CLASSIFICATION UNIT DESCRIPTION Sector: Sub-sector: Classification Unit No. 713016 PLEASE NOTE: Manufacturing Petroleum, Coal, Rubber, Plastic, and Chemical Products Classification: Industrial Rubber Belt Manufacture, Installation, Service, or Unit Repair Base Rate History 2010 2009 2008 $5.44 $5.04 $4.20 This document provides information about business activities covered by this classification. Items listed are EXAMPLES only and do not apply to every employer. _________________________________________________________________________________ GOODS The following are examples of the types of goods produced by employers in this classification unit: Conveyor belts Mechanical laced belts INSTALL, SERVICE OR REPAIR Industrial belts The following are examples of the types of items installed, serviced, or repaired by employers in this classification unit: Rubber belts EQUIPMENT The following are examples of the types of equipment used by employers in this classification unit: Banbury mixer Calender Extruder Hand tools Industrial roller Laminating machine Moulder Shearer Slitter Vacuum pump Vulcanizing equipment PROCESSES Buffer Deflasher machine Grinder Hydraulic steam press Injection mould press Lathe Rubber mill Slater Tire builder Vulcanizer The following are examples of the major steps used by employers in this classification unit: Curing Oven: The final step for most processes which dries and sets the rubber. Laminating Process: Feed bales of natural and synthetic rubber with chemicals such as sulfur and carbon into a Banbury mixer and produce a "productive" rubber compound used to manufacture various components of a bias ply tire. Use laminating machine coating sheets of rubber with fabric to produce ply stock that is fed through a bias cutter to form individual plies; use extruder to produce tread and sidewall stock. Coat wire with rubber as a bead. Assemble tire components by a "tire builder" in a manual process. Print Date: 2009/09/28 Page 1 of 2 As at Date: 2010/01/01 Status: Active CLASSIFICATION UNIT DESCRIPTION Sector: Sub-sector: Classification Unit No. 713016 PROCESSES Manufacturing Petroleum, Coal, Rubber, Plastic, and Chemical Products Classification: Industrial Rubber Belt Manufacture, Installation, Service, or Unit Repair Base Rate History 2010 2009 2008 $5.44 $5.04 $4.20 The following are examples of the major steps used by employers in this classification unit: Moulding Process 1: Several pieces of machinery are used in the moulding process: a shearer cuts bulk rubber into strips or chunks; an extruder mixes and heats pieces of rubber to a high temperature, then forces the mixture out through dies, forming it into "ropes"; a rubber mill - strips of raw rubber and dry chemicals are fed into the rollers where they are mashed and pressed, forming it into different grades or densities. Rubber emerges from the mill in flat, pliable strips, ready for further treatments. A calendar passes rubber through more rollers which work it to a smooth, even, glossy finish. Moulding Process 2: Hydraulic Steam Press: There are several types of moulding which involve placing strips of rubber after it has been filled and rolled into cast iron moulds. Moulds are inserted into a press where heat and pressure are applied until the rubber is moulded to the desired shape, then removed and cooled. Injection Mould Press: Rubber is shot into cavity of moulds, and a press heats it to an almost liquid form, then it becomes stable; vacuum pump sucks air from moulds to form the product. Deflasher Machine: Moulded items are placed in a basket; nylon pellets are added to machine; as the machine spins, the pellets beat flashing from the moulded pieces; flashing is sometimes trimmed by hand with an exacto knife or smoothed in grinders. CLASSIFICATION SPECIFICS The following information is directly relevant to employers in this classification unit: This classification unit also includes employers that use heavy machinery to cut used tires into large pieces which are formed into bumpers for boats, loading docks, and similar items. Vulcanization, which improves strength, resiliency, and odour of rubber by combining it with sulfur or other additives in the presence of heat and pressure, occurs in various stages of the manufacturing processes. A rubber mill has two heavy rollers (each about one foot in diameter) that spin towards each other; friction of the spinning rollers causes heat. A deflasher machine resembles a clothes dryer with a basket inside and is used to remove flashing (excess rubber that has squeezed out of the mould during forming). EXCLUSIONS Employers in this classification unit may also occasionally engage in other business activities. However, those employers with significant presence in the following industry or industries may be more appropriately assigned another classification: 1) conveyor system manufacture (see CU 712016); 2) auto parts manufacture (see CU 712011); 3) rubber recycling (see CU 713024); or 4) automobile tire manufacture (see CU 713034). Print Date: 2009/09/28 Page 2 of 2 As at Date: 2010/01/01 Status: Active