Technical Data Sheet RHOPLEX™ CS-4000 100% Acrylic Polymer Emulsion Introduction RHOPLEX™ CS-4000 polymer emulsion is an all-acrylic, thermoplastic, water-resistant binder with excellent resistance to water blushing (water whitening). It exhibits a great balance of early block resistance and low coalescent demand. It was specially developed for use in coatings for cementitious and other non-resilient surfaces. RHOPLEX™ CS-4000 emulsion can be formulated in clear as well as pigmented coatings. As with all aqueous binders, RHOPLEX™ CS-4000 can be formulated to meet a variety of requirements for many different substances and application conditions. Typical Applications • • • • • • Primers Interior/exterior clear sealers Pigmented sealers Deck coatings Pigmented masonry coatings Curing membranes Advantages Coatings formulated with RHOPLEX™ CS-4000 offer the following performance features: • Excellent resistance to water blushing • Low water pickup • Early block resistance • Low coalescent demand • Good exterior weatherability • Reduced water vapor permeability Typical Physical Properties These properties are typical but should not be considered specifications. Appearance Milky white liquid Solids content, % by weight 48 ± .5 pH 8.2-8.7 Brookfield viscosity, cPs 200-500 Density, lbs/gal 8.8 Minimum film formation +27 temperature (MFFT), °C Glass transition temperature (Tg), °C +32 Tukon hardness, KHN 3-5 Freeze-thaw stability 3 cycles Page 1 of 4 ®™Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow RHOPLEX™ CS-4000 / Dow Construction Chemicals July 2010 Typical Performance The following characteristics of coatings based on RHOPLEX™ CS-4000 acrylic emulsion were determined in Dow laboratories and limited exterior exposure studies. Resistance to Water Blushing Clear films of RHOPLEX™ CS-4000 emulsion display excellent resistance toward water blushing in comparison to the leading commercial acrylic and styrene/acrylic emulsions. Not only do clear films based on RHOPLEX™ CS-4000 show a minimal amount of film blushing under both ambient (25°C) and elevated (45°C) water soak temperatures, they also completely recover to visually clear films when the water is removed. Low Water Pickup RHOPLEX™ CS-4000 has excellent water resistance properties, showing low clear film water pickup (low water swelling). Block Resistance/Low Coalescent Demand Formulated coatings based on RHOPLEX™ CS-4000 emulsion show an exceptionally high degree of early block resistance, even when compared to harder polymers. Because formulators need high coalescent levels when working with hard (high Tg) polymers in order to achieve adequate film formation, RHOPLEX™ CS-4000 provides formulators with the ability to achieve a higher level of block resistance while lowering the VOC content of the formulation. Exterior Weatherability Based on Dow’s current exposure data, RHOPLEX™ CS-4000 has excellent exterior weatherability resistance. Reduced Water Vapor Permeability Coatings based on RHOPLEX™ CS-4000 help protect substrates from moisture because of the low water vapor permeability of RHOPLEX™ CS-4000. This is an important factor to consider in the design of coatings for concrete substrates, where the existence of water and water vapor play a role in the efflorescence resistance of the finished product. Coalescent Since RHOPLEX™ CS-4000 is not a film former at room temperature, coalescing solvents are required to achieve optimal film properties. Improperly coalesced films may have fundamental flaws such as cracks, and will result in less than optimal performance. The final choice and amount of coalescent will also have a strong influence on such properties as film formation and dry time. These, in turn, significantly affect coatings properties such as block, print, water and efflorescence resistance. The following coalescents provide adequate performance when used with RHOPLEX™ CS-4000: Ethylene glycol butyl ether Dipropylene glycol n-butyl ether Diethylene glycol hexyl ether Propylene glycol phenyl ether Page 2 of 4 Gives good development of water blushing resistance after 24 hours. Good coalescent to use over concrete but water blushing resistance will take longer to develop (slower evaporation rate of coalescent). Similar to dipropylene glycol n-butyl ether but can cause excessive foaming with certain application techniques. For rapid film formation (critical to curing membrane applications). ®™Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow RHOPLEX™ CS-4000 / Dow Construction Chemicals July 2010 Pigmentation With RHOPLEX™ CS-4000, as with other coatings systems, pigment loading and choice of pigments have a strong influence on final durability. For applications such as vertical masonry surfaces, Dow recommends the maximum pigment volume concentrations (PVC) should not exceed 30%. In formulations above 30% PVC, the improved water resistance properties of RHOPLEX™ CS-4000 will be reduced. Additives For many clear sealer applications, wetting agents may significantly improve the overall performance of the coatings, especially over non-porous substrates. TAMOL™ 731 is the preferred dispersant for formulating pigmented coatings based on RHOPLEX™ CS-4000 emulsions. This dispersant provides an excellent combination of dispersing properties with low levels of water sensitivity. The use of TRITON™ CF-10 can also be employed to enhance the wetting of difficult to disperse pigments. Adequate antifoaming properties can be accomplished with a variety of commercially available defoamers. Formulation Guidelines Page 3 of 4 Contact your local Dow representative for suggested starting point formulations and related information. ®™Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow RHOPLEX™ CS-4000 / Dow Construction Chemicals July 2010 Product Stewardship Dow has a fundamental concern for all who make, distribute and use its products, and for the environment in which we live. This concern is the basis for our product stewardship philosophy by which we assess the safety, health and environmental information on our products and then take appropriate steps to protect employee and public health and our environment. The success of our product stewardship program rests with each and every individual involved with Dow products – from the initial concept and research to manufacture, use, sale, disposal and recycle of each product. Customer Notice Dow strongly encourages its customers to review both their manufacturing processes and their applications of Dow products from the standpoint of human health and environmental quality to ensure that Dow products are not used in ways for which they are not intended or tested. Dow personnel are available to answer your questions and to provide reasonable technical support. Dow product literature, including safety data sheets, should be consulted prior to use of Dow products. Current safety data sheets are available from Dow. Disclaimer NOTICE: No freedom from infringement of any patent owned by Dow or others is to be inferred. Because use conditions and applicable laws may differ from one location to another and may change with time, the Customer is responsible for determining whether products and the information in this document are appropriate for the Customer’s use and for ensuring that the Customer’s workplace and disposal practices are in compliance with applicable laws and other governmental enactments. The product shown in this literature may not be available for sale and/or available in all geographies where Dow is represented. The claims made may not have been approved for use in all countries. Dow assumes no obligation or liability for the information in this document. References to “Dow” or the “Company” mean the Dow legal entity selling the products to Customer unless otherwise expressly noted. NO WARRANTIES ARE GIVEN; ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED. The Dow Chemical Company www.dowconstructionchemicals.com 215-592-3000 Page 4 of 4 ®™Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow RHOPLEX™ CS-4000 / Dow Construction Chemicals Form No. 832-00047-0710P&M July 2010