me 465— machine design ii - nau.edu

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UCC/UGC/ECCC
Proposal for New Course
Fall 2016
Please attach proposed Syllabus in approved university format.
1. Course subject and number:
ME 465
2. Units:
See upper and lower division undergraduate course definitions.
3. College:
CEFNS
4. Academic Unit:
3
Mechanical Engineering
5. Student Learning Outcomes of the new course. (Resources & Examples for Developing Course
Learning Outcomes)
1. You will be able to apply relevant topics from advanced mechanics of materials that are
needed in the advanced analysis of structural components. (LO a)
2. You will be able to predict structural failure of machine elements under static and/or
fatigue loading conditions. (LO a)
3. You will be able to apply advanced analysis and design methodology needed in order to
select materials and design common structural components (e.g. shafts, gears, welds)
and load transfer devices (e.g. belts, clutches, brakes). (LO c, e)
4. You will demonstrate the ability to use and develop computer-based techniques and
algorithms for the analysis and synthesis of mechanical components (LO k).
5. You will demonstrate the ability to seek and learn new material outside the class topics
through the completion of an open-ended homework assignment, report, term paper,
computer assignment, design assignment, and/or project. (LO i, j).
6. Justification for new course, including how the course contributes to degree program outcomes,
or other university requirements / student learning outcomes. (Resources, Examples & Tools for
Developing Effective Program Student Learning Outcomes)
The justification for ME 465 – Machine Design II starts with its sister course, ME 365 Machine
Design I. ME 365 is the foundational course in machine design in the mechanical engineering
(ME) curriculum, where it is a required core course in the junior year. It is also a required prerequisite course for capstone and for several upper division technical electives in the “solid
mechanics” emphasis in ME; a similar course is required in all BSME programs across the
country. The ME faculty, through the continuous review process that is conducted as part of
Effective Fall 2015
ABET-accreditation activities, identified some areas of this course where improvement was
needed. A key recommendation that emerged was to cover in more detail topics that are
associated with bolted joints, gears and shafts design. While course changes were made to
accommodate more lectures on gears and shafts design, these took away time from other
topics that are equally important for students’ performance in subsequent courses. As a
result, a survey was carried out to identify practices in other peer mechanical engineering
departments in offering the machine design course. This survey indicated that a significant
number of departments offer two courses in machine design, giving students the opportunity
to immerse in depth in the topics mentioned above, and to also be introduced to additional
topics such as clutches, brakes, flexible mechanical elements, etc. This finding, combined
with the observed increase in DFW rates in the course of up to 20% between 2005 and 2015
triggered the proposed change in this course offering. In addition, the ME department,
informed by its continuous improvement process required for ABET-accreditation, has
decided to make a significant modification to its curriculum in hopes of improving student
performance in machine design. The change is to reduce the breadth of the topics covered on
ME 365 syllabus, thus allowing more depth and mastery of the remaining topics, and to create
a new machine design course, ME 465 Machine Design II, that covers the content dropped
from ME 365, in more depth, and with additional topics appropriate for an ME student (and
covered in other peer departments). ME 465 will be a “required” depth elective for ME students
that elect to focus on the solid mechanics emphasis.
7. Course Title:
MACHINE DESIGN II
(max 100 characters including spaces)
8. Catalog course description (max. 60 words, excluding requisites):
Fundamentals of mechanical design; stress, deflection, strength, lubrication, and design
principles; design of mechanical elements: helical gears, bevel gears, worm gearing, shafts,
clutches, breaks, flexible mechanical elements, bearings, permanent joints.
9. Will this course be part of any plan (major, minor or certificate) or sub plan (emphasis)?
Yes
If yes, list and include the appropriate plan proposal.
Mechanical Engineering; B.S.E.
No
10. Does this course duplicate content of existing courses?
Yes
No
If yes, list the courses with duplicate material. If the duplication is greater than 20%, explain why
NAU should establish this course, and include applicable support/correspondence.
This course doesn’t duplicate material from other courses. It builds on material introduced in
ME365 – Machine Design I to introduce advanced methods of analysis and design of new
machine elements.
11. Grading option:
12. Proposed Co-convene with:
Effective Fall 2015
Letter grade
Pass/Fail
14a. UGC approval date*:
Both
See co-convening policy.
*Must be approved by UGC before UCC submission, and both course syllabi must be presented.
13. Proposed Cross-list with:
See cross listing policy.
14. May course be repeated for additional units?
14a. If yes, maximum units allowed?
14b. If yes, may course be repeated for additional units in the same term?
Yes
No
Yes
No
CS 122, CENE 253, ME
15. Proposed Prerequisites:
252, ME 340, ME 365
If prerequisites, include the rationale for the prerequisites.
This course builds on material, and requires application of knowledge, introduced in CENE
253, ME252, ME340 and ME365. Computer usage will be required as part of the course work,
thus CS 122 is a necessary prerequisite.
16. Proposed Co requisites:
If co requisites, include the rationale for the co requisites.
17. Does this course include combined lecture and lab components?
Yes
If yes, include the units specific to each component in the course description above.
No
18. Does this course include an experiential learning component?
No
19. Class Instruction Mode:
In-person
If In-person or Blended, where will the course be offered?
20. Which terms will the course be offered?
Fall
Winter
Other
Yes
Online
FLGMTN
Blended
Other
Spring
Summer
(Fall/Even Yrs, Spring/Odd Yrs, Intermittent, etc.)
21. Do you anticipate this course will be scheduled outside the regular term?
Yes
No
If yes, please refer to: http://nau.edu/Registrar/Faculty-Resources/Schedule-of-Classes-Maintenance/
22. Will there be a course fee?
If yes, please refer to: http://nau.edu/Registrar/Faculty-Resources/Course-Fees/
Yes
No
23. Is this course being proposed for Liberal Studies designation?
Yes
No
24. Is this course being proposed for Diversity designation?
Yes
No
Answer 23-24 for UCC/ECCC only:
Effective Fall 2015
FLAGSTAFF MOUNTAIN CAMPUS
Scott Galland
Reviewed by Curriculum Process Associate
1/11/2016
Date
Approvals:
F. Ernesto Penado
12/8/2014
Department Chair/Unit Head (if appropriate)
Date
Chair of college curriculum committee
Date
Dean of college
Date
For Committee use only:
UCC/UGC Approval
Date
EXTENDED CAMPUSES
Reviewed by Curriculum Process Associate
Date
Approvals:
Academic Unit Head
Date
Division Curriculum Committee (Yuma, Yavapai, or Personalized Learning)
Date
Division Administrator in Extended Campuses (Yuma, Yavapai, or Personalized
Learning)
Date
Faculty Chair of Extended Campuses Curriculum Committee (Yuma, Yavapai, or
Personalized Learning)
Date
UGC Approval (Graduate-Level Courses Only)
Date
Effective Fall 2015
Chief Academic Officer; Extended Campuses (or Designee)
Date
From: F Ernesto Penado
Sent: Tuesday, December 08, 2015 4:37 PM
To: Stuart S Galland <Stuart.Galland@nau.edu>
Cc: Tom Acker <Tom.Acker@nau.edu>; Constantin Ciocanel <Constantin.Ciocanel@nau.edu>
Subject: ME course and program changes
Hi Scott,
Here are the materials for the ME 365, 395, 440 and 465 course changes with syllabi, and the associated program
changes. I have also added my electronic approval.
Please note that on p. 3 of the program of study form, there is a question about whether ENG 105 should be included at
that location (highlighted in light blue). Otherwise, ENG 105 only appears as a footnote in the POS.
Also, I added ME 456 (the new Engineering Modeling of Nonlinear Systems course) to the list of depth electives on p. 4
of the POS, although ME 456 is going through the approval process as well for new course approval.
Thanks,
-Ernesto
----------------F. Ernesto Penado, Ph.D.
Professor and Chair
Department of Mechanical Engineering
Northern Arizona University
NAU COLLEGE OF ENGINEERING, FORESTRY AND NATURAL SCIENCE
MECHANICAL ENGINEERING DEPARTMENT
ME 465— MACHINE DESIGN II
Spring 2017
Catalog
Description
ME 465 – Machine Design II (3 credits). Fundamentals of mechanical design; stress,
deflection, strength, lubrication, and design principles; design of mechanical elements: helical
gears, bevel gears, worm gearing, shafts, clutches, breaks, flexible mechanical elements,
bearings, permanent joints. Letter grade only.
Textbook:
Lecture:
Shigley’s Mechanical Engineering Design, 9th Ed., R.G. Budynas & J.K. Nisbett,
McGraw-Hill, 2011, ISBN-13 9780077942908.
TuTh 8:00 – 9:15am, Bldg. 69, Rm 101
Faculty:
Constantin Ciocanel, PhD, Associate Professor, Rm 211
Prerequisite
Courses:
ME 252 Applied Mechanics Dynamics; CENE 253 Mechanics of Materials; ME 340 Materials
Science; ME 365 Machine Design; CS 122 Intro to Computer Programming
Prerequisite
Topics:
1.
2.
3.
4.
5.
6.
7.
Effective Fall 2015
Multivariable calculus; Vector algebra
Understanding of force-equilibrium relations; free-body diagrams
Shear and moment diagrams
Two dimensional stress/strain at a point: principal stresses and strains, Mohr’s circle
Deflections of elastic members
Theories of static failure
Basic knowledge of statistics
8. Understanding of the physical and engineering properties of materials
9. Computer programming and/or computer analysis tools
Course
Learning
Objectives:
1. To introduce you to the tools and methodology needed to design and analyze mechanical
components.
2. To illustrate the need for independent thinking and learning needed to solve the types of
design problems not specifically covered in class.
3. You will demonstrate an understanding of the statistical nature of the variables involved in
the design process, and will be able to use stochastic analysis to determine the reliability
when the stress and strength distributions are known at the critical location in a part.
4. To provide you with the advanced concepts necessary to define the final shape, size, and
material of a particular machine element so that it will not fail under the loading and
environmental conditions expected in service.
5. To teach you how to apply computer-based techniques in the analysis, design, and
selection of components which are commonly used in the design of complete mechanical
systems.
Course
Learning
Outcomes1:
1. You will be able to apply relevant topics from advanced mechanics of materials that are
needed in the analysis of structural components. (LO a)
2. You will be able to predict structural failure under static and/or fatigue loading conditions.
(LO a)
3. You will be able to apply the proper analysis and design methodology needed in order to
select materials and design common structural components such as shafts, gears, and
bolts. (LO c, e)
4. You will demonstrate the ability to use and develop computer-based techniques and
algorithms for the analysis and synthesis of mechanical components (LO k).
5. You will demonstrate the ability to seek and learn new material outside the class topics
through the completion of an open-ended homework assignment, report, term paper,
computer assignment, design assignment, and/or project. (LO i, j).
1The numbers in parenthesis (e.g., LO a, etc.) correspond to the a through k ABET
Learning Objectives.
Course
Topics2,3:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Shaft design [2]
Keys, set screws, limits and fits [2]
Helical gears [2]
Bevel gears [2]
Worm gearing [2]
Cylindrical and tapered bearings [3]
Clutches and breaks [4]
Flexible mechanical elements [3]
Lubrication [3]
Permanent joints [3]
Finite element analysis [1]
215
week semester, TTh, 27 lectures, 3 exams.
number in square brackets indicates the number of lectures devoted to the topic.
3The
Reading
assignments/
Homework/
Quizzes/Exams:
Effective Fall 2015
Reading assignments must be completed before the lecture. The importance of completing
these reading assignments, for your success in this course and beyond, cannot be overstated.
Homework is part of your grade and is due at the beginning of the lecture period. Late
homework will be accepted only under extreme circumstances (e.g., serious illness,
institutional excuse), and will require written verification. If you have an institutional excuse,
arrangements must be made with the instructor prior to the date when you will be absent.
Remember also that you can always turn in an assignment early.
You are strongly encouraged to complete your assigned homework; this will help you better
understand the material. Homework assignments must be done in a professional manner
(neat, orderly, etc.), on engineering paper, using a GIVEN, FIND, SOLUTION format.
 GIVEN: A restatement, in your own words, of the information given in the problem
statement.
 FIND: A statement of what is required to find in the problem from the given information.
 SOLUTION: Your solution to the problem.
When plots or iterative calculations are required in a HW problem, you must use a computer
program to generate the plots/solve the problem. No hand generated plots or calculations will
be graded.
Quizzes will be used to test the completion and understanding of the reading assignments, and
to assess, progressively, the level of understanding of the taught material. All quizzes will be
administered through Bblearn – please complete them as assigned; no make-up quizzes will
be given.
Exams will be used to comprehensively assess the level of understanding of the taught
material. Make-up exams will be given only under extreme circumstances (e.g., serious illness,
institutional excuse), and will require written verification.
It is expected that all your work will be neat, readable, and in logical order. If it is not,
you will not receive partial credit.
Project:
Assessment:
The project is a semester long assignment. Students are expected to design a two stage gear
box to be used in either a small wind turbine, weed trimmer, or mini-cart. The gears, shafts,
keys, and bearings will be designed against stress and/or defelection failure. Selection of
materials for the shaft, gears and keys, along with shaft and gears’ finish and heat treatments
is also required. Finally, a gear box casing and lubrication plan have to be included.
Your final grade will be based upon the weighting system provided below. You may receive up to 2%
toward your grade for perfect course attendance.
RELATIVE WEIGHT
Homework
Quizzes
Exam #1
Exam #2
Exam #3
Project
Final Exam
Total
7.5%
7.5%
15%
15%
15%
20%
20%
100%
GRADE DISTRIBUTION
A
90%+
B
80 to 89%
C
70 to 79%
D
60 to 69%
F
Below 60%
Professional
Component:
Engineering Science: 30%
Engineering Design: 70%
Policies:
Make-up exams are given only when an extreme circumstance (e.g., serious illness,
institutional excuse) doesn’t allow the student to take a class scheduled exam. In such a case,
written verification is required. No make-up quizzes will be given.
Attendance
As stated in the Class Attendance policy in the NAU General Catalog, students are expected
to assume responsibility for regular class attendance. When absence is unavoidable, students
should report the reason to the instructor and assume the responsibility for any work they miss.
Instructors are under no obligation to make special arrangements for students who have been
absent unless the student has an institutional excuse.
Effective Fall 2015
NORTHERN ARIZONA UNIVERSITY
POLICY STATEMENTS FOR COURSE SYLLABI
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harassment on the basis of sex, race, color, age, national origin, religion, sexual orientation, gender, gender identity,
disability, or veteran status by anyone at this university. Retaliation of any kind as a result of making a complaint under the
policy or participating in an investigation is also prohibited. The Director of the Equity and Access Office (EAO) serves as
the university’s compliance officer for affirmative action, civil rights, and Title IX, and is the ADA/504 Coordinator. EAO also
assists with religious accommodations. You may obtain a copy of this policy from the college dean’s office or from NAU’s
Equity and Access Office website nau.edu/diversity/. If you have questions or concerns about this policy, it is important that
you contact the departmental chair, dean’s office, the Office of Student Life (928-523-5181), or NAU’s Equity and Access
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a student should expect, on average, to do a minimum of three hours of work per week, including but not limited to class
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Effective Fall 2015
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August 25, 2015
Effective Fall 2015
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