Technical Data Sheet RHOPLEX™ EC-1791 100% Acrylic Latex Polymer Introduction RHOPLEX™ EC-1791 is an all-acrylic latex polymer developed specifically to help improve wet and dry adhesion to spray polyurethane foam (SPF) and other substrates for protective elastomeric roof coatings. RHOPLEX™ EC-1791 provides excellent durability and dirt pickup resistance, helping to reduce the darkening of light-colored roof coatings over time for long-term energy efficiency. Advantages • • • • • • • • • • Excellent exterior durability UV light resistance Low-temperature flexibility down to -15°F Dirt pickup resistance Excellent adhesion to SPF and many other construction substrates High solar reflectivity, which reduces roof surface temperatures, helping prolong roof life and reduce energy costs Tensile strength and elongation Easy application by spray, brush or roller, resulting in low installation costs Low toxicity and odor Simple cleanup with water Typical Physical Properties These properties are typical but should not be considered specifications. Solids content, % 54.5-55.5 pH 9.0-9.6 Brookfield viscosity, cPs, max. 140 Density, wet, lbs/gal 8.7 Glass transition temperature -40.0 (Tg), onset, °C Minimum film formation temperature 0.0 (MFFT), °C Storage stability Protect from freezing Performance Properties RHOPLEX™ EC-1791 latex was developed in 1979 specifically for exceptional wet and dry adhesion to low- and high-density polyurethane foam. Coatings based on RHOPLEX™ EC-1791 also exhibit excellent adhesion to a variety of other construction and roofing substrates. Durability Since the advent of Plexiglas acrylic plastic sheet (trademark of Arkema, Inc.) during World War II, acrylics have been known for their exceptional durability, offering unequaled resistance to degradation by sunlight and moisture. It was the UV resistance of acrylic polymer – the lack of which is the major cause of failure in conventional roofing systems – that first led manufacturers to consider acrylic polymers for elastomeric roof coatings. RHOPLEX™ EC-1791 technology is one example of acrylic polymers having been tailored specifically for elastomeric roof applications. Page 1 of 4 ®™Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow RHOPLEX™ EC-1791 / Dow Construction Chemicals July 2010 Low-temperature Flexibility Coatings for dimensionally unstable roofing substrates must have long-term, low-temperature flexibility. This is necessary to accommodate thermal expansion and contraction of the substrate, so that coatings will not fail over an extended period of time or with extreme weather conditions. It should be remembered that the effects of extreme weather conditions are not restricted to cold climates. Water contact after a sudden thunderstorm on a hot day in any geographic location can rapidly drop the roof temperature as much as 100°F, causing severe thermal stress to the roof surface. Formulations based on RHOPLEX™ EC-1791 technology can withstand a 180° flexibility bend at -15°F without cracking. Since there is no plasticizer to migrate from the system, good flexibility is retained over time. Long-term resistance to cracking can extend the life of the roof. It is important to note that elastomeric roof coatings should exhibit good mechanical properties at room and low temperatures before and after exterior exposure. Tensile Strength and Elongation Thermal movement of a roof requires high tensile strength and elongation. The tolerance for movement of these coatings is essential due to the dynamic nature of roofing substrates that expand and contract due to climatic and weather conditions, and the shifting and settling of the foundation. These properties also give properly formulated elastomeric roof coatings the needed flexibility and elasticity to withstand impact from foot traffic and other abuse without rupturing. Dirt Pickup Resistance Polymers designed for elastomeric roof coatings combine the inherent flexibility of pliable, low Tg polymers with long-term resistance to dirt pickup. Without dirt pickup resistance, roof coatings would quickly darken with age. Because dark materials tend to absorb heat, dirt pickup can significantly increase roof surface temperatures, which in turn increases interior temperatures and energy costs. RHOPLEX™ EC-1791 based coatings, however, resist dirt pickup and retain their white, reflective appearance. Test roofs have shown that after 5 years of exposure, the surface temperature of the RHOPLEX™ EC-1791 based acrylic coating was 35°F cooler than that of a conventional caulk polymer coating and 85°F cooler than a black uncoated roof. Substrate Adhesion Although designed specifically for superior wet and dry adhesion to high- and low-density polyurethane foam, elastomeric roof coatings properly formulated with RHOPLEX™ EC-1791 latex polymer exhibit excellent adhesion to other typical roofing substrates. It should be noted, however, that significant departure from recommended formulations, especially use of other wetting agents or water-sensitive components, may adversely affect the wet adhesion. Pigments and Extenders RHOPLEX™ EC-1791 emulsions offer wide formulation latitude in the selection of pigments and extenders. Please review the suggested starting point formulations for RHOPLEX™ EC-1791, published separately. Page 2 of 4 ®™Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow RHOPLEX™ EC-1791 / Dow Construction Chemicals July 2010 Dirt Pickup Resistance and Low-temperature Flexibility The combination of dirt pickup resistance and low-temperature flexibility is a distinct characteristic of formulations based on RHOPLEX™ EC acrylic polymers. Surfaces coated with these formulations retain their initial white, reflective color, thereby decreasing the exterior surface temperature of the roof and further reducing interior building temperatures. This could mean a savings in air conditioning costs. Low-temperature flexibility is necessary for roof coatings because they must accommodate the thermal expansion and contraction of the roofing substrate. In addition, they must resist the impact of hailstones prevalent in most climates. Standard formulations based on RHOPLEX™ EC-1791 can be bent 180° over a 1/8" mandrel at -15°F without breaking or cracking. Product Specifications Appearance Solids content, % pH Brookfield viscosity at 25°C, mPa•s LV #2 spindle, 60 rpm Gel particle on 150 micron, ppm Gel particle on 45 micron, ppm Specification date: October 4, 2006 Milky white fluid, free of coagulated gum and visible impurity 54.5-55.5 9.0-9.6 25-200 CPO Formulation Guidelines Contact your local Dow representative for suggested starting point formulations and related information. Page 3 of 4 0-50 0-100 ®™Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow RHOPLEX™ EC-1791 / Dow Construction Chemicals July 2010 Product Stewardship Dow has a fundamental concern for all who make, distribute and use its products, and for the environment in which we live. This concern is the basis for our product stewardship philosophy by which we assess the safety, health and environmental information on our products and then take appropriate steps to protect employee and public health and our environment. The success of our product stewardship program rests with each and every individual involved with Dow products – from the initial concept and research to manufacture, use, sale, disposal and recycle of each product. Customer Notice Dow strongly encourages its customers to review both their manufacturing processes and their applications of Dow products from the standpoint of human health and environmental quality to ensure that Dow products are not used in ways for which they are not intended or tested. Dow personnel are available to answer your questions and to provide reasonable technical support. Dow product literature, including safety data sheets, should be consulted prior to use of Dow products. Current safety data sheets are available from Dow. Disclaimer NOTICE: No freedom from infringement of any patent owned by Dow or others is to be inferred. Because use conditions and applicable laws may differ from one location to another and may change with time, the Customer is responsible for determining whether products and the information in this document are appropriate for the Customer’s use and for ensuring that the Customer’s workplace and disposal practices are in compliance with applicable laws and other governmental enactments. The product shown in this literature may not be available for sale and/or available in all geographies where Dow is represented. The claims made may not have been approved for use in all countries. Dow assumes no obligation or liability for the information in this document. References to “Dow” or the “Company” mean the Dow legal entity selling the products to Customer unless otherwise expressly noted. NO WARRANTIES ARE GIVEN; ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED. The Dow Chemical Company www.dowconstructionchemicals.com 215-592-3000 Page 4 of 4 ®™Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow RHOPLEX™ EC-1791 / Dow Construction Chemicals Form No. 832-00117-0710P&M July 2010