Supply Chain Management: From Vision to Implementation Chapter 9: Core Competencies and Outsourcing Chapter 9: Learning Objectives 1. Describe the notion of core competency. Identify an organization’s competencies and determine whether they pass the three-fold test of a core competency. 2. Define outsourcing and discuss reasons why companies outsource. 3. Describe the three phases to developing and executing an outsourcing strategy. 2 Chapter 9: Learning Objectives 4. Identify and assess some of the potential risks associated with outsourcing. 5. Conduct a make-or-buy analysis to support an outsourcing decision. 3 What is a Core Competence? Core competency is the set of activities, skills, or advantages that distinguishes a company for its competitors. “… the collective learning in the organization, especially how to coordinate diverse production skills and integrate multiple streams of technologies.” - Prahalad & Hamel 4 Core Competence To compete and win in the global marketplace a company must be uniquely good at at least one thing that the customer values. Most industry leaders build their core competencies around a handful of essential skills. 5 Identifying Core Competencies Does the identified skill set contribute significantly to what customers perceive as our organization’s value-added? Is the skill set difficult for others to replicate or imitate? Are we particularly good at the skill set, or willing to invest the resources to become excellent? Is the skill set broad enough that it allows us to the opportunity to enter many diverse markets or businesses? 6 Complementary Core Competencies Once a company finds its core competency, it can design a supply chain to support its competitive strategy, value proposition, and competency development. Outsourcing non-critical activities to supply chain partners allows companies to leverage complementary core competencies. 7 Outsourcing Flowchart 8 The Outsourcing Challenge Outsourcing is the process of moving an aspect of production, service, or business function from within an organization to an outside supplier. Government public agency outsourcing is called privatization. 9 Outsourcing Trends Contract Manufacturing (CM) – a third-party makes an end product or major component under another company’s brand. Third-Party Logistics (3PL) – using a supplier to provide some combination of logistics activities. Offshoring – outsourcing to a different country. Business Process Outsourcing (BPO) – outsourcing support functions such as: HR, payroll, logistics, etc. 10 Benefits of Outsourcing By outsourcing non-strategic processes, an organization can focus its attention on those things it does best to satisfy the customer. Other benefits include: Cost savings Capital conservation Performance improvement Access to low-cost labor and/or resources Benefit from outside expertise 11 Top Reasons for Outsourcing Conserve Capital, 3% Grow Revenue, 4% Increase Innovation, 3% Reduce Operating Costs, 48% Improve Quality, 3% Improve Skills, 9% Focus on the Core Business, 17% Create a Variable Cost Structure, 13% 12 Outsourcing Risks Outsourcing is not without risk: Outsourcing strategic activities may cause a loss of competitive position. Strategic risk – long-term, perhaps irreversible, risk based on a loss of knowledge related to core activities. Tactical risk – short-term risk based on use of supplier for capacity, not knowledge. Increased dependence on suppliers for knowledge weakens the buyers relative bargaining power. 13 Outsourcing Risks Strategic Risks Tactical Risks Firm loses knowledge and/or technology to perform activity internally Firm experiences: Supplier develops unique, hard to replicate expertise Short-term supply shortages Supplied activities add unique value recognized by customer Hidden transaction or management costs Customer identifies more with the supplier than the original firm Loss of schedule control Firm loses sight of market trends Short term price fluctuations Supplier shares knowledge with firm’s competitors 14 Outsourcing Process Phases Phases Key Participants Establish mission, generate and screen ideas Top management , business unit and functional leaders Conduct an outsourcing feasibility study Multi-disciplinary team of key stakeholders in the current process Establish and manage the relationship with the supplier Purchasing or relationship manager 15 Established the Outsourcing Mission A multidisciplinary team of high-level managers should: State the benefits it hopes to achieve by outsourcing Nominate processes for outsourcing Screen those processes against key success factors to determine which are best suited for outsourcing 16 Outsourcing Projects - Screening Project Decision/Rationale Laundry Outsource – internal support function Forms Management Outsource – internal support function Information Technology Outsource – important area, but do not excel in this area; could not invest to achieve excellence Supply Management Do not outsource – critical to internal analysis, maintaining key supplier relationships, and cost competitiveness Food Service Outsource – although excellent cafeteria, does not add-value to the customers, nor would is it be difficult to replicate 17 Conduct an Outsourcing Analysis Multi-disciplinary team of key stakeholders in the current process evaluate each potential process to outsource as determined by the screening process. Evaluation includes: Developing a better understanding of the organization’s needs Gathering detailed cost, performance, and risk information Total cost of ownership analysis 18 Outsourcing Analysis - Suppliers Assessment of the supply market capabilities, considering: Are supply sources available? Do potential supply sources meet capacity, quality, and other organizational needs? Are the suppliers interested? What risks are present in outsourcing? 19 Outsourcing Analysis - Suppliers Reverse Marketing is the process of recruiting a supplier to provide an item or service that the supplier not currently providing, or unable to provide. Restating Need and Expected Benefit considers the scope and scale of outsourcing required providing new insight on ways to achieve the desired benefit. 20 Identifying & Mitigate Potential Risks Most organizations are good at recognizing tactical risk. A larger issue is strategic risk; by ceding power through outsourcing, a supplier might be able to capture a larger share of the overall chain’s margin. Contingency plans should be developed to deal with identified risks associated with outsourcing. 21 Outsource Risk & Mitigation Strategy Risk Issue Safeguard Capacity or shortages Identified alternative sources for key parts, keeping in mind that all distributors use the same manufacturers, so shortage is difficult to avoid in an industry-wide shortage Loss of competitive pricing information • Right to audit manufacturers’ bills built into contract • Right to “test market and go out to receive competitive bids for comparable services • Most favored customer clause in contract to ensure that Image’s price meets or beats the price offered to other customers receiving the same service Hidden transaction or management fees • Cap fees in contract • Right to audit distributor’s cost allocations built into contract • Contractual clause requiring distributor’s bills itemized into major cost categories for management fees, rather than one lump sum 22 IT Outsourcing - Risk Mitigation Plans Risk Issue Safeguard Poor service to internal customers • Establish internal user survey that links service provider’s pay to performance Poor communication or management of service provider • Dedicated relationship managers at Image • Advisory Board to meet with relationship manager, service provider, key users to provide feedback, discuss technology needs and trends Difficulty in controlling costs • Hire a third party to audit service provider, compare rates with other like companies Loss of internal expertise • Loss in support level expertise could not be avoided. However, relationship manager, CIO and others would retain enough strategic knowledge to replace the service provider effectively if needed Short contract duration/high turnover would be expensive for supplier and frustrating for internal users • Established a five year contract with annual reviews and contract extension clauses Transitioning own employees out of IT and training new employees by service provider • Virtually all current Image IT employees were offered and accepted jobs with service provider to 23 remain at Image Outsourcing Analysis - TCO A cross functional team should analyze all direct and hidden costs associated with the current and perspective outsourced activity. Cost included: materials, labor, energy, overhead, transportation, inventory, quality, obsolescence, and capital. Sensitivity analysis should be performed to determine on a total cost of ownership basis whether there is a cost incentive for outsourcing. 24 Manage the Outsourcing Relationship Outsourcing arrangements exist on a continuum from minimum service to full service turnkey operations. Limited-scope suppliers are less unique and therefore easy to replace. Full-service suppliers provide unique value and are therefore more closely integrated. 25 Supplier Relationships: Arm’s-Length Best suited for “routine” purchases of goods or services. No long-term commitment or special valueadded by this supplier. Non-recurring purchases of items that aren’t critical Supply market is very competitive Switching costs are low Suppliers are not differentiated. 26 Supplier Relationships: Niche Providers are generally specialized, providing a very specific, limited good or service. May be more difficult to replace than armslength suppliers due to their specialized nature. In general, these are specialized, nonrecurring purchases. 27 Supplier Relationships: Hybrid Provide an intermediate level of service. Provide items of moderate importance that are somewhat integrated into the organization’s operations. May be responsible for a whole subsystem or process rather than one clearly defined piece, as do limited scope providers. Standard “turnkey” solutions, and may even run some of the company’s internal processes with their own people. Boundaries between the provider and the firm may begin to blur. Ongoing communication is critical Higher degree of reliance and switching costs 28 Supplier Relationships: Full-Service Provide strategic items and processes that are entrenched in the firm’s own processes. Custom solutions Often engaged in Business Process Outsourcing of critical functions. These providers have a very high level of responsibility and accountability. Have a significant presence in the organization, working side-by-side with the organization’s employees. Difficult to evaluate and manage. 29 Outsourcing Relationships 30 Outsource Relationship: Oversight Routine relationships are named for traditional contract management. The contract terms are clear and the deliverables are simple to use and measure. Routine relationships are best suited to arms-length and niche arrangements. Cooperative relationships are suited to hybrid outsourcing arrangements. The contract defines the relationship, but the suppliers also cooperate on an on-going basis to redefine expectations and goals based on changing business needs. Committed relationships are common between buyers and solutions integrators. The two parties have committed a great deal of resources and efforts to the relationship, and their management style should reflect this. 31 Outsourcing Relationship: Oversight Type of Relationship Routine Arms-Length X Niche Provider X Cooperative Hybrid X Solutions Integrator X Committed X 32 Oversight Characteristics Issue Routine Cooperative Committed Level of management oversight after relationship is established Low Low to medium High Strategic importance of item/process outsourced Low Medium High Need to interface with supplier closely to understand processes Low Medium to high High Anticipated change/improvement over lifecycle of relationship Low Medium to high High Interdependence of our process with supplier Low Medium Medium to high Our need to be a “preferred customer” to this supplier Low Low to medium High Level of ambiguity and change in expectations Low Low to medium Medium to high 33 Ongoing and Post-Audit Evaluation Routine relationships - feedback often is complaining to the supplier when it performs poorly. If a significant supplier, may receive a standard “report card” of key performance indicators (KPIs). The report compares actual to expected performance on key KPIs. Cooperative relationships - supplier likely receive a semicustomized report card capturing data regarding the value the supplier adds. Committed relationships – supplier likely to receive a customized report card based on establishing performance indicators for key issues. In addition, much of the performance feedback would be verbal, as this is a close dayto-day interaction. 34 Typical Outsourcing Report Card Performance Indicator Rating Goal Comments Completes Key Tasks on Time 90% 98% Was late on transitioning to new inventory system Meets Service levels to internal customers 95% same day response 92% same day response Excellent; keep up the good work! Follows up on missed service levels within a week 99% 95% Thanks for your good work! Client perception surveyQuality 88% meets/exceeds quality expectations 90% meets/exceeds quality expectations Need to perform a root cause analysis and identify weak area(s) to target improvement Client perception surveyTechnology leadership 95% meets/exceeds Technology leadership expectations 90% meets/exceeds Technology leadership expectations Good work! Within budgeted costs unless prior approval given 100% 100% Good work 35 Buyer Skills “Traditional” buyers manage contractual relationships that are clearly defined, with clear expectations and performance measures. Outsourcing requires that supply professionals master creating and managing complex relationships due to the more fluid and less clearly defined supply environment. 36 Insourcing The outsourcing decision is not permanent or irreversible; the structure of the firm must adapt to changing business environment. Companies may bring outsourced activities back in-house due to a number of reasons: Failure to achieve expected benefits Increase control over key processes Changing business priorities and core competence 37 A Return to the Opening Story Based on what you have now read and discussed: 1. Do you think that the task force member’s concerns are warranted? Why or why not 2. How do you suggest that Doug keep the task force members focused on the topic of outsourcing as a legitimate SC decision, rather than their fears related to their own functional areas? 3. Is this a strategic issue, tactical issue or both? Explain your answer, and how the task force should address this? 4. What activities and analysis should the task force undertake to address the Executive Committee’s questions? 38