A Rising Tide The UK has a technological lead in both the ­development and the operation of tidal power. The Narec renewable test center is now expanding its services for tidal applications. Siemens, together with its Marine Current Turbines subsidiary, is using this s­ ervice for testing of its new power train. Text: Daniel Whitaker Illustration: Jochen Stuhrmann 56 Living Energy · No. 10 | May 2014 SeaGen U: array of submerged devices (28- to 50-meter-deep water). Underwater power train means significantly lower capital expenditures per megawatt installed and reduced cost per kilowatt-hour produced. Living Energy · No. 10 | May 2014 57 Ocean Power O n a cold day in January, the North Sea waves, whipped up by a gusty wind, pound hard against the aging dock at Blyth, on England’s northeastern coast. The bleak weather seems to fit what has befallen the town over the last half century: The shipyards that built the world’s first aircraft carrier, the HMS Ark Royal, have closed; all three rail­ way stations are now gone; the Bates coal mine is shuttered. And the town’s great coal-fired power station, built during the 1950s and 1960s, the first in the country to have 275-megawatt sets, finally saw its four chimneys ­demolished in 2003. But appearances can deceive, and Blyth now hosts a thriving new in­ dustry in which it is a world leader. The activity takes place in a series of giant new industrial buildings that squat mysteriously on and around the very dry dock where the HMS Ark Royal was built. This is Narec – the National Renewable Energy Centre. Here, manufacturers and developers from around the world have their re­ newable electricity generation units tested before they can be placed out in the elements that will drive them. Ocean Power The Reliability Premium It’s hard to appreciate just how vital this testing function is. Renewable technologies are at early stages of their development, and testing can catch many problems and identify lessons that will affect the technolo­ gy’s viability before units are finally manufactured. In economic terms, this matters because the initial capi­ tal expenditures and the cost of any repairs and maintenance are the only financial costs associated with renew­ able technology, which uses the natu­ ral elemental forces as free fuels. Nowhere is testing more important than with ocean power. Matthew Reed, Engineering Director at Marine Current Turbines Ltd. (MCT), ex­ plains: “The industry has learned it’s very expensive to build and test a prototype by putting it into the sea. You need a certain level of maturity before going into the water.” Reed is at Narec to oversee nine months of tests on a new 1-megawatt power train, which will take the power gen­ erated by tidally driven rotors and make it available for transfer into an electricity grid. Narec CEO Andrew Mill agrees. “Even the smallest fault – say, a problem with a fuse – could cost you a whole season [until repair vessels are able to reach the turbine] if it develops at the wrong time. I’ve seen a mere ­sensor fault cost £400,000, as the manufacturer pays to take the unit out of the sea and put it back in again, and that doesn’t include lost generation.” Reed agrees: “Where else is there such a premium on reli­ ability, due to repair costs? Perhaps with space travel.” Mill looks out of the window at the eleven offshore wind turbines sitting in the North Sea. “Narec is great value,” he con­ cludes. Offshore wind provides about three quarters of the not-for-profit entity’s business, while ocean power accounts for the remainder. An Accelerated Life Reed’s company MCT has the world’s most mature, proven tidal stream ­asset, a 1.2-megawatt generator at Strangford Lough in Northern ­Ireland, which over five years has generated more than 9 giga­watthours. Its lead in tidal stream tech­ nology is why Siemens purchased u Siemens Power Train: Technical Details Rotor diameter: 20 m (up to 24 m) Tip speed: 12 m/s (up to 14.4 m/s) Blade pitch capability: 270 degrees Nominal rated rotor thrust: approx. 900 kN Power to the grid: approx. 7 to 14 MWh/day* Rotor speed: 11.5 RPM Rated power: Each power train has a rated power of 1 or 1.02 MW** (combined power output of 2 MW per turbine) at a current v­ elocity of 2.5 m/s (down to 2.25 m/s) SeaGen S – the advantage of a ­surface-piercing device: Easy access keeps operational expenditures under control. * site dependent (30% to 60% capacity factor reflected) ** after the main device transformer 58 Living Energy · No. 10 | May 2014 Living Energy · No. 10 | May 2014 59 Ocean Power Ocean Power a comparable situation to that of off­ shore wind around 15 years ago. In the meantime, offshore wind has grown tremendously. He also explains why the UK is, quite literally, ideally positioned as a tidal stream power location. The island is home to some great potential sites, ­especially on the Scottish and Welsh coasts – including one at Skerries, off the Isle of Anglesey in Wales, where MCT hopes to establish an array that could range from 10 to 30 megawatts. The other is governmental support via a “feed-in” tariff, at least until 2019, that favors renewable generation. Wörner’s colleague Marco Dornauer, Head of the E HO Technology and In­ novation Department, describes how tidal power turbine design is evolving from MCT’s current SeaGen model, where twin axial rotors are attached to a crossbeam that can be raised up a surface-piercing monopile, allowing 60 Living Energy · No. 10 | May 2014 On Trend MCT and Siemens will be riding the current main trends in tidal power. The submerged and floating models could be used in arrays exceeding 100 megawatts in power. At the same time, increased scale combined with the rig­ orous pretesting offered by Narec will lower tidal stream levelized costs of energy from the ­current level of above 30 pence per kilowatt-hour. The great­ er depth capabilities will matter be­ cause, for instance, while Europe’s ­tidal potential is concentrated in UK waters, two thirds of that is believed to be at depths of more than 40 meters. Narec seems similarly to be in tune with current and likely future needs. MCT’s power train followed a major series of wind power tests for ­Samsung. Mill’s understanding of what a world-class testing institution requires comes not only from prior experience in offshore oil and gas, but also from previously heading the ­EMEC testing center in Scotland’s ­Orkney Islands. “Doing things in the water just makes everything much harder,” he reflects. “With oil and gas, we built great drilling platforms to u Possible Tidal Energy Sites SeaGen F: a floating tidal current device operating in 28- to 100-meter-deep waters. the remaining stake in the company in 2012. The power train at Narec shows what the two companies can accomplish together. Successful MCT technology has been ­enhanced by a new, integrated power train concept from gearbox to power electronics and r­ elating to the grid connection – all from Siemens businesses. Inside one of Narec’s cavernous build­ ings, the power train is connected to a giant gearbox for testing. ­Narec is applying its Force Application System siting in 35-meter-deep waters. For projects on a multimegawatt scale, the product road map foresees power trains mounted on single monopiles connected to an offshore platform for power conditioning. To complement the portfolio, floating structures will reduce infrastructural and depth limi­ tations. All solutions use the same qualified power train and therefore al­ low systematic learning and enable economies of scale; hence the focus at Narec on getting this component right. With the power train, MCT/ Siemens offers a rare example of a sin­ gle company covering all elements from generation to the grid. (FAS), the only one of its kind fully commissioned, to simulate the thrust, and oscillating torque of the most extreme possible sea condi­ tions. The FAS allows Narec to carry out what it describes as a highly ­accelerated life test, which will deliv­ er the equivalent of 20 years of ­in-sea life to the power train. There are also a wave tank and two tidal ­devices, one set to combine with the wave tank to simulate the interaction of wave and tidal forces. Ever Larger Back in Munich, Achim Wörner, Head of the Siemens Hydro and Ocean ­Power Business (E HO), elaborates on how quickly tidal stream technology is now developing. “We now have ro­ tors 20 meters in diameter. They draw on wind technology, but offer greater power efficiency, since water is more than 800 times as dense as air and therefore can generate far more elec­ tricity per equivalent rotor size. The tidal stream power market today is in Tidal energy potential Tidal power has huge commercial potential •Global potential of up to 800 TWh (IEA estimate) •By harvesting this global tidal energy, more than 150 million households could be ­supplied with green and sustainable power. Living Energy · No. 10 | May 2014 61 Ocean Power Ocean Power Overview of Current Ocean Power T ­ echnologies There are five ways in which the tidal forces of the ocean can be converted into electricity. •Today, the fastest-growing technology uses high-velocity tidal streams, usually found in constrained channels around •Wave technology is at the testing stage, with part-scale ­prototypes of less than 1 megawatt. terawatt-hours Global potential estimate: 8,000 per year. headlands. Can also be used with (nontidal) marine ­currents, such as the Gulf Stream of the ­Atlantic. •Thermal gradient utilizes temperature differences between the sea’s surface and deeper water. At demonstration stage, Main design approaches: horizontal axis; vertical axis; ducted rotor; hydrofoil. Precommercial full-scale prototypes of around 1 megawatt are already operating, with the first at the UK’s Strangford Lough. Global potential estimate: 800 terawatt-hours per year.1 with small-scale devices of below 250 Global potential estimate: 10,000 kilowatts. terawatt-hours per year. •Salinity gradient makes use of the difference in salt concentration at fresh-water/sea-water interfaces. At concept stage: pilot devices offering less than 5 kilowatts. •Tidal range (barrage) technology: Global potential estimate: Incoming tidal water is stored and then released to drive 1,600 terawatt-hours per year. wheels or turbines. Many operating plants already use this mature technology. They date from the 1960s and can ­generate over 200 megawatts, using either ebb or However, tidal stream technology – currently the most proven tidal power, featuring long dams out to sea that would cre- and technologically viable of the alternatives – a ­ ddresses this ate water-level differentials. relatively well, with a degree of consensus over the use of terawatt-hours per year. A fully submerged solution can use lighter parts for ­simple installation and operations. Transformer and ­converter are anchored separately on the seabed. 62 Living Energy · No. 10 | May 2014 in achieving economic scale with standardized components. flood generation. A related, as yet untried variant is dynamic Global potential estimate: 300 1 Due to this plethora of technologies, suppliers face challenges similar components to wind power (such as axial turbines), where scale is already greater and technology more advanced. Estimates from Siemens. By comparison, total world electricity production is less than 25,000 TWh/year. create effectively an onshore envi­ ronment. But you can’t do that with ocean power, and without testing, it’s impossible to know how technology designed on dry land will perform in so different an environment.” When I comment on the wintry weather here at Blyth, he laughs and tells me about the Orkney Islands, which experience 20-meter-high waves, winds of 160 kilometers per hour, and tidal streams of up to 5 meters per second. That’s the sort of territory that tidal stream power claims as its own, says Mill: “Tidal and wind involve getting into those parts of the sea that everyone else tries to avoid.” Matthew Reed certainly has no in­ tention of avoiding the water or the weather. “As soon as the 2,000 hours of Narec testing are completed” – equivalent to surviving 20 years of life in rough seas for MCT’s power train – “our turbine will be ready to deploy.” p Daniel Whitaker is a London-based freelance journalist who has followed the energy and ­environmental sectors for many years. His work has appeared in the Financial Times and The Economist magazine. Living Energy · No. 10 | May 2014 63