Experiment 3 Single Phase Transformer (II) Objectives • • • To determine the polarity of single phase transformer windings. To determine the internal resistance of single phase transformer windings. To determine the efficiency and voltage regulation of a single phase transformer. Windings Polarity Test (Dot Convention) Introduction The dots appearing at the primary winding in Figure 3.1 indicate the polarity of the voltage and current on the secondary winding of the transformer. The relationship is as follows: 1. If the primary voltage is positive at the dotted end of the winding with respect to the undotted end, then the secondary voltage will be positive at the dotted end also. Voltage polarities are the same with respect to the dots on each side of the core 2. If the primary current of the transformer flows into the dotted end of the primary winding, the secondary current will flow out of the dotted end of the secondary winding. Figure 3.1: Schematic diagram for a single phase transformer. Procedures Using the lab equipments shown in Figure 3.2, do the following: 1. Connect the circuit shown in Figure 3.3. 2. Read the voltages of Voltmeter (1) and (2). Record that below. If additive, otherwise if then, the polarity is subtractive. V1 [V] V2 [V] then, the polarity is The polarity of tested transformer 0405344: Electrical Machines for Mechatronics Laboratory 1–1 Experiment 3 Single Phase Transformer (II) Figure 3.2: Real photo of lab equipments needed for the experiment 3. 0405344: Electrical Machines for Mechatronics Laboratory 3–2 Experiment 3 Single Phase Transformer (II) a b 0‐430V‐5A 220V‐8A 0‐240V‐8A 0‐430V‐5A 220V‐10A 0‐240V‐10A 0‐225V‐1A 0 a 1 b 0 1 0 0 0 DL 1013M2 KY L1 L2 L3 N 1 0 0 0 100% L1 L2 L3 L1 L2 L3 L+ L‐ L+ L‐ Figure 3.3.a: Polarity test wiring diagram. Figure 3.3.b: Polarity test schematic circuit. 0405344: Electrical Machines for Mechatronics Laboratory 3–3 Experiment 3 Single Phase Transformer (II) DC Test Introduction The internal resistance of each winding in a transformer is measured using a small dc current to avoid causes a current to flow throw the transformer thermal and inductive effects. If a voltage windings, then Internal Resistor = R X = Vdc I dc (3.1) Procedures Using the lab equipments shown in Figure 3.2, do the following: 1. Connect the high voltage side of the transformer to a dc power source as shown in Figure 3.4. 2. Adjust the voltage source such that you measure 0.2A and 0.4A in the windings. Record the voltage adjusted in Table 3.1. 3. Repeat the previous steps to measure the resistance of the low voltage winding. Winding Ammeter Reading [A] High voltage side 220V Low voltage side 2 x 115V (series) 0.2 0.4 0.5 0.7 Voltmeter Reading [V] RX [Ω] Table 3.1: DC test readings 0405344: Electrical Machines for Mechatronics Laboratory 3–4 Experiment 3 Single Phase Transformer (II) Figure 3.4.a: DC test wiring diagram Figure 3.4.b: DC test schematic circuit 0405344: Electrical Machines for Mechatronics Laboratory 3–5 Experiment 3 Single Phase Transformer (II) Load Test Introduction In the transformer load test the primary winding is connected to the supply voltage and various load levels are applied on the secondary winding. The with-load actual transformer efficiency ( ηactual ) can be determined mathematically from experimental readings as ηactual = Pout .100% Pin (3.2) where Pout = {V.I *} . If the load is purely resistive, then Pout = V2 .I2 (3.3) Note that in practice the output power would be measured. The theoretical on-load transformer efficiency can be predicted from the transformer equivalent circuit using the following equation ηactual = Pout Pout .100% + Pcu + Piron (3.4) Transformer iron core losses Piron and copper losses PCu are defined as Piron = Pcu = V1 2 Rm (3.5) 2 I'2 .R1 (3.6) where I'2 = I 2 / a . The maximum transformer efficiency occurs when the variable losses (dependent upon the current drawn) equal the fixed losses (independent of the current drawn) Piron = Pcu (3.7) For detail about the proof, refer to Appendix 3.1. Because a real transformer has series impedance within it, the output voltage of a transformer varies with load even of the input voltage remains constant. With-load voltage regulation (VR) is a quantity that compares the output voltage at no load with the output voltage at certain load. It is defined by the equation VR actual = V2 (no-load) - V2 (with-load) V2 (with-load) 0405344: Electrical Machines for Mechatronics Laboratory .100% (3.8) 3–6 Experiment 3 Single Phase Transformer (II) Procedures Using the lab equipments shown in Figure 3.2, do the following: 1. Connect a resistive load to the series combination of the 115V terminals of the tested transformer as shown in Figure 3.5. 2. Calculate the value of the protection resistance that is inserted in the circuit shown in Figure 3.5. 3. Adjust the primary voltage to 220V, and keep it constant during the test. 4. Slowly increase the load current by decreasing the ohmic value of the resistive load, and then complete Table 3.2. I1 primary current[A] 1.7 P1-input power[W] V2 – load voltage[V] I2 – load current[A] P2 – output power[W] η Voltage Regulation 1.4 1.1 0.9 0.5 Table 3.2: Load test results 0405344: Electrical Machines for Mechatronics Laboratory 3–7 Experiment 3 Single Phase Transformer (II) a b 0‐430V‐5A 220V‐8A 0‐240V‐8A 0‐430V‐5A 220V‐10A 0‐240V‐10A 0‐225V‐1A 0 a 1 b 1 0 0 0 0 DL 1013M2 KY L1 L2 L3 N 0 115 0 L1 L2 L3 0 160 0 0 100% L1 L2 L3 0 1 L+ L‐ L+ L‐ 115 220 Transformer Resistive Load Protector Figure 3.5.a: Load test wiring diagram Figure 3.5.b: Load test schematic circuit 0405344: Electrical Machines for Mechatronics Laboratory 3–8 Experiment 3 Single Phase Transformer (II) Appendix 3.1 The transformer efficiency can be written as η= V 2 I 2 cos θ V 2 I 2 cos θ + Piron + Pcu (3.9) to find out the maximum efficiency when the load power factor and secondary voltage are constants, the first time derivative of efficiency is taken to the secondary current as ∂η =0 ∂I 2 (3.10) thus, ∂η ∂ = ∂I 2 ∂I 2 ⎡ ⎤ V 2 I 2 cos θ ⎢ ⎥ 2 ⎣V 2 I 2 cos θ + I 2 R 02 + Piron ⎦ (3.11) where R 02 = Req referred to the secondary. Equation (3.11) can be re-written as ∂η V 2 cos θ (V 2 I 2 cos θ + Piron + I 22 R 02 ) −V 2 I 2 (V 2 I 2 cos θ + 2I 2 R 02 ) = ∂I 2 (V 2 I 2 cos θ + Piron + I 22 R 02 ) 2 (3.12) thus, when equation (3.10) is applied, the following expression is obtained V 2 cos θ (V 2 I 2 cos θ + Piron + I 22 R 02 ) −V 2 I 2 (V 2 I 2 cos θ + 2I 2 R 02 ) = 0 (3.14) Piron = I 22 R 02 = Pcu (3.15) and then 0405344: Electrical Machines for Mechatronics Laboratory 3–9