Meet the SGT-750 Proven technology Perfected results 37 MW

Meet the SGT-750
Proven technology
Perfected results
37 MW
Page 1
© Siemens AG 2010. All rights reserved
Utility Turbines
Siemens Industrial gas turbine range
SGT5-8000H
375
SGT5-4000F
287
SGT6-8000H
266
Industrial Turbines
SGT6-5000F
SGT5-2000E
SGT6-2000E
SGT-800
SGT-750
SGT-700
SGT-600
SGT-500
SGT-400
SGT-300
SGT-200
SGT-100
198
168
113
47
36
Filling the gap
31
25
17
13
8
7
5
(MWe)
Page 2
© Siemens AG 2010. All rights reserved
SGT-750 General description
13-stage compressor
Shaft
Electric
Comb. cycle
Page 3
Power
37.1 MW
35.9 MW
47.7 MW
4th generation DLE technology
Dual-fuel capability
Efficiency
40.0%
38.7%
51.7%
Free power turbine
6 100 rpm
Exhaust
Mass flow
Temperature
113 kg/s
462 ºC
© Siemens AG 2010. All rights reserved
Compressor
2 variable guide vanes
3 Compressor Bleeds
13 stages
Pressure ratio 24:1
Page 4
© Siemens AG 2010. All rights reserved
SGT-750 Inlet and Compressor
Visual access to
compressor inlet during
operation
Electrical starter motor in
front of compressor
Low-weight inlet plenum
on wheels for easy
maintenance
Page 5
Borescope ports
for each stage
© Siemens AG 2010. All rights reserved
Combustor system
4th generation DLE burner
Single-digit NOx capability
Page 6
8 combustor cans
© Siemens AG 2010. All rights reserved
Combustor design
Convective combustor cooling
Combustor can
Transition duct
Page 7
© Siemens AG 2010. All rights reserved
4th generation DLE burner
ƒ
ƒ
ƒ
ƒ
ƒ
Combustion air path
Second main gas fuel
First main gas fuel
Pilot gas fuel
RPL gas fuel
(Rich Pilot Lean)
Single digit NOx capability
Page 8
© Siemens AG 2010. All rights reserved
Combustor Verification
Experience from Siemens gas turbine fleet
Atmospheric Test
ƒ Combustion System
ƒ Ignition Tests and Combustion Tests
ƒ Flow tests
Medium-pressure Test
ƒ Optimization of burner
ƒ Flame-detector test
ƒ Ignition test
High-pressure Test
ƒ Burner tests
ƒ Combustion test
Page 9
Flow test of casing, burner
and combustor
© Siemens AG 2010. All rights reserved
Turbine
Two-stage counter-rotating
Un-cooled power turbine
Two-stage air-cooled compressor turbine
Page 10
© Siemens AG 2010. All rights reserved
Compressor Turbine
IR camera access to blades 1 & 2
Two turbine stages
Conventional materials
Bolted to compressor rotor
Page 11
Brush seals
© Siemens AG 2010. All rights reserved
SGT-750 Infra-red camera ports
A temperature-sensitive
camera can measure the
temperature pattern of
each blade and if the
temperature is out of
range measures can be
taken.
IR camera port
Blade
Page 12
© Siemens AG 2010. All rights reserved
SGT-750 Industrial power turbine
2-stage high-speed (6100 rpm) Power Turbine
Compact and efficient
Suitable for both power generation and mechanical drive
Power turbine inlet guide vane can be set for different ambient conditions
Two shrouded uncooled blades
and honeycomb seals
Bolted rotor
Page 13
High efficiency diffuser
Two tilting pad (long life) bearings
© Siemens AG 2010. All rights reserved
Package layout
Power generation
Air intake
Exhaust
Auxiliary room
AC-generator
Main Gear
Maintenance crane
GT room
Page 14
Maintenance door
Foot print
Power generation 20,3 x 4,8 m
© Siemens AG 2010. All rights reserved
Package layout
Mechanical drive
Same driver as PG
Footprint:
Driver package 12.8 x 4.3 m
Page 15
© Siemens AG 2010. All rights reserved
Built-in serviceability
In the full-scale 3D model it was discovered that it was difficult and
time-consuming to exchange instrumentation on the power turbine.
Solution:
The Power turbine was
redesigned utilizing the
3D model and the
instrumentation exchange
was verified in the 3D
model.
This is an example of how
uptime is increased using
new design tools.
Core engine 3-D model in studio
Page 16
© Siemens AG 2010. All rights reserved
Maintenance
Page 17
© Siemens AG 2010. All rights reserved
Excellent maintenance concept for
lowest life-cycle cost
•
•
•
•
•
•
Long time between major overhauls TBO 68,000 EOH
Highest uptime - only 17 maintenance days in 17 years
24-hour gas generator exchange in the swap concept
On-site or swap service concept
Increased TBO at part-load operation
Complete compressor reblading without rotor removal
possible
• No casing disassembly for replacement of combustion parts
• Modular build-up for easy maintenance on site
Page 18
© Siemens AG 2010. All rights reserved
Maintenance Plan
17 downtime days or 48 days on-site
Fast Maintenance
Normal Maintenance
ƒ 1 day A-inspection (Borescope)
ƒ 1 day A-inspection (Borescope)
ƒ 2 days B-inspection (Gas Generator Exchange)
ƒ 12 days B-inspection (Hot Section Parts
ƒ 5 days C-inspection (Gas Generator Exchange
with Power Turbine Inspection)
Page 19
Replacement)
ƒ 16 days C-inspection (Overhaul)
© Siemens AG 2010. All rights reserved
SGT-750 Summary
ƒ
ƒ
ƒ
ƒ
Highest uptime in class
High power output and high efficiency
Siemens well proven DLE technology gives reliable combustion
Smart service concept with 68’ hours between major overhauls
Page 20
© Siemens AG 2010. All rights reserved
Thanks for your attention
Page 21
© Siemens AG 2010. All rights reserved