Concentrations of methane and higher hydrocarbons during bubbling fluidised bed gasification of biomass Truls Liliedahl and Krister Sjöström Royal Institute of Technology, KTH, Chemical Technology, SE-100 44 Stockholm, Sweden *Corresponding author: Tel: +46-8-7908777, e-mail: truls@ket.kth.se Abstract When modelling fluidised bed gasification of biomass, one of the most difficult tasks is to predict the concentrations of methane and the higher hydrocarbons. This aspect is of importance, as these compounds tend to be the most important species with respect to energy content. Additionally, as the methane and hydrocarbons are energy rich, inaccuracies in these predictions may cause large errors in temperatures; errors that in turn strongly will influence reaction rate computations. The methane in the product gas during fluidised bed gasification of biomass tends to be (much) higher than what the equilibrium suggest. This implies that for being able to model and predict the concentrations of methane (and the higher hydrocarbons) must empirical or semi-empirical expressions be employed. At KTH have, over the years, a large number of bubbling fluidised bed tests been carried through. Analysis of these tests gave that methane concentrations, expressed as , tend to vary between 0.10 and 0.17. It was, with some uncertainty, possible to derive an expression that gives the methane concentration as a function of the carbon monoxide, carbon dioxide and hydrogen concentrations. In turn was it also possible, to link the concentrations of the higher hydrocarbons to that of methane. With the derived empirical expressions is it possible to predict a gas composition and the corresponding temperature during the bubbling fluidised bed gasification. The resulting product gas is made up of carbon monoxide, carbon dioxide, water, hydrogen, nitrogen, methane and higher gaseous hydrocarbons, given as the pseudo hydrocarbon "C3H4.5". Thus are eight unknowns including the temperature computed. Key words: biomass, fluidised bed gasification, methane, hydrocarbons 1. Introduction When modelling fluidised bed gasification of biomass, one of the most difficult tasks is to predict the concentrations of methane and higher hydrocarbons. This aspect is of importance, as these compounds tend to be the most important species with respect to energy content. Additionally, as these compounds are energy rich, inaccuracies in the predictions of these may cause large errors in temperatures; errors that in turn strongly will influence reaction rate computations. The methane content in the product gas during fluidised bed gasification of biomass will normally not originate from the following methane generating reactions. C(s) + 2H2(g) <———> CH4(g) R1 CO(g) + 3H2(g) <———> CH4(g) + H2O(g) R2 The main reasons for this are the prevailing relatively low temperatures during fluidised bed biomass gasification (800 - 900 °C). These low temperatures will hamper reaction rates. The methane concentrations tend to be (much) higher than what the equilibrium for the above reactions (R1 and R2) suggest [1-5]. The main reason for this is that methane instead originates from the tar decomposition chains, in which the higher hydrocarbons are continuously and sequentially decomposed. 2. Experimental The above implies that for being able to model and predict the concentrations of methane and the higher hydrocarbons during fluidised bed gasification of biomass must empirical or semiempirical expressions be employed [5-8]. An example of an empirical expression is the following Eq. 1 with Eq. 2. It has been derived earlier at KTH and used internally only. 3960 )*P0.146 T CH4 With: CO + CO + CH 2 4 = 0.0052*exp( Eq. 1 Eq. 2 = mole fraction of methane relative to total methane, carbon monoxide and carbon dioxide (-) P = pressure (atm) T = temperature (K) At KTH have lately a large number of bubbling fluidised bed tests been carried through. The tests have been atmospheric as well as pressured and with air as well as with oxygen/steam. These tests have now been analysed more in detail with the aim of deriving a refined empirical methane correlation. More detailed information about the respective rigs and experimental procedures may be found elsewhere [9]. In doing the review 89 tests were identified as relevant. Analysis of results gave that methane concentrations, as , tend to vary between 0.10 and 0.17 as shown in Figure 1 below (*). 0.5 0.45 0.4 0.35 alfa (-) 0.3 0.25 0.2 0.15 0.1 0.05 0 0 10 20 30 40 50 60 70 80 90 Test # Figure 1: for reviewed tests (*) and following Eq. 1 with 2 above (+) For the 89 tests the average = 0.137 (-) with the standard deviation = 0.030 (-). It may also be concluded from Figure 1 that the empirical Eq. 1 with Eq. 2 seems to overestimate . It was also difficult to identify or sense any pattern or linkage between the methane concentrationand the pressure and/or temperature as seen in the following Figure 2. 16 14 14 12 12 Methane concentration (%) Methane concentration (%) 16 10 8 6 10 8 6 4 4 2 2 0 600 700 800 Temperature (°C) 900 1000 0 0 5 10 Pressue (atm) 15 Figure 2: Methane concentration (%-water free) versus temperature (left) and pressure (right) One overall conclusion of the analysis is thus that the predicting powers of Eq. 1 with Eq. 2, or any other empirical correlation that include temperature and pressure only, are limited. Through further analysis of the test data was it however possible to correlate the methane concentrations to those of carbon monoxide, carbon dioxide and hydrogen following: CCH4 = 0.19CCO + 0.087CCO2 + 0.090CH2 Eq. 3 CCO = carbon monoxide concentration (%-water free) CCO2 = carbon dioxide concentration (%-water free) CH2 = hydrogen concentration (%-water free) Figure 3 below gives the predicted methane concentrations versus the methane concentrations following Eq. 3 for the tests reviewed. 16 Predicted methane concentration (%) 14 12 10 8 6 4 2 0 0 2 4 6 8 10 Methane concentration (%) 12 14 16 Figure 3: Predicted, following Eq. 3, versus experimental methane concentrations Further was it possible to correlate the concentrations of the higher gaseous hydrocarbons (C2+ and BTX hydrocarbons) lumped together as the pseudo-hydrocarbon "C3H4.5" to those of methane. The composition of this pseudo-compound "C3H4.5" was derived from the test data as an average composition of the gas phase hydrocarbons, excluding methane. Via a straight line regression fit was the following equation derived: CC3H4.5 = 0.65 + 0.27CCH4 Eq. 4 CC3H4.5 = concentration of the pseudo-hydrocarbon "C3H4.5" (%-water free) CCH4 = concentration of methane (%-water free) Figure 4 below gives the concentration of these gaseous higher hydrocarbons, as "C3H4.5", versus the methane concentration and the resulting straight-line regression fit following Eq. 4. Thus via Eq. 4 above may the concentrations of the gaseous higher hydrocarbons, expressed as the pseudo-hydrocarbon "C3H4.5", be estimated from that of methane. 6 5 5 4 3 Regression fit 2 1 0 Predicted "C3H4.5" concentration (%) Experimental "C3H4.5" concentration (%) 6 4 3 2 1 0 5 10 15 Methane concentration (%) 0 0 2 4 6 Experimental "C3H4.5" concentration (%) Figure 4: Experimental concentrations of "C3H4.5" versus that of methane (left) and predicted versus experimental concentrations of "C3H4.5" (right) 3. Results A bubbling fluidised bed gasification product gas composition (carbon monoxide, carbon dioxide, water, hydrogen, nitrogen, methane and higher gaseous hydrocarbons as "C3H4.5") and the corresponding temperature, adding up to eight unknowns, may now be predicted. This by solving the (independent) balances for carbon, nitrogen, hydrogen, oxygen and heat respectively and by assuming that the homogenous water gas shift reaction (R3) will be at equilibrium. CO(g) + H2O (g) <———> CO2(g) + H2(g) R3 For solving the system are thus two more (independent) equations called for. These may be found by setting = 0.137 or, alternatively, by assuming the methane concentration to be given by Eq. 3 and the gaseous higher hydrocarbons, "C3H4.5" via the methane concentration following Eq. 4. The elementary formula for the biomass may be written CH1.4O0.6 and the heat content 20.6 (HHV, Dry and Ash Free) or 19.3 MJ/Kg (LHV, DAF). In the heat balance may the heat of combustion of the pseudo-hydrocarbon "C3H4.5" be set to 1900 (kJ/mole). The following Figures 4 and 5 exemplify some of the modelling results when biomass is gasified with air. In the example is the temperature of the in-going air 25 °C and the moisture content of the biomass is 25 %. Figure 5: Product gas composition versus temperature (left) and temperature versus air-to-fuel ratio (right) Figure 6: Energy content of product gas versus temperature 4. References [1] Gómez-Barea A., Leckner B., Modelling of biomass gasification in a fluidised bed. Progress in Energy and Combustion Science, In Press, Corrected Proof, Available online 17 March 2010. [2] Scott S.A., Harris A.T., Harris J.S., Dennis J.S., Hathurst A.N., Davidson J.F., Gasifaction of biomass the consequences of equilibrium. 17th International Fluidized bed combustion conference, Jacksonville, Florida, USA 2003. [3] Baratieri M., Baggio P., Fiori L., Biomass as an energy source: Thermodynamic constraints on the performance of the conversion process. Bioresource Technology 2008; 99:7063-7073. [4] Liinanki L., Lindman N., Sjöberg; S-O., Ström, E., Methane Yield from Biomass Gasification at High Temperature and Pressure. Fundamentals of thermochemical Biomass Conversion, Eds. Overend RP, Milne TA, Mudge LK, Elsevier Applied Science, Barking, 1985:923-936. [5] Nordgreen T., Liliedahl T., Sjöström K., Elemental Iron as a Tar Breakdown Catalyst in Conjunction with Atmospheric Fluidized Bed Gasification of Biomass: A Thermodynamic Study. Energy & Fuels (2006), 20(3), 890-895. [6] Jand N., Brandini V., Foscolo P.U., Thermodynamic Limits and Actual product Yields and compositions in Biomass gasification processes. Ind. Eng. Chem. Res. 2006;45:834-843. [7] Maniatis K., Vassilatos V., Kyritsis S., Design of a pilot plant fluidised bed gasifier. Advances in Thermochemical Biomass Conversion, 11-15 May 1992, Interlaken, Switzerland. Ed. Bridgwater AV, Blackie Academic & Professional, London, Vol. 1 1994:403-410. [8] van der Meijden C.M., van der Drift A., Vreugdenhil B.J., Experimental results from the allothermal biomass gasifier Milena. 15th European Biomass Conference & Exhibition, 7-11 May 2007, Berlin, Germany. [9] Zevenhoven-Onderwater M., Ash-Forming Matter in Biomass Fuels. Academic dissertation. Combustion and Materials Chemistry, Åbo Akademi. ISBN 952-12-0813-9, 2001.