7/26/2011 Outline Properties of Hardened Concrete CE 231 Construction Materials July 19th, 2011 Withit PANSUK Department of Civil Engineering Faculty of Engineering Chulalongkorn University Outline • • • • • • • • • • • Introduction Practical Criteria of Strength g of Concrete Factors in Strength Development of Strength Tensile and Compressive Strengths CE 231 Construction Materials 2 Introduction Fatigue Strength Abrasion Resistance Bond to Reinforcement Elasticity Creep and Relaxation Permeability CE 231 Construction Materials Hardened concrete (After Final set) 3 Introduction 4 Introduction • Properties of hardened cement paste, depend on the physical structure of hydration more than chemical composition in cement paste • In many practical cases the durability, permeability and volume stability of concrete are the most important properties CE 231 Construction Materials CE 231 Construction Materials 5 • Flaws, microcracking, discontinuities and pores are significance in concrete durability but they are very difficult to quantify in a useful manner • Thus, ‘Strength of concrete’ is considered to be the most valuable property of hardened concrete CE 231 Construction Materials 6 1 7/26/2011 Introduction Introduction • Strength of Concrete depends on – Strength of cement paste – Strength of aggregate – Interface between cement paste and aggregates • In many practical cases, the aggregates always have the higher strength than cement paste • For the factor which effect on the strength of concrete, we will consider only the strength of cement paste and the Interface between cement paste and aggregates CE 231 Construction Materials 7 Practical Criteria of Strength Practical Criteria of Strength : – Porosity – Total void in concrete – Pore size distribution – Microcracking and Stress-Strain Relation 9 Porosity CE 231 Construction Materials 10 Porosity Pores in hydrated cement paste • The hydrated cement paste contains yp of p pores which have an several types important influence on its properties – Gel pores (Interlayer space in C-S-H) – Capillary pores – Air voids CE 231 Construction Materials 8 Practical Criteria of Strength • The most important practical factor is the W/C, but the underlying parameter is the number and size of pores in the hardened cement paste CE 231 Construction Materials CE 231 Construction Materials Gel Pores : • The gel pores are very small (about 2 nm i di in diameter) t ) and d th the volume l off gell water t iis about 28% of the cement gel • The pore size is too small to have an adverse effect on the strength and permeability of the hydrated cement paste 11 CE 231 Construction Materials 12 2 7/26/2011 Porosity Porosity • ‘Gel Water’ can be held by hydrogen bonding, and its removal under certain conditions mayy contribute to drying y g shrinkage and creep • In addition to gel water, there exists ‘Combined Water’, which is combined chemically or physically with the product of hydration, and is thus held very firmly CE 231 Construction Materials 13 Porosity • The quantity of combined water can be determined as the non-evaporable water content and in fully hydrated cement content, represents about 23% of the mass of dry cement CE 231 Construction Materials 14 Porosity Diagrammatic representation of the volumetric proportions: (a) before hydration (b) during hydration CE 231 Construction Materials 15 Porosity CE 231 Construction Materials 16 Porosity • The mix contained more water than necessary for full hydration, the capillary pores will excess 18.5% and these are full of water • The W/C is the main influencing factor on porosity • The porosity will decrease if cement paste increase the degree of hydration • For fully hydrated cement with no excess water above the required for hydration, capillary p yp pores is about 18.5% % of the original volume of dry cement • Capillary pores can be empty or full of water, depending on the amount of water in the mix CE 231 Construction Materials Capillary pores : • Capillary pores represent the space not fill d b filled by th the solid lid components t off th the hydrated cement paste • Capillary pores are much larger than gel pores (diameter about 1mm) 17 CE 231 Construction Materials 18 3 7/26/2011 Porosity Porosity Influence of W/C and degree on hydration on capillary and total porosities of cement paste CE 231 Construction Materials 19 Porosity CE 231 Construction Materials 20 Porosity Relation between compressive i strength and logarithm of porosity of cement paste CE 231 Construction Materials 21 Porosity Air Voids : • Air voids are generally spherical • A small amount of air usually gets trapped in the cement paste during concrete mixing • Admixture may be added to concrete to entrain purposely tiny air voids CE 231 Construction Materials 22 Porosity • Both entrapped and entrained air voids in hydrated cement paste are much bigger than capillary y voids and are capable of adversely affecting the strength • The total amount of voids in concrete can be calculated by the same concept as cement paste associated with the mix proportion • 2 Types of Air Voids – Entrapped air voids : May be as large as 3 mm. – Entrained air voids : Usually range from 50 – 200 μm CE 231 Construction Materials • There is a corresponding relation between porosity and strength, and this is independent of whether the capillary pores are full of water or empty 23 CE 231 Construction Materials 24 4 7/26/2011 Porosity Total Voids in Concrete Volumetric proportions of concrete of mix proportions 1:2:4 by mass (W/C = 0.55 & entrapped air =2.3 %) (a)before hydration (b)when the degree of hydration is h=0.7 CE 231 Construction Materials 25 Pore Size Distribution CE 231 Construction Materials 26 Pore Size Distribution • Capillary pore are much larger than gel pores, and there is a whole range of pore sizes throughout the hardened cement paste • When cement is partly hydrated, the paste contains an interconnected system of capillary pores • The effect of this is a lower strength and, through increased permeability, a higher vulnerability to freezing and thawing and to chemical attack • This vulnerability depends also on W/C CE 231 Construction Materials CE 231 Construction Materials 27 Pore Size Distribution Pore Size Distribution • These problems are avoided if the degree of hydration is sufficiently high for the capillary p yp pore system y to become segmented through partial blocking by newly developed cement gel • If so, the capillary pores are interconnected only by the much smaller gel pores, which are impermeable. CE 231 Construction Materials 28 29 (a) High permeability - capillary pores interconnected by large passages (b) Low permeability - capillary pores segmented and only partly connected. CE 231 Construction Materials 30 5 7/26/2011 Pore Size Distribution Pore Size Distribution Pore Size Distribution in hydrated cement paste (Vary in W/C) CE 231 Construction Materials 31 Microcracking and Stress-Strain Relation • Such microcracking occurs as a result of differential volume changes between the cement paste and the aggregate • These cracks remains stable and do not grow under stress up to 30% of the ultimate strength of concrete CE 231 Construction Materials CE 231 Construction Materials 32 Microcracking and Stress-Strain Relation • At stress higher that 30% of ultimate strength, the microcracks begin to increase in length length, width and number • In consequence the strain increases at a faster rate than stress = ‘slow propagation of microcracking’ 33 Microcracking and Stress-Strain Relation • If the lateral strain is observed, it was found that, the ratio of lateral strain to axial strain (Poisson’s ratio) is constant for stresses below approximately 30% of the ultimate strength • Beyond this point, Poisson’s ratio increases slowly, and at 70-90% it increases rapidly due to the formation of mainly vertical unstable cracks CE 231 Construction Materials Pore Size Distribution in hydrated cement paste (vary in age) 35 CE 231 Construction Materials 34 Microcracking and Stress-Strain Relation • At this stage, the specimen is no longer a continuous body as shown by volumetric strain curve • There is a change from slow contraction in volume to a rapid increase in volume CE 231 Construction Materials 36 6 7/26/2011 Microcracking and Stress-Strain Relation Microcracking and Stress-Strain Relation • At 70-90% of ultimate strength, cracks open through the matrix and thus bridge the bond crack so that a continuous crack pattern is f formed d (fast (f t propagation ti off cracks) k ) • If the load is sustained, failure will probably occur with the passage of time • If the load is increased, rapid failure will take place at the nominal ultimate strength CE 231 Construction Materials 37 Microcracking and Stress-Strain Relation CE 231 Construction Materials Microcracking and Stress-Strain Relation Stress-strain relations for cement paste, aggregate, and concrete CE 231 Construction Materials Stress-strain relation for concretes tested at a constant rate of strain 39 Factors in Strength of Concrete CE 231 Construction Materials 40 Factors in Strength of Concrete • Although porosity is a primary factor influencing strength, it is a property difficult to measure or even to calculate • Similarly, the influence of aggregate on microcracking is not easily quantified CE 231 Construction Materials 38 41 • For these reasons, the main factors on strength are taken in practice as – Water – Cement Ratio – Degree of compaction – Age and temperature CE 231 Construction Materials 42 7 7/26/2011 Factors in Strength of Concrete Factors in Strength of Concrete • However, there are also other factors such as – Aggregate/cement ratio, – Quality of aggregate – The maximum size of aggregate • These factors are considered secondary factors when usual aggregates up to a maximum size of 40 mm are used CE 231 Construction Materials 43 Factors in Strength of Concrete 45 Factors in Strength of Concrete 44 Influence of the aggregate/cement t / t ratio on strength of concrete CE 231 Construction Materials 46 Development of Strength • To obtain good quality concrete, ‘Curing’ during the early stage of hardening must be done • Curing = the procedures used for promoting the hydration of cement • The curing procedures being control of the temperature and of the moisture movement from and into concrete Effect of max. aggregate size CE 231 Construction Materials CE 231 Construction Materials Factors in Strength of Concrete Influence of age on compressive strength of OPC concrete at different W/C CE 231 Construction Materials Relation between strength t th and d water/cement ratio of concrete 47 CE 231 Construction Materials 48 8 7/26/2011 Development of Strength Development of Strength • The latter affects not only strength but also durability • The object of curing is to keep concrete saturated, until the originally water-filled space in the fresh cement paste has been occupied to the desired extent by the products of hydration CE 231 Construction Materials 49 Development of Strength 50 Influence of curing conditions on strength of test cylinders 51 Development of Strength CE 231 Construction Materials 52 Development of Strength • The period of curing can not be prescribed in a simple way p is above 10oC,, ACI lays y • If the temperature down a minimum of 3 days for Portland cement type III, 7 days for type I, and 14 days for type IV • The temperature also affects the length of the required period of curing Influence of moist curing on the strength of concrete with a W/C of 0.50 CE 231 Construction Materials CE 231 Construction Materials Development of Strength • If, however, curing proceed until the capillaries in the hydrated cement have become segmented segmented, then concrete will impermeable and this is vital for good durability CE 231 Construction Materials • The necessity for curing arise from the fact that hydration of cement can take place only in water water-filled filled capillaries (loss of water by evaporation from concrete must be prevented) 53 CE 231 Construction Materials 54 9 7/26/2011 Development of Strength Development of Strength Minimum period of protection required for different cements and curing conditions, (by BS 8110: Part 1: 1985) Minimum period of protection required for different cements and curing conditions, (by BS 8110: Part 1: 1985) CE 231 Construction Materials CE 231 Construction Materials 55 Influence of Temperature 56 Influence of Temperature • The higher the temperature of the concrete at placement the greater the initial rate of strength development, development but the lower long-term strength • This is why important to reduce the temperature of fresh concrete when concreting in hot climate • The explanation is that a rapid initial hydration causes a non-uniform distribution of the cement gel with a poorer physical structure, which is probably more porous than the structure developed at normal temperatures CE 231 Construction Materials CE 231 Construction Materials 57 Influence of Temperature Influence of Temperature • As a result, a concentration of hydration products is built up in the vicinity of the hydrating y g cement g grains, a process which retards subsequent hydration and the development of longer-term strength • The influence of the curing temperature on strength indicated a higher initial strength development, but lower 28 days strength • With a high initial temperature, there is insufficient time available for the products of hydration to diffuse away from the cement grains and for a uniform precipitation in the interstitial space CE 231 Construction Materials 58 59 CE 231 Construction Materials 60 10 7/26/2011 Influence of Temperature Influence of Temperature Relation between compressive strength and curing time of neat cement paste compacts at different curing temperatures CE 231 Construction Materials 61 Influence of Temperature Relation between compressive strength and curing time of neat cement paste compacts at different curing temperatures (W/C = 0.14; OPC) CE 231 Construction Materials 62 Tensile and Compressive Strengths • The theoretical compressive strength was stated to be 8 times larger than tensile strength • In fact, The ratio of the two strengths depends on the general level of strength of the concrete • The ratio of tensile/compressive strengths is lower the higher compressive strength CE 231 Construction Materials 63 Tensile and Compressive Strengths CE 231 Construction Materials 64 Fatigue Strength • Two type of failure in fatigue can take place in concrete – 1st , failure occurs under a sustained load (or slowly increased load). This is known as static fatigue or creep rupture. – 2nd, type occurs under cyclic or repeated load, and is known simply as fatigue. Relation between tensile and compressive strengths of concrete made with normal weight and lightweight aggregates CE 231 Construction Materials 65 CE 231 Construction Materials 66 11 7/26/2011 Fatigue Strength Fatigue Strength • In both instances, a time-dependent failure occurs only at stress which are greater than a certain threshold value but smaller than the short-term static strength • At rapid rates of loading, concrete appears more brittle in nature than under lower rates of loading when creep and microcracking increase the strain capacity CE 231 Construction Materials 67 Fatigue Strength • Under low rates of loading, static fatigue occurs when the stress exceeds about 70 to 80 per cent of the short-term strength • This level represents the onset of rapid development of microcracks CE 231 Construction Materials Fatigue Strength • A similar phenomenon takes place under a sustained load, a certain load is applied fairly quickly and then held constant • Above Ab th the same stress t level l l off 70 - 80 % off the short-term strength, the sustained load will eventually result in failure • At the stress level lower that the threshold, failure will not occur and the concrete will continue to creep CE 231 Construction Materials 69 Fatigue Strength Influence of test duration (or rate of loading) on strength and on strain capacity in compression CE 231 Construction Materials 70 Impact Strength Influence of sustained stress on strength t th and d on strain capacity of concrete in compression CE 231 Construction Materials 68 71 • Impact strength is generally of important in driving concrete piles, foundations for machines exerting impulsive loading, loading and when accidental impact is possible • There is no unique relation between impact strength and compressive strength. CE 231 Construction Materials 72 12 7/26/2011 Impact Strength Impact Strength • For a given type of aggregate, the higher the compressive strength of the concrete the lower the energy absorbed per blow before cracking cracking, but the greater the No No. of blows to reach the state of ‘no-rebound’ • The impact strength and total energy absorbed by concrete increase with its static compressive strength and therefore with age at a progressive increasing rate CE 231 Construction Materials • The relation between impact strength and compressive strength depends also upon the type y of coarse aggregate gg g but the relation depends also on the storage condition of the concrete • The impact strength of water-stored concrete is lower than when concrete is dry 73 Impact Strength Relation between compressive strength and No. of blows to ‘no rebound’ for concretes made different aggregates and OPC, stored in water 75 Abrasion Resistance CE 231 Construction Materials 76 Abrasion Resistance • Concrete surface can be subjected to various types of abrasive wear • Sliding Slidi or scraping i can cause attrition. tt iti IIn the case of hydraulic structures, the action of abrasive solid carried by water leads to erosion of concrete CE 231 Construction Materials 74 Impact Strength • For the same compressive strength, impact strength is greater for concrete made with coarse aggregates of greater angularity and surface roughness • Thus, impact strength of concrete is more closer related to its flexural strength than compressive strength CE 231 Construction Materials CE 231 Construction Materials 77 Abrasion Resistance apparatus CE 231 Construction Materials 78 13 7/26/2011 Abrasion Resistance Bond to Reinforcement Influence of the W/C of the mix on the abrasion loss of concrete for different tests CE 231 Construction Materials 79 Bond to Reinforcement • The strength of bond between reinforcement and concrete arises primarily f from f i ti and friction d adhesion dh i • Bond is affected by the properties both of steel and concrete, and by relative movement due to volume change CE 231 Construction Materials Bond to Reinforcement • In general terms, bond strength is approximately proportional to the compressive strength of concrete up to 20 MPa • For higher strength, the increase in bond strength becomes smaller and eventually negligible CE 231 Construction Materials 81 Bond to Reinforcement Influence of the strength of concrete on bond determined by pull-out test CE 231 Construction Materials 82 Elasticity ASTM C 234 Standard Test Method for Comparing Concrete on the Basis of the Bond Developed with Reinforcing Steel CE 231 Construction Materials 80 83 • The moisture condition of the specimen is a factor, a wet specimen as a higher modulus • The properties of aggregate also influence the modulus of elasticity CE 231 Construction Materials 84 14 7/26/2011 Elasticity Elasticity • The influence of the aggregate arises from the value of the modulus of the aggregate and its volumetric proportion, the higher the modulus of aggregates the higher the modulus of concrete • The relation between the modulus of elasticity of concrete and strength depends also on age, the modulus increases more rapidly than strength CE 231 Construction Materials 85 Elasticity T i l stress-strain Typical t t i curve for concrete CE 231 Construction Materials 86 Elasticity Typical range of values of 28-day static modulus of elasticity for normal weight concrete, according to BS 8110:Part 2:1985 CE 231 Construction Materials 87 Creep and Relaxation 88 Creep and Relaxation • Creep is defined as the increase in strain under a sustained constant stress after taking into account other time-dependent deformations CE 231 Construction Materials CE 231 Construction Materials Definition of creep under a constant stress s0; E is the secant modulus of elasticity at age t0 89 CE 231 Construction Materials 90 15 7/26/2011 Creep and Relaxation Creep and Relaxation • Creep effects may also be viewed from another standpoint • If a loaded l d d concrete t specimen i iis restrained so that it is subjected to a constant strain, creep will manifest as a progressive decrease in stress with time • This phenomenon is termed relaxation CE 231 Construction Materials Definition of relaxation for concrete subjected initially to stress s0 and then kept at a constant strain; E is the secant modulus of elasticity at age t0 91 Permeability 93 Permeability • • • • • There are no prescribed test methods for permeability, it can be expressed as coefficient of permeability, permeability k, k given by Darcy’s equation CE 231 Construction Materials 94 Permeability • There is no unique relation between air and water permeabilities for any concrete, although they are both mainly dependent on W/C and the age of concrete dq/dt = the rate of flow of water A = cross-sectional area of sample Dh = drop in hydraulic head L = thickness of the sample CE 231 Construction Materials 92 Permeability • Permeability is the ease with which liquids or gases can travel through concrete • This Thi property t is i off interest i t t in i relation l ti to t the th water-tightness of liquid-retaining structures and to chemical attack CE 231 Construction Materials CE 231 Construction Materials 95 CE 231 Construction Materials 96 16 7/26/2011 Permeability Permeability Reduction in permeability of cement paste with the progress of hydration; W/C ratio = 0.7 Relation between permeability p y and water/cement ratio for mature cement pastes (93 % of cement hydrated) CE 231 Construction Materials 97 • Boonchai Stitmannaithum, "Advance Concrete Technology (Lecture Note)" Chulalongkorn University 2005 : Chapter III Properties of Hardened Concrete • D. M. ROY and G. R. GOUDA, Porosity y - strength g relation in cementitious materials with very high strengths, J. Amer. Ceramic Soc., 53, No. 10, pp. 549-50 (1973). • P. T. WANG, S. P. SHAN, and A. E. NAAMAN, Stressstrain curves of normal and lightweight concrete in compression, J. Amer. Concr. Inst., 75, pp. 603-11 (Nov. 1978) Concrete Water Permeability Apparatus (Photo from CPAC Concrete testing Lab) 99 References CE 231 Construction Materials 100 References • B. G. SINGH, Specific surface of aggregates related to compressive and flexure strength of concrete, J. Amer. Concr. Inst., 54 , pp. 897-907 (April 1958). • P.KLIEGER, Early y high g strength g concrete for p prestressing, g Proc. of World Conference on Prestressed Concrete, pp. A5-1 - A5-14 (San Francisco, July 1957). • W. H. PRICE, Factors influencing concrete strength, J. Amer. Concr. Inst., 47, pp. 417-32 (Feb. 1951). • CEMENT AND CONCRETE ASSOCIATION, Research and development on materials, Annual Report, pp. 14-19 (Slough 1976). CE 231 Construction Materials 98 References Permeability CE 231 Construction Materials CE 231 Construction Materials 101 • CPAC Concrete Academy: The Concrete Product and Aggregate co.,ltd; http://www.cpacacademy.com • Portland Cement Association (PCA). Cement & Concrete Technology; http://www.cement.org/ http://www cement org/ CE 231 Construction Materials 102 17 7/26/2011 Next : Improvement of Concrete Quality CE 231 Construction Materials July 26th, 2011 Withit PANSUK Withit.P@chula.ac.th 18