BEE Lab Manual BASIC ELECTRICAL ENGINEERING (FIRST YEAR ENGINEERING) LAB MANUAL DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S COLLEGE OF ENGINEERING BARAMATI. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 1 BEE Lab Manual ------------------------------------------------------------------------------------------------------------1. WIRING EXERCISE -----------------------------------------------------------------------------------------------------------Aim: - To study various wiring components, control of two lamps from two switches, Staircase wiring and use of megger Part A: Study of various wiring components (wires, switches, fuses, sockets, plugs, Lamp holders, lamps etc. their uses and ratings) WIRES: Types of wires: The various types of wires that are used for various wiring schemes are: 1) Vulcanized India Rubber wires (V.I.R) 2) Cab Tyre Sheathed wires (C.T.S) 3) Poly Vinyl Chloride wires (P.V.C) 4) Cross Linked Poly Ethylene wires (XLPE) 5) Fibre Insulated wires 5) Flexible wires 6) Cables V.I.R. (Vulcanized India Rubber) Wires This type of wire consists of tinned conductor coated with rubber insulation. This is further covered with protective cotton and bitumen compound and finally finished with wax. This makes it moisture and heat resistant. These are always single core wires. As they are covered with a cotton layer, they have a tendency to absorb moisture and hence rarely used now a days. C.T.S. (Cab Tyre Sheathed) Wires In this type, ordinary rubber insulated conductors are provided with an additional tough rubber sheath. The wire is also known as Tough Rubber Sheathed (T.R.S) wire. It provides additional insulation and also protection against moisture, chemical fumes and wear and tear. They are available in single core, double core and three core varieties. P.V.C. (Poly Vinyl Chloride) Wires These wires, which are most commonly used, have conductors with P.V.C. insulation. P.V.C. is non-hygroscopic, tough, durable, corrosion resistant and chemically inert; therefore, it is suitable for general wiring work. P.V.C. insulation, being sufficiently tough to give mechanical protection, cotton taping or braiding is not essential as in the case of ordinary rubber insulated conductors. P.V.C. being a thermoplastic softens at high temperatures. Therefore, it should not be used where; extreme temperatures are likely to occur. For example, it should not be used for making connections to heating appliances. X. L. P. E. (Cross Linked Poly Ethylene) Wires Now a days XLPE insulated cables are widely used for industrial applications. It has certain advantages over PVC insulated wires. Its heat resistant properties are good as compared to DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 2 BEE Lab Manual PVC and hence these are used for underground applications, carrying heavy currents and bigger size cables. Fibre Insulated Wires Theses are used for connections in heaters, geysers etc. where environment temperature is very high. Fibre has very good heat resistant as well as insulating properties. Fibre sleeves are also used in some cases. Flexible Wires Theses are used very commonly in domestic wiring or for wiring of temporary nature. It consists of two separately insulated stranded conductors. The insulation is mostly made of rubber. They are more commonly available in parallel or twisted twins. Due to its flexible nature, the handling of these wires becomes very easy. CABLES: Types of cables: There are two types of cables available: a) Flexible cables b) Armoured cables A cable can be defined as a group of individually insulated conductors, which is put together and finally provided, with a number of layers of insulation to give mechanical support. The figure shows a general construction of an underground cable. Conductor or core: This consists of stranded aluminium or copper conductors. Insulation: Commonly used insulating material is impregnated paper, vulcanized bitumen. Metallic sheath: This is an aluminium sheath or lead sheath, which covers the insulation and provides mechanical protection. It restricts moisture to reach to the insulation. Bedding: It consists of some fibrous material, which protects metallic sheath from corrosion. Armouring: This consists of layers of galvanized steel wires, which provide protection to the cable from mechanical injury. Serving: It is a layer of fibrous material like jute cloth, which protects the armouring from atmospheric conditions. As in cities and big towns the network of the aerial cables or overhead wires is not feasible, it is necessary to use the network of the underground cables. The cable with only one conductor is called as a single core cable. The cable with two conductors is called as a two core cable and so on. Specification of wires: Similar to the cables, many other types of wires also use more than one conductor in them. The wires using more than one strand of conductors in them are called as multistranded wires. The number of strands in various types of wires are 3, 7, 19, 37, 61, 91, 127 and 169. This number of strands ensures that the cross-section of the conductor or wire remains circular in shape. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 3 BEE Lab Manual General Construction of the Cable Conductor Insulation Lead Sheath Bedding Armouring Serving The multi-stranded construction increases the current carrying capacity of the wires. As current through conductor increases, heat produced is more. In case of single solid conductor, majority of current flows near the surface and hence surface becomes very hot and insulation comes under high temperature stress. Due to many strands, the current gets divided into number of paths and larger surface area is available for heat dissipation than the single DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 4 BEE Lab Manual solid conductor. Hence, for the same temperature limit, a multistranded wire can carry more current than single solid conductor. A multistranded wire is more flexible as the cross section of each strand is much less. It makes it suitable while wiring. If at all there is an open circuit in one of the strands, other strands can carry current. The heat produced gets dissipated quicker in multistranded wires. The one way of specifying wires is the number of strands of conductors used in it. Secondly, various insulations can withstand different temperatures and depending upon the type of insulation, wires are specified. As mentioned earlier, various insulations are vulcanized India rubber, cab tyre, tough rubber, and poly vinyl chloride etc. So wires are specified as V.I.R., C.T.S., P.V.C. and X.L.P.E. wires. Now a days, PVC & XLPE insulated wires and cables are popularly used. The size of the strand of the conductor is also important from the specification point of view. The size determines the current carrying capacity of the conductor. To specify the size of conductor various methods are used. Standard sizes of wires are 1/18, 3/20, 3/22, 7/20, 7/22, 36/48, 42/48 etc where figure in numerator are number of strands and those in denominator are sizes of individual strands in standard wire gauges (SWG). Metric sizes of wires are 1.5, 2.5, 4, 6, 10, 16, 25, 35, 50, 75, 120, 150 sq.mm etc in which wires upto 10 sq.mm are available in single strand and further sizes are in multi strand. Normally 2, 3, 4 core cables are available but cables of 3.5 cores are also available in higher ratings where ½ core mean size of fourth core is ½ the size of other cores. Cables in further number of cores are used for telephonic and control systems. SWITCHES: The switch is a device, which is used to make (close) or break (open) the electrical circuit. At the instant of breaking, the switch should not produce an arc at the contacts of the switch. To ensure fast switching, switches are provided with a spring to its movable blades. The various types of switches are shown in the figure. S.P.S.T. (Single pole single throw) switch: It consists of only one pole and it can be thrown only on one side for making or breaking the circuit. S.P.D.T. (Single pole double throw) switch: This is further classified as a two-way switch or a two way with center off switch. A two-way switch always makes contact with one of the two poles and a two way with center off switch can be kept at its center position keeping away from the two poles. D.P.S.T. (Double pole single throw) switch: For simultaneous action of both poles, a spring is provided connecting two movable blades. D.P.D.T. (Double pole double throw) switch: This is also available in the form of intermediate switch. T.P.S.T. (Triple pole single throw) switch: This is used for three-phase supply. Other varieties of switches are push button switch, rotary snap switch, flush switch etc. Push Buttons are used in automation & electric control circuits. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 5 BEE Lab Manual TYPES OF SWITCHES SPST Two way Two way center off H.R.C. CARTRIDGE FUSE E Intermediate M DPST C DPDT B P E - FUSE ELEMENT C - CARTRIDGE T.P.S.T. Switch PUSH BUTTON P - QUARTZ POWDER B - CONTACT BLADES M - METAL END CAPS FUSES: When there is short circuit, overload or some type of fault in the circuit, heavy current flows through it. This is dangerous to the appliances connected to the same supply and also to the loads connected in parallel to the same line. High current overheats the wires and damages the insulation. Hence, under such conditions, it is necessary to break the supply. This is done by a fuse. a) Semi-enclosed or Rewirable Type Fuse: It consists of a porcelain base and a wire, which melts at higher temperatures. It is inserted in live or phase wire. When current exceeds certain limit, fuse wire melts due to overheat and supply to the circuit gets disconnected. Either copper or lead-tin alloy is generally used as a fuse wire. Instead of connecting the fuse wire directly in series with live wire, a fuse top is used which is having porcelain base. The porcelain structure containing fuse wire is bridged to the base by fitting top into the base. Such arrangement is called as kitkat type of fuse unit. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 6 BEE Lab Manual Advantages: They are cheaper. After blowing off the fuse element, the bridge can be pulled out and again rewired with a new fuse wire. Thus, service can be restored very quickly with negligible additional expenditure. Disadvantages: Cannot be used for higher values of fault current. Protection is not reliable due to inaccurate characteristics. Since the wire is exposed to air, it is subjected to deterioration due to oxidation caused by heating. This decreases the effective diameter of the wire. Heating due to increased resistance causes premature failure under normal load. Slow speed i.e. current interruption is not quick in comparison with other interrupting devices. Risk of fire-hazards due to external flash on blowing. Applications: Commonly used in domestic installations and other circuits where very low values of fault currents are to be handled. b) HRC Fuse: This fuse is used to break the circuit where fault current level is very high. In such cases, the fuse has to withstand heavy stresses hence the construction is of totally closed type. This type of fuse is called as high rupturing capacity (H.R.C.) fuse. The fuse wire is enclosed in a ceramic cartridge. The ends of fuse wire are connected to metal caps. The body of cartridge is filled with powdered quartz. When fuse melts, it reacts with quartz powder forming a substance having high resistance like insulator. This also restricts the arc formation. Advantages: Being totally closed, there is no deterioration of the fuse element. Due to accurate characteristics and consistent performance, protection is reliable. High-speed operation. Ability to clear high values of fault current. Its operation is silent and without flame, gas or smoke. Hence safe from the point of view of fire hazards. Disadvantages: Costly in comparison with Rewirable type fuses. The fuse is to be totally replaced by a new one after each operation. Overheating of the adjacent contacts is possible during the operation of the fuse. Applications: With the increasing loads and sizes of the networks, H.R.C. cartridge fuses are now gradually replacing the rewirable types, particularly in industrial installations. They are also frequently used in low voltage distribution systems. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 7 BEE Lab Manual HRC Fuse Cartridge LAMP HOLDERS: These are used to hold the lamps required for lighting purposes. These are made up of brass, bakelite or hard plastic. The lamp holders are classified as, having moulded or porcelain interior with a solid plunger and having moulded interior with spring plunger. The two types of holders are bayonet type and screw type holders. Each of these types is further classified into the following types. Batten holders: These can be screwed to wooden blocks and hence can be used for wall or ceiling attachments. Pendant holders: These can be used for lamps hanging from the ceiling. Bracket holders: These can be screwed on a wall bracket or on a table lamp stand. PLUGS & SOCKETS: The sockets have insulated base having two or three sleeves. These are the points from which electricity can be tapped. In two terminal socket, the terminals are phase and neutral but in case of a three terminal socket, two thin terminal sleeves are for phase and neutral while the third of thicker cross-section is meant for earth connection. For tapping power from the socket, 2 or 3 pin plug is used. By using socket and plug, the various domestic appliances can be connected to an electric supply. Both three-pin and two-pin type plugs and sockets are available with the rating of 5 A - 250 V & 15 A - 250 V Part B: Control of lamps connected in parallel (looping system): Equipment required: Single Pole switches: 2 Nos. Connecting wires Bulbs (40 Watt) : 2 Nos. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 8 BEE Lab Manual LOOPING IN SYSTEM Ph S1 S2 S3 1 PH, 230 V, 50Hz A.C. SUPPLY L1 L2 L3 N TWO POLE 6A MCB S1 , S2 & S3 SINGLE POLE SWITCHES STAIRCASE WIRING LAMP (L1) Ph 1 PH, 230 V, 50Hz A.C. SUPPLY N a a b (S1) b TWO POLE 6A MCB S1 S2 (S2) TWO WAY SWITCHS Working: This type of wiring is called as a looping in system. Instead of running separate wires for each lamp from the supply point, they are looped in from one lamp to other. In this case it will be observed that the position of any switch does not affect the working of the other lamps, and thus its own switch controls each lamp independently. Application: This system is commonly used in domestic wiring as it saves length of wire & avoids the soldered joints. Part C: Staircase wiring: Equipments required: Two-way switches: Bulbs (40 Watt): Connecting wires 2 Nos. 1 No. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 9 BEE Lab Manual Working: When a person has to climb stairs, the staircase needs to be illuminated. For this purpose switch S1 is kept in position ‘b’ (switch S2 is in position ‘b’) so that the circuit is completed and bulb lights up. After climbing the stairs, one does not need the light any more, so switch S2 is brought to position a, the circuit breaks and lamp is switched off. While coming down, switch S2 is brought to position b to put the lamp on. After reaching downstairs, switch S1 is put in position ‘a’ to put off the lamp. Thus two switches can control one and the same lamp. Application: Normally used for staircases and corridors. Part D: Use of megger for insulation test of wiring installations & machines. Objectives: To get familiar with the use of megger Equipment: Megger ---- 1 No. Megger is used for measurement of high resistance (of the order of Mega-Ohm). That is why it is called as megger. To avoid the shock, insulation resistance of the installation should be very high. This resistance can be measured with the help of megger. Before any electrical installation is connected to supply for the first time, certain tests have to be carried out to ensure that there is no leakage, which may cause danger. Testing of electrical installation: Before any electrical installation is connected to supply, number of tests have to be carried out to ensure that there are no defects, which may cause danger. The following test should be conducted before a new electrical installation is put into service. Testing insulation resistance: For testing insulation of the installation, we have to check insulation resistance between earth & conductor and the insulation resistance between conductors. Insulation Resistance Test: For the purpose of safety, it is necessary to ensure that there is no leakage current through the insulation used. This test gives the value of the insulation resistance of the conductors. Insulation resistance can be measured with the help of 500 V or 1000 V megger using the procedure as given below. Keep all fuse links, all switches and lamps in position. The main switch should be off. Connect the line terminal of megger to either of the main leads of equipment or winding and earth terminal to any point on the earth continuity of the system. Rotate the handle of megger with hand of approx 300 rpm and note down insulation resistance. This resistance must not be less than 1 M-Ohm. Observation Table: Sr. No. Insulation resistance between conductor or winding and earth DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Insulation resistance between conductors or windings Page 10 BEE Lab Manual -----------------------------------------------------------------------------------------------------------2. STUDY OF LAMPS -----------------------------------------------------------------------------------------------------------Aim: A) Study of fluorescent tube circuit B) Study of Compact Fluorescent Lamp (CFL) C) Study of Mercury Vapour Lamp & Sodium Vapour Lamp. PART (A): Study of fluorescent tube circuit CONSTRUCTION: The fluorescent tube is a low-pressure mercury discharge lamp. It generally consists of a long glass tube (G) with an electrode at each end. These electrodes are made of tungsten filament coated with an electron emitting material. The tube is coated from inside with a fluorescent powder and contains a small amount of argon together with a little mercury at a very low pressure. The control circuit of the tube consists of a starting switch (S) known as a starter, an iron cored inductive coil called a choke (L) and two capacitors (C1 and C2). FLUOROSCENT TUBE WITH A GLOW TYPE STARTING SWITCH FLUOROSCENT TUBE WITH THERMAL TYPE STARTING SWITCH S S R C2 E1 G C2 E2 E1 L E1,E2 : Main Electrodes C1,C2 : Capacitor L : Choke G : Glass Tube S : Switch G E2 L C1 E1 E , 2 : Main Electrodes C1 C1 C , 2 : Capacitor L : Choke 1PH, 230V 50Hz, A.C. Supply G : Glass Tube R : Heater Element 1PH, 230V 50Hz, A.C. Supply OPERATION: Two types of starters, namely; the glow type (a voltage operated device) and the thermal type (a current operated device) are generally used. A tube fitted with a glow type starter (S) is shown in figure. This starter consists of two electrodes hermetically sealed in a glass bulb fixed with a mixture of helium and hydrogen. One electrode is fixed and other is a U-shaped bimetallic strip made of two metals having different temperature coefficients of expansion. The contacts are normally open. When the supply is switched on, heat produced due to glow DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 11 BEE Lab Manual discharge between electrodes of starter is sufficient to bend the bimetallic strip (due to expansion of two metals) until it makes contact with the fixed electrode. Thus the circuit between two electrodes is completed and a relatively large current flows through them. The electrodes are heated to incandescence by this circulating current and the gas through their immediate vicinity is ionized. After a second or two, due to the absence of glow discharge, which ceases after the closing of the contacts of the starting switch, the bimetallic strip cools sufficiently. This causes it to break contacts and the sudden reduction of current induces an e.m.f. of about 800-1000 V in the choke coil. This voltage is sufficient to strike an arc between the two electrodes due to ionization of argon. The heat generated vaporizes the mercury and the potential difference across the tube falls to about 100-110 V. This potential difference is not sufficient to restart the glow in starter. For a thermal type starter, the circuit arrangement is as shown in figure. This switch (S) is either open type or enclosed in a hydrogen filled gas bulb. It has a bimetallic strip close to a heater element (R). The two elements of starter are normally closed. Consequently, when lamp is switched on, the circuit being complete through the thermal switch, a relatively large current flows through the two filaments of the tube. This circulating current heats the filaments to the incandescence and the gas in their immediate vicinity is ionized. Since the same current is also passing through the heater element (R), it causes the bimetallic strip to break contact and the inductive voltage surge due to the choke starts the discharge in the tube. The starter contacts then remain open till the lamp is in operation due to the heat generated in the heater element. PART B: Study of Compact Fluorescent Lamp (CFL) Introduction: The increasing popularity of energy efficient lamp has led to a virtual explosion of new lamps and ballasts. Compact fluorescent lamps (CFL) are the energy efficient lamp and used as alternative to incandescent lamps. They consume as little as 1/5th of power and also have long life. The increasing varieties in shape, colour and size have made them more versatile and acceptable than the traditional fluorescent lamps. CONSTRUCTION A CFL consist of a gas filled glass tube with two electrodes mounted in an end cap. It contains a low pressure mix of argon gas, mercury and is a coated on the inside with three different phosphors. The electrode provides a stream of electrons to the lamp and ballast control the current and voltage. Ballast may be attached directly to the lamp or may be remotely connected. The main parts of any CFL is the ballast. The ballast provide the high initial voltage required to create the starting arc and then limits current to prevent the lamp from self destructing OPERATION: The visible light from CF lamp is produced by a mixture of three phosphors on the inside of the lamp. They give a off light when exposed to ultraviolet radiation released by mercury atoms as they are bombarded by electrons. The flow of electron is produced by an arc between two electrodes at the ends of the tube. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 12 BEE Lab Manual COMPACT FLUORESCENT LAMP COLOUR: 1) When single phosphors coating is used inside the lamp it produce a cool white light. 2) when three phosphors coating is use inside the lamp it produce light in the red, blue and green regions of the visible spectrum, giving white light when blended together. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 13 BEE Lab Manual PART C: 1) Study of Mercury Vapour Lamp THEORY: There are different types of high-pressure mercury vapour lamps available in a range of 80W, 125W, 250W & 400W. The high-pressure lamps are used either for street lighting or for industrial purposes. CONSTRUCTION: It consists of a glass tube of borosilicate, which is quite hard. At the ends of the tube, two electrodes made of specially coated wires are provided. Near the upper electrode, there is one more auxiliary starting electrode, which is connected to the bottom electrode through a high resistance. The tube is sealed with an inside pressure of 1 & 1/2 atmosphere. This tube is further enveloped by another tube; the advantage being that, the heat of inner tube is not dissipated & the tube does not come in contact with sudden changes in temperature. The lamp has a screwed cap & is connected to the mains supply through a choke. To improve the power factor, a condenser is connected across the mains as shown. The inner tube; in addition to mercury; also contains a small quantity of argon since, at the time of starting the tube is cold & the mercury is in the condensed form. MERCURY VAPOUR LAMP L 1PH, 230 V, 50 Hz, A.C. Supply C G2 A G1: Inner Glass Tube E1 G 2: Outer Glass Tube E1 , E2: Main Electrodes R R : High Resistance L : Stabilizing Choke E2 G1 C : Capacitor A : Auxiliary Electrode DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 14 BEE Lab Manual OPERATION: When the tube is switched on, an arc between main electrode & auxiliary electrode discharges argon. Due to the high resistance, the discharge shifts between two main electrodes. The heat produced during discharge warms up the tube & the mercury is evaporated & the pressure inside grows. The discharge later takes up the shape of intense arc. After about 5 minutes the lamp starts giving full brightness. The choke stabilizes the discharge i.e., limits the current to a safe value. APPLICATIONS: These lamps are widely used for outdoor yard lighting & street lighting. ADVANTAGES: Efficiency more than that of a filament lamp. Hence, gives more light output per input Watt. Longer life (about 3000 working hours) DISADVANTAGES: Requires warming up time of about 3 to 5 minutes. If the lamp goes out while in service, for its restarting cooling is necessary. 2) Study of Sodium Vapour Lamp THEORY: The different ranges of sodium vapour lamps are 70W, 125W, 250W, 400W. The colour of sodium discharge lamp is bright yellow & is recommended only for street lighting. CONSTRUCTION: The sodium vapour lamp is similar in construction to the mercury vapour lamp. The glass of this tube is also special since sodium vapour blackens the ordinary glass. The lamp is quite sensitive to temperature so to keep the temperature of the lamp within working range, it is enclosed in a double walled flask. In addition to sodium small quantity of inert neon gas is also inserted. OPERATION: Before the lamp starts working, the sodium is usually in the form of a solid deposited on the sides of tube walls. So in the initial stage when the potential is applied to the lamp, it operates like low pressure neon lamp with pink colour, but as the lamp warms up it vaporizes sodium & slowly radiates out yellow light & after about twenty minutes the lamp starts giving its full output. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 15 BEE Lab Manual SODIUM VAPOUR LAMP L E2 E1 T C 1PH, 230V, 50 Hz A.C. Supply G2 G1 E 1, E2: Electrodes L : Stabilizing choke C : Capacitor T : Transformer G 1 : Outer Glass Tube G 2 : Inner Glass Tube IGNITOR: At the time of starting of the discharge lamp, a voltage higher than normal supply voltage is required. Such voltages are obtained from a transformer. The transformer used has a very poor regulation i.e. at no load when no current is taken from the transformer the voltage is very much higher than when the transformer is loaded. Thus when the discharge starts the output voltage of transformer falls. Hence the transformer acts as a blast or ignitor APPLICATION: The colour of the sodium discharge lamp is bright yellow & is used for the illuminations of the roads, goods yards, airports etc. They are also sometimes used for advertisement purpose. ADVANTAGES: Highest efficiency, about 3 to 4 times that of the filament lamps. Most of the radiation is on visible region & therefore more economical. Longer life. DISADVANTAGES: Bright yellow colour is not suitable for indoor lighting. Long tubes are required for sufficient light output. Requires 10 to 20 minutes for giving full output. Since the sodium solidifies when the tube cools, it is necessary to ensure that the sodium is deposited reasonably uniformly along the whole length of the tube & not concentrated at one end. Consequently the lamp is to be used preferably in a horizontal position. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 16 BEE Lab Manual -----------------------------------------------------------------------------------------------------------3. A) SAFETY PRECAUTIONS B) ENERGY CONSERVATION ------------------------------------------------------------------------------------------------------------ Aim: A) Study of safety precautions while working on electric installations and necessity of earthing. B) Introduction to energy conservation and simple techniques to achieve it. A) Safety Precautions: It is necessary to take some safety precautions while using the electricity to avoid serious problems like shocks and fire hazards. Some of the safety precautions are listed below: 1. Insulation of the conductors must be proper and in good condition. Megger tests should be carried out for checking insulation resistance with respect to earth, between two conductors etc. with the help of a Megger. 2. Earth resistance shall be checked with the help of Earth Tester. Other tests such as continuity test, polarity test for single pole switches shall be performed using a Multimeter or Continuity Tester on the new wiring before energizing it for use. 3. Earth connection should always be maintained in proper condition. 4. Supply from mains must be switched off and the fuses must be removed before starting repair or maintenance work on any installation. 5. Fuses must have correct ratings. 6. Rubber or plastic-soled shoes or chappals must be used while working on an electrical installation. Using a wooden support under the feet is advisable as it avoids the contact with the earth. 7. Rubber gloves of appropriate voltage rating should be used while touching the terminals or while removing insulation layer from a conductor. 8. A line tester should be used to check whether a terminal is ‘live’ i.e. holds any potential. More appropriate method is to use a test lamp. 9. Insulated Tools like screwdrivers, pliers, line testers etc. shall be used. 10. The plug should never be removed by pulling the wires connected to it. 11. The sockets should be fixed at a height beyond the reach of the children. Necessity of earthing: Earthing is very important from safety point of view. The connection of metallic parts of electrical apparatus to general mass of earth, with a wire made of material having high value of conductivity is called as earthing (or grounding). The earth is assumed to be at zero electric potential. Usually earthing is connected at two different points to any equipment as shown in the figure. Earth pits are also looped together to have a sound earth connection. Maximum permissible limit of earth resistance is 5 ohms. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 17 BEE Lab Manual Earthing has following important uses: 1) To divert fault current and leakage current accumulated on the metallic body of the equipment, to the earth safely. Thus saving the human being from disability or death from shock in case the human body comes into the contact with the frame of any electrical machinery, appliance or component, which is electrically charged due to leakage current or fault current. 2) To maintain the line voltage constant. 3) To protect tall buildings and structures from atmospheric lightening. 4) To protect all the machines, fed from overhead lines, from atmospheric lightening. 5) To serve as the return conductor for telephone and traction work. In such case, all the complications in laying a separate wire & the actual cost of the wire, is thus saved. 6) To serve as a zero potential terminal in control and electronic circuits. . Earthing: Conventional method of earthing is as shown in the figure. A pit of about 10 ft is made depending on the quality of the earth. Earth plate of conductive material like copper is placed at the bottom connected with a flat strip of same material. A pipe is placed for pouring water. This pit is filled with layers of charcoal, common salt, again charcoal and finally it is completed by soil. A small chamber is constructed at ground level taking earth flat & pouring pipe together. EARTH PIT DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI EARTH CONNECTIONS Page 18 BEE Lab Manual A recently developed Safe Earth Electrode (SEE) is used as an alternative to the conventional earthing method. It is safe, easy to install and time & labour saving method. A ready prepared earth electrode of about 4” or 6” diameter having earth connection at one end is available in the market. A hole of suitable size is drilled in the ground and SEE is inserted in it. Earth wire is connected and water is poured around it. A small earth pit is also constructed at the ground level. Thus earthing becomes ready. B) Energy Conservation Energy conservation is the practice of decreasing the quantity of energy used. It may be achieved through efficient energy use, in which case energy use is decreased while achieving similar outcome, or by reduced consumption of energy service. Energy conservation may result in increase of financial capital, environmental value, national security, personal security and human comfort. Individuals and organizations that are direct consumers of energy may want to conserve energy in order to reduce energy cost and promote economic security. Industrial and commercial users may want to increase efficiency and thus maximise profit. Energy conservation is an important element of energy policy. Energy conservation reduces the energy consumption and energy demand per capital, and thus offsets the growth in energy supply needed to keep up with population growth. This reduces the rise in energy cost and can reduce the need for new power plants and energy imports. The reduced energy demand can provide more flexibility in choosing the most preferred method of energy production. By reducing emission, energy conservation is an important part of lessening climate change. Energy conservation facilitates the replacement of non-renewable sources with renewable energy sources. Energy conservation is often the most economical solution to energy shortage and is a more environmentally benign alternative to increased energy production Simple techniques to achieve energy conservation. To save energy is the need of the hour. Electrical energy conservation is a process comprising Measurement of running load parameters of all individual motors / devices. Analyzing the data collected and measured for the possible energy conservation by various methods. Implementing the recommendation derived from the analysis such as energy audit for achieving positive result. Based on cost of implementation and the payback period the energy conservation methods may be classified as; (1) Zero cost method – The payback period is immediate and there is no cost involved for implementing energy conservation by this method. Some of the possible measures to be taken to ascertain the quantum of energy conservation are; Measurement of the running load parameters of all individual motors available. Measurement of HT & LT incoming and distribution network branch loads. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 19 BEE Lab Manual Measurement of incoming and outgoing power transfer load parameter. Study of capacitor distribution for uniform power factor. In some plants, there are over sized motor during design process to take care of any deviation that may defer from the calculation. Once the plant has commissioned; the over sized motor cause lower efficiency. It is also not practicable to fix all motors to the rated design for high efficiency. The higher rated motor can be replaced by smaller capacity motor to achieve saving by increasing the percentage load on the motor and its efficiency. The efficiency can also be improved by tuning the load parameters to the optimum instead of replacing the motor. (2) Low Cost Method In this method moderate cost will be incurred to achieve the saving and the pay-back period is less than 2- months. It mainly deals with uniform distribution of capacitors by connecting across motor and re location of capacitor banks for achieving reduction in transmission and distribution losses. Due to capacitor re arrangement the power factor from load end will improve uniformly all over the plant which in turn would reduce the flow of current, thereby minimize the copper losses/heat losses. The low cost is due to relocation of capacitor banks/ modification/ cable layout/ man power cost etc. which can save considerable amount of electrical energy and the pay back period will be less than two months. (3)Medium cost method – This deals with improvement of power factor by procuring new capacitor to minimize the losses and introduction of various energy saving devices that may be made to suit the requirement of equipment. In this method the cost incurred for the energy conservation will have a pay back period less than a year. (4) High/Capital Cost Method In implementing this method; the plant has to procure new devices viz. starters, variable frequency drives, lighting with energy savers, installation of high efficiency motors, replacement of air lift with bucket elevator etc. The pay back period for high/ capital cost method will be more than one year. To streamline all above methods of energy conservation, energy audit is an effective tool. Energy audit“A systematic approach to monitor industrial energy consumption and pin-point of wastage of energy is known as energy audit.” In the present crisis of energy availability and industrial competition, energy auditing has become an important part of any industrial activity. An energy audit helps an organization to understand and analyse its energy utilization and identify areas where energy use can be reduced, decide on how to budget energy use, plan and practise feasible energy conservation DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 20 BEE Lab Manual methods that will enhance their energy efficiency, curtail energy wastage and substantially reduce energy costs. The energy audit serves to identify all the energy streams in a facility, qualify energy usage with its discrete functions in an attempt to balance the total energy input with its use. Energy audit is thus the key to a systematic approach for decision making in the area of Energy Management. As a result, energy audit study becomes effective tool in defining and pursuing comprehensive energy management goals. An energy audit study includes – Auditing of energy consumption (including any heat or power generated) General examination of work place (including physical condition of organization, its processes, occupancy time and variation in ambient temperature and energy consumption pattern etc.) Measuring of all energy flows (including testing of boiler or steam raising, heat equipment, refrigeration etc.) Analysis and appraisal of energy usage (e.g. specific fuel consumption, energy product interrelationship ) Energy management procedures and methodology Identification of energy improvement opportunities and recommendation for energy efficiency measures and quantification of implementation costs and paybacks. Identification of possible usages of co-generation, renewable sources of energy and recommendations for implementation, wherever possible; with cost benefit analysis. Conclusion : There is a good potential for reducing power consumption by optimizing the utilization of electrical energy by tuning the load parameters to suit the requirement. Every unit saved is a unit generated. Looking to the substantial capital involved in the generation and transmission of energy, it is necessary to reduce losses of every kind to the best possible extent by making Energy Audit a routine rather than a one time expensive. Energy conservation is a sacred objective since it results in achieving increased long lasting resources of energy apart from the reduction in production cost. Minimizing the wastage is a continuous process, in which cumulative efforts are involved for bringing down specific power consumption levels lower and lower. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 21 BEE Lab Manual -----------------------------------------------------------------------------------------------------------4. EFFECT OF RISE IN TEMPERATURE ON RESISTANCE OF MATERIAL -----------------------------------------------------------------------------------------------------------Aim: To study the effect of rise in temperature on the resistance of a conducting material. Apparatus: 1. 2. 3. 4. Testing Vessel Water Heating Coil RTD Probe (PT 100) Multimeter --- 1 No --- 1 No --- 1 No --- 1 No Theory: If a metallic conductor having resistance of Ro at 0c is heated to tc and increase in resistance be Rt, then the increase in resistance depends….. o directly on its initial resistance o directly on the rise in temperature and o on the nature of material of the conductor. If change in resistance R = Rt – Ro then Rt – Ro Ro . ( t – 0 ) or Rt – Ro = Ro . t …….. (i) Where (alpha) is a constant and is known as Temperature Co-efficient of Resistance of the conductor. Re-arranging eq. (1), we get Rt - Ro = ……….. (ii) Ro . t Hence the temperature co-efficient of a material may be defined as the increase in resistance per ohm original resistance per c rise in temperature. From eq. (i), we find that Rt = Ro ( 1 + . t ) ………. (iii) This equation is true for both rise as well as fall in temperature. For decrease in temperature of conductor, resistance also decreases. The value of temperature co-efficient is not constant but depends on the initial temperature at which heating is initiated i. e. on which the increment in resistance is based. When the increment is based on the resistance measured at 0c, then has the value of o. Rt - Ro o = Ro . t ……….. (similar to eq. ii) So for heating of the conductor of resistance Ro at 0c to tc, The Resistance Rt = Ro (1 + o . t ) ….….. (similar to eq. iii) DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 22 BEE Lab Manual Similarly if it is cooled from tc to 0c, The Resistance Ro = Rt 1 + t ( - t ) = Rt (1 - t . t ) …….. (iv) And Rt - Ro t = ……….. (v) Rt . t Where t is the temperature co-efficient of resistance of the conductor at tc. Conductor: Silver is the best conductor but its cost limits its use to special circuits only. Copper and Alluminium are most commonly used conductors. Copper has higher conductivity than alluminium but is more expensive & heavier than alluminium. Alluminium has about 60% of the conductivity of copper, but its lightness makes long spans possible. RTD PT-100: Remote Temperature Detector (RTD) type PT-100 is platinum resistance thermometer, which offers excellent accuracy over a wide range i. e. from -200c to 850c. The principle of operation is to measure the resistance of a platinum element which exhibits almost a linear relationship with temperature over a small temperature range. PT-100 has a resistance of 100 ohms at 0c and 138.4 ohms at 100c, i. e. a 1c change in temperature will cause 0.384 ohm change in resistance. Diagram: DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 23 BEE Lab Manual Procedure: 1. Place water in the vessel such that the specimen coil and PT-100 are sufficiently immersed in the water. 2. Measure resistance of the specimen coil using multimeter. 3. Switch ON the panel supply and note down the initial temperature. 4. Start heating by switching ON the supply to heating coil through temperature relay. Increase in temperature will start. 5. Note down the resistance of the specimen coil at every 1c rise in temperature. 6. Take 7 to 8 readings and switch OFF the heating coil supply. 7. Switch OFF temperature relay supply and panel supply. 8. Calculate temperature co-efficient of coil at all recorded temperatures. Also calculate Resistance and Temperature co-efficient of resistance at 0c. 9. Plot the graph of Resistance verses Temperature. Extrapolate it to cut Y axis and find out Ro. Safety Precautions: 1. Do not touch to the hot apparatus. 2. Do not allow heating above 40 - 45c. Observation Table: Sr.No. Temp. Tc Resistance R Calculated Values t o Ro 1 2 3 4 5 6 7 Average Values Values by Graph Conclusion: As temperature of coil increases, its resistance goes on increasing. Hence the specimen coil has a positive temperature coefficient of resistance. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 24 BEE Lab Manual -----------------------------------------------------------------------------------------------------------5. Verification of Kirchhoff’s Laws and Superposition Thereom -----------------------------------------------------------------------------------------------------------Aim: To verify a) Kirchhoff’s Laws and b) Superposition Theorem PART A : To Verify Kirchhoff’s Laws Apparatus: 1. 2. 3. 4. 5. Experimental kit. Dual power supply (0-30 V D.C., 2 A) D.C. milliammeter (0-500mA) Multimeter Connecting wires Kirchhoff’s Current Law (KCL): The algebraic sum of currents meeting at a junction or node in an electric circuit is zero. Consider five conductors carrying currents I1, I2, I3, I4, and I5 meeting at a point O as shown in the figure. Assuming the incoming currents to be positive and outgoing currents negative, we have I1 + (- I2) + I3 + (- I4) + I5 = 0 I1 - I2 + I3 - I4 + I5 = 0 I1 + I3 + I5 = I2 + I4 Thus above law can also be stated as the sum of currents flowing towards any point in an electric circuit is equal to the sum of currents leaving from the point. Procedure: 1. Construct the circuit as per diagram using the values R1, R2 and R3. 2. Adjust the source voltage between 0 to 30 Volts and note down the currents I1, I2 and I3. 3. Calculate I1, I2, I3 and compare calculated values with the observed values. Both calculated and observed values should be nearly equal. 4. Calculate sum of observed values and this should be near to zero. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 25 BEE Lab Manual Observation Table: Calculated Values V I1 I2 Sum of Observed Values Observed Values I3 I1 I2 I3 I1 + I2 + I3 ≈ 0 15 20 25 Conclusion: Since calculated and observed values are matching and also sum of observed currents is almost zero, hence Kirchhoff’s Current Law is verified. Kirchhoff’s Current Law (KCL): The algebraic sum of all the voltage in any closed electric circuit or mesh or loop is zero. If we start from any point in a closed circuit and go back to that point, after going round the circuit, there is no increase or decrease in potential at that point. This means the sum of emfs and sum of voltage drops or rises meeting on the way is zero. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 26 BEE Lab Manual Procedure: 1. Construct the circuit as per diagram using the values R1 and R2. 2. Adjust the source voltage between 0 to 30 Volts and note down the current I and voltage across R1 and R2 i. e V1 and V2 respectively. 3. Calculate V1 and V2 and compare calculated values with the observed values. Both calculated and observed values of voltages should be nearly equal. 4. Calculate sum of observed voltages plus source voltage and this should be near to zero. Observation Table: Supply V Current I Calculated Voltages V1=I*R1 V2=I*R2 Observed Voltages V1 Sum of Observed Plus Supply Voltages V2 V1 + V2 + V ≈ 0 15 20 25 Conclusion: Since calculated and observed values are matching and also sum of observed plus supply voltages is almost zero, hence Kirchhoff’s Voltage Law is verified. Apparatus: 1. 2. 3. 4. 5. PART B : To Verify Superposition Theorem Experimental kit. Dual power supply (0-30 V D.C., 2 A) D.C. milliammeter (0-500mA) Multimeter Connecting wires Theory: In a linear network containing more than one independent source, the resultant current in any element is the algebraic sum of the currents that would be produced by each independent source acting alone, all the other independent sources being represented meanwhile by their respective internal resistances. The independent voltage sources are represented by their internal resistances if given or simply with zero resistances i. e. short circuits if internal resistances are not mentioned. The independent current sources are represented by infinite resistances i. e. open circuits. A linear network is one whose parameters are constant i. e. they do not change with voltage and current. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 27 BEE Lab Manual DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 28 BEE Lab Manual Procedure: 1. Construct the circuit as per the circuit diagram in fig. (iv) using the values R1, R2 and R3 and sources V1 and V2. 2. Adjust the source voltages between 0 to 30 Volts and note down the current I3 through R3. Select 2 to 3 different sets of source voltages and record the current I3 at respective sets of source voltages. 3. Replace voltage source V2 by its internal resistance i. e. short circuit as shown in the circuit diagram in fig. (v). Record the currents I’3 by setting same voltages as per sr. no. 2 above. 4. Replace voltage source V1 by its internal resistance i. e. short circuit as shown in the circuit diagram in fig. (vi). Record the currents I”3 by setting same voltages as per sr. no. 2 above. 5. Calculate currents I’3 and I”3 and add together to get the current I3. Compare calculated values with the observed values of current I3. Both calculated and observed values of currents should be nearly equal. 6. Calculate sum of observed values of currents I’3 and I”3 and this should be near to observed current I3. Observation Table: Obs. No. 1 2 3 V1 V2 I’3 Calculated Values I”3 I3 = I’3 + I”3 I’3 Observed Values I”3 I3 = I’3 + I”3 Conclusion: Since calculated and observed values are almost matching and sum of independent sources acting alone also almost equals the current produced with both sources connected in the circuit, hence Superposition Theorem is verified. The differences may be due to : i) Assuming the voltage sources to be ideal ii) Instrumental errors iii) Manual errors DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 29 BEE Lab Manual -----------------------------------------------------------------------------------------------------------6. SINGLE PHASE TRANSFORMER -----------------------------------------------------------------------------------------------------------PART A) VOLTAGE RATIO & CURRENT RATIO: AIM: To determine voltage ratio & current ratio of a single phase transformer. APPARATUS: 1) Single phase transformer (230/115V) 2) Dimmerstat (230/0-270V,15 A) 3) A.C. Voltmeters (0-150-300V) 4) A.C Ammeters (0-5A) ----- 1 No. 1 No. 2 Nos. 2 Nos. THEORY : A transformer is a static device which transfers electrical energy from one circuit to another without change in frequency. While doing this, it can change voltage and current levels in the two circuits which is decided by the number of turns of the two windings. If N1 & N2 are the number of turns of primary and secondary windings respectively, then; N1 is called as the ‘turns ratio’. N2 For ideal transformer the power equation is; V1 I1 = V2 I2 Where, ………….Eqn I V1 = Primary voltage I1 = Primary current V2 = Secondary voltage I2 = Secondary current Also, the primary MMF is equal to secondary MMF i.e., N1 I1= N2 I2 …………….Eqn. II From equations I & II, V2 I1 N 2 k V1 I 2 N1 The ratio ‘k’ is called as the ‘transformation ratio’. V The ratio 1 is called as the ‘voltage ratio’ V2 I The ratio 1 is called as the ‘current ratio’ I2 DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 30 BEE Lab Manual CIRCUIT DIAGRAM : VOLTAGE AND CURRENT RATIO OF TRANSFORMER CURRENT RATIO TEST (0-5A) (0-5A) A A PH 1PH, 230V, 50 Hz A.C. SUPPLY N 1-PH, 240 / 0 - 270 V, 15 A AUTOTRANSFORMER 1PH, 230V / 230V, 1kVA TRANSFORMER VOLTAGE RATIO TEST PH 1PH, 230V, 50 Hz A.C. SUPPLY (0-300V) V V (0-300V) N 1-PH, 240 / 0 - 270 V, 15 A AUTOTRANSFORMER 1PH, 230V / 230V, 1kVA TRANSFORMER PROCEDURE: VOLTAGE RATIO TEST: 1) Make the connections as shown in diagram. 2) Set the dimmerstat to zero position. 3) Increase the primary voltage in steps of 50 Volt upto rated voltage. 4) Note down the corresponding secondary voltages. CURRENT RATIO TEST: 1) Make the connections as shown in diagram. 2) Set the dimmerstat to zero position. Apply a very small voltage on primary side such that certain current (e.g. 1A) flows through primary. Note down corresponding secondary current (I2). 3) Increase the primary current in suitable steps (e.g. each step of 1A) & note down the corresponding secondary currents. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 31 BEE Lab Manual OBSERVATION TABLE: Obs. No. Current Ratio Test Voltage V1 V2 Ratio (Volt) (Volt) V1/V2 Current Ratio Test Current I1 (Amp) I2 (Amp) Ratio I1/I2 1 2 3 RESULTS: 1) The transformation ratio is________. 2) The voltage ratio is _________. 3) The current ratio is ________. PRECAUTION: In both the tests, keep dimmerstat to its zero position initially. CONCLUSION: From this experiment we can conclude that, the transformation ratio k V2/V1 I1/I2 DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 32 BEE Lab Manual PART B) EFFICIENCY AND REGULATION BY DIRECT LOADING METHOD. Aim: To determine efficiency and regulation by direct loading. Apparatus: 1. Single PhaseTransformer 2. A. C.Voltmeter 3. A. C.Ammeter 4. Dimmer stat 5. Single Phase Lamp bank (Resistive load) 6. Wattmeter ------------- 1 kVA, 230/230 V (0-300V) (0-5A) 230V/0-270V, 15A (230V, 10Amp.) (5 /10 Amp. , 300 V) Theory: Transformer transforms electrical energy from one circuit to another. By keeping primary side voltage constant if load on secondary side is increased, then terminal voltage V2 across the load changes. For a resistive or inductive type of load this change is on negative side, i.e., the terminal voltage drops. With the further increase in load it drops further because the load current increases and hence the voltage drops in resistance and leakage reactance of the secondary winding also increases. Voltage Regulation: The change in secondary voltage from no load to full load expressed as the fraction of no load secondary voltage is defined as the voltage regulation of transformer. Losses: There are two types of losses in transformer 1. Copper losses or Winding losses (They are variable). 2. Iron losses or Core losses (They are constant) Due to various losses, the power output of the transformer is always less than the corresponding power input. So for same input, higher the value of power output i.e. lesser the losses, more efficient is the transformer. Efficiency: Efficiency of the transformer is defined as the ratio of output power to the input power. When expressed in percentage; % = (Output power / input power) x 100. Procedure: 1) Connect the circuit as shown in diagram. 2) Initially keep all the lamps off and keep the dimmerstat at zero position. Switch on the supply and by varying the dimmerstat, apply rated voltage to primary. Note down the readings of currents, voltages and power. The secondary voltmeter reading is obviously the no load secondary voltage V2(0). 3) Now keeping primary voltage constant, increase the load on secondary side in steps by switching the lamps on. Note down various quantities V1, I1, W1, V2 and I2 at each step. 4) Repeat the procedure till about 125% of full load. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 33 PH 1-PH, 230 V 50 HZ, A.C. SUPPLY N 1 PH., 240 / 0 - 270 V,15 A AUTOTRANSFORMER A (0-5A) C DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI (0-300V) V A (0-5A) 1 PH, 230 / 230 V, 1 kVA TRANSFORMER V (0-300V) V 5A,300V M L CIRCUIT DIAGRAM - DIRECT LOAD TEST ON SINGLE PHASE TRANSFORMER 1-PH, LOAD LAMP BANK (230 V, 10 A) BEE Lab Manual Page 34 BEE Lab Manual OBSERVATION TABLE: Obs. No. Primary Voltage V1 (Volt.) Primary Current I1 (Amp.) Power Input W1 (Watts) Secondary Secondary Voltage Current V2 I2 (Volt.) (Amp.) 1 00 Power Output W2 (Watts) Efficiency % Regulation % --- --- --- 2 3 4 5 6 CALCULATIONS: 1) Full load Secondary current ( I2) = kVA rating V2 rated 2) Power Output (W2) = V2 × I2 Watt 3) % Efficiency = 3) % Regulation = Power output w 2 100 Power input w 1 V20 V2 V20 100 Graphs: Plot the graphs of % Efficiency and % Regulation Verses Output Power Conclusion: As the load on the transformer increases the efficiency of the transformer goes on increasing until about full load and starts decreasing thereafter. The voltage regulation goes on increasing almost linearly with increase in load. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 35 BEE Lab Manual -----------------------------------------------------------------------------------------------------------7. THEVENIN’S THEOREM -----------------------------------------------------------------------------------------------------------Aim: To verify Thevenin’s theorem Apparatus: 1. Experimental kit. 7. Dual power supply (0-30 V D.C., 2 A) 8. D.C. milliammeter (0-500mA) 9. Multimeter 10. Connecting wires Theory: Thevenin’s theorem states that, any linear, two port circuit consisting of voltage sources and resistances can be replaced by an equivalent two port circuit consisting of a single voltage source (VTH) in series with a single resistance (RTH), where, the value of ‘VTH’ is equal to the open circuit voltage across the two ports and the value of ‘RTH’ is equal to the net resistance of the entire circuit across the same two ports. RTH a A resistive circuit a Ports VTH b b (Thevenin's equivalent circuit) ‘VTH’ and ‘RTH’ are called as Thevenin’s equivalent voltage and resistance respectively. This idea can be used to find current in any circuit element (or to find voltage across any circuit element) say, a resistor. Let us find the current in a certain resistor in the given circuit. We call this resistor as the ‘load resistor (RL)’. First, we assume that this resistor is removed from its place. The remaining circuit will be a two-port circuit as shown to left hand side in above diagram. Then we measure the voltage between the two ports and also the effective resistance of the entire circuit across the same two ports with suitable methods. Finally we represent the given circuit with Thevenin’s equivalent circuit as shown to right hand side in the above diagram. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 36 BEE Lab Manual RTH I a RL When we replace the load resistor across the same two ports, the given circuit will be equivalent to a circuit as shown in the adjacent diagram. Hence, the current in the load resistor will be; VTH I= b VTH RTH R L Circuit Diagram: CIRCUIT DIAGRAM - THEVENIN'S THEOREM R1 R2 + A (0-500 mA) _ V1 (0-30 V) V2 (0-30 V) RL R3 R4 Procedure: 1. Apply certain voltages from the two voltage sources V1 and V2. Observe and note down the current ‘IL’ in the load resistor ‘RL’ as shown by the ammeter connected in series with it. This reading is required to compare the results i.e., for verification of Thevenin’s theorem. 2. Now, remove the load resistor RL through which the current is to be determined. 3. Measure the voltage between the two terminals from where the load resistance has been removed. This is the value of Thevenin voltage ‘VTH’. 4. Now, short-circuit the voltage sources (assuming the voltage sources to be ideal). Measure the resistance of the whole network between the same two terminals with the help of multimeter. This is the value of Thevenin resistance ‘RTH’. 5. Repeat the procedure for a different set of source voltages and record all the observations as before. 6. Calculate I’L using the formula and compare it with IL . DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 37 BEE Lab Manual Observation Table: Obs. No. V1 V2 IL VTH RTH RL Current in load resistor by Thevenin’s Theorem (I’L)= VTH RTH R L I’L ( ≈ IL ) 1 2 3 Calculation: Conclusion: It is seen that the actual value of load current IL & the value of load current calculated using Thevenin’s theorem I’L are approximately same, hence Thevenin’s Theorem is verified. The differences may be due to: i) Assuming the voltage sources to be ideal ii) Instrumental errors iii) Manual errors DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 38 BEE Lab Manual 8. R-L-C SERIES CIRCUIT -----------------------------------------------------------------------------------------------------------AIM : To study R-L-C series circuit. APPARATUS: 1) R-L-C series circuit 2) A.C. Ammeter 3) Digital Multimeter / AC Voltmeter (0-300V) ---- 1 No 1 No 1 No THEORY: Consider a circuit in which a rheostat (which is a variable resistor), an inductor & a capacitor are connected in series. Let a sinusoidal alternating voltage (v) be applied across the circuit. Hence, v = Vm sin ωt V Also, I Z ‘ Z ’ is known as impedance of the circuit. It is given as; Z R j ( X X ) . L The magnitude of impedance is given as; Z = R2 (X L X C C )2 Where, XL = Inductive reactance = 2L Ohm ( ‘L’ is in Henry) XC = Capacitive reactance = 1 Ohm (‘C’ is in Farad) 2fC Inductive reactance and the capacitive reactance are the oppositions offered to the current due to inductance and capacitance of the circuit.In a series R-L-C circuit, if XL XC, circuit becomes inductive circuit & if XC XL, circuit becomes capacitive circuit. Power factor: It is the factor, which decides the conversion of input power (or energy) into useful output. It is expressed as the ratio of resistance to impedance of the circuit. It is also defined as the cosine of the angle of phase difference () between applied voltage & resulting current in a circuit. Power factor (P. F.) = R = cos Z PROCEDURE: 1) 2) 3) Connect the circuit as shown in the diagram. With the help of dimmerstat, vary the voltage V in circuit. For each voltage setting, read and note down the current I and voltages VR, VL, VC & VR-L with the help of multimeter. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 39 BEE Lab Manual CIRCUIT DIAGRAM OF R-L-C SERIES CIRCUIT Ph 1PH, 230V, 50 Hz A.C.Supply R L VR VL C VC VRL A (0 - 1 A) VT N V (0 - 300V) OBSERVATION TABLE: Obs. No. V Volts I Amps VR Volts VL Volts VR-L Volts VC Volts 1 2 CALCULATIONS: VR I V sin L ii) XL = L I V sin C iii) XC = C I X iv) L = L Henry 2f A) PARAMETERS : i) R = DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 40 BEE Lab Manual v) C = B) POWERS: 1 Farad 2fX C i) PR = VR I = I2 R = _________________Watt ii) PL = VL I cos L = __________________Watt iii) PC = VC I cos c = __________________Watt iv) P = V I cos = __________________Watt Verify that, PR + PL +PC = PT ( ≈ P ) C) POWER FACTORS: i) P.F of coil = cos L = ____________________ ii) P.F of capacitor = cos c = ________________ iii) P.F. of the entire circuit = cos = ____________. Procedure for plotting Phasor Diagram: 1) 2) 3) 4) 5) 6) 7) 8) 9) Draw phasor diagrams for all the readings Current I should be taken as reference phasor, Choose a suitable scale for voltage. VR (OA) should be drawn in phase with current. With ‘A’ as center & radius equal to VL, an arc is drawn. Similarly with ‘O’ as center & radius equal to VR-L another arc is drawn to cut the first arc at B. Join AB & OB. Measure L made by vector AB with vector I. With ‘O’ as center & radius equal to V, an arc is drawn. Similarly with ‘B’ as center & radius equal to Vc, an arc is drawn to cut the above arc at C. Join AC & OC. Measure C made by vector AC with vector I. Measure made by vector OC with vector I. RESULT TABLE: Obs. No. R L (Ω) (H) C (F) P P P P P + P +P R L C R L C cos cosL cosC Watt Watt Watt Watt = PT Watt 1 2 CONCLUSION: Sum of power consumed by individual components i. e. Resistance ‘R’, Inductor ‘L’ and Capacitor ‘C’ almost equals the power consumed by entire circuit. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 41 BEE Lab Manual 9. STAR & DELTA CONNECTIONS -----------------------------------------------------------------------------------------------------------Aim: To study the line voltage-phase voltage & line current-phase current relationships in balanced STAR & DELTA connected loads. Apparatus: 1) Three phase lamp load 2) A.C.Voltmeter 3) A.C. Ammeter ------- (3 x 100 W) (0 – 300 V) (0 – 2 A) Theory: A balanced three phase system is one in which the voltages in all phases are equal in magnitude & differ in phase from one another by equal angle i.e.120 degree (electrical). A three phase balanced load is that in which the loads connected across three phases are identical in nature and magnitude. STAR CONNECTION: In this type of interconnection, one of the ends of each load impedances are joined together to form a common point called as star or neutral point. The potential difference between line & neutral is called as phase voltage & between two lines is called line voltage. Hence VRN,VYN,VBN (Each equal to VPH ) are the three phase voltages. We have, as phasor relations: VRY V RN V NY VYB VYN V NB VBR V BN V NR V RN - VYN VYN - V BN V BN - V RN From phasor diagram, VRY 2 VRN cos 30 3 VRN i.e., VL 3 VPH Also IR, IY, IB are the three line currents, as well as the three phase currents i.e., IL=IPH DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 42 DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI N B Y 4P, 415V, 10A MCB R 3 PH, 415 V, 50Hz AC SUPPLY A3 A2 A1 C E3 E2 E1 V 3 PH, 440 V / 0 - 470 V, 15 A AUTOTRANSFORMER N B Y R (0-600V) A B1 Y1 V (0 - 300V) R1 B2 Y2 R2 3PH, 415V, 10 A, LAMP BANK (STAR CONNECTED) (0 - 5A) CIRCUIT DIAGRAM OF STAR CONNECTION BEE Lab Manual Page 43 B Y E3 E2 A2 A3 E1 A1 V THREE POLE MCB (15 A) 3 PH, 440 V / 0 - 470 V, 15 A AUTOTRANSFORMER R 3 PH, 440 V, 50 Hz, A.C. SUPPLY (0-600V) A DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI B1 Y1 R1 B2 (0 - 5 A) Y2 A R2 3 PH, 440 V, 10 A LAMP BANK (DELTA CONNECTED) (0 - 10 A) CIRCUIT DIAGRAM FOR DELTA CONNECTION BEE Lab Manual DELTA CONNECTION: Page 44 BEE Lab Manual In this type of interconnection, the end of first load impedance is connected to start of second load impedance, the end of second load impedance is connected to start of third load impedance and end of third is connected to start of first. In this way a closed loop of three impedances is formed. Three-phase supply is given to the three junctions in the closed loop of the impedances. Current flowing through any line is called line current (i.e., IR = IY = IB = IL ) & current through any single load impedance is called as phase current (i.e., IRY = IYB =IBR = IPH ). The line voltages VRY , VYB & VBR are phase voltages as well as line voltages. We have, as phasor relations, I R I RY - I BR I Y I YB - I RY I B I BR - I YB From phasor diagram, I R 2 I RY cos 30 3 I RY i.e., I L 3 I PH Procedure: 1) Connect the given lamp load in STAR, make it balance by switching appropriate number of lamps in each phase. Measure the line and phase voltages as well as line and phase currents 2) Repeat the same procedure by connecting the load in DELTA. Observation table: Line Voltage VL (Volt) Connection Phase Voltage VP (Volt) Voltage Ratio VL/ VP Line Current IL (Amp) Phase Current IP (Amp) Current Ratio IL/ IP Values by Graph VL/ VP = 1 Star 2 IL/ IP = 1 Delta 2 PHASOR DIAGRAM: Draw phasor diagram to the scale for one case each for star and delta CONCLUSION: ASSIGNMENT ON EXPERIMENTS DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 45 BEE Lab Manual EXPERIMENT NO. 1 1. State different types of wires. 2. What are the different types of switches and where they are used? 3. What are the different types of fuses and how they are rated? 4. What are the different types of sockets? 5. What are the different types of plugs? 6. What are the different types of lamp holders and where they are used? 7. What are the different types of cables? 8. Explain different parts of cable. EXPERIMENT NO. 2 1. What are the different types of lamps? 2. What are the different types of fluorescent lamp? 3. What is use of electromagnetic ballast in fluorescent lamp? 4. What is use of capacitor in fluorescent tube? 5. Enlist different parts of fluorescent tube and CFL. 6. State applications of fluorescent lamp 7. State applications of compact fluorescent lamp 8. State applications of mercury vapour lamp 9. State applications of sodium vapour lamp EXPERIMENT NO. 3 1. State general safety precautions taken while working with electricity? 2. 3. Explain necessity of earthing? State different the types of earthing? 4. 5. What is energy conservation? What are different techniques to achieve energy conservation? 6. 7. What is energy audit? Why energy audit is important? DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 46 BEE Lab Manual EXPERIMENT NO. 4 1. What is effect of temperature on resistance of conductor? 2. What is effect of temperature on resistance of insulator? 3. What is the resistance temperature coefficient (α)? 4. State/explain effect of temperature on α? EXPERIMENT NO. 5 1. Classification / types of DC networks 2. State Thevenin’s theorem? 3. Application of Thevenin’s theorem? 4. State superposition theorem? 5. Procedure of conversion any network /circuit to Thevenin’s circuit? 6. State Maximum power transfer theorem? 7. State formula for maximum power transferred to the load? 8. Use Kirchoffs laws to find current in 4Ω resistance as shown in fig. Hence verify your result by Thevenin’s and Superposition Theorem Theorem. All the resistances are in ohm EXPERIMENT NO. 6 1. What do you mean by Resistor (rheostat), Inductor and Capacitor? Explain their functions 2. Define inductive reactance? 3. Define capacitive reactance? 4. What is impedance? 5. What is power factor? 6. State formulas for Z, XL, XC, cosΦ? DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 47 BEE Lab Manual 7. Comments on power factor for individual devices (Pure R, L, and C)? 8. Comments on power factor for RL series circuit 9. Comments on power factor for RC series circuit 10. Comments on power factor for RLC series circuit 11. Comments on power factor for RLC parallel circuit EXPERIMENT NO. 7 1. Explain what is star connection? 2. Explain what is Delta connection? 3. Explain the concept of phase values 4. Explain the concept of line values 5. State relation between line and phase values of voltage and current in star 6. State relation between line and phase values of voltage and current in delta EXPERIMENT NO. 8 1. State Faraday’s Laws of Electromagnetic Induction? 2. State Lenz’s Law? 3. Explain the concept mutually induced E.M.F and where this concept is used? 4. Explain the concept of self induced E.M.F and where this concept is used? 5. Explain the concept dynamically induced E.M.F and where this concept is used? 6. State equations for statically & dynamically induced E.M.F? 7. What is transformer, why it is required and where it is used 8. Explain various parts of transformer 9. Explain what primary and secondary winding is. Why they are named so? 10. Explain working principle of transformer 11. Explain different types of ratios in transformer 12. What do you mean by dimmerstat and why it is named so. 13. State various losses in transformer. 14. What do you mean by regulation and efficiency of transformer? Write formulae for the same. DEPARTMENT OF ELECTRICAL ENGINEERING VIDYA PRATISHTHAN’S CLLEGE OF ENGINEERING, BARAMATI Page 48