Affinity Flow Fractionation For Label-Free Cell Sorting By Suman Bose B.Tech., Indian Institute of Technology Kharagpur, India (2007) M.Tech., Indian Institute of Technology Kharagpur, India (2007) S.M., Massachusetts Institute of Technology, USA (2009) Submitted to the Department of Mechanical Engineering in Partial Fulfillment of the Requirements for the Degree of Doctor of Philosophy in Mechanical Engineering at the MASSACHUSETTS INSTITUTE OF TECHNOLOGY February 2014 © 2014 Massachusetts Institute of Technology. All rights reserved Signature of Author Department of Mechanical Engineering September 27th, 2013 Certified by Rohit Karnik Associate Professor of Mechanical Engineering Thesis Supervisor Accepted by David E. Hardt Professor of Mechanical Engineering Graduate Office This page is intentionally left blank. Affinity Flow Fractionation For Label-Free Cell Sorting by Suman Bose Submitted to the Department of Mechanical Engineering on September 27th, 2013 in partial fulfillment of the requirements for the Degree of Doctor of Philosophy in Mechanical Engineering. ABSTRACT Capture and isolation of flowing cells from body fluids such as peripheral blood, bone marrow or pleural effusion has enormous implications in diagnosis, disease monitoring, and drug testing. However, in many situations the conventional methods of cell sorting are of limited use due to complex sample preparation steps, high costs, or low sensitivity. Drawing inspiration from nature, a novel platform technology for cell separation known as Affinity Flow Fractionation (AFF) was developed. AFF relies on interaction of cells with asymmetric patterns of weak adhesive molecules allowing for continuous sorting of cells with high purity without irreversible capture of cells. Cells are sorted in a single step, which is a significant advance over conventional immunocapture methods, especially for point-of-care and point-of-use applications. In this work, first, the interaction of cells under shear flow with asymmetric patterns of weak adhesive molecules was studied systematically to highlight the underlying mechanism of AFF at a phenomenological level. Next, an optimized separation device was fabricated and its performance was characterized using model cell lines. A detailed predictive mathematical model, which accounts for the major transport processes involved in cell separation by AFF, was developed and the results validated using experiments. Finally, AFF was applied for rapid isolation of neutrophils from blood, which is important for several applications where conventional procedures involve multiple steps and time-intense manual skills. It was demonstrated that asymmetric patterns of Pselectin, a weak adhesive molecule involved in cell trafficking, can directly draw neutrophils out of a continuously flowing stream of blood, with high purity (92%). As cells exhibiting non-specific adhesion are not drawn out of the flowing stream, an ultrahigh 400,000-fold enrichment of leukocytes over erythrocytes is achieved. Moreover, the sorted neutrophils remain viable, unaltered, and functionally intact. The lack of background erythrocytes enabled direct enumeration of neutrophils by a downstream detector, which could distinguish the activation state of neutrophils in blood. This method is compatible with capillary microfluidics and may find use in isolation of neutrophils for diagnosis of sepsis, genetic analysis, HLA typing, assessment of chemoreadiness, and other applications. Weak molecular interactions govern a large number of important physiological processes such as stem cell homing, inflammation, immune modulation and cancer metastasis. Yet, currently there are no effective technologies that can separate cells based on weak interactions alone. We believe, AFF would fulfill this un-met need in the area of cell sorting and enabling new discoveries. Keywords: Microfluidics, Cell sorting, cell rolling, selectin, blood, point-of-care, neutrophils. Thesis Committee: Prof. Rohit Karnik, Associate Professor of Mechanical Engineering, MIT. (Thesis Supervisor) Prof. Roger D. Kamm, Professor of Mechanical and Biological Engineering, MIT Prof. Jeffrey M. Karp, Associate Professor of Medicine, Harvard Medical School, Brigham and Women’s Hospital. To my Mother, Father and my Teachers, who have shown me the light…. This page is intentionally left blank. Table of Contents Acknowledgements………………………………………………………………………..…..……………..9 List of Abbreviations………………………………………………………………………..……………...10 List of Symbols…………………………………………………………………………….…………….…..11 List of Figures and Tables……………………………………………………………….…………...……12 1. Introduction………………………………………………………….…………………….….15 1.1 Principles of cell sorting…………………………………….………………………..…..16 1.2 Microfluidic cell sorting and clinical relevance……………………………………….....17 1.3 Affinity based separation: use of moderate to low affinity molecules…………………...20 1.4 Asymmetric weak adhesive interactions: Towards AFF……………………………..…..21 2. Studying Interaction Of Cells With Asymmetric Receptor Patterns………………….…..25 2.1 Introduction …………………………………………………………………….……25 2.2 Materials and Methods………………………………………………………….…….….28 2.2.1 Materials………………………………………………………………………………….…28 2.2.2 Fabrication of Patterned Substrates…………………………………….…………….…29 2.2.3 Cell Rolling Experiments in a Flow Chamber…………………………………….……30 2.2.4 Data Analysis……………………………………………………………………….………30 2.2.5 Simulation of Cell Rolling Trajectories…………………………………………………35 2.3 Results and Discussion………………………………………………………………..….35 2.3.1 Effect of Edge Angle on the Rolling Behavior of HL60 Cells ………………………..37 2.3.2 Effect of Shear Stress on Rolling Behavior of HL60 Cells …………………………...39 2.3.3 Effect of P-selectin Density on Rolling Behavior of HL60 Cells…………………….40 2.3.4 Detachment of cells rolling along an edge modeled as a Poisson process......…….41 2.3.5 Prediction of cell trajectories on a receptor-patterned substrate…………………...46 2.4 Conclusion…………………………………………………………………..……………49 Acknowledgements…………………………………………………………..………………50 3. Creating functional surfaces…………………………………………………….…………...51 3.1 Introduction………………………………………………………………....……………51 3.2 Design considerations………………………………………………………….……...…52 3.3 Background…………………………………………………………………..………..…52 3.4 Microfluidic device design ………………………………………………….……….…..56 3.5 Screening of surface functionalization protocol ……………………………...………….57 3.6 Immobilization of P-select………..…………………………………………….….…… 60 3.7 Final fabrication protocol …………………………………………………………..……65 3.8 Characterization of substrate ………………………………………………………..…...67 3.9 Conclusion…………………………………………………………………………..……68 Acknowledgements…………………………………………………………………..… …...68 4. Separation of model cell lines……………………………………………………….……… 69 4.1 Introduction………………………………………..……………………………..………69 4.2 Experimental setup for cell separation………………………….…………………..……70 4.3 Separation of HL60 cells from K562 cells……………………………..…………...……70 4.4 Separation metrics…………………………………………………………………......…73 4.5 Mathematical Modeling of separation process …………………….…………….……...76 4.5.2 Estimation of the model parameters…………………………..…………...………77 4.5.3 Monte Carlo simulation……………………………………………………………80 4.5.4 Scaling model………………… ………………………………...…………………81 4.5 Conclusion…………………………………………………………………………..……83 5. Application of AFF in Sorting of Neutrophils from blood …………………………….…..85 5.1 Introduction…………………………………………………..…………………..………85 5.2 Sorting of neutrophils from blood …………………………………………..………...…86 5.3 Purity and efficiency …………………………………………………………..…...……88 5.4 Characterization of sorted cells …………………………………………….....…………90 5.4.1 Hematological analysis …………………………………………………..….……90 5.4.2 P-selectin binding …………………………………………………………...….…91 5.4.3 Activation assay ……………………..…………….………….……………...……92 5.4.4 Phagocytosis assay ……………………………………………………….…….…94 5.5 Label-free detection of neutrophil activation in blood ……………………………....…..95 5.6 Conclusion ……………………………………………….………………………..…..…98 6. Conclusions and Discussion ………………………………………………………....…..…101 References ……………………………………………………………………………….……..107 Acknowledgements It gives me great pleasure to thank the people who have made this work possible. I feel very fortunate to have the opportunity to work closely with Prof. Rohit Karnik. Rohit is an extraordinary teacher, adviser, mentor and a friend. Rohit allowed immense creative freedom in my research and let me follow my path, while at the same time providing necessary guidance and support, which ultimately helped me develop confidence, passion and conviction in my work. Rohit’s passion for science, commitment to his students, principles and life vision has been truly inspiring for me, and hopefully I can carry his teachings into my career ahead. Next, I would like to thank Prof. Jeff Karp who has been like a second adviser to me. Jeff had been instrumental in shaping up the project right from its conception and especially in realizing the clinical aspect of the work. Jeff’s enthusiasm about translational research was one of the key factors that motivated me to pursue a career in translational medicine. Also, I would like to thank Prof. Roger Kamm who has given many valuable suggestions and insightful comments on the work. Despite his busy schedule, Roger has been very generous with his time and has always provided great career advices.I would also like to thank Dr. Ulrich von Adrian and Dr. David Sloane who provided a number of great suggestions about the project. Next, I would like to thank my colleagues whom I have worked closely in my grad school on various projects - Chia-Hua Lee, Chong Shen, Rishi Singh, Mikhail Hanewich Hollatz, Cheryl Cui, Weian Zhao, Minhee and Lim. Working together with Chia was a great experience, which I will miss. She has been an amazing colleague and a great friend. I feel privileged to have had the opportunity to mentor Chong, Rishi and Mikhail. This work would not have been successful without their hard work and dedication. While mentoring them was a great experience, I have probably learned more than I have taught my students. I owe a special thanks to all my friends whom I have met over the years at MIT. These were probably some of the best minds I have come across. They have been motivating, inspiring, and all the amazing time I spend with these people made graduate life memorable. Thanks Marco –for all the late night beer, life philosophies and for cheering me up after failed experiments, Jongho – for your friendship, dinner and coffees, Sankha –for the evening strolls, ‘adda’ and your support, Ioannis – for pushing me when I would give up. I would also like to thank – Sean, Tarun, Sung-Young, Jason, Mike, Sunandini, Jong-Min, Maria, Tom and Sumeet. It was my pleasure to know you guys and thank you for all your support. Last, but not the least, I would like to specially thank my mom, dad and my family in India. Today, I have reached this position because of what they have taught me, values they instilled in me, sacrifices they made, their love and support. List of Abbreviations AFF AFM APC BSA CD CDF CTC DC DPBS DSP E.R EC EDTA ELISA ESL-1 FACS FBS FC FITC HBSS HIV MACS MHC MSC NHS NSAID PDF PDMS PE PEG PNAd POC PSGL-1 RBC SAM SD SEM VCAM WBC Affinity flow fractionation Atomic force microscope Allophycocyanin Bovine serum albumin Cluster of differentiation Cumulative distribution function Circulating tumor cell Dendritic cells Dulbecco’s Phosphate Buffered Saline Dithiobis succinimidyl propionate Enrichment ratio Endothelial cells Ethylenediaminetetraacetic acid Enzyme linked immunosorbent assay E-selectin ligand 1 Fluorescence activated cell sorting Fetal bovine serum Flow cytometry Fluorescence isothiocyanate Hank’s Balanced Salt Solution Human Immunodeficiency Virus Magnetic activated cell sorting Major Histocompatibility Complex Mesenchymal stem cells N-hydroxysuccinimide Non-steroidal anti-inflammatory drug Probability distribution function Polydimethylsiloxane Phycoerythrin Polyethylene glycol Peripherial node addressin Point of care P-selectin glycoprotein ligand 1 Red blood cells Self assembled monolayer Standard deviation Scanning electron microscope Vascular cell adhesion molecule White blood cells List of Symbols English symbols b d D D* g h L L* le Neff P∞ P0 Pattach Peff pi ps pw pnt, sorted pnt,input pt,input pt,sorted Q r ve,x ve,y ve Vfluid,x vp w wc wp z distance between patterns lateral displacement of cell Mean displacement of the cell population Normalized D gravitational acceleration channel height Length of travel for a cell Normalized L edge tracking length Number of effective bands on which the cells rolled on Probability of attachment from free stream Probability of reattachment of a rolling cell on the next downstream band Net attachment probability of a cell flowing over a number of bands Net average probability of attachment of a cell on a single band purity of input sample purity of sorted sample purity of waste sample purity of non-target cells in sorted sample purity of non-target cells in input sample purity of target cells in input sample purity of target cells in sorted sample flow rate recovery of target cells component of edge velocity along fluid flow component of edge velocity normal to fluid flow velocity of rolling cells on pattern edge velocity of the fluid velocity of rolling cells on plain region channel width width of cell stream width of patterned region height of cell from channel floor Greek symbols α λ µ σ τ edge inclination angle mean of Poisson distribution viscosity Standard deviation of displacements of cells wall shear stress List of Figures and Tables Figures Figure 1.1: Cell sorting: Principles and applications. Figure 1.2: Procedure of performing diagnostic tests with a centralized laboratory. Figure 1.3: Affinity Flow Fractionation of cells. Figure 2.1. Studying interaction of cells with asymmetric receptor patterns Figure 2.2. Schematic diagram for patterning of P-selectin on a gold substrate Figure 2.3. Flow chart describing the cell tracking and analysis algorithm. Figure 2.4. Characterization of P-selectin patterned substrates for cell rolling. Figure 2.5. Tracks of HL60 cells rolling on P-selectin lines. Figure 2.6. Effect of edge inclination angle α on rolling behavior of HL60 cells Figure 2.7. Effect of shear stress τ on rolling behavior of HL60 cells Figure 2.8. Effect of P-selectin incubation concentration on rolling behavior of HL60 cells Figure 2.9. Detachment of cells rolling along an edge is well described by a Poisson distribution. Figure 2.10. Probability distribution of net lateral displacement of HL-60 cells after rolling on consecutive bands of P-selectin patterns as obtained from Monte Carlo simulations and experimental observations. Figure 3.1. Schematic showing the different mechanisms though which proteins can interact with solid substrates. Figure 3.2. Design of the separation channel. Figure 3.3. Rolling velocity of HL60 cells at different shear stress on substrates functionalized with P-selectin using different functional groups. Figure 3.4. Passivation of glass. Figure 3.5. Immobilizing P-selectin with proper orientation on the substrate Figure 3.6. Testing immunogenicity of rolling surfaces prepared using different immobilization protocols. Figure 3.7. Schematic for fabrication and assembly of separation devices Figure 4.1. Schematic of the experimental setup for cell separation Figure 4.2. Separation characterization using HL60 and K562 cells. Figure 4.3. Performance of separation Figure 4.4. Schematic description of the key processes governing the transport of cells inside the separation device. Figure 4.5. Schematic of parameters used in mathematical model. Figure 4.6. Edge tracking length of HL60 cells and neutrophils on P-selectin patterns Figure 4.7. Theoretical modeling of cell separation in the device. Figure 5.1. Direct isolation of neutrophils from blood using AFF. Figure 5.2. Purity of sorted neutrophils. Figure 5.3. Purity of the samples determined by flow cytometric analysis. Figure 5.4. P-selectin binding affinity of the input and sorted fractions. Figure 5.5. Activation assay of sorted neutrophils. Figure 5.6. Phagocytosis activity of neutrophils in whole blood and sorted fraction. Figure 5.7. Detecting neutrophil activation using activation-dependent cell sorting. 13 Figure 6.1. Applications of Affinity Flow Fractionation of cells Tables Table 1.1: Clinical applications of cell sorting Table 2.1. Comparison of the experimental and Poisson average value of λ. Table 5.1. Comparison of AFF with other blood cell separation methods 14 This page is intentionally left blank. 1 Introduction Isolation of cells from complex mixtures is of immense importance in disease diagnosis1,2, stem cell therapeutics4, genetic analysis5, and biological research. The samples of interests vary in composition and complexity, and can range from simple cell suspensions, complex mixtures such as - blood, peritoneal fluids, cerebrospinal fluids and bronchial aspirate or even tissue samples such as bone marrow. Blood, which is a common clinical sample, is composed of a wide variety of cells of different shapes and sizes. The abundance of cells also vary over a wide range, with RBCs present in the order of 5 billion per mL, leukocytes at 10 million per mL and rare cells such as antigen specific T cells, circulating tumor cells and stem cells at 1 or less per mL of blood6. Thus a variety of techniques have been developed to address the needs for different applications. In clinical diagnostics, RBC and WBC counts and leukocyte differentials are routinely used to diagnose infections, anemia, parasitimea, hematological diseases, stress and variety of other disorders2. Cell based therapies also require isolation and purification of the donor cells before transferring them to the recipient. Enrichment of CD34+ cells and depletion of T-cells from umbilical chord blood7 and bone marrow, followed by ex vivo expansion increases efficacy of stem cell graft treatment8-11. Similarly, mesenchymal Chapter 1: Introduction 16 stem cells (MSCs) are usually rare in adult tissue and needs to be isolated from donor tissue (marrow and adipose tissue) and expanded ex vivo before transferring to recipient12-15. With many new cell based therapies being recently approved by FDA16 or in the pipeline, cell isolation methods are certainly going to take center stage in the therapeutics market17-24. Table 1.1 summarizes the major clinical applications of cell sorting. Table 1.1. Clinical applications of cell sorting Therapeutics Diagnostics Application Cells Source Disease RBC Blood Anemia, Sickle cell anemia, Malaria Neutrophils Blood Infection, immune system functioning, sepsis, 2,25 genotyping, genetic analysis Lymphocyte Blood Viral infection, genotyping, genetic analysis Eosinophil Blood Allergy, parasitic infections Basophils Blood Hypersensitivity, allergy CD4 T cells Blood HIV infection Neoplastic hematopoietic cells Blood or Marrow Leukemia and lymphoma Circulating Tumor Cells Blood Cancer RBC Blood Thalassemia, Sickle cell anemia Leukocytes Blood Adoptive immune therapy, Extracorporeal photopheresis for treatment of GVHD, cutaneous T cell lymphoma and 2 Autoimmune diseases Platelets Blood Thrombocytopenia Hematopoietic stem cells (CD34+) Marrow Leukemia, stem cell transplant Mesenchymal stem cells Marrow, adipose tissue Regeneration therapy Dendritic cells Blood Immune therapy 2 2 2 2 2,26 2 2 33-36 27-30 19,31,32 , DC Vaccination 16,37 1.1 Principles of cells sorting A number of parameters such as – shape, size, density, deformability, membrane electrical impedance and intracellular and extracellular protein expression have been used to differentiate and isolate cells38. Physical parameters such as shape, size, density, stiffness and membrane conductance provide only a moderate degree of specificity to cell type, and correlation to clinical condition is often weak. On the other hand, isolation based on expression of proteins provides a more specific approach to identification and Chapter 1: Introduction 17 isolation of cell populations and if often more widely used in clinics and laboratories2. Cluster of differentiation (CD) proteins, which are expressed on cell surface, are used as surface markers to immunophenotype cells into different sub groups, and are often the target for specific cell isolation techniques39. Specific cell surface molecules are often detected though molecules (ligands, antibody, aptamer), which specifically bind to the target marker. The antibody can be ‘tagged’ with a - fluorescent molecules that enable fluorescent based sorting (FACS), magnetic nanoparticle to pull the target cells out of the solution (MASC) or just used to capture cells on a solid surface (Affinity based separation). These methods are shown in Fig 1.1. While a number of variations on this theme are possible, it is important to note that all of these methods rely upon specific receptor-ligand interactions on the cell surface. Figure 1.1. Cell sorting: Principles and applications. Sorting of cells based on specific surface marker relies on using antibody-antigen interactions to produce a signal. Popular methods of separation are fluorescence based sorting (FACS), magnetic based sorting (MACS) and affinity capture. 1.2 Microfluidic cell sorting and clinical relevance Chapter 1: Introduction 18 Cell sorting and counting is performed as a routine process in the clinics and forms a major process in disease diagnosis. Most commonly, blood counts are performed using automated counters, which use a combination of Coulter principle and light scattering pattern to identify major blood cell types i.e Red blood cells (erythrocytes), granulocytes, monocytes and lymphocytes2. However, further immunotyping of blood cells into further subgroups requires identification of specific CD surface marker and is commonly done though FACS2. Figure 1.2. Procedure of performing diagnostic tests with a centralized laboratory involves transportation, storage and sample preparation which adding to the time and cost of performing tests. Microfluidic chips can pack several functionalities from sample collection, processing and analysis into a single disposable and inexpensive unit allowing for diagnostic tests to be performed near the patient. The workflow of clinical samples from the patient to the hematology labs usually involves multiple transportation and sample preparation steps that are time consuming and labor intensive, adding to the cost and time required preforming these tests. Because of the physical distance between the patient and diagnostic instrument especially in resource limited settings, obtaining a simple blood count may take anywhere between a day upto a week, delaying diagnosis and treatment. Point-of-care (POC) devices which perform diagnostic test on the patient’s bed side offers a solution to this problem40-42. An ideal POC device would be resource independent, fast, require less or little manual Chapter 1: Introduction 19 intervention and inexpensive. Microfluidics offers a great alternative to the traditional diagnostic methods since they have the potential to pack the functionalities of sample preparation and analysis into a single unit (see Fig 1.2), consumes very little reagents and are fast and inexpensive43-46. While a large number of microfluidics POC devices have been developed and commercially adopted for performing clinical chemistry and immunodiagnostics47-54, development of devices for hematological tests remains limited55. The Toner group developed a CD4+ T-cell counter though capture of CD4+ cells on antibody coated microfluidic channel56,57 and developed methods to quantify the levels of such cells in blood though electrical impedance measurement though the channel58. Daktari Diagnostic Inc has commercialized the CD4 chip for monitoring HIV treatment in developing countries. The same group also developed chips based on immunocapture for isolation of circulating tumor cells (CTCs) for monitoring of cancer metastatis59 and isolation of granulocyte from trauma and burn patients for genomic and proteomic studies5. A number of other studies have looked at immunocapture based sorting of cells within microchannels with the focus on modifying the channel geometry60,61 or surface topographies62 to enhance cell-surface interaction increasing efficiency. In an alternative approaches to immunocapture, cells pre-labeled with magnetic particles63 or dielectric particles64 have been sorted from a cell mixture inside a microfluidic chip with high efficiency and purity. Microfluidics MACS have been used to isolate viable CTCs for single cell genomics65 and could potentially be used to filter bacteria from blood of septic patients66. However, the requirement for labeling and high cost of the magnetic beads makes MACS based techniques more suitable for laboratory scale cell processing and analysis tool, impacting its use as a POC instrument. A number of techniques have also been developed for label-free sorting of cells based on non-specific characteristics67. On-chip lysis of RBC though osmotic shock has been reported to isolate leukocyte suitable for genomic analysis68. Several groups have developed microfluidic filters that perform size-based separation of cells allowing sorting of different cellular component of blood - RBC, leukocytes and platelets6. On similar lines, interaction of cells with microstructures inside channel have been leveraged to isolate cells based on deformability69 and detect diseases such as sickle cell anemia70. Chapter 1: Introduction 20 Recently, spiral microchannel with trapezoidal cross section have been used to isolate leukocytes71 and CTCs72 from diluted blood using differences in density between the cell types. Differences in electric and magnetic properties of RBCs and WBCs have been used to attempt at separating the cell types using dielectrophoresis73 and MACS74. For a more comprehensive review of different cell sorting techniques, the readers are directed elsewhere75,76. A review of the current microfluidic devices that have been commercialized can be found here77. 1.3 Affinity based separation: use of moderate to low affinity molecules Affinity based separation has been widely used for achieving label-free and surface marker specific sorting of cells. However, the use of high-affinity antibodies as affinity molecules limits the usability of these devices since retrieval of the sorted sample is at best difficult if not impossible. Counting of cells trapped inside microfluidic channels poses a problem in obtaining easy reliable counts and might require uses of microscope or other equipment. For example, the CD4 cell counting device developed by the Toner group and Daktari requires successive rinses with several buffers actuated in sequence by an external instrument to enumerate the captured cells. In contrast to antibodies, other molecules having low affinity have also been investigated for affinity based fractionation of cells. Lectins – which are a class of carbohydrate binding proteins, have been used for sorting cells though affinity columns78. Binding of lectins is relatively non-specific to cell types and depends on a number of factors like metabolic state, stage of cell division and differentiation and surface protein glycosylation. Lectins affinity columns have been thus used to isolate stem cells based on differentiation or homing potential79-82. Physiological weak affinity adhesive interactions have also been exploited in an interesting manner in vivo for cell separation. Nature has evolved a number of molecules that exhibit weak, yet relatively specific adhesive interactions including bacterial adhesion molecules83, selectins involved in homing of circulating cells84, and MHC-II molecules on antigen presenting cells that exhibit weak affinity towards the T-cell receptor85. Selectins – glycoproteins involved in cell trafficking, have been particularly Chapter 1: Introduction 21 studied extensively and used for cell separation purpose. A brief review of the phenomenon of cell trafficking along with different ligands involved is presented below. Selectin coated surfaces have been proposed for separation of leukemia cells based on their differential rolling velocity86. In another approach, P-selectin coated microtubes Cell rolling: A brief synopsis The immune system serves as to protect the body against harmful foreign objects and is critical for our survival. A major role of the immune system is to traffic different immune cells present in the blood to their target sites in the organ. This is achieved though a process called ‘cell rolling’, wherein the endothelial cells express weak affinity ligands, which interacts with the receptors on 3 the surface of the leukocytes allowing them to latch on and stick to the endothelium . Due to the weak nature of the interactions, the drag force on the cell due to blood flow break the bonds at the trailing edge of the cell allowing the cell to ‘roll’ forward such that new bonds can be formed at the leading edge. Next, specific signaling molecules called ‘chemokines’ acts upon the rolling cells initiating activation of other high-­‐affinity surface adhesive molecules that allows for arrest of the cell on the endothelium. Then, the cell transmigrates though the endothelium and extravasates into the tissue. Figure. Rolling of leukocytes on endothelium mediated through selectins. Source: Janeway’s th Immunobiology 8 ed, GS. Cell rolling is mediated by glycoproteins known as selectins, primarily expressed on endothelial cells, which interacts with a variety of ligands on leukocyte surface. Apart from leukocytes, stem cell and cancer cells also exhibit cell rolling. A list of selectins and corresponding ligands are listed below. Selectin Expression Function Leukocytes Constitutive on all Leuk, Lym homing, L-­‐selectin except effector/ PSGL-­‐1 inflammation memory T c ells Inflamed EC, hemangioblast, E-­‐selectin constitutive in skin and bone marrow x a Ligands EC Other Mannose PNAd receptor, (CD34) versican, sulfatide s-­‐Le , s-­‐Le , inflammation PSGL-­‐1, ESL-­‐1 x s-­‐Le , glycolipids Inflammation PSGL-­‐1 PNAd CD24 , hemostasis Leuk: leukocyte, EC: endothelial cell, Lym: lymphocyte, PSGL-­‐1: P-­‐selectin glycoprotein ligand 1, PNAd: Peripheral node addresin, s-­‐Le: sialyl lewis, ESL-­‐1: E-­‐selectin ligand-­‐1. Source: IM701 Lecture notes 2009 (Uli Von Adrian). P-­‐selectin EC, platelets have been used to capture CD45+ cells and CTCs from whole blood87,88 and selectin co- Chapter 1: Introduction 22 patterned with antibody has shown enhanced cell capture efficiency than antibody alone89. Lee and coworkers developed a microfluidic device with selectin coated micropillars and demonstrated the feasibility of using such devices for cell separation application90. Sorting is based on the fact that cells that interact strongly with the selectin are retained longer in the device while the weakly interacting cells would be washed out faster. However, the above-mentioned devices perform batch processing requiring multiple wash steps. Karnik and coworkers recently developed a microfluidic device that combined the principles of hydrophoresis with selectin based affinity separation91. Cells that interacted with selectin coated channel were transported into microgrooves, where the direction of the fluid stream pushes the cells away from the original stream. This technique overcomes the previous challenge of batch processing since cells can now be processed in a continuous manner. However, the hydrophoretic flow causes substantial size based dispersion of cells within the channel92 and hence these devices cannot be used for separation directly from blood. 1.4 Asymmetric weak adhesive interactions: Towards Affinity Flow Fractionation Affinity based fractionation allows for separation of cells based on a specific surface marker in a label-free method. Using weak affinity molecules allows for retrieval of sorted cells, but so far most of the reported affinity devices work in a batch operation mode restricting their use in building simple POC devices. On the opposite end of the spectrum, flow fractionation of cells - where flowing target cells are pulled across streamlines resulting in separation of cells in a continuous manner, have been limited to long-range physical forces arising from dielectrophoresis, acoustophoresis, gravitational, magnetic, or inertial effects. The non-specific action of these long-range force fields limits the use of flow fractionation of cells to a few applications, while its extension to sorting based on molecular recognition requires pre-labeling of cells with magnetic or dielectric beads93. Karnik and coworkers in an earlier study94 demonstrated that transient interactions of cells with asymmetric patterns of weak affinity adhesive molecules exert forces on the cell to deflect it perpendicular to the direction of fluid flow, without capture. Specifically, Chapter 1: Introduction 23 they patterned P-selectin – a molecule involved in trafficking of neutrophils during early phase of inflammation, at an angle to the flow direction and reported the deflection of rolling HL60 cells (promyelocytic leukemia cell line that demonstrates rolling on Pselectin) as they encountered the edges of the pattern (See Fig 1.3). Subsequently, other groups have also investigated the phenomenon theoretically95 and experimentally96. This effect provides a new paradigm for label-free flow fractionation of cells based on specific molecular interaction, and is called affinity flow fractionation (AFF). Figure 1.3. Affinity Flow Fractionation of cells. a) Patterns of weak affinity receptors introduce a displacement in the trajectory of a rolling cell as it follows the edge of the patterns. b) Tracks of rolling HL60 cells on a P-selectin patterned edge (P-selectin region shown in pink) could be seen to follow the edge. c) Quantification of angle of the tracks demonstrates that cells tend to follow the pattern direction. d) Schematics of a AFF based microfluidic separation device which uses a series of inclined receptor patterns to separate the target cells from the sample stream. Figure a-d are reproduced from Karnik et al. Nano Lett, 2008 94. Chapter 1: Introduction 24 This work aims at mechanistic understanding the phenomenon of how the cells interact with asymmetric receptor patterns, and developing microfluidic devices based on AFF to achieve label-free surface marker specific fractionation of cells. Our aim is finally to develop AFF microfluidics devices such as the one shown in Fig1.3d, where a stream of cells is flowed over a patterned substrate, which draws a stream of purified target cells out of the original cell stream into the parallel buffer stream. Such devices should find wide usage in separating cells for diagnostics and therapeutic application. The thesis has been divided into six chapters each covering investigation, design and fabrication, characterization, demonstration of application and finally conclusion. The interaction of cells with asymmetric patterns has been investigated in the second chapter, which gives mechanistic insights into the process of cell rolling on the edge. In Chapter 3, an optimized design for the AFF device has been developed based on the findings of the mechanistic study. A fabrication protocol was also developed. Next, in Chapter 4, we demonstrate the operational characteristics of the AFF devices using model cell lines (HL60 and K562) and develop a mathematical model to accurately predict the behavior of AFF devices. Then, in Chapter 5, we demonstrate application of AFF for sorting neutrophils from blood in a single step with high purity. Finally, in Chapter 6, we discuss the potentials for AFF as a general cell sorting tool and some of the applications where AFF might be useful. 2 Studying Interaction Of Cells With Asymmetric Receptor Patterns Note: This chapter is a modified version of the paper “ Examining the Lateral Displacement of HL60 Cells Rolling on Asymmetric P-Selectin Patterns” Lee et al., Langmuir, 2011, 27 (1), pp 240–249. 2.1 Introduction Cell separation devices employ a host of different mechanisms to enable sorting of target cells from a mixed population6,67,97. However, at a fundamental level all of these techniques reply upon recognition of specific cell surface molecules by cognate ligand, which are linked to effector mechanisms that pulls the cells away from the general population. In affinity-based separations, the ligands are immobilized on surfaces or beads, which allows the target cells to adhere to the surface while the non-target contaminating cells can be washed off98. Understanding the transport of cells over these affinity surfaces and their capture is critical for design, engineering and optimization of the affinity based separation process. Two major transport processes mainly govern the binding of cells to an affinity surface. First, the cells need to arrive in close proximity to the surface through the action of long- Chapter 2: Cells on asymmetric receptor patterns 26 range forces such as fluid flows and gravity. Second, the chemical kinetics of the reaction between the ligands on the surface to receptors on the cell dictates the adhesion process of the cells to the affinity surface99. However, in cases where the chemical affinity of the receptor-ligand interaction is weak, a third transport process becomes important. In such a scenario, bonds between the cell and surface breaks under the mechanical stress of the fluid flow resulting in transient interaction of the cell with the surface, allowing the cell to move along the direction of the force (fluid flow)100. This phenomenon, known as cell rolling 101 , occurs due to continuous breakage of bonds due to fluid shear at the trailing edge while new bonds form at the leading edge resulting in a ‘rolling’ motion of the cell on the substrate. Rolling of leukocytes, lymphocytes and stem cells has been studied extensively in vivo101 and in vitro102 and many interesting observations about the dynamics of cells on selectin coated surfaces been reported102-107. For example, it was observed that the rolling of cells is fundamentally stochastic with periods of slow velocity followed by fast hopping of cells where the cells often return to free stream velocity102,105. The role of cellular structures such as the microvillus and kinetics of the receptor ligand interaction have been shown to play a crucial role on stability of rolling and its resistance to fluid shear stress108. Cell rolling has also been studies at a fundamental nano- as well as macro- scale though a number of analytical109, semianalytical110,111 and computational models112-114. However most of these studies examined the motion of cells on unpatterned selectin coated surfaces. Karnik et.al94 in their pioneering study showed that patterned edges of selectin can deflect the motion of rolling cells along the edge direction. Based on that idea, a new class of separation devices is envisioned where the effect of displacement by asymmetric edges is amplified though interaction over multiple edges, resulting in separation of the target cells as shown in Figure 2.1(a). Since the mechanism of rolling on the receptor pattern edge is very different from that over plain surface, the results from the studies on the later form of rolling cannot be directly extrapolated to understand rolling on edge. Hence, fresh studies on quantitative understanding of the nature of cell rolling trajectories and lateral displacement on receptor-patterned substrates is warranted. Figure 2.1(b) shows the trajectories of cells rolling within such a patterned device substrate. Studies by Karnik et.al demonstrated that HL60 cells could track along P-selectin edges94; however, the Chapter 2: Cells on asymmetric receptor patterns 27 effect of flow conditions and pattern inclination angle on cell rolling trajectories was not studied. Furthermore, the distribution of edge tracking lengths and lateral displacements was not analyzed due to insufficient data obtained from a single patterned edge. Therefore, how the parameters of cell rolling relate to cell rolling trajectories and lateral displacements for such asymmetric patterns is poorly understood. For example, it is unknown to what extent cell rolling is affected by shear stress magnitudes or pattern inclination angles. Further, the nature of the detachment of cells after tracking along an edge is not known, and is it not yet established whether detachment of cells from such patterns is a random process that is unaltered by interaction history with the pattern itself. Systematic study of cell rolling trajectories along such well-defined receptor patterns is therefore prerequisite for addressing these issues and enabling the development of labelfree devices for separation or analysis of cells such as the device envisioned in Figure 2.1. In this chapter, the cell rolling trajectories have been quantified and the effect of pattern geometry, shear stress, and P-selectin incubation concentration on rolling of HL60 cells, which are widely used as a model to study leukocyte rolling90,101,115-117, have been studied. HL60 cell surfaces express a specific ligand termed P-selectin glycoprotein ligand-1 (PSGL-1)101 , which binds reversibly to the receptor P-selectin to enable rolling in vivo and in vitro. A technique based on microcontact printing (µCP) to pattern alternating µm-scale lines of adhesive P-selectin regions with passivating poly(ethylene glycol) regions on a gold substrate was developed. The edge tracking lengths and rolling velocities of HL60 cells along these patterned substrates within a flow chamber at different edge inclination angles and shear stress magnitudes were quantified. The distribution of edge tracking lengths and observation of re-attachment of cells were incorporated into a computational simulation tool to predict the trajectories of cells on a patterned substrate. Chapter 2: Cells on asymmetric receptor patterns 28 Figure 2.1. (a) Schematic diagram of a device for separation of cells. Cells rolling along patterned edges are laterally displaced into the adjacent buffer stream, resulting in separation. Pink lines indicate receptor-functionalized regions. Red and blue circles are cells that do and do not, respectively, express ligands that bind specifically to those receptors. (b) Illustration of a typical cell rolling trajectory along the receptor pattern inclined an angle α to the fluid flow direction: The cell binds within the receptor line, and rolls in the direction of shear flow toward the pattern edge. The cell then tracks the edge to define an edge tracking length le, resulting in a net lateral displacement d, before detaching to continue along the direction of fluid flow before possible reattachment and rolling along a new receptor line. Cell rolling velocity vp along within the receptorfunctionalized line in the x-direction of fluid flow can be distinguished from the velocity ve along the line edge, where ve,y is lateral velocity (the vertical component perpendicular to the streamlines and parallel to the lateral displacement, d). 2.2 Materials and Methods 2.2.1 Materials Gold-coated glass slides were purchased from EMF Corp. All slides were cleaned with piranha solution prior to use (3:1 mixture of sulfuric acid (Sigma-Aldrich) to 30% hydrogen peroxide (Sigma-Aldrich)). (1-Mercaptoundec-11-yl)tetra(ethylene glycol) (PEG alkanethiol; Sigma-Aldrich) was diluted in absolute ethanol (Pharmco-AAPER) at a concentration of 5 mM for microcontact printing. Recombinant human P-selectin (R&D Chapter 2: Cells on asymmetric receptor patterns 29 Systems Inc.) and bovine serum albumin (BSA, Rockland Immunochemicals, Inc.) were diluted in 150 mM NaCl Dulbecco's phosphate buffered saline (DPBS, Mediatech Inc.). All materials employed in this study were used without further purification unless specified. Figure 2.2 . Schematic diagram for patterning of P-selectin on a gold substrate involving microcontact printing. Step 1: Selective deposition of PEG molecules on the gold surface. Step 2: Filling in of the uncoated surface with P-selectin. PDMS Stamps. Microcontact printing stamps that defined the receptor pattern were fabricated in polydimethylsiloxane (PDMS) using an SU-8 molding process. The small line-patterned stamp (SS) (15 µm line width and 10 µm spacing between adjacent lines) and the large line-patterned stamp (LS) (70 µm stamping regions spaced 50 µm apart) were used to characterize the patterning process and cell rolling behavior, respectively. 2.2.2 Fabrication of Patterned Substrates. A schematic diagram of the patterning process is shown in Figure 2.2. Step 1: Microcontact printing (µCP) was used to form alternating self-assembled monolayers (SAMs) of PEG molecules on the gold substrate. The PDMS stamp was first inked with PEG solution in ethanol (5 mM), dried, and pressed onto the surface to be patterned for 40 s. The surface was then rinsed with ethanol and dried under a stream of N2. Step 2: After selective deposition of PEG molecules, the substrates were incubated in Pselectin solution (15 µg/mL in DPBS, unless stated otherwise) using a perfusion chamber (Electron Microscopy Sciences) for 3 hours at room temperature to pattern the remaining areas with P-selectin. The surfaces were then backfilled with BSA (1 mg/mL in DPBS) for 1 h to block non-specific interactions. Chapter 2: Cells on asymmetric receptor patterns 30 Substrate Characterization. Atomic force microscopy (Veeco Dimension 3100; Tapping mode; scan rate: 1 Hz) and scanning electron microscopy (JEOL 6700; acceleration voltage 3.5 kV) were used to characterize the patterned surface geometry. All substrates for AFM and SEM characterization were placed in a vacuum chamber overnight before imaging to minimize residual solvent on the surface; no further coating was employed for SEM imaging. 2.2.3 Cell Rolling Experiments in a Flow Chamber. A suspension of HL60 cells (~105 cells/mL) was flowed over the patterned surfaces in a rectangular flow chamber (Glycotech, Inc; width w = 1.0 cm; length = 6 cm; height h = 0.005”) with inclination angles of the receptor pattern of either α = 5º, 10º, 15º or 20º at room temperature of 24.5°C. A syringe pump (World Precision Instruments (WPI), SP230IW) was used to generate different flow rates between 75 and 300 µL/min, with corresponding shear stresses of 0.5 – 2.0 dynes/cm2 (~0.05 to 0.2 Pa). Flow was laminar (Reynold’s number Re ~ 0.1-3) and shear stress τ was calculated using the plane Poiseuille flow equation τ = 6µQ/wh2, where µ is the kinematic viscosity, Q is volumetric flow rate, w is width of the flow chamber, and h is height of the flow chamber. An inverted microscope (Nikon TE2000-U) with a mounted camera (Andor iXon 885) was used to record HL60 rolling interactions with adhesive P-selectin substrates using a 4× objective, typically at a rate of 1 frame per second for durations of 300 s. For each shear stress magnitude and pattern inclination angle, three independent experiments were performed. Data are presented as mean and standard deviation of the average values obtained from each experiment. 2.2.4 Data Analysis. The experiments in flow chamber produces a large volume of data in form of time sequenced images, which then needs to be analyzed to fish out the relevant data. We developed a custom in-lab program, coded in Matlab (Mathworks, Inc.) program that utilized a particle tracking freeware118 to detect the cells and generate tracks along the patterned line edges. We defined various filters to remove spurious tacks and then used Chapter 2: Cells on asymmetric receptor patterns 31 optimized fitting programs to analyze the tracks. The algorithm and the methodology is detailed below. Tracking of cells: The general scheme of the algorithm is shown in Figure 2.3. The image sequences were analyzed using a customized Matlab (Mathworks, Inc.) program that utilized a particle tracking freeware118 to detect the cells and generate tracks along the patterned line edges. The procedure used to generate tracks has been described in earlier work94. Typical rolling velocity of cells are in the range of 1-10 µm/sec while free flowing cells move close to fluid stream velocity typically >100 µm/sec. We set a tracking criterion that required the cell displacement between consecutive frames to be less than 10 µm. This criterion successfully filtered out the free flowing cells, while conservatively tracking rolling cells successfully. Note that while setting this criterion at a higher value could potentially increase the number of cells tracked (as cells moving with higher velocity will also be tracked), it also increases the chances of spurious tracks as the probability of proximal tracks being getting connected increases. Through a manual trial method we found that setting the search radius of 10 µm gave best result. It was also observed that cells which jumped for a short distance while rolling resulted in the tracks being broken into a number of smaller segments. Thus a second filter was used wherein tracks with total length <40 µm were not included in analysis of the distribution of cell responses, as these short tracks predominantly represented unlinked fragments of a single track and in some cases artifacts on the substrate such as pinholes. Tracks generated by the software were randomly selected and inspected manually by comparing with the images to ascertain their accuracy. Sorting of Tracks: The patterned edges were identified using the difference in contrast between the PEG and P-selectin regions as imaged using optical microscopy. The positions of the edges were calculated based on the information of position of one edge, and the geometry of the pattern. Following this, the starting and end point of each track was compared with the edge list and tracks with endpoints within 10 µm of the nearest edge were identified as having encountered an edge. This way, the tracks were sorted into three major classes. Chapter 2: Cells on asymmetric receptor patterns 32 Type ‘A’: Tracks that does not reach the edge. Type ‘B’: Tracks that reach the edge and also roll on it. Type ‘C’: Tracks of cells only on edge. Tracks of type ‘A’ and ‘C’ are used only for velocity calculation on the plain surface and edge, while tracks ‘B’ are used for calculating the edge tracking length le , along with calculating the velocities. Identification of the portion of a track representing cell rolling along the edge: Two intersecting straight lines were fitted to every selected track – one aligned with the flow direction and the other aligned with the edge. A constrained error minimization scheme with the slopes of the two lines and the intersection point (Pi) as the fitting parameter was used. While the slopes of the two lines were allowed to vary ±3o from the flow direction and the angle of the pattern, respectively, their intersection point was confined such that the x- and y- coordinates of the intersection point were within the limits of the minimum and maximum values of the x- and y- coordinates of the points on the track. Thus the tracks were subdivided into two segments – one that represented rolling inside the Pselectin line, and another representing rolling on the edge (Figure 2.5, inset). Extraction of edge tracking length, le: The length travelled along the patterned line edge was calculated from the distance between Pi and the end of the track. In order to avoid biasing the population, tracks which were restricted by space (field of view of the camera) or time (tracks that existed before or continued after the image sequence) or tracks which only rolled on the edge without a segment of track on the band (distance between the intersection point Pi and beginning of track <10 µm) were excluded from the calculation of the average edge tracking length. Extraction of rolling velocities on the edge and within the P-selectin lines: Velocity was calculated by choosing two points on the track and dividing the distance between the points by the time taken to traverse them. We observed that the rolling velocity was smaller around Pi when a cell transitioned from rolling within the P-selectin line to Chapter 2: Cells on asymmetric receptor patterns 33 rolling along the edge. We therefore excluded the portion of the track which was within a distance of 10 µm from the predicted Pi for calculation of rolling velocities. Thus, the starting point and the point located 10 µm before Pi, were used for calculating the rolling velocity vp within the patterned lines, while the point located 10 µm ahead of Pi and the end point of the track were used for calculating the velocity ve along the edge of the patterned lines. Tracks that did not encounter the patterned edge (Type ‘A’ tracks) were used only to calculate vp, while the tracks which were confined only to the edge (Type ‘C’ tracks) were used only for calculating ve, each by taking the ratio of total track length to the total elapsed time. Thus for each experiment an array of edge tracking length, velocity on edge and velocity on plain region was generated and used for further analysis. Chapter 2: Cells on asymmetric receptor patterns Figure 2.3. Flow chart describing the cell tracking and analysis algorithm. 34 Chapter 2: Cells on asymmetric receptor patterns 35 2.2.5 Simulation of Cell Rolling Trajectories. A Monte Carlo simulation of rolling of cells on a substrate patterned with P-selectin lines with edge inclination angle α was performed by assuming that the cell detachment from the edge followed a Poisson distribution. The value of λ for the Poisson distribution corresponding to the edge inclination angle α was obtained as described in Restults and Discussion. The direction of fluid flow was along the positive x-direction and the cells were assumed to roll on all P-selectin lines that they encountered. For each cell, the edge tracking length was calculated by generating a random number based on the Poisson distribution, and the position of the cell was correspondingly updated. The cell was then assumed to detach and begin rolling on the next downstream edge at the same ycoordinate. This process was repeated with the cell starting at (0, 0) on the first edge, until the x-coordinate of the cell was equal to the travel distance, which yielded a final ycoordinate (net lateral displacement). The above sequence was iterated for 105 cells and the final y-positions of all cells were used to calculate the probability density. 2.3 Results and Discussion Direct microcontact printing (µCP) of proteins has been used widely to control the geometry of protein patterns on various planar surfaces119-124, including printing of Pselectin to study neutrophil rolling 125 . However, it is possible that the protein will denature or lose bioactivity during PDMS stamping steps126. Additionally, transfer of the stamp material (PDMS) from the stamp to the surface during µCP can contaminate the patterned areas127. In the present method, after selective deposition of PEG molecules, the gold substrate is patterned with P-selectin in the solution phase so the possibility of denaturation due to protein drying can be ruled out. AFM images of P-selectin patterned using the small line-patterned stamp (SS) show clearly defined 10 µm-wide lines of Pselectin with well-resolved, straight edges (Figure 2.4(a), (b)). The large line-patterned stamp (LS) was used to prepare surfaces for cell rolling experiments. The sharp contrast between P-selectin regions and PEG regions confirms that the resulting patterns had welldefined edges over large areas as revealed by SEM (Figure 2.4(c), (d)). In addition to this Chapter 2: Cells on asymmetric receptor patterns 36 surface characterization, we observed that HL60 cells exhibited rolling specifically in the P-selectin patterned regions with velocities in a similar range as those reported in other studies94. These results confirm that the PEG-functionalized regions on either side of Pselectin lines could block P-selectin adsorption (as expected from the non-fouling property of PEG) and that P-selectin molecules retained their activity after being adsorbed to the exposed gold. In addition, we performed experiments to characterize cell adhesion on PEG surfaces and surfaces coated with BSA, and did not observe any cellsurface interactions, further confirming that the observed interactions were due to Pselectin. Figure 2.4. Characterization of P-selectin patterned substrates for cell rolling. AFM images of 10 µm wide P-selectin lines separated by 15 µm wide PEG bands (after step 2), displaying the contrast between P-selectin and PEG regions in (a) height and (b) phase, respectively. The phase image indicates a difference between the mechanical properties of the surface in the two regions. SEM images of surfaces after PEG printing (c) (step 1) and after P-selectin adsorption (d) (step 2), respectively, showing uniformity of patterning (brighter areas correspond to PEG regions). Scale bars are 5 µm in (a) and (b) and 100 µm in (c) and (d). Chapter 2: Cells on asymmetric receptor patterns 37 The P-selectin patterned substrates were incorporated into a flow chamber for studying the rolling behavior of HL60 cells at different edge inclination angles and shear stress magnitudes. Figure 2.5 shows an example of tracks obtained from the automated tracking software for an experiments where HL60 cells were flowed over patterns at an edge angle of 10° and shear stress of 0.5 dyn/cm2 (Movie available at http://pubs.acs.org/doi/suppl/10.1021/la102871m/suppl_file/la102871m_si_001.qt). 2.3.1 Effect of Edge Angle on the Rolling Behavior of HL60 Cells. We first examined the effect of the edge inclination angle α subtended by edges of the Pselectin lines with respect to the direction of fluid flow on the edge tracking length le, the lateral displacement d, and the rolling velocities vp an ve, respectively. At α=5º, HL60 cells rolled an average distance of more than 135 µm along the edges before detachment at a shear stress of 0.5 dyn/cm2. Figure 2.6(a) shows that, as the edge angle was increased from 5º to 20º in 5º increments, the average edge tracking length le decreased significantly (ANOVA, F = 18.403, p = 0.001). In other words, the ability of the cells to roll along the edges was reduced with increasing edge inclination angle (and increasing component of the fluid force on the cell directed away from the edge). Comparison of data pairs (post-hoc t-test) demonstrated statistically significant differences in le for every 5º increase in α. In contrast, Figure 2.6(b) shows that the lateral displacement d = le sinα, did not show a significant trend with increasing α (ANOVA, F = 3.075, p = 0.091), and varied from 7.0 to 12.5 µm over this range of α. However, a statistically significant difference was observed between the lateral displacements at α=10º and 20º (post hoc ttest). This behavior can be understood in that although sinα increases with increasing edge inclination angle, edge tracking length le concomitantly decreases. It is the magnitude of this lateral displacement that is more relevant to separation of cells by rolling on such a patterned substrate. Chapter 2: Cells on asymmetric receptor patterns 38 Figure 2.5. Tracks of HL60 cells rolling (blue lines) on P-selectin lines (pink) were obtained by analyzing 300 images acquired at 1 fps using a customized Matlab code. The edge inclination angle was 10° and the shear stress was 0.5 dyn/cm2. Inset shows a track corresponding to a cell that first rolled inside the P-selectin line (green) in the direction of fluid flow and then tracked along the edge (black). Figure 2.6. Effect of edge inclination angle α on rolling behavior of HL60 cells at a fluid shear stress magnitude of 0.5 dyn/cm2. Variation of (a) edge tracking length, le; (b) lateral displacement, d; (c) rolling velocities vp and ve within the P-selectin lines and on the edge, respectively; and (d) lateral velocity, ve,y (component of the edge rolling velocity in the direction of lateral displacement). Error bars represent one standard deviation, where n = 3 replicate experiments for each condition. Chapter 2: Cells on asymmetric receptor patterns 39 In addition to altering the direction of cell rolling, asymmetric receptor patterns can also alter the rolling velocity of the cells94. To examine the effect of α on rolling velocity, we quantified the average rolling velocity of cells within and along the edges of the Pselectin lines as a function of α at a fixed shear stress magnitude of 0.5 dyn/cm2 (Figure 2.6(c)). The rolling velocity within the P-selectin line was in the range of vp = 2.9 - 3.6 µm/s, and was always less than that along the edge regions (vp = 4.4 - 6.0 µm/s). This can be understood in terms of the expectation that, as α increases, surface area of interaction and adhesion resistance to rolling between the cell and the surface decreases, leading to an increase in rolling velocity. Pairwise (t-test) statistical analyses show a significant increase in ve at large edge angles (15º and 20º) compared to vp, consistent with previous observations94. The average rolling velocity on the edge ve increased from 4.4 µm/s for an edge inclination angle of 5º to 6.0 µm/s at an edge inclination angle of 20º, though this trend did not reach a degree of statistical significance (ANOVA, F = 3.55, p=0.067). In contrast, ve,y (lateral velocity, defined previously as the edge velocity component in the direction of lateral displacement d) increased significantly from 0.4 µm/s to 2.1 µm/s as α increased from 5º to 20º. Thus, receptor patterns characterized by large edge inclination angles (α=15º, 20º) led to greater lateral displacement of cells over a given rolling duration. 2.3.2 Effect of Shear Stress on Rolling Behavior of HL60 Cells. We next examined the effect of shear stress (τ= 0.5 dyn/cm2 to 2.0 dyn/cm2) on rolling behavior of HL 60 cells. Figure 6 summarizes the edge tracking length, lateral displacement, and rolling velocity of as a function of the τ at a fixed edge angle of 5º. The edge tracking length le varied in the range of 118.6 - 173.1 µm over τ = 0.5 to 2.0 dyn/cm2. However, there was no statistically significant effect of shear stress on le (ANOVA, F=2.119, p=0.176) (Figure 2.7(a)). The lateral displacement d varied between 10.3 - 15.1 µm, again with no statistically significant dependence on the shear stress (Figure 2.7(b)). Similarly, Figure 2.7(c) shows that the rolling velocity within the Pselectin lines and on the edge also did not vary significantly with shear stress (ANOVA, p=0.917 and p=0.165, respectively). This lack of dependence on shear stress is not Chapter 2: Cells on asymmetric receptor patterns 40 surprising, given that cell rolling involves mechanisms at the cellular and molecular levels to regulate the rolling response over a range of shear stresses128. Similar independence of rolling velocity with shear stress has been observed before in the case of HL60 cells rolling on E-selectin129: the rolling velocity of HL60 cells has been observed to increase with shear stress at low shear stress (τ<0.5 dyn/cm2) and reach a plateau at higher shear stresses. Our experiments indicate that similar to rolling within the Pselectin line, shear stress also does not have a significant effect on the rolling behavior of HL60 cells on asymmetrically patterned edges within τ = 0.5 to 2.0 dyn/cm2. Figure 2.7. Effect of shear stress τ on rolling behavior of HL60 cells at an edge inclination angle of 5º. Variation of (a) edge tracking length, le; (b) lateral displacement, d; (c) rolling velocities vp and ve within the P-selectin lines and on the edge, respectively; and (d) the lateral rolling velocity, ve,y. Error bars represent one standard deviation, where n = 3 replicate experiments for each condition. Chapter 2: Cells on asymmetric receptor patterns 41 2.3.3 Effect of P-selectin Incubation Density on Rolling Behavior of HL60 Cells. Apart from shear stress and edge inclination angle, the P-selectin density on the surface may be expected to affect the trajectories of cells rolling on the inclined edges. Increasing P-selectin density on microslided surface under high shear stresses (~20 dyn/cm2) resulting in decreasing rolling velocity of HL60 cells has been observed, whereas receptor density has less effect on rolling velocity under low shear stress (< 2 dyn/cm2)116. Particle rolling velocity decreases with increasing E-selectin density at low relative site density and reach a plateau at high relative site density and low shear stress (0.6 dyn/cm2), which suggests that the sensitivity of particle rolling velocity occurs when the site density of E-selectin is low. 100 . When the P-selectin incubation density was varied in the range of 5 to 30 µg/mL while maintaining an incubation time of 3 h, we observed a change from no rolling adhesion to robust rolling adhesion around a P-selectin concentration of 15 µg/mL, and then a change from rolling adhesion to slow rolling /firm adhesion around a P-selectin concentration of 30 µg/mL, at a shear stress of 0.5 dyn/cm2. Thus, the useful range of P-selectin incubation concentrations that resulted in a useful rolling response was 15 to 25 µg/mL. We therefore characterized the edge tracking length and cell rolling velocities in this range of P-selectin concentrations. Interestingly, we did not observe a significant change in rolling velocity with change of P-selectin incubation concentration: the average rolling velocities were 3.15±0.23, 2.69±1.16, and 3.14±0.23 for P-selectin concentrations of 15, 20, and 25 µg/mL at edge inclination angle of 10° and 4.79±0.8, 4.07±0.99, and 4.42±0.86 for P-selectin concentrations of 15, 20, and 25 µg/mL at edge inclination angle of 20°, respectively. Similarly, we did not observe significant change in the cell behavior along the edge including edge tracking length le, lateral deflection d, edge rolling velocity Ve, and lateral velocity Ve.y. These results are in agreement with previous observation of less change in rolling variation with a variation of ligand density under low shear stress (< 2 dyn/cm2) done by Dong et al116. These results indicate that when P-selectin is directly immobilized on a gold substrate, the rolling behavior along the edge cannot be controlled as easily as that by changing the edge inclination angle. Chapter 2: Cells on asymmetric receptor patterns 42 Figure 2.8. Effect of P-selectin incubation concentration on rolling behavior of HL60 cells at a shear stress of 0.5 dyn/cm2. Variation of (a) edge tracking length, (b) lateral deflection, (c) edge rolling velocity, and (d) lateral velocity with P-selectin incubation concentration at edge inclination angles α= 10º and 20º. 2.3.4 Detachment of cells rolling along an edge can be described by a Poisson process. While the average edge tracking length and lateral displacement are useful to elucidate the effect of edge angle and shear stress on cell rolling, knowledge of the distributions of the distance rolled along the edge and the lateral deflection is important for predicting the eventual distribution of a population of cells in a separation device. Similarly, this knowledge is required to elucidate the number of edge tracking events that must be observed to distinguish between cell phenotypes by observing rolling on the patterned substrates. We therefore examined the distribution of the edge tracking lengths, with the aim of developing a model that would serve as a tool to predict cell rolling trajectories and their spread, with direct implications on analysis resolution and separation efficiency. Chapter 2: Cells on asymmetric receptor patterns 43 Figure 2.9. Detachment of cells rolling along an edge is well described by a Poisson distribution. (a) Cumulative distribution function of edge tracking lengths le (filled triangles) was fitted to a Poisson distribution described by Eq. 1 (solid lines). Insets show the frequency distribution of the experimentally measured edge tracking lengths, along with that predicted by the Poisson distribution fit to the CDF (solid lines). Colors indicate different inclination angles α of the receptor pattern. Representative results are shown for only one experiment for each α. (b) Variation of the average value of λ with edge inclination angle is well described by a linear fit on a semi-log plot (solid line). (c) Variation with the edge inclination angle of the average value of the lateral displacement (solid line) obtained from the empirical fit shown in (b) along with the experimental results (open circles). Error bars in (b) and (c) represent one standard deviation. Shear stress is 0.5 dyn/cm2. Chapter 2: Cells on asymmetric receptor patterns 44 We observed that for all the experiments conducted, distributions of the edge tracking length exhibited a decaying exponential characteristic similar to that of a Poisson process (Figure 2.9). Poisson process occurs when individual events within the process are random in nature with uniform probability of occurrence independent of history. It is well known that cell rolling is a stochastic process involving discrete adhesive interactions between the cell and the surface109,112,114,130. Rolling cells continuously form adhesive contacts with the surface with receptors localized at the tips of extensible structures known as microvilli131. In the case of cells rolling along an edge, the region of overlap between the cell’s contact area and the receptor-coated region is the site where new cellsurface adhesions are formed. As the cell tracks along an edge, new cell-surface adhesions are continuously formed in the region of overlap between the cell’s contact area and the receptor-coated region. The cell will detach from the surface when a new adhesive interaction fails to form before the last adhesive interaction is broken under shear flow. If the probability of formation of new adhesive interactions in a given period is constant (i.e., independent of the past rolling history of each cell and/or uncorrelated among cells within a population), detachment is expected to be a random event and the distance traveled by each cell along the edge is expected to follow a Poisson distribution. To test this hypothesis, we calculated the cumulative distribution function (CDF) from the data and fit it with a Poisson distribution (Figure 2.8) given by: C (le ) = 1 − exp(−le / λ ) (2.1) Here, λ is the mean value of the Poisson distribution. In the ideal case where detachment is a random process, λ will approach the mean value of the edge tracking length. The CDF does not involve any arbitrary bin widths and therefore allows for an objective comparison of the actual distribution of the edge tracking lengths with that predicted for a Poisson process (Eq. 2.1). Note that the CDFs displayed in Figure 2.8 do not begin at the origin because edge tracking lengths <10 µm could not be resolved by the present video frame rate and magnification; these unresolved lengths were used for calculation of the CDF itself but were not used for fitting the Poisson function. The Poisson distribution described by Eq. 2.1 well fit the CDF for all edge inclination angles considered, and the Chapter 2: Cells on asymmetric receptor patterns 45 mean value of λ obtained by fitting to the CDF also accurately predicted the observed edge tracking length histograms (Figure 2.9(a), inset) at different edge inclination angles. Additionally, to confirm that the process of detachment of cells from the edge was indeed a Poisson process for a given cell, we calculated λ under different experimental conditions and compared it to the measured average edge tracking lengths (Table 1). We found strong correspondence between λ and the average edge tracking length from the experiments; even at different shear stress magnitudes, we found the maximum difference to be within 7% (data not shown). As an additional confirmation, we also manually compared the edge tracking lengths for several cells that exhibited multiple rolling and rebinding events within a single experiment; we found no correlation between the initial and subsequent le for such cells, as would be expected for a history-independent detachment process (data not shown). These data strongly suggest the fact that detachment of these HL60 cells rolling along an edge is indeed a random process. Interestingly, we observed that the average value of λ obtained by fitting the CDF to the Poisson distribution showed an exponential decrease with increasing edge inclination angle (Figure 2.9(b)). This observation provides an empirical relation between the edge angle and the average edge tracking length, while the distribution of the lengths itself can be modeled using a Poisson process. Thus, this exponential dependence combined with modeling cell detachment as a Poisson process can be used to interpolate the average edge tracking length as well as its distribution for any edge angle between 5o and 20o. We also predict the variation of lateral displacement with edge inclination angle based on this exponential fit which agreed well with the experimental data (Figure 2.9(c)). Interestingly, the curve predicts an optimal edge inclination angle between 5º and 10º that maximizes the lateral displacement for rolling along a single edge. This prediction explains why a statistically significant difference was not observed between lateral displacements at edge inclination angles of 5º and 10º (Figure 2.6). The average lateral displacement exhibits a maximal value at the edge inclination angle between 5º and 10º. Chapter 2: Cells on asymmetric receptor patterns 46 Table 2.1. Comparison of the experimental and Poisson average value of λ. Edge angle Poisson mean Experimental average %Error λ±SD (µm) le±SD (µm) 100.(λ-le/)le (µm) 5 134.1±33.2 135.5±36.3 -0.98% 10 66.2±21.7 72.2±17.2 -8.35% 15 34.7±9.4 37.2±7.6 -6.60% 20 20.3±3.9 20.3±3.7 0.11% * n = 3 replicate experiments. Data were obtained by fitting to a Poisson distribution with experimentally measured average edge tracking length le. Shear stress is 0.5 dyn/cm2. 2.3.5 Prediction of cell trajectories on a receptor-patterned substrate The experimental results obtained in this study enable us to develop a simulation tool for predicting the trajectories and distribution of cells rolling across a substrate patterned with asymmetric P-selectin lines. Here we incorporate the experimental observations to simulate the downstream distribution of HL60 cells that are injected at a particular location (0, 0) on a surface (similar to Figure 2.1(a)). In the simulation study, the device was assumed to be patterned with parallel P-selectin lines having a width of 50 µm and a gap of 70 µm between adjacent lines (similar to the pattern used in experiments). In addition to rolling behavior of cells on the P-selectin regions, re-attachment of cells that have detached is an important parameter for predicting the trajectories of cells that encounter several parallel edges. From our experiments we observed that after detachment from the edge >80% of the cells reattached at the next available downstream P-selectin line at a shear stress of 0.5 dyn/cm2. Hence, in our simulation we assumed that cells rolled on all the P-selectin lines that they encountered with the edge tracking lengths described by a Poisson distribution with the mean λ as obtained earlier. We performed a Monte Carlo simulation for 105 cells, each entering the pattern sequentially from a single point source and predicted their net lateral displacement and resulting distributions at a longitudinal distance of 1 cm downstream of the origin. Figure 2.10(b) summarizes the probability density functions of the net lateral displacement, defined here as the sum of all displacements (analogous to the experimental lesinα in Chapter 2: Cells on asymmetric receptor patterns 47 Figure 2.1(a)) that a given cell acquired over the longitudinal travel distance of 1 cm. The net lateral displacement increased with increasing edge inclination angle α from 5º to 15º, with little change as α increased from 15º to 20º. The net lateral displacement showed maximum sensitivity to the edge inclination angles between 5o to 10o. This αdependence and sensitivity can be understood as follows. The net lateral displacement was the result of displacements on each edge encountered by the cells. Increasing the edge inclination angle α increases the total number of edges encountered by the cells, but simultaneously decreases the mean lateral displacement on each edge (λsinα) (Figure 2.9(c)). These opposing effects resulted in the net lateral displacement exhibiting an increase till α = 15º, and little change between 15º and 20º. Interestingly, if we assume that the logarithmic dependence of the edge tracking length on α (Figure 2.9(b)) is valid at α = 25º, the net lateral displacement decreases to 152±24 µm, indicating that the effect of decreasing edge tracking length offsets the effect of the increased edge inclination angle. With increasing number of edges encountered (i.e. at larger a), the distribution of cells is seen to approach a Gaussian distribution, consistent with the central limit theorem. Interestingly, although α=10°˚ and 20º yield similar net lateral displacements, it is noteworthy that the Gaussian spread is smaller for α=20°˚. In fact, the ratio of the mean displacement to the standard deviation increases monotonically from 2.72 to 5.68 as the inclination angle increases from 5º to 20º. This result can again be explained by the fact that the cells undergo more tracking events with increasing α due to the higher number of edges per unit length in the direction of flow. It is noteworthy that although the distribution of cells approaches a Gaussian form, it is not exactly Gaussian as some of the cells in the distribution are rolling along the edge; these cells create “spikes” in the distribution at specific positions where the edges intersects the axis (at a longitudinal travel distance of 1 cm). Simulations for longitudinal travel lengths up to 10 cm confirmed that the mean lateral displacement remained proportional to the longitudinal distance traveled by the cells; although the spread of the distribution increased, being approximately proportional to the square root of the downstream distance as is typical of chromatographic separation (data not shown). These results demonstrate that a microfluidic device based on asymmetric receptors patterns can be Chapter 2: Cells on asymmetric receptor patterns 48 used for efficient modulation of cell rolling trajectories, as required for flow-based separation of cells. From the distributions in Figure 2.10, it can be predicted that a 100 µm wide stream of a heterogeneous mixture of receptor-binding and non-binding cells can be separated for a receptor pattern of α=20o and device of length 1 cm provided the solution is dilute enough to minimize dispersion due to cell-cell interactions. Figure 2.10. (a) Probability distribution of net lateral displacement of HL-60 cells after rolling on three consecutive bands of P-selectin patterns as obtained from Monte Carlo simulations (shaded area) and experimental observations. α = 20º (shear stress 0.5 dyn/cm2). (b) Prediction of the downstream distribution of HL60 cells rolling on patterned P-selectin in a separation device. HL60 cells are introduced at a single location and travel a distance of 1 cm in the downstream direction, interacting with a substrate patterned with P-selectin lines of 50 µm width separated by 70 µm PEG gaps. Chapter 2: Cells on asymmetric receptor patterns 49 Net lateral displacement of 105 cells was calculated assuming the detachment on edge was governed by a Poisson process with parameters as obtained earlier by fitting to experimental data at a shear stress of 0.5 dyn/cm2. The numbers in parentheses denote net lateral displacement and standard deviation. The “spikes” appear at the position where the edges intersect the 1 cm downstream position (full extent of the spikes is not shown). 2.4 Conclusion In summary, we have designed substrates with multiple P-selectin patterns by a facile, versatile method utilizing microcontact printing. These substrates were incorporated in a flow chamber for studying HL60 cell rolling behavior including quantification of edge tracking lengths and cell rolling velocities. Among the parameters we considered, the pattern edge inclination angle modulated the cell rolling trajectory most strongly; in fact, the edge tracking length decreased exponentially with increasing edge inclination angle. In addition, the nature of cell rolling and detachment along the edge was consistent with the Poisson process. This correlation suggests that detachment of rolling cells from receptor-functionalized edges is a random process that is not disrupted measurably by cell-surface interactions (e.g., pattern biofouling or transmembrane ligand redistributions) over the device timescales considered. Experimental characterization of cell rolling enabled the development of a computational Monte Carlo tool to simulate the trajectories of cells. These simulations indicated that cell separation may be achieved within a short (cm-scale) separation channel and also provided a potentially useful approach to optimize pattern geometry to ultimately maximize cell separation efficiency. The increasing resolution obtained by multiple tracking events on parallel edges indicates that small differences in rolling behavior can be amplified and resolved by increasing the longitudinal traveling distance or the number of edges encountered by thes cells, analogous to other analytical processes. As cell rolling behavior depends on the ligand density on the cell (among several other parameters), we hypothesize that different cell phenotypes can be separated or identified based on difference in their characteristic lateral displacements. While the present work does not directly address the feasibility of Chapter 2: Cells on asymmetric receptor patterns 50 separating different types of cells that interact with a given selectin receptor, it lays the groundwork for future studies in this direction by elucidating the statistical nature and effect of edge inclination angle on cell rolling along patterned edges. The ultimate goal is to develop devices that incorporate asymmetric receptor patterns for point-of-care diagnostic and therapeutic applications where rapid cell sorting or analysis with minimal cell processing would be beneficial. Our work indicates the feasibility of realizing such devices, and also provides quantitative tools for future device design. Acknowledgement I would like to acknowledge the contribution of Ms. Chia-Hua Lee who is an equal author contributor to the Langmuir paper, where this work is published. Chia-Hua led the development of the microcontact printing technique and performed the experiments with HL60 cells. I lead the developed of the automated image analysis software and data analysis. I would also like to acknowledge the contribution of Ms. Minhee Sung and Mr. Lim Wanapahoon who helped with the experiments and data analysis. 3 Creating functional surfaces 3.1 Introduction Realization of the separation devices envisioned in Chapter 1 primarily depends on designing and fabricating protein patterns that are the key to the separation process. The phenomenological studies outlined in Chapter 2 guide the designing process of these separation surfaces. However, fabricating these protein patterns, especially in the context of a separation device is a challenging task. Micro-contact printing, which was used in our last study132 (Chapter 2), is probably one of the simplest methods for protein patterning but was found to be unsuitable for use in separation devices for a number of reasons which will become clear in the later sections in this chapter. Hence, developing a new strategy for patterning protein that is in-line with the design requirements was necessary. Here we review the different approaches to immobilize proteins onto surfaces and also common techniques for creating two-dimensional patterns of proteins. Then, we outline the design requirements for creating affinity-flow-fractionation (AFF) surfaces and present the rationale for choosing a particular strategy over the others. Chapter 3: Creating functional surfaces 52 3.2 Design considerations The main design considerations are: 1. Maximizing displacement of cells over each edge, and minimize device length 2. Fast transit time of cells though the device 3. Robust rolling of cells and high efficiency of separation 4. Robust passivation to prevent biofouling 3.3 Background Protein immobilization is a long-standing problem that is important in a wide range of application such as protein assays, biosensors, affinity surfaces to name a few133,134. While there isn’t a single best universal method for immobilizing proteins, a number of different approaches and chemistries have been developed depending on the protein and the application. Interaction of proteins with solid surfaces is a complex problem and a number of different interactions can be simultaneously involved. Proteins can interact with solid surfaces though hydrophobic interactions, van der walls forces or through less common hydrogen bonding with the surface135-138. All of the above results in noncovalent immobilization of the proteins onto the surface. While non-covalent methods are the easiest to implement, they are very non-specific, less controllable and due to the low bond energy of the non-covalent interactions are short lived on the surface with half-lives as low as a few hours. On the other hand, functional groups on proteins can be made to chemically react with reactive groups on the substrate resulting in formation of133,134,139141 covalent bond between the two. Such interactions are significantly stronger than non- covalent interactions and can result in a long lasting immobilization of proteins with halflives on the order of days. The differences in kinetics of the reaction of the reactive group on the surface with different functional groups on the protein can be harnessed to introduce a moderate to high degree of specificity in the immobilization reaction. For example, the group N-hydroxysuccinimide is susceptible to nucleophilic attack and hence in principle reacts with hydroxyl (-OH), sulfhydryl (-SH) and amine (-NH2) groups. However, because the reaction kinetics favors reaction to primary amines, it can be successfully used to link proteins even in aqueous solutions although hydrolysis occurs as Chapter 3: Creating functional surfaces 53 a side reaction142. The last and probably the most specific and controlled method of immobilizing proteins is a hybrid strategy wherein a linker protein is immobilized on the substrate, which in turn captures and binds the target protein directly or a specific ‘tag’ attached to the target142. Reaction kinetics between the linker and the ‘tag’ dictates the kinetics of binding and are often chosen to be strong such that the interaction is long lasting. For example, the biotin-avidin binding - the strongest non-covalent interaction known (Ka≈1015 M-1) in nature – is used to immobilized biotinylated proteins onto avidin-coated surfaces. The advantage of this hybrid system is that the reactions occurs in physiological buffer under benign condition, requires less amount of target protein and maintains protein activity. Target proteins can be ‘tagged’ though chemical modification, which introduces the tag at random positions. Often times, chimeric proteins with the ‘tag’ fused into the protein can be generated which allows for the protein to be specifically oriented on the surface. A list of schemes for immobilizing proteins on surfaces is described in Figure 3.1. The different reactions and interactions are detailed in Figure 3.1(b). Note that this list is not exhaustive, and the readers are directed elsewhere142,143 for a through review of different strategies and protocols. Chapter 3: Creating functional surfaces 54 Figure 3.1. Schematic showing the different mechanisms though which proteins can interact with solid substrates. The chemical and ligand-specific interactions that are commonly employed to immobilize proteins are illustrated142. Chapter 3: Creating functional surfaces 55 Creating protein patterns poses an additional level of complexity since in order to create 2D patterns, protein immobilization must now be restricted to specific area on the surface. The readers are directed to some excellent reviews on different techniques of protein patterning for in-depth understanding13. The different approaches to achieve this can be divided into two broad categories. First, where the chemical makeup of the surface is homogenous but the contact of the protein to the substrate is restricted to specific areas. Methods under this category include direct micro-contact printing of proteins, dip-pen lithography, microfluidic patterning and using photolithography to mask the substrate17. The above-mentioned methods are relatively straightforward, but the harsh treatment required in some of the protocols tends to denature the protein. The second approach is to create a chemical pattern on the substrate such that when exposed to the protein solution, immobilization occurs only in the desired areas. A number of different strategies can be devised to create patterns of chemical groups on surfaces; some examples include microcontact printing and photolithography. Creating chemical patterns prior to protein immobilization allows the protein to be immobilized in relatively benign conditions preserving protein activity. However, since the protein comes in contact with whole surface, successful patterning requires creation both protein repellent ‘passivated’ regions along with ‘activated’ regions capable of immobilizing the protein. While common methods to ‘activate’ a surface are shown in Figure 3.1, passivation of surfaces against non-specific adsorbtion of proteins is itself challenging. Amongst the different approaches, making surfaces hydrophilic, engraftment of molecules such as albumin, polyethylene glycol (PEG) and glycosaminoglycan or coating with perfluorocarbons has been explored144,145. However, PEG coatings have so far outperformed most of the other methods and are broadly accepted as superior passivation molecule145. The protein repellant performance of PEG coatings depends on the molecular weight of the protein and the PEG146, the density of PEG engraftment147 and the age of the coating since PEG is easily prone to oxidation in air. For further information on PEG coatings, the readers are directed elsewhere145. Chapter 3: Creating functional surfaces 56 3.4 Microfluidic device design The studies conducted in Chapter 2 provided the guidelines to design the separation devices. It was found that an edge inclination angle between 15°-20° provided the highest lateral displacement of cells per unit horizontal length traversed, and accordingly the inclination angle was chosen to be 15°. In our early experiments with HL60 cells we observed that the width of the bands didn’t have an effect on efficiency of capture of cell or their rolling behavior as long as they were wider then the cell diameter, specifically 10 µm and 100 µm wide bands performed similarly at least qualitatively (data not shown). Since diameters of HL60 cells and K562 cells vary from 10-16 µm while leukocytes are between 8-12 µm, we decided to keep the width of the patterns to 15 µm. Since cell rolling velocity is order of magnitude slower than the free stream velocity of cells – 1-5 µm /s compared to >100 µm /s – it was required that the longitudinal rolling of cells be minimized since it does not contribute towards separation. We achieved this by having a non-patterned gutter region that collects separated cells allowing their quick elution out of the device. Since the pattern is at the bottom of the channel, the cells need to settle under action of gravity before interacting with the patterns. Assuming a channel height of 100 µm, back of the envelope calculations fixed the value for settling distance of the cells range 3 – 5 cm (wall shear stress 0.5-2 dyn/cm2). Assuming that the inlet stream of cells is 100 µm wide, results of section 2.3.5 demonstrates that at least 1 cm length is required for resolution of the separated cells from original stream. Note that, this estimates ignores the dispersion of the non-target cells, and assumes that once settled the cells don’t skip any bands – something we found to be not true in our experiments especially over large number of patterns. Thus assuming a factor of safety of ~3 we decided to have the channel of 20 cm in length. The channels were designed to be 1 mm wide and 100 µm high. The final design is shown in Figure 3.2. Our studies indicated, as discussed in later sections, that the best method of creating the protein patterns was on plain glass substrate without having the microfluidic device attached. A vacuum suction cup was designed into the microfluidic manifold that was used to attach the device to the substrate after protein patterning. Chapter 3: Creating functional surfaces 57 Figure 3.2. Design of the separation channel. Design of the substrate (yellow) is shown aligned with the microfluidic 3.5 Screening of surface functionalization protocol The design of the substrate required aligning of the pattern with the microfluidic device. Thus it was necessary for the pattern to be easily visible so that it could be manually aligned. Since, creating self assembled monolayes (SAM) on gold and glass using thiols and organosilanes respectively is well established, we decided to etch the pattern in gold on glass substrate and use gold/glass selective chemistry to functionalize one region while blocking the other region. Although different functional groups can be used to immobilize the protein (P-selectin in our case) it has been reported earlier148 that different functionalization protocols alters the behavior of rolling of cells. Thus we screened for different functionalization protocols in search for the optimal method. We created Chapter 3: Creating functional surfaces 58 substrates with different end functional groups as described below and incubated them with 15µg/ml of P-selectin (R&D Systems, Catalog# ADP3) for 1 hr followed by blocking with 1% BSA for 1 hr after which HL60 cells were flowed over them and the rolling velocity measured at different shear stress. The specific protocol for each functionalization is described below: Glass: Glass slide (VWR), piranha cleaned (1:3 H2O2 to H2SO4) Gold: 100nm gold coated slides on glass substrate (obtained from EMF Corp, NY), piranha cleaned. PEG: Gold slides (EMF) were piranha cleaned, dried and flooded with 5 mM solution of PEG-alkanethiol (1-Mercaptoundec-11-yl)tetra(ethylene glycol), Sigma) in ethanol. The slides were washed with ethanol followed by DI water after 15 min of incubation with PEG solution. Amine: Glass slides were piranha cleaned, dried and immersed in 1% solution of 3aminopropyltrimethoxysilane (Gelest) in anhydrous toluene for 12 hr. The slides were washed in acetone, ethanol and dried. Thiol: Glass slides were piranha cleaned, dried and immersed in 1% solution of MPTS (3-mercaptopropyltrimethoxysilane (Gelest)) in anhydrous toluene for 12 hr. The slides were washed in acetone, ethanol and dried. Hydrophobic: Glass slides were piranha cleaned, dried and immersed in 1% solution of Octadecyltrimethoxysilane (Gelest) in anhydrous toluene for 12 hr. The slides were washed in acetone, ethanol and dried. NHS: Thiol modified glass slides were taken and treated with 10mM of GMBS (N(Gamma-Maleimidobutyryloxy) Succinimide, Sigma) in ethanol for 30 min. The slides were washed in ethanol, dried and used immediately. The results for the study are summarized in Figure 3.3, which shows the rolling velocity for different functionalization protocols. Rolling on hydrophobic and amine surfaces showed highest sensitivity to shear stress than the other methods, while rolling on NHS immobilization seemed to be most resistant against shear stress. Thus we decided to use Chapter 3: Creating functional surfaces 59 NHS functionalization to attach to the surface. Also, the PEG surfaces exhibited excellent passivation since no rolling or cell attachment was seen. Figure 3.3. Rolling velocity of HL60 cells at different shear stress on substrates functionalized with P-selectin using different functional groups. Now that the immobilization technique was selected, there are two options – either, activate the glass with NHS and passivate the gold using PEG or, vice versa. In our preliminary tests we found that simultaneous activation of glass using MPTS damages the passivation of the gold region even when the PEG-alkanethiols have been grafted prior to exposure to the MPTS. We believe that this might be due to the replacement of the PEGalkanethiols with MPTS resulting in degradation of passivation layer. Moreover, NHSalkane-silanes are expensive and unstable. Hence we decided to choose the alternate strategy i.e. to activate the gold and passivate glass. Activation of gold was performed using Dithiobis (succinimidyl propionate) (DSP) which being a di-thiol forms a SAM with NHS functional end groups on gold surface. We also developed a protocol for grafting PEG-trimethoxysilane (8-12 PEG units, Gelest) on glass. Piranha cleaned glass slides were immersed in 1% PEG-silane solution in anhydrous toluene overnight. The sides were then removed form the PEG solution, washed with acetone followed by Chapter 3: Creating functional surfaces 60 ethanol and the dried under nitrogen and used for experiments immediately. For measuring protein repellant property of the PEG surfaces, the PEG grafted glass slides were incubation with FITC labeled BSA (100µg/ml) for 1 hr after which the excess protein was washed with DI water and dried before fluorescence signal measurements were performed using an epifluorescent microscope. The PEG surfaces showed excellent protein repellant property as seen in Figure 3.4. Later, tests with incubation of P-selectin also demonstrated that cells did not attach to the PEG region on glass. Figure 3.4. Passivation of glass. Plain glass, piranha cleaned and PEG-grafted glass was incubated with 100µg/ml of FITC labeled BSA for 1 hr and washed after which fluorescence measurement was done to estimate the amount of protein adsorbed. The fluorescence measurement was performed on epi-fluoresnece microscope with CCD camera. The values have been corrected for background noise. Error bars represent SD of n>3 measurements. 3.6 Immobilization of P-selectin The extracellular domain of P-selectin contains there main regions – starting from the Nterminus there’s the EGF domain, the C-type lectin domain and the consensus repeat units (CRR). Thus proper orientation of P-selectin is critical for effective binding with PSGL-1. While direct chemical immobilization is an effective method to immobilize Pselectin, as noted earlier, the orientation of the grafted protein is random. Hence we attempted to try and orient the P-selectin on the surface close to how it is displayed physiologically. Chapter 3: Creating functional surfaces 61 Recombinant P-selectin (from R&D systems) was available in two forms – as a truncated protein from Tryptophan at the 42nd position till Alanine at 771st position, or as a fusion protein which contain a IEGRDMD (sensitive to Factor Xa and Thrombin cleavage) and human IgG1 Fc domain fused to the P-selectin segment (see Figure 3.5a). We used the Pselectin-Fc fusion protein to orient the P-selectin on the surface as shown in Figure 3.5b. Protein A (binds Fc domain of immunoglobins) was first immobilized on NHS functionalized slides by incubation with 1mg/ml of Protein A for 1 hr, after which the surface was blocked using 1% BSA (2 hr incubation). Next, P-selectin-Fc was incubated at varying concentration (1-10µg/ml) for 1 hr, slides were washed and rolling experiment was performed inside flow chambers with HL60 cells at a shear stress of 1dyn/cm2. We had observed earlier in unrelated experiments that although HL60 cells did roll on Pselectin-Fc coated substrates, there would be a substantial number of cell that would be stuck on the surface. In fact, HL60 cells express Fc gamma receptors (FcγR) which bids human Fc domain with high avidity149,150, which explains for the sticking behavior specifically on P-selectin-Fc and not on P-selectin. We hypothesized that, if the Pselectin-Fc was properly oriented, then the Fc domain will not be accessible to FcγR and hence there should reduced sticking of cells. However, we observed substantial amount of sticking (~25%) on surfaces prepared by Protein A immobilization (as described above and shown in Figure 3.5b) indicating that the P-selectin-Fc failed to be properly oriented. In order to investigate further, we performed controls where BSA replaced Protein A in one of the incubation steps and still observed sticking of cells (Figure 3.5c) indicating that BSA does not provide proper passivation against P-selectin. Hence, we believe that although the Protein A could successfully orient the P-selectin, there were substantial number of P-selectin molecules which would attach to BSA resulting in display of Fc to the HL60 cells. Although P-selectin-Fc caused substantial sticking, we did observed more stable rolling of cells with lower rolling velocity on these surfaces compared to sP-selectin (without Fc tag). Improvising on our experience, we wanted to test whether P-selectin-Fc can be grafted with the Fc domain blocked. Note that, we in the following experiments we did not attempt to orient the protein anymore. In order to test the blocking of Fc, we reacted P-selectin-Fc with Protein A or anti human Fc mouse IgG at a ratio of 1:50 (P-selectin-Fc Chapter 3: Creating functional surfaces 62 to blocking agent). We then incubated NHS substrates with per-reacted solutions having 15µg/ml of P-selectin-Fc for 2 hr and blocked using 1% BSA solution or the commercial blocking solution Superblock (Pierce). We found that while IgG binding failed to block the Fc binding to FcγR on cells, Protein A successfully blocked all such interaction and there was very little to no sticking observed in all experiments (see Figure 3.5d). There are more then four different types of Fc receptors on human leukocytes with different immune functions151,152. After demonstrating successful blocking of Fc interaction with HL60 cells though Protein A, we wanted to test if this protocol would work for human leukocytes. We prepared substrates immobilized with P-selectin-Fc (blocked with Protein A) or with sP-selectin (no Fc tag) and flowed whole blood at 1 dyn/cm2 over them. While we observed rolling of leukocytes (mostly neutrophils) on both the substrates, the rolling cells on P-selectin-Fc quickly transitioned to permanent adhesion and then spread out within 10 min indicating activation of these cells (see Figure 3.6a). On the other hand, cells rolling on sP-selectin continued to roll with moderate velocities and maintained their round shape even after 30 min – 1 hr after infusion of blood. Hence we concluded that Protein A failed to block the Fc from interacting with FcγRI on neutrophils which resulted in their activation. Thus we decided to use sP-selectin for separation experiments since the immunogenicity of the P-selectinFc could not be avoided. Chapter 3: Creating functional surfaces 63 Chapter 3: Creating functional surfaces 64 Figure 3.5. Immobilizing P-selectin with proper orientation on the substrate. A) Two commercial forms of P-selectin (R&D Systems) with or without the Fc tag. B) Protocol adopted for orienting P-selectin-Fc though the Protein A. Protein A is immobilized on NHS functionalized substrate following BSA blocking. When P-selectin-Fc is exposed to the surface, binding of Fc domain with Protein A orients the P-selectin. C) Microscope images of interaction of HL60 cells with three different substrates - BSA coated, BSA coating followed by P-selectin-Fc exposure and P-selectin-Fc immobilized using the protocol shown in B. The images were taken with a CCD camera with 0.5 s exposure, such that only rolling or suck cells can be seen. Adhesion and rolling could be seen in all surfaces exposed to P-selectin-Fc irrespective of presence of Protein A, indicating that BSA could not effectively block non-specific adsorption of P-slectin-Fc. Scale bar 100 µm. D) Percentage of stuck cells in rolling experiments on substrates prepared using different protocols. Either P-selectin-Fc was immobilized using Protein A as shown in B, or was pre-reacted with Protein A or anti-Fc IgG in order to block the Fc domain, and then directly immobilized on NHS functionalized surfaces. Both %BSA and Superblock (Pierce) were tested as blocking agent. Error bars show SD of n=3 experiments. Figure 3.6. Testing immunogenicity of rolling surfaces prepared using different immobilization protocols. P-selectin-Fc pre-reacted with Protein A (1:50 ratio) or sPselectin (with Fc) was immobilize on NHS functionalized surfaces followed by blocking by 1% BSA. Whole human blood was flowed at 1 dyn/cm2 and cell rolling was observed. Chapter 3: Creating functional surfaces 65 Rolling cells on P-selectin-Fc surface rapidly transitioned to permanent adhesion followed by morphological changes and cell spreading, indicating cell activation. In comparison, cells on sP-selectin rolled without sticking and maintained their cellular morphology even after 1 hr of infusion. The images were taken with CCD at 0.5 s exposure, where by only rolling and stick cells are imaged. Inset shows magnified view of the cells highlighting the morphology of rolling cells. Scale bar 100 µm (inset 15 µm). 3.7 Final fabrication protocol Fabrication of receptor-patterned substrate Gold coated slides (gold thickness 100 nm for HL60 experiments and 20 nm for blood experiments, 5 nm chromium adhesion layer) (EMF Corp, NY) were coated with OCG825 photoresist and patterned using photolithography (Figure 3.2) using Gold etchant and Chromium etchant (Sigma) followed by photoresist stripping in acetone. The patterned slides were then washed successively in acetone and ethanol, dried and stored for future use. Surface functionalization of the patterned gold slides was performed using a previously established method 153 with a slight modification. The patterned slides were cleaned by immersing in piranha bath (3:1 H2SO4 to H2O2) maintained at 80°C for 10 min, washed with DI water and ethanol, and dried thoroughly. The slides were then immersed in a solution containing 1% (v/v) Polyethyleneglycol (10-12 units) trimethoxysilane (Gelest, PA) and 2% (v/v) Triethylamine (Sigma) in anhydrous Toluene (Sigma). The slides were incubated for more than 6 h at room temperature in a closed container after which they were removed, washed with acetone, and dried. Next, the slides were flooded with 5 mM solution of 3,3’–Dithiopropionic acid di(N-succinimidyl ester) (Sigma) in anhydrous Dimethylformamide (Sigma), placed on orbital shaker and incubated for 1 h. The functionalized slides were sonicated in an ethanol bath for 10 min (to remove unbound DSP), washed with ethanol, dried, and immediately used for protein immobilization. The protein incubation was done in customized incubation chambers. Thin strips (~1 mm width) of Secureseal Adhesive sheet (250 µm thick) (Electron Microscopy Science, PA) were cut and pasted on the border of the functionalized slide. Next, inlet and outlet ports Chapter 3: Creating functional surfaces 66 were drilled on a Hybrislip (Electron Microscopy Science, PA) before sticking on the adhesive strips previously placed on the slide. Human recombinant P-selectin (R&D Systems, MN) solution of desired concentration was made in Dulbecco’s Phosphate Buffered Saline (DPBS) and was used to fill the chamber using a micropipette. The whole setup was placed in a humidified enclosure to prevent drying of the solution. For HL-60 separation experiments, 5 µg/mL of P-selectin solution was incubated for 3 h while for blood separation experiments 15 µg/mL of P-selectin was incubated for 1 h. The above protocol achieved a P-selectin site density of ~500 sites/µm2 for HL-60 separation substrates and ~1100 sites/µm2 for blood separation substrates measured as described in the next section. After incubating for the desired time, the incubation chamber was removed from the slides using tweezers, and the slides were washed in a stream of DPBS for 1 min, placed in sterile 1% BSA solution (Teknova, CA), and stored at 4°C. The slides were used within 48 h of protein immobilization. Fabrication of microfluidic channels The microfluidic channel was made using soft lithography. The design of the channel used in separation experiments is shown in Figure 3.2. The master mold of the channel was created on a silicon wafer using SU-8 photoresist by photolithography. The thickness of the SU-8 layer measured using a profilometer (Dektak) was found to be 95 µm with a maximum deviation of ±4 µm across the wafer. The silicone elastomer Polydimethoxysilane (PDMS) (Sylgard 184, Dow Corning Corp, MI) and curing agent were mixed in 1:10 ratio and poured on the master to form a layer 5-8 mm thick, degassed to remove trapped air, and cured at 80°C. The mold dimensions included a 1.2% shrinkage allowance in order to account for the thermal shrinkage of the cured PDMS. After curing, the PDMS was removed from the master, cut to size, and punched to create inlet and outlet ports. A vacuum port was also punched over the vacuum suction area. Chapter 3: Creating functional surfaces 67 Figure 3.7. Schematic for fabrication and assembly of separation devices. 3.8 Characterization of substrate The density of P-selectin immobilized on the gold substrate was estimated using indirect ELISA according to a published protocol 154 . The protein-immobilized substrates were placed on an orbital shaker, flooded with 15 µg/mL of anti-human P-selectin mouse IgG1 antibody (clone AK4, Biolegend, CA), and incubated for 6 h. Next, the slides were washed thoroughly with DPBS, flooded with 50 µg/mL Goat anti-mouse IgG1 Horseradish Peroxidase conjugate (SantaCruz Biotech, CA), and incubated for 4 h with constant shaking. The slides were then washed again, placed on a clean pertidish flooded with 300 µL of UltraTMB (Thermo Fisher Scientific, IL), and incubated for another 30 min with slow shaking on orbital shaker. After the completion of the reaction, 100 µL of the stop buffer (2 N H2SO4) was added to the slide, the solution was transferred to a well Chapter 3: Creating functional surfaces 68 plate, and the absorbance was measured using a plate reader (Tecan 200Pro). Standard calibration curve was generated by mixing known amounts of HRP conjugated secondary antibody to 300 µL of UltraTMB in a well plate and allowing the reaction to proceed for 30 min before adding the stop buffer and measuring the absorbance in a plate reader. The P-selectin density was found to be ~500 sites/µm2 for HL-60 separation substrates and ~1100 sites/µm2 for blood separation substrates. 3.9 Conclusion In this work we systematically investigated the different approaches of creating proteinpatterned substrate that would enable AFF. Amongst the different strategies investigated, we found NHS functionalization for protein immobilization and PEG functionalization for protein blocking to be most optimal. We also attempted to control the orientation of the engrafted P-selectin on the surface using Fc tagged fusion recombinant P-selectin, but blocking Fc against interaction with different FcR on leukocytes was unsuccessful, which led to immunogenicity of P-selectin-Fc. Thus sP-selectin was found to be most suitable for separation of cells. Finally a successful protocol for creating the protein patterns based on photolithograhy and then using selective activation of gold was developed. The protocol uses NHS functionalization and hence this method could be easily adapted to immobilize any protein of choice. Using Nickel patterns instead of gold might also allow engraftment of His tagged proteins with desired orientation, provided such recombinant proteins could be produced. In general, this method should be useful in a broad range of applications. Acknowledgement I would like to acknowledge the contribution of Mikhail Hanewich Hollatz and Rishi Singh in developing the protocol for fabricating AFF surfaces. Mikhail was involved in screening functional groups and development of a working protocol for passivation of glass though using PEG silane. Rishi was involved in studies attempting to orient Pselectin on the surface and selecting the best method to immobilize the P-selectin. 4 Separation of model cell lines Note: This chapter has been published in the paper “Affinity flow fractionation of cells via transient interactions with asymmetric molecular patterns”, Bose et al., Scientific Reports 3, 2013. 4.1 Introduction In the last chapter, we developed a protocol to fabricate substrates to enable affinity flow fractionation of cells. Through testing different functionalization strategies we choose a protocol that demonstrated best rolling behavior and had minimal immunogenicity. While we had looked at the optimized rolling behavior of cells for different functionalization, actual separation of cells was not demonstrated and measurement of performance of was not performed. The performance of the device depends on a number of factors including the patterns design, quality of the patterned substrate and operating conditions. A through characterization of the device is essential to optimize operating conditions, enhance performance and in order to compare with existing technologies. In this chapter, as a first step, we used model cell lines that mimic the behavior of leukocytes, to demonstrate separation capabilities of the AFF surfaces. This approach ensured that there is no sample variability – something, which is common with using complex mixtures such as whole blood. Then we quantify the separation in terms of recovery and purity and study the Chapter 4: Separation of model cell lines 70 operational parameters of the device. Lastly, we identify the main transport phenomenon that governs separation and model the separation process. 4.2 Experimental setup for cell separation The experimental apparatus is shown as a schematic in Figure 4.1. The cells were injected and collected in polypropylene pressure vessels (Sigma) while the buffer was injected using a syringe pump (PhD Ultra, Harvard Apparatus) and glass syringes (Hamilton Co). PTFE tubing (Cole Parmer) was used for interfacing with the device. The ratio of buffer to cell sample flow rate was adjusted by controlling the inlet pressure, while the fraction of the outlet flow that is collected as sorted stream was adjusted by controlling the outlet pressure. Figure 4.1. Schematic of the experimental setup for cell separation. 4.3 Separation of HL60 cells from K562 cells To investigate the transport of cells in the device, we studied the separation of HL60 cells from K562 cells, both of which are myeloid in origin. HL60 cells express PSGL-1 (the major ligand for P-selectin)155 and exhibits ‘cell rolling’ on P-selectin surfaces, which is a process involving continuous formation and breakage of bonds between the cell and the surface under the influence of hydrodynamic shear.155 K562 cells do not exhibit strong interactions with P-selectin surfaces156. HL60 cells and K562 cells were stained using Cell Tracker Red and Cell Tracker Green (Invitrogen) respectively and mixed in Chapter 4: Separation of model cell lines 71 approximately 1:1 ratio to a final concentration of 106 cells/mL in cell culture media. The mixture was injected alongside a Dublecco’s Phosphate Buffered Saline (DPBS) (containing Ca2+ and Mg2+) buffer stream into the assembled separation device. The inlet pressure was adjusted such that the cell stream occupied about 10% of the channel width (ratio of the flow rates of cell to buffer streams around 1:9). The wall shear stress inside the channel is a critical parameter that modulates attachment rate and rolling velocities and was calculated (assuming plain Poiseuille flow) from the equation Q= τ wh3 6µ (4.1) where τ is the wall shear stress, w and h are channel width and height respectively and µ is viscosity of the buffer. We performed experiments at different shear stresses ranging from 0.2 dyn/cm2 up to 1.5 dyn/cm2 and found that lower shear stresses promoted a tendency of the cells to get stuck on the substrate, while higher shear stresses significantly decreased the cell-surface attachment rate, reducing the separation efficiency. A shear stress of 0.5 dyn/cm2 was found to be optimal for overall device performance and was used in the reported experiments. We found that the HL60 attached to the P-selectin patterns, rolled over them and got separated from the K562 cells. Over the 20 cm length of the separation channel, the mean position of HL60 cells was displaced laterally by ~800 µm, and about 80% of the HL60 cells were found to be concentrated in a narrow band on the sorted side (Figure 4.2a). The flow of cells within the channel was recorded by taking time lapse images of the cells at particular channel locations without P-selectin patterns in different fluorescence channels. Positions of at least 200 flowing cells of each type were recorded and analyzed using the software ImageJ (NIH). The number of cells flowing per unit time at different positions across the channel width was converted to frequency histograms, which were normalized using the total area under the curve to obtain the probability distribution function (PDF) representing the flux of the cells. The resolution of the HL60 cells from the non-rolling K562 was found to be dependent on the length travelled inside the channel, similar to that in chromatography. Control experiments were used to verify that the cell separation was due to P-selectin / PSGL-1 interactions. HL60 cells were not Chapter 4: Separation of model cell lines 72 laterally displaced when BSA was immobilized on the gold patterns instead of P-selectin (Figure 4.2b), or when PSGL-1 on the cells was blocked with an antibody (Figure 4.2b). Furthermore, in the absence of P-selectin, there was no significant difference between distribution of cells on the BSA passivated substrates with or without the gold patterns (Figure 4.2b), indicating that the gold pattern did not significantly affect the cell distribution. The observed broadening of the cell distribution during separation on Pselectin may be attributed to weak interactions between the P-selectin and K562 cells. Chapter 4: Separation of model cell lines 73 Figure 4.2. Separation characterization using HL60 and K562 cells. A) Overlaid fluorescence images (false colored) showing the distribution of the two cell types at different locations along the microchannel. Images were acquired via a continuous 10 s exposure for each fluorescence channel. Scale bar is 100 µm. B) Evolution of distribution of the flux of the two cell types along the channel length shown as a dimensionless probability density function (PDF) against channel position normalized by the channel width. The active substrate containing the P-selectin patterns is shown against a control where BSA replaced P-selectin, P-selectin patterned surface with cells treated with antiPSGL-1 antibody (clone # KPL-1, Biolegend Inc.) and BSA passivated glass substrate (no gold patterns). 4.4 Separation metrics Performance of separation is measured by two primary quantities – 1) Purity, which gives the percentage of target cells in sorted sample and 2) Recovery, which is the percentage of total target cells sorted, as defined below. # of HL60 cells in sorted sample Total # of cells in sorted sample # of HL60 cells in sorted sample Recovery = Total # of HL60 cells in injected in the device Purity = (4.2) While the purity can be measured directly from flow cytometry (FC) of the sorted samples, calculating the recovery by directly measuring the absolute cell counts in the input, sorted and waste streams is prone to pipetting errors and cell loss during sample preparation for flow cytometry. Here we used an indirect method to obtain the cell recovery from purity of the three samples. Below, we detail the mathematical derivation. For a given system, if the fractions of the target cell in the input, sorted, and waste streams are pi , ps and pw (%) respectively, then for every 100 cells injected in the device, there are pi target cells and assuming a recovery of r (%), the number of target cells in the sorted stream is r.pi/100 while the number of target cells in the waste stream Chapter 4: Separation of model cell lines 74 is (1– r/100)pi . If the purity of the cells in the sorted stream (measured by flow cytometry) is ps, the total number of cells (both target and non-target) in the sorted sample is r.pi/ps. In a similar manner, the total number of cells in the waste stream is (100 – r)pi/pw. Thus using mass balance we get: (100 – r)pi/pw+ r.pi/ps=100 which on simplification gives: r= ps ( pw − pi ) pi ( pw − ps ) 100 (4.3) In one experiment, we collected 25% of the flow into the sorted stream which yielded a purity of 94.6%, which using Equation 4.3 estimates a recovery of 83% (Figure 4.3a). It can be easily noted that the recovery and purity depends on the location in the channel and the fraction of flow collected in the sorted stream. We calculated the purities and recover for different fraction of flow collected at 20 cm channel length from the probability densities (Figure 4.3b). As a higher fraction of flow is collected as the sorted stream, the recovery increases, while the purity monotonically decreases. Tuning the fraction of the flow collected as the sorted stream determines the trade-off between purity and recovery, depending on the needs of the application. Chapter 4: Separation of model cell lines 75 Figure 4.3. Performance of separation. A) Flow cytometric analysis of the samples in an experiment where the sorted stream comprised 25% of the total flow. B) The purity (red) and recovery (blue) of HL60 cells at the channel exit (L = 20 cm) for different fractions of the total flow collected into the sorted stream as calculated from the PDF. Mean and standard deviation for n = 3 experiments are shown. 4.5 Mathematical Modeling of separation process Quantitative understanding of the transport mechanisms of cell separation is essential for optimizing the device performance and guiding future development of AFF for other applications. Through our observation of the behaviors of cells inside the AFF devices we identified six processes which, we believe, primarily determines the transport of cells and hence the separation performance. We developed a phenomenological mathematical model that accounts for these major transport processes within the device and can be used to predict the separation performance (Figure 4.4). Chapter 4: Separation of model cell lines 76 4.5.1 Model description The cells entering the device settle to the bottom of the channel under the action of gravity, with the settling length depending on geometry, flow velocity, and initial distribution of the cells. We observed that HL60 cells that settled to the bottom of the channel attached to the P-selectin stripes and tracked along their edges for a certain distance before detaching and reattaching on a downstream stripe (http://www.nature.com/srep/2013/130731/srep02329/extref/srep02329-s2.mov). The cells tracked along the edges of several consecutive P-selectin stripes, but then detached and traveled a long distance before re-attaching and tracking along the edges of another set of P-selectin stripes. These observations suggest that two different capture probabilities are at play during the repeated rolling and detachment of cells. The cells in the free stream flowing close to the surface can initiate rolling on the patterns with a relatively low probability, P∞99. These cells track the patterned edges for a certain distance (le) before detaching and reattaching to an immediately downstream stripe with a significantly higher probability, P0. For HL60 cells on P-selectin patterns, we determined the values of P0 and le from experiments (See section 4.5.2), and combined the Davis & Giddings model for near wall particle setting under gravity157 with the Goldman’s model for particle convection158 to describe the gravitational settling of the cells within the microchannel. Assuming that rolling along the edge is a Poisson process132 with the mean edge tracking length le depending the angle of inclination (α) of the patterns, we performed a Monte Carlo simulation to obtain the distribution of cells at different locations in the separation channel. Chapter 4: Separation of model cell lines 77 Figure 4.4. Schematic description of the key processes governing the transport of cells inside the separation device 4.5.2 Estimation of the model parameters Figure 4.5. Schematic of parameters used in mathematical model. The x-axis is along the device length while the y-axis is the lateral direction. The perpendicular distance between the edges of the pattern is b, while the patterns are inclined at an angle α to the flow direction. wc is the width of the cell stream, wp is the width of the patterned region while w is the channel width. The coordinate convention and the nomenclatures used in the model are shown in Figure 4.5. There are two primary length scales associated with the transport of rolling cells in the microchannel. First is the length scale associated with the settling of the cell to the Chapter 4: Separation of model cell lines 78 bottom of the channel under the action of gravitational force which is estimated using a formulation similar to Zang & Neelamegam 99. The settling velocity for a cell of radius r is given by 157: 2 r2 ρc − ρm ) g ( dz 9 µ =− r dt 1+ z−r (4.4) where ρm and ρc are fluid and cell densities, g is gravitational acceleration and µ is the viscosity of medium. The convection velocity of the cell is affected by the presence of the wall - an effect which becomes dominant in small confinements. To account for it, we assumed that the convection velocity is equal to the local flow velocity if the separation from the wall is greater than 0.2h (h is channel height), while the convection velocity of the cells closer to the wall than 0.2h is estimated using the equation derived by Goldman et.al. 158. For a channel of height h, the cell convection velocity is given by: ⎧ 12 ⎛⎜ r ⎞⎟ F rT s − F sT r dx ⎪ ⎝ z ⎠ t r (γ z ) = ⎨ F T − F rT t dt ⎪ ⎩V fluid , x if min [(h − z ), z ] < 0.2h (4.5) if min [(h − z ), z ] ≥ 0.2h F r , F s , F t , T r , T s , T t are non-dimensional parameters that depend on the distance of separation of the cell from the wall and the readers are directed elsewhere 158 for their values. γ is the local shear rate of the fluid near the cell which is given by the partial derivative of the flow velocity in z-direction. The flow velocity inside a rectangular channel for a flow rate Q is given by 159 : ( ) y−w 2 1 ⎡ cosh nπ h ⎤ ⎢ ⎥ sin nπ 1 − ∑ 3 cosh nπ 2wh ⎥⎦ 36Q n ,odd n ⎢⎣ V fluid , x ( y, z ) = ∞ 192h whπ 3 1 − ∑ 5 5 tanh nπ 2wh n π w n , odd ∞ ( ) ( ( z h ) (4.6) ) The second length scale in the process is associated with the actual separation of the settled cells and is affected both by the probability of attachment to the patterns and deflection by the edges. We learnt from the experiments that cells flow freely with the fluid till they get captured on a ligand patterned band after which they track the edge getting displaced laterally and eventually detaching, usually reattaching to the immediate pattern downstream. Interestingly, this process of detachment and reattachment continues until after a detachment event the cell fails to attach to the downstream band and re-enters Chapter 4: Separation of model cell lines 79 the free stream, after which the whole cycle may be repeated. More than 120 HL60 cells were tracked and it was found that on an average 90% of the detached cells attached to the next immediate pattern, 5% attached to the second pattern while the rest did not attach in the image frame (>5 stripes after the detachment) and were assumed to have returned to free flowing velocity. For simplicity, we assume that the reattachment probability P0 refers to the attachment only to the next immediate pattern and is 0.95 for the HL60 experiments. Unlike P0, it is difficult to experimentally determine the free stream attachment probability P∞ since very few free flowing cells attached in a given image frame. Using the current microfluidic device, we performed experiments where free flowing HL60 cells (gravitationally settled inside the channel) were introduced to a series of P-selectin stripes at different positions in the microchannel and time lapse images were acquired continuously. The images were manually analyzed and the probability of attachment of cells (Pattach) was obtained as the fraction of cells which attached in the given image area. Since the attachment of the cells follows a binomial probability, the total probability that a cell attaches to at least one stripe out of ‘n’ stripes it encounters is given by: Pattach = 1− (1− P∞ ) n . The above formula is used to determine P∞ from the values of Pattach and ‘n’ obtained from image analysis. Our experiments yielded an average value of P∞ = 0.027 with 95% confidence bounds between 0.015 – 0.038. We ran the Monte Carlo simulation (described later) with different values of P∞ and obtained an excellent match with the experimental result for P∞ = 0.007, which is only in modest deviation from the range of values determined experimentally. The experiments for determining P∞ were performed with lower number of cells unlike the separation devices where a large number of cells compete for relatively limited rolling area, which might explain the lower value of P∞ at which the simulations matched experimental results. Rolling of HL60 cells on asymmetric receptor patterns have been characterized by us previously 132, and it was found that the tracking length on a single pattern edge exhibited a exponential distribution which was a strong function of the inclination angle of the pattern (α), amongst other parameters ( see Chapter 2). We measured the edge tracking lengths in our current system from independent experiments and confirmed that the Chapter 4: Separation of model cell lines 80 events were exponentially distributed as expected (Figure 4.5); the mean of the fitted curve (average edge tracking length le) was found to be 23.96 µm for HL60 cells (95% confidence bound between 22.13 – 25.79 µm) compared to 67.32 µm for neutrophils (95% confidence bound between 65.32 – 69.32 µm). Figure 4.6. Edge tracking length of HL60 cells and neutrophils on P-selectin patterns. Distributions of the edge tracking length of (a) HL60 cells and (b) neutrophils were fitted with an exponential function (red) to obtain the mean edge tracking length le. The fits have an R-square value above 0.9 in each case. 4.5.3 Monte Carlo simulation The numerical scheme was implemented using a custom code in the commercial software MATLAB (Mathworks, Inc.). The values of the parameters used for the simulation were g = 9.8 m/s2, ρc-ρm = 77 kg/m3, µ = 0.0009 N-s/m2, h = 95 µm, w = 1 mm, b = 30 µm, α = 15o, wc = 100 µm, wp = 850 µm. The cells were assumed to be uniformly distributed at the entrance of the device and the starting position of a cell was calculated by random sampling of the cross section of the cell stream. Trajectory of the settling cell was calculated by solving the coupled differential equations Eq. (4.4, 4.5, 4.6) using a variable order solver. Once the cell settled, its x-position in the channel was incremented iteratively. As the cell passed over each band, the attachment state was decided by generating a random number and comparing it with the attachment probability (P0 or P∞ depending on the previous attachment history of the cell). The tracking length of a rolling Chapter 4: Separation of model cell lines 81 cell on an edge was calculated by generating a random number based on exponential distribution by inverse transform sampling. The above steps were repeated until the xposition of the cell exceeded the upper limit (the desired length of separation) or the cell travelled into the non-patterned region. The position of the cell was recorded at every step. The simulation was performed for 10,000 cells to calculate the cell distribution and mean displacement. The simulation results showed excellent agreement with the experimental results (Figure 4.7a) for P∞ =0.007, which is only in modest deviation from the range of P∞ determined experimentally (0.015 – 0.038). 4.5.4 Scaling model To obtain scaling relations between the fundamental separation parameters, we developed a simple analytical model that estimates the lateral displacement of the cells. We assume that the cells are already settled when they enter the separation channel and thus neglect the gravitational settling length. For the given free stream attachment probability P∞ , on an average a cell is expected to cross 1/P∞ bands before getting attached. Similarly for a reattachment probability of P0, the cell will roll on 1/(1- P0) bands before returning to free flow. Thus, the effective attachment probability Peff - defined as the ratio of the number of bands to which the cell attached to the number of bands the cell crossed - can be derived as: Peff = 1 (1 − P0 ) P∞ = 1 (1 − P0 ) + 1 P∞ P∞ + (1 − P0 ) (4.7) If at given length L of the channel the mean displacement of the population of cells is D, then the total number of bands on which the cell attached is Neff = D (le sin α ) . Using the effective attachment probability, L can be estimated as: L= N eff Peff b D + sin α tan α (4.8) where b is the perpendicular distance between the edges of the bands (Fig. 4.5). The first term represents the actual number of bands that the cells cross, while the second term is the added length in x-direction that the cells travel while tracking the edge. The above expression can be rearranged to get: Chapter 4: Separation of model cell lines D* = L* 82 1 1+ b (4.9) Peff le sin α cos α where D* and L* are the non-dimensional mean displacements and length given by D* = D ( cos α b ) and L* = L (sin α b ) . Since the length travelled along each edge by the cells follows an exponential distribution, the sum of all the edge tracking lengths for a cell is expected to follow a gamma distribution for which the ratio of the standard deviation to the mean of the distribution is expected to be: σ D = 1 N eff (4.10) For large values of Neff (or large values of L), the second term in Eq. (4.8) is small compared to the first term and hence Neff can be approximated as Neff ≈ (L.Peff .sinα)/b, which when combined with Eq. (4.10), gives the relation: σ D ≈ 1 L Peff * (4.11) This scaling holds true when P∞ is comparatively small i.e. when the length scale for separation dominates over the settling length; while the simulation results deviate modestly from the theoretical scaling predictions as the two length scales became comparable at larger values of P∞ (Figure 4.7b). The ratio of standard deviation (σ) of the lateral displacement to the mean displacement (D) is indicative of the separation resolution, which may be expected to depend on the number of stripes that the cells interact with (given by L*.Peff once the cells settle). It exhibits an initial peak in magnitude with increasing L*.Peff during the gravitational settling phase before transitioning to an inverse power law relation (Figure 4.7c). The decreasing value of σ/D with increasing the number of stripes that the cells interact with is in accordance with theoretical scaling predictions (Equation 4.11), and is analogous to the increased resolution observed in chromatographic separations for longer columns. Chapter 4: Separation of model cell lines 83 Figure 4.7. Theoretical modeling of cell separation in the device. A) Comparison of the experimental distribution of the flux of HL60 cells for the same conditions described previously with that predicted by the model (P∞ = 0.007, P0 = 0.95, le = 23.96 µm). Channel position is normalized by the channel width. (B-C) Scaling relations between different operational parameters. Mean normalized lateral displacement (D*) is proportional to the normalized length of travel (L*) scaled by the non-dimensional parameter θ (B), while the ratio of standard deviation to mean lateral displacement (σ/D) scales with the number of patterns on which the cells roll (L*Peff) (C). Plots of simulated results are shown for different values of P∞ (0.001 – (10 µm – × , 100 µm – × , 0.01 – × ×, 0.9 – ) and le ). 4.5 Conclusion The performance of the AFF devices was measured through sorting of model cell lines. Observation of behavior of cells on the AFF surface led to development of a novel Chapter 4: Separation of model cell lines 84 mathematical model, which successfully predicted the gross separation characteristic of the devices. A simplified scaling model was also developed which indicated that the attachment of free flowing cells to the pattern was the rate limiting step to the separation process. New channel designs, which enhance attachment of cells to the surface, should prove beneficial in the future to enhance performance. Another interesting point worth noting is the fact that the very weak interaction of the K562 cells with P-selectin was sufficient to alter the cell distribution in the channel beyond passive diffusion. Thus it might be possible that stable rolling in not a prerequisite to separation though AFF, which should allow AFF surfaces to be used in a large number of applications involving other physiological weak interactions such as those between lectins and glycoproteins. 5 Application of AFF in Sorting of Neutrophils from blood Note: This chapter has been published in the paper “Affinity flow fractionation of cells via transient interactions with asymmetric molecular patterns”, Bose et al., Scientific Reports 3, 2013. 5.1 Introduction Neutrophils constitute the majority of leukocytes in blood and are the first line of defense against infection, playing a key role in shaping of the immune response 160,161 . They are involved in pathophysiology of many diseases and are highly activated in a number of diseases such as sepsis 162 , venous disease 163 , and sickle cell disease 164 . Neutrophil counts are therefore commonly used to access the state of the immune system, detecting bacterial infections and inflammatory diseases 2, and in some special cases such as determining chemo-readiness of cancer patients. Inappropriate positioning of activated neutrophils in the tissue is believed to cause multiple organ failure during sepsis 162 detection of activation of neutrophil has shown to be highly prognostic in neonates and 165 . Separation of neutrophils or leukocytes from other blood components that interfere with DNA amplification can also provide samples suitable for genetic analysis 166. Chapter 5: AFF for sorting neutrophils from blood 86 The conventional method for neutrophil isolation based on Ficoll-Hypaque density gradient centrifugation followed by dextran sedimentation takes ~3 h and requires hypotonic lysis of contaminating erythrocytes to achieve purity > 95% 97 . The standard methods for neutrophil enumeration are microscopic examination of blood films following staining, or use of one of the several multichannel automatic counters such as Coulter and Seimens 2. Detection of neutrophil activation is typically performed using flow cytometry by assessing the expression levels of markers that are up- or downregulated upon activation 167 . While these techniques work very well using laboratory equipment, their complexity precludes easy implementation in a disposable device or in point-of-care settings. AFF provides an excellent alternative to existing technologies for sorting neutrophils, and is uniquely suited to be a simple and effective method that can be used at the point-ofcare. The performance of the separation devices with HL-60 cells, which are similar to neutrophils in several aspects, gave us confidence to use the AFF devices in sorting neutrophils form blood. In this chapter, we detail the step by step approach taken in order to overcome the challenges of using blood as the sample, and demonstrate separation of neutrophils from whole blood with high purity and efficiency in a single step. 5.2 Sorting of neutrophils from blood All experiments involving human samples were approved by the Committee On Use of Humans as Experimental Subject (COUHES) at MIT and the BWH Institutional review board. Blood was collected from consenting adult healthy donors who had not taken aspirin or other NSAIDs within 48 h prior to blood withdrawal. Blood was collected in 1.5 mL citrate vacutainers (3.2% buffered sodium citrate) 168 and was immediately used for experiments. It should be noted that, amongst the various anticoagulant screened (Heparin, Low molecular weight heparin, Hirudin fragment, PPACK, citrate, EDTA), citrate worked best in terms of preventing coagulation without interfering with cell rolling. The buffer were used in this experiment was made by supplementing DPBS with 30 µM CaCl2 (Sigma) and 200 units/mL of Polymxin B. This Ca2+ concentration was sufficient to enable P-selectin bond formation without causing blood coagulation. The experiment Chapter 5: AFF for sorting neutrophils from blood 87 was set up as described before (section 4.2) using sterile collection vials. The input sample which consisted of either whole anticoagulated blood or diluted blood (whole blood mixed with buffer in 1:1 ratio) was injected parallel to the buffer stream at a total wall shear stress of 0.5 dyn/cm2. This wall shear corresponds to a 5.18 µL/min of buffer flow rate and 0.25 µL/min blood flow rate, with a width of the input (blood) stream at ~10% of the channel width. The sorted neutrophils were either collected in HBSS (-/-) on ice (for the viability, activation and phagocytosis assay) or in a 1% formaldehyde solution (for determining purity through FC). The outlet pressure was adjusted so as to collect 20% of the net flow into the sorted stream. Within the separation channel, leukocytes rolled on the P-selectin patterns and were displaced from the blood stream into the parallel buffer stream, while the erythrocytes exhibited only a small lateral dispersion (leukocytes can be fairly easily distinguished from erythrocytes by their morphology). By the end of the separation channel almost all of the erythrocytes remained on the blood input side and could be rejected, while a highly pure stream of leukocytes was obtained on the other side (see Fig 5.1). Figure 5.1. Direct isolation of neutrophils from blood using AFF. Citrate anticoagulated whole blood was diluted 1:1 in the running buffer (supplemented with 30 µM Ca++) and injected parallel to a stream of running buffer at a shear stress of 0.5 dyn/cm2 as shown in the top left panel. Neutrophils were seen to adhere and roll on the P-selectin immobilized gold stripes, follow the edge and separate from the blood stream (shown in right panel). At the channel exit, a pure stream of neutrophils was separated from the Chapter 5: AFF for sorting neutrophils from blood 88 blood stream which were collected in different outlet channels (left bottom). The scale bar on left panel is 50 µm while that in the right panel is 30 µm. 5.3 Purity and efficiency For the purpose of purity determination, 20% of the flow was collected in vials containing 1% formaldehyde. The samples were then washed and re-suspended in cell staining buffer (Biolegend, CA) and stained using the antibody cocktail - anti CD14V450 and anti CD66b- PE from BD Pharmigen, anti CD45-FITC from Biolegend , and anti CD235a-APC (GlycophorinA) from eBioscience Inc., CA following manufacturer’s protocols. Erythrocytes were lysed only in the input and waste sample and each sample was analyzed using BD LSR Fortessa flow cytometer. The gates were defined using a positive control which was prepared by taking whole blood, depleting the erythrocytes though lysis followed by addition of 106 erythrocytes per milliliter of original blood sample; the reduction of erythrocyte concentration ensures that the antibody staining intensities are similar to those expected in the sorted sample and was hence important for defining the proper gates. Appropriate isotype matched controls were used for defining negative gates (Figure 5.2). The populations were identified as - erythrocytes (GlycophorinA+ CD45-), leukocytes (CD45+ GlycophorinA-), granulocytes (CD66+ CD14low), monocytes (CD14+ CD66-), lymphocytes (CD66- CD14-) in the input, sorted, and waste streams (Fig. 5.2 a,b). We found that the sorted stream consisted of highly pure population of leukocytes 99.6 ± 0.3 % (up to 99.84%) (Figure 5.3). The enrichment ratio (E.R.) as defined in previously5, was calculated as follows: E.R. = ( ) pt ,sorted pnt ,sorted pt ,sorted 1− pt ,input = pt ,input pnt ,input pt ,input (1− pt ,sorted ) (0.1) where pt,input and pt,sorted are purities of the target cells in input and sorted fractions respectively, and pnt,input and pnt,sorted are purities of the non-target cells in input and sorted fractions respectively (measured by flow cytometry). E.R. of leukocytes (which is same as rejection ratio of RBCs) is calculated considering leukocytes as target cells and RBC as non-target cells and was found to be 0.4×106 fold. This enrichment ratio was three Chapter 5: AFF for sorting neutrophils from blood 89 orders of magnitude higher than that typically obtained in other chip-based continuous flow fractionation methods.5 The sorted leukocyte population was highly enriched in neutrophils with purity 92.1 ± 0.2 % (Fig 5.3b), representing a neutrophil enrichment ratio of 18,760 with respect to other cells, while the waste stream was significantly depleted of neutrophils. The neutrophil purity is comparable to existing methods of neutrophil separation by antibody capture4 and to the best of our knowledge is the first demonstration of using transient weak adhesive interactions to attain such high purities and enrichment ratios in a continuous flow system. Figure 5.2. Purity of sorted neutrophils. (a,b) Phenotyping via flow cytometry analysis of the (a) input and sorted sample, and (b) waste samples. Input is depleted of erythrocytes to enable cytometry. For this experiment, 25% of the flow was collected as sorted sample. The sorted sample could be seen enriched in neutrophils while the waste is depleted. (e) Histological staining of the sorted sample showing polymorphonuclear neutrophils. Scale bars are 20 µm. In neutrophil separation experiments using diluted blood, based on the percentage of neutrophils in the samples and using the above formula we found the recovery of neutrophils to be ~67% (Input: 62.2%, Sorted: 91.9%, Waste: 37.75%). Neutrophil recovery was also independently measured to corroborate the finding from the purity Chapter 5: AFF for sorting neutrophils from blood 90 data. We obtained time lapse images at the channel exit at regular intervals (between 40 90 min of injection) that were manually analyzed to determine the average flux of the sorted neutrophils. The neutrophil recovery was determined to be 68.5% based on the flux of the sorted neutrophils and flux of input neutrophils (obtained from the measured concentration of neutrophils in the input sample and the flow rate of blood). Thus we estimate the recovery of neutrophils to be between 65-70%. Although the device also worked with whole blood, the neutrophil recovery was 4-fold lower than with 1:1 diluted blood possibly due to increased steric hindrance by the erythrocytes or the presence of PSGL-1 in plasma.25 Figure 5.3. Purity of the samples determined by flow cytometric analysis. (a) The ratios of erythrocytes and leukocytes in the samples before and after sorting demonstrate high erythrocyte rejection. (b) Composition of the leukocyte population in the sample before and after sorting demonstrates high degree of neutrophil enrichment. Error bars represent SD of n = 3 independent experiments. 5.4 Characterization of sorted cells Cells are sensitive to the treatment undertaken and several separation methods have been known to affect the biological activity of separated cells. Using the trypan blue dye exclusion assay we found the viability of the sorted cells to be 98.8 ± 0.7%. In addition, we performed a battery of tests on the sorted cells to establish effect of sorting on the cellular activity. 5.4.1 Hematological analysis Chapter 5: AFF for sorting neutrophils from blood 91 The surface marker CD66b belongs to the carcino-embryonic antigen family and is broadly expressed on all granulocytes, i.e – neutrophils, eosinophils and basophils. Since Neutrophils usually out number the later two subtypes by 30:1 ratio, we classified all CD66b+ cells as neutrophils. Therefore, we performed hematological staining on the sorted cells in order to subtype the sorted granulocytes. We added 100 µL of the sorted sample on a poly-L-Lysine cover slip and allowed the cells to attach to the glass surface. The cover slips were then air dried, fixed in methanol and stained using eosin and azure B (VWR LLC) followed by washing in pH 6.8 buffer. The stained cells were analyzed on an inverted microscope in bright field. Hematological staining revealed that 95% of the sorted granulocytes had segmented nuclei (41 out of 43 analyzed) typical of mature polymorphonuclear neutrophils (Fig. 5.2c) 5.4.2 P-selectin binding PSGL-1 is the major ligand for P-selectin and is known to be broadly expressed on all leukocytes 169 . However not all forms of expressed PSGL-1 are functional and hence there is variability between the myleiod and lymphoid population in terms of rolling on P-selectin surfaces 170 . Hence, instead of using anti-PSGL-1 antibody, we directly tested the affinity of the cells toward P-selectin binding by using fluorescent P-selectin complexes. The staining solution was made by mixing P-selectin-Fc (R&D systems), biotinylated anti-Human Fc (Sigma) and Streptavidin-PE (Biolegend) at a final concentration of 10µg/mL, 40 µg/mL, and 40 µg/mL, respectively in 1% BSA solution in DPBS containing 1mM CaCl2 (Fig. 5.4a). The samples (whole blood and sorted cells) were washed and resuspended in 100 µL of cell staining solution. A nuclear staining dye Hoechst 33342 (Invitrogen) was then added to the solution at 5µM final concentration and the sample was kept on ice for 30 min in dark. Next, the samples were washed, resuspended in the staining buffer and analyzed within 30 min on a flow cytometer. Leukocytes were gated using Hoechst fluorescence (Pacific blue channel) and forward scatter. Whole blood stained with a mixture of streptavidin-PE and biotinylated antihuman Fc was used as negative control to determine non-specific binding of streptavidin to the cells. In whole blood two clear populations of leukocytes emerged – one that bind Chapter 5: AFF for sorting neutrophils from blood 92 to P-selectin avidly (~47%) and the non-binders (~53%). However majority of the sorted fraction (~91%) consisted of the strong P-selectin binding cells (Fig. 5.4b). Figure 5.4. P-selectin binding affinity of the input and sorted fractions. a) Schematic showing the steps involved in making the fluorescent P-selectin complexes. b) Flow cytometry was used to measure the binding of P-selectin complexes to the leukocytes in input and sorted fractions. Leukocytes were gated using nuclear staining by Hoechst 33342. Whole blood stained with streptavidin-PE and antibody complex (without Pselectin) was used as negative control. 5.4.3 Activation assay Neutrophils are extremely sensitive to stimulus and can undergo rapid activation resulting in several phenotypic and morphological changes.26-28 To detect whether the sorted neutrophils were activated, we used the classical markers – L-selectin and Mac-1 – that are shed and up-regulated respectively upon activation.29 For measuring the expression level of L-selectin and Mac-1, the sorted cells were collected in HBSS(-/-) on ice after which they were washed and stained using anti-CD66-FITC, anti-CD62L-V450 and antiCD11b-PE antibody (Biolegend) in cell staining buffer for 20min . Then, formaldehyde solution was directly added to the tubes until the final concentration was 4% Chapter 5: AFF for sorting neutrophils from blood 93 formaldehyde, and the cells were left to fix in dark for 30 min. Then the cells were washed and immediately analyzed in a BD LSR Fortessa flow cytometer. In parallel experiment, the same cocktail of antibody was added to either whole blood or whole blood previously incubated with HBSS, dextran (Sigma), Mono-poly resolving media (Cederlane Labs), Histopaque 1077 (Sigma) and Percoll (GE Healthcare). All samples preparation, centrifugation and staining were done on ice or at 4oC in order to avoid cell activation. Neutrophils were gated from the FCS and FITC fluorescence and the V450 (Pacific Blue channel) and PE fluorescence of each sample was recorded. Whole blood incubated with LPS (1 µg/mL for 30 min at 37oC) was used as positive control (activated neutrophils). When compared to fresh whole blood and activated control, the sorted neutrophils exhibited minimal change in expression of L-selectin and Mac-1, indicating that they were not activated (Fig. 5.5a). Variability of activation levels between different AFF experiments on the same sample was also absent confirming the reproducibility of the method (Fig 5.5b). In contrast, all of the separation media affected L-selectin expression (most notable with Histopaque), although little change in Mac-1 expression was observed Figure 5.5. Activation assay of sorted neutrophils. (a) Expression level of activation markers L-selectin and Mac-1 on neutrophils in sorted cells and fresh whole blood. Isotype control (negative control) and activated neutrophils (positive control) are shown for reference. (b) Effects of different neutrophil isolation methods on activation. Whole blood was collected from a healthy donor and neutrophils were isolated using affinity flow fractionation (AFF, labeled as ‘Neutrophil -1,2,3’) in three separated experiments. Chapter 5: AFF for sorting neutrophils from blood 94 At the same time, aliquots of whole blood was mixed with buffer, dextran, histopaque1077, mono-poly resolving media and percoll, incubated for 30 min and washed. Expression level of L-selectin and Mac-1 were measured using flow cytometry and the results are shown as mean fluorescence intensity (MFI) with the error bar showing SD for each distribution. Blood incubated with LPS (1µg/ml for 30 min) was used as positive control for activation. 5.4.4 Phagocytosis assay A major physiological function of neutrophils is to phagocytose pathogens and opsonized foreign particles in blood and tissue. This is a major defense mechanism of the body against bacterial infections. Mature neutrophils are also very efficient in killing of the phagocytosed pathogens though lysosome-phagosome fusion which leads to acidification and killing of its contents. Thus the bactericidal effects of the neutrophils depends on the two step process of successful phagocytosis followed by its acidification. We used pHRoho® E.Coli bioparticles (Invitrogen) in order to determine bactericidal activity of the sorted neutrophils. The assay consists of E.Coli particles tagged with pHRodo - a pHsensitive dye that becomes fluorescent at low pH environments such as those found inside lysosomes, which helps to distinguish between particles attached to the cell from those that are internalized. The bioparticles were reconstituted in buffer at a concentration of 1mg/mL and the particle count was determined using a hemacytometer. For the phagocytosis assay the sorted cells (collected in HBSS on ice) were resuspended in autologous plasma (prepared beforehand by removing the cells in whole blood through centrifugation). The bioparticles were added in excess (greater than 1000 particles per neutrophil) to 200 µL samples of whole blood or sorted cells and incubated at 37oC for 1 h. Whole blood without the bioparticles kept at 37oC and whole blood with the bioparticles kept on ice (to measure baseline fluorescence of attached but non-internalized particles) served as negative control. At the end of 1 h, 200 µL of ice cold stop solution 97 (1% FBS in HBSS with 2 mM of NaF) was added to each sample followed by washing to remove unbound particles. All further washing and resuspension steps were performed with the stop Chapter 5: AFF for sorting neutrophils from blood 95 solution at 4oC. Next, the samples were stained with CD66-FITC, washed and immediately analyzed using a flow cytometer. Neutrophils were gated using forward scatter and FITC fluorescence and phagocytosis was measured using the fluorescence in PE channel. Whole blood with bioparticles kept on ice was used to define the extent of positive gates (Fig. 5.6a,b). We found that level of phagocytosis was similar in whole blood and sorted cells – 90.2% and 92% respectively (Fig. 5.6b). Figure 5.6. Phagocytosis activity of neutrophils in whole blood and sorted fraction. (a) Brightfeild, fluorescent and overlaid images of the sorted neutrophils demonstrating successful phagocytosis of E.coli particles tagged with a pH-sensitive fluorescent dye. Scale bars are 20 µm. (b) Flow cytometric analysis of the cells to quantify level of phagocytosis. 5.5 Label-free detection of neutrophil activation in blood The ability to sort cells in continuous flow without extensive sample preparation is useful for point-of-care analysis as it greatly simplifies the device design, potentially enabling Chapter 5: AFF for sorting neutrophils from blood 96 instrument-free disposable devices. Neonatal sepsis accounts for a large fraction of childhood deaths in developing countries, but diagnosis is challenging due to non-specific clinical symptoms.15 While detection of neutrophil activation by up-regulation of CD64 has high diagnostic value,30 it requires flow cytometry that is typically not available in resource-limited settings. Given that activation of neutrophils reduces their efficiency of rolling on P-selectin,31 we investigated whether the present method could be used to detect neutrophil activation in blood. A concept of such a device is shown in Fig. 5.7a, where a downstream detector counts the number of cells that are sorted out. Since background cells are rejected, the detector does not need to discriminate between the types of cells being sorted, analogous to a detector at the end of a chromatography column. If neutrophils are activated, we expect a decrease in the flux of sorted cells. To detect activation of blood, the microfluidic device design was slightly modified to include four independent 10 cm long channel on a single chip. Blood was collected in citrate vaccuitainer as before and four aliquots of 250 µL each were immediately made. Next, 25 µL of buffer (DPBS), Lipopolysaccharide (Sigma) (10 µg/ml in DPBS), Tumor Necrosis Factor – α (Biolegend) (10 µg/mL in DPBS each) and Platelet Activating Factor (Sigma) (1 µg/mL in DPBS) were added in each tube and incubated for 30 min at room temperature. Then the four samples were diluted (1:1) in running buffer and injected in each separated channel. The experimental setup and flow parameters were similar to that in separation experiment, except the outlets of the channels were connected to a waste collection tube. Time lapse images were taken at the exit of each channel at regular intervals and were manually analyzed to obtain unbiased counts of cells separated from the blood stream (i.e. all cells separated from the blood stream were counted). The experiment was performed in triplicate with independent samples. In case of normal blood (incubated with buffer), neutrophils rolled on the edges and were separated from the blood stream as early as 10 min after injection. However, in the case of activated blood there was very little or no attachment of neutrophils to the P-selectin patterns and separation of cells from the blood stream did not occur (Figure 5.7b). We also did not observe sticking of neutrophils or platelets inside the device. We quantified the average flux of the sorted cells between 15 and 30 min after injection was started in a Chapter 5: AFF for sorting neutrophils from blood 97 region 10 cm downstream of the inlet defined as shown in Fig. 5.7a. Using blood samples from different donors, we found that the flux of sorted cells in activated blood was dramatically diminished as compared to a normal blood sample (Fig. 5.4b,c). Figure 5.7. Detecting neutrophil activation using activation-dependent cell sorting. (a) A cartoon showing the concept for detecting activation of neutrophils in blood. A narrow stream of blood is flowed parallel to a buffer stream on the asymmetric P-selectin patterned surface and an unbiased cell counter (that counts the flux of all cells separated from the blood stream) enumerates the sorted cells downstream of the inlet as shown. While neutrophils in normal blood separate from the blood stream at a high rate, activated neutrophils fail to separate due to lack of interaction with the P-selectin patterns leading to very low flux that correlates with the activated state of the blood. (b,c) Anticoagulated whole blood was activated ex vivo by incubation with LPS, TNF-α and PAF or buffer as control, and infused into the device after dilution (1:1) parallel to the buffer stream following the same protocol for separation. (b) The flux of sorted cells measured 10 cm downstream at different time points after injection. While the flux of cells in normal blood seemed to peak at 30 min, the flux of activated blood remained low Chapter 5: AFF for sorting neutrophils from blood 98 throughout. (c) The average flux of sorted cells between 15-30 min post infusion. Blood activated using LPS, TNF-α and PAF as agonist resulted in significantly lower (** p < 0.038) flux of sorted cells when compared to time-matched samples of normal blood (incubated with buffer). Error bars show the SD of n = 3 independent experiments. 5.6 Conclusion There are multiple technologies that enable isolation of cells from blood. While the method of affinity capture, seemed to provide with the highest purity, density gradient and inertial separation methods allow for higher throughput and hence processing of larger sample volumes. Table 5.1 summarizes the performance of some of the state-of-art devices for sorting blood cells in terms of purity and recovery. Table 5.1. Comparison of AFF with other blood cell separation methods Principle Molecule Cells Performance Ref Affinity Flow Fractionation P-selectin Neutrophils form blood >92% purity | 70% efficiency 18,500x neutrophil enrichment 400,000x leukocyte enrichment Dean flow separation - Leukocytes from blood 20x leukocyte enrichment >95% efficiency 172 Micropost array - Leukocytes from blood 110x leukocyte enrichment 173 Microfluidic Leukapheresis - Leukocytes from blood 2x leukocyte enrichment 174 Density gradient separation - Granulocytes, lymphocytes 60-70% efficiency, >95% purity (after lysing RBC) 97 Antibody capture anti-CD66 Neutrophils >95% purity 5 Antibody capture anti-CD4 T-cells Efficiency >85% Purity>95% 1 Affinity capture α6-integrin Cervical cancer cells Efficiency >30%, Purity >95% 175 171 Neutrophils were isolated within 30 min using AFF, which is significantly faster than the conventional density gradient isolation that requires ~1 h and involves multiple wash steps.28 While the purity of 92% with AFF is comparable to previous antibody based methods4 and density-gradient methods,28 the RBC rejection ratio of AFF is highest Chapter 5: AFF for sorting neutrophils from blood 99 reported amongst current continuous flow fractionation systems, for example - 400,000fold with AFF compared to ~20-fold in microfluidic centrifugal sorting,37 110-fold in micropost assay,38 ~2-fold (at optimum flow rate of 5 µL/min) in leukophesesis.39 We believe AFF may provide a method for rapid extraction of leukocytes and neutrophils from unprocessed blood to yield cells ready for biological assays or genetic analysis without requiring washing or other preparatory steps.40 This page is intentionally left blank. 6 Conclusions and Discussion In this thesis, we developed Affinity Flow Fractionation of cells - a new method to isolate cells in a continuous manner, based on interaction of specific ligands on cell surface with an asymmetric receptor pattern. This method overcomes the limitations of previous labelfree cell separation techniques where specific isolation was limited to permanent capture of cells. The specific contributions of the thesis are: • First demonstration of continuous sorting of cells based on weak interactions. • Developed a standard approach to characterize weak interactions and design optimized devices to enable separation. • First demonstration of sorting leukocytes directly from blood using selectins in continuous flow. • Highest RBC rejection amongst similar continuous flow systems, purity comparable to antibody based methods. • First microfluidic device enabling activation dependent sorting of neutrophils. Weak interactions play an important role in many biological and physiological processes such as bacterial adhesion83, cell homing176, immune surveillance160, hemostasis177, embryogenesis178, neural circuit formation179 etc. Selecins and their interaction with sialyl Lewis180,181 residues on other glycoproteins, perhaps is has been the most widely studied Chapter 6: Conclusions and Discussion 102 weak affinity interaction. Hence, in this work we have demonstrated AFF using Pselectin as a model weak-affinity ligand. Apart from neutrophil separations, selectins have been shown to have potential to separate hematopoietic stem cells from bone marrow88, CD34+CD38+ from CD34+CD38- 182 , and cancer cells from blood87. Selectin- based separation of these cells has been limited to batch process requiring separate capture and release that yields relatively low purity87,88. Devices with selectin-coated microstructures have also been employed for sorting90,183, but have failed to sort cells from blood due to mixing of the flows leading to dispersion of the red blood cells, which does not occur in AFF due to the absence of lateral flows. Our results open new avenues for selectin-based sorting that overcome the limitations of batch processing in a format suitable for direct isolation in a flow-through device. The high purity separation enabled by AFF is due to the absence of lateral fluid flows and the multiple molecular recognition events that gradually lead to lateral displacement, in contrast to approaches that utilize a single recognition event such as capture by high-affinity antibodies where non-specific adhesion directly impacts the purity. Neutrophils were isolated within 30 min using AFF, which is significantly faster than the conventional density gradient isolation that requires ~3 hrs and involves multiple wash steps97. While the purity of 92% with AFF is comparable to previous antibody based methods5 and density-gradient methods97, the RBC rejection ratio of AFF is highest reported amongst current continuous flow systems, for example - 400,000-fold with AFF compared to ~20-fold in microfluidc centrifugal sorting184, 110-fold in micropost assay185, ~2-fold (at optimum flow rate of 5 µL/min) in leukophesesis186. We believe AFF may provide a method for rapid extraction of leukocytes and neutrophils from unprocessed blood to yield cells ready for biological assays or genetic analysis without requiring washing or other preparatory steps187. The current device can process blood at ~1 µL/min and is ideally suitable for analytical applications such as obtaining neutrophils counts and isolation of cells for genetic analysis. Given that most common blood cells exist at high concentrations (>10 to104 µL-1) and standard automated counters typically analyze very small volumes (~10-50 µL)2, similar results can be obtained in 20-30 min in our device. The system can potentially be massively parallelized to enhance the Chapter 6: Conclusions and Discussion 103 throughput which would enable processing large sample volumes extending to applications such as isolation and fractionation of stem cells for therapeutics. The fact that this technique relies on the functional ability of cells to roll can be harnessed to detect alterations in the rolling behavior of cells that can potentially be used to diagnose disease states such as neonatal sepsis188. The low driving pressures (< 1 kPa) and small sample volumes (<10 µL of blood and 200 µL of buffer) make the cell sorting method potentially compatible with use of capillary forces for device operation. While optical detection was used in the present work, we envision that cells may also be counted in a variety of ways ranging from collection of the sorted cells over a downstream filter for crude manual counting, to integrating simple capacitive sensors. Figure 6.1. Applications of Affinity Flow Fractionation of cells In general, the applications of AFF can be categorized into two broad areas – cell sorting and cell analysis, as describe in Figure 6.1. Cell sorting using AFF overcomes a number of challenges of previous methods, and hence is uniquely suited for use in disposable hematology counters for diagnostic applications. A number of physiological ligands can be used to sort a variety of cells. For example – VCAM32,189 and MHCII190 can be used to sort lymphocytes and specifically CD4 T cells respectively, RBCs infected specifically with plasmodium falciparum are Chapter 6: Conclusions and Discussion 104 known roll on CD36191 amongst other ligands which might be useful for detecting malaria and the difference in interactions of different subtypes of leukocytes with selectins can be leveraged to fractionate the leukocyte population106. AFF of cells can potentially be used to for a number of therapeutic applications. The advantage of labelfree isolation of cells without capture allows for minimal modification of cells, preserving biological activity ultimately reducing risk of complications. Leukoreduction of transfusion blood is one of the key areas where AFF might be useful. Activation of neutrophils in transfusion blood is a major cause of TRALI (Transfusion Related Acute Lung Injury) which might be prevented by pre-processing blood samples to isolate neutrophils192. But, it is imperative that high throughput devices based on AFF must be developed for application in therapeutic sorting. In order to extend AFF as a generic cellsorting tool, synthetic weak affinity ligands must be engineered and produced. Synthetic antibodies193 with customized affinities, weak affinity aptamers194 and yeast-displayed peptides195 are some of the methods that can be used to develop AFF ligands against desired targets. Existing theoretical studies on effects of ligand affinity110,113 on nature of cell adhesion and rolling will be useful for guiding development of such synthetic weak affinity ligands. Cell analysis is another area where AFF might shape up to be a powerful tool. Presently, quantitative analysis of expression levels of surface makers is possible though flow cytometry but is limited to strong interactions and only for known cell surface markers. While a number of important physiological ligands are weak affinity, the transient nature of these interactions makes it difficult to quantify them. AFF is one of the only techniques that provide a direct method to measure, albeit in a semi-quantitative manner. Weak interaction between the cell and the asymmetrically receptor patterned surface produces displacement in the cell trajectory which might be used to quantify the degree of affinity to the surface. We had demonstrated that between K562 and HL60 cells, the former owing to only weak interaction with P-selectin is deflected (more than control cells) less than the later which shows robust rolling on P-selectin surfaces. Since knowledge of the ligands on cell surface participating in the process is not required, it open up possibility for a number of applications such as - analyzing differentiation of stem cell196 and measuring changes in adhesion signature of cancer cells197,198. 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