Filter Technology BEARINGS ENGINEERING THAT MOVES THE WORLD

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THINK
Filter Technology
BEARINGS
ENGINEERING
THAT MOVES THE WORLD
Bearings
Since 1759
250 years of exceptional engineering
GKN Sinter Metals Filters, the leading manufacturer of porous sinter metal products, offers a
variety of solutions to fulfil customer requirements.
We are familiar with various applications in almost every industrial branch.
Our products are applied in gas- and liquid filtration, dampening, sparging, sensor protection,
bulk handling and many more. We offer solutions for high temperature and corrosive
environments.
Sintered filter elements made of stainless steels, bronze, nickel based alloys, titanium and
several special alloys can be manufactured seamless up to 1,600 mm length and 320 mm OD.
Larger elements will be assembled in our certified in-house welding shop.
Our most innovative product for the chemical industry is the patented metallic membrane
SIKA-R…AS.
The filter cartridges equipped with this state-of-the-art technology offer a flow rate up to 4 times
higher compared to conventional sinter metal filter cartridges. Furthermore an excellent back
flush performance is guaranteed. The filter active membrane layer with filter grades down to 0.1
µm absolute has a thickness of only 200 µm and is made of the same alloy as the coarse support
material. The membrane is sinter bonded to the support and therefore cannot peel off.
Another innovation introduced by GKN is the sinter bonded joint of porous parts with solid
fittings in order to avoid welding seams – the weak spot of all sintered cartridges of our
competitors.
All sintered materials of GKN offer a self-supporting structure with high mechanical strength.
We manufacture various filter grades with specified pore sizes and flow rates in order to have
the appropriate solution for your requirements.
2
Bearings
Properties of self-lubricating sintered
bearings
The properties of self lubricating bearings are
determined by the defined density of the bearing
material.
produced which forms a lubricating film on
thecontact surface and helps to circulate the
lubricant.
The resulting number of pores acts as a reservoir
for the lubricant.
In running condition, within a short time an
equilibrium is established in the circulation of the
lubricant.
Through linking of the pores, a canal system is
Function schematic
Inactive condition
Running condition
3
Bearings
Applications
Various domestic appliances and hand
workshop tools…
… as well as usage in bigger machine
elements
Sintered self-lubricating sliding bearings are the ideal solution for applications where lubrication is
problematic or even impossible. The pores in the surface layer of a sintered self-lubricating bearing are
filled with lubricating oil making any further lubrication unnecessary.
The pore structure forms a labyrinth of interconnected pores of controlled size and volume, thus allowing
uniform lubrication over the entire bearing surface. The oil volume dispensed increases automatically with
the service temperature rising as a result of the increasing rotational speed.
4
Bearings
Manufucturing of self-lubricating
sintered bearings
Blending
Compaction
Sintering
Sizing
Impregnation with lubricants
5
Bearings
Standard materials
GKN Sinter Metals Filters manufacture bearings
from the following materials:
Bronze
Bronze / MoS2
Iron
Special materials on request.
Our technicians will be pleased to help you
choosing the best suitable material for your
application.
6
Bearings
Standard geometries of self-lubricating
sintered bearings
Cylindrical bearing
Having the most economical bearing shape,
cylindrical bearings, for the most part, are pressfitted into a premachined housing with the help
of a fitting pin.
A
B
A
A
C
IT8
Flange bearing
Flange bearings differ from cylindrical bearings
due to the flange at one end.
E
The flange serves as a stop gauge in assembly
and, in certain cases, as an enlarged shoulder for
axial load. This shape of bearing also requires the
help of a fitting pin when press-fitted.
A
C
F
A
R
B
IT8 A
7
Bearings
Piece price in €
Self-lubricating
sintered bearings
(bronze)
Larger quantities on request
Dimensions
51-200
201-500
501-999
6G7x10r6x6
0.208
0.54
0.38
0.26
0.19
6G7x10r6x10
0.347
0.62
0.46
0.34
0.27
8G7x12r6x8
0.347
0.59
0.43
0.34
0.28
8G7x12r6x12
0.520
0.80
0.64
0.51
0.41
10G7x14r6x10
0.520
0.82
0.57
0.40
0.28
10G7x14r6x20
1.040
0.95
0.67
0.47
0.33
10G7x16r6x10
0.845
0.82
0.66
0.52
0.42
10G7x16r6x12
1.014
0.94
0.75
0.60
0.48
10G7x16r6x16
1.352
1.09
0.87
0.70
0.56
10G7x16r6x20
1.690
1.24
0.99
0.80
0.64
12G7x18r6x8
0.780
0.82
0.66
0.52
0.42
12G7x18r6x12
1.170
0.93
0.74
0.60
0.48
12G7x18r6x16
1.560
1.19
0.94
0.74
0.59
12G7x18r6x20
1.950
1.45
1.15
0.91
0.72
14G7x20r6x14
1.547
1.24
0.99
0.79
0.63
14G7x20r6x20
2.210
1.71
1.37
1.09
0.88
15G7x21r6x20
2.340
1.79
1.43
1.15
0.92
15G7x22r6x25
3.507
2.36
1.89
1.51
1.21
16G7x20r6x16
1.248
1.22
0.98
0.78
0.62
16G7x20r6x20
1.560
1.24
1.00
0.80
0.65
16G7x22r6x16
1.976
1.47
1.18
0.94
0.75
16G7x22r6x20
2.470
1.75
1.40
1.12
0.90
16G7x22r6x25
3.087
2.23
1.78
1.43
1.14
18G7x24r6x18
2.457
1.85
1.48
1.18
0.95
20G7x26r6x16
2.392
1.94
1.55
1.24
0.99
20G7x26r6x20
2.990
2.25
1.80
1.44
1.15
d2
20G7x26r6x25
3.737
2.73
2.18
1.75
1.40
A
d1
20G7x26r6x30
4.485
2.97
2.38
1.90
1.52
20G7x28r6x20
4.160
2.29
1.83
1.47
1.17
22G7x28r6x22
3.575
2.68
2.14
1.72
1.37
25G7x32r6x20
4.322
2.79
2.23
1.79
1.43
25G7x32r6x25
5.403
3.51
2.81
2.25
1.80
25G7x32r6x32
6.916
4.49
3.59
2.87
2.30
30G7x35r6x20
3.521
3.12
2.50
2.00
1.60
30G7x35r6x30
5.281
3.50
2.98
2.53
2.15
30G7x38r6x20
5.893
3.93
3.14
2.52
2.01
30G7x38r6x30
8.840
4.21
3.37
2.69
2.16
30G7x38r6x40
11.786
5.87
4.70
3.76
3.01
Tolerances
d1 = G7 ( after fitting H7)
d2 = r6
8
1-50
A
b1
IT8
Weight
kg/100
pieces
Bearings
Dimensions
Weight
kg/100
pieces
1-50
51-200
201-500
501-999
30G7x40r6x30
14.630
5.75
4.60
3.68
2.94
30G7x40r6x40
Auslaufartikel
19.500
7.62
6.10
4.88
3.90
32G7x40r6x32
9.984
4.53
3.62
2.90
2.32
35G7x44r6x36
13.864
6.06
5.45
4.91
4.42
40G7x50r6x30
14.625
7.58
6.82
40G7x50r6x40
19.499
9.43
8.49
40G7x50r6x50
24.374
10.80
9.72
45G7x55r6x50
27.083
12.77
11.49
50G7x60r6x40
23.833
12.33
11.10
50G7x60r6x50
29.791
13.80
12.42
50G7x60r6x63
37.536
18.00
16.20
55G7x66r6x56
40.372
20.69
18.62
60G7x72r6x63
54.052
25.19
22.67
65G7x77r6x63
58.147
26.48
70G7x82r6x63
62.242
34.13
75G7x90r6x63
84.457
40.25
80G7x95r6x63
89.575
43.33
100G7x120r6x100
238.326 76.44
Larger quantities on request
Piece price in €
A
d2
A
d1
b1
IT8
Tolerances
d1 = G7 ( after fitting H7)
d2 = r6
Self-lubricating sintered bearings (bronze) - special dimensions
Dimensions
Weight
kg/100
pieces
Special Dimensions
1-50
51-200
201-500
10H7x20r6x20
3.250
3.30
2.64
2.11
12H7x21r6x25
4.022
4.93
3.94
3.16
16H7x23r6x30
4.436
4.30
3.44
2.75
18H7x25r6x20
3.261
3.70
2.96
2.37
20H7x28r6x25
5.200
5.30
4.24
3.39
20H7x30,2x35
9.707
8.65
6.92
5.54
22H7x30,2x40
9.274
8.72
6.98
5.58
25H7x35,2x30
9.978
8.99
7.19
5.75
25H7x35,2x40
13.304
9.35
7.48
5.98
30H7x40,2x30
11.635
9.60
7.68
6.14
30H7x40,2x40
11.514
11.63
9.30
7.44
35H7x45,2x40
17.724
12.81
11.53
10.38
40H7x50,2x60
29.900
22.17
19.95
17.96
501-999
Special dimensions
according to drawing
Beside our DIN-bearing
program – delivery from
stock – we also produce
customized dimensions up
to outer diameters of 225
mm – starting at 1 piece –
according to customers
drawings or specifications.
9
Bearings
Larger quantities on request
Cylindrical bearings (bronze MOS2)
A
d2
A
d1
b1
IT8
Tolerances
d1 = G7 ( after fitting H7)
d2 = r6
10
Piece price in €
Dimensions
Weight kg/100
pieces
6G7x10r6x10
0.352
0.71
0.53
0.39
0.31
8G7x12r6x12
0.528
0.92
0.74
0.59
0.47
8G7x12r6x16
0.703
0.96
0.78
0.63
0.51
10G7x16r6x10
0.857
0.94
0.76
0.60
0.48
10G7x16r6x16
1.372
1.25
1.00
0.81
0.64
10G7x16r6x20
1.714
1.42
1.14
0.92
0.74
12G7x18r6x20
1.978
1.67
1.32
1.05
0.83
14G7x20r6x14
1.569
1.43
1.14
0.91
0.72
14G7x20r6x20
2.242
1.97
1.58
1.25
1.01
15G7x21r6x20
2.374
2.06
1.64
1.32
1.06
16G7x20r6x20
1.583
1.43
1.15
0.92
0.75
16G7x22r6x16
2.005
1.69
1.36
1.08
0.86
16G7x22r6x20
2.506
2.01
1.47
1.29
1.04
18G7x24r6x18
2.493
2.13
1.70
1.36
1.09
18G7x24r6x25
3.462
2.26
1.83
1.39
1.22
20G7x26r6x25
3.792
3.14
2.51
2.01
1.61
20G7x28r6x20
4.220
2.63
2.10
1.69
1.35
22G7x28r6x22
3.627
3.08
2.46
1.98
1.58
22G7x28r6x28
4.616
3.19
2.57
2.09
1.69
25G7x32r6x25
5.481
4.04
3.23
2.59
2.07
28G7x36r6x28
7.878
6.77
5.43
4.34
3.48
30G7x38r6x30
8.968
4.84
3.88
3.09
2.48
30G7x38r6x40
11.957
6.75
5.41
4.32
3.46
35G7x44r6x36
14.065
6.96
6.27
5.65
5.08
36G7x45r6x36
14.421
7.16
6.47
5.85
5.28
40G7x50r6x30
14.837
8.72
7.84
40G7x50r6x40
19.782
10.84
8.92
50G7x60r6x50
30.223
15.87
14.28
55G7x66r6x56
40.958
23.79
21.41
60G7x72r6x63
54.836
28.97
26.07
70G7x82r6x63
63.144
39.24
75G7x90r6x63
85.681
40.04
1-50
51-200
201-500
501-999
Bearings
Flange bearings (bronze)
51-200
201-500
501-999
6G7x10r6/14x6/2
0.312
0.72
0.60
0.52
0.45
6G7x10r6/14x10/2
0.451
0.74
0.62
0.54
0.47
8G7x12r6/16x8/2
0.468
0.76
0.63
0.55
0.48
8G7x12r6/16x12/2
0.641
0.85
0.72
0.63
0.56
10G7x16r6/20x10/3
1.079
1.40
0.95
0.83
0.73
10G7x16r6/22x10/3
1.215
1.42
1.07
0.93
0.80
10G7x16r6/22x20/3
2.060
1.70
1.25
1.09
0.95
12G7x18r6/22x12/4
1.517
1.35
1.00
0.85
0.72
12G7x18r6/24x12/3
1.579
1.36
1.14
0.99
0.86
14G7x20r6/25x14/4
2.034
1.64
1.38
1.07
0.93
14G7x20r6/26x20/3
2.658
1.74
1.41
1.09
0.95
15G7x21r6/26x16/5
2.508
1.82
1.51
1.26
1.09
16G7x22r6/28x16/5
2.788
1.98
1.65
1.38
1.20
16G7x22r6/28x16/3
2.463
1.88
1.57
1.31
1.14
16G7x22r6/28x25/3
3.575
2.32
1.82
1.35
1.17
18G7x24r6/30x18/5
3.334
2.30
1.80
1.28
1.11
20G7x26r6/32x20/5
3.932
2.18
1.88
1.47
1.28
20G7x26r6/32x20/3
3.555
2.16
1.86
1.44
1.25
22G7x28r6/34x22/5
4.582
2.84
2.42
1.86
1.52
25G7x32r6/39x20/3,5
5.265
2.90
2.48
1.92
1.58
25G7x32r6/38x25/6
6.768
3.35
2.68
2.27
1.93
25G7x32r6/39x25/3,5
6.345
3.25
2.58
2.17
1.83
25G7x32r6/39x30/3,5
7.426
3.90
3.12
2.65
2.25
28G7x36r6/42x28/6
9.286
5.42
4.51
3.76
3.27
30G7x38r6/46x30/4
10.296
5.41
4.42
3.94
3.73
30G7x38r6/44x32/6
11.028
5.43
4.44
3.96
3.75
32G7x40r6/48x30/4
10.885
5.42
4.41
3.95
3.74
32G7x40r6/46x32/6
11.661
5.57
4.56
4.10
3.90
35G7x44r6/50x36/6
15.697
7.50
6.54
6.00
5.34
35G7x45r6/55x40/5
20.041
7.90
6.94
6.40
5.74
40G7x50r6/58x40/6
22.307
11.10
9.99
40G7x50r6/60x50/5
27.353
12.40 11.16
45G7x55r6/63x45/7
27.953
12.82 11.54
50G7x60r6/68x50/7
33.673
13.14 11.83
70G7x82r6/95x63/8
72.213
36.55
80G7x95r6/110x63/8
102.900
51.83
dE1
A
A
F
1-50
C
Weight
kg/100
pieces
Larger quantities on request
Dimensions
Piece price in €
R
dB2
IT8 A
Tolerances
d1 = G7 ( after fitting H7)
d2 = r6
11
Bearings
Sintered plugs (bronze), all-over unmachined, oil-soaked
Piece price in €
d
Dimensions
b
Weight kg/100
pieces
up to 10
up to 20
up to 30
10 x 30
1.6
18.00
15.00
12.00
15 x 50
6.1
20.00
16.00
13.00
20 x 90
19.5
22.00
17.00
14.00
25 x 70
23.7
23.00
19.00
16.00
31 x 80
46.9
24.00
20.00
17.00
41 x 90
82.0
40.00
28.00
23.00
50 x 80
108.3
44.00
31.00
26.00
Larger quantities on request
Price List 2010
Changes of the available dimensions and falsities excepted
Requests:
If you have requests please give us following information if possible:
·
·
·
·
·
·
sliding speed or rotations/min
bearing load
motion sequence and action time
environmental effects and temperatures
case of application
assembling tolerances
The more exactly your specifications, the easier we can offer you the right material.
Delivery time:
in general: from stock. Prior sale excepted.
Delivery:
ex works, packaging excluded
Prices:
EURO per piece, plus material supplementary charge for bronze, which is continuously presented by the Del-notation.
All prices excl. VAT.
On delivery from stock up to a net order value of Euro 100.00 plus Euro 25.00 order basic costs.
All order are obliged to our general terms of sale.
12
Bearings
Further brochures available:
13
Bearings
Additional Applications of GKN Filters…
Catalyst recovery
Refinery
Water treatment
14
Bearings
Pneumatic valves
Ex-protection
Food shaping
15
GKN Sinter Metals Filters GmbH
Dahlienstraße 43
D-42477 Radevormwald
P.O. Box 1520
D-42464 Radevormwald
Phone: +49 (0) 2195-609-0
Fax:
+49 (0) 2195-609-348
Email: info@gkn-filters.com
www.gkn.com/filters
© Copyright by GKN Sinter Metals Filters GmbH Radevormwald - Rev. 1.2
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