Efficient Energy for Oman’s Expansion The Barka 3 power plant represents the most efficient thermal power generating technology available in Oman. This exemplar of economic efficiency also has a high degree of reliability and availability, delivering power as required to support the country’s strong economic growth through its long, hot summers. Text: Ward Pincus Proud past and prosperous present: The illuminated Fort Al Mirani overlooks Oman’s thriving capital Muscat. | 82 Living Energy · No. 9 December 2013 Photos: Ahmed Abdulqader Living Energy · No. 9 | December 2013 83 Energy Markets Reportage Reportage Efficient technology is central to the Sultanate’s development, according to OPWP’s CEO Ahmed Bin Saleh Al Jahdhami. “The efficient use of natural resources is key to providing sustainable growth.” Barka 3, a 744-megawatt combined cycle power plant located on Oman’s northeast coast, is currently the most efficient power plant in the country. Ahmed Bin Saleh Al Jahdhami, CEO of OPWP I The SPPA-T3000 instrumentation and control system automates the operation of Barka 3. 84 Living Energy · No. 9 | December 2013 t’s early June, and the afternoon temperature in Barka, Oman is more than 33 °C with humidity above 60 percent. Juma Saleh Issa Al Maskari is walking through the recently commissioned Barka 3 combined cycle gas turbine plant, performing his role as a “local operator,” working hands-on with the equipment, and complementing the work of the control room operators. Although he and his colleagues are well accustomed to the heat, the sweat still marks his uniform and drips from beneath his safety helmet. Summer begins early in Oman, as it does in much of the Arabian Gulf. By the third week in April, the average high temperature is above 35 °C; it rises even further towards June and July, and does not fall below 35 °C until October. As might be expected, summer is the peak season for power demand. But it’s not just the weather that drives electricity demand in Oman; the country is also experiencing rapid growth. The International Monetary Fund predicts that the country’s average annual real GDP will grow by 5.4 percent in the non-oil sector through 2018. Meanwhile, large public investment in infrastructure, and economic diversification in tourism, logistics, heavy industry, and manufacturing all depend on electricity. So does the expanding population, which the World Bank estimates is growing at 2.25 percent a year. According to the Oman Power and Water Procurement Company (OPWP) – the government-owned company responsible for managing the country’s power and water production sector – peak electricity demand has grown by an average of 9 percent a year over the past six years, and will grow by 9.5 percent annually through 2019 to 8,106 megawatts. Overall power demand in Oman is expected to grow at 9.7 percent annually through the same period to 41.4 terawatt-hours. Demand for water, which is primarily supplied from desalination plants using thermal waste heat from power plants or electricity-powered reverse osmosis, is growing by a more modest 6 percent a year. It is absolutely crucial for the OPWP to be confident that its independent power and water producers are able to commission plant capacity on time, and that they will meet their contracted power output and reliability parameters. There is little room for error when electricity demand is growing this quickly and when 35 to 40 °C temperatures for months on end make airconditioning essential. It’s equally important for the country to be able to guarantee power availability to investors building industrial and manufacturing facilities in the country. Powering Economic Development “Energy plays a key role in the development of the economy,” explains Ahmed Bin Saleh Al Jahdhami, OPWP’s Chief Executive Officer. “The efficient use of natural resources is key to providing sustainable growth and development. The provision of reliable and economically sustainable power is a major contributor to the development of the Sultanate of Oman.” In 2010, OPWP awarded a US$1.7 billion project to a consortium led by French utility GDF Suez to build, own, and operate two identical 744-megawatt combined cycle gas turbine power u Living Energy · No. 9 | December 2013 85 Reportage Energy Reportage Markets Shankar Krishnamoorthy of GDF SUEZ Energy International, the lead investor in Al Suwadi Power Company, which owns and operates Barka 3. “We have a reputation for making capacity available when needed, and operating with the highest reliability.” Shankar Krishnamoorthy, CEO and President of GDF Suez Energy South Asia, Middle East and Africa plants in Oman. The two plants, Barka 3 and Sohar 2, are located in separate cities along the nation’s northeast coast. For 27-year old Al Maskari, one of the approximately 30 engineers and operators who work 12-hour shifts in teams of four or five to run the Barka 3 plant, the role of power in development is what gives his job so much meaning. “Water and electricity are essential to the life and development of the nation. I am proud to work at a place that produces the electricity that is supporting this development and is helping move the nation forward.” He’s also proud to work at a plant that demonstrates how far Oman has come in the power sector. He says Oman has moved from reliance on less efficient and more polluting 86 Living Energy · No. 9 | December 2013 diesel generators to plants such as Barka 3, which represents “the latest and highest technology,” and is “extremely efficient and quite simple to run.” While every country tries to optimize efficiency in power generation, this is a particular focus for Oman, which has moderate natural gas reserves that must be shared among power producers, downstream petrochemical projects, and export customers. “Oman’s gas resources are becoming more and more valuable for the country. At OPWP, we have to ensure we are using these natural gas resources efficiently and effectively in our power plants,” says Talal Al Mahrouqi, a Project Manager on Barka 3 for OPWP. Best Fuel Efficiency OPWP, which is the sole buyer of electricity in Oman and the government agency responsible for awarding independent power and water producer projects (IPPs and IWPPs), uses the bid requirements for new power plants to ensure this high efficiency. “During the bidding stage for Barka 3 and Sohar 2, the main criterion for being the preferred bidder – along with demonstrating a proven technology, environmental criteria, reliability, and financial viability – is offering the lowest price per kilowatt-hour,” Al Mahrouqi says. The consortium that won the Barka 3 plant was selected in part “because it could provide the combined cycle power plant with the best fuel efficiency,” he adds. “The Barka 3 bid was the first time that OPWP incorporated a high notional price for the natural gas supplied to the plant,” says Mario Savastano, Executive Vice President Asset Management – Construction GDF Suez Energy South Asia, Middle East and Africa. GDF Suez has ownership stakes in more than 19 power plants in the Middle East and many more across the globe, and is the lead investor in Al Suwadi Power Company, u The setup at Barka 3 includes two state-of-the-art SGT5-4000F gas turbines for maximum efficiency. Embracing the IPP Model Oman was one of the first countries in the Gulf region to independent power projects (IPPs) and independent water and power projects (IWPPs) to develop its power infrastructure. Today, virtually all power in Oman comes from IPPs and IWPPs, as a result of the 2004 reorganization of the country’s power sector. The Oman Power and Water Procurement Company (OPWP) was established the same year with responsibility for ensuring sufficient supply of electricity and water in the country. “The I(W)PP model has been successful in the development of capacity in the Sultanate of Oman,” says Ahmed Bin Saleh Al Jahdhami, OPWP’s Chief Executive Officer. OPWP has three core functions: demand forecasting and modeling; new capacity implementation – including the bidding process on IPPs and IWPPs; and off-take and client contracts. Since 2004, OPWP has awarded 12 IPPs and IWPPs to private developer consortia. Eleven of the resulting plants are operational, while one is to be commissioned in 2014. Based on demand forecasts, new project bid proposals are being developed for future plants. As part of each bid award agreement, which includes a 15-year power purchase agreement with OPWP, the developer consortium creates a special purpose company that owns the plant. Once operations at each new plant are proven, shares in the company are floated on the Oman Stock Exchange. Living Energy · No. 9 | December 2013 87 Reportage Optimal Balance Across CAPEX, OPEX and Performance Lothar Balling is the Executive Vice President for Global Project Execution. He speaks with Living Energy about Siemens’ success in enabling power plant solutions – from planning and engineering to turnkey delivery. In the Middle East and Asia, Siemens is the leading original equipment manufacturer with a proven track record of engineering, procurement and construction (EPC) projects – most of which are turnkeys and consortia. “Ranging from project management and engineering, site and construction management to quality as well as health, safety and environment assurance, our experience stems from nearly 300 EPC contracts worldwide. Among them are numerous projects in the Middle East, namely in Qatar, Abu Dhabi, Dubai, Oman, Bahrain and Kuwait,” Balling explains. With an extensive network of satisfied customers around the globe, what is the key to success? “We value strong partnerships and are known to be trustworthy and reliable,” says Balling. “We take pride in always delivering on time, on budget, and to performance specifications.” Lothar Balling, Siemens’ Executive Vice President for Global Project Execution. Barka 3 was commissioned on time for the summer season of 2013. which owns and operates Barka 3. “Siemens approached us with a good solution for the two plants, setting up an optimized package in a combined cycle configuration with very good efficiency that addressed the high notional cost of natural gas,” Savastano says. “Oman’s gas resources are becoming more and more valuable for the country.” Talal Al Mahrouqi, Project Manager for Barka 3 at OPWP Siemens as OEM and EPC Provider Photo: Siemens “We aim to create sustainable value for our customers. Our solutions strike an optimal balance across capital costs, operation and maintenance considerations, and plant performance,” he adds. “One of our major assets is the potential to optimize performance-related equipment. This includes gas and steam turbines, the generator, the heat recovery steam generator, main pumps and piping. An EPC from a Siemens-led consortium – as compared to a split contract concept – results in shortened lead times, minimal house load, optimal reliability and availability, and reduced performance and schedule risk.” Barka 3 and Sohar 2, both of which were commissioned at the beginning of April 2013, feature the first F-class gas turbines in Oman. Each plant has two SGT5-4000F gas turbines, one SST5-5000 steam turbine, three SGen5-2000H generators, and various other electrical equipment. u On location in Barka 3: Dubai-based director Ali F. Mostafa films a tracking shot of Juma Al Maskari – by making use of a tricycle. Living Energy · No. 9 | December 2013 89 Reportage Energy Markets Reportage Barka Facts and Figures The Siemens SPPA-T3000 instrumentation and control system is sufficiently advanced to enable all power plant automation tasks, and it collects, processes and delivers a wide range of data allowing the entire plant to be operated by as few as four engineers. For both plants, Siemens was not only the original equipment manufacturer (OEM) of the core technologies, but also led the engineering, procurement, and construction (EPC) consortium with GS Engineering & Construction of South Korea that delivered the turnkey project. An important aspect of the project’s success was its on-time delivery. “In this regard, the consortium could set a benchmark for Oman,” says Martin von Hassel, the Siemens Project Director on the project. He adds that the collaboration among Siemens, GS and OPWP, “was a pleasure, as we worked together as one team.” For about 100 years, Siemens has integrated mechanical, electrical, and chemical processes for power plants. That expertise contributed to a realized efficiency of 57.6 percent – the most efficient thermal power plants in Oman. The Siemens technology is efficient, while delivering high availability – having demonstrated in other plants that it experiences fewer unscheduled outages and requires less time offline for scheduled maintenance. For Middle East governments, “security of supply and availability of power projects and water projects to meet demand as it arises, particularly in summer, is very important,” says Shankar Krishnamoorthy, CEO and President of GDF Suez Energy South Asia, Middle East and Africa. This makes it even more valuable that Oman’s peak power demand is forecast to grow by 9.5 percent a year through 2019, higher than the 9 percent average annual growth registered since 2006. By 2019, overall power demand is expected to reach 41.4 terawatt-hours, up from 22 terawatt-hours in 2012. Real GDP growth in Oman’s non-oil sector is expected to grow by 5.4 percent through 2018, according to IMF forecasts. The country’s population is 3.31 million, and it’s growing by 2.25 percent a year, says the World Bank. View Dubai’s acclaimed director Ali F. Mostafa’s film about what drives Oman’s power people: Siemens.com/energy-channel/ barka3 Living Energy at Barka 3 is a 744-megawatt combined cycle gas turbine plant with an efficiency of 57.6 percent, the most efficient thermal power plant Local operator Juma Al Maskari on inspection tour at Barka 3. GDF Suez has developed a reputation for “making capacity available when needed, and having plants that operate with the highest reliability.” The company maintains this reputation by selecting technology and EPC partners such as Siemens. “First and in use today in Oman. The Siemens solution at Barka 3 included: • Two SGT5-4000F gas turbines • One SST5-5000 steam turbine • Three SGen5-2000H generators • Electrical equipment Poetry in Power • One SPPA-T3000 instrumentation and control system • Complete turnkey delivery as lead partner in EPC consortium with GS Engineering and Construction Siemens technology today is helping generate about one-third of total installed capacity in Oman. By mid-2014, that number will rise to 50 percent of total capacity. 90 Living Energy · No. 9 | December 2013 foremost, we contract with reputable suppliers and go with proven technologies. We structure the projects in such a way that the responsibility devolves on reputable contractors, resulting in the contractors meeting the time schedule and delivering the equipment that meets guaranteed performance levels,” he says. “If we meet all these requirements, then our clients will be happy with us. They are then able to meet the demands of industry and the public, and they benefit fully from the capacity that has been installed,” he adds. Talal Al Mahrouqi, Project Manager at OPWP, in discussion with journalist Ward Pincus. Barka 3 is a beautiful facility, surprisingly so given that it is a power plant. Its steam exhaust stacks and natural gas pipelines are brightly colored, the silvery piping for the heat recovery steam generator moves with flowing symmetry across the plant, and the overall layout is one of balance and precision. Al Maskari, himself a poet, says that the plant’s beachfront location and seawater intake facility, which includes an open-air pool of fast-churning water, create “an inspirational atmosphere” so powerful that he sometimes writes poetry there. Generating power is one thing; inspiring poetry is something else entirely. Yet Barka 3 does both – hinting at the tremendous infrastructure and human capital available in Oman to ensure its bright future and successful economic development. Ward Pincus is a Dubai-based writer who has lived and worked in the Middle East for more than twelve years. He reports on business, science, technology, and health issues for publications in the USA, Europe, and the Middle East. He is a former correspondent for the Associated Press (AP) in the United Arab Emirates. Living Energy · No. 9 | December 2013 91