Incentives of Standard Cost Systems • • • • • Build Inventories Externalities Discourage Cooperation Mutual Monitoring Satisficing Incentive Effects: Build Inventories • Rewarding purchasing managers for favorable DM price variances creates an incentive for them to buy large quantities when price discounts are offered for high-volume purchases. • Penalizing production managers for unfavorable labor efficiency variances encourages keeping labor busy producing more. • Mitigation of inventory building incentive – Charge purchasing department for cost of holding inventory – Just-in-time (JIT) purchasing and production policies Adapted from material accompanying AFDMC 2/e The McGraw-Hill Companies, Inc. 1997 Incentive Effects: Externalities • Purchasing externalities on production – Purchase cheaper substandard materials – Purchase price variance is favorable – Unusable material results in unfavorable material quantity variance • Production externalities on purchasing – Short lead times on requisitions leads to higher purchase prices – Requesting special orders for materials leads to higher prices Adapted from material accompanying AFDMC 2/e The McGraw-Hill Companies, Inc. 1997 1 Incentive Effects: Discourage Cooperation • Evaluating performance evaluation on individual's variances – Emphasizes individual instead of team efforts – Reluctance to help others look good • Solution: – Base reward system on both individual and departmental (team) variances. – Too much weight on teamwork can lead to shirking (free-rider problem). Adapted from material accompanying AFDMC 2/e The McGraw-Hill Companies, Inc. 1997 Incentive Effects: Mutual Monitoring • Mutual monitoring -- managers or employees at the same level monitor each other’s performance -- noninsulating allocations encourage mutual monitoring (see Ch 7, p. 327) • Example: Hold both the purchasing and production managers responsible for both material price and quantity variances. – Purchasing manager wants to help production manager become more efficient in material usage – Production manager wants to schedule requisitions to help purchasing manager buy materials at better prices Adapted from material accompanying AFDMC 2/e The McGraw-Hill Companies, Inc. 1997 Incentive Effects: Satisficing Satisficing behavior: Managers have incentives to achieve standard but go no further. Firm value would increase if managers attempted • continuous improvement beyond standard • innovate to meet competitive threats Adapted from material accompanying AFDMC 2/e The McGraw-Hill Companies, Inc. 1997 2 Cost of Maintaining Standard Cost System Standard cost systems require • Detailed standards for each labor and material input • Updating for technological and price changes • Time to investigate and explain variances Standard cost systems are less likely to be used when • Direct labor cost is a small portion of total cost • Rapid change in production processes or new product introductions would require frequent revisions of standards Adapted from material accompanying AFDMC 2/e The McGraw-Hill Companies, Inc. 1997 Overhead Volume Measures • BV: Budgeted volume (denominator volume) – Estimated at the beginning of the year and used for calculating the overhead rate • SV: Standard volume (standard volume allowed) – (Output units completed) × (Standard input hours per output unit) – Volume used to apply overhead to work-inprocess inventory • AV: Actual volume – Actual hours or other input resource used during period Adapted from material accompanying AFDMC 2/e The McGraw-Hill Companies, Inc. 1997 Overhead • The overhead rate is the total budgeted overhead dollars for the year divided by the budgeted volume for the year and consists of the estimated: – fixed overhead $ per input hour (FOH ÷ BV), and – variable overhead $ per input hour (VOH) • In a standard costing system overhead is absorbed using the standard volume Overhead absorbed = Overhead rate × Standard volume = OHR × SV 3 Overhead is absorbed (also known as applied) by the product when work is done in the factory. The accounting system transfers costs from the overhead account to the work-in-process account (Fig. 9-1 at p. 418). For most firms, overhead is absorbed using the standard volume. Overhead absorbed = Overhead rate × Standard volume = OHR × SV Standard Volume = Units of output × Standard input per output Example at p. 598: SV = 67,400 machine hours for 96,000 blocks Overhead absorbed = $34 × 67,400 machine hours Slide 13-07 AFDMC 2/e The McGraw-Hill Companies, Inc. 1997 4