EE527 Stan dard Oper atin g Proced ure: Spin-on-Glass, Surface Level Ch aracteri zati on Tom Chr istian sen Tami Erickson Final Project Standard Operating Procedure: Spin-on-Glass Surface Level Characterization By: Tom Christiansen Tami Erickson Course: EE 527 Lecturer: Karl Böhringer Deadline: June 8, 2000 EE527 Stan dard Oper atin g Proced ure: Spin-on-Glass, Surface Level Ch aracteri zati on Tom Chr istian sen Tami Erickson Spin-on-Glass Background Information Spin-on-glass (SOG) is a type of glass that can be applied as a liquid and cured to form a layer of glass having characteristics similar to those of SiO 2. SOG is mainly used for planarization and as a dielectric material. The SOG used in the EE 527 course is made by Honeywell (T-11, type 311). Characteristics for the different Honeywell types of SOG are listed below [1]. Product Types Performance Thickness [Å] Shelf-life @ 4/C Dielectric constant Refractive index T-11 211 311 - 1700-2400 2300-3500 6 months 3.8 1.39 ±0.01 T-12B 312B 412B 512B - Up to 0.5mm single coat thickness - Extremely low shrinkage upon cure - Exceptional crack resistance up to 2mm - Lower dielectric co nstant than that of SiO 2 - Excellent small gap fill capability 2900-3200 3900-4200 4900-5200 6 months 3.1 ±0.1 1.38 ±0.01 T-14 214 314 - 2000-2300 2700-3000 # 6 mo. 3.8 1.38 High crack resistance Low shrinkage upon cure Thermally stable Good electrical characteristics Excellent adhesion to Si, thermal oxide, CVD oxides, and Al. Superior dielectric properties Low moisture contents Better crack resistance Lower shrinkage upon cure Thermally stable Good gap fill properties Adhesive to Si, thermal oxide, CVD oxides, and Al The T-11 and T12B series belong to the methylsiloxane family polymers. T-14 series is a series of siloxane polymers specially formulated to fill narrow, high aspect ratio space without voiding. Furthermore it is useful for planarizing multi-level metal devices. 1 EE527 Stan dard Oper atin g Proced ure: Spin-on-Glass, Surface Level Ch aracteri zati on Tom Chr istian sen Tami Erickson Standard operating procedure: Spin-on-glass 1) Bring SOG up to roo m temperature by leaving it in the lab for 30 minutes. 2) Singe (heat 1 minute at 80/C) 3) Apply SOG using same technique as photoresist (spin at 3000 RPM) 4) Bake at 80/C for 1 minute 5) Bake at 150/C for 1 minute 6) Bake at 250/C for 1 minute 7) Cure in furnace at 425/C for 1 hour using N2 If only two heating plates are available, steps 4 – 7 may be reduced to: 1 – 3) As above 4) Bake at 80/C for 1 minute 5) Bake at 250/C for 1 minute 6) Cure in furnace at 425/C for 1 hour using N2 If only one heating plate is available, the procedure may be further reduced: 1 – 3) As above 4) Bake at 250/C for 1 minute 5) Cure in furnace at 425/C using N2 Note that the lifetime of the SOG is dramatically reduced when the product is heated to roomtemperature. The remaining SOG must t herefore be discarded after use. A 1000ml bottle is $725, so it pays to apply glass to several wafers at once!!! 2 EE527 Stan dard Oper atin g Proced ure: Spin-on-Glass, Surface Level Ch aracteri zati on Tom Chr istian sen Tami Erickson Surface Level Characterization Equipment Description The lab setup for characterizing the surface level of a wafer is shown below. Fig. 1: Surface level characterization setup The wafer is loaded onto the analyzer, which mechanically measures the surface height of the wafer. Below is a detail view of the analyzer controls. The wafer is placed on the wafer chuck and the surface level is measured with a needle moved by an electric motor. The needle’s height (Z-axis position) is adjusted using the top handle. Discrepancies in the vertical direction (along the Z-axis) can be corrected using the slope magnific ation is adjust knob. selected X-axis using the magnification knob. With the knob in x20 position, the magnification is approximately 1:100 (1mm on wafer equals 100mm on Fig. 2: Analyzer controls 3 EE527 Stan dard Oper atin g Proced ure: Spin-on-Glass, Surface Level Ch aracteri zati on Tom Chr istian sen Tami Erickson printout). Do not use the x100 position (1:500) as this uses too much paper. The output from the analyzer is logged on a printer, which is shown in Fig. 3. Fig. 3: Printer Fig. 4: Power supply The printer uses an electrical current to write on the paper, so a smell of burning sulfur – like the smell of fireworks – is quite normal during operation. Holes are indicated on the right side of the paper, bumps on the left. Top cover can be opened by pulling the knob on t he right-hand side of the cover. The power supply (Fig. 4) has two functions: It controls the Z-axis magnification and it provides power to the entire system. Since the power supply uses vacuum tubes it should be allowed a warmup period of at least five minutes prior to use. Z-axis magnification ranges: 1: 10mm/cm 4: 1mm/cm 2: 5mm/cm 5: 0.5mm/cm 3: 2mm/cm 6: 0.2mm/cm 4 EE527 Stan dard Oper atin g Proced ure: Spin-on-Glass, Surface Level Ch aracteri zati on Tom Chr istian sen Tami Erickson Standard operating procedure: Surface Level Characterization Important: Do not lean onto table or equipment while making measurements. 1) Turn on power and allow a five minute warm-up period 2) Select magnification on power supply 3) Load wafer so area of interest is below needle (needle moves from left to right) 4) Turn vacuum on 5) Use needle height coarse control to gently lower needle until it touches wafer. Turning handle CCW moves needle down; CW moves needle up 6) Adjust needle height until printer pen is within the middle b of the paper 7) Use pen position fine control to center pen on paper 8) Start analyzer by moving Start/Stop handle to the right 9) Start printer by moving paper feed On/Off handle to t he right 10) If printout is not satisfactory see adjustments below 11) After measurement: Turn off printer, pull paper to desired length and tear off, turn off analyzer, raise needle above wafer, turn vacuum off, remove vacuum hose, remove wafer, put vacuum hose back on, set the magnification knob on power supply to 1 (10mm/cm), turn off power supply. Adjustments Note: Before all adjustments: Turn printer off and raise needle. If track marks on printout moves diagonally: Towards left ( \ ): Turn slope adjustment knob CCW Towards right ( / ): Turn slope adjustment knob CW Variations on track marks are too small (too low resolution): Select higher magnification on power supply. After adjustments: Repeat procedure from step 5. 5 EE527 Stan dard Oper atin g Proced ure: Spin-on-Glass, Surface Level Ch aracteri zati on Tom Chr istian sen Tami Erickson References [1]: http://www.electronicmaterials.com/businesses/wfm/dielectrics/index.htm#spinglass 6