University of Delaware ALTERNATIVE ENERGY University of Delaware Office of Economic Innovation & Partnerships 1 Innovation Way, Suite 500 Delaware Technology Park Newark, DE 19711 Ph: (302) 831-4005 techtransfer@udel.edu Version: 14.2 Technologies Available for Licensing SOLAR CELL TECHNOLOGIES Page No. Invention Title Case Number 1 A More Efficient Power Point Tracking Method UD08-14 2 Mass Producing Uniform Thin-Film Photovoltaics UD09-09 3 Low-Cost Solar Cells Without Vacuum Contacting UD09-34 4 Improving the Optical Efficiency of Thin-Film Solar Cells UD10-09 5 Reducing the Real-Estate Used by Solar Cells UD10-43 6 Back Surface Reflector for Photovoltaic Applications UD11-18 7 Methods and Apparatuses for Minimum Mass Solar Tracking UD12-15 8 Novel Nanostructures for Efficient Upconversion of Photons UD12-27 9 Ultra-Compact Dispersive Concentrating Photovoltaics UD12-30 10 Method for Depositing a Compound Thin Film by Reactive Evaporation UD14-11 11 Method for Substitutional Doping in Compound Semiconductors UD14-16 12 Process to Make Solar Paint UD 14-32 FUEL CELL TECHNOLOGIES Page No. Invention Title Case Number 13 Non-Corrosive Hydrogen Ejector UD11-33 14 Non-Precious Metal Electrocatalyst Adapted for Modern Fuel Cells UD14-13 15 A method to Reduce Non-Torque Rotor Moments for Improved Reliability of Wind Turbines UD14-31 BIOFUELS Page No. Invention Title Case Number 16 Improved Biofuel Screening Process UD10-49 17 Synthetic Methylotrophy to Liquid Fuels and Chemicals UD14-33 18 Liquid Fuel From Natural Gas Using Synthetic Biology UD14-52 A More Efficient Power Point Tracking Method (UD08-14) Technology Description: This cutting-edge invention maximizes the efficiency of power convertors by implementing a low-cost power point tracking system. Bulky, expensive sensors are installed on most solar panels and this technology makes these obsolete. An indirect cell current measurement is made by switching the frequency of the power convertor. Switching the frequency of the power convertor is related to the cell current thus creating an opportunity for indirect cell current measurement. Benefits: • • • It eliminates the need to use expensive and bulky current sensors Prevents loss of power if one cell fails Remote area installations would not need repair Patent Status: Fig. Power converter circuits. The technology is patented with fully preserved U.S. patent rights available for licensing opportunities. • U.S. Issued Patent (No. 8,093,872) • U.S. Issued Patent (No. 8,093,873) SOLAR CELL TECHNOLOGIES 1 Mass Producing Uniform Thin-Film Photovoltaics (UD09-09) Technology Description: Thin-film pholtovoltaics are revolutionary however if there is no efficient means to mass produce them, their impact on society will be minimal. This invention provides this efficient production method by controlling evaporation of single component elements to create complex multi-element films. It provides a new class of evaporation principles and associated evaporation sources resulting in the creation of uniform, well controlled multi-element thin films. Several key areas of this invention include: (1) a general fabrication procedure, including a preferably roll-to-roll-type, process-chamber-segregated, "continuousmotion” method; (2) a special multi-material vapor-deposition environment which is created to implement an important co-evaporation, layer-deposition procedure performed in and part of the method just mentioned; (3) a structural system uniquely focused on creating a vapor environment. Benefits: • • Efficient, Economical means of mass production Potential for high source utilization • Creation of uniform, well-controlled multi-element thin films Fig. Diagram of the principle of evaporation. Patent Status: The technology is patent pending with fully preserved U.S. patent rights available for licensing opportunities. • Published US (No. 2012-0156372) SOLAR CELL TECHNOLOGIES 2 Low-Cost Solar Cells Without Vacuum Contacting (UD09-34) Technology Description: The invention defines an approach and process for fabricating all back contact heterojunction solar cells, particularly using an a-Si/c-Si device structure. The invention eliminates the need for photolithography in fabricating all back contact heterojunction solar cells by utilizing ink jet and laser technologies. Additionally, the patterning of the emitter and contact layers is optimized for performance and integration into a module structure. The approach builds on our existing heterojunction all-back contact Si solar cell platform to develop ink jet based processes for masking, metal contacts, insulators and local etchants. Benefits: • • • • • Elimination of photolithography in fabrication process Simple solar cell fabrication Reductions in manufacturing costs Improved performance and efficiency of solar cells Allows for large-scale implementation of all back-contact structures Fig. Schematic picture of interdigitated back contact silicon heterojunction solar cells. (a) Cross-sectional view. (b) Bottom view. Patent Status: The technology is patented with fully preserved U.S. patent rights available for licensing opportunities. • U. S. Issued Patent (No. 8,450,141) SOLAR CELL TECHNOLOGIES 3 Improving the Optical Efficiency of Thin-Film Solar Cells (UD10-09) Technology Description: The invention is an improvement to the current thin film solar cell (TFSC) technology. By incorporating diffractive gratings and Photonic Crystals (PhCs) to the solar cells, improvements to the overall optical efficiency of a solar cell are made. Thin film solar cell technology has attracted significant attention as a potential solution to high material costs associated with conventional wafer based devices. By their very nature TFSC reduces the amount of material needed to manufacture each solar cell device and hence ultimately reduce the cost per watt of output power. However, the reduction in active photovoltaic material also leads to a reduction in cell efficiency. Light trapping affords the capacity to reduce the thickness of the active solar cell material while still maintaining, in theory, similar absorption characteristics as those of standard thicker wafer based cells. The new invention tackles the issue of light trapping by employing PhCs and diffraction gratings to increase the light trapping capacity of TFSC structures. In our design, we employ a specially engineered stopband material which is designed to allow only for the propagation of normally incident light waves. Fig. Multiple device stack architecture showing the benefits of the selective light filtering. Benefits: • • • Eliminates optical losses associated with out coupling of light from the solar cell Combines the benefits of light trapping with multi device stacking solar cell architecture Mitigates optical efficiency tradeoffs that arise from traditional stacking architectures Patent Status: The technology is patent pending with fully preserved U.S. patent rights available for licensing opportunities. • Published US (No. 2011-0203663) SOLAR CELL TECHNOLOGIES 4 Reducing the Real-Estate Used by Solar Cells (UD10-43) Fig. Unit cell of the concentrator Technology Description: Concentrating photovoltaics have long been considered as a potential solution to reduce the costs and to enhance the energy conversion efficiency of photovoltaic (PV) systems. However, conventional concentrator technologies designed for large-scale applications have several issues impeding them from being competitive to flat-plate PV and are not directly portable to applications for small-scale mobile electronics. The proposed technology, ICPV, provides a solution to address these issues. It provides a new method in which the collection process of the light (optics) is spatially decoupled from the conversion process (solar cells) via the use of light guides. Such approach avoids the necessity of placing each PV cell beneath a concentrator. Hence optical power collection and conversion can be managed independently. Benefits: • • • Optical power collection and conversion can be managed independently Provides higher efficiency and lower costs than the flat-plate PV Very compact structure comparable to flat-plate PV Patent Status: The technology is patent pending with fully preserved U.S. patent rights available for licensing opportunities. • Published US (No. 2011-0297229) SOLAR CELL TECHNOLOGIES 5 Back Surface Reflector for Photovoltaic Applications (UD11-18) Technology Description: This invention relates to the design and analysis of a back reflector. This reflector reduces the complexity of multilayer distributed Bragg reflectors. As back surface mirrors, this invention still maintains high reflectance characteristics. The proposed back reflector reduces the number of dielectric layers needed to attain high reflectance performance, it reduces the number of periods, to as few as one period, thereby decreasing the complexity and cost of fabricating high reflectance back structures and promoting the large scale fabrication process of the technology. One major challenge in achieving high efficiency thin film solar cells is the insufficient absorption of long wavelength photons because of the low absorption coefficient and short optical path length imposed by the small film thickness. The proposed technology offers an alternative to alleviate this problem and make the industry economically viable. Benefits: • Decreases the complexity and cost of fabricating high reflectance back structures • Increases the efficiency of thin film solar cells • Offers a cheaper, more effective alternative to Bragg reflectors Patent Status: The technology is patent pending with fully preserved U.S. patent rights available for licensing opportunities. • Published US (No. 2014-0007935) SOLAR CELL TECHNOLOGIES 6 Methods and Apparatuses for Minimum Mass Solar Tracking (UD12-15) Technology Description: High efficiency solar cells require concentrators to reduce costs and to enhance conversion efficiency; however, static PV concentrators have limited acceptance angles and therefore relatively lack practicality. This invention is the first of its kind to realize solar tracking with a minimum mass. Solar tracking can be realized by mechanically rotating or moving a solar panel or the solar concentrator. Unfortunately, conventional tracking techniques are bulky and usually the mass of the entire PV module is moved. The proposed invention effectively tracks the sun during its movement with a minimum moved mass. Fig. An embodiment of the minimum mass tracking concept. Benefits: • • • Able to use upper wavelength portion of solar spectrum as well as visible light portion Greater solar to hydrogen efficiencies than previous methods High modularity is appropriate for manufacturing and enables easy scalability to large and small applications Patent Status: The technology is patent pending with fully preserved U.S. patent rights available for licensing opportunities. • Published US (No. 2013-0104981) SOLAR CELL TECHNOLOGIES 7 Novel Nanostructures for Efficient Upconversion of Photons (UD12-27) Technology Description: The invention relates to a semiconductor nanostructure designed to efficiently convert two low-energy photons into one high-energy photon. The upconversion is made efficient by using carefully tailored coupling of discrete quantum states to suppress radiative and nonradiative loss mechanisms. One objective is to convert low-energy photons from the sun, which cannot be absorbed in a single-junction photovoltaic device, into high-energy photons that can be absorbed. This upconversion increases the flux of solar photons that can be converted into electricity and could dramatically enhance the efficiency of photovoltaic devices. Benefits: • • Unlike the intermediate band solar cells, which are difficult to realize because of the electronic interface between the different absorption regions, the proposed technology utilizes an optical interface between the absorption/emission regions of our device and the absorption region of a photovoltaic device. It can increase the efficiency of photovoltaic devices by up to 55% with a minimal increase in device fabrication costs. Greater solar to hydrogen efficiencies than previous methods. Fig. Schematic of one potential upconversion device. Patent Status: The technology is patent pending with fully preserved U.S. patent rights available for licensing opportunities. • Published WO (No. 2013-180817) SOLAR CELL TECHNOLOGIES 8 Ultra-Compact Dispersive Concentrating Photovoltaics (UD12-30) Technology Description: The technology is a first of its kind comprehensive solution for efficient spectral dispersion of sunlight for Photovoltaic applications. The hallmark component of this technology is an innovative ultra-compact, highefficiency Dispersive Lens that spectrally splits the incident sunlight onto laterally positioned multiple bandgap PV cells. The Dispersive Lens, which has a physical profile and weight similar to a conventional refractive or Fresnel lens, embeds dispersive micro-optical layers that efficiently spread the solar spectrum with minimum thickness. The novel micro-optical concept integrates the concentration and spectral dispersion functions in a thin optical layer consisting of inexpensive lightweight elements. Benefits: • Ultra-compact, high-efficiency conversion • It uses inexpensive lightweight elements Fig. (a) Exemplary optical ray-trace design of the Dispersive Lens. (b) Perspective view of the Dispersive Lens. (c) Spot diagrams. Patent Status: The technology is patent pending with fully preserved U.S. patent rights available for licensing opportunities. • Published US (No. 2014-0130855) SOLAR CELL TECHNOLOGIES 9 Method for Depositing a Compound Thin Film by Reactive Evaporation UD14-11 (UD14-11) Technology Description: Modern methods of depositing a thin film include atomic layer deposition and a technique called sputtering. This invention uses Reactive Evaporation to deposit a Compound Thin Film onto a solar cell. The process bypasses the use of metallorganic precursors, which are expensive and hazardous, and inherently eliminates the massive cost of these materials. A vacuum is used to conduct the process at pressures lower than ALD (< 100 mtorr) and a temperature chamber is needed in order to prevent indefinite accumulation as well as ensure the desired chemi- or physi-sorbtion. This technology encourages fast and safe practices by accelerating the means of depositing compound thin films and bypassing harmful and hazardous chemical precursors. Existing reactive evaporation processes have not been expanded and are still in the rudimentary stages of development. Benefits: • • • • • Produces the same or better results as atomic layer deposition Eliminates the need and cost of metalloric precursors used in atomic layer deposition Revolutionary technology in the field of Reactive Evaporation Speeds up the process of depositing a compound thin film Increases the economic benefits of investing in thin film technology Patent Status: The technology is patent pending with fully preserved U.S and worldwide patent rights available for licensing opportunities. SOLAR CELL TECHNOLOGIES 10 Method for Substitutional Doping in Compound Semiconductors UD14-16 (UD14-16) Technology Description: This invention provides a method for incorporating an electronic dopant into a compound semiconducting film or crystal either during or after fabrication. Vapor delivery or contact diffusion delivery of a substitutional element to the compound semiconductor from a different compound that contains both the dopant element and one or more secondary element(s) is the basis of this invention. The grand objective of this invention is to control the overall vapor-solid equilibrium. The inventive process builds upon the established concept of co-doping in which the incorporation of a substitutional dopant in a compound semiconductor is activated by stoichiometric deviation. The invention provides for controlling the chemical activity of the dopant species in the vapor over the semiconductor. For ex-situ doping of films and crystals, the method provides for a 2-zone thermal treatment configuration in which the treatment time is determined by sample size and morphology and the diffusion properties of the dopant specie. For in-situ film deposition or crystal growth, the method provides for a multi-chambered source to allow independent control of vapor concentrations of semiconductor constituents and dopant. Benefits: • Provides a means for obtaining high electrical conductivity with no loss in mobility by substitutional doping • Expands the options for photovoltaic doping scenarios – Substitutional doping instead of interstitial doping – Eliminates need for self-compensation – Long-term stability – Mobile and free carrier concentration • Provides a general method for use in systems with analogous dopant and stoichiometric kinetics Patent Status: The technology is patent pending with fully preserved U.S and worldwide patent rights available for licensing opportunities. SOLAR CELL TECHNOLOGIES 11 Process to Make Solar Paint (UD14-32) Technology Description: This technology outlines a prototype for solar paint that can be applied to any surface to make it a solar cell. The combination of the dissolved semi-conductive polymer (P3HT) and the nanoparticle (PCBM) in a solvent, when stirred while cooling to room temperature, forms a gel with very long crystals. The viscosity of this mixture is similar to that of latex paint due to the long crystal formations. If this paint is then added in the prototype detailed below, a solar cell can be made. The novelty of this technology is the stirring process of the solution, which increases both the viscosity and the efficiency of the solar paint. Solar paint has many possible applications such as being used by soldiers in the field, citizens in an emergency situation, or for those in developing countries to provide power where there is none. Fig. Illustration of the solar cell design. Saran wrap is used to encapsulate the cell. Benefits: • Applied to any surface and will make it a solar cell • Increased efficiency over non-stirred solar paint • Solvent used is non-carcinogenic Uses/Users: • Create solar cells on any surface Patent Status: The technology is patent pending with fully preserved U.S. and worldwide patent rights available for licensing opportunities. SOLAR CELL TECHNOLOGIES 12 Non-Corrosive Hydrogen Ejector (UD11-33) Technology Description: The invention is a novel means to recirculate hydrogen within a fuel cell, and thus prevent corrosion of the fuel cell catalyst and its supports. The ejector is fed primarily with hydrogen from the storage tanks that supply the fuel cell itself, maintaining a supersonic jet of hydrogen gas. The low static pressure of this jet allows for the entrance of a secondary feed of hydrogen to the ejector, from the outlet of the fuel cell anode. The resulting mixed jet of hydrogen is regulated so that it enters the fuel cell at rate that matches the consumption of hydrogen within the fuel cell. This regulation is accomplished through a pressure controller working along with the fuel cell system controller, which adjusts an actuator-driven needle to modulate the amount of hydrogen in the supersonic jet. Benefits: • • • Maintains fuel cell performance. More efficient than current methods of hydrogen recirculation. Prevents corrosion. Fig. The ejector installed on the UD fuel cell bus. Patent Status: The technology is patent pending with fully preserved U.S. and European patent rights available for licensing opportunities. • Published US (No. 2014-0080016) FUEL CELL TECHNOLOGIES 13 Non-Precious Metal Electrocatalyst Adapted for Modern Fuel Cells UD14-13 (UD14-13) Technology Description: Fuel cells are costly and still in the early stages of development however with this new technology, alkaline or alkaline membrane fuel cells could become much cheaper and outperform fuel cells that use Platinum as an electrocatalyst. The discovery of highly active non-precious Hydrogen Oxidation Reaction in base is crucial in order to make fuel cells practical and economical. Some rudimentary work has been done to attempt to understand the Nickel based non-precious metal electrocatalysts however previous to this invention, the only research that had been somewhat successful was decorating the Nickel with Chromium. The experiment with Chromium did not yield anywhere near the results of this invention. The conclusion made by this inventive process is that CoNiMo produced the highest HOR reaction and the highest Hydrogen Binding Energy reaction as well. Platinum and other precious metals are no longer needed in fuel cells and a much more economical, sensible solution has been developed with the integration of CoNiMo. Figure 2. Arrhenius plots of the exchange current of CoNiMo and Pt as a function of 1/T. Benefits: • Eliminates the need for precious metals in fuel cells • Establishes a highly effective, inexpensive fuel cell technology that outperforms fuel cells that use Platinum as an electrocatalyst • HOR activity of this specific technology is 20 times higher than that of fuel cells that use Ni in alkaline mediums Patent Status: The technology is patent pending with fully preserved U.S and worldwide patent rights available for licensing opportunities. FUEL CELL TECHNOLOGIES 14 A Method to Reduce Non-Torque Rotor Moments for Improved Reliability of Wind Turbines UD14-31 (UD14-31) Technology Description: The life span of wind turbines are extremely important to investors and this technology has the potential to greatly expand them. Premature drivetrain failure is a concern for modern wind turbines however this invention puts a rest to this worry. A natural consequence of wind shear are pitch moments and moments of yaw where excess strain is being put on the turbines. The invention is a control system to eliminate these moments and consists of three parts: 1) A swashplate, which is a standard mechanical element used to convert rotary motion to linear motion or to lock cyclic phase with an actuation command; 2) A load cell to measure pitch and yaw moments; 3) a control algorithm to adjust the swashplate in response to rotor moments. This system could not only eliminate moments from yaw and wind shear, it could actually be used to steer the nacelle, thus eliminating or assisting the yaw control system. The loads of turbines would be non-torque and because non-torque loads have a life reducing effect on wind turbines, this invention is a cheap and easy way to improve life and the value of every turbine. Benefits: • Increases the lifespan of wind turbines by eliminating the stress caused by torque loads • Cheap and easy implementation of technology • Eliminates the need for the yaw control system that is used on modern wind turbines Patent Status: The technology is patent pending with fully preserved U.S and worldwide patent rights available for licensing opportunities. FUEL CELL TECHNOLOGIES 15 Improved Biofuel Screening Process (UD10-49) Technology Description: The invention improves the biofuel production process by providing a novel method for the screening of generated phenotypes of process organisms. Whereas previous methods to express heterogenous genes leave much of the genetic information unable to be screened, this method instead enhances heterogenous gene expression through specifically engineering the transcriptional machinery of the host organism. This engineering involves manipulating the host machinery with sigma factors and RNA-polymerase (both essential to the transcription process) of the donor organism. The screening process is ameliorated because the host transcription machinery is thus able to recognize a greater variety of promoters, thereby increasing the number of heterogonous genes that are expressed and that are able to be screened for desirability. Moreover, the process of changing the host machinery can itself be manipulated so that more specific promoters, for more specific process conditions, can be utilized. This would even further enhance the screening process. Fig. Shows the GFP-trap library approach Benefits: Improves the screening process to find the desired phenotype of a biofuel process organism from a large number of phenotypes Can be applied to a large variety of donor and host organisms Allows for host organism transcription machinery to be engineered in order to meet very specific criteria of a production process Patent Status: The technology is patent pending with fully preserved U.S. patent rights available for licensing opportunities. Published U.S. (No. 2012-0035078) BIOFUELS 16 Synthetic Methylotrophy to Liquid Fuels and Chemicals (UD14-33) Technology Description: This invention turns a model organism Escherichia coli into a synthetic methylotroph, which can utilize methanol and carbon dioxide for growth and production of chemicals. Methylotrophic bacteria are organisms able to utilize one-carbon molecules such as methanol or methane as their sole carbon energy source for growth. The function of this invention is to enable the methylotrophic E. coli (and other bacteria) to produce formaldehyde, which is then converted to pyruvate and acetyl-coA through a series of enzymatic reactions. The acetyl-coA can then be used to generate useful chemicals and fuels. This invention is a novel approach because it is a cost-efficient method for biofuel production with minimal carbon dioxide formation. Fig: Summarizes the invention and the novelty of the invention Benefits: • Cost-efficient biofuel production • Minimal carbon dioxide formation • E. coli methylotroph can grow aerobically or anaerobically Uses/Users: • Generate chemicals and fuels Patent Status: The technology is patent pending with fully preserved U.S. and worldwide patent rights available for licensing opportunities. BIOFUELS 17 Liquid Fuel From Natural Gas Using Synthetic Biology (UD14-52) Technology Description: This invention is an approach to simultaneously utilize methanol (MeOH) and fix CO2 to produce nbutanol (n-BuOH) or chemicals or fuel molecules from acetyl co-A or pyruvate. The rational is the reduction energy contained in MeOH (which is more reduced than, e.g., glucose) can be conserved under anaerobic growth conditions and used to produce BuOH and at the same time fix CO2. Significantly, the technology aims to minimize the CO2 formation by recycling all or most of the evolved CO2. The engineered methylotrophic E. coli strain(s) aim to meet requirements for high pathway energy efficiency, yield, and kinetics. Fig. Overview of the invention. Engineered and optimized E. coli can grow on MeOH, fix CO2 & produce nBuOH. We assume MeOH will be generated biologically or non-biologically from CH4 with the shown electrons needs/outputs. Benefits: • Cost-efficient biofuel production • Minimal carbon dioxide release • E. coli engineered to become a methylotroph Uses/Users: • Generate chemicals and fuels Patent Status: The technology is patent pending with fully preserved U.S. and worldwide patent rights available for licensing opportunities. BIOFUELS 18 For Further Information Please Contact: Contact Information Denise M. Bierlein Telephone: (302) 831-4005 Email: techtransfer@udel.edu Mailing Address University of Delaware Office of Economic Innovation & Partnerships 1 Innovation Way, Suite 500 Delaware Technology Park Newark, DE 19711