Growth - Overview Microbial Growth –Overview of terms: exponential growth u td productivity Substrate limitation of metabolism Link between metabolism and growth And 22 Growth - Overview Microbial Growth I 1) Energy metabolism overview: glycolysis, TCA cycle, respiration chain, ATP synthase 2) Growth medium components, energy, carbon, nitrogen, phosphorus sources , minerals, trace elements, buffer 3) Growth rate, specific growth rate, exponential growth, semilog plot, maximum and total productivity, lag phase And 33 Growth - Overview Microbial Growth II – 1) Substrate limitation 2) Michaelis Menten model of substrate dependent substrate uptake rate vmax, km 3) The yield coefficient connects the Michaelis Menten Model to the Monod model of substrate dependent growth rate, umax, ks 4) Yield coefficient measurements 5) Yield coefficient is not constant 6) Maintenance coefficient 7) Pirt model contains 4 growth constants, ms, Ymax And 44 Growth - Overview Microbial Growth III – Maintenance coefficient Microbial Growth IV Growth in batch culture Microbial Growth V Chemostat Microbial Growth VI Determining growth constants Biomass retention And 55 1 Growth Medium Ingredients 1.1 The rationale of media recipes Bacterial cells typically grow by cell division into two daughter cells. To do this they require a suitable growth medium. Growth media recipes in the literature vary widely and it can be confusing to students to discriminate between essential ingredients and replaceable ones. Rather than blindly following recipes, it would be more useful for microbiologists to be able to design own media, or to modify or optimise exiting media. For this it is useful to understand the generic microbial growth requirements. The ingredients of a typical growth medium satisfy a number of principal needs of growing cells by providing a source of Energy, carbon, nitrogen, phosphate, sulfur, minerals, trace elements, vitamins, growth factors, buffer capacity. 1.2 Energy source Microbial growth (assimilation) is an endergonic process and requires energy input for the conversion of ingredients from the growth medium into biomass. This energy is derived from the energy source component of the growth medium. Typically an energy source consists of a suitable electron donor and electron acceptor. It is the transfer of electrons from the electron donor (a redox couple that of a more negative potential than that of the electron accepting redox couple) to the acceptor that liberates energy which is conserved as ATP. The ATP is typically generated during this electron transfer via electron transport phosphorylation (electron carriers, electron transport chain, proton gradient, ATP synthase). For most bacteria the electron donor is an organic compound being oxidised to CO2 and the electron acceptor is oxygen, which is supplied by allowing air access to the growht container (e.g. petri dishes or shake flasks). However many bacteria use inorganic reduced chemical species as the electron donor, such as ferrous iron, sulfide, ammonia, or hydrogen gas which supply electrons by being oxidised to ferric iron, sulfate, nitrite or protons, respectively. Electron accepting species alternative to oxygen are can be ferric iron, nitrate, sulfate, CO2, etc. which accept electrons by being reduced to ferrous iron, N2, sulfide and methane respectively. When supplying specific electron acceptors it needs to be considered that the presence of multiple potential electron acceptors can cause mutual inhibition. For example the presence of oxygen inhibits the reduction of nitrate, sulfate and CO2 while the presence of nitrate inhibits the reduction of sulfate and CO2. The use of external electron acceptors other than oxygen is still a respiration (anaerobic respiration). If a suitable electron donor and electron acceptor is provided this enables the bacteria to generate ATP by harnessing the energy liberated from the flux of electrons from electron donor to electron acceptor. And 66 1.3 Carbon source The carbon source for microbial growth is typically an organic compound and is often identical to the electron donor. For example an aerobic bacterium growing by oxidising sugar to CO2 for ATP generation will also use the same sugar as a starting material for biomass synthesis. The sugar may be partly degraded via glycolysis to pyruvate or even to Acetyl-CoA to use parts of the TCA cycle for biomass synthesis purposes (compare to pathway of glutamate formation later in this text). The ratio of carbon that is used as energy source (catabolism, dissimilation) or as carbon source for biomass synthesis (anabolism, assimilation) determines the bacterial yield coefficient. Aerobic bacteria degrading a sugar use about 40 to 50% of the carbon for assimilation and the rest for energy generation. Hence a yield coefficient of 0.4 to 0.5 (g of microbial cells formed per g or carbon source used) is commonly observed. In rare but interesting cases no formal carbon source needs to be provided to the growth medium. This is the case for autotrophic bacteria. Similar to plants and algae, autotrophic bacteria use CO2 as the carbon source which can be obtained from the air supply. However the additional supply of CO2 via a bicarbonate buffer (HCO3- + H+ H2CO3 CO2 + H2O) helps the growth of autotrophs by minimising CO2 limiting conditions. Examples of autotrophic bacteria with industrial and environmental significance include: nitrifying bacteria that use NH3 as electron acceptor and Fe2+ and sulfur oxidising bacteria. These bacteria of the genera Nitrosomonas and Thiobacillus are used for nitrogen removal from wastewater and bioleaching of ores respectively. 1.4 Nitrogen source Nitrogen is next to carbon, hydrogen and oxygen (the latter two are sourced from water) the quantitative most important element. Nitrogen is needed for the synthesis of enzymes and other proteins. In minimal media it is typically supplied as ammonium or nitrate salts, in rich media it is supplied as an organic nitrogen source (e.g. part of yeast extract or peptone based media). With nitrate as the nitrogen source the bacteria need to first reduce the nitrate to ammonia (assimilative nitrate reduction) followed by ammonia assimilation into biomass. Some bacteria are capable of using the relatively inert (triple bond) N2 from air as the nitrogen source. Hence selective media for such nitrogen fixing bacteria do not include any nitrogen source. And 77 1.3 Phosphate source The next most important element for microbial growth is phosphorous. In contrast to the other elements in biomass, phosphorus does not undergo oxidation or reduction and stays in its phosphate status (hence phosphate source). Phosphate needs to be present in all microbial growth media, without it growth cannot occur. Phospholipids and ATP are two examples of essential phosphate containing cell components. Rich media produced from biomass hydrolysates (e.g. yeast extract or peptone) contain organic phosphate compounds. Many media use manifold more phosphate than necessary for biosynthetic purposes (e.g. about 50 mM). Here phosphate serves as the buffer species for pH control. While phosphate buffers are typically recommended to be added in two components, the more acidic phosphate (KH2PO4) and the more basic phosphate (K2HPO4) to result in a precise pH of the final media, it can also be provided by other phosphate sources followed by adjustment of the pH to a precise setpoint by any suitable acid or base. This pH adjustment will result in producing the same ratio of hydrogen and dihydrogen phosphate as suggested by the original recipe. 1.4 Sulfur source Sulfur is needed for protein synthesis and hence essential to all growth media. For aerobic media sulfur is added as sulfate, which the bacteria reduce (assimilatory sulfate reduction) to sulfide prior to assimilation into amino acids. Alternative sulfur sources are sulfide (for anaeroboic media) or organic sulfur sources such as yeast extract or cysteine. And 88 OUR- Growth medium for microbes Components of Growth Medium: Energy source (electron donor and acceptor) C-source (e.g. sugar) N-source (e.g. NaNO3) P-source (e.g. KH2PO4) other minerals (e.g. Na+Mg+, SO42-, Trace elements (e.g. Co, Mn, Fe, etc) Vitamins (e.g. cyanocobalamin) Buffer (e.g. carbonate or phosphate buffer) And 99 Growth- Overview of Energy Metabolism =Dissimilation simplifying FAD and ATP genration in TCA glucose glucolysis TCA cycle 2 ATP + 12 NADH 1 ATP 3 H+ Cell ETC each NADH 9 H+ O2 ATP synthase Overall: 38 ATP allowing growth And 1010 Growth- Simplified Scheme of Energy preservation as ATP Important Quantities: ATP-synthase: 3H+ 1 ATP ETC: 1 NADH 3*3 = 9 H+ 2 NADH reduce 1 O2 1 NADH = 2 electron equivalents 1 O2 accepts 4 electron equivalents glycolysis: 1 glucose 12 NADH 1 glucose 12*9=108 H+ = 36 ATP + 2 ATP from glycolysis via substrate level phosphorylation = 38 ATP And 1111 Growth- Simplified Scheme of Energy preservation as ATP Minor corrections not needed for exams: During TCA cycle not only NADH is produced but also FAD. FAD translocates only 2 H+ rather than 3 hence 2 less ATP. However TCA also generates 2 ATP not mentioned in simplified balance. And 1212 Growth- Exponential Multiplication by binary fission: 0 min 30 min 60 min 1, 2, 4, 8, 16, 32 → exponential And 1313 Growth- Exponential (split… split… split ) The resulting seqeunce in numbers is exponential ( 2, 4, 8, 16, 32) And 1414 Growth- Exponential (split… split… split ) The resulting sequence in numbers is exponential ( 1,2, 4, 8, 16, 32). Not only the biomass (X) increases exponentially but also the rate at which it is produced (calculate from above) growth rate is NOT constant in batch culture (similar to OTR not being constant) needed: a constant that describes the speed of binary fission (similar to kLa in oxygen transfer) Plotting the growth rate as a function of time will reveal And 1515 Growth- Exponential (split… split… split ) Not only biomass (X) increases exponentially, but also the rate at which it is produced. Thus: dX/dt ˜ X , dX/dt = factor • X The proportionality factor is μ the specific growth rate dX/dt = μ * X (g/L.h) Integration gives Take ln of both sides (h-1) (g/L) Xt = Xoeμt ln(Xt) = ln(Xo) + μt μ = (In(Xt) – In(Xo)) t μ indicates how much more biomass is produced And 1616 -1 per biomass present (g/h/g) = (h ) not examinable: dX/dt = μ * X dx = u *n X * dt dx/X = u * dt ∫dx/x = ∫ udt ∫1/x * dx = ∫ udt lnx = ut +c x = e ut+c x = e ut *ec for t= 0: x=xo xo = e ut *ec Hence: x = e ut *xo 17 Growth- Estimation of u from single interval InXt – ln Xo μ= t = In 8 – In 2 90 min 2.77 – 0.693 = 90 min = 2.077 90 min = 0.023 min-1 = 1.3847 h-1 Doubling time = In 2 μ = 0.5 h = 0.69 1.38 h-1 And 1818 Growth- Estimation of doubling time from semilog plot When plotting the log of cell mass versus time a straight line is obtained. The slope of the line reveals the doubling time. The specific growth rate can be calculated from the doubling time by: Advantage of plot: averaging out, avoiding outliers And 1919 Growth- Limitation and growth phases Growth in batch culture can not continue forever Typical industrial growth curve incl.: X (g/L) Time (h) preparation time (clean, sterilise, fill) lag phase log phase stationary phase decay phase And 2020 Growth- Limitation and growth phases lag log And 2121 Growth- Productivity in industrial batch cultures Most important to industry:productivity of the process (g.L-1.h-1). maximum productivity X (g/L) total productivity Productivity is the overall product (here biomass X) concentration produced per time required. The process can be stopped for maximum productivity or maximum product concentration (total productivity) Time (h) Choice depends on cost of operation and product And 2222 Growth- Substrate Limitation substrate saturation Substrate (g/L) substrate limitation Time (h) In most environmental and many industrial bioprocesses (e.g. chemostat), the growth rate is limited by substrate availability. Substrate uptake rate at different substrate concentrations is important (limitation and saturation of substrate) And 2323 Growth- Substrate Limitation substrate saturation v (g/L/h) Substrate uptake rate at different substrate concentrations is important substrate limitation Substrate (g/L) And 2424 Growth- Michaelis Menten model What is the relationship between substrate concentration (S) and its uptake rate (v) ? vmax (h-1) v (h-1) v = vmax substrate limitation kM S (g/L) S ------S + kM Described by MichaelisMenten kinetics (standard biochemistry knowledge) And 2525 Growth- Michaelis Menten model Growth- Relationship between Michaelis Menten kinetics and and Monod kinetics Michalis Menten Model: predicts substrate uptake fromsubstrate concentration Monod Model: predicts specific growth rate from substrate concentration Under substrate limitation: Substrate concentration Substrate uptake rate (SUR) ATP production rate rate of producing new cells (u) And 2626 Growth- Michaelis Menten model Growth- Michaelis Menten model µ (h-1) What is the relationship between substrate concentration (S) and its uptake rate (v) ? µmax (h-1) v = vmax substrate limitation kS S (g/L) S ------S + kM Described by MichaelisMenten kinetics (standard biochemistry knowledge) And 2727 Growth- Michaelis Menten model Growth- Relationship between Michaelis Menten kinetics and and Monod kinetics •What is the relationship between specific growth rate (µ) and specific substrate uptake rate (v) •Relationship is given by the yield coefficient Y (g of X formed per g of S degraded). •v= substrate uptake rate (SUR) but can also be OUR •Note: unlike µmax and kS, Y is not a true growth constant. kS and kM are equivalent v = vmax S ------S + kM µ=Y*v S µ = Y * vmax -------S + kS And 2828 Growth- Michaelis Menten model Substrate limitation of microbial growth The two curves are described by two properties: µmax (h-1) The maximum specific growth rate obtained with no substrate limitation (umax (h-1)) µ (h-1) substrate limitation kS and the half saturation constant (Michaelis Menten constat), giving the substrate concentratation at which half of the maximum u is reached (ks (g/L)). Substrate (g/L) And 2929 Growth- Michaelis Menten model Substrate limitation of microbial growth S µ = µmax * ---------S + kS µ (h-1) Typically there are low and high substrate specialists and ecological “substrate niches” for the specialists to outcompete each other kS kS Substrate (g/L) And 3030 Growth- Michaelis Menten model Substrate limitation of microbial growth S µ = µmax * ---------S + kS µmax (h-1) µ (h-1) substrate limitation kS Substrate (g/L) To be most competitive against other microbes a low ks value and a high umax value are important. This simplified growth model only uses 2 out of 4 growth constants. And 3131 Growth- Michaelis Menten model Substrate limitation of microbial growth S µ = µmax * ---------S + kS µ (h-1) There is also room for medium substrate “allround” specialists kS kS Substrate (g/L) And 3232 Growth- Michaelis Menten model Substrate limitation of microbial growth S µ = µmax * ---------S + kS µ (h-1) With the same ks the organism with a higher µmax will always win. kS Substrate (g/L) And 3333 Growth- Michaelis Menten model Substrate limitation of microbial growth S µ = µmax * ---------S + kS µ (h-1) With the same same umax the organism with a lower ks will always win. kS Substrate (g/L) And 3434 Growth- Michaelis Menten model Conclusions – substrate limitation • • • • • • • Substrate limitation slows down metabolism Slowed metabolism slows growth (how? via Y!) The limitation effect can be quantified (S/(S+kS)) The quantifier term has values between 0 and 1 e.g. if S=kS then u is half of umax different microbes have different kS competition between microbes is determined by kS and umax • What is missing -- maintenance, death, Ymax And 3535 Growth- Michaelis Menten model Microbial Growth Comparison of μmax and kS for competition under Substrate limitation Which of the two growth constants influences to a larger extent The growth of an organism under substrate limitation (substrate Concentration approaches zero) Approach 1. μmax • S μ= ks + S For S approaching zero the μmax term approaches zero. Thus it appears that μ would be mainly influenced by kS (Textbook explanation). And 3636 Growth- Michaelis Menten model Microbial Growth Comparison of μmax and kS for competition under Substrate limitation Approach 2. Question is doubling of μmax (strain A) or halving of kS (strain B) having a larger effect on μ? μmax(B) • S μmax(A) • S μ(B) = μ(A) = ks(B) + S ks(A) + S To compare growth rate of strain A and B: μ(A) = μ(B) μmax(A) • S ks(A) + S = μmax(B) • S ks(B) + S μmax(A) ks(A) + S = μmax(B) ks(B) + S And 3737 Growth- Michaelis Menten model 2 1 + 0.1 = 1.82 > 1 0.5 + 0.1 1.67 At all substrate concentrations μmax is more important than kS And 3838 Growth- Michaelis Menten model Microbial Growth Dependence of Biomass concentration on substrate used (Yield Coefficient) - Intro Final X in several batch cultures with increasing [S] X (g/L) Substrate Concentration (g/L) Growth ceased Substrate Growth ceased inhibition because of because of lack endproduct of substrate inhibition And 3939 Growth- Yield Coefficient Microbial Growth Dependence of Biomass concentration on substrate used (Yield Coefficient) - Intro In the absence of inhibition the biomass formed is correlated to the substrate used (X) X (g/L) The correlation factor is the Yield Coefficent (dimensionless, X/S) [S] (g/L) Typical Y for aerobes on glucose: 0.4 to 0.5 And 4040 Growth- Yield Coefficient Microbial Growth Yield Coefficient – Role in Establishing Correct Mass Balance The biomass yield coefficient is essential to establish a complete mass balance in a fermentation: E.g. Substrate + Oxygen → Products + Biomass The empirical formula for biomass must be known: CH1.8O0.5N0.2 And 4141 Growth- Yield Coefficient E.g. Gluconate degradation by Klebsiella a. By resting Cells (non growing): Ideal biocatalyst 1 gluconate → 1.5 acetate + 0.5 ethanol + 2 formate b. By growing cells: 1 gluconate + 0.174 NH3 + 0.04 H2O → 1.4 acetate + 0.3 ethanol + 1.7 formate + 0.87 CH1.8O0.5N0.2 Thus: Growing cells incorporate 14.5 % of carbon from Gluconate into cell growth resulting in increased acetate/ethanol ratio. And 4242 Growth- Yield Coefficient Microbial Growth YS = Significance of Special Yield Coefficients X (g/L) - Only works for same substrate, pathway S (g/L) X (g/L) S (mol/L) Molar yield coefficient -Works only for aerobes and for same X (g/L) ATP/O2 YO2 = O2 (mol/L) + works for unknown or complex substrates (e.g. cornsteep liquor, wastes And 4343 Growth- Yield Coefficient Microbial Growth Significance of Special Yield Coefficients Ye = X (g/L) Mole of reducing equivalents respired Similar to YO2 but works also for other electron acceptors X (g/L) YkJ = kJ of heat of combustion X (g/L) YN, YP = Mole of N or P Works also for fermenting Bacteria, and unknown Substrates and pathways For scientific purposes under N or P limitation And 4444 Growth- Yield Coefficient Microbial Growth YATP YATP = X (g/L) Mole of ATP + completely comparable between different physiological types + can compare efficiency of growth for aerobes and anaerobes - requires knowledge about how much ATP is gained Note: Moles of ATP generated can be estimated for many pathways: e.g. glycolysis to pyruvate 2 ATP consumption of 1 mole of O2 ~ 2 NADH ~ 4 electrons 6 ATP For rich media where all cell building blocks are provided (e.g. Yeast Extract): YATP = 10.5 g/mol And 4545 Growth- Yield Coefficient Microbial Growth YATP Comparison of YS and YATP for glucose fermenting bacteria YATP ATP Yield YS Organism gX/ (mol ATP/ mol substance) mol ATP Streptococcus lactis 19.5 2 9.8 Lactobacillus plantarum 18.5 2 9.4 Saccharomyces cerevisiae 18.5 Zymomonas mobilis 9 Aerobacter aerogenes 29 E. coli 26 2 1 3 3 9.4 9 9.6 8.6 The literature valuefor YATP is given as 10.5 g biomass/ mol ATP (Baushop and Elsden 1960) And 4646 Growth- Yield Coefficient Microbial Growth Calculation and Inconsistencies of YATP ATP gained per mole of substrate can be estimated for bacteria growing in rich media from Ys if the YATP is known (e.g. 10.5 g/ATP) E.g. If Ys = 21 g/mole of substrate → about 2 mole of ATP generated per mol of substrate Although the YATP is more consistent than any other way of expressing the yield coefficient it can also vary: 1. Not constant for all microbes (4.7 to 21) in rich media 2. Experimental YATP < theoretical YATP (30 g/mol ATP) 3. Low YATP on minimal media 4. YATP dependent on growth conditions (ease of life) 5. ↑ temperature → ↓ YATP (thermal denaturation of proteins) 6. Unsuitable growth conditions → ↓ YATP 7. Likely Reason for less cells formed: Higher ATP usage for cell maintenance rather than cell growth Maintenance coefficient And 4747 Growth- Yield Coefficient Microbial Growth Maintenance Coefficient 1 mole of ATP generated during catabolism allows • theoretically → synthesis of 32 g cells • in praxis → 10.5 g cells The maintenance coefficient (ms) is the reason for 2/3 being “wasted” 1. Substrate transport into cell (e.g. against diffusion gradient) 2. Osmotic work 3. Motility 4. Intracellular pH 5. Replacement of thermally denatured proteins (↑ T → ↑ ms) 6. Leakage of H+ ions across membrane (uncoupling) S (mg) ms = X (mg) • time (h) ms influences Y, μ and the metabolic activity of the cells and And 4848 is thus important to be considered in bioprocesses. Growth- maintenenace Effect of Maintenance Coefficient on Growth Rate What is maintenance coefficient? The energy supply rate needed to maintain the life functions of a non growing cell. Units? strictly speaking: mol ATP/ cell/ h mostly used: g substrate / g biomass / h = (h-1) And 4949 Growth- maintenenace Effect of Maintenance Coefficient on Growth Rate What does the maintenance coefficient (mS) affect? • ms is the reason for Y not being constant. ms Y hence”: ms u (compare slide) Why? Because some substrate is taken up just for maintenance, not for growth. • Effect is more apparent in slow growing cultures than in fast growing cultures. • Slow growing cultures can have a very low Y . mS (gS/gX/h) * Ymax (gX/gS) = Decay rate (h-1) And 5050 Growth- maintenenace Effect of maintenance coefficient on growth rate Effect of mS on Y? Ymax Y (gX/ gS)) Y is the observed yield coefficient. The maximum yield coefficient Ymax is approached only when u = umax Specific Growth rate u (h-1) Ymax is one of four growth constants And 5151 Growth- maintenenace Effect of maintenance coefficient on growth rate mS and Ymax can be combined: mS (gS/gX/h) * Ymax (gX/gS) = Decay rate (h-1) The Pirt equation of growth includes all four growth constants: S µ = µmax * -------- mS *Ymax S + kS And 5252 Growth- maintenenace Effect of maintenance coefficient on growth rate ms the respiration u = (v – mS) *Ymax S u = ( vmax * -------- - mS) * Ymax S + kS activity used to just stay alive S µ = Ymax * vmax * -------- - mS *Ymax S + kS S µ = µmax * -------- - mS *Ymax S + kS substrate uptake And 5353 Growth- maintenenace Effect of Maintenance Coefficient (mS) on growth Rate ignoring mS S µ = µmax * ---------S + kS µ (h-1) 0 S(g/L) including mS S µ = µmax * -------- - mS *Ymax S + kS And 5454 Effect of Maintenance Coefficient (mS) on growth Rate Sm = critical substrate concentration growth is zero µ (h-1) mS.kS.Ymax sm= -----------------umax- ms.Ymax 0 S(g/L) Sm And 5555 Growth- maintenenace Effect of Maintenance Coefficient (mS) on growth Rate The negative specific growth rate (µ) observed in the absence of substrate (when S = 0) (cells are starving, causing loss of biomass over time) µ (h-1) 0 S(g/L) is the decay rate mS*Ymax - mS*Ymax And 5656 Points about ms • ms more heat produced (e.g. uncoupler) • when S= 0 and u is negative (decay rate) then any oxygen uptake is via endogenous respiration. And 5757 Growth- maintenenace How to obtain microbial growth constants from chemostat runs S µ = µmax * -------- mS *Ymax S + kS Formulae used to determine ms and Ymax 1 ms 1 --- = --- + -----Y D Ymax And 5858 Growth- maintenenace How to obtain microbial growth constants from chemostat runs Formulae used to determine ms and Ymax 1 ms 1 --- = --- + -----Y D Ymax _____1_______ ms 1 Y = --- + -----D Ymax Ymax = Y - u/ms Y = Ymax + u/ms And 5959 Growth- maintenenace Chemostat 1 How to increase growth of microbial culture? 1. Increase initial substrate concentration problem: substrate inhibition 2. Add more substrate during growth (Fed-batch) problem: endproduct inhibition 3. Replace old medium including endproducts by fresh medium at given intervals (semi continuous) 4. Automate semicontinuous culture by applying constant inflow and outflow (continuous culture, chemostat) And 6060 Transition from Batch to Chemostat 1. 1 Drop of Inflow of feed medium increases X by a small amount 2. 1 Drop of reactor volume flows out removes biomass (X) 3. If the Feed drop allows more X to grow than is taken out by the reactor drop X in reactor will increase slightly 4. Repeat the loop and there will be gradual increase in X 5. However, as the X increases each drop of outflow will contain more X which is removed from the reactor rate of out put increases 6. as a consequence the biomass will reach a certain steady state level. 7. The flow rate can be varied but has little effect on the level of biomass concentration. 8. The specific flowrate (i.e. flowrate (L/h) per reactor volume (L) is called the Dilution rate Assumptions: Reactor volume stays constant (Use learning activity on chemostat to visualise how it works) (use bioprosim simulation to demonstrate chemostat versus batch) (Could use a modelling spreadsheet to demonstrate the steady state) And 6161 Effect of Increasing the Dilution rate 1. After a steady state is reached from continuously adding and removing drops (continuous dilution rate) a steady state is reached consisting of a constant high biomass level (X) and a very low substrate level (S) because the biomass degrades the substrate down to limiting concentrations. 2. If the dilution rate is doubled : 3. More substrate per time is supplied 4. bacteria grow faster 5. bacteria are washed out faster 6. steady state is reached again with a • slightly higher substrate steady state concentration, • slightly lower biomass level • bacteria growth rate being twice as high • bacteria growth rate u compensating for the Dilution rate D And 6262 Chemostat 4 Effect of loading rate increase (R = X * D) 1 Double F and D doubles μ Almost doubles R Affects X only a little SR = 2 g/L h SR = 2 g/L SR = 2 g/L h Double SR doubles X doubles R Affects μ only a little SR = 2 g/L h SR = 4 g/L h AndD6363 X and μ can be set independently, X by SR and μ by Steady State Concentration Key features of steady states 1: SR X •Inflow rate = Outflow rate •Dilution rate= specific growth rate u R •S limitation of growth •X stays constant over wide range of D S D Dcrit Effect of Dilution rate on chemostat steady state concentrations X= biomass, S= substrate, SR= substrate in Reservoir R=productivity •If D approaches umax washout (Dcrit) •Beyond (Dcrit) S = SR And 6464 Steady State Concentration Key features of steady states 2: SR X •Open system, time factor excluded •Allows to study microbial behaviour at constant growth rate R •µ of culture can be controlled by changing D S D Dcrit Effect of Dilution rate on chemostat steady state concentrations X= biomass, S= substrate, SR= substrate in Reservoir R=productivity •D S µ but not X (because of washout) •How can X be controlled? And 6565 Steady State Concentration Key features of steady states 3: SR X •X can be controlled by SR (dotted line using more dilute feed) •Doubling SR doubling of X and of R (to a point) R •The level of X also depends on Y S D Dcrit Effect of Dilution rate on chemostat steady state concentrations X= biomass, S= substrate, SR= substrate in Reservoir R=productivity And 6666 Steady State Concentration Key features of steady states 4: SR X •R =X *D •g/L/h = g/L * h-1 •R is largely a function of D until washout occurs R •R can be increased by: S D Dcrit Effect of Dilution rate on chemostat steady state concentrations X= biomass, S= substrate, SR= substrate in Reservoir R=productivity •D µ but not X •SR X but not u •Such control does not exist in batch culture. And 6767 Steady State Concentration Productivity R : SR •R =X *D •g/L/h = g/L * h-1 X •As R =D*X and u=D R R= S D Dcrit D.Y SR – kS.D -------------µmax -D •R can be increased by •D, Y, SR •kS •note: ms is ignored for high D and Y is assumed to be ~Ymax •Where is the max chemostat And 6868 productivity? Steady State Concentration Max chemostat productivy (Rm): SR X Rm •D at which R= Rm is called Dm •Dm can be calculated from growth constants: R Dm = µmax. (1- kS/(SR- kS) S D Dcrit •Rm = X* Dm Note: at Dm some substrate wastage occurs Less conversion efficiency than at lower D Operator can aim for: high productivity or high conversion efficiency (of SX) And 6969 Dm is dangerously close to Dcrit (especially when ks is low) X (g/L) chemostat batch maximum productivity SR Chemostat productivity •no lag phase, •no preparation phase batch total productivity Time (h) •but only highly concentrated cell suspensions with close to exponential growth •very high productivity compared to batch total or maximum productivity. And 7070 X (g/L) chemostat batch maximum productivity SR batch total productivity Time (h) Comparison of productivity batch vs chemostat: •Chemostats: •no lag phase, •no preparation phase •but only highly concentrated cell suspensions with close to exponential growth •very high productivity compared to batch total or maximum productivity. And 7171 Steady State Concentration Key features of steady states 2: X S •R is largely a function of D until washout occurs •µ of culture can be controlled by changing D R •X can be controlled by changing SR ( D Dcrit Effect of Dilution rate on chemostat steady state concentrations X= biomass, S= substrate, R=productivity And 7272 Chemostat 8 Productivity (R) – Comparison Chemostat / Batch Culture Batch culture R= Xmax - Xo tprep + tlog t prep = preparation time since last run (cleaning, sterilizing, lag phase etc.) t log = running time under full growth R = DX (1 - tprep / tlog) Chemostat • for long runs R = DX The productivity of chemostats can be several times higher than in batch culture And 7373 Chemostat 10 Oxygen limitation The classical chemostat theory is based on the concept of substrate limitation. In practice the oxygenation capacity of a bioreactor may become limiting. This results in the deviation of the classical chemostat. S-limited O2-limited S-limited Chemostat under oxygen limitation X = Y (SR 1 D ks )( kLa +1 ) μmax -D D 1) Low D no O2 limitation 2 X 2) D O2 limitation μ<D X 3) X O2 limitation 3 4 D And 7474 Chemostat The Critical Dilution Point The critical dilutino point Dc results in washout of biomass (X = 0, S = SR) μmax Dc μmax SR Dc = ks Dc Ks + SR SR little affect on Dc Neglecting ms Dilution rates > μmax can be used to determine μmax: If D > μmax logarithmic biomass washout In Xt -In Xo μmax = +D t μmax = (In Xt - In Xo) t + D X Washout kinetics Fixed D D > μmax And 7575 Time Chemostat Advantages and disadvantages compared to batch Chemostat + prodctivity + constant requirement for cooling, O2 transfer, labour, etc Heat requirements for batch cultures Heat Cool Heat And 7676 How to obtain microbial growth constants from chemostat runs 1. 2. 3. 4. 5. 6. 7. Run a chemostat at equilibrium making sure that oxygen is not limiting Note down the substrate in the reservoir (SR) Calculate the Dilution rate from the Flowrate and the reactor Volume: D= F/V. check that units cancel to h-1 Note down the steady state values for S, X and DO Determine the observed yield coefficient Y by dividing the biomass formed (X) by the amount of substrate degraded (SR-S) Change the dilution rate by about 10% steps upward and downward. Wait for equilibrium each time. Tabulate your values of X, S, SR, DO for each D in a spreadsheet And 7777 How to obtain microbial growth constants from chemostat runs 7. Tabulate your values of X, S, SR, DO for each D in a spreadsheet 8. Considering that at steady state u=D, produce additional columns that calculate 1/Y and 1/u 9. Plot 1/Y against 1/u and obtain the linear equation with the slope. Make sure you are clear about the units of both axes and the slope 10. Obtain the ms and Ymax constants from the slope and the intercept respectively 11. Alternatively using simultaneous equations allows you to calculate the constants from the equation And 7878 How to obtain microbial growth constants from chemostat runs 12. Tabulate the inverse of the substrate concentration present in the chemostat (S that determines u) 13. Tabulate 1/(u +ms*Ymax) 14. Use the double inverse plot of the two items above. This is similar to the Lineweaver Burk Plot 15. Read 1/u from the Y axis intercept and -1/ks from the x axis intercept 16. All 4 of the growth constants are now obtained And 7979 1/y Graphical determination of 2 growth constants from chemostat steady state data mS 1/Ymax 1/µ Dcrit Effect Double inverse plot of Y and u from chemostat runs (u=D) And 8080 The relationship between the rate of substrate uptake (= OUR) and growth rate qS some activity will be used exclusively for maintenance without growth. 1/Ymax ms If qS is > ms growth will occur. µ Relationship between specific metabolic acitity (qS) and specific growth rate qS = v = substrate uptake rate / X And 8181 Microbial Growth Ms at [S] = 0 • Even if [S] = 0, some metabolism is required to stay alive. • The substrate used from either energy stores (e.g. PßHB) or biomass itself. Thus: Net growth = total growth – biomass consumed +S Exogenous Respiration q e.g. SPOUR Endogenous Respiration Time For aerobic organisms the maintenance coefficient can be And 8282 measured via the endogenous respiration rate. • Formulas not to be used: S R = X* µmax * -------- - mS *Ymax S + kS And 8383 A chemostat is the preferred culture method … • A chemostat is the preferred culturing method… • …when the process wants to select for the fasted growing strain (single cell protein, degradation of pollutants) • …when substrate limitation (e.g. substrate toxicity) is desired • …contamination or mutation does not play a role (e.g. extreme conditions of temperature, pH, etc.) • …for studying metabolic behavior at specified conditions (e.g. pH, cell density, substrate concentration, product concentration, specific growth rate) (remember u and X can be set constant separately by selecting D and SR) • … for studying effects of shocks (e.g. toxic substances) or minute disturbances of equilibrium (pH change, DO change) And 8484 Chemostats are not suitable for… • production of recombinant products (tendency of backmutation to the wild strain “contamination from inside”) • aseptic cultures with high tendency of contamination (continuous sterile supply of feed and harvest is difficult) • where traditional methods play a role • where there is a need for changing conditions (e.g. preventing respiratory deficient mutants in brewing, feast and famine regime • the production of secondary metobolites (produced after growth) And 8585 Chemostat productivity (R = X*D) can be increased by • production of recombinant products (tendency of backmutation to the wild strain “contamination from inside”) • aseptic cultures with high tendency of contamination (continuous sterile supply of feed and harvest is difficult) • where traditional methods play a role • where there is a need for changing conditions (e.g. preventing respiratory deficient mutants in brewing, feast and famine regime) • the production of secondary metabolites (produced after growth) And 8686 Chemostat productivity (R = X*D) can be increased by • maximising the dilution rate (D) • maximising the biomass concentration in the reactor (via substrate in the feed (SR) or via organism with high Ymax) • Highest biomass productivity (g of cells produced L-1 h1) • highest product formation rate of primary metabolites • highest substrate degradation rate • highest oxygen uptake rate And 8787 Chemostat Advantages and disadvantages compared to batch + less labour + facilitates automation + constant output + easy for problem monitoring + - selects for best growing strain - more susceptible to contamination from outside longer running times higher probability continuous sterilisation difficult - contamination from inside (back mutation to wild type) - breaking tradition of batch processes (e.g. beer) And 8888 Chemostat Main applications 1. Where the fastest growing strain is required, e.g. single cell protein (SCP), effluent, strain selection (e.g. higher affinity). 2. Generating functional understanding (not empirical observation) e.g. process optimisation, research. 2.1. Time is excluded every part of a batch process can be studied over extended periods. E.g. to investigate problem; set chemostat to exactly these conditions. 2.2. Permits to vary μ by changing D under otherwise constant conditions. And 8989 Chemostat Main applications 2.3. Study of environmental changes (pH, temperature, salinity, [S] etc.) at constant μ 2.4. Allows to study growth and metabolism under substrate limitation (ecological studies, pollution, waste treatment) 2.5. Allows to study effect of 1 parameter only 3. Batteries of small research chemostats to complement to sophisticated industrial batch reactor And 9090 Why not continuous beer brewing? 1. Contamination from inside and outside (e.g. respiratory deficient mutants (RMD)) 2. Start up time until state gives low quality beer 3. Although HRT is 5 to 10 times less than for batch process, only small economic benefit is achieved in comparison with the cleaning condition and packaging of the product. And 9191 Chemostat Biomass Feedback Justification for biomass feedback • High [X] is essential for high metabolic activity -ds/dt = μ X/Y • Usually X can be controlled by SR in reaction • For waste water treatment (e.g. activated sludge) SR can not be controlled and is very low • Biomass feedback can keep X high, S extremely low and achieve high R Idea Prevent X from being washed out And 9292 Technique Physically retain or return biomass resulting in longer biomass (solid) retention time SRT than liquid retentiontime (HRT) Options • Immobilization of cells (e.g. fixed bed reactors, fluidised bed reactors, rotating disk contractor (RDC)) • Internal recycle • Eternal recycle And 9393 Chemostat Biomass Feedback 2 The most simple idea to retain biomass: Filter Feed Chemostat Filter Outflow Because the filter clogging (fouling) simple bacterial filters cannot be used Cross flow filtration, and filter capillaries are used for the separation of expensive products And 9494 Chemostat Biomass Feedback 2 Biomass feedback by internal sedimentation of biomass → Flocculation necessary (Stroke’s Law) And 9595 Chemostat Biomass Feedback 3 External biomass feedback in activated sludge treatment Feed Outflow Settler Reactor Biomass Recycle Biomass feed back: Ú X, Ú R, Ú Dc, Æ S proportionally to the efficiency of feedback And 9696 Retaining biomass in a chemostat • Preventing biomass from washout • allows buildup of higher biomass concentration • when is this useful? • When feed concentration (SR) can not be concentrated (eg. feed toxicity or fixed feed (e.g. waste water)) • When only very little biomass growth will be obtained (e.g. mineral media, autotrophs, extreme conditions such a bioleaching) And 9797 Retaining biomass in a chemostat • How can biomass be retained? • In theory a filter that allows liquid outflow but no biomass outflow works • In practice: Filter fouling • Alternatives (Cross flow filtration, Inflow Outflow And 9898 Practical Biomass retention inside the reactor • Biofilm reactors • (a) fixed bed reactor (trickle reactor) • (b) fluidised bed reactor • (c) sludge blanket reactor (settling biomass flocs) • (e.g. sequencing batch reactor (Feed-ReactSettle-Decant • Problems: mass transfer (e.g. oxygen), channeling Inflow Outflow And 9999 Practical Biomass retention via biomass feedback • Centrifuging of recycle liquid • Membrane filtration of recycle liquid • Flocculation • Gravity settling of flocculated biomass Inflow Outflow Recycle (Feedback) And 100100 Steady State Concentration Effect of biomass feedback (here 3 fold): Dotted line no feedback: •Washout occuring early SR X •3-fold Feedback approximately: •3*X 3*R 1/3* S •allows 1/3 reactor size to do same work R S D Dcrit •Feedback essential for pollutant removal. Can be used 100-fold 100-fold smaller treatment plant •Note: same assumed feed concentration (SR) And 101101 Effects of growth constants on steady state concentrations of biomass and substrate in a chemostat as a function of dilution rate (xaxis) Effect of ms Effect of decrease ks Effect of increased Y Effect of increased μmax And 102102