 404 630 1616 3481 0.25 0.18 833 662 26 171 32.38 3.87 844 788 872 26 200 83 32.46 3.94 10.51 2846 1159 6584 496 2300 195 3 100 1.24 5.94 2194.67 4.96 1166 7399 41 284 3330 1469 122 195 4 5.98 1849.75 11 15 4 14 25.82 222.00 367.25 8.71 2184 291 7.51 99 400 900 120 2565 1 15 2 352 400.00 60.00 60.00 7.29 270 10 27.00 17393 Date: February 2003 DEMOLITION MUNITIONS, ALL TYPES (E55400) 1071 21 51.00 3220 198 834 400 27 20 8.05 7.33 41.70 2172 39 55.69 24724 Item No. 28 Page 2 of 12 434 2850 8 356.25 3851 521 7.39 24959 24709 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature CHG DEMO BLK COMP C-4 1-1/4 LB M112 (E50601) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 7399 457 67 319 313 428 486 549 10018 Gross Cost 55.2 6.7 1.2 5.2 5.1 7.2 8.3 9.5 98.3 55.2 6.7 1.2 5.2 5.1 7.2 8.3 9.5 98.3 55.2 6.7 1.2 5.2 5.1 7.2 8.3 9.5 98.3 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The block demolition charge consists of 1-1/4 pounds of composition C4 plastic explosive packed in a mylar-film bag. Pressure sensitive adhesive tape is provided on one of the rectangular surfaces, allowing quick emplacement by the individual soldier on the object to be destroyed. The explosive may be cut and/or removed from its wrapper and hand molded into a desired shape suited to the target. Upon detonation, the shock wave destroys the target by cutting, breaching or cratering. This item is Code A, approved for service use. Justification: Composition C4 is the primary demolition explosive used by the U.S. Army. This is a training standard item used in both training and combat. FY 2004/2005 procurements support annual peacetime training, support demilitarization requirements, and build a war reserve inventory in accordance with the Army's procurement goals. Type Classification Date: Prior to 1960 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois E55400 (E50601) CHG DEMO BLK COMP C-4 1-1/4 LB M112 Item No. 28 Page 3 of 12 435 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Load, Assemble, and Pack Comp C-4 Class 3 (LB) SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Interim Transportation Industrial Stock Support SubTotal Prod. Support Total E55400 (E50601) CHG DEMO BLK COMP C-4 1-1/4 LB M112 Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 2029 4558 457 604 Weapon System Type: FY 03 UnitCost $ Date: February 2003 CHG DEMO BLK COMP C-4 1-1/4 LB M112 (E50601) TotalCost Qty $000 x1000 4.44 7.55 FY 04 UnitCost $ TotalCost Qty $000 x1000 359 661 FY 05 UnitCost 67 89 $ 5.35 7.46 TotalCost Qty $000 x1000 1738 3200 6587 1020 4938 82 11 6 50 152 6 231 7 149 158 238 6736 14.73 Item No. 28 Page 4 of 12 436 1178 17.55 5176 319 421 UnitCost $ 5.45 7.60 16.23 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: FY 2004 FY 2005 REMARKS: P -1 Line Item Nomenclature: CHG DEMO BLK COMP C -4 1-1/4 LB M112 (E50601) WBS Co st Elements: Load, Assemble, and Pack FY 2002 FY 2004 FY 2005 Comp C-4 Class 3 (LB) FY 2002 February 2003 Contractor and Location Contract Method and Type Location of PCO Award Date Date of First QTY Unit Cost Delivery x1000 $ TBS TBS TBS C/FP C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL Mar 2003 Jul 2003 Jul 2004 Jul 2005 Jul 2005 Jul 2006 457 67 319 4.44 5.35 5.45 Rona (Holston AAP) Arlington, VA TBS TBS C/FP JMC, Rock Island, IL Apr 2002 Apr 2003 604 7.55 C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL Apr 2004 Apr 2005 Apr 2005 Apr 2006 89 421 7.46 7.60 Specs Avail Now? Date Revsn Avail RFP Issue Date Y Y Y Y TBS - TO BE SELECTED E55400 (E50601) CHG DEMO BLK COMP C-4 1-1/4 LB M112 Item No. 28 Page 5 of 12 437 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: CHG DEMO BLK COMP C-4 1 -1/4 LB M112 (E50601) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 2 FY 02 A 457.0 0.0 457.0 2 FY 04 A 67.1 0.0 67.1 2 FY 05 A 326.0 0.0 326.0 326.0 2 FY 04 AF 93.7 0.0 93.7 93.7 2 FY 05 AF 89.3 0.0 89.3 2 FY 03 NS 15.0 0.0 15.0 2 FY 04 SOF 27.0 0.0 27.0 Total 1075.1 A PRODUCTION RATES 89.3 R 2 NAME/LOCATION TBS MIN. 1.00 1-8-5 1.00 MAX. 4.00 77.0 92.0 92.0 92.0 52.0 52.0 N O V D E C J A N F E B M A R 2 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C 15.0 J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 10 12 22 REORDER 6 10 12 22 Number D+ 0 0 27.0 MFR REACHED 67.1 15.0 1075.1 F 0 A O C T M 77.0 92.0 92.0 92.0 52.0 52.0 A P R M A Y J U N 603.1 J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E55400 (E50601) CHG DEMO BLK COMP C-4 1-1/4 LB M112 Item No. 28 Page 6 of 12 438 Exhibit P-21 Production Schedule P -1 Item Nomenclature: CHG DEMO BLK COMP C-4 1 -1/4 LB M112 (E50601) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 2 FY 02 A 457.0 457.0 0.0 2 FY 04 A 67.1 0.0 67.1 67.1 2 FY 05 A 326.0 0.0 326.0 A 2 FY 04 AF 93.7 0.0 93.7 93.7 2 FY 05 AF 89.3 0.0 89.3 2 FY 03 NS 15.0 15.0 0.0 2 FY 04 SOF 27.0 0.0 27.0 1075.1 472.0 603.1 Total 0 PRODUCTION RATES REACHED R 2 NAME/LOCATION TBS MIN. 1.00 1-8-5 1.00 MAX. 4.00 0 0 0 187.8 N O V D E C J A N F E B M A R 2 A P R M A Y J U N J U L 415.3 A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 10 12 22 REORDER 6 10 12 22 Number D+ 0 0 27.0 MFR F 0 89.3 O C T M 0 326.0 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E55400 (E50601) CHG DEMO BLK COMP C-4 1-1/4 LB M112 Item No. 28 Page 7 of 12 439 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature DEMO KIT BANGALORE TORPEDO M1A2 (E50701) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 15 4 3 4 2 4 4 4 40 Gross Cost 6.6 7.4 6.6 7.4 4.2 9.2 9.3 9.6 60.3 6.6 7.4 6.6 7.4 4.2 9.2 9.3 9.6 60.3 6.6 7.4 6.6 7.4 4.2 9.2 9.3 9.6 60.3 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: Each kit contains 10 five-foot long torpedoes, 10 connecting sleeves, and a nose sleeve. Each end of the torpedo tube contains a threaded can well. The nose sleeve, rounded to facilitate pushing the torpedo through obstacles, is secured to the tube by a clip. The connecting sleeves are short, cylindrical couplings used to secure two or more torpedoes together, end to end. The M1A1 torpedoes has a main filler of approximately 9 lb amatol with TNT booster surrounding the capwells at each end. The M1A2 have a main filler of approximately 10.5 lbs comp B with Comp A3 booster at each end. The kits are used to clear paths through barbed wire entanglements, minefields, and heavy undergrowth of bamboo. This item is Code A, approved for service use. Justification: This is a training standard item. FY 2004/FY 2005 procurements support annual peacetime training and build a war reserve inventory in accordance with the Army's procurement goals. TYPE CLASSIFICATION DATE: 1958 PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC Picatinny, NJ E55400 (E50701) DEMO KIT BANGALORE TORPEDO M1A2 Item No. 28 Page 8 of 12 440 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack Comp B-4 Type 1 (LB) Comp A-3 (LB) SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Acceptance Testing SubTotal Prod. Support Total E55400 (E50701) DEMO KIT BANGALORE TORPEDO M1A2 Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 Weapon System Type: FY 03 UnitCost $ Date: February 2003 DEMO KIT BANGALORE TORPEDO M1A2 (E50701) TotalCost Qty $000 x1000 3118 2770 695 4 403 38 FY 04 UnitCost $ 779.50 6.88 18.10 TotalCost Qty $000 x1000 2774 2484 623 3 355 34 FY 05 UnitCost $ 924.67 7.00 18.42 TotalCost Qty $000 x1000 3127 2813 706 6583 5881 6646 698 17 77 596 107 600 153 792 703 753 7375 6584 7399 Item No. 28 Page 9 of 12 441 4 394 38 UnitCost $ 781.75 7.14 18.77 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: FY 2004 FY 2005 Comp A-3 (LB) FY 2003 FY 2004 FY 2005 REMARKS: P -1 Line Item Nomenclature: DEMO KIT BANGALORE TORPEDO M1A2 (E50701) WBS Cost Elements: Load, Assemble, and Pack FY 2003 FY 2004 FY 2005 Comp B-4 Type 1 (LB) FY 2003 February 2003 Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery TBS TBS TBS C/FP Option Option TACOM-ARDEC Picatinny, NJ Mar 2003 Jan 2004 TACOM-ARDEC, Picatinny, NJ Mar 2004 Jan 2005 TACOM-ARDEC, Picatinny, NJ Mar 2005 Jan 2006 RONA (Holston AAP) Arlington, VA RONA (Holston AAP) Arlington, VA RONA (Holston AAP) Arlington, VA SS/FP JMC, Rock Island, IL Mar 2003 SS/FP JMC, Rosk Island, IL SS/FP RONA (Holston AAP) Arlington, VA RONA (Holston AAP) Arlington, VA RONA (Holston AAP) Arlington, VA QTY x1000 Unit Cost $ Specs Avail Now? 4 3 4 779.50 924.67 781.75 Y Y Y Nov 2003 403 6.88 Y Mar 2004 Nov 2004 355 7.00 Y JMC, Rock Island, IL Mar 2005 Nov 2005 394 7.14 Y SS/FP JMC, Rock Island, IL Mar 2003 Nov 2003 38 18.10 Y SSFP JMC, Rock Island, IL Mar 2004 Nov 2004 34 18.42 Y SS/FP JMC, Rock Island, IL Mar 2005 Nov 2005 38 18.77 Y Date Revsn Avail RFP Issue Date TBS - To Be Selected FY 2004 and FY 2005 buys are options to the existing contract. E55400 (E50701) DEMO KIT BANGALORE TORPEDO M1A2 Item No. 28 Page 10 of 12 442 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: DEMO KIT BANGALORE TORPEDO M1A2 (E50701) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 03 A 3.70 0.00 3.70 1 FY 04 A 3.28 0.00 3.28 1 FY 05 A 3.65 0.00 3.65 Total 10.63 A PRODUCTION RATES 3.70 R 1 NAME/LOCATION TBS MIN. 1.00 1-8-5 4.00 N O V D E C J A N F E B M A R MFR REACHED MAX. 7.00 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N 6.93 F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 10 16 REORDER 6 6 10 16 Number D+ 0 3.28 3.65 10.63 F 0 A O C T M 3.70 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E55400 (E50701) DEMO KIT BANGALORE TORPEDO M1A2 Item No. 28 Page 11 of 12 443 Exhibit P-21 Production Schedule P -1 Item Nomenclature: DEMO KIT BANGALORE TORPEDO M1A2 (E50701) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 03 A 3.70 3.70 0.00 1 FY 04 A 3.28 0.00 3.28 1 FY 05 A 3.65 0.00 3.65 10.63 3.70 6.93 Total 0 3.28 PRODUCTION RATES REACHED R 1 NAME/LOCATION TBS MIN. 1.00 1-8-5 4.00 N O V D E C J A N MAX. 7.00 M A R 0 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 10 16 REORDER 6 6 10 16 Number D+ 0 3.65 F E B MFR F 3.65 3.28 O C T M 0 A A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E55400 (E50701) DEMO KIT BANGALORE TORPEDO M1A2 Item No. 28 Page 12 of 12 444 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature GRENADES, ALL TYPES (E34000) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 618.3 21.4 24.0 40.2 27.0 27.4 37.5 40.7 41.0 34.8 912.3 618.3 21.4 24.0 40.2 27.0 27.4 37.5 40.7 41.0 34.8 912.3 618.3 21.4 24.0 40.2 27.0 27.4 37.5 40.7 41.0 34.8 912.3 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes GRENADES, ALL TYPES E34000 GRENADES, ALL TYPES Item No. 29 Page 1 of 14 445 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Fuze Grenade Hand Prac M228 Grenade Hand Frag Delay M67 Grenade Hand Smoke Green M18 Grenade Hand Smoke Yellow M18 Grenade Hand Smoke Violet M18 Grenade Hand Smoke Red M18 Grenade Hand Smoke Tng M83 Grenade, Launcher, Smk Screen XM90 Total E34000 GRENADES, ALL TYPES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 6907 6422 2305 2781 2118 245 3232 24010 2361 236 92 109 66 34 Weapon System Type: FY 03 UnitCost $ 2.93 27.21 0.25 0.26 32.09 95.06 Date: February 2003 GRENADES, ALL TYPES (E34000) TotalCost Qty $000 x1000 FY 04 UnitCost $ TotalCost Qty $000 x1000 FY 05 UnitCost $ TotalCost Qty UnitCost $000 x1000 $ 8445 18974 736 1924 3660 3172 2365 699 23 64 132 109 3.57 27.14 32.00 30.06 27.73 29.10 8633 13940 16 73 87 986 2449 543 3.53 25.67 6592 11797 940 2234 1801 452 23 56 3.66 26.10 0.41 39.89 25 0.39 3244 38 85.37 3275 39 83.97 9 2766 3052 70 36 39.51 84.78 40155 Item No. 29 Page 2 of 14 446 27010 27390 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature FUZE GRENADE HAND PRAC M228 (E31900) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 80943 1462 2361 2365 2449 1801 1868 1880 1872 1883 98884 83.8 5.0 6.9 8.4 8.6 6.6 6.9 7.1 7.3 7.4 148.1 83.8 5.0 6.9 8.4 8.6 6.6 6.9 7.1 7.3 7.4 148.1 83.8 5.0 6.9 8.4 8.6 6.6 6.9 7.1 7.3 7.4 148.1 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The M228 Fuze is a pyrotechnic, delay-igniting fuze used with the M69 delay practice hand grenade. It is used by the individual soldier for training purposes. This item is Code A, approved for service use. Justification: This is a training unique item; not used in combat. FY 2004/2005 procurement supports annual peacetime training and builds a war reserve inventory in accordance with the Army's procurement goals. TYPE CLASSIFICATION DATE: 1971 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois E34000 (E31900) FUZE GRENADE HAND PRAC M228 Item No. 29 Page 3 of 14 447 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Complete Round SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Industrial Stock Support SubTotal Prod. Support Total E34000 (E31900) FUZE GRENADE HAND PRAC M228 Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 6585 2361 Weapon System Type: FY 03 UnitCost $ 2.79 Date: February 2003 FUZE GRENADE HAND PRAC M228 (E31900) TotalCost Qty $000 x1000 7804 2365 FY 04 UnitCost $ 3.30 TotalCost Qty $000 x1000 7977 2449 FY 05 UnitCost $ 3.26 TotalCost Qty $000 x1000 5974 6585 7804 7977 5974 267 648 8 609 9 55 623 7 11 322 641 656 618 6907 2.93 8445 Item No. 29 Page 4 of 14 448 3.58 8633 3.53 6592 1801 UnitCost $ 3.32 3.67 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Complete Round FY 2002 FY 2003 FY 2004 FY 2005 REMARKS: February 2003 Weapon System Type: P -1 Line Item Nomenclature: FUZE GRENADE HAND PRAC M228 (E31900) Contractor and Location Martin Electronics Perry, FL TBS TBS TBS Contract Method and Type Location of PCO Award Date Date of First Delivery QTY x1000 Unit Cost $ C/FP JMC, Rock Island, IL Jun 2002 May 2003 2361 2.79 C/FP C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL JMC, Rock Island, IL Jun 2003 Jun 2004 Mar 2004 Mar 2005 Jun 2005 Mar 2006 2365 2449 1801 3.30 3.26 3.32 Specs Avail Now? Date Revsn Avail RFP Issue Date Y Y Y TBS - TO BE SELECTED E34000 (E31900) FUZE GRENADE HAND PRAC M228 Item No. 29 Page 5 of 14 449 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: FUZE GRENADE HAND PRAC M228 (E31900) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS S E R V PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 Calendar Year 04 L A T E R M F R FY 2 FY 02 P A 1.40 0.00 1.40 2 FY 02 A 2.40 0.00 2.40 1 FY 03 A 2.40 0.00 2.40 1 FY 04 A 2.50 0.00 2.50 1 FY 05 A 1.80 0.00 1.80 1.80 1 FY 03 MC 0.26 0.00 0.26 0.26 1 FY 04 MC 0.48 0.00 0.48 0.48 1 FY 05 MC 0.30 0.00 0.30 0.30 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round Total 11.54 0.25 0.25 0.25 0.25 0.25 0.15 A 11.54 PRODUCTION RATES REACHED R NAME/LOCATION N O V D E C J A N F E B M A R MIN. 1-8-5 MAX. D+ 1 TBS .10 .26 .38 0 2 Martin Electronics, Perry, FL .15 .30 .45 0 2 M A Y J U N J U L A U G S E P ADMINLEAD TIME Number 1 A P R O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 9 9 18 REORDER 6 9 9 18 INITIAL 6 9 9 18 REORDER 6 9 9 18 A P R M A Y J U N 0 2.50 0.25 0.25 0.25 0.25 0.25 0.15 0.10 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.44 0.30 0.30 0.30 0.30 0.30 0.60 MFR F 0 0.30 0.30 0.30 0.30 0.30 0.30 0.60 A O C T M 0 0.10 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.14 J U L A U G 5.34 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E34000 (E31900) FUZE GRENADE HAND PRAC M228 Item No. 29 Page 6 of 14 450 Exhibit P-21 Production Schedule P -1 Item Nomenclature: FUZE GRENADE HAND PRAC M228 (E31900) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS S E R V PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 Calendar Year 06 L A T E R M F R FY 2 FY 02 P A 1.40 1.40 0.00 0 2 FY 02 A 2.40 2.40 0.00 0 1 FY 03 A 2.40 2.40 0.00 1 FY 04 A 2.50 0.00 2.50 1 FY 05 A 1.80 0.00 1.80 1 FY 03 MC 0.26 0.00 1 FY 04 MC 0.48 0.00 0.26 0.26 0.48 1 FY 05 MC 0.30 0.00 0.30 11.54 6.20 5.34 0.26 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round Total 0 0.30 0.30 0.30 0.30 0.30 0.40 0.60 O C T M PRODUCTION RATES REACHED R MIN. 1-8-5 MAX. D+ 1 TBS NAME/LOCATION .10 .26 .38 0 2 Martin Electronics, Perry, FL .15 .30 .45 0 0 0.30 0.30 0.30 0.30 0.30 0.40 0.60 0.25 0.23 D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME Number 2 0 0 N O V 1 0.30 0.30 0.30 0.30 0.30 0.30 0.25 0.23 MFR F 0 A O C T N O V D E C J A N F E B 0.25 0.05 0.30 0.30 0.30 0.30 0.30 0.30 0.25 0.05 M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 9 9 18 REORDER 6 9 9 18 INITIAL 6 9 9 18 REORDER 6 9 9 18 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E34000 (E31900) FUZE GRENADE HAND PRAC M228 Item No. 29 Page 7 of 14 451 Exhibit P-21 Production Schedule P -1 Item Nomenclature: FUZE GRENADE HAND PRAC M228 (E31900) FY 07 / 08 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 07 COST ELEMENTS S E R V PROC QTY x1Mil ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 08 Calendar Year 07 Calendar Year 08 L A T E R M F R FY 2 FY 02 P A 1.40 1.40 0.00 0 2 FY 02 A 2.40 2.40 0.00 0 1 FY 03 A 2.40 2.40 0.00 0 1 FY 04 A 2.50 2.50 0.00 0 1 FY 05 A 1.80 1.80 0.00 0 1 FY 03 MC 0.26 0.26 0.00 0 1 FY 04 MC 0.48 0.48 0.00 0 1 FY 05 MC 0.30 0.25 0.05 0.05 0 11.54 11.49 0.05 0.05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Complete Round Total O C T M PRODUCTION RATES REACHED NAME/LOCATION D E C J A N F E B M A R MFR F R N O V MIN. 1-8-5 MAX. D+ 1 TBS .10 .26 .38 0 2 Martin Electronics, Perry, FL .15 .30 .45 0 2 M A Y J U N J U L A U G S E P ADMINLEAD TIME Number 1 A P R O C T N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 6 9 9 18 REORDER 6 9 9 18 INITIAL 6 9 9 18 REORDER 6 9 9 18 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E34000 (E31900) FUZE GRENADE HAND PRAC M228 Item No. 29 Page 8 of 14 452 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of A mmunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years FY 2001 FY 2002 Code: A FY 2003 February 2003 P-1 Item Nomenclature GRENADE HAND FRAG DELAY M67 (E32000) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 62462 152 236 699 543 452 567 612 472 471 66666 Gross Cost 134.0 5.8 6.4 19.0 13.9 11.8 14.9 16.5 13.1 13.3 248.7 134.0 5.8 6.4 19.0 13.9 11.8 14.9 16.5 13.1 13.3 248.7 134.0 5.8 6.4 19.0 13.9 11.8 14.9 16.5 13.1 13.3 248.7 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The grenade body is a 2.5 inch diameter steel sphere which is designed to burst into numerous fragments when detonated. The grenade body contains 6.5 ounces of high explosive, composition B. Each grenade is fitted with an M213 fuze that initiates the exp losive charge 4 to 5 seconds after release of safety lever. This item is Code A, approved for service use. Justification: The FY 2004/2005 procurement supports annual peacetime training and builds a war reserve inventory in accordance with the Army's procurement goals. TYPE CLASSIFICATION DATE: 1971 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois E34000 (E32000) GRENADE HAND FRAG DELAY M67 Item No. 29 Page 9 of 14 453 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Load, Assemble, and Pack Body Gren Mpts *Comp B Type I Grade A (LB) Fz Gren M213 SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance Interim Transportation Industrial Stock Support SubTotal Production Support Nonrecurring *Government Furnished Material Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 2182 2729 249 1236 236 238 106 239 Weapon System Type: FY 03 UnitCost $ 9.26 11.47 2.35 5.17 Date: February 2003 GRENADE HAND FRAG DELAY M67 (E32000) TotalCost Qty $000 x1000 6760 7439 738 4429 699 706 314 709 FY 04 UnitCost $ 9.67 10.54 2.35 6.24 TotalCost Qty $000 x1000 7286 3087 574 2997 543 549 244 551 FY 05 UnitCost $ 13.42 5.63 2.35 5.44 TotalCost Qty $000 x1000 6179 2618 477 2542 6396 19366 13944 11816 216 312 7 562 8 450 8 6 53 27 275 346 570 458 -249 -738 -574 -477 452 457 203 459 UnitCost $ 13.67 5.73 2.35 5.54 Subtotal Total E34000 (E32000) GRENADE HAND FRAG DELAY M67 6422 27.25 18974 Item No. 29 Page 10 of 14 454 27.16 13940 25.67 11797 26.10 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Load, Assemble, and Pack FY 2002 FY 2003 FY 2004 FY 2005 Body Gren Mpts FY 2002 FY 2003 FY 2004 FY 2005 *Comp B Type I Grade A (LB) FY 2002 FY 2003 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nomenclature: GRENADE HAND FRAG DELAY M67 (E32000) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First QTY Unit Cost Delivery x1000 $ Specs Avail Now? Day & Zimmerman (LSAAP) Texarkana, TX Day & Zimmerman (LSAAP) Texarkana, TX TBS TBS SS/FP JMC, Rock Island, IL Mar 2002 Nov 2003 236 9.26 SS/FP JMC, Rock Island, IL Mar 2003 Mar 2004 699 9.67 Y C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL Mar 2004 Mar 2005 Mar 2005 Mar 2006 543 452 13.42 13.67 Y Y Aerojet Jonesborough, TN Aerojet Jonesborough, TN TBS TBS C/Option JMC, Rock Island, IL May 2002 Jul 2003 238 11.47 C/Option JMC, Rock Island, IL Mar 2003 Aug 2003 706 10.54 Y C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL Mar 2004 Dec 2004 Mar 2005 Dec 2005 549 457 5.63 5.73 Y Y Stock Issue Stock Issue Stock Issue Stock Issue N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Date Revsn Avail RFP Issue Date 106 314 244 203 TBS - To Be Selected *Government Furnished Material REMARKS: E34000 (E32000) GRENADE HAND FRAG DELAY M67 Item No. 29 Page 11 of 14 455 Exhibit P-5a Procurement History and Planning Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Fz Gren M213 FY 2002 FY 2003 FY 2004 FY 2005 February 2003 Weapon System Type: P -1 Line Item Nome nclature: GRENADE HAND FRAG DELAY M67 (E32000) Contractor and Location Martin Electronics Perry, FL Martin Electronics Perry, FL TBS TBS Contract Method and Type Location of PCO Award Date Date of First QTY Unit Cost Delivery x1000 $ Specs Avail Now? C/Option JMC, Rock Island, IL Mar 2002 Jun 2003 239 5.17 C/Option JMC, Rock Island, IL Mar 2003 Dec 2003 709 6.24 Y C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL Mar 2004 Mar 2005 Dec 2004 Dec 2005 551 459 5.44 5.54 Y Y Date Revsn Avail RFP Issue Date TBS - To Be Selected *Government Furnished Material REMARKS: E34000 (E32000) GRENADE HAND FRAG DELAY M67 Item No. 29 Page 12 of 14 456 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: GRENADE HAND FRAG DELAY M67 (E32000) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS S E R V PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 Calendar Year 04 L A T E R M F R FY 3 FY 02 P A 152 0 152 3 FY 02 A 236 0 236 1 FY 03 A 699 0 699 1 FY 04 A 543 0 543 1 FY 05 A 452 0 452 3 FY 02 P MC 190 0 190 3 FY 02 MC 115 0 115 1 FY 03 MC 127 0 127 1 FY 04 MC 187 0 187 187 1 FY 05 MC 161 0 161 161 1 FY 02 SOF 22 0 22 22 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Load, Assemble, and Pack Total 2884 20 120 PRODUCTION RATES R NAME/LOCATION MIN. 1-8-5 120 120 120 120 MAX. TBS 131.00 157.00 393.00 0 3 Day & Zimmerman (LSAAP), Texarkana, TX 131.00 157.00 393.00 0 99 0 543 452 18 90 82 0 90 25 0 14 113 20 120 N O V D E C J A N F E B M A R 1 3 A P R M A Y J U N 12 J U L 18 A U G 90 S E P ADMINLEAD TIME 82 120 116 O C T N O V D E C 90 J A N 25 120 120 120 120 F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 12 18 REORDER 6 6 12 18 INITIAL 6 6 12 18 REORDER 6 6 12 18 Number D+ 1 120 A MFR REACHED 0 A 2884 F 0 120 116 O C T M 12 A P R M A Y J U N 120 113 113 J U L A U G 0 1365 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E34000 (E32000) GRENADE HAND FRAG DELAY M67 Item No. 29 Page 13 of 14 457 Exhibit P-21 Production Schedule P -1 Item Nomenclature: GRENADE HAND FRAG DELAY M67 (E32000) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS S E R V PROC QTY x1000 ACCEP PRIOR TO 1 OCT Fiscal Year 06 Calendar Year 05 BAL DUE AS OF 1 OCT Calendar Year 06 L A T E R M F R FY 3 FY 02 P A 152 152 0 0 3 FY 02 A 236 236 0 0 1 FY 03 A 699 699 0 1 FY 04 A 543 0 543 1 FY 05 A 452 0 452 3 FY 02 P MC 190 190 0 0 3 FY 02 MC 115 115 0 0 1 FY 03 MC 127 127 0 1 FY 04 MC 187 0 187 1 FY 05 MC 161 0 161 1 FY 02 SOF 22 0 22 2884 1519 1365 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P Load, Assemble, and Pack Total 0 120 120 120 120 PRODUCTION RATES REACHED R NAME/LOCATION MIN. 1-8-5 MAX. TBS 131.00 157.00 393.00 0 3 Day & Zimmerman (LSAAP), Texarkana, TX 131.00 157.00 393.00 0 92 0 0 21 0 18 120 120 120 166 183 N O V D E C J A N F E B M A R 1 3 A P R M A Y J U N J U L 21 A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B 120 120 120 120 110 120 M A R J U L MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 12 18 REORDER 6 6 12 18 INITIAL 6 6 12 18 REORDER 6 6 12 18 Number D+ 1 120 120 120 46 120 MFR F 0 A O C T M 63 A P R M A Y J U N 23 0 22 0 45 A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E34000 (E32000) GRENADE HAND FRAG DELAY M67 Item No. 29 Page 14 of 14 458 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature SIGNALS, ALL TYPES (E46900) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 345.5 6.8 3.7 12.7 9.0 7.5 11.0 11.7 6.7 6.8 421.3 345.5 6.8 3.7 12.7 9.0 7.5 11.0 11.7 6.7 6.8 421.3 345.5 6.8 3.7 12.7 9.0 7.5 11.0 11.7 6.7 6.8 421.3 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes SIGNALS, ALL TYPES These items are used by Army Forces in battlefield signalling, illumination, and obscurant screening operations. E46900 SIGNALS, ALL TYPES Item No. 30 Page 1 of 7 459 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements SIGNAL KIT PERSONEL DISTRESS RED RP SIGNAL ILLUM GND WS CLUSTER M159 SIGNAL ILLUM GND WS PARA M127A1 SIGNAL ILLUM GND GS CLUSTER M125A1 FLARE SURFACE TRIP M49 SERIES FLARE, INFRARED, COUNTERMEASURE, XM211 FLARE AIRCRAFT COUNTERMEASURE XM212 Total E46900 SIGNALS, ALL TYPES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD Weapon System Type: Date: February 2003 SIGNALS, ALL TYPES (E46900) FY 03 FY 04 FY 05 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty $000 Each $000 $000 Each $000 $000 Each $000 $000 Each 5 1135 1804 723 52 3719 32 49 20 2 35.47 36.82 36.15 26.00 2275 984 1177 6080 1085 1084 62 25 32 180 7 8 12685 Item No. 30 Page 2 of 7 460 36.69 39.36 36.78 33.78 155.00 135.50 1189 3230 1161 1193 1113 1113 8999 30 83 27 33 8 8 39.63 38.92 43.00 36.15 139.13 139.13 UnitCost $000 979 1153 1859 1180 16 29 46 27 61.19 39.76 40.41 43.70 1144 1144 8 8 143.00 143.00 7459 Exhibit P-5 Weapon System Cost Analysis Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: A FY 2003 Date: February 2003 P-1 Item Nomenclature FLARE SURFACE TRIP M49 SERIES (E49200) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 14980 64 2 180 33 70 79 33 33 15474 45.2 2.0 0.1 6.1 1.2 2.5 2.9 1.3 1.3 62.5 45.2 2.0 0.1 6.1 1.2 2.5 2.9 1.3 1.3 62.5 45.2 2.0 0.1 6.1 1.2 2.5 2.9 1.3 1.3 62.5 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The M49 Surface Trip Flare consists of an illuminant assembly, cover loading assembly, and mounting bracket assembly. The M49 is activated by a trip wire attached to a trigger mechanism. Upon activation, the flare is ignited providing a light intensity of 35,000 candle power for approximately one minute. The M49 is used to provide warning of infiltrating enemy troops. This item is Code A, approved for service use. Justification: This is a training standard item used in both training and combat operations. The FY 2004 procurement supports annual peactime training and builds a war reserve level in accordance with the Army's procurement goals. TYPE CLASSIFICATION DATE: 1975 PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois E46900 (E49200) FLARE SURFACE TRIP M49 SERIES Item No. 30 Page 3 of 7 461 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements AMMUNITION HARDWARE Complete Round SubTotal AMMO Hardware Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 52 FY 03 UnitCost 2 $ 31.00 52 Production Support Costs Production Engineering Quality Assurance Industrial Stock Support SubTotal Prod. Support Total E46900 (E49200) FLARE SURFACE TRIP M49 SERIES 52 Weapon System Type: 31.00 Date: February 2003 FLARE SURFACE TRIP M49 SERIES (E49200) TotalCost Qty $000 x1000 5972 180 FY 04 UnitCost $ 33.26 TotalCost Qty $000 x1000 1092 5972 1092 87 13 8 95 6 108 101 6080 Item No. 30 Page 4 of 7 462 33.87 1193 FY 05 UnitCost 33 $ TotalCost Qty $000 x1000 UnitCost $ 33.05 36.11 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Complete Round FY 2002 FY 2003 FY 2004 REMARKS: February 2003 Weapon System Type: P -1 Line Item Nomenclature: FLARE SURFACE TRIP M49 SERIES (E49200) Contractor and Location Pyrotechnics Spec Byron, GA TBS TBS Contract Method and Type Location of PCO Award Date Date of First Delivery C/FP JMC, Rock Island, IL Jun 2002 Oct 2004 C/FP C/FP JMC, Rock Island, IL JMC, Rock Island, IL Mar 2003 Mar 2004 May 2004 May 2005 QTY x1000 Unit Cost $ 2 31.00 180 33 33.26 33.05 Specs Avail Now? Date Revsn Avail RFP Issue Date Y Y TBS - To Be Selected E46900 (E49200) FLARE SURFACE TRIP M49 SERIES Item No. 30 Page 5 of 7 463 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: FLARE SURFACE TRIP M49 SERIES (E49200) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS PROC QTY x1000 ACCEP PRIOR TO 1 OCT A 61.0 0.0 61.0 A 2.0 0.0 2.0 FY 03 A 180.0 0.0 180.0 FY 04 A 33.0 0.0 33.0 FY 02 MC 197.0 100.0 97.0 473.0 100.0 M F R FY 2 FY 02 P 2 FY 02 1 1 1 S E R V BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round Total 2.0 11.0 11.0 11.0 11.0 11.0 4.0 A NAME/LOCATION MIN. 1-8-5 D E C J A N F E B MFR REACHED R N O V MAX. 0 D+ 1 TBS 1.00 20.00 50.00 0 2 Pyrotechnics Spec, Byron, GA 1.00 20.00 50.00 0 1 2 2.0 11.0 11.0 26.0 26.0 26.0 19.0 15.0 M A R A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 19 25 REORDER 6 6 14 20 INITIAL 6 6 14 20 REORDER 6 6 14 20 Number 105.0 33.0 20.0 20.0 20.0 20.0 17.0 373.0 20.0 20.0 20.0 20.0 17.0 PRODUCTION RATES F 15.0 15.0 15.0 15.0 15.0 A O C T M 0 2.0 A P R M A Y J U N J U L A U G 140.0 S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E46900 (E49200) FLARE SURFACE TRIP M49 SERIES Item No. 30 Page 6 of 7 464 Exhibit P-21 Production Schedule P -1 Item Nomenclature: FLARE SURFACE TRIP M49 SERIES (E49200) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS PROC QTY x1000 ACCEP PRIOR TO 1 OCT A 61.0 61.0 0.0 A 2.0 0.0 2.0 FY 03 A 180.0 75.0 105.0 1 FY 04 A 33.0 0.0 33.0 1 FY 02 MC 197.0 197.0 0.0 473.0 333.0 M F R FY 2 FY 02 P 2 FY 02 1 S E R V BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Complete Round Total 0 2.0 R NAME/LOCATION MIN. 1-8-5 N O V D E C J A N F E B MFR REACHED MAX. TBS 1.00 20.00 50.00 0 2 Pyrotechnics Spec, Byron, GA 1.00 20.00 50.00 0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 1 2 M A R A P R 1.0 2.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 1.0 M A Y J U N J U L A U G S E P O C T D E C F E B A P R ADMINLEAD TIME N O V J A N M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 19 25 REORDER 6 6 14 20 INITIAL 6 6 14 20 REORDER 6 6 14 20 Number D+ 1 3.0 0 0 140.0 17.0 15.0 15.0 15.0 15.0 15.0 15.0 PRODUCTION RATES F 0 2.0 O C T M 0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER E46900 (E49200) FLARE SURFACE TRIP M49 SERIES Item No. 30 Page 7 of 7 465 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature SIMULATORS, ALL TYPES (E51200) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 218.6 2.7 3.4 3.9 9.0 3.5 4.7 5.7 5.3 5.4 262.3 218.6 2.7 3.4 3.9 9.0 3.5 4.7 5.7 5.3 5.4 262.3 218.6 2.7 3.4 3.9 9.0 3.5 4.7 5.7 5.3 5.4 262.3 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes SIMULATORS ALL TYPES. These items are used to support Army training efforts and they simulate combat battlefield noise, obscuration, and explosions. E51200 SIMULATORS, ALL TYPES Item No. 31 Page 1 of 8 466 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements SIMULATOR PROJ AIRBURST M74 SIMULATOR BOOBY TRAP FLASH M117 SIMULATOR HAND GRENADE M116A1 SIMULATOR MAIN TANK GUN XM30 SIMULATOR DIR/INDIR FIRE CUE XM31 SIMULATOR TARGET HIT M25 SIMULATOR PROJ GND BURST M115A2 SIMULATOR BOOBY TRAP WHISTL M119 Total E51200 SIMULATORS, ALL TYPES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 672 1726 997 3395 169 1040 150 Weapon System Type: FY 03 UnitCost $ 3.98 0.20 0.70 Date: February 2003 SIMULATORS, ALL TYPES (E51200) TotalCost Qty $000 x1000 142 1739 2002 14 459 1219 3883 Item No. 31 Page 2 of 8 467 FY 04 UnitCost $ 0.10 3.79 0.20 TotalCost Qty $000 x1000 FY 05 UnitCost $ TotalCost Qty $000 x1000 UnitCost $ 5990 408 182 185 56 17 32.38 7.29 10.71 773 327 711 21 44 103 36.81 7.43 6.90 86 1388 981 1 184 58 0.09 7.54 16.91 469 1206 40 152 11.73 7.93 9035 3486 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature SIMULATOR PROJ AIRBURST M74 (E48400) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty 1243 96 185 21 16 17 17 17 1612 Gross Cost 17.8 0.1 6.0 0.8 0.6 0.7 0.7 0.7 27.2 17.8 0.1 6.0 0.8 0.6 0.7 0.7 0.7 27.2 17.8 0.1 6.0 0.8 0.6 0.7 0.7 0.7 27.2 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The M74 simulator consists of a one-piece aluminum case with extracting rim, percussion primer, black powder propelling charge, delay fuze, and inner case containing a flash charge. Fired from a AN-M8 pyrotechnic pistol at an elevation of 45 degrees, the M74 simulator detonates at 100 feet simulating artillery fire air burst. This item is Code A, approved for service use. Justification: This is a training unique item; not used in combat. FY 2004/2005 procurement supports annual peacetime training requirements and builds a war reserve inventory in accordance with the Army's procurement goals. TYPE CLASSIFICATION DATE: 1958 PPROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois E51200 (E48400) SIMULATOR PROJ AIRBURST M74 Item No. 31 Page 3 of 8 468 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 x1000 FY 03 UnitCost $ TotalCost Qty $000 x1000 AMMUNITION HARDWARE Load, Assemble, and Pack Date: February 2003 FY 04 UnitCost $ TotalCost Qty $000 x1000 5929 SubTotal AMMO Hardware Production Support Costs Production Engineering Quality Assurance SubTotal Prod. Support Total E51200 (E48400) SIMULATOR PROJ AIRBURST M74 Weapon System Type: SIMULATOR PROJ AIRBURST M74 (E48400) $ 32.01 TotalCost Qty $000 x1000 686 5929 686 51 10 77 10 61 87 5990 Item No. 31 Page 4 of 8 469 185 FY 05 UnitCost 32.34 773 UnitCost 21 $ 32.62 36.65 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition Weapon System Type: REMARKS: P -1 Line Item Nomenclature: SIMULATOR PROJ AIRBURST M74 (E48400) WBS Cost Elements: Load, Assemble, and Pack FY 2004 FY 2005 February 2003 Contractor and Location TBS TBS Contract Method and Type C/FP C/FP Location of PCO JMC, Rock Island, IL JMC, Rock Island, IL Award Date Date of First QTY Delivery x1000 Mar 2004 Mar 2005 Mar 2005 Mar 2006 185 21 Unit Cost $000 32.01 32.62 Specs Avail Now? Date Revsn Avail RFP Issue Date Y Y TBS - To Be Selected E51200 (E48400) SIMULATOR PROJ AIRBURST M74 Item No. 31 Page 5 of 8 470 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: SIMULATOR PROJ AIRBURST M74 (E48400) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 04 Calendar Year 03 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 04 A 185.0 0.0 185.0 1 FY 05 A 21.0 0.0 21.0 21.0 1 FY 04 AF 1.4 0.0 1.4 1.4 1 FY 05 AF 1.5 0.0 1.5 1.5 Total 208.9 A 208.9 208.9 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION TBS MIN. 1.00 1-8-5 20.00 N O V D E C J A N F E B MFR F R 185.0 MAX. 50.00 0 1 A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 12 18 REORDER 6 6 12 18 Number D+ M A R A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E51200 (E48400) SIMULATOR PROJ AIRBURST M74 Item No. 31 Page 6 of 8 471 Exhibit P-21 Production Schedule P -1 Item Nomenclature: SIMULATOR PROJ AIRBURST M74 (E48400) FY 05 / 06 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 05 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 06 Calendar Year 05 O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 06 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L 1.0 2.0 2.0 2.0 1.0 0.5 A U G S E P L A T E R Load, Assemble, and Pack 1 FY 04 A 185.0 0.0 185.0 1 FY 05 A 21.0 0.0 21.0 A 1 FY 04 AF 1.4 0.0 1.4 1.0 1 FY 05 AF 1.5 0.0 1.5 Total 208.9 12.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 13.0 208.9 O C T M PRODUCTION RATES 1 REACHED NAME/LOCATION TBS MIN. 1.00 1-8-5 20.00 D E C J A N F E B MFR F R N O V MAX. 50.00 0 1 0.4 0 13.0 16.4 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 13.0 2.0 2.5 2.0 2.0 2.0 2.0 2.0 M A R M A R A P R M A Y J U L S E P A P R 8.0 0 M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 12 18 REORDER 6 6 12 18 Number D+ 0 2.0 2.0 2.0 J U N A U G 8.0 REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E51200 (E48400) SIMULATOR PROJ AIRBURST M74 Item No. 31 Page 7 of 8 472 Exhibit P-21 Production Schedule P -1 Item Nomenclature: SIMULATOR PROJ AIRBURST M74 (E48400) FY 07 / 08 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 07 COST ELEMENTS M F R S E R V FY PROC QTY x1000 ACCEP PRIOR TO 1 OCT BAL DUE AS OF 1 OCT Fiscal Year 08 Calendar Year 07 O C T N O V D E C J A N 2.0 2.0 2.0 1.0 F E B M A R A P R M A Y J U N J U L A U G Calendar Year 08 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Load, Assemble, and Pack 1 FY 04 A 185.0 185.0 0.0 1 FY 05 A 21.0 13.0 8.0 1 FY 04 AF 1.4 1.4 0.0 0 1 FY 05 AF 1.5 1.5 0.0 0 208.9 200.9 8.0 Total M PRODUCTION RATES 1 REACHED NAME/LOCATION TBS MIN. 1.00 1-8-5 20.00 2.0 2.0 O C T N O V 2.0 1.0 D E C J A N MAX. 50.00 F E B 0 1 M A R A P R M A Y J U N J U L A U G S E P ADMINLEAD TIME O C T N O V D E C J A N F E B M A R MFR TOTAL Prior 1 Oct After 1 Oct After 1 Oct After 1 Oct INITIAL 6 6 12 18 REORDER 6 6 12 18 Number D+ 0 1.0 MFR F R 0 1.0 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER INITIAL REORDER INITIAL REORDER INITIAL REORDER E51200 (E48400) SIMULATOR PROJ AIRBURST M74 Item No. 31 Page 8 of 8 473 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature AMMO COMPONENTS, ALL TYPES (EB0016) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 772.6 3.9 3.4 7.8 10.5 10.7 12.0 12.3 12.6 12.8 858.6 772.6 3.9 3.4 7.8 10.5 10.7 12.0 12.3 12.6 12.8 858.6 772.6 3.9 3.4 7.8 10.5 10.7 12.0 12.3 12.6 12.8 858.6 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes all Ammo Components/Support Items. EB0016 AMMO COMPONENTS, ALL TYPES Item No. 32 Page 1 of 3 474 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements COMPONENTS FOR RENO OF FIELD STOCK WEAPONS COMP/ SPT OF PROOF/ACPT TEST Total EB0016 AMMO COMPONENTS, ALL TYPES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD Weapon System Type: Date: February 2003 AMMO COMPONENTS, ALL TYPES (EB0016) FY 03 FY 04 FY 05 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 Each $000 $000 Each $000 $000 Each $000 $000 Each $000 1976 1418 6837 995 9534 995 9674 1014 3394 7832 10529 10688 Item No. 32 Page 2 of 3 475 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature COMPONENTS FOR RENOVATION OF FIELD STOCK (EA0500) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 507.6 3.0 2.0 6.8 9.5 9.7 11.0 11.3 11.5 11.8 584.1 507.6 3.0 2.0 6.8 9.5 9.7 11.0 11.3 11.5 11.8 584.1 507.6 3.0 2.0 6.8 9.5 9.7 11.0 11.3 11.5 11.8 584.1 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: These components are used to support the renovation of ammunition items currently in Army inventory. Items support worldwide ammunition requirements in order to maintain the inventory in a serviceable status ready for issue to the troops. Justification: The components are required to bring stocks that are no longer in an issuable condition back to an issuable condition. The alternative is to fill requirements with new procurement. It is much more cost effective to correct most stockpile deficiencies through renovation than through new procurement. PROCUREMENT CONTRACTING OFFICE: Joint Munitions Command (PROV), Rock Island, Illinois EB0016 (EA0500) COMPONENTS FOR RENOVATION OF FIELD STOCK Item No. 32 Page 3 of 3 476 Exhibit P-40 Budget Item Justification Sheet Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 Date: February 2003 P-1 Item Nomenclature Non-Lethal Ammunition, All Types (E91901) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 21.1 15.7 15.4 5.8 58.0 21.1 15.7 15.4 5.8 58.0 21.1 15.7 15.4 5.8 58.0 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line item procures Non-Lethal Ammunition, All Types. E91901 Non-Lethal Ammunition, All Types Item No. 33 Page 1 of 6 477 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements E78209 E84900 E86500 E89000 E91100 E91800 MODULAR CROWD CONTROL MUN GRENADE, STUN CTG 12 GAUGE CROWD DISP XM1013 CTG 40MM NON-LETHAL M1006 CTG 5.56MM RIFLE LAUNCHER M95 NON LETHAL WPNS CAPABILITY SET Total E91901 Non-Lethal Ammunition, All Types Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 Units 3714 2375 275 1954 42 7023 15383 Weapon System Type: FY 03 UnitCost $ 3 25 100 171 1238 95 3 11 3 2341 Date: February 2003 Non-Lethal Ammunition, All Types (E91901) TotalCost Qty $000 Units 5801 FY 04 UnitCost $ 3 TotalCost Qty $000 Units FY 05 UnitCost $ TotalCost Qty $000 Units UnitCost $ 1934 5801 Item No. 33 Page 2 of 6 478 Exhibit P-5 Weapon System Cost Analysis Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Proc Qty Gross Cost FY 2001 FY 2002 Code: B FY 2003 Date: February 2003 P-1 Item Nomenclature NON LETHAL CAPABILITIES SET (E91800) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog 5 5 3 3 16 7.7 10.3 7.0 5.8 30.9 7.7 10.3 7.0 5.8 30.9 7.7 10.3 7.0 5.8 30.9 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The Non-Lethal Weapons Capability Set (NLCS) includes Soldier Protection Items, non-lethal munitions, training items and other items. The sets will provide a call forward capability to the CINC's, and will be upgraded as technology improves. This item is type classified B, not approved for service use. This system supports the Legacy-to-Objective transition path of the Transformation Campaign Plan (TCP). Justification: Procurement will buy three NLCS to provide the friendly force a non-lethal means to temporarily distract/disorient non-combatants. Type Classification: All components of the NLCS are either on a GSA contract or will be type classified as separate systems. PROCUREMENT CONTRACTING OFFICE: TACOM-ARDEC, Picatinny Arsenal, NJ E91901 (E91800) NON LETHAL CAPABILITIES SET Item No. 33 Page 3 of 6 479 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Hardware Set Configuration PVAB Small Caliber Ammo Non-Lethal Sets 66mm Non-Lethal Ammo Sets Hardware Subtotal Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 Each 585 44 645 3014 FY 03 UnitCost $ 3 195 3 3 215 1005 TotalCost Qty $000 Each 500 1773 689 1540 4288 4502 Production Support Program Management Production Engineering Quality Assurance Integrated Logistics Support Product Improvements 300 1150 500 264 125 300 500 300 199 Subtotal 2339 1299 Non-Recurring Costs Special Tooling & Test Support Health / Hazard Assessment Subtotal Total E91901 (E91800) NON LETHAL CAPABILITIES SET Weapon System Type: Date: February 2003 NON LETHAL CAPABILITIES SET (E91800) 3 26 3 3 FY 04 UnitCost $ TotalCost Qty $000 Each FY 05 UnitCost $ TotalCost Qty $000 Each UnitCost $ 167 68 230 513 200 196 396 7023 5801 Item No. 33 Page 4 of 6 480 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-5a, Budget Procurement History and Planning Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army / 1 / Ammunition WBS Cost Elements: Set Configuration FY 2002 FY 2003 PVAB FY 2003 Small Caliber Ammo Non-Lethal Sets FY 2002 FY 2003 66mm Non-Lethal Ammo Sets FY 2002 FY 2003 February 2003 Weapon System Type: P -1 Line Item Nomenclature: NON LETHAL CAPABILITIES SET (E91800) Contractor and Location Contract Method and Type Location of PCO Award Date Date of First Delivery QTY Unit Cost Units $ Specs Avail Now? Aardvark Arcadia, CA Aardvark Arcadia, CA Option TACOM-ARDEC, Picatinny, NJ Jul 02 Sep 02 3 195 Yes Option TACOM-ARDEC, Picatinny, NJ Apr 03 Sep 03 3 167 Yes General Dynamics St.Petersburg, FL Option TACOM-ARDEC, Picatinny, NJ Mar 03 Jul 03 26 68 Yes PM Small Arms Picatinny Arsenal, NJ PM Small Arms Picatinny Arsenal, NJ Misc TACOM-ARDEC, Picatinny, NJ Jun 02 Sep 02 3 215 Yes Misc TACOM-ARDEC, Picatinny, NJ Mar 03 Sep 03 3 230 Yes Pine Bluff Arsenal Pine Bluff, AR Pine Bluff Arsenal Pine Bluff, AR SS/FP JMC, Rock Island, IL Jun 02 Sep 02 3 1005 Yes SS/FP JMC, Rock Island, IL Mar 03 Sep 03 3 513 Yes Date Revsn Avail RFP Issue Date Small Caliber Ammo NL Sets include: Ctg, Dummy 12 Gauge; 12 Gauge (Point) Round, M1012; 12 Guage (Area) Round, M1013; 40MM Sponge Grenade, M1006 and 40MM Area Round, CDC, M1029. 66MM NL Ammo Sets include: 66MM Canister (Rubber Ball) XM99; 66MM Canister (Diversionary Flash Bang), XM98; L96A1 Crowd Control Grenade, Anti- Riot, Irritant, CS; and L97A1 Crowd Control Genade, Anti-Riot, Practice. REMARKS: Unit prices flucuations are due to different mixes in the sets. E91901 (E91800) NON LETHAL CAPABILITIES SET Item No. 33 Page 5 of 6 481 Exhibit P-5a Procurement History and Planning P -1 Item Nomenclature: NON LETHAL CAPABILITIES SET (E91800) FY 03 / 04 BUDGET PRODUCTION SCHEDULE Date: February 2003 Fiscal Year 03 COST ELEMENTS M F R S E R V FY PROC QTY Each ACCEP PRIOR TO 1 OCT Fiscal Year 04 Calendar Year 03 BAL DUE AS OF 1 OCT O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G Calendar Year 04 S E P O C T N O V D E C J A N F E B M A R A P R M A Y J U N J U L A U G S E P L A T E R Set Configuration 1 FY 02 A 3 2 1 1 FY 03 A 3 0 3 2 FY 01 A 88 0 88 20 2 FY 03 A 26 0 26 A 3 FY 02 A 3 2 1 3 FY 03 A 3 0 3 4 FY 02 A 3 2 1 4 FY 03 A 3 0 3 132 6 126 1 0 A 1 1 1 0 PVAB 20 20 20 8 12 0 14 0 Small Caliber Ammo Non-Lethal Sets 1 0 A 1 1 1 A 1 1 1 0 66mm Non-Lethal Ammo Sets Total 1 3 O C T M PRODUCTION RATES REACHED NAME/LOCATION MIN. 1-8-5 20 N O V D E C J A N F E B MFR F R 0 MAX. Aardvark, Arcadia, CA 1.00 1.00 2.00 0 2 General Dynamics, St.Petersburg, FL 1.00 20.00 40.00 0 3 PM Small Arms, Picatinny Arsenal, NJ 1.00 1.00 2.00 0 4 Pine Bluff Arsenal, Pine Bluff, AR 1.00 1.00 2.00 0 1 2 3 4 20 A P R 20 M A Y 20 J U N 20 J U L 14 A U G 3 S E P ADMINLEAD TIME Number D+ 1 M A R 3 O C T 0 3 N O V D E C J A N F E B M A R MFR TOTAL After 1 Oct After 1 Oct Prior 1 Oct After 1 Oct INITIAL 3 9 3 12 REORDER 3 7 5 12 INITIAL 3 7 9 16 REORDER 3 6 4 10 INITIAL 3 9 3 12 REORDER 3 6 6 12 INITIAL 3 9 3 12 REORDER 3 6 6 12 A P R M A Y J U N J U L A U G S E P REMARKS INITIAL REORDER E91901 (E91800) NON LETHAL CAPABILITIES SET Item No. 33 Page 6 of 6 482 Exhibit P-21 Production Schedule Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature CAD/PAD ALL TYPES (EA0003) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 68.2 4.3 2.6 4.7 4.8 4.8 4.9 5.1 5.2 5.3 109.9 68.2 4.3 2.6 4.7 4.8 4.8 4.9 5.1 5.2 5.3 109.9 68.2 4.3 2.6 4.7 4.8 4.8 4.9 5.1 5.2 5.3 109.9 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: Cartridge Actuated Devices (CAD) and Propellant Actuated Devices (PAD) are used in various escape and jettison systems on all types of Army aircraft. Justification: Required to support aircraft escape and jettison systems and mission essential needs. Items are subject to shelf and service life restrictions and, therefore, require replacement at specified intervals. The program is required to assure availability of replacement items when needed and avoid grounding aircraft or rendering aircraft partially mission capable. EA0003 CAD/PAD ALL TYPES Item No. 34 Page 1 of 1 483 Exhibit P-40 Budget Item Justification Sheet Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature ITEMS LESS THAN $5 MILLION (EA0055) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 210.8 9.1 18.5 7.4 7.7 5.2 6.9 6.4 6.8 6.9 285.7 210.8 9.1 18.5 7.4 7.7 5.2 6.9 6.4 6.8 6.9 285.7 210.8 9.1 18.5 7.4 7.7 5.2 6.9 6.4 6.8 6.9 285.7 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes MISCELLANEOUS AMMUNITION ITEMS UNDER $5M. EA0055 ITEMS LESS THAN $5 MILLION Item No. 35 Page 1 of 2 484 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements CTG 10 GAUGE BLANK CTG 12 GAUGE SHOTGUN 00 BUCKSHOT CTG CAL .22 LR MATCH F/PISTOL CTG .30 CAL BLANK RIOT CONTROL AGENT CS CAPSULE FUZE ARTY MOUT MK 399 MOD 1 AMMUNITION PROGRAM SUPPORT USAMTU FT BENNING NEW EQUIPMENT TRAINING RIFLE LAUNCHED ENTRY MUNITION SMOKELESS NITROCELLULOSE SPECIAL TRAINING AMMO Total EA0055 ITEMS LESS THAN $5 MILLION Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD Weapon System Type: Date: February 2003 ITEMS LESS THAN $5 MILLION (EA0055) FY 03 FY 04 FY 05 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty $000 x1000 $000 $000 x1000 $000 $000 x1000 $000 $000 x1000 95 101 123 279 0.10 0.36 2431 4230 195 4666 352 613 2768 1996 1019 10528 5786 0.23 0.73 18466 1390 0.20 1948 248 362 1689 355 90 2703 5966 1269 1483 0.33 0.20 0.24 $000 159 245 0.65 68 83 0.82 230 727 1261 2981 0.18 0.24 342 994 1728 4059 0.20 0.25 2950 402 393 2300 UnitCost 3005 364 397 0.10 2836 7395 Item No. 35 Page 2 of 2 485 7697 5170 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature AMMUNITION PECULIAR EQUIPMENT (EA0575) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 110.4 7.6 7.2 6.2 7.4 7.4 7.8 8.1 8.2 8.4 178.8 110.4 7.6 7.2 6.2 7.4 7.4 7.8 8.1 8.2 8.4 178.8 110.4 7.6 7.2 6.2 7.4 7.4 7.8 8.1 8.2 8.4 178.8 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: Ammunition Peculiar Equipment (APE) is unique, low density equipment items specifically designed, fabricated, tested, procured, and adopted for use in ammunition depot operations in conventional and chemical ammunition. These depot operations involve maintenance, demilitarization, preservation/packaging, and surveillance functions on the ammunition item. APE is not stocked nor is it available from commercial sources. This equipment is different from production line plant equipment in that it disassembles ammunition items into components, usually for the removal of a hazardous component. APE is also designed to perform cleaning and renovation functions on ammunition subjected to deterioration effects (rust, corrosion, weathering, etc) during its storage life. APE supporting surveillance is keyed to stockpile sampling and function tests of the items to assure readiness for combat or training. Demilitarization APE is similar somewhat to maintenance APE but must go further in disassembly to destroy hazardous components and reclaim salvageable parts or metals. APE is designed, developed, and fielded to support ammunition field service stocks that are currently on hand in the inventory control point and is used to restore these stocks to an issuance/serviceable condition. Justification: The APE and replacement parts must be on-hand to perform any of the ammunition depot operations for conventional and chemical ammunition. The ammunition depot operations cannot be accomplished if the required APE is not supplied in a timely manner. The equipment is loaned to worldwide locations for the accomplishment of depot type operations based on the ammunition requirements. The equipment described herein is required to support the following ammunition programs: Integrated Conventional Ammunition Maintenance Plan (ICAMP); surveillance program for lethal chemical agents and munitions; equipment for worldwide maintenance lines; equipment to support the toxic chemical maintenance facilities; Prepositioned Ships; and also to support Government-owned, contractor-operated plants as Government Furnished Equipment (GFE) in support of ammunition depot operations at those locations. EA0575 AMMUNITION PECULIAR EQUIPMENT Item No. 36 Page 1 of 1 486 Exhibit P-40 Budget Item Justification Sheet Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature FIRST DESTINATION TRANSPORTATION (AMMO) (EA0550) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 735.8 7.8 7.8 5.7 11.9 7.9 8.3 8.6 8.8 9.0 811.7 735.8 7.8 7.8 5.7 11.9 7.9 8.3 8.6 8.8 9.0 811.7 735.8 7.8 7.8 5.7 11.9 7.9 8.3 8.6 8.8 9.0 811.7 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: Transportation funds are required to support the distribution of Army Ammunition End Items from manufacturing plants or assembly points, e.g., Army Ammunition Plants (AAPs), Defense Contract Management Centers, or Procedure A and B Contractors to a CONUS depot, customer, or other point of first acceptance into the Army Supply System or to a Port of Embarkation destined for OCONUS customers. These funds directly support training and readiness requirements of soldiers in the field (CONUS and OCONUS) to include major OCONUS programs such as Preposition War Reserves (PPWR) for Europe and Pacific Theaters, Training for Europe and Pacific Theaters, War Reserve Allies (WRSA) for Korea/Thailand and Southwest Asia Sustainment Requirements for Operation Enduring Freedom. EA0550 FIRST DESTINATION TRANSPORTATION (AMMO) Item No. 37 Page 1 of 1 487 Exhibit P-40 Budget Item Justification Sheet Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /1/Ammunition Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 Date: February 2003 P-1 Item Nomenclature CLOSEOUT LIABILITIES (EA8500) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 125.2 0.2 6.2 9.9 0.1 141.5 125.2 0.2 6.2 9.9 0.1 141.5 125.2 0.2 6.2 9.9 0.1 141.5 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: Funding will pay the increment of contract termination cost and operational losses to ensure the solvency of the Conventional Ammunition Working Capital Fund (CAWCF) as the fund closes out and as a result of contract competitions. Justification: Funding is required to pay contract termination cost, e.g., unfunded pension liabilities, severance pay, and inventory at ammunition plants. Additionally, funds will pay for losses in the CAWCF as it closes out. EA8500 CLOSEOUT LIABILITIES Item No. 38 Page 1 of 2 488 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements CAWCF LOSSES CLOSEOUT LIABILITIES - LAP COMPETITION RADFORD AAP CONTRACT CLOSEOUT COSTS Total EA8500 CLOSEOUT LIABILITIES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 1 / Ammunition FY 02 ID CD TotalCost Qty $000 Each Weapon System Type: FY 03 UnitCost $ Date: February 2003 CLOSEOUT LIABILITIES (EA8500) TotalCost Qty $000 Each FY 04 UnitCost $ TotalCost Qty $000 Each FY 05 UnitCost $ TotalCost Qty $000 Each UnitCost $ 6179 6179 984 8881 98 9865 98 Item No. 38 Page 2 of 2 489 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /2/Ammunition production base support Program Elements for Code B Items: Code: Prior Years FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature PROVISION OF INDUSTRIAL FACILITIES (EP1000) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) 4858.6 50.5 65.5 43.0 33.6 33.3 32.4 32.2 32.7 33.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 5215.1 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 4858.6 50.5 65.5 43.0 33.6 33.3 32.4 32.2 32.7 33.3 5215.1 4858.6 50.5 65.5 43.0 33.6 33.3 32.4 32.2 32.7 33.3 5215.1 Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This budget line includes Provision of Industrial Facilities (EP1200) EP1000 PROVISION OF INDUSTRIAL FACILITIES Item No. 39 Page 1 of 9 490 Exhibit P-40 Budget Item Justification Sheet Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /2/Ammunition production base support Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature INDUSTRIAL FACILITIES (EP1200) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 3806.0 50.5 65.5 43.0 33.6 33.3 32.4 32.2 32.7 33.3 4162.5 3806.0 50.5 65.5 43.0 33.6 33.3 32.4 32.2 32.7 33.3 4162.5 3806.0 50.5 65.5 43.0 33.6 33.3 32.4 32.2 32.7 33.3 4162.5 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The Industrial Facilities (IF) budget request contains funding for correction of environmental deficiencies at existing facilities, replacement of obsolete or worn production equipment, and correction of infrastructure. Justification: Funds are used for the establishment, augmentation, and improvement of production capability for items procured under the ammunition appropriations to include correction of infrastructure in the area of sewers, electrical, and water distribution rehabilitation. Funds also correct environmental problems which, if left unfunded, would result in costly fines and penalties against the Army. EP1000 (EP1200) INDUSTRIAL FACILITIES Item No. 39 Page 2 of 9 491 Exhibit P-40 Budget Item Justification Sheet Date: Exhibit P-40C, Budget Item Justification Sheet February 2003 Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /2/Ammunition production base support P -1 Item Nomenclature INDUSTRIAL FACILITIES (EP1200) Program Elements for Code B Items: Location Code: Other Related Program Elements: Project Title Project FY 2002 FY 2003 FY 2004 FY 2005 Production Support Holston Army Ammunition Plant Explosive Manufacturing Alternatives Team (XMAT) Facility Initiative Continuation 5XX1000 11440 10600 10000 9611 Iowa , Lone Star and Milan Army Ammunition Plant Load, Assemble and Pack - Capital Investments/Facility Initiatives 5XX3399 25945 11086 6739 6512 Lake City Army Ammunition Plant Restore Medium Caliber Link 5023417 650 Radford Army Ammunition Plant Capital Investment Plan/Facility Initiatives 5XX3407 4921 5000 7740 7500 Various Army Ammunition Plants Various Army Ammunition Plants Various Army Ammunition Plants Force Protection Guards Engineering in Support of Industrial Facilities Anti-Terrorism/Force Protection 5XX3001 5XX3046 5XX3415 7576 68 1044 3391 69 3492 117 3596 Yuma Proving Gnd/Aberdeen Test Center Production Support and Equipment Replacement (PSR) 0XX5060 997 999 979 978 51,597 32,120 29,019 28,314 6768 5174 286 Subtotal - Production Environmental Iowa, Lone Star and Milan Army Ammunition Plants EP1000 (EP1200) INDUSTRIAL FACILITIES Load, Assmble and Pack Facilities - Environmental Upgrades Item No. 39 Page 3 of 9 492 5XX3399 Exhibit P-40C Budget Item Justification Sheet Date: Exhibit P-40C, Budget Item Justification Sheet February 2003 Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /2/Ammunition production base support Program Elements for Code B Items: P -1 Item Nomenclature INDUSTRIAL FACILITIES (EP1200) Code: Location Other Related Program Elements: Project Title Project FY 2002 FY 2003 FY 2004 FY 2005 7150 3999 4265 5000 Environmental (continued) Radford Army Ammunition Plant Capital Improvements - Environmental Upgrades 5XX3407 Scranton Army Ammunition Plant Seal Waste Oil Pits, Forge Shops, and Heat Treat, Phase II 5033404 Subtotal - Environmental Total Industrial Facilities EP1000 (EP1200) INDUSTRIAL FACILITIES Item No. 39 Page 4 of 9 493 1700 13,918 10,873 4,551 5,000 65,515 42,993 33,570 33,314 Exhibit P-40C Budget Item Justification Sheet 1. Date: Exhibit P-25 Industrial Facilities Cost Analysis (Dollars in Thousands) February 2003 2. Project Title/Type 3. End Item Supported Model Explosive Manufacturing Alternatives Team (XMAT) Facility Initiative Continuation Research Department Explosive (RDX)/High Melt Explosive (HMX) 4. Project Number 6. Annual Capacity After (1-8-5) 5XX1000 Element of Cost 5. Annual Capacity Before (1-8-5) FY 02 FY 03 FY 04 A. Construction Cost B. Equipment Costs (Individual equipment cost should be specified for all equipment costing more that $0.5 Million) Not Applicable FY 05 Not Applicable H. Facility 1. Name Holston Army Ammunition Plant 2. Location Kingsport, Tennessee 3. Type (GOGO, GOCO, COCO) GOCO I. Related Projects 1. 2. Project Number 1000 1000 Title XMAT Facility Initiative FY & Appn FY 06 Value ($ Mil) 9.385 XMAT Facility Initiative FY 07 9.231 Facing No Start Date N/A Compl Date N/A No N/A N/A 3. Subtotal Equipment Cost C. Equipment Installation Cost D. Contractor Support Cost E. Corps of Engineers Support Cost F. Other In-houses Support Costs Total Facility Project Cost G. Other Costs 1. Facility Prove-out Cost 2. Military Construction Appn. 11440 10600 10000 J. Principal Milestones 1. Concept Design Complete 2. Final Design Complete 9611 3. Initial/Final Project Award 4. Construction Complete 5. Equipment Installation Complete 6. Prove Out Begins 7. Prove Out Complete Month & Year Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Not Applicable Narrative Explanation This Fiscal Year 2004/2005 effort will provide funding for the operational costs at Holston Army Ammunition Plant. Operational costs include property management efforts such as maintenance, facilitization, environmental, safety, security, traffic management, readiness/reactivation/replenishment planning, and support of the on-site Government staff. EP1000 (EP1200) INDUSTRIAL FACILITIES Item No. 39 Page 5 of 9 494 Exhibit P-25 Industrial Facilities Cost Analysis 1. Date: Exhibit P-25 Industrial Facilities Cost Analysis (Dollars in Thousands) 2. Project Title/Type Load, Assemble and Pack - Capital Investments/Facility Initiatives 4. Project Number 5XX3399 Element of Cost A. Construction Cost B. Equipment Costs (Individual equipment cost should be specified for all equipment costing more that $0.5 Million) 3. End Item Supported Model Artillery, Tank, Mortar, and Mine Load Components 5. Annual Capacity Before (1-8-5) FY 02 FY 03 February 2003 FY 04 6. Annual Capacity After (1-8-5) Not Applicable FY 05 22127 10227 1161 5704 717 42 4151 276 Not Applicable H. Facility 1. Name Iowa , Lone Star and Milan Army Ammunition Plant 2. Location Various 3. Type (GOGO, GOCO, COCO) GOCO I. Related Projects Project Number 1. Title FY & Appn Value ($ Mil) Facing Start Date Compl Date Not Applicable 2. 3. Subtotal Equipment Cost C. Equipment Installation Cost D. Contractor Support Cost E. Corps of Engineers Support Cost F. Other In-houses Support Costs Total Facility Project Cost G. Other Costs 1. Facility Prove-out Cost 2. Military Construction Appn. 717 42 4151 276 1299 8 1180 80 149 450 231 117 1334 18 578 130 25945 11086 6739 303 J. Principal Milestones 1. Concept Design Complete 2. Final Design Complete 6512 3. Initial/Final Project Award 4. Construction Complete 5. Equipment Installation Complete 6. Prove Out Begins 7. Prove Out Complete Month & Year N/A Feb 04 Feb 04/Mar 04 Nov 05 Dec 05 Not Applicable Not Applicable Narrative Explanation This Fiscal Year 2004/2005 project will accomplish plant rearrangement, equipment relocation, plant consolidation and capital improvements. EP1000 (EP1200) INDUSTRIAL FACILITIES Item No. 39 Page 6 of 9 495 Exhibit P-25 Industrial Facilities Cost Analysis 1. Date: Exhibit P-25 Industrial Facilities Cost Analysis (Dollars in Thousands) 2. Project Title/Type Capital Investment Plan/Facility Initiatives 4. Project Number 5XX3407 Element of Cost A. Construction Cost February 2003 3. End Item Supported Model Propellants and Explosives (Nitroglycerin and Nitrocellulose) 5. Annual Capacity Before (1-8-5) FY 02 FY 03 FY 04 4479 B. Equipment Costs (Individual equipment cost should be specified for all equipment costing more that $0.5 Million) 6. Annual Capacity After (1-8-5) Not Applicable FY 05 Not Applicable H. Facility 1. Name Radford Army Ammunition Plant 2. Location Radford, Virginia 3. Type (GOGO, GOCO, COCO) GOCO I. Related Projects Project Number 1. Title FY & Appn Value ($ Mil) Facing Start Date Compl Date Not Applicable 2. 3. Subtotal Equipment Cost C. Equipment Installation Cost D. Contractor Support Cost 168 E. Corps of Engineers Support Cost F. Other In-houses Support Costs 254 20 5000 7740 4921 5000 7740 Total Facility Project Cost G. Other Costs 1. Facility Prove-out Cost 2. Military Construction Appn. J. Principal Milestones 1. Concept Design Complete 7500 2. Final Design Complete 7500 3. Initial/Final Project Award 4. Construction Complete 5. Equipment Installation Complete 6. Prove Out Begins 7. Prove Out Complete Month & Year Not Applicable Not Applicable Jan 04/Mar 04 Not Applicable Not Applicable Not Applicable Not Applicable Narrative Explanation This Fiscal Year 2004/2005 project is required to assure necessary facilities are available to meet propellant peacetime requirements at the best cost and quality, and on time delivery for all Department of Defense (DoD) customers. This effort will result in having a capacity that meets replenishment requirements. EP1000 (EP1200) INDUSTRIAL FACILITIES Item No. 39 Page 7 of 9 496 Exhibit P-25 Industrial Facilities Cost Analysis 1. Date: Exhibit P-25 Industrial Facilitie s Cost Analysis (Dollars in Thousands) 2. Project Title/Type Capital Improvements - Environmental Upgrades 4. Project Number 5XX3407 Element of Cost A. Construction Cost 3. End Item Supported Model Propellants and Explosives (Nitroglycerin and Nitrocellulose) 5. Annual Capacity Before (1-8-5) FY 02 6532 February 2003 FY 03 3579 FY 04 3832 B. Equipment Costs (Individual equipment cost should be specified for all equipment costing more that $0.5 Million) 6. Annual Capacity After (1-8-5) N/A FY 05 N/A H. Facility 1. Name Radford Army Ammunition Plant 2. Location Radford, Virginia 3. Type (GOGO, GOCO, COCO) GOCO I. Related Projects Project Number 1. Title FY & Appn Value ($ Mil) Facing Start Date Compl Date 2. 3. Subtotal Equipment Cost C. Equipment Installation Cost D. Contractor Support Cost 201 187 174 E. Corps of Engineers Support Cost F. Other In-houses Support Costs 392 25 215 18 221 38 7150 3999 4265 Total Facility Project Cost G. Other Costs 1. Facility Prove-out Cost 2. Military Construction Appn. J. Principal Milestones 1. Concept Design Complete 5000 2. Final Design Complete 5000 3. Initial/Final Project Award 4. Construction Complete 5. Equipment Installation Complete 6. Prove Out Begins 7. Prove Out Complete Month & Year Not Applicable Dec 02 Mar 04/Mar 04 Nov 05 Not Applicable Not Applicable Not Applicable Narrative Explanation This Fiscal Year 2004/2005 environmental project supports efforts that are anticipated to be identified by the successful offeror of the competition. In Fiscal Year 2004, there is a must fund requirement to complete Phase 2 of the Acid Wastewater Treatment Facility. This phase will replace the C-line Wastewater Treatment Plant and upgrade the A-B Line Acid Wastewater Sludge Handling System in order to meet all pertinent enviornmental regulations. Fiscal Year 2005 resources are identified to satisfy potential Environmental Protection Agency (EPA) requirements and maintain environmental compliance. EP1000 (EP1200) INDUSTRIAL FACILITIES Item No. 39 Page 8 of 9 497 Exhibit P-25 Industrial Facilities Cost Analysis 1. Date: Exhibit P-25 Industrial Facilities Cost Analysis (Dollars in Thousands) 2. Project Title/Type Anti-Terrorism/Force Protection 4. Project Number 5XX3415 Element of Cost 3. End Item Supported Model 5. Annual Capacity Before (1-8-5) FY 02 FY 03 FY 04 6. Annual Capacity After (1-8-5) N/A FY 05 A. Construction Cost B. Equipment Costs (Individual equipment cost should be specified for all equipment costing more that $0.5 Million) February 2003 2500 2567 N/A H. Facility 1. Name Various Army Ammunition Plants 2. Location Multiple 3. Type (GOGO, GOCO, COCO) GOCO, GOGO 2643 I. Related Projects Project Number 3415 1. 2. 3415 Title Anti-Terrorism Force Protection Anti-Terrorism Force Protection FY & Appn FY 06 Value ($ Mil) 3.704 FY 07 3.817 Facing No Start Date N/A Compl Date N/A No N/A N/A 3. Subtotal Equipment Cost C. Equipment Installation Cost 2500 2567 2643 891 925 953 D. Contractor Support Cost E. Corps of Engineers Support Cost F. Other In-houses Support Costs Total Facility Project Cost G. Other Costs 1. Facility Prove-out Cost 2. Military Construction Appn. 3391 3492 J. Principal Milestones 1. Concept Design Complete 2. Final Design Complete 3596 3. Initial/Final Project Award 4. Construction Complete 5. Equipment Installation Complete 6. Prove Out Begins 7. Prove Out Complete Month & Year Not Applicable Not Applicable Jun 04/Jun 04 Not Applicable Dec 04 Not Applicable Not Applicable Narrative Explanation This Fiscal Year 2004/2005 effort will provide for upgrade to physical security equipment, systems, and related safety at active and inactive government installations. EP1000 (EP1200) INDUSTRIAL FACILITIES Item No. 39 Page 9 of 9 498 Exhibit P-25 Industrial Facilities Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /2/Ammunition production base support Program Elements for Code B Items: Code: Prior Years FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature LAYAWAY OF INDUSTRIAL FACILITIES (EP2000) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 586.9 6.6 13.6 6.9 13.0 9.5 16.1 16.4 16.8 17.3 703.1 586.9 6.6 13.6 6.9 13.0 9.5 16.1 16.4 16.8 17.3 703.1 586.9 6.6 13.6 6.9 13.0 9.5 16.1 16.4 16.8 17.3 703.1 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This line provides for the preserving, storing, and disposing of industrial facilities and equipment that are no longer required to support current production or replenishment. FY 2004/2005 funding is required for: FY 2004 Excess Plants Layaway Disposal/Decontamination Modified Caretaker TOTAL $ 3.218 $ 4.737 $ 3.054 $ 2.011 $13.020 FY 2005 0 $5.623 $3.909 0 $9.532 Justification: Funds will be used for transitioning facilities from production to long-term storage that are required for future production or replenishment; disposal of excess government-owned facilities when proceeds from sale do not cover the cost; environmental site assessments; and placing inactive facilities without a replenishment assignment into modified caretaker status for land management, disposal, and liability avoidance efforts. EP2000 LAYAWAY OF INDUSTRIAL FACILITIES Item No. 40 Page 1 of 5 499 Exhibit P-40 Budget Item Justification Sheet Date: Exhibit P-40C, Budget Item Justification Sheet February 2003 Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /2/Ammunition production base support Program Elements for Code B Items: P -1 Item Nomenclature LAYAWAY OF INDUSTRIAL FACILITIES (EP2000) Code: Location Other Related Program Elements: Project Title Project FY 04 FY 05 Active and Semi-Active GovernmentOwned Facilities Retain (RT) - Layaway (Lwy) and Downsize (DS)Minor Efforts less than $75K 8000 0.575 0.550 Active Government-Owned Facilities Layaway and Disposal Efforts at Active Ammunition Plants (Efforts over $75K) 8426 3.214 4.684 Active Government-Owned Facilities Site characterizations at Active Plants 8300 3.000 3.000 Lone Star Army Ammunition Plant (AAP), Texarkana, TX Milan AAP, Milan, TN Transition Excess Equipment/Areas to Modified Caretaker 8101 2.011 0.000 Semi-Active Government-Owned Facilities Layaway and Disposal Efforts at Semi-Active Ammunition Plants (Efforts over $75K) 8427 1.002 1.298 Various Excess Facilities Decontaminate and Dispose of Excess Facilities 8433 3.218 0.000 13.020 9.532 Total EP2000 LAYAWAY OF INDUSTRIAL FACILITIES Item No. 40 Page 2 of 5 500 Exhibit P-40C Budget Item Justification Sheet Date: Exhibit P-17 Layaway and/or Distribution February 2003 Appropriation / Budget / Serial No. P -1 Item Nomenclature Procurement of Ammunition, Army / 2 / Ammunition production base support Project: 8000 FY 2002 Funding: FY 2003 .202 LAYAWAY OF INDUSTRIAL FACILITIES FY 2004 .699 FY 2005 .575 FY 2006 .550 FY 2007 .500 FY 2008 FY 2009 .500 .500 .500 Title: Retain (RT) - Layaway (Lwy) and Downsize (DS)Minor Efforts less than $75K Description: This Fiscal Year 2004 project will decontaminate, clean and preserve equipment and facilities. This consists of small efforts involving individual pieces of production equipment. Manufacturer (Name and Location) Production Lines being laid away (Include Location) Active and Semi-Active Government-Owned Facilities Layaway Cost: Project: .575 8101 FY 2002 Not Applicable Other Costs: FY 2003 Production Ends Various .000 FY 2004 Fundin g: FY 2005 Annual Maintenance Cost: FY 2006 FY 2007 FY 2008 .000 FY 2009 2.011 Title: Transition Excess Equipment/Areas to Modified Caretaker Description: This Fiscal Year 2004 project at Lone Star Army Ammunition Plant (AAP) will transition the electric primer assembly in Area R into modified caretaker. Work to be performed includes asbestos removal, equipment liquidation, and shutdown of utilities. It will also transition Area C and other vacated areas into modified caretaker status. Actions include screening and redistribution/disposal of equipment, severance of utilities, and weather tightening. At Milan AAP, this effort will transition the excess mortar capacity into modified caretaker status. This will include decontamination, removal, and disposal of excess load, assemble, and pack (LAP) equipment located on C-Line. Manufacturer (Name and Location) Lone Star Army Ammunition Plant (AAP), Texarkana, TX Milan AAP, Milan, TN Layaway Cost: 2.011 EP2000 LAYAWAY OF INDUSTRIAL FACILITIES Production Lines being laid away (Include Location) Lone Star AAP: Area R, Area C Milan AAP: Line C Other Costs: Not Applicable .000 Item No. 40 Page 3 of 5 501 Production Ends Annual Maintenance Cost: .000 Exhibit P-17 Layaway and/or Distribution Date: Exhibit P-17 Layaway and/or Distribution February 2003 Appropriation / Budget / Serial No. P -1 Item Nomenclature Procurement of Ammunition, Army / 2 / Ammunition production base support Project: 8300 FY 2002 FY 2003 LAYAWAY OF INDUSTRIAL FACILITIES FY 2004 Funding: FY 2005 3.000 FY 2006 3.000 FY 2007 FY 2008 FY 2009 3.000 Title: Site characterizations at Active Plants Description: This Fiscal 2004 effort will perform site characterizations in support of environmental baselines and/or Department of Defense (DoD) Explosive Safety Board requirements. Site characterizations should be completed within 3 years. Applicable installations will be determined based upon prioritization and privatization conclusions. Manufacturer (Name and Location) Production Lines being laid away (Include Location) Active Government-Owned Facilities Layaway Cost: Project: 3.000 8426 FY 2002 Production Ends Not Applicable Not Applicable Other Costs: FY 2003 .000 FY 2004 Funding: FY 2005 3.214 Annual Maintenance Cost: FY 2006 4.684 FY 2007 4.380 FY 2008 5.655 .000 FY 2009 5.565 5.621 Title: Layaway and Disposal Efforts at Active Ammunition Plants (Efforts over $75K) Description: This Fiscal Year 2004 effort provides for layaway and disposal efforts at the following active installations: At Kansas Army Ammunition Plant (AAP), this effort will provide for an appraisal of the property in preparation for sale of the facility. At McAlester AAP, this project will decontaminate, clean, paint, preserve, and layaway buildings and equipment required to load, assemble, and pack (LAP) the 16"/50 shells. At Pine Bluff Arsenal, the effort will decontaminate, rehabilitate, preserve, and layaway Building 33-100 (Change House for Production Area 33), which is required to support replenishment production of assigned items to include: M90, 105mm Smoke and Illum Cartridges, 155mm White Phosphorus (WP) rounds, various grenades, and smoke pots. It will also disassemble and decontaminate multiple lines for disposal. Some equipment lines will be preserved and laidaway. Lines/equipment affected include: Building 33-520 and 33-325 (Line 1, WP); Chlorobenzalmalonitrate (CS) Caustic Tank Number 31-435; Building 33-520 and 33-325 (Mixing, Granulating, and Drying (MIGRAD) Facility); and Building 53-990 (mixing kettles). At Radford AAP, this project will include phase 1 of a 4-phase effort to decontaminate to Level 5X and dispose of excess production equipment. It will also perform extensive decontamination of explosively contaminated equipment and facilities, rehabilitate various buildings for weather tightness, and clean/preserve unique and critical production equipment. Approximately 10 facilities will be laidaway which produce Nitroglycerine (NG) and DiEthylene Glycol DiNitrate (DEGDN) for 120mm tank ammunition. Manufacturer (Name and Location) Active Government-Owned Facilities Layaway Cost: Production Lines being laid away (Include Location) Various 3.214 EP2000 LAYAWAY OF INDUSTRIAL FACILITIES Production Ends Not Applicable Other Costs: .000 Item No. 40 Page 4 of 5 502 Annual Maintenance Cost: .000 Exhibit P-17 Layaway and/or Distribution Date: Exhibit P-17 Layaway and/or Distribution February 2003 Appropriation / Budget / Serial No. P -1 Item Nomenclature Procurement of Ammunition, Army / 2 / Ammunition production base support Project: 8427 FY 2002 FY 2003 LAYAWAY OF INDUSTRIAL FACILITIES FY 2004 Funding: FY 2005 1.002 FY 2006 1.298 FY 2007 1.093 FY 2008 2.838 FY 2009 3.109 3.260 Title: Layaway and Disposal Efforts at Semi-Active Ammunition Plants (Efforts over $75K) Description: This Fiscal Year 2004 effort provides for layaway and disposal efforts at Louisiana Army Ammunition Plant (AAP) to include in -place abatement of potentially friable asbestos in Areas A and M. This is the first phase of a 3-phase effort. The buildings in these areas are vacant and could be leased upon completion of this effort. Project will also provide for the remediation of groundwater intrusion to the Building Y-2600 forge pits. These pits below the main building collect forging wastewater. The wastewater is held in the pits prior to being pumped out for off-plant disposal. Over the last several years, subsurface water has begun to infiltrate into the pits, threatening to overflow and introduce wastewater into storm water runoff. Manufacturer (Name and Location) Production Lines being laid away (Include Location) Semi-Active Government-Owned Facilities Layaway Cost: Project: 1.002 8433 FY 2002 Production Ends Not Applicable. Not Applicable Other Costs: FY 2003 .000 FY 2004 Funding: FY 2005 Annual Maintenance Cost: FY 2006 3.218 FY 2007 7.077 FY 2008 7.411 .000 FY 2009 7.652 7.915 Title: Decontaminate and Dispose of Excess Facilities Description: This Fiscal Year 2004 project is intended for downsizing efforts at excess facilities and is identified through the Base Realignment and Closure Management Decision Package (BRAC MDEP). Efforts include but are not limited to explosive decontamination, removal of friable asbestos, and removal of residual safety concerns. Manufacturer (Name and Location) Various Excess Facilities Layaway Cost: Production Lines being laid away (Include Location) Not Applicable 3.218 EP2000 LAYAWAY OF INDUSTRIAL FACILITIES Other Costs: Not Applicable .000 Item No. 40 Page 5 of 5 503 Production Ends Annual Maintenance Cost: .000 Exhibit P-17 Layaway and/or Distribution Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /2/Ammunition production base support Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature MAINTENANCE OF INACTIVE FACILITIES (EP1500) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 422.5 17.8 14.1 8.9 9.7 9.6 8.4 8.2 8.4 8.6 516.1 422.5 17.8 14.1 8.9 9.7 9.6 8.4 8.2 8.4 8.6 516.1 422.5 17.8 14.1 8.9 9.7 9.6 8.4 8.2 8.4 8.6 516.1 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: This line provides for the maintenance of laidaway portions of active plants and care and maintenance of laidaway plants. Detailed budget estimates, by location, are provided on the Program Cost Breakdown (P-5). The following is a summary of funds required: (1) Inactive Production Lines/Areas at Active/Semi-Active Plants (FY 04 - $4.6M) (FY 05 - $4.6M) (2) Inactive Production Lines/Areas at Excess Plants (FY 04 - $5.1M) (FY 05 - $5.0M) Justification: Funds are used for the maintenance of laidaway ammunition industrial facilities to include utilities, buildings, nonseverable equipment, plant equipment, special tooling, and special test equipment being retained as part of approved plant equipment packages (PEPs) which are required to support future production or replenishment requirements. Also, included is a fair share of the recurring overhead costs such as grounds maintenance, fire protection, plant security, and administrative support. EP1500 MAINTENANCE OF INACTIVE FACILITIES Item No. 41 Page 1 of 2 504 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements INACTIVE LINES AT ACTIVE PLANTS Crane Army Ammunition Activity Holston Army Ammunition Plant (AAP) Iowa AAP Kansas AAP Lone Star AAP McAlester AAP Milan AAP Pine Bluff Arsenal Radford AAP Riverbank AAP Scranton AAP Hawthorne Army Depot SUBTOTAL INACTIVE LINES AT SEMI-ACTIVE PLANTS Louisiana AAP Mississippi AAP SUBTOTAL EXCESS PLANTS Badger AAP Cornhusker AAP Indiana AAP Joliet AAP Longhorn AAP Ravenna AAP Sunflower AAP Twin Cities Volunteer AAP Force Protection SUBTOTAL Total EP1500 MAINTENANCE OF INACTIVE FACILITIES Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 2 / Ammunition production base support FY 02 ID CD Weapon System Type: Date: February 2003 MAINTENANCE OF INACTIVE FACILITIES (EP1500) FY 03 FY 04 FY 05 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 Each $000 $000 Each $000 $000 Each $000 $000 Each $000 80 61 350 500 148 350 350 160 350 350 225 343 150 534 950 900 150 343 150 534 1000 850 150 343 150 534 1000 850 654 728 687 6829 4667 4603 4574 377 3 489 380 489 1171 925 925 925 153 195 400 226 1261 593 2156 760 170 400 58 600 220 1415 170 300 125 900 220 1215 1206 170 300 125 900 220 1215 1168 6915 3788 5061 5023 14124 8944 9664 9597 502 631 250 450 170 750 950 2153 241 652 Item No. 41 Page 2 of 2 505 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /2/Ammunition production base support Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature CONVENTIONAL MUNITIONS DEMILITARIZATION (EP1800) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 726.4 75.8 57.7 54.2 77.6 95.4 102.9 115.0 121.8 132.1 1558.8 726.4 75.8 57.7 54.2 77.6 95.4 102.9 115.0 121.8 132.1 1558.8 726.4 75.8 57.7 54.2 77.6 95.4 102.9 115.0 121.8 132.1 1558.8 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The conventional munition demilitarization program funds the demilitarization and resource recovery and reutilization of conventional ammunition and demilitarizes Army missile and missile components that are unserviceable, obsolete or excess to Army requirements. This program funds the movement of munitions for demilitarization and technical support for demilitarization projects at various installations, and the commercial contracts for resource recovery/demilitarization of excess, obsolete and unserviceable munitions. The program also funds demilitarization of those munition assets that have become unsafe for continued storage. Justification: As of 30 September 2002, the conventional ammunition demilitarization account contained over 415,975 short tons of ammunition. In Fiscal Year 2002, demilitarization accomplishments totaled 51,311 short tons, and 52,950 short tons generated into the demilitarization account. Estimates for Fiscal Year 2003 accomplishments are approximately 32,000 short tons, with 42,000 short tons estimated to generate into the account. Accomplishments over the next five years should average 40,000 short tons annually, with generations averaging 35,000 short tons a year. At this rate, the demilitarization account remains stable. The missile and missile component demilitarization stockpile is increasing due to inventory aging, Army Modernization, and serviceability issues caused by increased deployments. Fiscal Year 2004/2005 funding will be used for Open Burn/Open Detonation execution; Resource, Recovery and Recyle (R3) demilitarization for the Tube-Launched, Optically-Tracked, Wire-Guided (TOW) missiles and TOW missile energetics; and production engineering, fabrication, installation, testing of production tooling and renovation/repair of demilitarization facilities. It will further fund optimization of R3 processes to include marketability analyses to improve reuse and recertification of R3 materials for military reuse and commercial applications. The demilitarization program supports readiness as a source of supply for components required in new production. Critical explosives, such as Trinitrotoluene (TNT) and tritonal, and components such as depleted uranium penetrators and supplementary charges are removed during demilitarization, and reutilized in new production. Additionally, the continuing requirement to store munitions requiring demilitarization has a direct negative impact on the Army's ability to effectively support force projection. Demilitarization stocks simply get in the way of mobility operations, outloading is inefficient and time is lost. There is also an increasing security consideration as ammunition stocks are stored outside where they are vulnerable to breaches in security. With environmental regulations becoming increasingly stringent, the philosophy of indefinitely storing obsolete items will result in ever increasing demilitarization liability in the future. EP1800 CONVENTIONAL MUNITIONS DEMILITARIZATION Item No. 42 Page 1 of 2 506 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 2 / Ammunition production base support AMMO Cost Elements CD HC MUNITIONS/BULK HC WP/PWP RIOT CONTROL SMOKES,HC,COLORS,FS DEP URANIUM/TUNGSTEN CARBIDE INCENDIARY/THERMITE PYROTECHNICS/ILLUMINATION/NON FRAG HE COMPONENTS/DEVICES HE BOMBS HE CARTRIDGES HE EXPLOSIVE D BULK HIGH EXPLOSIVES HE GRENADES HE DEPTH CHARGES HE ICM/CBU AND SUBMUNITIONS WTV HE MISSILES HE PROJECTILES AND WARHEADS HE ROCKETS TORPEDOES DEMOLITION MATERIAL HE LAND MINES INERT LARGE ROCKET MOTORS BULK PROP PROPELLANT CHARGES AND INCREMENT PROPELLANT MUNITIONS/COMPONENTS SMALL ARMS AMMO THRU 20MM INCINERABLE MUNITIONS FUZES MULTIPLE FAMILY NO FAMILY OCONUS DEMIL CH CP CR CS DU FI FP HA HB HC HD HE HG HH HI HM HP HR HT HX HZ I LR PB PC PD SA SC SF MU N OC FY 02 ID Total EP1800 CONVENTIONAL MUNITIONS DEMILITARIZATION Weapon System Type: Date: February 2003 CONVENTIONAL MUNITIONS DEMILITARIZATION (EP1800) FY 03 FY 04 FY 05 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 Tons $000 $000 Tons $000 $000 Tons $000 $000 Tons $000 4 229 0 1956 150 2562 1090 5061 997 313 484 616 3478 2 0 5 2 1 1651 4945 940 5994 2 1 3605 792 3170 372 1 2 6062 2000 3 7339 2250 3 1110 800 1 2741 1000 3 4425 1500 3 1300 1100 1 2110 1400 2 3244 2000 2 1750 950 2 3399 7654 2494 4781 1 2 3658 9477 2494 5500 1 2 8691 8000 1 1500 5000 3 1 3 1 3712 1 5389 1 4171 6899 12604 3558 1500 5000 3482 3876 6410 5800 5939 3000 1 250 220 1 2100 2019 1 3414 3793 1 4843 5000 1 475 4831 4800 924 3488 5500 1 1 1349 5000 3000 400 915 1028 2000 1 1 1 1 1 1 4 2445 7377 1153 1598 1987 1499 9476 2000 5000 1000 1000 1650 1028 2000 1 1 1 2 1 1 5 3000 3 9619 5000 2 1 1581 12022 1489 9638 1 1 1205 1511 241 11992 662 1102 2 1 1100 11 1600 18806 2410 3500 5 1532 6855 3213 594 1024 1393 7876 7322 1300 6 5000 2000 3 7700 57691 54195 Item No. 42 Page 2 of 2 507 77592 95372 Exhibit P-5 Weapon System Cost Analysis Date: Exhibit P-40, Budget Item Justification Sheet Appropriation/Budget Activity/Serial No: Procurement of Ammunition, Army /2/Ammunition production base support Program Elements for Code B Items: Prior Years Code: FY 2001 FY 2002 FY 2003 February 2003 P-1 Item Nomenclature ARMS INITIATIVE (EP2500) Other Related Program Elements: FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Complete Total Prog Proc Qty Gross Cost 253.9 20.1 21.7 11.5 4.7 4.7 3.5 3.5 3.6 3.6 330.8 253.9 20.1 21.7 11.5 4.7 4.7 3.5 3.5 3.6 3.6 330.8 253.9 20.1 21.7 11.5 4.7 4.7 3.5 3.5 3.6 3.6 330.8 Less PY Adv Proc Plus CY Adv Proc Net Proc (P-1) Initial Spares Total Proc Cost Flyaway U/C Wpn Sys Proc U/C Description: The Armament Retooling and Manufacturing Support (ARMS) Initiative reuses idle capacity at active and reserve Government-owned, contractor-operated (GOCO) ammuntion facilities through commercialization. Congress enacted this program in the Fiscal Year (FY) 1993 Defense Authorization Act, Public Law (PL) 102-484 which was codified in October 2001 PL 106-398. This legislation provided additional tools/authority to fulfill its commercialization strategy. ARMS uses financial incentives, such as facility strategic reuse plans; marketing plans; building modification; equipment relocation, alteration, or consolidation; environmental baseline studies; and loan guarantees. ARMS objectives include reducing facility operting/ownership costs, decreasing product cost, lowering facility maintenance, providing opportunities for small business, retaining critical skills, and sustaining economic development. Justification: FY04/FY05 procures financial incentives and loan guarantees to attract revenue-producing tenants to locate on the Army ammunition plants. Revenues collected at six locations, coupled with corresponding overhead reductions, have paid these plants total annual operating costs. This program is currently responsible for 2,300 private industry jobs at the ammunition plants, resulting in a $390 million economic impact to the local communities. Commercial companies have invested $160 million in improvements and upgrades to the plants since the program inception. The ARMS initiatives allow the Army to manage the ammunition infrastructure as a commercial business; this management concept has allowed the Army to apply overhead costs across multiple commercial contracts to reduce operating costs. EP2500 ARMS INITIATIVE Item No. 43 Page 1 of 2 508 Exhibit P-40 Budget Item Justification Sheet Exhibit P-5, Weapon AMMO Cost Analysis AMMO Cost Elements Financial Incentives Environmental Baselines Loan Guarantees Administrative Support Appropriation/Budget Activity/Serial No. P -1 Line Item Nomenclature: Procurement of Ammunition, Army / 2 / Ammunition production base support FY 02 ID CD Weapon System Type: Date: February 2003 ARMS INITIATIVE (EP2500) FY 03 FY 04 FY 05 TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost TotalCost Qty UnitCost $000 Each $000 $000 Each $000 $000 Each $000 $000 Each $000 19624 9411 3283 3363 870 1200 870 1200 172 1200 180 1200 TOTAL 21694 11481 4655 4743 Total 21694 11481 4655 4743 EP2500 ARMS INITIATIVE Item No. 43 Page 2 of 2 509 Exhibit P-5 Weapon System Cost Analysis