Particle Synthesis in Condensed Phases Heinrich Hofmann Swiss Federal Institute of Technology,EPFL Lausanne, Switerland heinrich.hofmann@epfl.ch “Nanochemistry and Nanophysics” Nanochemistry can be described as a special discipline of inorganic or solid state chemistry. It focuses on the synthesis of nanoparticulate systems. The nanochemist can be considered to work towards this goal from the atom „up“, whereas the nanophysicist tends to operate from the bulk „down“: G. A. Ozin Adv. Mater. 4/10 (1992) 612ff. Goals, Problems, and Methods in nanoparticle synthesis The goal is to elaborate a method of synthesis, which a) is reproduceable b) yields monodisperse nanoparticles c) produces „perfect“ particles d) may control the shape of the particles e) is easy, cheap The chemical methods are either based on the kinetic control of nucleation and growth of the particles, on electrostatic stabilization in (aqueous) suspension, or on the introducion of spatial constraints. The latter include particle formation within or at the interface of micelles, vesicles, or bilayer lipid membranes, surface monolayers and Langmuir Blodgett films, within the channels of zeolites, in interlayers of clay, in peptides, or in biological cells. 2D. Myers Surfaces and Interfaces, VCH Publishers Inc., New York, 1991. 3J. P. Spatz, A. Roescher, M. Möller Adv. Mater. 8/4 (1996) Nucleation and Growth (La Mer) The stages of nucleation and growth for the preparation of monodisperse NCs in the framework of the La Mer model. As NCs grow with time, a size series of NCs may be isolated by periodically removing aliquots from the reaction vessel. C. B. Murray and C. R. Kagan and M. G. Bawendi Annu. Rev. Mater. Sci. 2000. 30:545–610 Kinetics: • Most of the time, the reactions are so fast, that they can’t be controlled easily. In some cases, better results can be obtained using a precipitation method, which is called „precipitation from homogeneous solution“: Example: Synthesis of ZnS nanoparticles: Zn2+ + S2- ⇔ ZnS↓ A „regular“ method of synthesis for zincsulfide particles involves the reaction of Zn2+-ions with a sulfide (S2-) source i.e. H2S (Hydrogensulfide) or Na2S (Sodiumsulfide). ZnS forms instantenously at a certain pH value. The obtained ZnS powder consists of particles with a very large shape and size distribution, ZnS-regularly precipitated particles Precipitation from homogeneous solution: Thiacetamide is used as a sulfide source. It hydrolyses according to: S H3C C + 2 H 2O + H2S + CH3COO- + NH4 NH2 The equilibrium is shifted by a change in temperature, concentration, and pressure. Only when the available sulfide ions are no longer present in the reaction solution, (which means that they have reacted with Zn2+ to form zincsulfide,) new sulfide ions are released by the thioacetamide. ZnS-precipitation from homogeneous solution Influence of Counter-ions • Sometimes the size as well as the morphology can be influenced by the counter-ions. ZinctfMS Zincacetate Zincacetylacetonate Morphology Spherica Spherical Spherical l Size in nm (TEM) 800 40 30 The influence of the counter-ion on the particle size is again a kinetic one. The Zn2+-ion forms complexes with the above mentioned acetate, acetylacetonate, or trifluoromethane-sulfonate anions. Depending on the complexation, less „free“ cations are available for reaction, the crystallite growth is suppressed. Lit.: R. Vacassy, S. M. Scholz, J. Dutta, H. Hofmann et al., J. Am. Chem. Soc. 81/10 (1998) 2669ff. Quantum-dots Size- and material-dependent emission spectra of several surfactant -coated semiconductor nanocrystals in a variety of sizes (A). Blue series: different sizes of CdSe (Diameter : 2.1, 2.4, 3.1, 3.6, 4.6 nm) Green series: InP nanocrystals (Diameter: 3.0, 3.5, and 4.6 nm) Red series: InAs nanocrystals (Diameter: 2.8, 3.6, 4.6, 6.0 nm) (B) A true-color image of a series of silica-coated core (CdSe)-shell (ZnS or CdS) nanocrystal probes in aqueous buffer, all illuminated simultaneously with a handheld ultraviolet lamp Synthesis: There are many wet chemical methods of synthesis for semiconductor nanoparticles, a organic and an inorganic method are presented here: Cd2+ + Se2Stabilizer Ln [Me2Cd] + [(TMS)2Se] CdSeLn Optimized synthesis parameters: 9<pH<12.5 Surfactant: Thioalcohols/Thioacids Atmosphere: inert gas Transmission electron micrograph of CdSe A. P. Alivisatos J.Phys.Chem. 100/31 (1996) 13226ff. TOP/TOPO Optimized synthesis parameters: 230 < T < 260°C Surfactant: TOP/TOPO Atmosphere: inert gas CdSe Brus and co-workers suggested that sulfur vacancies, located at the surface of the material, might be important in mediating low-energy emissions. There are several reasons for this, one of which is the considerable size of such shallow traps. Moreover, as the size of these traps approaches that of the nanoparticle, the wave functions of the trap and excited state overlap. Transfer to these levels, in the form of a separate event, should subsequently be minimized, and the possibility of electronhole recombination, with emission close to the absorption peak of the bound exciton, can become the predominant event. Nanocrystalline Semiconductors: Synthesis, Properties, and Perspectives (review) Tito Trindade et al. Chem. Mater. 2001, 13, 3843-3858 Arrested Precipitation in Solution Controlled precipitation reactions can yield dilute suspensions of quasi monodispersed particles. This synthetic method sometimes involves the use of seeds of very small particles for the subsequent growth of larger ones. The stability of the initially small crystallites formed is influenced by the dynamic equilibrium illustrated in Small crystallites are less stable than larger ones and tend to dissolve into their respective ions. Subsequently, the dissolved ions can recrystallize on larger crystallites, which are thermodynamically more stable (Ostwald ripening). The use of acetonitrile, as a solvent, or the addition of styrene/maleic anhydride copolymer allowed the preparation of stable CdS nanoparticles, with an average size of 34 and 43 Å, respectively.Cubic ZnS and CdS nanocrystallites were synthesized in aqueous and methanolic solutions without organic surfactant (capping agent). Nanocrystalline Semiconductors: Synthesis, Properties, and Perspectives (review) Tito Trindade et al. Chem. Mater. 2001, 13, 3843-3858 Example CdSe Preparation of semiconductor nanocrystallites: Solutions of (CH3)2Cd and tri-n-octylphosphine selenide (TOPSe) are injected into hot tri-n-octylphosphine oxide (TOPO) in the temperature range 120-300 °C. This produced TOPO capped nanocrystallites of CdSe. C. B. Murray and C. R. Kagan and M. G. Bawendi Annu. Rev. Mater. Sci. 2000. 30:545–610 ZnS:Mn (Me) Photoluminescence ZnSO4 + Na2S + (MnCl2) L-cysteine ZnS(:Mn2+) + 2 Na+ + SO42- + (Cl-) Absorption Spectrum 1.8 1.6 1.4 1.2 1 0.8 0.6 0.4 0.2 0 260.0 30 min 1h 1h 30 min 2h 280.0 300.0 320.0 wavelength (nm) 340.0 ZnS:Mn (Me) Photoluminescence wavenumber (cm-1) 3400.0 O 2400.0 1400.0 O O NH2 O 20.0 H2N 2090 cm -1 S H2N S 400.0 0.0 40.0 60.0 O 2559 cm -1 S 1581 cm -1 1531 cm -1 O Cysteine 80.0 100.0 Cysteine on particles O 120.0 S S O NH2 H2N O O 2559 cm-1: S-H stretch band • 2090 cm-1: NH3+ stretch band • 1581 cm-1: COO- stretch band • 1531 cm-1: NH3+ deformation band Attachment of cysteine on the ZnS surface occurs via mercapto-group. Free carboxylic groups at the particle surface SiO2 Silica powders were prepared by precipitation in ethanol according to the St¨ober et al. method, which is a precipitation technique based on controlled hydrolysis of a silicon alkoxide (tetraethylorthosilicate, TEOS) in a mixture of ethanol, aqueous ammonia (21%), and water. The porogen used, 3aminopropyltriethoxysilane (APTES) can be mixed to the TEOS prior to adding to the solvent mixture. Five TEOS/APTES ratios were investigated (100/0, 90/10, 80/20, 50/50, and 20/80), the total alkoxide concentration being kept constant and equal to 0.2 M and the water concentration being maintained at 3.2 M. The use of glycerol (Aldrich, reagent ACS, 99.5%) as a porogen was investigated since this organic compound is known to adsorb very well to cations and oxide surfaces under basic conditions. SEM micrographs of SiO2 nanoparticles formed by the hydrolysis of TEOS in ethanol containing ammonia after 24 h reaction time (SiO2 100/0). R. Vacassy, R. J. Flatt, H. Hofmann, K. S. Choi, and R. K. Singh ,Journal of Colloid and Interface Science 227, 302–315 (2000) SiO2 nanoparticles formed by the co-hydrolysis of TEOS in ethanol containing ammonia at an intermediate stage of the synthesis (4 h reaction time, SiO2 100/0). Evolution of the particle size and particle size distribution of silica during the hydrolysis precipitation of TEOS (SiO2 100/0). The results were determined using PCS, and error bars indicate the spread of the particle size distribution. The total pair interaction energy V for particles of masses i and j and for the center-to-center separation R is the sum of Van der Waals,VA, electrostatic, VE, and solvation, VS, interactions. Total particle interaction energy (potential barrier) after 24 h reaction as a function of center to center separation for two particles of the same size (a) and of different sizes (b) R-ri-rj (nm) Evolution of the maximum of the total particle interaction energy (potential barrier) during the early stage of the silica nanoparticle synthesis, considering the interaction between primary and growing particles. Dashed lines present linear corrections due to particle density variations. Side Reactions Very often, syntheses, which seem straight forward are in fact very complicated and result in various reaction products. A very good example is the well known iron oxide Fe2O3 . Overall reaction: 2Fe3+ + 6OH- ⇔ Fe2O3 + 3H2O In detail: [Fe(H2O)6]3+ [Fe(OH)(H2O)5]2+ + H+ 2 [Fe(OH)(H2O)5]2+ pH: 0-2 [(H2O)4 Fe(OH)2Fe(H2O)4]4+ + 2H2O [(H2O)4 Fe(OH)2Fe(H2O)4]4+ Isopolyoxo-cations Fe2O3·xH2O Jean-Pierre Jolivet et al. C h e m . C o m m u n . , 2 0 0 4 , 4 8 1 – 4 8 7 pH: 3-5 pH: 2-3 Nanosized particles in a biological environment are complex systems Inorganic or Organic bead with nanoparticles Nanoparticle Cells Bacteria Parts of DNA, Proteins Virus 1 nm 10 nm Nanoparticles 102 nm 103 nm Beads 104 nm 105 nm Typical Functionalisation and Derivatisation Chemistry Physics Colloidal chemistry Core Biocompatible Fuctionalisation Spacer Coating Carboxyl Mn:ZnS PVA, Fe2O3 Silica O Derivatisation Drug, Proteine,.. Amino Thiol CH2 CH O (CH2)3 Biotin O CH2 OH 2 – 30 nm CH CH2 NH OH Iron oxide-PVA-Linker-Transferrin 8 nm 10 nm Biology Avidin Synthesis of Maghemite Wet chemical coprecipitation Base Sedimentation Fe2+ Fe3+ 30 nm HRTEM Fe3O4 Oxidation/Redispersion γFe2O3 Bare particles 2 nm + Polymer PRODUCT + NH2 NH2 NH2 Bare particle with double layer + PVA NH2 PVA coated particle PVA coated & functionalized PARTICLE & BEAD Silica beads showing well separated iron oxide particles Synthesis in Templates Example for nanostructure tailoring by precursor entrapping: The high porosity of the gels/xero gels enables the substitution of the water logged in the pores by a designed liquid precurser. The densification of the the host (xero) gel matrix will entrap the precursor which will be transformed. The low temperature densifiction prevents in most cases an uncontrolled reaction between the matrix and the entrapped particles. TEM micrograph of a Cobalt-Al2O3·2SiO2 composite prepared by infiltrating a porous host matrix with a cobalt-nitrate precursor solution, and a thermal treatment at 900 °C under H2 atmosphere. R. Nayak, J. Galsworthy, P. Dobson, J. Hutchison J. Mater. Res. 3/4 (1998) 905ff. Gold particles in micelles Synthesis: A-B diblock copolymer is used for micelle formation Polymer: Poly(styrene-block-2-vinyl-pyridine) Idea: An inorganic compound such as HAuCl4 is bound selectively to the Polyvinylpyridine block of the polymer and thus solubilized within the core of the micelle. Afterwards, the compound is transformed by chemical reaction to the metal. J. P. Spatz, A. Roescher, M. Möller Adv. Mater. 8/4 (1996) Synthesis in a Structured Medium A number of matrices have been used for the preparation of semiconductor nanoparticles including: zeolites, layered solids, molecular sieves, micelles/microemulsions, gels, polymers, and glasses. These matrices can be viewed as nano-chambers which limit the size to which crystallites can grow. The properties of the nanocrystallites are determined, not only by the confinements of the host material but also by the properties of the system, which include the internal/external surface properties of the zeolite and the lability of micelles. Nanocrystalline Semiconductors: Synthesis, Properties, and Perspectives (review) Tito Trindade et al. Chem. Mater. 2001, 13, 3843-3858 Segmented Flow Tubular Reactor Reactant 1 Mixer -segmenter Tubular section Immiscible Fluid Reactant 2 Film on tube wall Well mixed reactants Immiscible limits fouling Segmentation – plug flow not parabolic Parobolic flow Fluid Quasi - Plug Flow • • • Temperatures - 95°C Flow rates Residence times 1.4 L/hr 1-60 mins • pH 1-14 30 m long Segmenting Fluid Dodecane 5 Perfect Segmentation –no fouling In 10 cm Out Previous Results- Narrower size distributions Copper Oxalate 25°C – self assembled nanocyrstals geometrical standard deviation σg SFTR σg = 4.3 log(particle size) Frequency Frequency Batch σg = 1.7 log(particle size) Continuous Production - 25 hrs - CaCO3 - Ca0 = 0.02 M, Conditions: - PAA = 0.01 % - C/Ca = 1.01 - S = 46 dv50 span = 0.39 µm = 1.06 Freq vol % 15 SFTR 1h SFTR 9h SFTR 25h Mini-batch 10 5 0 0.01 0.1 d [µm] 1 10 Crystallographic Control Seeding(25°C)- CaCO3 Seed Powder Calcite H Calcite Vaterite H Vaterite Aragonite H Calcite BaTiO3 synthesis – Batch vs SFTR Low Temperature Aqueous Synthesis (LTAS) developed at Genoa Reactants 0.6 M pH 12-14 Ba(OH) 2 + TiCl4 + 4NaOH → BaTiO3 + 4NaCl + 3H 2 O • • • • • • Batch 6 litre reactor 85°C Nitrogen atmosphere 5hrs ageing Washing Freeze drying • • • • • • • SFTR 95°C Nitrogen segmenting fluid 4mm φ tube PTFE Residence time 10 mins Washing Freeze Drying A.Testino, M.Viviani, M.T.Buscaglia, V.Buscaglia, P.Nanni Institute for Physical Chemistry of Materials - CRN, Genoa, Italy Chemical and Process Engineering Department - University of Genoa, Italy Powder Characterisation (1) Powder Ba/Ti (±1%) nominal experim. BaCO3 % SFTR 1.12 1.11 0.5% Batch 1.025 1.01 1-3% • Stoichiometry well controlled – batch and SFTR • Secondary phases – lower Ba CO3 with SFTR • SFTR Finer Powder Characterisation (2) Granulometry 100 • • • SFTR powder Finer, High surface area, % Volume 80 60 40 Batch 20 SFTR 0 0 0.05 0.1 0.15 0.2 Diameter (µm) 0.25 Powder SSA m2/g dBET nm SFTR 50.3 23.7 49.7 67.5 111 2.8 Batch 37.6 30.9 54.1 86.3 328 2.8 PSD (nm) dv16 dv50 dv84 Fag (dv50 / dBET) 0.3 Sintering of Nanometer BaTiO3 • Initial powders primary particles 22-40 nm •Sintering SPS - 50 MPa, - vacuum – N2 - 800-1000°C Dr.Zhao Zhe, Prof. Mats Nygren, Dr. Zhijian Shen Dept. of Inorg. Chem., Arrhenius Lab., Stockholm Univ. S106 91, Sweden B10 Paper 659 Tuesday 14.50, Dolmabahce C Batch - 50% < 100 nm - density - 96% - grain size 150 nm SFTR - 90% < 100 nm - density – 97 % - grain size 80 nm