1 Improved alginates for cell encapsulation by the use of enzymatic engineering Berit Løkensgard Strand, Ph.D. Neuchatel July 6th, 2005 Neuchatel July 6, 2005 Microcapsules in cell therapy Immunoisolation: Nutrients and oxygen Immune cells Graft rejection + autoimmune disease Cell products Insulin Cells Capsule (Lanza et al. 1999) Insulin Oxygen and nutrients Waste products Complement components Fibroblast c c Capsule membrane Y Autoimmune antibodies Cell Cytokines, free radicals reactive oxygen- and nitrogenintermediates Y Y Y YY Y vv Y Y c c Secreted proteins Macrophages Natural occurring antibodies Antibodies Antigenpresenting cells Cytotoxic cells Lymfokines T-cells B-cells Cellular response Antibody-producing cells Humoral response Encapsulation procedure – the starting point • For non-proliferating tissue or cells, a mild encapsulation procedure is needed (e.g. Pancreatic islets, stem cells). • For proliferating tissue, a mild encapsulation procedure is not that important since dead cells can be replaced by new living cells History of microencapsulation (EC) • 1964: First description of microencapsulation by T.M.S. Chang. • 1980: Microencapsulated islets as bioartificial pancreas by F. Lim and A. M. Sun. In vitro: Encapsulated islets function as nonencapsulated islets In vivo (syngraft): Transplanted EC islets are able to reverse hyperglycemia in diabetic animals Lim and Sun, Science 1980 History of microencapsulation in transplantation Since then (1980-2005): Capsule characterisation (and improvements): - stability - permeability - biocompatibility Technical improvements: - Bead generators for formation of small and evenly sized beads - Purification of materials Transplantation: - Allo- and xenotransplantation - Larger animal models - Clinical trials Problem: - Promising highlights but problems with reproducing results Important Capsule Properties • • • • Stability Permeability Size Biocompatibility Formation of Ca-alginate gel beads Cells Alginate CaCl2 Alginate H COOH H OH H O OH OH OH OH H H COO - G: H H H H -L-Guluronic acid (G) -D-Mannuronic acid (M) 1C 4 O OH COOOH OH - OOC OH OH O COO HO O OH OH O O O O COO HO M : 4C1 O - O O OH O - OH OH G COO - G OH M M G GM M M MGGGGGGGMGMGMGMGM M M M M MG M - block G - block MG - block M - block Alginate properties depend on alginate composition • Alginates gel forming properties with divalent cations depend on the G-content as the G-blocks specifically binds the divalent ions: ¯OOC Ca2+ OH OH O O O OH G OH ¯OOC G O Ca2+ Alginate sources and composition Alginate source GM FGG FMM F FMG FGGG FGGM FMGM NG>1 FG FM Durvillea antarctica 0.32 0.68 0.16 0.51 0.17 0.11 0.05 0.12 4 Macrocystis pyrifera 0.42 0.58 0.20 0.37 0.21 0.16 0.04 0.17 6 Laminaria hyperborea, leaf 0.49 0.51 0.31 0.32 0.19 0.25 0.05 0.13 8 L. hyperborea, stipe 0.63 0.37 0.52 0.26 0.11 0.48 0.05 0.07 15 L. hyperborea, outer cortex 0.71 0.29 0.57 0.16 0.13 0.54 0.03 0.10 20 Algal alginates: Bacterial alginates: Pseudomonas sp. Azotobacter vinelandii FG 0 - 0,5 0,10-0,85 FGG 0 0,02-0,85 Important Capsule Properties • • • • Stability Permeability Size Biocompatibility Formation of Ca-alginate gel beads Cells Alginate CaCl2 What Determines Important Capsule Properties • Stability • • • Permeability Size Biocompatibility • Gelling ions – type and concentration • Alginate concentration, composition and MW (< 2-3x105) • Distribution of alginate in the capsule • Adding a polycation layer • Size Stability in saline solution - Swelling of alginate beads High-G alginate (69% G) Diameter (µm) 50mM CaCl2 High-M alginate (43% G) 50mM CaCl2 + 1mM BaCl2 10mM BaCl2 1000 1000 900 900 800 800 700 700 600 600 500 500 400 0 1 2 3 4 5 6 7 50mM SrCl2 400 0 1 2 Change of NaCl-solution 3 4 5 6 7 The alginate distribution in the gel depends on the gelling conditions 50mM CaCl2 in 0.3M mannitol 50mM SrCl2 in 0.3M mannitol Intensity profile 10mM BaCl2 in 0.3M mannitol Intensity profile Intensity profile 250 250 250 200 200 200 150 150 150 100 100 100 50 50 50 0 0 0 100 200 300 400 Distance (µm) 500 600 0 100 200 300 400 500 Distance (µm) 600 700 0 0 100 200 300 400 500 Distance (µm) 600 700 Addition of polycation increases capsule stability and reduces capsule permeability Ca-alginate gel beads Polycation (Polylysine (PLL,PDL), chitosan, etc.) Alginate Alginate-polycation microcapsules Reduction in size reduce capsule stability Because more of the gel is exposed to the surface of a small gel than a larger gel, smaller gels are more vulnerable to destabilisation than larger gels: Destabilization upon PLL-exposure (200µm beads): Fraction of intact capsules (%) 100 80 Mannitol wash, Exposure to 0.10% PLL 60 Saline wash, Exposure to 0.05% PLL 40 Saline wash, Exposure to 0.10% PLL 20 0 0 4 8 12 16 Time of exposure to PLL (min) What Determines Important Capsule Properties • Stability • Permeability • • Size Biocompatibility • Alginate gel: 1-2% alginate (98 % water/buffer) gives high diffusion rates for small molecules such as oxygen and glucose • Composition: High-G alginates gels are more permeable than high-M alginate gels • Adding a polycation layer reduces the permeability of the microcapsules What Determines Important Capsule Properties • • Stability Permeability • Size • Biocompatibility • Reduction in size increase the diffusion of oxygen and nutrients to the EC cells • New technology reduce the size of high viscous droplets, hence make beads about 150-200 μm in diameter with a narrow size distribution • Reduction in size decrease the capsule stability What Determines Important Capsule Properties • • • Stability Permeability Size • Biocompatibility • Alginate is a non-toxic polymer • In transplantation: Cells growing on the capsule surface reduce the diffusion of nutrients and oxygen to the EC cells, and may secrete products that harms the EC cells • This fibrotic overgrowth may be caused by • products secreted from the EC cells • the surgical procedure • endotoxins in the materials • the polycation Fibrosis on empty alginate-PLL-alginate capsules is dependent on the poly-L-lysine (PLL) coating 0.1%PLL exp.10min Capsules without fibrosis: 0%, n=6 0.05%PLL exp.5min Capsules without fibrosis: 91 ± 5%, n=3 without PLL Capsules without fibrosis: 91 ± 6%, n=3 Effects of PLL on tumor necrosis factor (TNF) production and necrosis in monocytes TNF 80 60 1000 40 100 Necrosis 20 10 0 10 100 Concentration of PLL (g/ml) % necrosis TNF (pg/ml) 10000 Alginate properties depend on alginate composition MECHANICAL PROPERTIES (gel strength) DIFFUSION PROPERTIES (porosity, charge) BIOLOGICAL ACTIVITY COMPOSITION + SEQUENCE TRANSPARENCY SWELLING / SHRINKAGE CHEMICAL STABILITY (towards ions and calcium chelators) CHARGE DENSITY binding of polycation Epimerases catalyze the conversion of M to G in the alginate chain HO O HOOC OH O HOOC O HO M HOOC OH O HO O HOOC M OH O OH O O HO O M -D-ManpA M Mannuronan C-5 Epimerase, (AlgE4) HOOC HO O HOOC O OH O OH O OH HOOC HO O HOOC O OH OH O O O OH M G M G -L-Gul pA Activities Epimerases R4 G-blocks, MG-blocks AlgE1 A1 R1 R2 R3 A2 AlgE2 A1 R1 R2 R3 R4 AlgE3 A1 R1 R2 R3 A2 AlgE4 A1 R1 AlgE5 A1 R1 R2 R3 R4 G-blocks AlgE6 A1 R1 R2 R3 Long G-blocks AlgE7 A1 R1 R2 R3 Lyase activity + G-blocks, MG-blocks Short G-blocks R4 R5 R6 R7 --MG-blocks A - 385 amino acids R - 155 amino acids (Ertesvåg et.al., Glærum et.al.) HOOC HO O HOOC OH O O HO HOOC OH O HO O O HOOC OH O O HO O OH -D-ManpA M M M C-5 Epimerase M AlgE4 HOOC HO O HOOC O OH O OH O OH HOOC HO O HOOC O OH O OH O O OH M G M G -L-GulpA Capsules of epimerised alginates are smaller And more inhomogeneous than capsules from the original alginate sample B A Profile Profile Intensity Int ensity 250 250 200 200 150 150 100 100 50 50 0 0 100 200 300 400 Distance (µm) 500 600 d = 620 μm V = 0,12 mm2 700 0 0 100 200 300 Distance (µm) 400 500 d = 550 μm V = 0,09 mm2 600 Stability in saline solution - Swelling of alginate beads M.pyrifera M.pyrifera + AlgE4 5 4 700 V/Vo Diameter (µm) 800 600 500 3 2 1 400 0 0 1 2 3 4 5 6 7 0 1 2 Change of NaCl-solution 3 4 5 6 7 Stability against osmotic pressure - Swelling in ion free water L.hyperborea stipe L.hyperborea stipe + AlgE4 160 % Increase of capsule diameter Fraction of intact capsules 1,2 1 0,8 0,6 0,4 0,2 0 0 20 40 60 140 120 100 80 60 40 20 0 0 Time [min] in water 20 40 60 Permeability (IgG, 150 kDa) Bound IgG [cpm] Ca/Ba-alginate beads are less permeable to IgG after epimerisation with AlgE4 Positive control Unspesific binding Original alginate Epimerised alginate 2500 2000 1500 1000 500 0 Controls M. pyrifera (43% G) L. hyperborea leaf (52% G) L. hyperborea stipe (65% G) Permeability (TNF, 55 kDa) Bound TNF [cpm] Alginate-PLL-alginate capsules are less permeable to TNF after epimerisation Positive control Unspesific binding Original alginate Epimerised alginate 30000 25000 20000 15000 10000 5000 0 Controls M. pyrifera 43% G L. hyperborea leaf (52% G) L. hyperborea stipe (65% G) Porosity of alginate-polylysine-alginate Capsules to TNF % binding (TNF) 100 High-G, PLL High-G + AlgE4, PLL 80 High-G, PDL 60 High-G + AlgE4, PDL 40 20 0 0 0,05 Conc. of polycation (%) 0,1 Stability against osmotic pressure Fraction of intact capsules - Swelling in ion free water High-G: High-G + AlgE4: 1,2 1,2 1,0 1,0 0,8 0,8 0,6 0,6 0,4 0,4 0,2 0,2 0,0 0,035% PDL 0,05% PDL 0,05% PLL 0,0 0 20 40 60 0 20 Time [min] in water 40 60 MG coating-alginate binds better to the alginate-PLL capsule than block alginate and poly-M µg coating alginate / ml capsules poly-M: poly-MG: FG = 0.06 Block-alginate: FG = 0.41 FG = 0.45 250 200 150 100 50 0 0 2 8 15 Time of storage (days) 21 Coating the PLL-layer with poly-MG alginate reduces the overgrowth on implanted empty capsules 70 Glucose oxidation (pmol/10 capsulesx90min) 350 Retrieval (%) 60 50 40 30 20 10 0 Standard Poly-MG coating High-G High-G (epim.) 300 250 200 150 100 50 0 Standard Poly-MG High-G High-G coating (epim.) Rejection of encapsulated graft Alginate gel Polycation Cells Alginate Leaking materials: - cell products - PLL - high M-alginate - impurities Exposed polycation Mechanical failure Insufficient immune protection: • Protruding cells • Permeable membrane CONCLUSION (1) Epimerisation of the core alginate with the alternase AlgE4 gives: Smaller capsules Reduced porosity Increased resistance to swelling Stronger gel By epimerising the core alginate we are able to reduce the toxic PLL layer and still keep the stabile and immune protective behavior of the capsule CONCLUSION (2) Epimerisation of the coating alginate with the alternase AlgE4 gives: Better binding to the PLL-layer Reduced overgrowth on implanted empty capsules By epimerising the coating alginate we are able to coat the toxic PLL layer better and thus increase the biocompatibility of the capsules THE TRONDHEIM BIOENCAPSULATION GROUP NTNU: Department of Biotechnology: Gudmund Skjåk-Bræk (Prof) Berit Løkensgard Strand (PhD) Ivan Donati (PhD) (University of Trieste) Yrr A. Mørch (PhD student) Wenche Strand (Bioengineer) Sissel Tove Ødegaard (Bioengineer) Department of Cancer Research and Molecular Medicine: Terje Espevik (Prof) Bård Kulseng (MD) Anne Mari Rokstad (PhD student) Kristin Rian (MSc) Liv Ryan (Bioengineer) Bjørg Steinkjer (Bioengineer) www.alginatecapsules.com International Collaboration University of Uppsala, Sweden: Department Cell Biology: Arne Andersson (Prof) Stellan Sandler (Prof) University of Atlanta, Canada: Department Surgery: Ray Rajotte (Prof) Greg Korbutt (Ass. Prof) Igor Lacik (Prof, Polymer Institute of the Slovak Academy of Sciences) Dr. David Hunkeler (AQUA+TECH Specialties S.A.)