Tails(sic) from the Old Rat in the Barn David Jenkins, Professor Emeritus University of California at Berkeley MWEA Seminar, April 29, 2008 Disclaimer This is not the “DJ” that most people know This talk has nothing to do with: • Filamentous microorganisms • Activated sludge • Nutrient removal This is What I’m Going to Talk About DJ Bio • King Edward VI School, Aston, Birmingham (1948-1954) • Birmingham Univ., B.Sc., Applied Biochemistry (1954-1957) • Univ. of Durham, King’s College, PhD, Public Health Engineering (1957-1960) • UC Berkeley, Civil and Environmental Engineering (1960-1999) Topics • The case of the missing sulfite and the phantom chlorine residuals • Bad rocks on my beach • Mystery pipe scaling with no anions • A galvanic mystery • 0 ≠ zero • H2S and spina bifida My Approach to Problems • • • • • • Look at all data Read the literature Go back to first principles Think laterally Keep an open mind Listen to everyone but believe nobody! • Get help if you need it Objective of Talk Demonstrate these approaches with examples from my professional experience The Case of the Missing Sulfite and the Phantom Cl2 Residuals • The scene of the crime! A Deox 2000 Analyzer measuring Cl2 and bisulfite residuals on tertiary filtered effluent. • Observations Although SO2 was being added in excess of the stoichiometric requirement, no residual sulfite could be detected and on occasion even Cl2 residuals were detected. The Deox 2000 The Deox 2000 continuous Cl2 analyzer relies on the continuous amperometric measurement of iodine concentration to measure both residual Cl2 and bisulfite concentrations Deox 2000 flow sheet KI I2 and I- KH(IO3)2 Inlet Filter To Waste Sample Line Amperometric Cell Dechlorinated Effluent The Deox 2000 Continuous flows of standard KH(IO3)2 solution and excess KI solution are mixed and fed at constant rates through the amperometric cell of the Deox 2000. 12 H+ + 2 (IO3)¯ + 5 I¯ (xs) 6 I2 + 6 H2O + (xs) I¯ With KI in excess this results in a mixture of I2 and I¯ flowing to the Deox 2000 The Deox 2000 Bisulfite detection HSO3- + I2 + 2 H2O 2 I- + SO42- + 4 H+ Cl2 detection Cl2 + 2 I- I2 + 2 Cl- The Mystery Solved (Part I) • Oxidation of HSO3- with O2 (DO) by biofilm in HSO3- sample line consumes HSO3- between sampling point and Deox 2000 result. • Result: no HSO3- Demonstrating This: Bisulfite oxidation by O2 2 HSO3- + O2 + 2 H2O 2 SO42- + 2 H+ So 1 M/L HSO3- should consume 0.5 M/L O2 and produce 1 M/L SO42- and 1 M/L strong acid (or reduce total alkalinity by 2 M H+/L, or 100 mg CaCO3/L) Results Parameter Predicted Measured change mM/L mM/L Bisulfite decrease 0.015 Sulfate increase 0.015 0.014 DO decrease 0.015 0.019 Alkalinity decrease 0.030 0.023 pH value 6.54 6.55 The Mystery Solved (Part II) • Biofilm sloughs off and partially blocks sample flow to Deox 2000. • This increases I2 concentration • Result: reads out as an increase in Cl2 concentration. Demonstrating This: • Pieces of biofilm identified on Deox 2000 sample line filter • Problems with low HSO3- and phantom Cl2 residuals encountered more frequently in hot weather than when cool, and when cleaning frequency for sample line filter was low. Bad Rocks on my Beach • Urea (fertilizer) production plant located near tidal bluffs. • Groundwater, contaminated by urea and ammonia, flows towards a pebble beach below bluffs • Concrete-like rocks form at water’s edge • Rocks interfere with fishing nets used by indigenous people Beach rocks Beach rocks Objectives • Determine cause(s) of rock formation • Determine whether the cause(s) is associated with the contaminated groundwater • Determine methods for preventing rock formation This is a Langlier Index Problem (in Disguise)! • Ammonia and urea get into the soil and groundwater • Carbon dioxide produced by soil microorganisms dissolves in soil water producing carbonic acid CO2 + H2O H2CO3 • Ammonia reacts with carbonic acid producing ammonium bicarbonate • NH3 + H2CO3 NH4HCO3 • Urea hydrolyses to ammonium carbonate CO(NH2)2 + H2O (NH4)2CO3 • Carbonic acid reacts with ammonium carbonate to form ammonium bicarbonate H2CO3 + (NH4)2CO3 2 NH4HCO3 • The net result of all this is that the groundwater ammonia and alkalinity (HCO3-) concentrations both increase Ammonia N = 100 mg/L Ammonia N = 1000 mg/L Bluffs The site Ground water movement Beach Pilings Ocean Beach rocks “Beach Rock” Composition Mineral Sample 1(%) Sample 2(%) Quartz 46 46 K-feldspar 3 7 Plagioclase 36 26 Calcite 0 7 Aragonite 0 8 Monohydrocalcite 9 0 Clay minerals 6 6 Major Components of Sea Water Component Na+ Mg2+ Ca2+ K+ ClSO42HCO3Br- Concentration (mM/L) 466 56 11 9.7 535 28 2.3 0.8 Beach Rock Formation • High pH, high alkalinity groundwater flows towards beach and meets the high Ca “sea” water. • Denser sea water forms a wedge under lower density “fresh” groundwater. • Calcium carbonate precipitates at the groundwater/sea water interface. • With pebbles (aggregate) this forms concrete. Beach Rock Formation Bluffs and beach erode and expose beach rock at water’s edge Sea Groundwate rLand, t =0 Land, t =t Beach rock Last Steps • Assume a 1:1 mixture of groundwater and sea water at the interface • Calculate averages for total alkalinity, Ca2+ • Back calculate average pH from Alk = Ct(α1 + 2α2) + Kw/[H+] – [H+] using equilibrium constants corrected for temperature and salinity (ionic strength) Last Steps • Calculate CO32- from: Alk = Ct(α1 + 2α2) + Kw/[H+] – [H+] • Solve for Ct, then for [CO32-] = Ctα2 • Determine Ksp for CaCO3(s) = [Ca2+][CO32-] • Compare Ksp with observed [Ca2+][CO32] and determine whether over-, undersaturation or equilibrium. CaCO3 Saturation Results Under x x Equiulib Slightly over Highly over Area of study Mystery Pipe Scaling with No Anions • Where: Reno NV apartment buildings at extremity of water distribution system • What: Pitting corrosion of hot water copper piping combined with erosion corrosion (high water velocity) • Pits occurred in regions where turbulent flow had eroded a soft white scale (precipitate) The Scale • To solve murders you must determine how many bodies there are and then identify all of them • Analysis of dry scale (% by weight): Cations: Al = 9.6; Si = 37.4 Anions: NONE!!! • • • Because electroneutrality must be conserved the anions must have been: Lost during analysis Not detected by analysis The only anion that fits both of these categories is hydroxide. Hydroxides dehydrate to oxides during drying and oxides are not detected by anion analysis … so it looks like we have a mixture of aluminum oxide (alumina, Al2O3) and silicon dioxide (silica, SiO2)… lets check it out! Al = 27, Si = 28, O = 16, Al2O3 = 102, SiO2 = 60 If Al = 9.6%, then Al2O3 = (102/54) x 9.6 = 18.1% If Si = 37.4% then SiO2 = (60/28) x 37.4 = 80.1% And 80.1 + 18.1 = 98.2% so this accounts for virtually all of the dry weight and we have a scale consisting of about 80% silica and 20% alumina. How is This Possible? • Reno water supply is from Truckee River which comes from a granite basin and contains siliceous material • Reno water treatment plant used alum coagulation / flocculation then sedimentation but NO FILTRATION…so alum-flocculated silica particles could escape into the distribution system • Apartments were at extremities of distribution system and flocs settled out and were washed into the apartment water lines Corrosion Cells Come in Strange Disguises Corrosion of steel tendons used for post-tensioned/prestressed concrete floors at the Watergate Apartments (Emeryville CA) The Situation • Apartment concrete floors strengthened by post-tensioned steel cables coated in grease, wrapped in paper and fitted through a jack at either end of the floor slab. • Floor is poured then cables are pulled and the tensioned cables are held under tension by the jacks. • Jacks are covered with a concrete plug for aesthetic purposes Post-Tensioned Cable Side of building Concrete plug Post tensioning jack Post tensioning cable covered with grease Paper wrap on cable Post tensioning directions Edge of floor slab What Happened? • Shortly after completion aesthetic concrete plugs began to spall off the buildings revealing the jacks • Inspection showed the jacks had moved outwards indicating tendon failure • This was confirmed and examination of the tendons showed damage consistent with stress corrosion cracking Edge of floor slab Stress Corrosion Cracking • Not classical corrosion (like rusting) since it occurs at the cathode (not the anode). It is the result of hydrogen formation within the structural lattice of a metal that literally blows it apart. • Cathodic reaction is: e- + H+ ½ H2(g) An Electrochemical Cell is Needed for Corrosion to Occur Electrochemical cell consists of: • Anode (electrons produced) • Cathode (electrons consumed) • Internal circuit (electrons flow) • External circuit (ions flow) Electrochemical Cell Internal circuit eAnode External circuit (Needs aqueous environment) Where are These 4 Components? • Building constructed on piles containing rebar which is tied to re-bar in floor (internal circuit) • Piling re-bar electrical potential differs from one pile to another so floor re-bar varies with location in slab (anode and cathode) • During tendon assembly, wrapping paper tears and allows contact between re-bar and steel tendon at some locations • At other locations wrapping paper tears but tendon and re-bar do not touch leaving a moist layer between them (external circuit) The hidden cell Cathode Wrapping paper Grease Steel tendon Floor Rebar Internal connections Piles Anode Failure site External connection Solution Existing construction • Replace steel tendons as they fail with slightly smaller tendons wrapped in plastic sheathing. This eliminates internal and external circuits New construction • Use plastic wrapped tendons and tie all rebar, tendons and slab conduit together to ensure constant potential throughout metal in slab and piles. This eliminates internal and external circuits anode and cathode. 0 ≠ Zero …or in plain English, a reading of 0 does not necessarily mean there is nothing there! DO Control Procedure • Aeration basin blowers controlled by in situ Zulig DO probes (old) • Daily calibration of Zulig probes by handheld YSI Model 55 DO probe • YSI probe can be calibrated on site for 100% saturation but not for 0% saturation YSI Model 55 DO probe Plant Upset • • • • Black mixed liquor Sulfide odor and detection in effluent Turbid, high BOD , TSS effluent DO in aeration basin apparently high but air supply low • All the symptoms of insufficient aeration but with apparently high DO Air Supply and Mixed Liquor DO DO, mg/L and Air supply, ft3 /lbcBOD5 3 2.5 DO Concentration 2 1.5 1 Air supply 0.5 0 Date, 2004 Relationship of YSI Model 55 DO Probe Readings to True DO Readings YSI Zero YSI Saturation True Zero ( Winkler) Increasing DO concentration True Saturation (Winkler) Air Supply and Time of Winkler DO Calibration 1.2 Winkler calibration 1 0.8 Air supply, ft 3 /lb cBOD 5 of YSI DO probe 0.6 0.4 0.2 0 Date, 2004 H2S and Spina Bifida –It’s a Gas! • Trunk sewer carrying high BOD canning wastewater runs down residential street. • Significant H2S generation especially during warm weather. • City seals manholes so H2S travels up house laterals and vent pipes. • Residents sue City claiming H2S passes thru’ toilets into bathroom and causes high incidence of spina bifida. My Job as Expert • What is rate and amount of H2S that can pass thru’ water in toilet to bathroom ? You are here Sewer vent To house lateral P-trap A (Not Trivial) Diffusion Problem • H2S in water exists as H2S(aq), HS- and S2-, all of which diffuse at different rates • Assume water pH = 5, so that only H2S, with the lowest diffusion coefficient, is present • Each time toilet is flushed, diffusion starts all over again • Do calculations for longest common “undisturbed” time (72 h = long weekend) Common Problem for Engineers and Scientists in Courtroom Situations • Even with simplifying assumptions the defining equations are: • Diffusion (CS – CA)/CS = erf (X/2√Dt) • Flux = [{-2D(CS – C0)}/√4πDt] exp{-X2/4Dt} • Explain that to a jury! Results • The calculation shows that over a long weekend about 9 x 10-4 μg H2S /m3 will diffuse into the bathroom. • Threshold odor limit of H2S is 1 μg/L or 1.4 μg H2S / m3 …some 1600 times higher! • But even these numbers are likely to make the eyes of an average citizen glaze over… so how can we tie this to something that they really understand? Other Sources of H2S in a Bathoom • You’ve guessed it…flatus! • This led me into a fascinating study of the subject of flatology • Journal of Emergency Medicine , Vol. 10, pp. 79-88. (1992) …and the Moral of These Stories is: “If you hear hoofbeats, think horses, not zebras” (but remember there may be a zebra in that pack of horses) Questions? Topics • The case of the missing sulfite and the phantom chlorine residuals • Mystery pipe scaling with no anions • A galvanic mystery • H2S and spina bifida • If this mechanism is true then the molar concentrations of ammonia and total alkalinity in the groundwater plume should be equal …. 3. 5 3 Log Alkalinity 2. 5 2 1. 5 1 0. 5 0 -3 -2 -1 0 1 -0. 5 -1 Log NH4+ 2 3 4 Guess who paid to rip out all the pipes, replace them and fix all the water damage! All Data are Useful • Investigation of lead levels in water delivered to apartments • Lead standard for drinking water: 90% of samples < 15 μg/L. • MDL for Pb = 5 μg/L • Many samples below MDL Pb Concentration, data > MDL 100 Pb, μg/L 50 20 10 MDL= 5 μg/L 5 2 1 10 30 50 70 90 % less than 99 99.9 99.99 Standard Met? • It is a close call! • More data would be helpful • Data sets contained many “Nondetects” below MDL • Lab notebooks reviewed and sample readings below MDL converted to μg Pb/L Conclusions • Data below MDL belong to the same statistical distribution as those > MDL • Including all data provides more confidence that Pb standard is met. • Eliminates the skewing of data introduced by assuming some fixed value for data <MDL Pb concentration, All Data 100 Pb, μg/L 50 20 10 MDL= 5 μg/L 5 2 1 10 30 50 70 90 % less than 99 99.9 99.99