Drift-Flux Modeling of Transient Countercurrent Two-phase Flow in Wellbores H. Shi1, J.A. Holmes2, L.J. Durlofsky1, K. Aziz1 1 Department of Petroleum Engineering, Stanford University, Stanford, CA 94305-2220, USA 2 Schlumberger GeoQuest, 11 Foxcombe Court, Wyndyke Furlong, Abingdon, Oxfordshire, OX14 1DZ, UK Abstract Drift-flux modeling techniques are commonly used to represent multiphase flow in pipes and wellbores. These models, like other multiphase flow models, require a number of empirical parameters. In recent publications we have described experimental and modeling work on steady-state multiphase flow in pipes, aimed at the determination of drift-flux parameters for large-diameter inclined wells. This work provided optimized drift-flux parameters for two-phase water-gas and oil-water flows and a unified model for three-phase oil-water-gas flow for vertical and inclined pipes. The purpose of this paper is to extend this modeling approach to transient countercurrent flows, as occur in pressure build-up tests when the well is shut in at the surface. The experiments on which the steady-state models are based also include transient flow data obtained after shutting in the flow by fast acting valves at both ends of the test section. We first compare predictions from the existing steady-state drift-flux model to transient data and show that the model predicts significantly faster separation than is observed in experiments. We then develop a two-population approach to account for the different separation mechanisms that occur in transient flows. This model introduces two additional parameters into the drift-flux formulation – the fraction of bubbles/droplets in each population and a drift velocity multiplier for the small bubbles/droplets. It is shown that the resulting model is able to predict phase separation quite accurately, for vertical and inclined pipes, for both watergas and oil-water flows. Finally, the model is applied to interpret a well test in which transient countercurrent wellbore flow effects are important. It is demonstrated that … (to be added by Jon). Keywords: Transient, Drift-flux, Countercurrent, Two-phase, Three-phase, Large diameter, Inclined, Steady state, Water-gas, Oil-water, Oil-water-gas, Wellbore, Bubble, Shut-in, Phase redistribution, well testing, two-population model 2 H. SHI, J.A. HOLMES, L.J. DURLOFSKY, K. AZIZ Introduction In this paper we revisit the two-phase experiments The drift-flux technique is well-suited for modeling to investigate the ability of the drift-flux formulation multiphase wellbore flow in reservoir simulators. to model the transient flow that occurs after the test This is because the calculation of phase velocities is section is closed at both ends by fast-acting valves. relatively simple and efficient and the equations are During continuous and differentiable, as required by countercurrent flow. This phenomenon is similar to simulators. However, the drift-flux model includes a the flow that occurs when a well is shut in (as in a number of empirical parameters, which need to be well test), so the ability to model it could improve tuned to the particular conditions being modeled. numerical well test interpretation procedures. The this period, phases separate through Prior to our recent work, the parameters reported drift-flux formulation is capable of modeling in the literature and used in commercial simulators countercurrent flow as it describes the slip between were (typically) determined from experimental data two fluids as a combination of a profile effect and a in small-diameter pipes (5 cm or less) and might drift velocity. Our previous analysis was for steady- therefore not be appropriate for large-diameter state cocurrent flow, but by modeling phase wellbores. In previous publications1,2,3, we described separation we can test the applicability of the drift- experimental and modeling work in which we flux formulation to countercurrent flow. parameters Although steady-state countercurrent flows (for appropriate for large-diameter vertical and deviated example, flooding phenomena in countercurrent gas- wells. This was based on steady-state in situ volume liquid fraction data for a variety of water-gas, oil-water and previously4,5, compared to steady-state cocurrent oil-water-gas flows in a 15 cm diameter, 11 m long flow, relatively few studies involving countercurrent pipe at 8 deviations ranging from vertical to near- flow have been conducted. Transient cocurrent flows horizontal1. optimized have not received very much attention either. parameters significantly improved in situ volume Therefore, not surprisingly, available data for fraction predictions for two and three-phase flows2,3 transient countercurrent multiphase flow in large- compared to predictions based on parameters derived scale systems are essentially nonexistent. Following from small-diameter experiments. is a review of the literature for steady-state determined optimized We showed drift-flux that the annular flow) have been investigated 3 DRIFT-FLUX MODELING OF TRANSIENT MULTIPHASE FLOW IN WELLBORES 3 countercurrent and transient cocurrent flows, with liquid-gas countercurrent flows for stratified and slug emphasis on large-diameter systems. flow (as occurs in horizontal and near-horizontal pipes). The pipe diameter was in the range of Steady-state countercurrent flows. Taitel and 5.7−12.1 cm and the maximum pipe inclination was Barnea6 proposed models for three typical (bubble, xxx° from horizontal. Ghiaasiaan et al.15 conducted slug and annular) vertical gas-liquid countercurrent vertical and deviated gas-liquid experiments in a 1.9 flow patterns. An additional flow pattern (semi- cm diameter pipe. The deviations were set to be 0°, annular) was subsequently reported by Yamaguchi 7,8 and Yamazaki from their experiments with vertical water-air systems in 4 and 8 cm diameter pipes. 28-30°, and 60-68° from vertical. In an attempt to apply the drift-flux model for hold up calculations for slug flow, they adjusted both the profile parameter C0 9 Hasan et al. developed a drift-flux model for vertical countercurrent bubble and slug flow. The value of the profile parameter C0 (discussed in detail below) was found to be 2.0 for bubble flow. They concluded that the 10 Harmathy and Nicklin and the drift velocity Vd for different liquid viscosities to match their data. Zhu and Hill16 and Zavareh et al.17 performed oilwater tests in an 18.4 cm diameter acrylic pipe at 11 correlations for small bubbles and Talyor bubbles were valid for countercurrent flows. However, these conclusions were based on experimental data with maximum mixture velocities of only 0.5 m/s. Kim et deviations of 0°, 5°, and 15° from upward vertical. Ouyang18,19 classified oil-water countercurrent flow into five categories and developed models to compute the phase in situ volume fractions and pressure drop. His model predictions agreed well with the 12 al. also found that their experimental data from a 2 cm diameter vertical pipe were well fitted with the drift-flux model with 11 Nicklin’s correlation. However, we are not aware of any published studies 10 validating the Harmathy 11 and Nicklin correlations for large-diameter, high flow rate liquid-gas systems. Inclined countercurrent data are very limited. 13,14 Johnston developed a semi-empirical model for experimental data from Zhu and Hill16. Almehaideb et al.20 presented a coupled wellbore/reservoir model to simulate three-phase oilwater-gas countercurrent flow in multiphase injection processes. Both a two-fluid model and a simple mixture/homogeneous model were implemented for wellbore flow. This comprehensive model considered a black-oil system, in which the oil and water phases 4 H. SHI, J.A. HOLMES, L.J. DURLOFSKY, K. AZIZ multiphase flows. are immiscible and gas is soluble in oil. In previous studies, when drift-flux models were Transient cocurrent flows. Asheim and GrØdal21 applied to countercurrent steady-state or transient used a modified steady-state drift-flux model to flow, specific flow regimes, such as bubble and slug predict holdup in a transient vertical oil-water flow, were considered. Thus, a comprehensive drift- system. The pipe used in the experiment was 4.3 cm flux model for such systems has yet to be presented. in diameter. To investigate the performance of two- Furthermore, the Harmathy10 correlation, which is phase transient flow models, Lopez et al.22,23 based on the single bubble rise velocity in a stagnant considered numerical simulations using OLGA liquid, is commonly used to calculate drift velocity. (based on a two-fluid model), TACITE (based on a In this type of correlation, all the gas bubbles/oil drift-flux model) and TUFFP (based on a two-fluid droplets are considered to rise at the same velocity. In model) against both laboratory and field data. They practical cases, however, all flow regimes can exist concluded that all three models could match the simultaneously in the wellbore, with more than one transient data from laboratory tests. However, only population of bubbles and droplets. We would expect OLGA and TACITE were capable of simulating real different transient flows in long, large-diameter pipelines, with bubbles/droplets of different sizes. To apply the drift- TACITE providing more accurate predictions than flux concept to transient countercurrent flows, OLGA. therefore, it is useful to consider bubbles/droplets of As indicated above, models for transient countercurrent phase separation are useful for the drift velocity mechanisms for different sizes, as we will demonstrate below. This paper proceeds with a brief description of the of experimental setup and some sample transient data Almehaideb et al.20 and Hasan and Kabir24 can be for two-phase water-gas and oil-water systems and applied under limited conditions). However, the three-phase oil-water-gas flows. The drift-flux model amount of published transient countercurrent data for used in this work is then reviewed. It is shown that small-diameter, vertical pipes is quite limited. To our predictions of water-gas and oil-water separation knowledge, there has been no published data for during transient flow are not adequately modeled large-diameter, inclined pipe, transient countercurrent using the steady-state drift-flux parameters. A two- interpretation of well tests (the models 5 DRIFT-FLUX MODELING OF TRANSIENT MULTIPHASE FLOW IN WELLBORES population drift-flux model is then proposed and ends with fast-acting valves. These two-valves, evaluated the which were normally open, were simultaneously application of the transient model to phase separation closed to trap the fluid instantaneously (the incoming in a well during a build-up test is discussed. fluids were led to a bypass system to minimize water for two-phase flows. Finally, hammer). Ten electrical conductivity probes were Experimental procedure installed along the test section to measure in situ The detailed experimental work was described in water fraction. The probes were placed perpendicular Oddie et al.1 Sample data for steady-state two-phase to the pipe axis and positioned at 1, 2, 3, 4, 5, 6, 7, water-gas and oil-water flows, and three-phase oil- 7.75, 9 and 10 m along the test section. These probes water-gas systems were shown in our previous were one source for determining the steady-state in modeling work2,3. In this paper we briefly explain the situ volume fraction. This quantity was also experimental determined setup and present representative through gamma densitometer transient data, which will be used for the transient measurements and measurement of the final position flow model. of the interface after the fluids settled to their final positions. Experimental setup. The test apparatus used in this The probes also provided the transient flow data during phase separation after shut-in. investigation is an 11 m long inclinable pipe with a diameter of 15 cm. Experiments were performed with Transient data. In this study, vertical flows are kerosene, tap water and nitrogen. The viscosity of emphasized in this study because separation of the the oil is 1.5 cP at 18°C and the density is 810 kg/m3. phases is generally the slowest in vertical pipes, Tests were conducted with pipe inclinations of 0° though deviations of 5°, 45°, 70°, 80°, 88° are also (vertical), 5°, 45°, 70°, 80°, 88°, 90° (horizontal), and considered. The flow rate ranges for the water-gas 92° (downward 2°). Data at 90° and 92° flows were tests are: 2.0 m3/h ≤ Qw ≤ 100.0 m3/h and 2.6 m3/h ≤ strongly impacted by end effects1 and were therefore Qg ≤ 72.2 m3/h. The tests for oil-water flow were not used for the determination of model parameters. conducted in the range of 2.0 m3/h ≤ Qo ≤ 40.0 m3/h The test section, shown schematically in Fig. 1, and 2.0 m3/h ≤ Qw ≤ 130.0 m3/h. For oil-water-gas was of clear acrylic pipe that could be closed at both flow, the data are in the range of 2.0 m3/h ≤ Qo ≤ 40.0 5 6 H. SHI, J.A. HOLMES, L.J. DURLOFSKY, K. AZIZ m3/h, 2.0 m3/h ≤ Qw ≤ 40.0 m3/h, and 1.8 m3/h ≤ Qg ≤ register nonzero h/D at the end of the transient. This 38.7 m3/h. nonzero h/D is due to the probe calibration procedure Three sets of transient data are shown in Figs. 2-4 to illustrate the probe response with time for vertical and provides an estimate of the error associated with the probe data. flows of water-gas, oil-water and oil-water-gas, Fig. 3 shows the transient profile of a vertical oil- respectively. The figures show dimensionless water water test. The water and oil flow rates are almost the depth (h/D) with h/D = 0 corresponding to the bottom same for this test (Qo =40.2, Qw =40.4), and the flow of the pipe and h/D = 1 to the top of the pipe. Each rates are relatively high. For this case, oil and water figure represents the probe responses for a particular were observed to be totally mixed to form a set of Qo, Qw, Qg. homogeneous phase. The shut-in water volume Both steady-state pre-shut-in and transient data fraction value is 51%, which confirms a for a water-gas test are plotted in Fig. 2. Fig. 2 (a) homogeneous flow pattern with the flowing volume shows steady state data over a ten second interval. fraction equal to the in situ volume fraction. An The response from each probe varies in time as the interesting phenomenon is apparent in Fig. 3. probe is subjected to different flow conditions. The Though the pipe is eventually half filled with water observed flow pattern for this test is elongated (water at the bottom and oil at the top), probes 1–5, bubble. The flow is statistically steady and most of which are eventually immersed in water, reach their the oscillations are around an h/D value of 0.4–0.5. final state more quickly than probes 6–10, which are The shut-in water volume fraction ( α w ) is 49% for finally immersed in oil. This phenomenon occurs due this case. to the different behaviors of water-in-oil emulsions Fig.2 (b) shows the electrical probe signals from the time of shut-in to a time after the phases are compared to oil-in-water emulsions, as discussed in Oddie et al.1 completely settled. The settling time for this case is An oil-water-gas test is displayed in Fig. 4. The around 50 seconds. Since αw = 49%, the profiles of water and oil flow rates are the same for this test as probes 1–5 reach h/D = 1.0 as they are fully immersed in water, while probes 6–10 are totally in the gas phase. Note that signals from probes 6–10 for the oil-water test shown in Fig. 3. The flow pattern here was elongated bubble/slug. The relatively high gas flow rate (26.2 m3/h) has very 7 DRIFT-FLUX MODELING OF TRANSIENT MULTIPHASE FLOW IN WELLBORES 7 little effect on the overall flow. Compared with the review both the original26 and optimized liquid-gas oil-water vertical flow case (Fig. 3), the settling time and is almost the same for this three-phase flow case. The performance of the steady-state models for transient expectation was that the settling time for this three- flows. The emphasis here is on vertical flows, though phase transient process would be longer due to the deviated flows are also considered. oil-water models before illustrating the gas entrainment in the oil-water mixture leading to smaller droplets. Similar setting times may be Liquid-gas flow. Zuber and Findly25 correlated observed because of complex emulsion behaviors actual gas velocity Vg and mixture velocity Vm using that occur for the oil-water system around the phase two parameters, C0 and Vd: inversion point, which for this case is expected to be Vg = around 50% water (based on an analysis of the probe V sg αg = C 0V m + Vd (1) phase where Vsg is the gas superficial velocity (gas flow rate inversion point are more difficult to separate, leading divided by total pipe area) and α g is the gas in situ to longer settling times. volume fraction. The accuracy of the predicted αg response). Tight emulsions around the From the sample data discussed above, we can conclude that transient countercurrent flows are extremely complicated, especially for oil-water and oil-water-gas systems. Our goal is to develop a depends on the use of appropriate values for C0 and Vd. In the original (Eclipse26) model, C0 generally varies from 1.0 to 1.2, so we have 1.0 ≤ C 0 ≤ 1.2 relatively simple model for these systems that is consistent with our previous models for steady-state (2) and Vd is computed via: flow. Vd = (1 − α g C 0 ) C 0 K (α g ) Vc α g Co Steady-state drift-flux models ρg ρl K (α g ) = 1.53 C0 ⋅ m(θ ) (3) α g ≤ a1 and + 1 − α g C0 The original26 and optimized steady-state drift-flux where models for two-phase water-gas, oil-water and three- K (α g ) = K u ( Dˆ ) when α g ≥ a2 . Parameters a1 and a2 phase oil-water-gas flows have been discussed in when are the two gas volume fractions which define the 2,3 detail in our previous publications . Here, we briefly transition from the bubble flow regime. Ku ( Dˆ ) is the 8 H. SHI, J.A. HOLMES, L.J. DURLOFSKY, K. AZIZ critical Kutateladze number, which is a function of Vo = C0′ Vl + Vd′ (6) the dimensionless pipe diameter D̂ . The dependency where Vo is the in situ oil velocity and Vl is the liquid K u ( Dˆ ) on D̂ is given in Shi et al.2 Vc is called the mixture velocity. The original value for C0′ is in the characteristic bubble rise velocity, which was same range as C0 for liquid-gas flows: determined by Harmathy26, and ρ is the density. 1.0 ≤ C 0′ ≤ 1.2 The parameter m(θ ) , where θ is the deviation from vertical, is very important for modeling flow in (7) and Vd′ is calculated by27, Vd′ = 1.53Vc′ (1 − α o ) n m ′(θ ) (8) deviated pipes, as it accounts for the deviation from vertical through a multiplier to Vd. In the original where, as before, V c′ is also determined by the Harmathy17 correlation, except that the gas in the model, m(θ ) = m(0)(cos θ ) 0.5 (1 + sinθ ) 2 (4) correlation is replaced by oil. In the original oil-water model27, n = 2.0 and where m(0) = 1.00 . m ′(0) = 1.0 for vertical flow. The optimized oil-water flow are2: C0′ = 1.0 , In the optimized model, based on the large parameters for diameter data, the values for both C0 and Vd are significantly different. The first major difference is the profile parameter, for which we obtain C 0 = 1.0 . n = 1.0 and m ′(0°) = 1.07 . Unlike for the liquid-gas flow, the optimized value of m′(0) is not much This lower value of C0 directly leads to a much different from its original value of 1.0. However, the higher Vd value. For example, the optimized value of the exponent n is reduced from 2.0 to 1.0. Compared with the original model, this makes Vd′ deviation effect is m(θ ) = m(0)(cosθ ) 0.21 (1 + sinθ ) 0.95 (5) and for vertical liquid-gas flow, m(0) = 1.85 . Thus the optimized Vd value is 1.85 times higher than the original Vd for vertical liquid-gas flow. decrease linearly and much more rapidly with increaseing α o . During transient flow after shut-in, there is no net flow, so Vm = 0. Hence there is no effect of the profile parameters C0 or C0′ and the gas or oil velocity Oil-water flow. The general form of the drift-flux depends only on the drift velocity. Therefore, the key model applied to oil-water flows is: to modeling the transient process is to model the drift 9 DRIFT-FLUX MODELING OF TRANSIENT MULTIPHASE FLOW IN WELLBORES velocity accurately. 9 reasonably well, but the predicted speed of the water interface is higher that that observed. The optimized observations. model predicts even higher velocities for both the gas Eclipse26 applies the same drift-flux models (the and water interfaces. This is perhaps surprising, since original steady-state models) for both steady-state the optimized model is more accurate for steady-state and transient multiphase flow. This is based on the predictions. Comparison with experimental assumption that transient flow can be represented by a sequence of steady-state flows. One of the Oil-water vertical flow. A sample comparison for objectives of our work is to test the validity of this model predictions with experimental data for vertical assumption. oil-water flow is illustrated in Fig. 6. Again the We proceed by identifying two interfaces for two- volume of the two fluids in the system is about the phase flows. The gas interface is the interface same. As in the previous case, the speed of the water between the pure gas and the mixture of gas and interface with the original model is much higher than liquid. Similarly, the liquid interface is defined as the that observed in the experiment. Furthermore, the interface between the pure liquid and the mixture of optimized model yields even higher velocities for gas and liquid. Therefore, during the transient both oil and water interfaces. process, the gas interface moves down and the liquid An explanation for the disagreement between interface moves up. The two interfaces meet when transient experiments and steady-state model the phases are completely separated. predictions can be offered by considering the driftflux model parameters. For liquid-gas systems, Liquid-gas vertical flow. Fig. 5 shows a sample C 0 = 1.0 for the optimized model, i.e., there is no comparison of experimental data with predictions for profile slip. Hence m(θ ) , the Vd multiplier, must vertical water-gas flow. Both the original and optimized steady-state models are considered. In this case the volume of gas and water in the system is increase accordingly, and for vertical flow, it is almost twice the value as in the original model. Therefore the optimized model predicts much faster 25 almost the same. We see that the original model predicts the speed of the gas interface height settling. For oil-water flow, the major reason for the prediction of faster separation by the optimized 10 H. SHI, J.A. HOLMES, L.J. DURLOFSKY, K. AZIZ model compared to the original model is the velocity used in both steady-state models (original reduction in the exponent n from 2.0 to 1.0. and optimized) does distinguish between large and From these comparisons of experimental data small bubbles/droplets. Fig. 7 (a) shows that a linear with model predictions, we see that our steady-state interpolation is used to connect the bubble flow models do not fully capture the mechanics of regime and liquid flooding curve2 over the range countercurrent transient flows. These findings are a1 < α g < a2 . Since bubble size increases with α g at consistent with earlier work by King et al.28, who tried to capture the characteristics of transient slug flows. They conducted water-air tests in a 36 m long, 7.6 cm diameter stainless steel horizontal pipe. The experimental results demonstrated that generally transient slug flow cannot be modeled by the quasisteady-state approach. In order to overcome the limitations of the sequence of steady-states approach, we will now consider a two-population model. this range, the small bubbles will have a drift velocity equal to the value at the bottom of the ramp, and the large bubbles will have a drift velocity equal to the value at the top of the ramp. The values of a1 and a2 are optimization parameters in our steady-state modeling procedure. The original values of a1 and a2 were 0.2 and 0.4 respectively, based on the work of Zuber and Findlay25. However, our steady-state optimization results provide a1 = 0.06 and a2 = 0.21. The steady- Two-population model Our water-gas transient experiments show that some state flow experiments confirmed that elongated bubble flow occurred at α g ≈ 0.12 . This implies that small gas bubbles are entrained in the water and in most of our steady-state experiments the gas is in move with the water phase at the beginning of the large bubbles. settling process. Similarly, for oil-water flow, some However, when the pipe is shut-in, the quickly small water droplets are entrained in oil and move up closing valves cause disturbances which break the with the oil phase at the beginning of the separation. large bubbles into small bubbles. Thus the effective These small bubbles/droplets separate from the phase values of a1 and a2 should increase, and we could in which they are entrained later in the separation assume that all of the bubbles are small during the process. transient process. The solid line in Fig. 7 (b) displays As illustrated in Fig. 7, the model of drift-flux the situation when there are only small bubbles in the 11 DRIFT-FLUX MODELING OF TRANSIENT MULTIPHASE FLOW IN WELLBORES 11 system. In fact, in reality there will exist a bubble separation ( C 0 S = 1.0 ) due to the large bubble distribution of bubble sizes, with the smaller bubbles separation with the mixture, a general drift-flux having even lower drift velocity4. The dashed line in model is obtained (see Appendix A for details): Fig. 7 (b) illustrates this. α g V g = [1 − From Fig. 7, we see that by shifting a1 and a2, we + (1 − α g )(1 − α gL C 0 L ) 1 − α gL (1 − α g )α gL can potentially represent both steady-state and 1 − α gL ]V m (10) V dL + α gS V dS transient flows using one drift-flux model. The two- Here C 0 L is the profile parameter for the separation population model discussed below is a unified model of large bubbles from the mixture of small bubbles for steady-state and transient flows. This unification and liquid. V dL and V dS define the drift velocity of is especially important for reservoir simulation, in large bubbles and small bubbles respectively. This which a smooth transition between steady-state and equation reduces to the original form when there is transient flows is required. only one kind of bubble and there is no profile slip for small bubbles. Model development. Based on our observations of steady-state and transient flows we can conclude that Two-population model for oil-water systems. The in the separation of water and gas, two processes two-population oil-water model is similar to the occur. First, large gas bubbles separate from the gas- liquid-gas model, but the mechanisms involved in water mixture, and next the entrained small gas oil-water separation are different. Specifically, large bubbles separate from the water. This can be modeled water droplets move down while the small water by dividing the total gas fraction into two parts, droplets entrained in the oil move up with the oil corresponding to large bubbles and small bubbles: phase. This is also consistent with the observation by α g = α gL + α gS (9) Zhu and Hill16 and Zavareh et al.17. In addition, the where subscript L represents the large bubbles and S entrained small water droplets further separate from the small bubbles. the oil. We can apply the drift-flux model, Eq. (1), for large and small bubbles separately. With the assumption that there is no profile slip for small We divide the water droplets into two populations: α w = α wL + α wS (11) 12 H. SHI, J.A. HOLMES, L.J. DURLOFSKY, K. AZIZ and apply the oil-water drift-flux model, Eq. (8), to These are the fraction f of large bubbles/droplets to both settling processes with the assumption that the the total bubbles/droplets in the system and the drift profile slip of small droplets is 1.0 due to the velocity multiplier mS for small bubbles/droplets disruption of large water droplets separating with the (where VdS = mSVdL( α g = 0 )). These parameters mixture. The resulting two-population model for oil- depend, in general, on the shut-in holdup, though in water separation is (see Appendix A): many cases constant values suffice. Using the two- α wV w = V m − (1 − α wL − α wS )( C 0′ LV m + V dL′ + V dS′ ) (12) population model with these two parameters, we can where C 0′ L is the profile parameter for the separation achieve close matches to the transient experimental of large water droplets from the mixture of oil and data. In the following figures, the model results are water. V dL′ and V dS′ represent the drift velocity of the shown in terms of interface height. Predictions by the oil when separating with large and small water optimized steady-state parameters are also shown. droplets respectively. We note that the two-population model described here represents a considerable simplification of the Vertical water-gas flow. For all water-gas cases, a single set of optimized parameter values true transient process, in which a continuous (independent of αg and αw) was determined: distribution of bubble or drop sizes presumably f = α gL α g = 0.3 and m S = 0.3 . These values indicate exists. Nonetheless, as shown below, this model does that most (70%) of the gas bubbles in the water-gas appear to capture the key transient effects observed in systems are small bubbles. the experiments. This is likely because the “two The water-gas results are illustrated in Figs. 7-9. populations” of bubble/drop sizes (and corresponding Each figure corresponds to a particular value of adjustable parameters) represent, in some sense, an α g (as indicated in the figure). The first example is appropriate for a relatively low α g ( α g = 0.18 ). We see from Fig. sampling of the true continuous distribution. 8 that the optimized steady-state model predicts very fast separation, while the new two-population model Results and discussion To implement the two-population model, we introduce two additional adjustable parameters. matches the data much more closely. Fig. 9 shows similar results for a gas volume fraction of 0.32. 13 DRIFT-FLUX MODELING OF TRANSIENT MULTIPHASE FLOW IN WELLBORES The amount of water and gas in the system is ( m S′ = 0.03 ). We attribute this to our expectation about the same for the last example displayed in Fig. that the phase inversion point is around 50% for this 10. The results from the steady-state models for this oil-water system (the fine oil and water droplets case were presented in Fig. 4. Here the movement of separate very slowly around the phase inversion the gas interface is predicted by the two-population point). Table 1 gives m S′ values for seven oil-water model to be too slow at the beginning of the tests. It clearly demonstrate that m S′ reaches a separation but overall the results for both the gas and water interfaces are in reasonable agreement with the minimum at around α w = 50%. Accurate results are also obtained in the case of high oil fraction, as experiments. shown in Fig. 13. Vertical oil-water flow. The tuning of the two parameters f ′ and m S′ is more complicated for the Deviated two-phase flows. We now briefly consider the applicability of the two-population model to oil-water system than for the water-gas system. The deviated wells. For these cases, we use the m(θ ) optimized value for f ′ is found to be 0.2 for all of the determined in the steady-state optimizations (Eq. (8) oil-water transient data. However, in contrast to the water-gas system, a single value for m′S could not be obtained. This is a result of the formation of oil-water 1 emulsions. Furthermore, small droplet behavior can for liquid-gas systems). Results for water-gas and oil-water systems are shown in Figs. 14 and 15 respectively. For liquid-gas flow, we present an example at a 5° deviation. We 29 be very different from small bubble behavior . The oil-water model results are shown in Figs. 1012. We see that for low oil fractions the new model represents the data very well, as shown in Fig. 11. The data in Fig. 12 were also shown in Fig. 5 along select this deviation because the settling process for our water-gas tests is very fast at the higher deviations (recall that there is no data available between 5° and 45°). For the oil-water system, however, the settling time for a deviation of 45° (as with steady-state model predictions. Again the match considered in Fig. 15) is long enough to illustrate the between the experimental data and model predictions results. As displayed in Figs. 14 and 15, transient is very close. In this case, the m S′ value is very small data for both deviated water-gas and oil-water 13 14 H. SHI, J.A. HOLMES, L.J. DURLOFSKY, K. AZIZ systems are represented very well by the two- • A new unified two-population drift-flux model population models. We again emphasize that the was developed for transient two-phase flows. models in this case are consistent with the steady- The model reduces to the steady-state model in state models, as m(θ ) is the same in both cases. appropriate limits. The model predictions match transient experimental data reasonably well for Application to well testing both vertical and deviated water-gas and oil- (Jon’s contribution) water flows. * Why phase redistribution can be important • Application to well testing (Jon’s contribution) * Hallmarks of phase redistribution * Simulation results A concern with this model (or many wellbore flow * What tweaks to d-f are necessary to match the models) is that the model parameters are based on observations transient data collected in a relatively short pipe (11 m). In addition, the disturbances caused by the fast- Conclusions and recommendations acting valves may not represent actual conditions in From this study, we can draw the following the field. It is therefore possible that the model conclusions: parameters • The drift-flux model is well suited for steady- applications. This can only be gauged by testing the state concurrent flows as well as transient model against other experimental data sets, which are countercurrent flows in wellbores and pipes. not currently available. Even though the model Experimental data from large-diameter pipes parameters may require tuning for a particular suggest that wellbore transient flow cannot be application, it is still reasonable to expect that the represented by a series of steady-state flows. two-population model presented here (or a very Experimental observations show that gas exists similar model) can be used to represent transient as large and small bubbles during the settling countercurrent wellbore flows. • • process for water-gas flow. In may require tuning for specific oil-water separation, water exists as large and small water Acknowledgments droplets. The support from Schlumberger and the other 15 DRIFT-FLUX MODELING OF TRANSIENT MULTIPHASE FLOW IN WELLBORES industrial affiliates of the Stanford Project on the Productivity and Injectivity of Advanced Wells (SUPRI-HW) is greatly appreciated. Nomenclature a1 = drift velocity ramping parameter a2 = drift velocity ramping parameter a3 = gas effect parameter A profile parameter term, value in bubble/slug m′ = drift velocity multiplier for oil-water flows mS = drift velocity multiplier for small buubbles m S′ = drift velocity multiplier for small water droplets n = drift velocity exponent for oil-water flows Q = volumetric flow rate V = velocity Vc = characteristic velocity for liquid-gas flows Vc′ = characteristic velocity for oil-water flows regimes for liquid-gas flows Vd = gas-liquid drift velocity A′ = profile parameter term for oil-water flows Vd′ = oil-water drift velocity B = profile parameter term, gas volume fraction Vm = mixture velocity at which C0 begins to reduce Vs = superficial velocity = B1 = B2 = profile parameter term, oil volume fraction at which C′0 begins to reduce Subscripts profile parameter term, oil volume fraction g = gas at which C0′ falls to 1.0 l = liquid L = large bubbles/droplets m = mixture o = oil S = small bubbles/droplets w = water Co = profile parameter D pipe internal diameter = f = fraction of large bubbles/droplets g = gravitational acceleration Ku = Kutateladze number L = test section length m = drift velocity multiplier for water-gas flows Greek α = in situ fraction or holdup σ = interfacial tension/surface tension 15 16 H. 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Zavareh, F., Hill, A.D. and Podio, A.: “Flow Regimes in Vertical and Inclined Oil/Water Flow in Pipes”, presented at the 1998 International 17 Petroleum Conference and Exhibition of Mexico, Villahermosa, 3-5 March. SPE paper 18215 presented at the 1988 SPE Annual 24. Hasan, A.R. and Kabir, C.S.: “Modeling Changing Technical Conference and Exhibition, Houston, TX, Storage During a Shut-in Test”, SPEFE (1994) 9, 279- 2-5 October. 284. 18. Ouyang, L.B.: “Mechanistic and Simplied Models for 25. Zuber, N. and Findlay, J.A.: “Average Volumetric Countercurrent Flow in Deviated and Multilateral Concentration in Two-Phase Flow Systems”, J. Heat Wells”, SPE paper 77501 presented at the 2002 SPE Transfer, Trans. ASME, (1965) 87, 453-468. Annual Technical Conference and Exhibition, San Antonio, TX, 29 Sept–2 Oct. 26. Schlumberger GeoQuest, ECLIPSE Technical Description Manual, 2001. 19. Ouyang, L.B.: “Mechanistic and Simplied Models for 27. Hasan, A.R. and Kabir, C.S.: “A Simplified Model for countercurrent flow in deviated and multilateral Oil/Water Flow in Vertical and Deviated Wellbores”, wells”, Petroleu Sci.& Tech, (2003) 21, 2001-2020. SPE Prod. & Fac. (February 1999) 56-62. 20. Almehaideb, R.A., Aziz, K. and Pedrosa, O.A.: “A 28. King, M.J.S., Hale, C.P., Lawrence, C.J., and Hewitt, Reservoir/Wellbore Model for Multiphase Injection G.F.: “Characteristics of Flow Rate Transients in Slug and Pressure Transient Analysis”, SPE paper 17941 Flow”, Int. J. Multiphase Flow, (1997) 24, 825-854. presented at the 1989 SPE Middle East Oil Technical 29. Pal, R.: “Pipeline Flow of Unstable and Surfactant- Conference and Exhibition, Manama, Bahrain, 11-14 Stabilized Emulsions”, AIChE J.(1993) 39, 1754- March. 1764. 21. Asheim, H. and Grodam, E.: “Holdup Propagation Predicted by Steady-State Drift Flux Models”, Int. J. Multiphase Flow, (1998) 24, 757-774. 22. Lopez, D., Dhulesia, H., Leporcher, E. and DuchetSuchaux, P.: “Performances of Transient Two-Phase Flow Models”, SPE paper 38813 presented at the 1997 SPE Annual Technical Conference and Exhibition, San Anitonio, TX, 5-8 October. 23. Lopez, D. and Duchet-Suchaux, P.: “Performances of Transient Two-Phase Flow Models”, SPE paper 39858 18 H. SHI, J.A. HOLMES, L.J. DURLOFSKY, K. AZIZ electrical probes temperature inlet valve differential pressure gamma densitometer pressure outlet valve Fig. 1: Schematic of the test section of the flow loop 19 DRIFT-FLUX MODELING OF TRANSIENT MULTIPHASE FLOW IN WELLBORES (a) (b) Fig. 2. Water-gas data for θ=0°, Qw= 40.4 m /h, Qg= 58.0 m /h (αw=52%). 3 3 19 20 H. SHI, J.A. HOLMES, L.J. DURLOFSKY, K. AZIZ Fig. 3. Oil-water data for θ=0°, Qo=40.2 m /h, Qw=40.4 3 m /h (αw =51%). 3 21 DRIFT-FLUX MODELING OF TRANSIENT MULTIPHASE FLOW IN WELLBORES Fig. 4. Oil-water-gas data for θ=0°, Qo=40.2 m /h, 3 3 Qw=40.4 m /h, Qg=26.2 m /h (αw =44%, αo=42%). 3 21 Interface Height (m) 22 H. SHI, J.A. HOLMES, L.J. DURLOFSKY, K. AZIZ 11 10 9 8 7 6 5 4 3 2 1 0 Experiment_gas Original_gas Optimized_gas Experiment_water Original_water Optimized_water 0 10 20 30 40 50 60 70 80 Time (s) Fig. 5. Water-gas interface height for θ=0°, Qw=2.0 m /h, 3 Qg=60.2 m /h (αw =49%). 3 23 DRIFT-FLUX MODELING OF TRANSIENT MULTIPHASE FLOW IN WELLBORES 11 Interface height (m) 10 Experiment_oil 9 Original_oil 8 7 Optimized_oil 6 5 Experiment_water 4 Original_water 3 2 Optimized_water 1 0 0 100 200 300 400 500 600 700 800 Time (s) Fig. 6. Oil-water interface height for θ=0°, Qw=40.4 m /h, 3 Qo=40.2 m /h (αw =51%). 3 23 24 H. SHI, J.A. HOLMES, L.J. DURLOFSKY, K. AZIZ 0.7 large bubbles 0.6 Vd 0.5 small bubbles 0.4 0.3 0.2 0.1 a a 0.0 0.0 0.1 0.2 0.3 0.4 0.5 αg 0.6 0.7 0.8 0.9 1.0 (a) Original drift velocity for liquid-gas system 0.7 0.6 0.5 Vd 0.4 small bubbles 0.3 0.2 smaller bubbles 0.1 a1 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 a2 1 αg (b) Small bubble drift velocity for liquid-gas system Fig. 7. Drift velocity mechanism in two-population for liquid-gas system DRIFT-FLUX MODELING OF TRANSIENT MULTIPHASE FLOW IN WELLBORES Interface Height (m) 25 11 10 9 8 7 6 5 4 3 2 1 0 Experiment_gas Optimized_gas_ss Optimized_gas_t Experiment_water Optimized_water_ss Optimized_water_t 0 10 20 30 40 50 60 70 80 90 100 Time (s) Fig. 8. Water-gas interface height for θ=0°, Qw=2.0 m /h, 3 Qg=11.4 m /h (αw =82%). 3 25 26 H. SHI, J.A. HOLMES, L.J. DURLOFSKY, K. AZIZ 11 Experiment_gas Interface Height (m) 10 9 Optimized_gas_ss 8 7 Optimized_gas_t 6 5 Experiment_water 4 3 Optimized_water_ss 2 Optimized_water_t 1 0 0 10 20 30 40 50 60 70 80 90 100 Time (s) Fig. 9. Water-gas interface height for θ=0°, Qw=2.0 m /h, 3 Qg=28.6 m /h (αw =68%). 3 27 DRIFT-FLUX MODELING OF TRANSIENT MULTIPHASE FLOW IN WELLBORES 11 Interface Height (m) 10 Experiment_gas 9 Optimized_gas_ss 8 7 Optimized_gas_t 6 5 Experiment_water 4 3 Optimized_water_ss 2 1 Optimized_water_t 0 0 10 20 30 40 50 60 70 Time (s) Fig. 10. Water-gas interface height for θ=0°, Qw=2.0 3 3 m /h, Qg=60.2 m /h (αw =49%). 80 27 28 H. SHI, J.A. HOLMES, L.J. DURLOFSKY, K. AZIZ 11 Interface Height (m) 10 Experiment_oil 9 Optimized_oil_ss 8 7 Optimized_oil_t 6 5 Experiment_water 4 Optimized_water_ss 3 2 Optimized_water_t 1 0 0 100 200 300 400 500 600 700 Time (s) Fig. 11. Oil-water interface height for θ=0°, Qw=100.0 m /h, 3 Qo=40.2 m /h (αw =72%). 3 Interface Height (m) 29 DRIFT-FLUX MODELING OF TRANSIENT MULTIPHASE FLOW IN WELLBORES 11 10 9 Experiment_oil 8 Optimized_oil-ss 7 6 Optimized_oil-t 5 4 Experiment_water 3 Optimized_water_ss 2 1 Optimized_water_t 0 0 100 200 300 400 500 600 700 Time (s) Fig. 12. Oil-water interface height for θ=0°, Qw=40.4 3 3 m /h, Qo=40.2 m /h (αw =51%). 800 29 30 H. SHI, J.A. HOLMES, L.J. DURLOFSKY, K. AZIZ 11 Interface Height (m) 10 Experiment_oil 9 Optimized_oil-ss 8 7 Optimized_oil_t 6 5 Experiment_water 4 3 Optimized_water_ss 2 Optimized_water_t 1 0 0 100 200 300 400 500 600 700 800 Time (s) Fig. 13. Oil-water interface height for θ=0°, Qw=2.0 m /h, 3 Qo=10.0 m /h (αw =27%). 3 Interface Height (m) 31 DRIFT-FLUX MODELING OF TRANSIENT MULTIPHASE FLOW IN WELLBORES 11 10 9 8 7 6 5 4 3 2 1 0 Experiment_gas Optimized_gas_ss Optimized_gas_t Experiment_water Optimized_water_ss Optimized_water_t 0 10 20 30 40 50 60 70 80 Time (s) Fig. 14. Water-gas interface height for θ=5°, Qw=10.1 m /h, 3 Qg=58.8 m /h (αw =52%). 3 31 32 H. SHI, J.A. HOLMES, L.J. DURLOFSKY, K. AZIZ Fig. 15. Oil-water interface height for θ=45°, Qw=100.0 3 3 m /h, Qo=40.2 m /h (αw =72%). 33 DRIFT-FLUX MODELING OF TRANSIENT MULTIPHASE FLOW IN WELLBORES TABLE 1—SUMMARY OF PARAMETER m ′S FOR OIL-WATER SYSTEMS αw 0.27 0.51 0.60 0.72 0.82 0.85 0.93 m ′S 0.05 0.03 0.07 0.10 0.50 0.80 0.95 33 34 H. SHI, J.A. HOLMES, L.J. DURLOFSKY, K. AZIZ α gS V gS = α gS C 0 S V mS + α gS V dS Appendix A (A-5) Derivation of two-population drift-flux models Assuming that there is no profile slip for small Liquid-gas flow. Because of small gas bubbles that bubbles, C 0 S = 1.0 , Eqn (A-5) becomes: are entrained in the water phase, while the overall, gas is rising a mixture of water-gas is sinking. bubbles since the profiles are disrupted by large V gS = V mS + V dS (A-6) The mixture velocity for small bubbles and liquid This system could be model with two populations of bubbles: large bubbles with volume fraction of can be written as: (1 − α gL )V mS = α g S V gS + (1 − α g )Vl (A-7) α gL , and small bubbles with volume fraction of α gS . where Vl is the liquid velocity. We can rearrange the α g = α gL + α gS (A-1) The fraction of α gL and α gS depends on the relative above expression for Vl: Vl = 1 − α gL 1−α g V mS − α gS 1−α g (A-8) V gS densities of large and small bubbles. Since large bubbles separate from the mixture of liquid and entrained small bubbles, we first apply the drift-flux model to large bubbles: and combining Eqn (A-4), (A-6) and (A-8), to obtain: Vl = 1 − α gL C 0 L 1 − α gL α gL Vm − 1 − α gL V dL − α gS 1−α g V gS (A-9) For the liquid-gas system we: V gL = C 0 LV m + V dL (A-2) The total mixture velocity is: V m = α g V g + (1 − α g )V l (A-10) where Vg is the average gas velocity of both large V m = α gLV gL + (1 − α gL )V mS (A-3) bubbles and small bubbles . By combining Eqn (9) where VmS is the mixture velocity of the small and (10), we can obtain the general two-population bubbles and liquid. From Eqn (A-2) and (A-3), we model for liquid-gas flow: obtain, V mS = 1 − α gL C 0 L 1 − α gL Vm − α gL 1 − α gL α g V g = [1 − V dL (A-4) + (1 − α g )(1 − α gL C 0 L ) 1 − α gL (1 − α g )α gL 1 − α gL ]V m (A-11) V dL + α gS V dS In this small bubble and liquid mixture, the small bubbles travel with a velocity VgS, which can also be Oil-water flow. Our experiments show that water computed by drift-flux model: entrained in the oil phase, and the water-in-oil 35 DRIFT-FLUX MODELING OF TRANSIENT MULTIPHASE FLOW IN WELLBORES dispersions/emulsions separated much slower than where Vw is the average water velocity of both large pure phases. Therefore, we can assume that in the water droplets and small water droplets . overall system mixture of oil and small water droplets rises while large water droplets sink. Combining Eqn (A-12), (A-13), (A-14) and (A15), and assuming that the profile slip for the oil and Similarly to the treatment of the liquid-gas small water droplets system is disrupted by large system, let there be two populations of water water droplets ( C 0′ S = 1.0 ) we obtain the following droplets: large water droplets with volume fraction of two-population model for oil-water flow: α wL , and small dropllets with volume fraction of α wS . α w = α wL + α wS (A-12) The fractions α wL and α wS depends on the relative densities fluid properties and flowing conditions. Since large water droplets separate from a mixture of oil and entrained small water droplets, we first apply the drift-flux model to the system of the rising oil-water mixture and sinking large water droplets: Vom = C 0′ LV m + V dom (A-13) where Vom is the in situ velocity of the mixture of oil and the small droplets, and Vdom is the drift velocity of the mixture. In the rising mixture, the velocity of pure oil can be determined from: Vo = C 0′ S Vom + V do (A-14) For an oil-water system, we have the following relationship: V m = α wV w + (1 − α w )Vo (A-15) α wV w = V m − (1 − α wL − α wS )( C 0′ LV m + V dL + V dS ) (A-16) 35