Introduction to Thermoelectric Effects And Their Applications in Energy and Environment Shang-Fen Ren Department of Physics, Illinois State University Normal, IL 61790-4560 ren@phy.ilstu.edu Research Supported by National Science Foundation, Research Corporation, and Caterpillar, Inc Main Research Collaborators Wei Cheng (Beijing Normal University) Gang Chen (MIT) Walter Harrison (Stanford) Peter Yu and Sam Mao (UC-Berkeley) Andrew McGilvray, Bo Shi, and Mahmoud Taher (Caterpillar) Research Students (1994-present) David Rosenberg, Latanya Molone, Garnet Erdakos, Heather Dowd, Jason Stanford, Maria A. Alejandra, Chad Johnson, Kim Goodwin, Joel Heidman, Paul Peng, Josh Matsko, Brian Mavity, Rory Davis, Nathan Tovo, Victor Nkonga, Shelley Dexter, Scott Gay, Tim Hughes, Gabriel Altay, Louis Little, Victor Nkonka, Benjamin Thompson, Jonathan Andreason, Zoe Paukstys, Colin Connolly, Marcus Woo, Courtney Pinard, Danthu H.Vu, Valerie Hackstadt, Derek Wissmiller, Scott Whitney, Chris S. Kopec, Erika Roesler, Elizabeth Williams,Trina Karim, Mike Morrissey, Nick Jurasek, Nathan Bogue, Mid-hat Abdulrhman, Maggie Hansen, Jade Exley Outline Thermoelectric Effect What is Thermoelectric Effect (TE) Potential Applications of TE TE and Nanotechnology TE Applications in Energy and Environment Research Collaboration on TE with Caterpillar Thermoelectric Effects Discovered in 1821 by Thomas Johann Seebeck: observed a compass needle to move when placed in the vicinity of a closed loop of two dissimilar metal conductors joined together at the ends to make a circuit, when the junctions were maintained at different temperatures. Introduction to Thermoelectrics Heat in Thermoelectric Couple Thermoelectric elements (legs) Th N P Tc - + Current out Two legs of a thermocouple. The magnitude of the thermoelectric voltage is proportional to the difference of two temperatures. Most materials with good thermoelectricity efficient are semiconductors. Two legs are made by N-type and P-type of semiconductors respectively. Thermoelectrics Nomenclature Thermoelectric Device (Module) + - Introduction to TE and Their Applications in Energy and Environment By Shang-Fen Ren Thermoelectrics Nomenclature Thermoelectric System/Application Introduction to TE and Their Applications in Energy and Environment By Shang-Fen Ren Commercial Bulk TE Modules Introduction to TE and Their Applications in Energy and Environment By Shang-Fen Ren Thermoelectrics Power Generation (Seebeck Effect) Thermal Power in Qh - Electric Power out Po Th + Tc Carnot Efficiency max Th Tc Th 1 ZTav 1 Po Tc Qh 1 ZTav Th Introduction to TE and Their Applications in Energy and Environment By Shang-Fen Ren Thermoelectrics Cooling (Peltier Effect) Peltier Effects was discovered 13 years later. Th - Electric Power in Pin + Tc Thermal Power Out Qc COPmax Tc Th Tc 1 ZTav Th Tc 1 ZTav Qc Pin 1 Introduction to TE and Their Applications in Energy and Environment By Shang-Fen Ren Applications of Thermoelectrics (I) TE Power Generation (Seebeck) Power generation for special applications Space Military Waste heat to energy (green energy) Applications of Thermoelectrics (II) TE Cooling (Peltier) High accuracy thermometer Environmentally-friendly refrigerator New air-conditioning Cooling for electronics Simple system, small volume, high accuracy, high sensitivity, highly reliable, long lifetime, environmentally friendly Thermoelectric Efficient Figure of Merit ZT T ZT= 2 α is the Seebeck coefficient of the material (V/K) is the electrical resistivity of the material (Ωm) is the thermal conductivity of the material (W/mK) Most materials have a ZT much less than 1. Thermoelectric systems in automobiles requires a ZT of about 2. To substitute conventional refrigerators requires a ZT of about 4 The heart of the research is to look for materials that conduct electricity well but conduct heat poorly (phonon glass and electron crystal (PGEC)). Performance of Thermoelectric Generator as Function of ZT For above temperatures, the Carnot efficiency is about 61 percent, making the TE generator to be about 24 to 30 percent efficient with TE materials with ZT between 2 and 3. Coefficient of Performance for Thermoelectric Cooling as Function of ZT Figure of Merit – Bulk Bulk Module Markets Portable Fridge Chiller Dehumidifier Electronics Cooling Automobile Offshore power generation Radioisotope thermoelectric generator Night vision Introduction to TE and Their Applications in Energy and Environment By Shang-Fen Ren Climate Control Seat (CCS) System Vehicle Application In high end cars (GM, Ford, Toyota, Nissan, Lexus, etc) . Huge market!!! Over 4 million units sold so far. Solid state refrigerators may replace traditional compressor refrigerators in the future Progress in Thermoelectric Efficiency ZT FIGURE OFofMERIT Figure Merit (ZT) (ZT)max max 4 PbSeTe/PbTe Quantum-dot Superlattices (Lincoln Lab) 3.5 3 Bi2Te3/Sb2Te3 Superlattices (RTI) 2.5 (Michigan State) 2 1.5 1 Skutterudites (Fleurial) Bi2Te3 alloy 0.5 PbTe alloy Si0.8Ge0.2 alloy Dresselhaus 0 1940 1960 1980 Year YEAR 2000 2020 Thermoelectrics Materials: Bulk and Nano-Scale Bulk Less than 5% conversion efficiency Nano-Scale Predicted with 30% conversion efficiency • More than 40 years • Less than 10 years • Niche applications • Potential for a wide variety of applications • Well established product • Still being incubated at small companies, universities and national labs Introduction to TE and Their Applications in Energy and Environment By Shang-Fen Ren A World from Macro to Nanoscale 1 nm = 10-9 m Introduction to TE and Their Applications in Energy and Environment By Shang-Fen Ren Introduction: Nanoscience and Nanotechnology What is a Nanostructure? The word “nano” means 10-9 . So a nanometer is one billionth of a meter. In general, nanostructures are objects in the size range from tens to hundreds of nanometers. Nanoscience concerns the study of objects in this size range, and nanotechnology is to fabricate and work on objects in this size range. Why nano? The nanoworld provides scientists with a rich set of materials that can be useful of probing the fundamental nature of matter. These materials also have tunable properties that makes them valuable for many different real world applications. Introduction to TE and Their Applications in Energy and Environment By Shang-Fen Ren Examples of Nanostructures 48 Fe atoms on Cu (111) surface, Quantum Corral, by D. Eigler,IBM Chemical Etching of Porous Silicon by Thomas Research Group C60 discovered by Kroto in 1985 Self-assembled Ge pyramid 10nm (www.nano.gov) Carbon Nanotubes (Ren, et al., Stanford Science, 1998) Introduction to TE and Their Applications in Energy and Environment By Shang-Fen Ren Properties of Nanostructures: Electron Density of States as a Function of Dimensionality Quantum well (QW) 2-D Quantum wires(QWR) 1-D Quantum Dots (QD) 0-D Introduction to TE and Their Applications in Energy and Environment By Shang-Fen Ren Properties of Nanoscale Materials: CdSe Quantum Dots Introduction to TE and Their Applications in Energy and Environment By Shang-Fen Ren Properties of Nanoscale Materials: Size and Band Gap Electrons: Blue shift of the electronic band gap Uncertainty Principle Introduction to TE and Their Applications in Energy and Environment By Shang-Fen Ren US Energy Flow Trend (2002) Massive Quantity of “Waste” Energy Imported Oil 97% Oil Dependent Unit: quads, (1quads =1 quadrillion BTU, 1 BTU=1055J) 30% Engine Combustion 100% Gasoline Gasoline Opportunities for Recovery of Waste Heat in Transportation 25 Mobility & Accessories 5% Friction & Radiated 30% Coolant 40% Exhaust Gas Distribution of Fuel Energy in Passenger Vehicles Introduction to TE and Their Applications in Energy and Environment By Shang-Fen Ren Goal for TE in Transportation, a Research Roadmap By 2012, achieve at least 25% efficiency in advanced thermoelectric devices for waste heat recovery to potentially increase passenger and commercial vehicle fuel economy by 10%. DOE Initiative for a Science-Based Approach to Development of Thermoelectric Materials for Transportation Applications, ORNL, Nov. 2007 Technical Barriers Unusual combination of properties Matching n- and p- type materials Performance often dependent on doping Difficult metrology and lack of standards Scale up of synthesis and processing of thin-film materials from lab scale Cost effective thermoelectric materials and devices System issues critical to operation of thermoelectric devices Science-based Approach for TE material Discovery Computation (Modeling & Simulation) Evaluation New Materials Characterization Synthesis & Processing Materials Technology Flow for Solid State Waste Heat Energy Recovery Collaboration with Caterpillar We have developed a physics-based model that simulates the structure of multilayered nanostructures. Our modeling tool is used to predict the TE property of various multilayered structures with different structural configurations and doping concentrations. Our calculations have helped with the understating of the TE property of nanostructure affected by various conditions, and the results are used to guide the experimental research in developing nanostructured thin-film based materials for highefficiency TE applications. Potential Location for TE Generator Caterpillar’s 550 HP Heavy Truck Equipped with TEG Introduction to TE and Their Applications in Energy and Environment By Shang-Fen Ren TE Generator for Light Vehicles TE Materials for Applications in Energy and Environment Introduction to TE and Their Applications in Energy and Environment By Shang-Fen Ren