A HOUSING SYSTEM: CAPABLE OF ADAPTING TO VARYING TOPOLOGICAL CONDITIONS By: PAUL DEAN HOAG Bachelor of Architecture University of Oklahoma (1971) Submitted in Partial Fulfillment of the Requirements for the Degree of MASTER OF ARCHITECTURE, ADVANCED STUDIES At the MASSACHUSETTYI/NTITUTE OF TECHNOLOGY May, 1973 Author....... Department Jf Arclitecture Certified by.... Thesis Advisor Accepted by ........ ChairUfti Departmental Committee On Graduate Students Archives APR 17 1974 May 11, 1973 Dean William Porter School of Architecture and Planning Massachusetts Institute of Technology Dear Dean Porter: In partial fulfillment of the requirements for the degree of Master of Architecture, Advanced Studies, I hereby submit this thesis entitled: A HOUSING SYSTEM: CAPABLE OF ADAPTING TO VARYING TOPOLOGICAL CONDITIONS Respectfully, Paul Dean Hoag ACKNOWLEDGEMENTS The author gratefully acknowledges the following people who assisted in the development of this thesis: Professor Waclaw P. Zalewski, Thesis Advisor Department of Architecture, M.I .T. Professor Eduardo F. Catalano Department of Architecture, M.I.T. Professor Arthur Bernhardt Department of Architecture, M.I.T. This thesis is dedicated to Linda and Chat. iii TABLE OF CONTENTS Title Page Letter of Submittal Acknowledgements Table of Contents Abstract Introduction Areas of Concern and Restraints Description of the System COMPONENTS DESIGN MODULES MODULE PLAN RELATIONSHIPS APARTMENT PLANS VERTICAL MODULE RELATIONSHIPS SLOPE ALTERNATIVES GENERAL SECTIONS AND ELEVATIONS CONSTRUCTION DETAILS CONSTRUCTION SEQUENCE PEDESTRIAN CIRCULATION COMPOSITE SITE PLAN BIBLIOGRAPHY iv ABSTRACT A HOUSING SYSTEM: CAPABLE OF ADAPTING TO VARYING TOPOLOGICAL CONDITIONS By: Paul Dean Hoag Submitted to the Department of Architecture on May 11, degree of Master of Architecture, Advanced Studies. 1973, in partial fulfillment of the requirements for the This thesis is intended to develop an industrialized system for housing produced in the factory, using both concrete and steel as structural materials, with the capability of being erected on a site with varying topological conditions. The written section of this thesis provides a brief description of the system developed and establishes areas of concern, long range potentials, and constraints within which the design proposal is made. The design proposal demonstrates how modular coordination of basic living elements with given interior components can generate many combinations of modules ready for shipment and erection. Using the sample modules and varying the module length, the proposal illustrates the many variations possible and demonstrates new site planning concepts generated by these units. V INTRODUCTION An expanding and shifting population within the United States has its impact focused on the urban areas of the country. These urban centers already contain over 50/o of the total population and are increasingly faced with growth constraining factors of excessive land costs as competition for the diminishing available land becomes a more determinant factor. Much of the steep slope land in these urban areas is within easy access of the urban cores of the various cities. As a result, the available sloped land could become highly desirable from a development standpoint. Because of the close relationship of the sloped land areas to the urban cores, and man's need to be near his work, it becomes apparent that the sloped land might be utilized for housing. This could be a potentially desirable solution for the urban areas already faced with serious housing shortages. At the same time, the basic structure of the typical house in the United States remains unchanged past mid-century despite early attempts in the use of mass production as far back as the early 1900's. This has resulted in the continually spiralling labor and material costs of traditional on-site construction. The publicity of Moshe Safdie's Habitat at Expo 67, the Operation Breakthrough project sponsored by the Department of Housing and Urban Development, and the success of the mobile home have encouraged architects, engineers, and manufacturers to seriously study the potential of dwelling modules. These modules are suitable for factory production, vi and are capable of being transported over our present highway system. are positioned by cranes and organized in various configurations. Once the modules have reached the site, they This approach is a faster and cheaper method of constructing housing than the conventional on-site method, and will become increasingly more economical as traditional construction labor costs rise. Another important aspect of industrialized housing is the ability to maintain a higher standard of quality control not presently being achieved in conventional construction. The attempt of this thesis is to develop an industrialized system for housing with the capability of adapting to the urban areas where high slope ratio of the surrounding terrain prevents expansion under present conventional construction methods. This system utilizes the present factory technology to produce a finished concrete or steel modular unit which can be transported to the site, and stacked in an overlapping configuration to reflect the topography of the site or in a vertical, more conventional high-rise configuration. vii AREAS OF CONCERN AND RESTRAINT UNIT TYPE Individually shipped manufactured units that incorporate minimum volumes of shipped air and maximum use of existing technology. UNIT SIZE a. 14' - 0" maximum shipping width. b. 70' - 0" maximum shipping length. c. 13' - 6" maximum shipping height. BUILDING CONDITIONS a. For high, medium, and low-rise density. b. Middle-upper middle income groups. c. Provide apartment units with 1-4 bedrooms. d. Structural materials to be concrete or steel produced and assembled in a factory. viii DESCRIPTION OF THE SYSTEM The system developed is made of either concrete or steel floor, wall, and ceiling panels that are welded together to form modular units for housing. The units are completely finished except for the final utility connection at the site and minimum interior finishing where more than one module make up a single dwelling unit. arranged to form different apartment types and sizes. These modules can be Emphasis is placed on direct resolution of structural and mechanical needs, while minimizing the restraints these functions have on planning. The objective of the terraced configuration is to provide the capability of conforming to different topological conditions. Slopes of the sites for the terraced situation can vary from approximately 15 to 32 degrees and maintain comfortable exterior pedestrian circulation up and down the slope. For slopes greater than 32 degrees, pedestrian circulation will be limited to stairs with intermediate landings between apartment levels or through the use of inclined elevators. To incorporate the system in a more conventional high-rise configuration, it is necessary to provide full-storey trusses at every fifth level thereby carrying four levels of modular units. These levels at the trusses could then be left open or infill construction provided to maintain a pedestrian street. apartment units or commercial and public space. The infill construction might then become more A typical core of elevators and firestairs would be constructed at the ix bottom of the slope and wherever necessary to provide ingress and egress to the high-rise configuration. The high-rise building then in turn could serve as a supportive structure in terms of services and circulation for the terraced configuration. Structural System The basic structural element is the modular box of either lightweight reinforced concrete panels or steel truss walls. The concrete unit has vertical ribs cast in at intervals of 3' - 6", while the steel unit has a system of alternating vertical trusses and steel columns. In either case, the walls act as beams and are load bearing with welded connections. The ribs or columns allow for horizontal displacement of the modules at 3' - 6" intervals, thus determining the different slopes of the terraced configuration, while lessening the weight of the modules in either configuration. Mechanical System Heating, ventilation, and air conditioning are provided by either fan coil, or hot water radiation units with air conditioning being an option. Final utility connections are made after the modules are placed at the site. Kitchen and bathroom exhausts are ducted through the utility chase to points pre-determined in the total plan. X ., I I I I I I I If I 9 K~) I~ I I I I I I II II I 77 r ------------------ I I I I K~) K I Ii ii gg 91 II I ii I I' II I I I I I I I I I I I I I I I~ II I I I II I II II Ii II ii ii ii K) I I I I I I I I I II II I II r~m I g II II ii II Ii II ~I K~)Y~) I I I I I I I I I I I I gi ~I ~I 1 i ii II ii Ig II I I~ Ii I 1 I II I I I I ~I ii gi ~I 1 ~ II I I I I 9 I I Ii I ~I II I I II I I ii I ~I ii ii II I ii If it II K~) K~) ii I I -)KJ~) a | U) 0 0) a- .~i3 K) a, C a a C a0 0 U- LI, z z LUj 0 0u 0 LUj w LUJ zZ 0 U D D IfA Concrete floor, wall, & ceiling panel connections made Facade units installed and sealed All interior finishes applied interior partitions, cabinetwork, & toilet fixtures installed Plumbing and electrical connections made Concrete Module Openings covered and sealed for exposure Facade, Finish. and Weather Protection ri iizizti mLj ilIIl IIL u 0 JILIIIIIiI] ZELLI i VtIT I ILIiAL liii" --ILLL~ 11l1 __ II I __ _ L. = Lj STRUCTURAL STEEL COMPONENTS __ _ -ljj= I. Floor Panel _ _ Wall Panel IlL 11) Cefling Panel A Facade units installed and sealed Steel floor, truss-wall, & ceiling panel connections made N interior partitions cabinetwork, & toilet fixtures installed Plumbing and electrical connections made Steel Module All interior finishes applied Module wrapped for exposure protection Facade, Finish, and Weather Protection F- -ill .1 19 p L r H H M r u rl II L r L" Floor Panel Wall Panel ALTERNATE STRUCTURAL STEEL COMPONENTS Ceiling Panel Stamped steel floor, wall, & Facade units installed and sealed ceiling panel connections made Interior partitions, ' cabinetwork, & toilet fixtures installed Plumbing and electrical connections made Alternate Steel Module All interior fi'nishes applied Module wrapped for exposure protection Facade, Finish, and Weather Protection la 00 00 00 \ /\ 00 ru Appliances Walls Doors MO OZD ~ I Closets INTERIOR COMPONENTS Fixtures I Cabinets/Worktops ij I K---> K-I I I I I I I I I I I I I I I I I I I I I I I I I K___ I I I I I I I I K- 04 03 02 01 K) I I I I I K- 21' CONCRETE DRY MODULE 28' 35, 01 03 02 04 05 06 ~~~~~~1 I I I I I I I I I I I I I I I Ig I I I I I I I I I I I I I I :1 I ii I II I I II I II I I I K------~2 I I I I I I ji II ~I I I I II I I i I I K~~9 I 1 II I I II I I I I II I I I I I I I I I I I I I I I I I I I I I I ii I I I I I I I I 21' CONCRETE WET MODULE I II I I I I I I II I I I I I I I I I I I I I I I I I i I I I I I 2P' 35 04 03 02 01 IF II II Ill II II Ii II II I~ I ii II 'I ii I II I~ I ii 'I' 'I jI if II ii II II II I ii II II ii Ill gi I gi II gi I II II III I' ~I l~ Ii g g II 'II II ~I I I II I II I' ii II I I~ I I I II II II II II II ii II II II II I ___________________________ I ii ii II II I I' I' II ii II I 'I' 'ii II iii II II 21' STEEL WET OR DRY MODULES I I II II II II Ii II II II 2P' 35' 01 _____ I 04 03 02 Emu----_ 06 05 -f 2_ P ALERAT STEE WET OR DR MOUE 28 3 Unit bKL Concrete DESIGN MODULES -- IF Unit bKL Steel rr/,r J=~ -== oi 0! 0 rUnit bcKL I Concrete ~~1-------II II II Ii IL~~41 ii I II I II 1 ____j Unit bcKL/l Steel 0 0 Unit bcKL/2 Concrete 0 Unit bcKL/2 Steel pUu Unit BbKD Concrete L Unit BbKD Steel Unit KbB Concrete Unit KbB Steel Unit BbKS Concrete Unit BbKS Steel Unit bsKD Concrete Unit bsKD Steel Unit bsbB/I Concrete Unit bsbB/I Steel Unit bsbB/2 Concrete Unit bsbB/2 Steel 21' 28' 35' Combinations of two modules w l LI z0iLiz Combinations of three modules MODULE PLAN RELATIONSHIPS I ii z I LI wD DLII zu] Dzz zDD DDE] DWDD D0z zz] LII0 Eli LIII 00DW0 Dz] DDD DD0 zDD I 3-- 7 V 7' -0" 7'-0" Plan Displacement Utility Chase Relationships Unit bcKL/I Unit bcKL/9 - II II II II II Unit bKL Type Al-Efficiency APARTMENT PLANS ~11 II I II II I I II Type A2-Efficiency Type A3-Efficiency Unit bcKL/2 Type BI-I br unit Unit KbB Type B3-1 br unit Unit KbB Type CI-2 br unit Unit bsbB"2 H DD E= FO Type C2-2 br unit Upper Level rIE 11 1 UnitbsbB I F1 H _ Type C3-2 bor unit Upper Level _ _ _ UnitbsbB/I Unit KsbS Type C4-2 br unit Lower Level Type C4-2 br unit Upper Level F-I Unit BbKB 0177=1 F1 Fill L-Ell Type DI-3 br unit 0110 01 0 Unit bsbB/2 I ~~cl LI 0.I Type D2-3 br unit Upper Level M1it Type D3-3 br unit Lower Level Type D3-3 br unit Upper Level Unit bsbB/I Type EI-4 br unit Lower Level Type EI-4 br unit Upper Level 320 Slope 270 Slope 24 Slope SLOPE ALTERNATIVES 21C Slope le Slope 150 Slope 32 Slope 300 Slope 32 Slope 3Q0 Slope w 0 Slope Vertically stacked units Random Slope Maximum overlap C~Th r~m II r II II Ii II II II II ii II ~I ii Ii Ii r~ II (---inI; I : ~I II II ji 7 I (---in c--in r I ji II ii I I I I I~ II I I II II I -Th f---~ Ii Ii II I I I~ II C--Th (---Th C~7 I I~ ii I 3f Slope Ii II II II II II : I~ I II II Ii I' II II II I~ II ~I I' I' Ii I I I Minimum overlap rJ, Ii ~r~ 7 T --77-1 5"Slope II II II SECTIONS Ij I~ I~ II 'I I Ii II II II I II II I I I Vertically stacked units ii II i ri~II ii .. .... n i Terraced Configuration GENERAL SECTIONS AND ELEVATIONS n Eu, - -]lx F- L IUftm High-rise Configuration L n 5" REINFORCED CONCRETE AT RIBS AND ENDS OF MODULAR UNIT 6" CONC RETE FLOOR SLAB WITH STEEL PLATES AT CONNECTIONS * 0 Oo STEEL PLATE 5" CONCRETE CEILING SLAB WITH STEEL PLATES AT CONNECTIONS WELDED CONNECTION SECTION AT JUNCTION OF FOUR MODULAR UNITS 2 1/2" WALL BETWEEN RIBS RIGID INSULATION REINFORCED CONCRETE RIBS AT 3'-6" O.C. PLAN OF WALL AT RIBS OF TWO UNITS CONSTRUCTION DETAILS cP 0 Q*i ~ WALL BEYOND FLOOR FINISH (CARPET, GROUT TO LEVEL FLOOR SLAB AT EDGE BEAM NEOPRENE PAD COMPRESSIBLE GASKET AND SEALANT SECTION AT OPENING BETWEEN UNITS RIGID INSULATION COMPRESSIBLE GASKET AND PLASTIC INSERT PLAN AT OPENING BETWEEN UNITS 0. -7 - I .~. -. BALCONY DECK COMPRESSIBLE GASKET AND SEALANT RIGID INSULATION ON CONCRETE CEILING SLAB 00oP SECTION AT MODULE AND BALCONY 0 PRECAST BALCONY END UNIT BALCONY DECK CONCRETE CEILING SLAB -Qy. -2. - * QO SECTION AT BALCONY I" TOLERANCE I 1 - COMPRESSIBLE GASKET AND SEALANT PLAN AT FACADE BETWEEN TWO MODULAR UNITS .1 -- PRECAST FASCIA UNIT BUILT UP ROOF AT CONCRETE CEILING SLAB SECTION OF PRECAST PANEL AND ROOF PRECAST WALL PANEL CONCRETE FLOOR SLAB NEOPRENE PAD SECTION OF PRECAST PANEL AT JUNCTION OF TWO UNITS PRECAST WALL PANEL PLAN OF PRECAST PANEL AT END WALL c~ ;o GYPSUM WALL BOARD ON METAL STUDS AT TRUSS WALL SECTION AT JUNCTION OF FOUR MODULAR STEEL UNITS BATT INSULATION STEEL CHANNELS AT VERTICAL TRUSS PLAN OF WALL AT COLUMNS OF TWO UNITS WALL BEYOND FLOOR FINISH (CARPET) 111111111dill ill liallal allilli-ill ifIHillIIt2limi ild-l"I ---" DECKING ON STEEL FLOOR JOISTS NEOPRENE PAD ihi_4-Q-XA16 vw .- 'AWWAk2WSL.I ~TJ~t GYPSUM WALL BOARD AT CEILING JOISTS -Ri I GYPSUM WALL BOARD ON METAL STUDS ABOVE OPENING LL--- M- SECTION AT OPENING BETWEEN UNITS BATT INSULATION COMPRESSIBLE SEALANT AND PLASTIC INSERT PLAN AT OPENING BETWEEN UNITS L -x Ali .Q,..-1 BALCONY DECK ON PLASTIC TOPPING til I... LIf t 11111t1tv -YA STEEL FLOOR PANEL Tq-T-A kA)w Q71 03i... COMPRESSIBLE GASKET AND SEALANT STEEL CEILING PANEL SECTION AT STEEL MODULE AND BALCONY ~~A42S.AA42~AUVS2 - . . . . T9 q . W) *. ... .- STEEL BALCONY END UNIT BALCONY DECK PLASTIC TOPPING Lij ................................................................ ~.... ~IL5 STEEL CEILING PANEL SECTION AT BALCONY BATT INSULATION COMPRESSIBLE GASKET AND SEALANT PLAN AT FACADE BETWEEN TWO MODULAR UNITS v ,V ?[5[S[S[ST m REINFORCED CONCRETE PANEL (OR STEEL TRUSS WALL) OF MODULAR UNIT I" TOLERANCE INTERIOR WALL PANEL AT BATHROOM CLOSET FITTING REINFORCED CONCRETE FLOOR PANEL (OR STEEL FLOOR PANEL) MODULAR UNIT BEYOND \ SECTION AT UTILITY CHASE WITH INDIVIDUAL PLUMBING i1kb~ WALL BEYOND INTERIOR WALL PANEL F- CLOSET FITTING DOUBLE THREADED PIPE CONNECTION MODULAR UNIT BEYOND SECTION AT UTILITY CHASE WITH COMMON PLUMBING 1/2" INSULATING GLASS IN ALUMINUM FRAME HOT WATER FIN TUBE RADIATION UNIT WITH METAL GRILL AND WOOD CHAIR RAIL STORAGE CABINET OPTIONAL AIR CONDITIONING L Ij REINFORCED CONCRETE FLOOR SLAB (OR STEEL FLOOR PANEL) 6~it~IjII~j 111II II~I 211 SECTION AT FACADE WITH RADIATION SYSTEM iIlIIJj! ~ L ...... -p - REINFORCED CONCRETE CEILING SLAB (OR STEEL CEILING PANEL) r -.-.-. ~ -. 1/2" INSULATING GLASS IN ALUMINUM FRAME THREE PIPE FAN COIL UNIT RIGID INSULATION PRECAST CONCRETE ENCLOSURE SECURED TO WALL PANELS REINFORCED CONCRETE FLOOR SLAB (OR STEEL FLOOR PANEL) 0 ~25O c50 REINFORCED CONCRETE CEILING SLAB (OR STEEL CEILING PANEL) * 7 SECTION AT FACADE WITH FAN COIL UNIT ~1 0' 0 EU.. I. II CONSTRUCTION SEQUENCE 1! F _____________ 2 I[ Horizontal Sequence Vertical Sequence CRANE POSITION FOR TERRACED CONFIGURATION I I 4 4 ) PEDESTRIAN CIRCULATION I Parking 2 2 Elevators and Firestairs 3 Pedestrian Street to Slope 4 Pedestrian Circulation on Slope PEDESTRIAN CIRCULATION AT MAXIMUM SLOPE COMPOSITE SITE PLAN ... MODEL PHOTOGRAPHS 00071 U I MY74 I I I oa-m 4,- owo I ..It I-. 4 I ~ ~, -U! *1 S. t BIBLIOGRAPHY 1. Cornell University, "The New Building Block", Ithaca, New York: Cornell Press, 1969. 2. Dietz and Cutler, Industrialized Building Systems for Housing, M.I.T. Special Summer Session 1969 & 1970. Cambridge, Massachusetts, M.I.T. Press, 1971. 3. M.I.T. 1969 Department of Architecture Research Project with Professor Waclaw Zalewski, "Building on Slopes: An Approach", Limited published report. 4. M.I.T. 1971 Department of Architecture Master's Class with Professor Eduardo F. Catalano, "Housing Systems: Seven Studies for Factory Produced Concrete and Steel Modular Units", Limited published master's thesis, M.I.T. 5. Safdie, Moshe, Beyond Habitat, Cambridge, Massachusetts, M.I.T. Press, 1971.