Factories of the Future (EU) Speaker: Željko Pazin EFFRA Executive Director Background Manufacturing & Europe Despite the continued fall-out from crisis, manufacturing means a lot for Europe: 20 % Direct jobs 67 % Exports 65 % Business R&D Expenditure Manufacturing in Europe remains diverse Progress needed to achieve competitiveness Importance of manufacturing now recognised by EU and the member states Evolution of advanced manufacturing requires horizontal & vertical approach in Europe Development of more competitive & sustainable industry needs support = ‘Factories of the Future’ (via @EU_Commission 14/01/2015) EFFRA Who we are Representing private side in ‘Factories of the Future’ PPP 156 members (Large, SME, RTO etc.) An experienced, enaged and motivated community Actively promotes Factories of the Future PPP & projects Collaborates closely with EC to develop strategic research agenda (‘roadmap’) Supports members from across Europe Factories of the Future 2020 Strategic Roadmap One document covering 2014-2020 Developed by EFFRA & through broad public consultation Identifies megatrends which drive structural changes in manufacturing sectors Establishes research priorities which will allow industry to meet these challenges Priorities focus on development, application & integration of enablers & technologies ‘Factories of the Future’ call topics based upon research priorities = industry relevant Not static: we are developing the Roadmap further Factories of the Future 2020 Strategic Roadmap Factories of the Future Digitalisation = Transformation of Manufacturing Selection of digital issues impacting on & being addressed in ‘Factories of the Future’ Complex Systems Internet of Things Cloud Factories of the Future Cyber-Physical Systems Big Data Augmented Reality Factories of the Future Digitalisation = Transformation of Manufacturing ‘Digitalisation’ affects multiple aspects of manufacturing such as: Distributed manufacturing Mass customisation Process quality – monitoring and control Interconnectivity of machines Plant management Data processing Training, Apps for workers, etc Advanced manufacturing cannot evolve without digitalisation – IoT fundamental for evolution of manufacturing Equally innovations in digitalisation will be driven by the needs of advanced manufacturing Manufacturing companies becoming much more involved in developing digital services & ICT-enabled tech. to meet their particular needs Factories of the Future Digitalisation in ‘Factories of the Future 2020’ Manufacturing for custom-made parts – 3D Printing M2M Cloud connectivity for future manufacturing enterprises Integrated highperformance computing ‘Plug-and-play’ interfaces for factory workers in dynamic work environments ICT solutions for energy-efficient product life cycles Collaborative demand & supply planning, traceability & execution Factories of the Future PPP Progress 200+ projects 1,300+ organisations participating 60% industrial participation >30% of funding to SMEs 77% of funding to non-EFFRA members Partnership is addressing all multiple topics to transform manufacturing (from CPS to zero-defect factories) Launch of dedicated Innovation Portal Successful implementation of strategic multiannual roadmap (FP7) Ongoing implementation of ‘Factories of the Future 2020’ roadmap (Horizon 2020) Factories of the Future PPP: Progress Measuring Progress & Impact We monitor projects from the start until 3-5 years after finalisation, which means we look at a time span of up to 7-8 years Takes time (in years) to realise impact. There is a time delay EFFRA & partners actively working to identify key parameters and indicators 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 FoF-2010 FoF-2011 FoF-2012 FoF-2013 FoF-2014 FoF-2015 25 projects post-project investments 36 projects post-project investments 37 projects post-project investments 53 projects post-project investments 25 projects 28 projects post-project investments post-project investments Nr of Cumulative projects total 25 25 36 61 37 98 53 151 29 180 28 208 Factories of the Future PPP: on-line resource EFFRA Innovation Portal One reference resource… • for progress monitoring • for on-line brokerage • for sharing information among projects • for promoting projects, results and demonstrators to the wider community • for portfolio management and analysing coverage of FoF 2020 roadmap • for supporting the further roadmapping exercises www.effra.eu/portal Factories of the Future PPP Progress and KPIs • Exploitable Results & Demonstrators 364 results have been reported by 53 projects, which is an average of 7 systems/technologies per project (2014 report) Results enable a broad range of gains in terms of quality, market responsiveness, resource efficiency and time efficiency 30 patent applications, 50 standardisation activities FoF project results contribute to large-scale demonstrators, investments in equipment and pilot factories The continuous generation of results are mapped on the Innovation Portal • Spin-offs/Start-Ups 7 spin-offs/start-ups reported so far, illustrating a good balance between technology push & technology pull within the FoF PPP • Including: Sentio, FemtoPrint, Cognibotics & Lithoz Factories of the Future: Recommendations Horizon 2020 vs other programmes Things to consider:‘Factories of the Future’ was highly successful under FP7 & continues to be so under Horizon 2020. Links to new initiatives 1) Investment Plan for Europe: European Fund for Strategic Investments Clear information needed Horizon 2020 R,D &I funding must be secure & remain available to intended programmes to ensure they can deliver 2) Smart Specialisation Complicated issue for manufacturing research & innovation Need to understand what should be addressed at what level A stronger emphasis on complementary actions is needed We need realistic, fact-based discussion, not just promotion, marketing or feeding unrealistic expectations for unlimited funding opportunities Factories of the Future EU – national level cooperation The overall goal should be a truly European approach i.e. close cooperation between all levels FoF PPP and EFFRA embedded in national & regional programmes including: Industrie 4.0, Industrie du futur Smart Industry, Factories del Futur Fabbrica Intelligente, etc EU – National alignment important: Coherent approach Achieving greater impact Link knowledge & expertise (competences) Greater up-take of project results Facilitate best support for SMEs as they adapt Beyond Europe: International dimension: PPP linked to IMS - Intelligent Manufacturing Systems & World Manufacturing Forum (WMF) More Information Zeljko.Pazin@effra.eu @EFFRA_Live TM EFFRA.Live TM EuropeanFactories TM EFFRA.EU TM