Mode II Fracture Mechanics of Moso Bamboo for Application in Novel Engineering Materials by MASSACHUSETTS INSTITUTE OF TECHNOLOLGY Rachel Ellison JUN 16 2015 LIBRARIES Submitted to the Department of Materials Science and Engineering in Partial Fulfillment of the Requirements for the Degree of Bachelor of Science at the Massachusetts Institute of Technology June 2015 2015 Rachel Ellison All rights reserved The author hereby grants MIT permission to reproduce and to distribute publicly paper and electronic copies of this thesis document in whole or in part in any medium known or hereafter created redacted Signature .. /....<..... Signature of the Author..g ... ........ * ...................................... De artment of Materials Science and Engineering March 20, 2015 Certified by.............................................. Matoula Accepted by................... Signature redacted Lorna J. Gibson lapatas Professor of Materials Science and Engineering Thesis Supervisor Signature redacted ................... Geoffi'y-S-D. Beach Department of Materials Science and Engineering Undergraduate Committee Chairman Mode II Fracture Mechanics of Moso Bamboo for Application in Novel Engineering Materials by Rachel Ellison Submitted to the Department of Materials Science and Engineering on March 20, 2015 in Partial Fulfillment of the Requirements for the Degree of Bachelor of Science in Materials Science and Engineering ABSTRACT Bamboo has been used as a structural material for thousands of years. Recently there has been increasing interest in its use as a modem construction material. In this study, as part of a larger project to characterize the mechanical properties of Moso bamboo for application in the production of structural bamboo products (SBP), end-notched flexure (ENF) tests and three-point bending tests were performed to obtain the mode II interlaminar toughness (GIe) and longitudinal Young's modulus (EL). It was found that known values for G 1, include the pith (innermost layer) and cortex (outermost layer) of the bamboo culm in their calculations. The resulting value is, to a statistically significant degree (t = 5.0 x 106), higher than that with the pith and cortex removed, as they typically will be in processing SBP. A new value, G11, = 630 155 J/m 2 , was established for specimens lacking the pith and cortex. Although no correlation was found between G 1, and specimen density, it is suspected that a relationship does exist, and recommendations for further investigation are given. Thesis Supervisor: Lorna Gibson Title: Matoula S. Salapatas Professor of Materials Science and Engineering 2 Acknowledgements This thesis is the capstone of my undergraduate education, during which I've had the opportunity to learn from and with some of the most amazing people I've ever met. I'd like to extend special thanks to Dr. Gibson, who has been the most supportive of mentors as I've been working on this project, and to Patrick Dixon, the ever-patient PhD student I've had the pleasure of working with. Patrick and Dr. Gibson have helped me immensely with shaping this work. I'd also like to recognize various instructors for Course 3 undergraduates. I had the privilege of learning under many great teachers, and have been especially influenced by Dr. Michael Rubner, Dr. Polina Anikeeva, and, of course, Dr. Gibson. I also owe a lot to Mike Tarkanian, Chris di Perna, and the rest of the LEM instruction team, who taught me to work not just with my mind, but with my hands. I'd like to thank Brian Chan, Ken Stone, and the rest of the MIT Hobby Shop staff for their help with specimen manufacture and preparation. I'd like to thank Victoria Borland, my roommate and best friend, who has been infinitely patient and supportive of the work I do. I'd like to thank Dr. Linn Hobbs, who helped me pilot the Course 3 exchange with Imperial College London-this cultural experience taught me a lot about my interests and priorities, and my MIT education would be less valuable without it. And, finally, I'd like to put in a thanks to the Course 3 Undergraduate Committee, who have made it possible for me to both complete my thesis and leap into my new career on an unusual schedule. I have always felt that the Department of Materials Science and Engineering was supportive of me, and I will remember this expression of that support for a long, long time. 3 Contents 1. Introduction ....................................................................................................................................... 7 1.1. Bam boo in the Developing W orld.................................................................................. 7 1.2. Structural Bam boo Products........................................................................................... 10 2. M aterials an d Experim ental M eth ods.......................................................................... 13 2.1. Macrostructure and Microstructure of Phyllostachyspubescens......................13 2.2. Specim en Preparation and Processing.............................................................................15 2.3. End-N otched Flexure Test................................................................................................. 16 2.4. Three-Point Bending Test................................................................................................. 18 3. A nalytical M ethods ...................................................................................................................... 19 3.1. Data Processing...........................................................................................................................19 3.2. Substitutional M ethod for Obtaining G c........................................... . ... ... .. ... ... ... ... .. . . 21 3.3. Young's Modulus and Modulus of Rupture Calculations......................................21 3.4. Tim oshenko M ethod for Obtaining G &........................................... ... ... .. .... ... ... .. ... ... . . . 23 4 . R esu lts and D iscussion ............................................................................................................... 4.1. 4.2. 4.3. 4.4. 4.5. 24 Impact of Pith and Cortex Inclusion on Fracture Properties..............................24 G jcvs. Density...............................................................................................................................26 Gi, vs. H eight.................................................................................................................................27 Pith vs. Cortex in increasing Gui value.......................................................................... 28 Im pact of Other Factors...........................................................................................................30 5. Con clu sion s an d O utlook ..................................................................................................... 31 W orks Cited............................................................................................................................................. 32 A p pen dix..................................................................................................................................................35 A . M oisture content calculations........................................................................................... 35 B. F j, and 6 cj approxim ations...................................................................................................36 C. M odulus of rupture calculations..................................................................................... 4 37 Figures Figure 1.1: Global distribution of woody bamboos. Note the prevalence in developing areas such as China, India, the Philippines, South America and Central Africa (Gardner and Vogel 2006) Figure 1.2: Traditional full-culm bamboo construction. The cylindrical shape of the culms causes difficulties when using nails or screws; hence, ropes and notches are the primary methods of binding. (Holcim Foundation 2012) Figure 1.3: "Passive House," in Bessancourt, France, by Karawitz Architecture. Passive House is a demonstration of sustainable building materials and methods, and uses bamboo for its exterior cladding. The project was labeled the best performance low consumption house in France in 2010. (ArchDaily) Figure 1.4: Structural bamboo products (SPBs). Left: WeaveCore" by Lamboo®, Inc. Right: Bamboo oriented strand board produced by Greg Smith (University of British Columbia), developed in tandem with the Gibson lab. Figure 2.1: Moso bamboo. Left: Phyllostachyspubescens garden by the American Bamboo Society. Right: dried moso culms ready for use (Alibaba) Figure 2.2. Left: Vascular bundle in Phyllostachyspubescens showing dense sclerenchyma surrounding vessels for fluid transport. Right: Moso bamboo cross-section. Note that the density of vascular bundles increases significantly between the inner wall (pith) and the outer wall (cortex). (De Vos 2010) Figure 2.3: Orientation of specimens cut from the culm Figure 2.4: A double-cantilever beam specimen. Axes indicate the orientation of DCB specimens relative to the bamboo culm. The crack is made in the r-z plane, also known as the TL plane, so as not to sequester the radial gradient on one side or the other (which would confer disparate mechanical properties). Figure 2.5: Typical ENF setup. (Adapted from Yoshihara 2000) Figure 3.1: Typical F-6 curve for an ENF test, divided into stages: a) initial loading; b) stable crack propagation; c) unstable crack propagation and failure Figure 3.2: F-6 curve with secant line approximation (black), corresponding to 95% of the original slope (red) (i.e. y = 0.95 Cox). The point of intersection, annotated in yellow, defines Fcrit and 6 crit Figure 3.3: Typical beam bending curve. The initial slope (dashed black lines) is used to calculate Young's modulus (equation 4). The peak load and displacement, Fcrit and Scrit (annotated in yellow), are used to calculate modulus of rupture (MOR) 5 Figure 4.1: No trend was observed between interlaminar toughness and density. Note the impressively low R 2 value. Figure 4.2: No trend was observed between interlaminar fracture and height. On this chart, blue diamonds represent G,,, calculated by the substitutional method for specimens without pith and cortex; green triangles represent the substitutional Gil, value with pith and cortex still intact. Red squares represent G11, calculated by the Timoshenko method for specimens without pith and cortex; purple hatchmarks represent the Timoshenko Gi1, value with pith and cortex still intact. Figure 4.3: Comparison between specimens with various pith and cortex configurations. The cortex only samples have a significantly higher value than the pith only or no pith and cortex specimens. It appears that the inclusion of the cortex makes the difference between the no pith and cortex specimens and the both pith and cortex specimens (shown to be significantly different from each other in section 4.1) Tables Table 4.1: Calculated values for Gic for samples without pith and cortex. Table 4.2: Calculated values for Giic for samples with pith and cortex intact. Table 4.3: Calculated values of Young's modulus, EL. Note the much-higher mean value for the cortex-only specimens compared to the average for all specimens. 6 Chapter 1: Introduction 1.1: Bamboo in the Developing World Bamboo has been used as a structural material for thousands of years, particularly by the indigenous groups of Central and South America, Asia, and Africa. It is a favorable construction material for many reasons: it is one of the fastest growing plants in existence, it is locally sourced, and it has mechanical properties similar to those of traditional Western timbers. It is also abundantly available: according to the FAO's 2010 Forest Resource Assessment, there are 31.4 million hectares of bamboo worldwide ("Global Forest Resource Assessment" 2010). Nearly 60% of global bamboo production is concentrated in India, China, and Brazil, where timber is scarce, and rapid urban development has created a great need for affordable construction material. Figure 1.1: Global distribution of woody bamboos. Note the prevalence in developing areas such as China, India, the Philippines, South America and Central Africa (Gardner and Vogel 2006) Bamboo is an excellent choice for load-bearing applications. Having evolved over millennia to withstand the forces incurred by high-speed winds, it has a high elastic modulus and a high strength-to-weight ratio (Aijazi 2013). These features, being highly desirable for structural 7 materials, have caused bamboo to be a source of inspiration for novel materials for the last forty years. Bamboo is also both ecologically and economically sustainable. It has a much higher growth rate than timber, being ready for harvest in ten years or less; tree species, by contrast, mature over a broad spectrum of periods, ranging from thirty to more than hundred years (Fu 2000; Ding et al. 2007). Bamboo also has a greater yield per hectare than traditional timber sources-some species of bamboo produce up to 6 times the mass of woody material per hectare as conventional timber species such as southern pine (Hodge 1961). There is also the issue of negative carbon impact: a well-managed Moso bamboo plantation sequesters more carbon over a 60-year period than an equivalent area of Chinese fir (Lou et al. 2010). In modem China, meanwhile, the primary structural material in residential buildings is concrete, whose production accounts for nearly 5% of the world's carbon emissions (Samarin 1999). Figure 1.2: Traditional full-culm bamboo construction. The cylindrical shape of the culms causes difficulties when using nails or screws; hence, ropes and notches are the primary methods of binding. (Holcim Foundation 2012) 8 However, several challenges arise when working with bamboo. Like wood, it is an anisotropic material, with its greatest mechanical properties along its longitudinal axis. Unlike wood, however, bamboo contains a significant density gradient in the radial direction, due to anatomical variation in the position and density of load-bearing structures in the plant. This leads to large changes in its mechanical properties: within a single plant, the tensile Young's modulus can vary from 5 to 25 GPa, and the tensile strength from 100-800 MPa (Amada et al. 1997; Nogata and Takahashi 1995). Traditional bamboo construction uses the entire culm, or stem of the plant, and thus features the entire range of mechanical properties present. This issue makes quality control of the material difficult, and hampers its widespread use in modem construction. Thus, at present bamboo is a niche product, used by high-end Western architects interested in ecological friendliness. It is also used by natives of Asia and South America who cannot afford concrete or other more "modern" building materials. This study aims to narrow the gap between the low-cost but nonstandard bamboo already in widespread use, and the robust but expensive engineered bamboo products used by Western architects. Figure 1.3: "Passive House," in Bessancourt, France, by Karawitz Architecture. Passive House is a demonstration of sustainable building materials and methods, and uses bamboo for its exterior cladding. The project was labeled the best performance low consumption house in France in 2010. (ArchDaily) 9 1.2: Structural Bamboo Products One solution to the issue of material and mechanical inconsistency is the development of structural bamboo products (SBPs). These are analogous to timber products such as plywood, glue-laminated timber, and oriented strandboard. SBPs are formed by breaking down bamboo culms into smaller components, and reassembling them in a composite structure. In doing so, the differences in mechanical properties due to natural variation in the density of the bamboo, the culm wall thickness, the height, and other variables are minimized, resulting in a far more standard product than full-culm bamboo. SBP can also be made into beams and plates of relatively large dimensions. Figure 1.4: Structural bamboo products (SPBs). Left: WeaveCore" by Lamboo®, Inc. Right: Bamboo oriented strand board produced by Greg Smith (University of British Columbia), developed in tandem with the Gibson lab. Several projects have already demonstrated the small-scale viability of SBP as a building solution. GluBam &, a product pioneered at the University of Southern California, is a composite made by coating strips of bamboo with an adhesive and compressing them into boards. So far, it has been used in China to construct a concept house (USC Viterbi School of Engineering News 2009), modem bamboo bridges, and emergency earthquake shelters (Xiao 2007). Lamboo@ 10 WeaveCoreTM, a laminate made of multiple pressed layers of interwoven bamboo slats, is a commercially available product that is advertised as being better suited to changes in ambient conditions (e.g. variable temperature and humidity) than standard plywood (Lamboo Industrial Solutions). Lamboo also offers CrossCoreTM, a thicker version of WeaveCoreTM that is sold in planks and advertised as an alternative to timber structural parts. However, though Lamboo has been relatively successful financially, its product is used primarily as a wall and ceiling cladding-the company has a quite successful partnership with Pier I Imports, for whom it provides the paneling to storefront entranceways (Moloney). This superficial use of the material is the norm: Lamboo's other product lines include flooring panels, handrails, and interior furnishing boards for private jets (Lamboo Design). The company, based out of Illinois, has failed to meaningfully break into the market for structural construction materials. This is likely due in part to the price point, which would fall if greater quantities were produced, and in part to the lack of building codes governing SBP usage, which makes use of the product for structural components a risky decision for potential buyers. Since the academic examples of SBP are relatively few, and work done by "green" companies such as Lamboo, Inc is privatized, little information is available about the manufacture and properties of SBP. To broaden that knowledge base, Professor Gibson's lab has joined a cross-university collaborative effort, which aims to develop processing methods for SBP creation, characterize the structural, thermal and moisture performance of SBPs, create building codes for SBP use, and perform life cycle assessment of the material. Most of the work done to date, both in the literature and in Professor Gibson's lab, has focused on measurement of the Young's modulus, the tensile and compressive strength, and the bending response (modulus of rupture). Little data exists for the fracture properties of bamboo, 11 which is a critical consideration for a structural material. This study aims to correct that oversight, examining the Mode II (sliding mode) fracture properties of bamboo in depth, and relating them to the physical structure of the plant. 12 Chapter 2: Materials and Experimental Methods The species of interest to this study is Phyllostachyspubescens, or Moso bamboo, the most commercially important bamboo species in China. This species was chosen due to connections some members of the research team have with building projects in China; hopefully, the conclusions drawn from the study overall can be applied to bamboos of similar size and abundance in other regions of the world (such as Guadua angustifoliain South America, and Yushania alpinain Africa.) For this study, sections of Moso bamboo were obtained from Bamboo Craftsman Company (Portland, OR, USA). For ease of shipping, the bamboo had been pre-cut into sections approximately 1.5 meters in length, and had been labeled by the merchant to indicate the position of the segments along the height of the culm. The bamboo had been air-dried, and treated with boric acid to protect against insect and fungal attack. The age of the bamboo at harvest is uncertain. Moisture content, determined by relating mass as-received to mass after 24 hours of incubation at 103 'C, was 5%. (Appendix A) 2.1: Macrostructure and Microstructure of Phyllostachys pubescens Moso bamboo is striking mostly because of its impressive size: it grows up to 28 meters in height and 20 centimeters in diameter (Lewis 2008). It reaches these staggering proportions within its first few months of life, making it one of the fastest-growing plants in the world. Over the next few years, it densifies to its adult mass, maturing for harvest by year four (Wang et al. 2013; Shao et al. 2010). Moso has the same macroscopic structure as most bamboos: its culm is a long, hollow cylinder, with walls 1-2 cm thick around a large cavity called the lacuna. The culm is 13 interspersed with solid disks called nodes, which are distributed increasing intervals along the height of the plant (Aijazi 2013). The culm sections between nodes are called internodes. Figure 2.1: Moso bamboo. Left: Phyllostachys pubescens garden by the American Bamboo Society. Right: dried Moso culms ready for use (Alibaba) Most of bamboo's impressive mechanical properties come from its microstructure. It is a naturally occurring unidirectional fiber composite, comprised of load-bearing vascular bundles embedded in a porous matrix of parenchyma cells (Liese 1987). Vascular bundles primarily consist of dense, darkly-colored sclerenchyma fibers, which support the plant's water-conducting tissues. The sclerenchyma fibers run longitudinally through the intemodes, and contribute the majority of bamboo's mechanical strength and stiffness (Shao et al. 2010). By volume, the culm consists of approximately 50% parenchyma, 40% sclerenchyma fiber, and 10% conducting tissue by volume (Liese 1987). Vascular bundles are distributed by radial position, with a higher number of fibrous bundles at the outer edge of the culm. A cross-sectional view of a typical internode showcases the change in density and shape of vascular bundles from the outer to inner wall. (Figure 2.2) 14 W- V 4: j:o k:v v -J C, -W.-V Gjj- Y,; 0.VV V, Q V C ~.- i., C, Figure 2.2. Left: Vascular bundle in Phyllostachys pubescens showing dense sclerenchyma surrounding vessels for fluid transport. Right: Moso bamboo cross-section. Note that the density of vascular bundles increases significantly between the inner wall (pith) and the outer wall (cortex). (De Vos 2010) Previous studies have related the variation in microstructure to variation in bamboo's compressive and flexural moduli and strengths (Aijazi 2013; Dixon and Gibson 2014). This study will examine the contributions of the cortex and pith specifically to fracture properties. 2.2: Sample Preparation and Processing Sample specimens were prepared from the lowest 16 internodes of the as-received Moso culm. The internodes were labeled beginning with 0, at ground level, and ascended to internode 16 over a height of approximately 3 meters. Specimens were cut from the node 7, the lowest node that was physically tall enough to accommodate samples of the requisite size, nodes 10 through 12, and node 16, in order to provide data at a variety of heights. Figure 2.3: Orientation of specimens cut from the culm 15 The culm was cut into its component internodes using a woodworking bandsaw. The uppermost and lowermost half centimeter of each internode were then further removed to minimize specimen curvature. From the resulting hollow cylinder, specimens were split using a knife and mallet, and then sanded with an electric belt sander to form right-angled edges. Specimens were prepared with special attention to the innermost and outermost shells of the bamboo. Four kinds of specimens were made: pith and cortex both removed, only cortex removed, only pith removed, and pith and cortex both intact. These specimen types were manufactured for both DCB (double cantilever beam) and simple beam specimens. 2.3: End-Notched Flexure Test The end-notched flexure (ENF) test was first proposed as a method of measuring mode I fracture by Barrett and Foschi (1977). It has since undergone improvements by many different groups: the original proposal relied on precise measurement of the crack tip as it propagated through the specimen, which in practice is quite difficult to do. This study will explore several routes to obtain G 1c, the mode II interlaminar toughness, in chapter 3. For ENF testing, a double cantilever beam (DCB) specimen is required (Figure 2.4). As the specimen undergoes three-point bending, one cantilever beam slides past the other in an expression of Mode II deformation. A typical ENF setup is shown in Figure 2.5. r Figure 2.4: A double-cantilever beam specimen. Axes indicate the orientation of DCB specimens relative to the bamboo culm. The crack is made in the r-z plane, also known as the TL plane, so as not to sequester the radial gradient on one side or the other (which would confer disparate mechanical properties). 16 LI 2L Figure 2.5: Typical ENF setup. (Adapted from Yoshihara and Ohta 2000) These specimens are prepared as described in section 2, with the addition of a crack running in the radial-longitudinal plane. The crack was made by splitting with a mallet and razorblade, forming a naturally sharp tip. The nominal dimensions of these specimens ranged from: length, 115 - 130 mm (in the longitudinal direction); width, 11 - 15 mm (in the tangential direction); and thickness, 7 - 13 mm (in the radial direction). These sample sizes are similar to those used in other studies (Wang et al. 2013). Span to depth ratios were no less than 7.5. In total, 20 specimens with both pith and cortex were produced; 15 specimens with neither pith nor cortex; 5 specimens with pith only; and 5 specimens with cortex only. Specimens were measured with calipers to determine their dimensions, and weighed on a Cole-Parmer Symmetry ECII balance (Cole Parmer, Vernon Hills, IL). From these measurements, the density was calculated. Specimens were then mounted on a three-point bending experimental span and subjected to bending at 2 mm/min by an Instron 4206 with a 5kN load cell (Instron, Norwood, MA). Span length (2L) was 110 mm. Bending continued until specimen failure. The load was measured using the Instron's load cell, and specimen displacement was measured using a direct-current linear variable differential transformer (LVDT) model 0243- 17 0000 (Trans-Tek Inc., Elington, CT). The LVDT was connected to a DC power supply (HewlettPackard model E3612A, Palo Alto, CA) and outputted at approximately 10 V. The load and displacement were recorded using a National Instruments data acquisition module (NI USB6211) and LabView software (National Instruments, Austin, TX). Samples were positioned so that the radial axis of the culm pointed outward, i.e. so that the radial gradient was directed into the page in Figure 2.4. This prevented partial fracture of the specimens due to density-induced differences in mechanical strength. 2.4: Three-Point Bending Test In order to perform most kinds of ENF analysis, an estimate of Young's Modulus in the longitudinal direction (EL) is required. To accomplish this, simple beam specimens (length = 120 m, width = 5.8 -7.2 mm, thickness [determined by the culm wall thickness]= 7-13 mm) were also prepared. These specimens were then subjected to 2 mm/min Instron three point bending tests until failure. 18 Chapter 3: Analytical Methods The interlaminar toughness, G 1e, is perhaps the most critical materials parameter for predicting bamboo failure. Because bamboo has such profound anisotropy in its tensile strength-hundreds of MPa in the longitudinal direction, but much lower along other axes-the propagation of cracks is determined by the material's propensity to delaminate (Wang et al. 2013). Thus, the interlaminar toughness, not the strength, is the key parameter. Previous studies have examined the mode I fracture characteristics of Moso bamboo by calculating G, in the LR plane: Shao et. al found Gk= 358 J/m 2 (2009). This study examined longitudinally propagating cracks in the TL plane. For application in structural bamboo products, the sliding mode is expected to be the most relevant. Hence, this study focused on mode I fracture, calculating the value of G 1 e by two different analytical routes. 3.1: Data processing During ENF testing, the force-displacement curve of the sample was measured until fracture. However, in calculation of G11 , it is not the maximum load the material withstands that is important; it is the point at which crack propagation, caused by loading, moves from the stable regime to the unstable regime (de Moura 2006). During the initial stage of loading, the crack remains stable, as the material elastically deforms; then, as shown in Figure 3.1, the slope of the F-6 curve decreases, signaling the beginning of crack propagation. As the load increases, crack propagation becomes unstable, followed shortly thereafter by specimen failure (Wang et al. 2013). 19 Load vs. Dishcomen 400 Figure 3.1: Typical F-6 curve for an ENF test, divided into stages: a) initial loading; b) stable crack propagation; c) unstable crack propagation and failure A secant line approximation is used to determine this critical transition (Figure 3.2). In this method, used by industry standard in China (Janssen 1991) and by many researchers (Lo et 7e Yu et al. 2007), the initial slope of the F-6 curve is measured by al. 2004; Chung and Yu 2002; Soo regression of the linear section of the curve (usually between 0 and 0.25F.,,,). Then, a secant line with 95% of that slope is drawn on the F-6 curve. When the point of intersection of the secant point is taken as the critical line with the F-6 curve is before the maximum load, the intersection 4 3' 3 -ci 0 'S I AS 2 2'5 load, Ferj. When the intersection is beyond F.,,x, Fcru is approximated as F.,,,. Load vs. Displacement 900 300 - 700- 200 Displacemrpa (mm) to 95% of the original slope corresponding (black), Figure 3.2: F- curve with secant line approximation catt defines Fft and yellow, in annotated intersection, of (red) (i.e. y = 0.95 Co x). The point 20 3.2: Substitutional Method Once Fe,,i, and 6 c,,i,were established for each sample (Appendix B), Gmc was calculated. The first method used, dubbed the substitutional method, is so-called because it requires no materials parameters from outside the experiment. Wang et. al found that Gmc could be calculated from Equation 1 (2013). _ 2 9Fcrita Scrit 2b(2L 3 + 303 ) subs =9U G HC bOa where a is the crack length, b is the thickness of the specimen, and L is half the support span, as illustrated in Figure 2.5. 3.3: Young's Modulus and Modulus of Rupture Calculations Classical beam-bending experiments were undertaken to determine values for the longitudinal Young's modulus, EL. For these experiments, EL was determined from the initial slope of the F-6 curve, using equations 2 through 4: FL3 j 48 ELIbeam Ibeam=bh 3 (3) 12 where 'beam is the moment of inertia for a beam, and h is the height of the specimen. Combining these two expressions, we find: 21 E = 4b 6~ m (4) L= 3 84b3 " where mF-j is the initial slope as marked in Figure 3.3. By measuring F,,, it was further possible to calculate the modulus of rupture (MOR, or Ofle) to correlate the experiments with those reported in the literature. Details of this comparison can be found in Appendix C. 3FL MOR = 2bh2 (5) The average longitudinal Young's modulus was found to be 12 GPa, in good agreement with known literature values (Dixon and Gibson 2014). The Young's modulus did not vary much with sample sheathing (i.e. pith vs. cortex removed), suggesting that, as a bulk property, it is not much affected by the outermost layers of the sample. Load vs. Dhlacament 21 218 y =58.4x + 9.3 R^2 = 0.994 ISOC~m Displacement (mm) Figure 3.3: Typical beam bending curve. The initial slope (dashed black lines) is used to calculate Young's modulus (equation 4). The peak load and displacement, FeaI and dent (annotated in yellow), are used to calculate modulus of rupture (MOR) 22 3.4: Timoshenko Method The Timoshenko method, derived from Timoshenko beam theory, takes into account the effect of the transverse shear. For this method, the EL used was from the experiments above, taken as EL = 12.0 (standard deviation: 1.1); density values for beams were 600-680 GPa, in good agreement with the densities calculated for ENF samples. GJ3 was taken from literature values for GTL, the relevant direction for our specimens. In 1999, Bai et. al found that GTL for Moso bamboo was 900 MPa. c G LO-9Fcita' 2 3 - 2ELb h EL (h 2] + 0.2 a(6) where h is the specimen half-height (as illustrated in Figure 2.5). Wang et. al claims that the Timoshenko method is less accurate than the substitutional method (2013). In the case of this study, particularly since GTL was not directly measured, it is provided simply as a point of comparison for the substitutional method. 23 Chapter 4: Results and Discussion In the manufacture of structural bamboo products, the bamboo culm is sliced into strands or wafers (Dixon and Gibson 2014). During this process, many of its macroscopic properties are equalized: the density gradient becomes much less pronounced; the material can be made more isotropic by layering it in a crisscross fashion; the material may be strengthened by densification, hot-pressing, or other manufacturing methods; and the addition of a glue or resin adds a whole new dimension of properties to consider. During processing, the bamboo also loses its structural hallmarks: nodes, internodes, pith, and cortex. The nodes are sometimes said to be mechanically robust and biologically instrumental to bamboo's high strength, but recent research has shown that they are generally points of mechanical weakness (Taylor et al. 2015). The role of the pith and cortex, from a mechanical perspective, is even less well understood. This study measures the interlaminar toughness (Gil,) of Moso bamboo, comparing results from specimens with: both the pith and cortex intact; the pith removed; the cortex removed; and both pith and cortex removed. The other axes of comparison explored are the density (which ranged from 530-720 kg/M 3) and the height of on the culm, with specimens cut from the 7 th, 1 0 th 12 th, and 1 6 th nodes. 4.1: Impact of Pith and Cortex Inclusion on Fracture Properties Given that bamboo is sliced in the preparation of SBPs, it is expected that the typical element of material within an SBP does not have its pith or cortex intact. We will thus treat the bare case-no pith and no cortex-as the "baseline" for our GIc calculations. Twenty of these baseline specimens were tested in ENF. 24 Table 4.1: Calculated values for Giic for samples without pith and cortex. Glic (j/M2 Timoshenko Method ) Glic (J/m 2 ) Substitutional Method Internode Average 694 708 7 (n=5) Std Dev 83 108 Internode 10 (n=10) Average Std Dev 673 163 666 103 Internode 16 (n=5) Average Std Dev 485 109 703 179 Average All (n = 20) Std Dev 631 155 686 121 Wang et Average 1303 1108 al.(n= 43) Std Dev 116 127 The values obtained were substantially lower than those reported by Wang et al. (2013), who finds G 1c to be in the 1050-1370 J/m 2 range. But close reading of the Wang et al. study suggests that the methodology used left the pith and cortex both intact. If we do the same, we find the following: ) Table 4.2: Calculated values for G 1c for samples with pith and cortex intact. Glic (J/m 2 ) GlIc (j/M2 Substitutional Method Timoshenko Method Internode 10 (n=10) Average Std Dev 911 103 751 83 Internode 12 (n=5) Average Std Dev 924 195 823 179 All (n = 15) Average Std Dev 916 133 775 121 25 The discrepancy between these value ranges (t = 5.0 x 106 for the substitutional method; t = 0.029 for the Timoshenko method) confirms that the mechanical properties of each subset of specimens are quite different. Since Wang et. al's values are significantly higher than even the specimens that include the pith and cortex, we believe that they left the pith and cortex on their specimens. Hence, it does not accurately reflect the anatomy of bamboo elements used in SBP. . From our data, we established a new baseline value: G1 c = 630 t 155 J/m 2 4.2: Gi, vs. Density We shall now explore the relationship between Guc and other parameters. Other studies have correlated mechanical properties such as Young's modulus, the tensile strength, the compressive strength and other parameters to density (Dixon and Gibson 2014; Aijazi 2013; Shao et al. 2009; Amada et al. 1997). It thus seems fitting to map our data against calculated densities (Figure 4.2). In doing so, however, we do not see any meaningful trend. GII, vs. Density 1200 1000 y= 0.7508x + 286.48 800 R 2 =0.03824 600 S 400 200 100 200 300 400 500 3 Density (kg/M 600 700 800 ) 0 Figure 4.1: No trend was observed between interlaminar toughness and density. Note the impressively low R2 value. 26 It is possible that no trend is observed because the samples measured were too thick to capture the density gradient in the radial direction. If it were possible to manufacture much thinner specimens, we might observe a more pronounced trend. However, the specimens used in this study are already on the small end of the spectrum for ENF testing; more typical sample dimensions are 500 mm x 25 mm x 25 mm (de Moura 2006; Yoshihara and Ohta 2000). Future studies would need to consider the feasibility of measuring from a substantially smaller sample. 4.3: Guc vs. Height Since a density gradient also exists along the longitudinal axis for Moso, it is observed that properties that vary with density also vary with height. Since Glic does not vary with density, we do not expect a variation with height. And, indeed, we do not see one: G1II vs. Height 1000 900 800 700 600 500 400 *Subs w/o p+c 300 lITimo w/o p+c 200 Subs w/ p+c X Timo w/ p+c 0 0 50 100 150 200 Height from base of plant (cm) 250 300 Figure 4.2: No trend was observed between interlaminar toughness and height. On this chart, blue diamonds represent Gil calculated by the substitutional method for specimens without pith and cortex; green triangles represent the substitutional G 1, value with pith and cortex still intact. Red squares represent Gu calculated by the Timoshenko method for specimens without pith and cortex; purple hatchmarks represent the Timoshenko G 1evalue with pith and cortex still intact 27 4.4: Pith vs. Cortex in increasing G, value , In section 4.1, we established a statistically significant discrepancy between G 1 measured with the pith and cortex intact, and Gjjc measured with both removed. It is also interesting to consider the question of which component-the pith or the cortex-is the greater contributor to this discrepancy. In order to answer this question, samples missing either the pith or the cortex were prepared from internode 11, and tested for comparison with the other specimens. Interlaminar Toughness Varies with Pith and Cortex Inclusion 1000 U U Timoshenko 800 E U Substitutional 600 400 200 0 (/'0) *70) Figure 4.3: Comparison between specimens with various pith and cortex configurations. The cortex only samples have a significantly higher value than the pith only or no pith and cortex specimens. It appears that the inclusion of the cortex makes the difference between the no pith and cortex specimens and the both pith and cortex specimens (shown to be significantly different from each other in section 4.1) From these values, it appears that the cortex, or outermost layer, is the primary contributor to increased G 1e. This finding is counterintuitive, however: the pith, or innermost layer, is made up of isotropic stone cells, which perhaps should impede motion of the crack more 28 effectively than the thin, waxy cortex does (Wang et al. 2013). It was qualitatively observed that more visible propagation of the crack does occur in the pith, both in this study and that by Wang et. al. If the cortex itself does not, in fact, contribute meaningfully, this data suggests that in fact Gi1, is a function of density, but that our specimens were so large in the radial direction that it could not be captured in this study. In this interpretation of the data, the pith-only specimens have an artificially low Glic measurement, due to the fact that their outermost layers were removed to in order to remove the cortex. In doing so, the tissue most densely populated with schlerenchyma fibers was also removed, weakening the remaining specimen. This interpretation of the data is supported by the pith-only and cortex-only Young's modulus data from the beam-bending experiments. The cortex-only specimens, which through removal of their innermost layer have an inflated volume fraction of sclerenchyma fibers, are calculated to have an EL value that is anomalously high compared to the rest of the specimens. Table 4.3: Calculated values of Young's modulus, EL. Note the much-higher mean value for the cortex-only specimens compared to the average for all specimens. Average Standard dev EL (GPa) without pith + cortex (n=9) 12.2 EL (GPa) pith only (n = 4) 12.4 EL (GPa) cortex only (n = 3) 15.0 EL (GPa) with pith + cortex (n = 3) 13.1 EL (GPa) All, except cortex only (n=16) 12.2 1.0 0.6 1.3 0.6 0.9 A preliminary t-test gives t = 0.044 between the cortex-only specimens and the others. With only three cortex-only specimens, this is not sufficient information to make a verdict. But it once again suggests, since Young's modulus is known to vary with density, that there may be a density gradient issue at hand. 29 4.5: Impact of Other Factors It should be noted that some of the calculations made in this study may differ from literature values due to atypically low moisture content (4.5-5% for this study; 10-12% is more typical). This disparity led to higher specimen density overall. Lower moisture content is generally associated with higher values for mechanical strength and Young's modulus (Dixon and Gibson 2014), but may have led to brittleness in fracture. Further experimentation with a wider variety of cuirn samples would clarify this issue. 30 Chapter 5: Conclusions and Outlook As part of a larger project to characterize the mechanical properties of Moso bamboo and translate them into the practical understanding and application of structural bamboo products (SBPs), this study examined the mode II interlaminar toughness (Gil,) of Moso bamboo by performing end-notched flexure (ENF) tests. It was found that literature values include the pith (innermost layer) and cortex (outermost layer) of the bamboo culm in their calculations. Our measurements indicate that the resulting value is, to a statistically significant degree (t = 5.0 x 106), higher than that with the pith and cortex removed. In the context of SBP, the pith and cortex will often be removed as a consequence of processing. A new value, GmI, = 630 t 155 J/m 2 , was established for specimens lacking the pith and cortex. This value could be altered by specimen densification, hot-pressing, or one of the other processing modes used in the production of SBPs. Although no correlation was found between GIc and specimen density, it is suspected that a relationship does exist. Many properties of Moso bamboo vary with the volume fraction of load-bearing sclerenchyma fibers throughout the plant, which increases several-fold from the pith to the cortex. The specimens used in this study were too large to adequately capture that density gradient, but a future study could consider the use of smaller samples. Through a standardized application of bamboo's mechanical properties, SBPs could turn bamboo from a niche material to one widely used in modern construction. 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Wood and FiberScience, no. 39: 527- 535. 34 Appendix Appendix A: Moisture Content Moisture content was calculated by comparing the mass of the as-received specimen to the mass of the specimen after 24 hours of incubation at 103 'C. More explicitly, %H20 where mo is the as-received mass, and - mdried x100% mdried rndried (lA) is the mass after incubation. This calculation gave an average moisture content of 4.68%, with a standard deviation of 0.24%, with n = 35. No difference was noted between the specimens including the pith and cortex vs. the specimens with neither pith nor cortex. 35 Appendix B: F,,it and 'cri, approximations This section gives the exact values determined for Feri,and deit of each specimen measured. Specimens are numbered by internode and then by specimen number (i.e. 10-1 is the first specimen cut from the tenth internode up.) Some specimens are labeled "b," for "both removed," in order to differentiate them from other specimens taken from the same node. I dcrit (mm) Sample I Fcrit (N) Neither pith nor cortex 3.06 799 7-1 2.23 819 7-2 2.55 977 7-3 2.00 748 7-4 2.55 779 7-5 2.12 601 10-bi 2.05 534 10-b2 3.11 630 10-b3 1.87 574 10-b4 2.04 622 10-b5 2.73 567 10-b6 2.55 771 10-b7 2.48 513 10-b8 1.85 703 10-b9 1.89 567 12-bi 1.89 548 16-1 1.70 611 16-2 1.85 483 16-3 1.80 452 16-4 1.50 586 16-5 only) No cortex (pith 1.98 951 11-cl 2.48 694 11-c2 2.37 710 11-c3 I Sample I Fcrit (N) I dcrit (mm) No pith (cortex only) 11-p1 781 2.42 11-p2 869 1.72 11-p3 897 1.83 11-p4 1099 1.77 11-p5 1171 1.76 Both pith and cortex 10-1 888 2.03 10-2 745 2.13 2.09 842 10-3 10-4 771 2.26 10-5 770 2.48 10-6 832 2.12 2.30 811 10-7 10-8 934 1.97 1139 2.12 10-9 10-10 967 2.11 12-1 875 2.02 12-2 934 2.28 12-3 831 2.32 12-4 846 2.55 12-5 730 1.93 No cortex (pith only) 11-c4 786 1.87 11-c5 813 1 1.74 These are the values from which the substitutional and Timoshenko method measurements for Guc were taken. 36 Appendix C: Modulus of Rupture Although the modulus of rupture (MOR) was not examined in-depth in this study, it is useful to compare values for our specimens to values in the literature. A comparison shows that our MOR values match up well with those found in an investigation by Lin et al. (2006): Sample without pith + cortex (n = 9) Avg Std dev MOR (MPa) 139.10 12.53 pith only (n = 4) Avg Std dev 118.57 16.19 cortex only (n = 3) Avg Std dev 158.29 5.14 both pith and cortex (n = 3) Avg Std dev 139.60 5.49 Lin et al. (n= 30) Avg Std dev 144.3 9.6 Since increasing MOR is correlated with increasing density, the cortex only specimens show the same bias identified in Young's modulus in section 4.4. (i.e. artificially inflated value due to increased volume fraction of sclerenchyma fibers). 37