Basics of Renewable Energy Systems and Energy Efficiency Improvements Program Chuck Banks, State Director Gary L. Smith, Program Director F. Martin Fee, B&CP Specialist Topeka, Kansas September 26, 2007 Basics of Renewable Energy Systems and Energy Efficiency Improvements Program F. Martin Fee Business and Community Programs Specialist Topeka, Kansas September 26, 2007 Renewable Energy and Energy Efficiency Program A program to help agricultural producers and rural small businesses purchase renewable energy systems and make energy efficiency improvements. Who is eligible to apply for funding? • Agricultural producers directly engaged in ag production (≥ 50% of their gross income) • Rural small businesses that meet the SBA Size Standards • Demonstrated financial need • Project must be located in a rural area • Non-profit organizations and public entities are excluded Actual Definitions available in 7 CFR Part 4280 Formula for 50% of Ag Income Gross Farm Income __________________________________________ Total Income + Total Farm & Business Expenses SBA Size Standards http://www.sba.gov/services/contractingopportunities/sizestandardstopics/index.html NAICS Codes NAICS U.S. Industry Title Size standards in millions of dollars Size standards in number of employees Subsector 111 – Crop Production 111110 Soybean Farming $0.75 Subsector 221 – Utilities 221119 Other Electric Power Generation Total electrical output for the proceeding fiscal year did not to exceed 4 million megawatt hours Subsector 325 – Chemical Manufacturing 325193 Ethyl Alcohol Manufacturing 1,000 Subsector 445 – Food and Beverage Stores 445110 Supermarkets and Other (except Convenience Stores) Stores $23.0 Excerpts from SBA Table of Small Business Size Standards Rural Area Any area other than a city or town with population over 50,000. Cannot be in urbanized area adjacent to such a city or town. http://eligibility.sc.egov.usda.gov/eligibility/welcomeAction.do What types of projects are eligible? • • • • • • • • Biomass, Bioenergy Anaerobic digester Geothermal, electric generation Geothermal, direct use Hydrogen Solar, small and large Wind, small and large Energy efficiency Energy Efficiency Examples • • • • • • Building Envelope Lighting HVAC Systems Water Heating Power Systems Refrigeration • • • • • Grain Drying and Curing Irrigation Fans and Blowers Compressors Pumps EE Projects must have the previous 12 months history of energy use in order to measure savings from the project improvements. What projects are eligible? • Purchase RE or make EE improvements • Pre-commercial or commercially available, and replicable technology (No Research and Development) • Technical Merit and located in a rural area • Sufficient revenues for O&M, Maintenance & Debt Service • Applicant must own the project and control the revenues and expenses, including O&M Pre-Commercial: at least one commercial unit in operation for at least 1 full year in U.S. Eligible uses • Post-application purchase and installation of equipment; (except agricultural tillage equipment & vehicles) • Post-application construction or project improvements; (except residential) • Energy audits or assessments; • Permit fees and Feasibility Studies; • Professional service fees; (except application preparation) Only costs identified in the Energy Audit for energy efficiency improvements are allowed (EE) Eligible uses • Business plans; • Retrofitting; • Construction of a new facility (EE) - same purpose same size, based upon energy audit which provides more energy savings than improving the existing facility; • Working capital (Guaranteed Loan only) • Land acquisition (Guaranteed Loan only) Ineligible project costs include any costs not identified above as eligible costs What size of grant is available? • Not exceed 25% of total eligible project costs • Minimum grant request – Renewable energy system - $2,500 – Energy efficiency improvements - $1,500 • Maximum grant request – Renewable energy system - $500,000 – Energy efficiency improvements - $250,000 Maximum grants per applicant per fiscal year is $750,000 What size of Guaranteed Loan (GL) is available? • Not exceed 50% of total eligible project costs • Maximum combination GL and grant cannot exceed 50% of total eligible project costs • Minimum GL request is $5,000 (less grant amount) • Maximum GL request is $10 million Can combine with up to $25M of Business and Industry GL for larger projects What Guaranteed Loan (GL) rates and terms are available? • Interest rate negotiated between lender and applicant • Real estate must not exceed 30 years • Machinery and equipment must not exceed 20 years or useful life • Combined loans of real estate and equipment must not exceed 30 years • Working capital must not exceed 7 years 2003-2006 Energy Projects • 06-Hayes Sight and Sound, Inc. • 05-Luray Grocery – – – – HVAC and lighting $26,000 grant $26,000 EE GL $52,000 B&I GL • 06-White’s KingCo, Inc. – Refrigeration and lighting – $48,838 grant – $48,830 EE GL • 05-Epic Homes of Kansas, Inc. – HVAC – $5,000 grant – Refrigeration – $9,673 grant • 04-Community General Store – Refrigeration – $6,935 grant • 05-T and T Foods, Inc. – Refrigeration – $11,000 grant • 03-Mackinson Foods, Inc. – Refrigeration, HVAC, insulation – Lighting, efficient doors – $29,075 grant 2006 Energy Projects • Lipp Properties – (2) 4 kW wind turbines – $20,537 grant • M&M Market – Refrigeration and energy efficient entry door – $10,283 grant • Cates Carquest – HVAC – $4,744 grant • Satanta Grocery – Refrigeration, lighting and insulation – $23,488 grant • 27th and Hall Laundry – (2) hot water heaters – $3,257 grant • Cougar Custom Boats – Water source heat pumps – $49,683 grant 2007 Energy Projects • CrossRoads Lumber Co., Inc. • Agency One – Heating and lighting – $14,950 grant • Thomas E. Wells, Jr. – Insulation (roof) – $3,819 grant • Healy Biodiesel, Inc. – Biodiesel – $32,375 grant • Ivan L. Bohl – Irrigation (flood to center pivot) – $33,343 grant – Lighting, windows & insulation (walls/ceiling) – $2,270 grant • Caper’s Café & Bakery, LLC – HVAC – $3,678 grant • Stafford Development, Inc. – Air conditioning – $3,239 grant • Village Road, LLC – Waste oil burner – $7,872 grant 2007 Energy Projects • Eagle Farms Energy, Inc. • H&C Farms, Inc. – – – – Biodiesel $41,835 grant $41,835 EE GL $83,670 B&I GL • CKG, Inc. – Irrigation (engines/motors) – $15,080 grant – $15,080 EE GL • Carlsons’ Grocery, Inc. – Irrigation (flood to center pivot) – $11,875 grant • Becklin, Inc. – Solar Thermal – $5,500 grant – – – – Refrigeration and lighting $20,759 grant $20,769 EE GL $41,518 B&I GL Websites • Current solicitation, forms, and program information – htttp://www.rurdev.usda.gov/rbs/farmbill – http://www.rurdev.usda.gov/ks • Other supportive programs – http://www.rurdev.usda.gov/rbs/busp/bprogs.htm Section 9006 Projections for 2008 Gary L. Smith Director, Business &Community Programs Topeka, Kansas September 26, 2007 2007 Farm Bill Proposals U.S. Department of Agriculture “We need farm policy that recognizes the tremendous potential of American agriculture. These proposals do just that. We listened to the people and now deliver our proposals for America’s farm bill.” - Mike Johanns, Secretary of Agriculture Title VI: Rural Development Programs All funding reflects 10-year totals unless otherwise noted Title VI: Rural Development • Consolidate rural development programs to increase flexibility and efficiency • Provide $1.6 billion in loans to complete the rehabilitation of all 1,283 certified Rural Critical Access Hospitals Title VI: Rural Development • Provide an additional $500 million to reduce the backlog of rural infrastructure projects – – – – Water and waste disposal loans and grants Emergency water assistance grants Community Facilities loan and grant programs Distance learning and telemedicine grants Title IX: Energy Programs All funding reflects 10-year totals unless otherwise noted Title IX: Energy • Provide $500 million to create a Bioenergy and Bioproducts Research Program – Increase cost-effectiveness through cooperation between university and Federal scientists • Provide $500 million for rural alternative energy and energy efficiency grants – Directly assists farmers, ranchers, and rural small businesses Title IX: Energy • Provide $2.1 billion in loan guarantees to support cellulosic ethanol projects in rural areas • Provide $150 million for biomass research competitive grants, focusing on cellulosic ethanol Section 9006 Trends – FY 2003 to 2006 Rural Development – Business Programs U.S. Department of Agriculture Award Dollars by Technology Digester, $24,354,450 Biomass, $12,560,109 Geothermal, $921,282 Efficiency, $8,841,791 Hybrid, $2,521,236 Solar, $2,224,639 Wind, $32,917,930 Award Numbers by Technology Digester, 90 Efficiency, 419 Biomass, 71 Geothermal, 15 Hybrid, 12 Solar, 40 Wind, 166 Geographic Award Distribution No. of States 5 3 4 11 20 4 No. Awarded >50 21-50 11-20 6-10 1-5 0 Replicable Business and Technology Models • Efficiency Improvements – Poultry Houses – Grain Dryers – Irrigation Upgrades • Community Wind – Enable local ownership of 1 – 2 utility-scale wind turbines – Often employ innovative ownership structures such as “flip” model Volume of Applications 600 500 400 Submitted 300 Eligible Awarded 200 100 0 2003 2004 2005 2006 Shift in Project Size 600 500 400 Small Projects Large Projects Total Projects 300 200 100 0 2003 2004 2005 2006 Median: Total Project Cost and Award Amount $900,000 $800,000 $700,000 $600,000 $500,000 $400,000 $300,000 $200,000 $100,000 $0 2003 2004 Total Project Cost 2005 Grant Award 2006 Guaranteed Loan and Combination Applications • In FY 05, 2 guaranteed loans, for a total amount of $10.1 million (both bioenergy) – short window for application • In FY 2006, 17 Guaranteed loans, for a total amount of $24.3 million (varied technologies) – considered first full year – 15 of these are combination applications Guaranteed Loan Technology Breakout, 2005 and 2006 Digester Bioenergy Efficiency Wind Solar Geothermal Guaranteed Loan Amount $ 1,065,850 $ 32,312,821 $ 601,080 $ 279,111 $ $ $ 34,258,862 $ $ $ $ $ $ $ Grant Amount Number of Awards 500,000 1 2,214,349 9 601,088 7 309,111 2 0 0 3,624,548 19 Guaranteed Loan Activity, 2005 – 06 2005 Award 2006 Award FY 2007 Projects Awarded $47,500,000 $50,000,000 $45,000,000 $40,000,000 $35,000,000 $30,000,000 $25,000,000 $20,000,000 $15,000,000 $10,000,000 $5,000,000 $0 Grant Loan Combo $9,714,881 $8,401,603 $9,882,420 Grant Only Loan Only Combos FY 2007 Projects Awarded Nationwide 400 300 297 200 130 100 5 0 Grant Loan Only Combo # Projects Section 9006 – FY2008 Program • Programs – Grants – Combination – Grant / Guaranteed Loans – Loans - Guaranteed Section 9006 – FY2008 Program • Trends – – Small projects do get funded FY07 Average Grant Size – Grant Only – Combo Grant $32,700 $64,600 FY07 Average Loan Size – Combo Loan – Loan Only $76,000 $9,500,000 Section 9006 – FY2008 Program • NOFA for 2008 – In Process • Application Period – To Be Determined – Start Early – Now – Multiple Rounds Anticipated for Grants Section 9006 – FY2008 Program • Trends / Tips – Program getting very competitive – Application preparedness – increasingly important – Utilize Scoring Criteria for application preperation Section 9006 – FY2008 Program Scoring Criteria • Quantity of energy produced, replaced or saved ** – 10-20 points • Environmental benefits – Maximum of 10 points • Commercial availability ** – Maximum of 10 points • Technical merit * – Maximum of 35 points • Readiness (grants only) – Maximum of 15 points ** NREL Opinion * NREL Determines Section 9006 – FY2008 Program Scoring Criteria • Small agricultural producer/Very small business – Maximum of 10 points • Simplified application – Maximum of 5 points • Previous grantees or borrowers – Maximum of 5 points • Return on investment ** – Maximum of 10 points • Loan rate (guaranteed loan only) – Maximum of 10 points ** NREL Opinion * NREL Determines Section 9006 – FY2008 Program Technical Merit Qualifications of the project team 10 % Score Agreements and Permits 5 % Score Energy or Resource Assessment 10 % Score Design and Engineering 30 % Score Project Development Schedule 5 % Score Project Economic Assessment 20 % Score Equipment Procurement 5 % Score Equipment Installation 5 % Score Operations and Maintenance 5 % Score Decommissioning 5 % Score Each of 10 scores are added to get total score awarded. Section 9006 – FY2008 Program • Trends / Tips – Pitfalls • • • • • • Environmental Issues can hold up application development Leverage – need commitment Technical Issues not addressed Readiness Incomplete / Inconclusive information Application started too late Section 9006 – FY2008 Program • Growing in Interest – – – – Government Businesses (big and small) Wall Street International • Government increasing dollars in RE/EE Programs • Private Investments – increasing dollars committed Section 9006 Success Stories FY 2003-2007 Energy Efficiency Success Epic Homes of Hoisington, Kansas Energy Savings 500 450 Total Gas (mcf) Used 400 350 300 250 200 150 100 50 0 Old Boiler - Prior To Improvements New Heating Units (3) - After Improvements New Heating Units (2) New Heating Unit (1) 9006 Success Story Hoisington, KS • Energy efficiency improvements – Replaced old boiler with 3 new high efficiency heating units • • • • • • Estimated total eligible project costs: $20,000 Grant amount: $5,000 (25%) Projected energy savings: > 40% Realized energy savings first 12 months: > 66% Anticipated Return On Investment (ROI): 8-11 years ROI being realized first 12 months: 5-6 years Energy Efficiency Success M&M Market of Belle Plaine, Kansas 2006 EE Testimonial M&M Market The assistance we received through the Energy Efficiency Program has had a tremendous impact on our business and on our community. The improvements that were made have allowed us to offer the people of our community a much wider selection of products. These changes have impacted both our bottom line and the health of the people in our community. The significantly higher level of efficiency of our new units has allowed us to be bigger but also to be greener. The Energy Efficiency Program has been a difference maker in our business. Mark Fillmore M & M Market 9006 Success Story Belle Plaine, KS • Energy efficiency improvements – Replaced refrigeration cases/freezer with three (3) new higher efficiency units • • • • Estimated total eligible project costs: $41,132 Grant amount: $10,283 (25%) Projected energy savings: 4,052,160 kWh/year Energy savings during the first few months appear to be meeting their expectations • Anticipated Return On Investment (ROI): 4.32 years 2007 RE Award Becklin, Inc. of Spring Hill, Kansas will be utilizing a $5,500 a RE grant along with matching funds of $16,888 for the purchase of a small solar thermal system which will provide heat and hot water for the buildings that house Becklin, Inc. This system will produce solar thermal energy in the form of BTU output for use in heating the businesses’ buildings and provide hot water. The BTU's produced by the system will replace the BTU's purchased as conventional fossil fuels and electricity. The energy replacement is projected to be 816,000 BTU's. The project's matching funds will be provided by owner and Becklin, Inc. 2007 EE Award CKG, Inc. of Grinnell, Kansas will be utilizing a $11,875 EE grant along with matching funds of $35,625 to make energy efficiency improvements to their farm's irrigation system located in Gove County, Kansas. The EE improvements will consist of the conversion of a flood irrigation system to a center pivot system which will provide a projected 53 percent annual energy savings. The added benefits of the conversion may include water savings and higher crop yields. The project's matching funds will be provided through a loan from the State Bank of Grinnell. 2007 RE Award • Eagle Farms Energy, Inc. of Cherryvale, Kansas will be utilizing a $14,835 RE grant along with matching funds of $125,505 for a batch biodiesel processing system located in Labette County, Kansas. The system will utilize canola seed, Virgin Vegetable Oil, or Waste Vegetable Oil to produce off road, ASTM 6751 standard biodiesel. The project estimates to produce 360,000 gallons per year at full production.